Stack Description: ________________________________________ Ref. No.
_____ TOLERANCE STACK ANALYSIS OBJECTIVE: ______________________________________________ Name: _____________________________________ ______________________________________________ Date: _______
Sheet 1 of 10
MAXIMUM
STEP ID DESCRIPTION FROM/TO
+ -
MAX MIN
+ -
MINIMUM COMPONENT FACTORED COMPONENT MIN TOLERANCE TOTAL TOLERANCE MAX TOLERANCE SQUARED
MONTE CARLO
COMMENTS:
SUB TOTALS ANSWER DESIGN GOAL:
+
WORST CASE OPTIMIZED? MRSS RSS
MC
gd-t.com
DESIGN GOAL:
YES NO TOLERANCE STACK ANALYSIS
Sheet 2 of 10
gd-t.com
Stack Description: ________________________________________ Stack No. _____ OBJECTIVE: ______________________________________________ Name: _____________________________________ ______________________________________________ Date: _______ Paste part sketch or drawing here. Sketch stack path on drawing.
MAXIMUM
STEP ID
DESCRIPTION FROM/TO
+ -
MAX MIN
+ -
MINIMUM COMPONENT FACTORED COMPONENT MIN TOLERANCE TOTAL TOLERANCE MONTE MAX TOLERANCE SQUARED CARLO
COMMENTS:
SUB TOTALS + ANSWER
DESIGN GOAL:
+
WORST CASE OPTIMIZED? YES NO MRSS RSS
MC
Stack Description: ________________________________________ OBJ.: ______________________________________________ ______________________________________________
Ref No. _____ Name: _____________________________ Date: _______
STEP ID
DESCRIPTION FROM / TO
POSITIVE NEGATIVECOMPONENT NOMINAL NOMINAL TOLERANCE
+/-
COMMENTS:
SUB TOTALS NOMINAL ANSWER DESIGN GOAL: + tol - tol
OPTIMIZED ? YES NO
__________________________________
FACTORED COMPONENT TOTAL TOLERANCE MONTE TOLERANCE SQUARED CARLO
MRSS
RSS
MC
Stack Description: ________________________________________ Ref No. _____ OBJECTIVE: _______________________________________ Name: _____________________________ ______________________________________________ Date: _______ Paste part sketch or drawing here. Sketch stack path on drawing.
STEP ID
DESCRIPTION FROM / TO
POSITIVE NEGATIVECOMPONENT NOMINAL NOMINAL TOLERANCE +/-
COMMENTS:
SUB TOTALS NOMINAL ANSWER DESIGN GOAL: + tol - tol
OPTIMIZED ? YES NO
__________________________________ drawing.
FACTORED COMPONENT TOTAL TOLERANCE MONTE TOLERANCE SQUARED CARLO
MRSS
RSS
MC
gd-t.com
The limit spreadsheet was developed by my colleague John Stolter (www.gd-t.com) based on Alex Krulik method for calculating stacks, then he added a couple of columns to help users develop more realistic to Spreadsheet used by Geometric Learning Systems with permission of John Stolter.
The nominal/plus/minus spreadsheet is given because many companies use this instead of limit toleranc To make use of the Monte Carlo column, you need to have statistical data describing the tolerance. (The column is really just a place holder for you to play with and arrive at a simulated tolerance based on
You can use this form in any way you like, but you must maintain proper acknowledgement to Stolter LLC
m) based on Alex Krulikowski's develop more realistic tolerances (RSS, MRSS).
instead of limit tolerancing. bing the tolerance. ated tolerance based on process capabilities.)
edgement to Stolter LLC.