CAESAR II - User's Guide Building Static Load Cases
CAESAR II - User's Guide Building Static Load Cases
The first step in the analysis of an error-checked piping model is the specification of the static load cases. This is done by selection of the Analysis-Static options from the CAESAR II Main Menu (the piping input file must have successfully gone through error checking before this option can be chosen). A discussion of CAESAR II load cases is included at the end of this chapter. Please refer to it for a description of how the load cases are built.
Upon entering the static load case editor, a screen appears which lists all of the available loads that are defined in the input, the available stress types, and the current load cases offered for analysis. If the job is entering static analysis for the first time, CAESAR II presents a list of recommended load cases. If the job has been run previously, the loads shown are those saved during the last session. A typical load case editor screen is shown below:
The user can define up to ninety-nine load cases. Load cases may be edited by clicking on a line in the Load List area. Only the load components listed in the upper left-hand portion of the screen may be specified in the load cases. The entries must be identical to what is shown on the screen. Avail-
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able stress types are specified at the end of the load case entry in parentheses. Stress type determines the stress calculation method and the allowable stress to use (if any). Load Cases may be built through drag and drop actions. Dragging a load component from the Loads Defined in Input list to a line on the load list automatically adds the load component to the load case, if it is not already included. Highlighted basic load cases may be dragged down to be added to algebraic combination cases (CAESAR II may prompt for combination type). Use the Load Case Options tab to select combination methods and other specifics pertaining to the load cases.
Note
Defining a fatigue (FAT) stress type for a load case automatically displays a field in which the number of anticipated load cycles for that load case can be entered.
All basic (non-combination) load sets must all be specified before any algebraic combinations may be declared. This rule holds true for user defined and edited load cases. The following commands are available on this screen:
Edit - Insert
Edit-InsertThis command inserts a blank load case preceding the currently selected line in the load list. If no line is selected, the load case is added at the end of the list. Load cases are selected by clicking on the number to the left of the load case. Edit-DeleteThis command deletes the currently selected load case. File AnalysisThis command accepts the load cases and runs the job. RecommendThis command allows the user to replace the current load cases with the CAESAR II recommended load cases. Load CyclesThis button alternatively hides or displays the Load Cycles field in the Load Case list. Entries in these fields are only valid / required for load cases defined with the fatigue stress type.
Recommend
Load Cycles
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There are three different methods that can be used to generate wind loads on piping systems: ASCE #7 Standard Edition, 1995 User entry of a pressure vs. elevation table User entry of a velocity vs. elevation table
The appropriate method is selected by placing a value of 1.0 in one of the first three boxes.
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When defining a pressure or velocity vs. elevation table the user needs to specify only the method and the wind direction on the preceding screen. Upon pressing the User Wind Profile button, the user is prompted for the corresponding pressure or velocity table. If a uniform pressure or velocity is to act over the entire piping system, then only a single entry needs to be made in the table, otherwise the user should enter the pressure or velocity profile for the applicable wind loading.
Note
To use the ASCE #7 wind loads, all of the fields should be filled in.
For example, as per ASCE #7, the following are typical basic wind-speed values: California and West Coast AreasRocky Mountains Great PlainsNon-Coastal Eastern United StatesGulf CoastFlorida-CarolinasMiamiNew England Coastal Areas124.6 ft./sec. ( 85 m.p.h.) 132.0 ft./sec ( 90 m.p.h.) 132.0 ft./sec ( 90 m.p.h.) 132.0 ft./sec ( 90 m.p.h.) 190.6 ft./sec (130 m.p.h.) 190.6 ft./sec (130 m.p.h.) 212.6 ft./sec (145 m.p.h.) 176.0 ft./sec (120 m.p.h.)
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In the load case editor, four different wave load profiles may be specified. Current data and wave data may be specified and included together or either of them may be omitted so as not to be considered in the analysis. CAESAR II supports three current models and six wave models. See the CAESAR II Technical Reference Manual for a detailed discussion of hydrodynamic analysis.
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This screen serves as a monitor of the static analysis. The screen is broken down into several areas. The area on the upper left reflects the size of the job by listing the number of equations to be solved and the bandwidth of the matrix which holds these equations. Multiplying the number of equations by the bandwidth gives a relative indication of the job size. This area also lists the current load case being analyzed and the total number of basic load cases to be solved. The iteration count, as well as the current case number, shows how much work has already been completed. Load cases with nonlinear restraints may require several solutions (iterations) before the changing assumptions about the restraint configuration (e.g. resting or lifting off, active or inactive) are confirmed. In the lower left screen of the big box are two bar graphs which indicate where the program is in an individual solution. These bar graphs illustrate the speed of the solution. By checking the data in this first box, an experienced user will have a good idea of how much longer to wait for the results.
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The right side of the solution screen also provide information to the user regarding status of nonlinear restraints and hangers in the job. For example, messages noting the number of restraints that have yet to converge or any hangers that appear to be taking no load, are displayed here. Nonlinear restraint status may be stepped through on an individual basis by using the [F2]/[F4] function keys. Following the analysis of the system deflections and rotations, these results are post-processed in order to calculate the local forces, moments, and stresses for the basic load cases and all results for the algebraic combinations (e.g. DS1-DS2). These total system results are stored in a file with the suffix _P (e.g. TUTOR._P).
Note
The _A or input file, the _P or output file, and the "OTL" (Output Time Link File) are all that is required to archive the static analysis. The remaining scratch files may be eliminated from the system without any impact on the work completed.
During this post processing, the Status screen lists the current element for which the forces and stresses are being calculated. Once the last elements stresses are computed, the output processor screen is presented. It is through this menu the graphic and tabular results of the analysis can be interactively reviewed by the user. Interactive processing of output results is discussed in detail in Chapter 7 of this document.
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T1 T2 T3 . . . T9 P1 P2 P3 . . . P9 HP D1 D2
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Displacements Set 3
Displacements (9th Vector) Forces/Moments (1st Vector) Forces/Moments (2nd Vector) Forces/Moments (3rd Vector)
Force Set 9 Wind Load 1 Wind Load 2 Wind Load 3 Wind Load 4 Wave Load 1 Wave Load 2 Wave Load 3 Wave Load 4 Uniform Loads Uniform Loads Uniform Loads Cold Spring Hanger Initial Loads
Forces/Moments (9th Vector) Wind Shape Factor Wind Shape Factor Wind Shape Factor Wind Shape Factor Wave Load On Wave Load On Wave Load On Wave Load On Uniform Loads (1st Vector) Uniform Loads (2nd Vector) Uniform Loads (3rd Vector) Material # 18 or 19 Hanger Design or Pre-specified Hangers
Note
Available piping system loads are displayed on the left hand side of the Static Load Case screen.
Basic load cases may consist of a single load such as WNC for an as-installed weight analysis, or they may include several loads added together such as W+T1+P1+D1+F1 for an operating analysis. The stress categories: SUStained, EXPansion, OCCasional, OPErating, and FATigue are specified at the end of the load case definition. The complete definition of the two examples are: WNC (SUS) and W+T1+P1+D1+H (OPE). Each basic load case is entered in this manner in a list for analysis. When building basic load cases, load components (such as W, T1, D1, WIND1, etc.) may now be preceded by scale factors such as 2.0, -0.5, etc. Likewise, when building combination cases, references to previous load cases may also be preceded by scale factors as well. This provides the user with a number of benefits: In the event that one loading is a multiple of the other (i.e., safe Shutdown Earthquake being two times Operating Basis Earthquake, only one loading need be entered in the piping input module; it may be used in a scaled or unscaled form in the Load Case Editor.
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In the event that a loading may be directionally reversible (i.e., wind or earthquake) only one loading need be entered in the piping input module; it may be used preceded by a + or a - to switch direction. Load Rating Design Factor (LRDF) methods may be implemented by scaling individual load components by their risk-dependent factors, for example: 1.05W + 1.1T1+1.1D1+1.25 WIND1
Note
Available stress types may be selected from the pull-down list on each line.
Results of the basic load cases may be combined using algebraic combination cases. These algebraic combinations are always entered following the last of the basic load cases. Combinations of basic load cases are designated using the prefix L1, L2, etc.
Note
All load cases with stress type FATigue must have their expected number of Load Cycles specified.
The following family of load cases provides a valid example of algebraic combinations.
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Load Case 1
Comments Hot operating; note the 0.67 scale factor which takes credit only for 2/3 of the cold spring Cold operating: with cold spring included Traditional sustained case Wind case; note this will be manipulated later to represent average wind (1X), maximum wind (2X), as well as positive and negative directions. Traditional expansion case, cold to hot (note reference to "L" for "Load", rather than "DS". Same case but now evaluated for fatigue at 10,000 cycles. Hot operating with average wind (in positive direction). Hot operating with average wind (in negative direction). Hot operating with maximum wind (in positive direction). Hot operating with maximum wind (in negative direction). Cold operating with average wind (in positive direction). Cold operating with average wind (in negative direction). Cold operating with maximum wind (in positive direction). Cold operating with maximum wind (in negative direction). Occasional stress case, sustained plus average wind. Occasional stress case, sustained plus maximum wind. Maximum restraint load case (the combination option should be MAX).
2 3 4
L1-L2(EXP)
6 7 8 9 10 11 12 13 14 15 16 17
L1-L2(FAT) L1+L4(OPE) L1-L4(OPE) L1+2L4(OPE) L1-2L4(OPE) L2+L4(OPE) L2-L4(OPE) L2+2L4(OPE) L2-2L4(OPE) L3+L4(OCC) L3+2L4(OCC) L9+L10+L11+L12(OPE)
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Note
CAESAR II permits the specification of up to ninety-nine load cases for analysis. In the rare situation where more cases are required, the model should be copied to a new file in order to specify the additional load cases.
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The user-defined names appear in the Static Output Processor in the Load Case Report (for more information, see below), and may also be used in place of the built load case names anywhere in the Static Output Processor, by activating the appropriate option.
Note
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Output Status
This item controls the disposition of the entire results of the load case -- the available op tions are Keep or Discard. The former would be used when the load case is producing results that the user may wish to review; the latter option would be used for artificial cases such as the preliminary hanger cases, or intermediate construction cases. For example, in the load list shown in the figure, the Wind only load case could have been optionally designated as Discard, since it was built only to be used in subsequent combinations, and has no great value as a standalone load case. Note that load cases used for hanger design (i.e., the weight load case and hanger travel cases designated with the stress type HGR) must be designated as Discard. Note that for all load cases created under previous versions of CAESAR II, all load cases except the HGR cases are converted as Keep; likewise the default for all new cases (except for HGR load cases) is also Keep.
Output Type
This item designates the type of results that are available for the load cases which have received a Keep status. This could be used to help minimize clutter on the output end, and ensure that only meaningful results are retained. The available options are: Disp/Force/Stress This option provides displacements, restraint loads, global and local forces, and stresses. This would be a good choice for Operating cases, when designing to those codes which do a code check on operating stresses, because the load case would be of interest for interference checking (displacements) and restraint loads at one operating extreme (forces). Disp/Stress This option provides displacements and stresses only. Force Stress This option provides displacements, restraint loads, global and local forces, and stresses. This might be a good choice for the Sustained (cold) case, because the load case would be of interest for restraint loads at one operating extreme (forces), and code compliance (stresses). Note that FR combination loads cases developed under previous versions of versions of CAESAR II are converted with this Force/Stress type. Disp This option provides displacements only. Force This option provides displacements, restraint loads, global and local forces only.
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Stress This option provides stresses only. This would be a good choice for a sustained plus Occasional load case (with Abs combination method), since this is basically an artificial construct used for code stress checking purposes only. Note that ST combination load cases developed under previous versions of CAESAR II are converted with this Stress type.
Snubbers Active?
Activating this option causes the snubbers to be considered to be rigid restraints for this particular load case. By default, OCC load cases activate this option, while other types of load cases default to an inactive state.
Hanger Design
The three options available here are As Designed, Rigid, and Ignore, and cause CAESAR II to (1) consider the actual spring hanger stiffnesses, (2) model the spring hangers as rigid restraints, or (3) remove the spring hanger stiffnesses from the model, respectively. As Designed should be used for most "real" (non-hanger design) load cases. Rigid should be used for the Restrained Weight case and any Hydrotest Case (if the spring hangers are pinned during it). (Note that during the Restrained Weight Case user-defined hangers will not be made rigid.) Ignore is normally used for the Operating for Hanger Travel Cases -- except in those cases where the user wishes to include the stiffness of the selected spring in the Operating for Hanger Travel Case (and iterate to a solution). In that case, the user should select As Designed for those cases as well. In that case, it is very important that the hanger load in the cold case (in the physical system) be adjusted to match the reported hanger Cold Load.
Friction Multiplier
This multiplier may be used to alter (or deactivate) the friction factors used in this particular load case. The friction factor (Mu) used at each restraint will be this multiplier times the Mu factor at each restraint. Setting this value to zero deactivates friction for this load case.
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Algebraic
This method combines the displacements, forces, moments, restraint loads, and pressures of the designated load cases in an algebraic (vectorial) manner. The resultant forces, moments, and pressures are then used (along with the SIFs and element cross-sectional parameters) to calculate the piping stresses. Load case results are multiplied by any scale factors (1.8, -, etc.) prior to doing the combination. The obsolete CAESAR II combination methods DS and FR used an Algebraic combination method. Therefore, load cases built in previous versions of CAESAR II using the DS and FR methods are converted to the Algebraic method. Also, new combination cases automatically default to this method, unless designated by the user). In the load case list shown in the figure, most of the combination cases are typically built with the Algebraic method. Note that in the load case list shown in the figure, most of the combination cases typically are built with the Algebraic method. Note that Algebraic combinations may be built only from basic (i.e., non-combination) load cases or other load cases built using the Algebraic combination method.
Scalar
This method combines the displacements, forces, moments, restraint loads, and stresses of the designated load cases in a Scalar manner (i.e., not as vectors, but retaining consideration of sign). Load case results are multiplied by any scale factors prior to doing the combination (for example, for a negative multiplier, stresses would be subtractive). This method might typically be used when adding plus or minus seismic loads to an operating case, or when doing an Occasional Stress Code check (i.e. scalar addition of the Sustained and Occasional stresses). The obsolete CAESAR II combination methods ST used a Scalar combination method. Therefore, load cases built in previous versions of CAESAR II using the ST method are converted to the Scalar method.
SRSS
This method combines the displacements, forces, moments, restraint loads, and stresses of the designated load cases in a Square Root of the Sum of the Squares (SRSS) manner. Load case results are multiplied by any scale factors prior to doing the combination however, due to the squaring used by the combination method, negative values vs. positive values will yield no difference in the result. This method is typically used when combining seismic loads acting in orthogonal directions.
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ABS
This method combines the displacements, forces, moments, restraint loads, and stresses of the designated load cases in an Absolute Value manner. Load case results are multiplied by any scale factors prior to doing the combination however, due to the absolute values used by the combination method, negative values vs. positive values will yield no difference in the result. This method may be used when doing an Ocassional Stress code check (i.e., absolute summation of the Sustained and Occasional stresses).
Note
The Ocassional Stress cases in the figure are built using this method.
Max
For each result value, this combination method selects the displacement, force, moment, restraint load, and stress having the largest absolute value from the designated load cases; so no actual combination per se, takes place. Load case results are multiplied by any scale factors prior to doing the selection of the maxima. This method is typically used when determining the design case (worst loads, stress, etc.) from a number of loads.
Note
The maximum Restraint Load case shown in the figure uses a Max combination method.
Min
For each result value, this combination method selects the displacement, force, moment, restraint load, and stress having the smallest absolute value from the designated load cases; so no actual combination per se, takes place. Load case results are multiplied by any scale factors prior to doing the selection of the minima.
SignMax
For each result value, this combination method selects the displacements, force, moments, restraint load, and stress having the largest actual value, considering the sign, from the designated load cases; so no actual combination per se, takes place. Load case results are multiplied by any scale factors prior to doing the selection of the maxima. This combination method would typically be used in conjunction with the SignMin method to find the design range for each value (i.e., the maximum positive and maximum negative restraint loads).
SignMin
For each result value, this combination method selects the displacements, force, moments, restraint load, and stress having the smallest actual value, considering the sign, from the designated load cases; so no actual combination per se, takes place. Load case results are multiplied by any scale factors prior to doing the selection of the minima. This combination method would typically be used in conjunction with the SignMax method to find the design range for each value (i.e., the maximum positive and maximum negative restraint loads).
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The user should review any load recommendations made by CAESAR II.
Note
CAESAR II does not recommend any occasional load cases. Definition of these are the responsibility of the user.
If these recommended load cases do not satisfy the analysis requirements, they may always be deleted or modified. Conversely, the load cases may always be reset to the programs recommended set at any time.
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upward force equal to the calculated hot load, and an operating load case is run. This load case (traditionally called Free Thermal) includes the deadweight and thermal effects, the first pressure set (if defined), and any displacements, (W+D1+T1+P1). The vertical displacements of the hanger locations, along with the previously calculated deadweights are then passed on to the hanger selection routine. Once the hangers are sized, the added forces are removed and replaced with the selected supports along with their pre-loads (cold loads), designated by load component H. (Note that load component H may appear in the load cases for hanger design if the user has predefined any springs- in this case it would represent the pre-defined operating loads.) CAESAR II then continues with the load case recommendations as defined above. A typical set of recommended load cases for a single operating load case spring hanger design appears as follows: Case # 1 W ....WEIGHT FOR HANGER LOADS Case # 2 W+D1+T1+P1 ....OPERATING FOR HANGER TRAVEL Case # 3 W+D1+T1+P1+H (OPE) ...OPERATING (HGRS. INCLUDED Case # 4 W+P1+H (SUS) ....SUSTAINED LOAD CASE Case # 5 L3-L4 (EXP) ....EXPANSION LOAD CASE These hanger sizing load cases (#1 & #2) generally supply no information to the output reports other than the data found in the hanger tables. Note how cases 3, 4, & 5 match the recommended load cases for a standard analysis with one thermal and one pressure defined. Also notice how the displacement combination numbers in case 5 have changed to reflect the new order. If multiple temperatures and pressures existed in the input, they too would appear in this set after the second spring hanger design load case. Two other hanger design criteria also affect the recommended load cases. If the actual cold loads for selected springs are to be calculated, one additional load case (WNC+H) would appear before case #3 above. If the piping systems hanger design criteria is set so that the proposed springs must accommodate more than one operating condition, other load cases must additionally appear before the case #3 above. An extra hanger design operating load case must be performed for each additional operating load case used to design springs. Refer to the discussion of the hanger design algorithm for more information on these options.
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