Microbiology of Trickling Filter
Microbiology of Trickling Filter
MATUNGA, MUMBAI
INDEX
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Contents
Trickling Filters: Introduction Filtration Filter Classification Trickling Filter: Process description Nitrification Biology of Trickling Filters Organisms present in trickling filter biofilms Removal of Pathogens and Parasites by Trickling Filters Advantages and disadvantages of trickling filters Operational Problems References
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Trickling filters are very efficient at removing B.O.D. and ammonia from wastewater, and they use a minimal amount of power. The cost to remove B.O.D. is only a few dollars per ton. The common hardware and components of trickling filter are shown in the schematic diagram shown below:
FILTRATION:
In the secondary treatment processes of sewage water, the effluent from sedimentation tank (primary settling tank) should be stabilized aerobically or anaerobically to get clearer effluents. The effluent from primary settling tank which contains unstable organic matter should be converted into stable forms like nitrates & sulphates by oxidation for which filters are used. Influent is sprinkled over the open beds of coarse aggregate. Effluent from filters again settled in secondary settling tank & sludge in the secondary clarifier tank is digested in sludge digestion process, if required.
FILTER CLASSIFICATIONS:
Trickling filters are classified on the basis of their hydraulic and organic loading rate respectively. The Hydraulic loading rate is the total flow including recirculation applied on unit area of a filter per day. While, the Organic loading rate is the 5-day 20C BOD, excluding the BOD of the recirculant, applied per unit volume in a day. They may be classified as low or standard, intermediate, high, or super high rate 1. Standard Rate Filter Standard rate trickling filters normally are designed for hydraulic ratings of 1.1 to 4.3 cu m/sq m d and organic loadings of 0.08 to 0.41 kg/cu m d. These filters are normally 6 to 8 ft (1.8 to 2.4 m) deep and rectangular or circular in shape. They usually are dosed intermittently by dosing tanks with automatic siphons or by periodic pumping. The interval between dosings will vary with the rate of wastewater flow, but should be short enough to prevent filter growths from becoming dry. Some recirculation may become necessary to achieve this. During normal operation, a thick growth develops in the filter until a temperature change or the flow through the filter causes a large portion to slough off. This sloughing usually occurs in the spring or fall and is known as unloading. The sloughed material is a stable, easily settled, humus-like material, frequently containing many worms and filter fly larvae. 2. Intermediate Rate Filter Intermediate rate filters normally are designed to treat hydraulic loadings of 4.3 to 10.8 cu m/sq m d and organic loadings of 0.25 to 0.49 kg/cu m d including recirculation. In the past, there have been some cases in which the organic loading in the intermediate range
stimulated considerable biological filter growth and the hydraulic loading was not sufficient to eliminate clogging of the trickling filter medium. Other plants operating in this range have had few operational problems. In some cases, intermediate rate filters actually are underloaded high rate filters. 3. High Rate Filter High rate filters are normally designed for substantially higher loadings than are standard rate units. A filter receiving a BOD loading between 0.41 to 4.88 kg/cu m d. These filters usually are 3 to 8 ft (0.9 to 2.4 m) deep and circular in shape. They are designed to receive wastewater continuously. The high rate of application is achieved by recirculating wastewater that already has passed through the filter, and the heavy flow of wastewater over the filter medium produces continuous rather than periodic sloughing of the filter growths. Because the solids are not retained in the high rate filter as long as they are in the standard rate unit, they are less stable and continue to exert BOD after they leave the filter. The solids also are much lighter and more difficult to settle than those sloughed from a standard rate filter. 4. Roughing Filter Roughing filters are basically high rate filters treating an organic load of more than 1.6 kg/ cu m d. In many cases, these filters are used to pre-treat the waste before its feeding to an activated sludge plant. Most roughing filters designed today use synthetic media. 5. Super High Rate Filter The major differences between super and high rate filters are greater hydraulic loadings and a much greater filter depth. Some super high rate filters are designed to handle hydraulic loads of more than 162.3 cu m/sq m d. Most of these filters are in the form of packed towers with depths to 40 ft (12m). It is the use of synthetic media that permits the high loading rates and greater filter depth. The microbial layer that grows on the trickling filter media is the most important part of a trickling filter. The organisms in the microbial layer feed on the pollutants in the sewage and convert them to solids that will settle out of the sewage. As the microbial layer grows, a portion detaches or sloughs from the trickling filter media.
TRICKLING FILTERS: PROCESS DESCRIPTION The trickling or percolating filter was introduced in 1890 and is one of the earliest systems for biological waste treatment. It has four major components (Fig. 1): 1. A circular or rectangular tank containing the filter medium with a bed depth of approximately 1.02.5 m. The filter medium provides a large surface area for microbial growth. The ideal filter medium should provide a large surface area to maximize microbial attachment and growth. It should also provide sufficient void space for air diffusion as well as allowing sloughed microbial biofilm to pass through. It should not be toxic to microorganisms and should be chemically and mechanically stable. The filter media used in trickling filters are stones (crushed limestone and granite), ceramic material, treated wood, hard coal, or plastic media. Selection of filter media is based on factors such as specific surface area, void space, unit weight, media configuration and size, and cost. The smaller the size, the higher the surface area for microbial attachment and growth, but the lower the percentage of void space. Plastic media, introduced in the 1970s, are made of PVC or polypropylene and are mainly used in high-rate trickling filters. They have a low bulk density and offer optimum surface area (85140 m2/m3) and much higher void space (up to 95 percent) than that of other filter media. Thus, filter clogging is considerably minimized when these media are used. Plastic is also a light material that requires less reinforced concrete tanks than do stone media. Therefore, biological tower reactors containing these materials can be as high as 6 10 m. 2. A wastewater distributor, which allows a uniform hydraulic load over the filter material. It has one to four arms and its configuration and speed depends on the filter media used. Hydraulic load varies from less than 5 m3 /m2/day for low-rate filters to more than 25 m3/m2/day for high-rate filters. Wastewater is percolated or trickled over the filter and provides nutrients for the growth of microorganisms on the filter surface. 3. An underdrain system for collection of liquid and introduction of air. The underdrain collects treated wastewater as well as biological solids (i.e., microbial biomass) that have been sloughed off the biofilm material. 4. A final clarifier: This is also called the humus tank, for separation of solids from the treated wastewater
. NITRIFICATION: Nitrogen exists in many forms in the environment and can enter aquatic systems from either natural or human- generated sources. Some of the primary direct sources or transport mechanisms of nitrogen from sewage are listed below: Untreated sewagedirect discharge Publically owned treatment works (POTW) effluentdirect discharge, land application POTW waste solidsdirect discharge, land application Septic tanks and leach fieldsgroundwater movement Nitrification/denitrification is the process of converting nitrogen into a form in which it can ultimately be removed. In the first step of this process, influent ammonia nitrogen is oxidized to nitrate nitrogen. At this point, the nitrogen has merely changed forms and has not yet been removed from the wastewater. In the second step, denitrification, nitrate nitrogen is converted
into nitrogen gas that vents to the atmosphere naturally. The three general types of TF nitrification configurations are single pass mode and alternating double filtration (ADF) mode and recirculation mode. Single pass mode: The single pass mode has an organic loading rate of 0.060.12 kg BOD m23 day21. Alternating double filtration (ADF) mode: The ADF mode involves the alternate use (12 weeks interval) of two sets of filters and humus tanks and allows higher organic loading rates with no problems of filter clogging. Recirculation mode: Trickling filter effluents are partially recirculated through the filter to increase the treatment efficiency of the filter media. A portion of the treated effluent is returned to the filter. The recirculation ratio, R, is the ratio of the flow rate of recirculated effluent to the flow rate of the wastewater influent: R= QR/Q Where, QR = the flow rate of recirculated trickling filter effluent; and Q= the flow rate of wastewater influent. Changes in the quality and quantity of wastewater can be handled by adjusting the rate of recirculation. Recirculation improves contact between wastewater and the filter material, helps dilute high-BOD or toxic wastewater, increases dissolved oxygen for biodegradation of organics and for tackling odor problems, improves distribution of the influent on the filter surface, prevents the filter from drying out during the night when the wastewater flow is low, and avoids ponding (i.e., puddles at the surface of the filter). Although numerous types and combinations of treatment units exist, in general, a singlestage TF has to remove organic material in the upper portion of the unit and provide nitrifying bacteria for nitrification in the lower part. Since the influent is necessarily of high organic strength (i.e., receiving primary treatment only), it has to be applied at a rate low enough to achieve both organic removal and nitrification sufficient for required effluent quality. A two-stage system allows for greater process flexibility since each stage can be operated independently and the flow regime can be varied to achieve the best results.
BIOFILM FORMATION:
The biofilm forming on the surface of the filter media in trickling filters is called the zoogleal film. It is composed of bacteria, fungi, algae, protozoa, and other life forms (Fig. 10.4). Scanning electron micrographs of biofilms forming on surfaces are displayed in Figure 10.5. The processes involved in biofilm formation in wastewater are similar to those occurring in natural aquatic environments. After conditioning of the substratum with organic materials, the surface is colonized by bacteria, followed by other life forms. Bacterial adsorption to the substratum
requires the formation of a polymer-containing matrix, named glycocalyx. These extracellular polymers help anchor the biofilm microorganisms to the surface of the filter material (Bitton and Marshall, 1980). The sequence of events that lead to biofilm formation is described in more detail in Chapter 16. The glycocalyx also provides a surface that is rich in polyanionic compounds that complex metal ions. Biofilm microorganisms degrade the organic matter present in wastewater. The increase in biofilm thickness leads, however, to limited oxygen diffusion to the deeper layers of the biofilm, creating an anaerobic environment near the filter media surface. Microorganisms in the deeper layers face a reduced supply of organic substrates and enter into the endogenous phase of growth. They are subsequently sloughed off the surface. Sloughing is followed by the formation of a new biofilm
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so rapid that the filter clogs and ventilation becomes restricted. Some examples of fungi found in trickling filters are Fusarium, Penicillium, Aspergillus, Mucor, Geotrichum, and yeasts. The hyphae growth is helpful for the transfer of oxygen to the lower depths of the biofilm. Algae: Algae can grow only in the upper reaches of the filter where sunlight is available. Many types of algae also grow on the biofilm surface (e.g., Ulothrix, Phormidium, Anacystis, Euglena, Chlorella). Generally, algae do not take a direct part in waste degradation. They produce oxygen during daytime following photosynthesis, and some species of blue-green algae are also able to fix nitrogen. In contrast to activated sludge, algae and fungi are important components of biofilms in trickling filters. From an operational standpoint, the algae may be troublesome because they can cause clogging of the filter surface, which may cause odours. Protozoa: These unicellular eukaryotic organisms feed on biofilm bacteria. Continuous removal of bacteria by protozoa helps maintain a high decomposition rate. The protozoa occurring in biofilms are flagellates (e.g., Bodo, Monas), ciliates (e.g., Colpidium, Vorticella, Opercularia and Epistylis) and amoeba (e.g., Amoeba, Arcella). Their function is to feed on the biological films and as a result, effluent turbidity decreases and the biofilm is maintained in a higher growth state. The higher animals such as worms, snails, and insects, feed on the biological film. Snails are specially troublesome in trickling filters used mainly for nitrification, where they have been known to consume enough of the nitrifying bacteria to significantly reduce treatment efficiency. Rotifers (e.g., Rotaria) are also encountered in biofilms.
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REMOVAL OF PATHOGENS AND PARASITES BY TRICKLING FILTERS: The removal of pathogens and parasites by trickling filters is generally low and erratic. Bacterial removal is inconsistent and varies from 20 to .90 percent, depending on the operation of the trickling filter. Removal of Salmonella by trickling filters is lower than the activated sludge process and may vary from 75 to 95 percent. The removal of viruses by trickling filters is also generally low and erratic. Filtration rate affects the removal of viruses, and probably other pathogenic microorganisms. Laboratory experiments showed that at medium filtration rate (10 MGD/acre), the removal of viruses, coliforms, fecal streptococci, and BOD and COD, was greater than at a higher rate (23 MGD/acre). The mechanism of removal of viruses by trickling filters is poorly understood. Some investigators have suggested that viruses are removed by adsorption to the biofilm material. Cysts and oocysts removal by trickling filters is also generally low and erratic, with removals varying from 10 to 99 percent. The removal efficiency of trickling filters is generally lower than that of activated sludge as cysts are frequently detected in effluents. However, no significant difference was found between activated sludge and trickling filters as regards the removal of Giardia cysts and Cryptosporidium oocysts.
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ADVANTAGES AND DISADVANTAGES OF TRICKLING FILTERS: Some advantages and problems related to trickling filters are the following: Advantages: Trickling filters are attractive to small communities because of easy operation, low maintenance costs, and reliability. They are used to treat toxic industrial effluents and are able to withstand shock loads of toxic inputs. The sloughed biofilms can also be easily removed by sedimentation.
Disadvantages: High organic loading may lead to filter clogging as a result of excessive growth of slime bacteria in biofilms. Excessive biofilm growth can also cause odor problems in trickling filters. Clogging restricts air circulation, resulting in low availability of oxygen to biofilm microorganisms. However, modifications have helped improve the BOD removal of trickling filters. The following are some of these improvements: 1. Alternating double filtration (ADF), which consists of alternating two filters for receiving the waste. 2. Slowing down wastewater distribution 3. Use of plastic materials in the filter for increased surface area and improvement of air circulation 4. Management of odours problems by increasing air flow by means of forced ventilation
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OPERATIONAL PROBLEMS:
Even though the trickling filter process is considered to be one of the most trouble-free types of secondary treatment, the potential for operating problems still exists. Troubleshooting a trickling filter treatment facility involves basically three steps: 1. Locate the problem. 2. Identify the cause of the problem 3. Apply the proper corrective measures. Care is a necessary ingredient when attempting to correct operational problems because what appears as a simple problem actually may be a symptom of a more complex problem. The trickling filter is not normally the sole treatment unit, but rather is a component of total sewerage systems. Each component of the system can have an impact on the operation of the other components. For this reason, all components should be considered when an operational problem exists. When troubleshooting, the operator should examine the following: 1. The treatment plants operation and maintenance manual; 2. The design and operating flexibility of the treatment facility; 3. The daily operating records and log book; 4. The current operating procedures; and 5. The possibility of upset caused by acids, alkali, oil, or other toxic materials from industrial sources. Common operating problems and their possible corrective measures are discussed in the following paragraphs.
A. FILTER PONDING Causes: Filter ponding may be caused by: 1. Rock or other media are too small or not sufficiently uniform in size. 2. Rock medium breaks up, because of extremes in temperatures, producing fines that clog the voids. 3. Primary treatment units are operated improperly, resulting in excessive SS in the influent to the filter. 4. Excessive sloughing takes place, clogging the voids between the medium.
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5. Organic loading on the filter is excessive for the liquid loading. Prevention and Cure: 1. Rake or fork the rocks on the filter surface. Heavy equipment should not be allowed on the filter. 2. Wash the filter surface with a stream of water under high pressure. 3. Stop the distributor over the ponded area and allow a continuous flow of wastewater to wash the growths out of the filter. 4. Dose the filter with heavy applications of chlorine (5 mg/l free chlorine in filter influent) for periods of several hours at weekly intervals. This should be done during periods of low flow (possibly at night) to minimize the chlorine requirement. Chlorine is particularly effective for control of fungus growths, with doses as low as 1 mg/l. 5. Take the filter out of service for a period of one day or longer to allow it to dry out. This should be done only if there is adequate provision for treating the waste in other units. 6. Flood the filter and allow it to stand for at least 24 h. This is applicable only to filters with water-tight walls and provisions for sealing underdrains. 7. Replace the filter medium if all other methods fail. It may cost less to replace an old medium with a new than to clean the old one. B. FILTER FLIES: The filter fly (psychoda) is a nuisance frequently associated with the filter operation. The fly (moth) passes through ordinary window screens and gets into the eyes, ears, mouth, and nostrils of anyone coming within its flight range. Its natural flight range is only a few hundred feet, but it can be carried much farther by the wind. Its life cycle varies from 22 days at 60F (15) to 7 days at 85F (29 C). Filter flies develop most frequently in an alternately wet and dry environment. Prevention and Cure: 1. Dose filter continuously, not intermittently. 2. Remove excessive biological growths by methods similar to those used to reduce ponding. 3. Flood the filter for 24 h at weekly or biweekly intervals. To be continually effective, the filter must be flooded at intervals frequent enough to prevent the fly from completing its life cycle between floodings.
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4. Wash vigorously the inside of the exposed filter walls. This sometimes can be accomplished by adjusting or modifying the ends of the distributor arms to provide wastewater for splashing on the wall. If the walls are kept wet, flies cannot survive. 5. Maintain the whole plant and the filter itself so as not to provide sanctuaries for flies. 6. Chlorinate the wastewater to produce a chlorine residual of 0.5 to 1 mg/l at intervals frequent enough to prevent the fly from completing its life cycle between chlorine additions (1-2 week intervals). 7. Apply insecticide. An insecticide applied to the filter surface and walls will kill the adult flies that come in contact with it. If applied at intervals of 4 to 6 weeks, the flies usually are controlled. The application of insecticides does not have any noticeably adverse effect on normal filter operation. Frequently, a strain of flies will develop immunity to the materials used; if this happens, other environmentally acceptable insecticides may be tried. The effects of an insecticide on the receiving waters should be considered before application. C. ODORS The trickling filter is basically an aerobic process; therefore, no serious odour problem should exist. The presence of rotten egg odour is an indication of anaerobic condition. Prevention and Cure: 1. Maintain aerobic conditions in all units, including settling tanks and wastewater system. 2. Reduce accumulations of sludge and biological growths. 3. Chlorinate filter influent for short periods, preferably when flow to plant is low. 4. Recirculate to filters. 5. Practice good housekeeping throughout the plant. 6. Clean underdrain systems of all stoppages. 7. Clean all filter vents. 8. Increase ventilation by forcing air into filter drain system. 9. Reduce usually heavy organic loadings (such as milk processing or canning wastes) that produce heavy accumulations of solids in filter or cause ponding. 10. Cover filter and deodorize the off gases (usually beyond operator control and will require major cost for improvements).
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D. ICING FOR FILTER SURFACE: Cold weather not only reduces the efficiency of trickling filters by decreasing the activity of the microorganisms, but in severe cases actually can cause the wastewater to freeze on the medium surface. Ice can build up enough to render the filter ineffective and thus require its removal from service. Prevention and Cure: 1. Decrease the number of times that waste is recirculated. It may be necessary to eliminate recirculation until weather moderates. 2. When two-stage filters are used, operate filters in parallel, with little or no recirculation, until weather moderates. 3. Adjust orifices and splash plates to improve uniformity of distribution on the filter. Unequal distribution may result in application of wastewater in concentric bands. Spraying and splashing at the margin between wet and dry zones will create ridges of ice. 4. Erect a wind screen at the filter in the path of prevailing winds. 5. Break up and remove ice frequently. E. Clogging of Distribution-Arm Orifices Causes: Non-uniform flow of wastewater over the filter medium may cause plugging, thus reducing the area to which the wastewater is applied and, therefore, the filters efficiency. In severe cases in which a large number of the distributor-arm orifices are clogged, excessive pressure can be generated in the distributor and cause the seal to blow. Prevention and Cure: 1. Clean all orifices and flush the distributor piping occasionally. 2. Improve grease and SS removal in the primary settling tank. 3. Maintain adequate hydraulic load on filter. 4. Lubricate the distributor according to the manufacturers instructions. F. Snails, Moss, and Roaches These problems normally are restricted to certain regions of the country, especially the South. Any one or a combination of these three materials could become severe enough to cause ponding or other operational problems. Snails in limited numbers normally do not hamper trickling filter operation. Because of their prolific nature, a few snails can become many in a relatively short
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period of time. The organisms themselves are not the problem, but the shell remaining after they die may damage the distributor and pumps and may even create problems in digesters. Prevention and Cure: 1. Chlorinate heavily (10mg/l or more) to produce a chlorine residual of 0.5 to 1 mg/l noted in the filter effluent for several hours. 2. Flush the filter using maximum recirculation rate.
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REFERENCES
[1] Metcalf and Eddy, Wastewater Engineering, Treatment and Reuse, Fourth Edition, Page No.: 891-896, Tata McGraw-Hill (http://books.google.co.in) [2] Gabriel Bitton, Wastewater Microbiology, Third Edition, Page No.: 291-303, A John Wiley & Sons Publications, Department of Environmental engineering Sciences, University of Florida, Gainesville, Florida. (http://www2.hcmuaf.edu.vn) [3] http://www.waterworldce.com/courses/31/PDF/trickling.pdf [4] http://www.nesc.wvu.edu/pdf/WW/publications/eti/TF_gen.pdf
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