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CATIA V5 Tutorial: Welding Design in

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S UNDA Y, M A R C H 29, 2009

Welding Design in CATIA

Mechanical Design > Weld Design This tutorial is about making weld joint in CAT IA Weld Design Workbench. Go to the Weld Design Workbench (Start > Mec hanical Design > Weld Design). Rename the product as Welding Dem o. Right click on the product tree and create a new part (Right-click > Com ponents > New Part). A fter the new part has been created, ex pand the part tree and double-click on the part name to go to the Part Design Workbench as shown in the figure.

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A ssembly Design Workbench (3) A utomotiv e Engine Design (1 ) DMU Kinematic Workbenc h (1 ) Generativ e Shape Workbench (5) In the Part Design Workbench, create a rectangular bar of 100x 5 0x 10 m m dimension. Check my other blog entry if y ou don't know how to create the bar. News (8) Part Design Workbench (1 1 ) Sketcher Workbench (2) V ideo Tutorial (1 ) Weld Design Workbench (1 ) Wireframe and Surface Design Workbench (1 )

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A fter finishing the bar or plate, double-click on the Welding Dem o m ain product tree. This will automatically brings y ou back to the Weld Design Workbench.

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Now make another part just by copy ing the ex isting part. Rightclick on the Part1 (Part1.1) instance and select Copy Instance. Then click on the Welding Dem o parent tree. A utomatically Part1 (Part1.2) will be created under the ex isting
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201 1 (2) 201 0 (4) 2009 (8) Nov ember (1 ) Oc tober (1 ) May (1 ) A pril (1 ) March (2) Welding Design in CA TIA A utomotiv e Engine In CA TIA 1 - Calculations February (1 ) January (1 ) The new part is ex actly at the same position with the prev ious part. Use the m anipulation tool or the com pass to position them apart of each other.
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The weld function is different than the assembly feature because y ou'll hav e to position the part correctly in order to successfully make the weld join. If the parts are not in the correct position, y ou'll be receiv ing error messages ev ery time y ou want to make a joint. The first step is to assemble them using constraints. We'll use coincidence constraint to connect edges of the part before making the weld joint. Select the coincidence constraint and select edge 1 and 2 as shown in the figure below. Then c reate another coincidence c onstraint and connect edge 3 and 4 together.

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A fter pressing the update button, the parts should connect together as shown.

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CATIA V5 Web Training On Demand Internet Training Train At Home/Office Right Now! A t this point, y ou still can't make a weld joint because some surfaces required as joint parameters are hidden after being constrained. A little trick is required here. First, fix the first part with the Fix Com ponent constraint. Then ex pand the Constraints tree and deactiv ate c onstraint 2 (coincidence.2) that connects edge 3 and 4. Don't delete it. Then use the manipulation tool with the "with respect to constraints" is checked to mov e part 2 in the x direction just like as shown in the figure.
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Now select the Single V -Butt Weld feature or Insert > V Butt Welds > Single V-Butt Weld. A box will appear for y ou to adjust the welding parameters. Change the height to 5mm, shape to conv ex with 0.5m m offset, and select surfaces as numbered in the figure abov e respectiv ely . Y ou can click on the Selection Assistant to help y ou select the surface in order. Press Enter or OK button to make y our weld joint.

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A fter that, reac tiv ate constraint 2 (coinc idence.2) and press the Update button, the parts will repositioned as before and y ou now hav e y our weld joint.

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5 C O M M E N T S: zihad said... hai, bagus tutorial ni. we are in the same shoes.catia V5.hope we can c onnect each other. www.my catiav 5.blogspot.c om A PRI L 1 6 , 2 0 0 9 1 1 :2 0 A M blogspot.com//welding-design-in-c

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A nony mous said... V isit & Join all new dedicated Global CA TIA discussion forum at http://www.catia.in/forum MA Y 9 , 2 0 0 9 9 :2 8 PM Sicoe A ndrei said... how can I weld 2 tubes at 90 degrees on to each other? NOV EMBER 2 5 , 2 0 1 0 7 :2 0 PM bman said... great CA TIA tutorial for welding design. DECEMBER 3 , 2 0 1 0 7 :2 8 PM A nony mous said... possible to weld 2 tube in a particular angle? DECEMBER 4 , 2 0 1 0 2 :5 1 PM

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