Calculation for FRP Tank Wall Thickness.

Top Dish with Flat Bottom

Tank Diameter = Dish Radius, R (cm)

160

Subjected to Pressure, P

kg/cm

120

kg/cm

For FRP ,

a = 120

Shell thickness, t 1 = (d / 2 x

a)xP

Density of FRP Material (10%) , w=1.54

Dish Shell thickness, t 2 = (P * R * w ) / (2

DO NOT USE YET

cm
2

1.3333

cm

mm

1.54

- 0.2P)

t2

2.0568

cm

21

mm

Created and Designed by Rick

Feb-2000 (continous upgrade)

Structural Weight
Select Material

No. Angle, Channel per meter run (W/m)

Select Material

SS400

Length
(m)

Shape

Unit
W eigth
(kg/m)

Length
(m)

sub total weight

(kg)

4 nos Column

110.00

C100x50x5t

9.360

110.000

1029.600

2 nos beam (length side)

20.00

C100x50x5t

9.360

20.000

187.200

2 nos beam (width side)

21.00

L50x50x6t

4.430

21.000

93.030

Platform side C-Channel

50.00

C150x75x9t

24.000

50.000

1200.000

Platform middle angle

32.00

L65x65x6t

5.910

32.000

189.120

Platform middle C-Channel

C150x75x6t

Ladder- main frame

C150x75x6t

Ladder-Step-angle

H300x300x10t

L20x20x3t

10

L20x20x3t

11

L20x20x3t

12

L20x20x3t

13

L20x20x3t

14

L20x20x3t

15

L20x20x3t

16

L20x20x3t

17

L20x20x3t

18

H300x300x10t
Total Weight :

2698.95

Length
(m)

W idth
(m)

2.45

1.25

1.0t-Plate

7.850

3.063

24.041

8.00

0.50

1.6t Plate

12.560

4.000

50.240

8.00

0.50

2.3t Plate

18.060

4.000

72.240

8.00

0.50

3.0t Plate

23.550

4.000

94.200

Plate and Chequered plate per square meter (W/m2)

(kg/m )

(m )

sub total weight

(kg)

8.00

0.50

3.2t Plate

25.120

4.000

100.480

8.00

0.50

4.5t Plate

35.320

4.000

141.280

8.00

0.50

6.0t Plate

47.100

4.000

188.400

Total Weight :

Length
(m)

No. Piping

Pipe Size & Material

W eigth
(kg/m)

Length
(m)

670.88

sub total weight

(kg)

1.00

15A VP

0.460

1.000

0.460

1.00

20A VP

0.677

1.000

0.677

1.00

25A VP

1.046

1.000

1.046

1.00

32A VP

NO DATA

1.000

1.00

40A VP

2.151

1.000

2.151

1.00

50A VP

3.322

1.000

3.322

1.00

65AVP

5.045

1.000

5.045

1.00

80A VP

7.302

1.000

7.302

1.00

100A VP

12.139

1.000

12.139

10

1.00

125A VP

17.864

1.000

17.864

11

1.00

150A VP

25.601

1.000

25.601

12

1.00

200A VP

42.154

1.000

42.154

13

1.00

250A VP

62.344

1.000

62.344

14

1.00

300A VP

86.735

1.000

86.735

15

1.00

300A VP

86.735

1.000

86.735

16

1.00

15A VP

0.460

1.000

0.460

17

1.00

20A VP

0.677

1.000

0.677

18

1.00

150A VP

25.601

1.000

25.601

Total Weight :

Grand Total Weight :

380.31

3750.14

Beam, Simply Supported at Both Ends

with Point Load & Uniformly Distributed Load
3

1000.00 kg

Total Point Load, Load kg (1 ton = 1000kg = 1 m water)

Number of Beams (longest side), n

1.00

Individual Beam Point Load, W = Load/n (kg)

1000.00 kg

Beam Length (longest side), l (1 m = 100 cm)

200.00 cm
Select Material

SS400

Allowable Stress, D a

1200.00 kg/cm2

Bending Moment, M = W x l / 4

M=

Generated Modulus of Section, Z > M / D a

Z=
Select material shape

50000.00 kg.cm
41.67 cm3
RHS90x90x6t
51.10 cm3

Modulus of Section, Z (from data table)

Dead Load, weight/unit length, w kg/cm (from data table)

w=

0.16 kg/cm

Design Live Load, weight/unit length, L D (kg/cm)

L D=

4.00 kg/cm

Safety factor, weight/unit length, L L (kg/cm )

L L=

0.25 kg/cm

w=

4.41 kg/cm

M=

72035.00 kg.cm

Total Loading weight/unit length, w (kg/cm)

2

Bending Moment, M = W x l / 4 + w x l / 8
Shear stress, a > M / Z

a=

Select Material

Note: EI Flexural Rigidity

< l / 200 (Point Load) or =

<

1200.00

<

1.00

SS400

Modulus of Elasticity, E (from data table)

Deflection, d = W l / 48 EI

1409.69

2100000.00
4

5 wl / 384 EI

d=

0.35

kg/cm

cm

Beam, Fixed At Both Ends

with Point Load & Uniformly Distributed Load
3

2000 kg

Point Load, W (1 ton = 1000kg = 1 m water)

Number of Beams (longest side), n

2.00

Individual Beam Point Load, W = Load/n (kg)

1000.00 kg

Beam Length (longest side), l (1 m = 100 cm)

200 cm
Select Material

SS400

Allowable Stress, D a

1200 kg/cm2

Bending Moment, M = W x l / 8

M=

50000 kg.cm

Generated Modulus of Section, Z > M / a

Z=

41.67 cm3

Select material shape

L40x40x3t
Z=

1.21 cm3

Dead Load, weight/unit length, w kg/cm (from data table)

w=

0.018 kg/cm

Design Live Load, weight/unit length, L D (kg/cm)

LD =

5.000 kg/cm

Safety factor, weight/unit length, L L (kg/cm )

LL =

1.000 kg/cm

w=

6.018 kg/cm

Bending Moment, M = W x l / 8 + w x l / 24

M=

60031 kg.cm

Shear stress, a > M / Z

a=

Modulus of Section, Z (from data table)

Total Loading weight/unit length, w (kg/cm)

2

Select Material

Note: EI Flexural Rigidity

<

1200 kg/cm2

SS400

Modulus of Elasticity, E
Deflection, d = W l / 192 EI

49611.98

2.10E+06

< l / 200 (Point Load) or = wl

/ 384 EI

d=

11.24151

<

1.00 cm

Cantilever
with Point Load & Uniformly Distributed Load
3

1000 kg

Point Loading, W (1 ton = 1000kg = 1 m water)

Span Length (longest side), l (1 m = 100 cm)

160 cm
Select Material

SS400

Allowable Stress, D a

1200 kg/cm2

Bending Moment, M = W x l

M=

160000 kg.cm

Generated Modulus of Section, Z > M / a

Z=

133.33 cm3

Select material shape

Modulus of Section, Z (from data table)

C150x75x6t
Z=

115.00 cm3

Dead Load, weight/unit length, w kg/cm (from data table)

w=

0.186 kg/cm

Design Live Load, weight/unit length, L D (kg/cm)

LD =

6.250 kg/cm

Safety factor, weight/unit length, L L (kg/cm )

LL =

0.000 kg/cm

w=

6.436 kg/cm

Bending Moment, M = W x l + w x l / 2

M=

242381 kg.cm

Shear stress, a > M / Z

a=

2107.66

Total Loading weight/unit length, w (kg/cm)

2

Select Material

Note: EI Flexural Rigidity

< l / 200 (Point Load) or = W l4 / 8 EI

1200 kg/cm2

SS400

Modulus of Elasticity, E (from data table)

Deflection, d = W l / 2 EI

<

2.10E+06
< l / 200

d=

45.30723

<

0.80 cm

Pure Torsion in Circular Shaft

Designed Torque, T

100000
Select Material

150A SGP SCH80

From Data Table, r, radius of selected pipe =

8.26

From Data Table, OD, of selected pipe =

16.52

From Data Table, ID, of selected pipe =

14.32

From Data Table, t, thickness of selected pipe =

1.1

Thin-W alled Limiting Torque,

t =T /

( 2 x px r x t )

t =16 x T / ( p x OD 3 )
Thin-W alled Limiting Torque, t =16 x ODx T /

212.06
112.96

Solid Limiting Torque,

( p x ( OD - ID

))

259.44

kg.cm

cm
cm
cm
cm

<

400

kg/cm

<

400

kg/cm

<

400

kg/cm

t
mm

cm

cm

kg/m

L20x20x3t

0.39

0.28

0.89

65A SGP SCH10

76.30

L25x25x3t

0.80

0.45

1.12

65A SGP SCH40

76.30

L25x25x5t

1.18

0.69

1.76

65A SGP SCH80

76.30

L30x30x3t

1.42

0.66

1.36

80A SGP SCH10

89.10

L30x30x5t

2.14

1.03

2.16

80A SGP SCH40

89.10

L35x35x3t

2.32

0.92

1.60

80A SGP SCH80

89.10

L35x35x5t

3.53

1.44

2.56

100A SGP SCH10

114.30

L40x40x3t

3.53

1.21

1.83

100A SGP SCH40

114.30

L40x40x5t

5.42

1.91

2.95

100A SGP SCH80

114.30

L50x50x4t

9.06

2.49

3.06

125A SGP SCH10

139.80

L50x50x6t

12.60

3.55

4.43

125A SGP SCH40

139.80

L65x65x6t

29.40

6.26

5.91

125A SGP SCH80

139.80

L65x65x8t

36.80

7.96

7.66

150A SGP SCH10

165.20

L75x75x6t

46.10

8.47

6.85

150A SGP SCH40

165.20

L75x75x9t

64.40

12.10

9.96

150A SGP SCH80

165.20

L75x75x12t

12

81.90

15.70

13.00

200A SGP SCH10

216.30

L90x90x7t

93.00

14.20

9.59

200A SGP SCH40

216.30

L90x90x10t

10

125.00

19.50

13.30

200A SGP SCH80

216.30

L90x90x13t

13

156.00

24.80

17.00

250A SGP SCH10

267.40

L100x100x7t

129.00

17.70

10.70

250A SGP SCH40

267.40

L100x100x10t

10

175.00

24.40

14.90

250A SGP SCH80

267.40

C75x40x5t

75.30

20.10

6.92

C100x50x5t

188.00

37.60

9.36

15A VP

21.70

C125x65x6t

424.00

67.80

13.40

20A VP

27.20

C150x75x6t

6.5

861.00

115.00

18.60

25A VP

34.00

C150x75x9t

1050.00

140.00

24.00

32A VP

42.70

C180x75x7t

1380.00

153.00

21.40

40A VP

48.60

7.5

1950.00

195.00

24.60

50A VP

60.50

C200x90x8t

2490.00

249.00

30.30

65AVP

76.30

C250x90x9t

4180.00

334.00

34.60

80A VP

89.10

C250x90x11t

11

4680.00

374.00

40.20

100A VP

114.30

C300x90x9t

6440.00

429.00

38.10

125A VP

139.80

C300x90x10t

10

7410.00

494.00

43.80

150A VP

165.20

H100x50x5t

187.00

37.50

9.30

200A VP

216.30

H100x100x6t

383.00

76.50

17.20

250A VP

267.40

H150x150x7t

1640.00

219.00

31.50

300A VP

318.50

H200x150x30.6kg

2690.00

277.00

30.60

300A VP

318.50

H200x200x8t

4720.00

472.00

49.90

350A VP

355.60

H250x250x9t

10800.00

867.00

71.80

Section

C200x80x7.5t

Pipe
JIS B2305

OD

H300x300x10t

10

20186.00

1346.00

93.00

H300x300x12t

12

16640.00

1132.00

83.50

H350x175x7t

13500.00

771.00

49.40

H350x250x9t

21228.00

1249.00

78.10

unit

H400x200x8t

23457.00

1179.00

65.40

height/cm

H500x300x11t

11

58274.00

2418.00

111.00

H500x300x11t

11

68859.00

2822.00

125.00

RHS12x12x1.2t

1.2

0.10202

0.17004

3.40

1.20

RHS16x16x1.2t

1.2

0.26105

0.32631

3.54

1.60

RHS19x19x1.2t

1.2

0.45323

0.47708

4.31

1.90

RHS25x25x2.3t

2.3

1.81197

1.44957

5.80

2.50

RHS32x32x2.3t

2.3

4.04113

2.52571

5.23

3.20

RHS38x38x2.3t

2.3

7.00552

3.68711

7.07

3.80

RHS38x38x3.2t

3.2

9.06678

4.77199

7.07

3.80

RHS50x50x2.3t

2.3

16.68016

6.67206

3.40

5.00

RHS50x50x3.2t

3.2

21.96959

8.78784

3.54

5.00

RHS65x65x2.3t

2.3

37.84628

11.64501

4.31

6.50

RHS65x65x3.2t

3.2

50.48786

15.53473

5.80

6.50

RHS90x90x3.6t

3.6

152.00000

33.80000

9.72

RHS90x90x5t

200.00000

44.40000

13.30

RHS90x90x6t

230.00000

51.10000

15.70

6.3

238.00000

53.00000

16.40

RHS90x90x8t

281.00000

62.60000

20.40

RHS90x90x10t

10

322.00000

71.60000

24.30

RHS100x50x2.3t

2.3

88.17850

17.63570

10.40

10.00

RHS100x50x3.2t

3.2

118.72394

23.74479

7.07

10.00

RHS100x100x3.2t

3.2

193.71317

38.74263

9.60

10.00

RHS150x75x3.2t

3.2

416.57290

55.54305

10.90

15.00

RHS90x90x6.3t

67.90

4.20

5.26

SS400

65.90

5.20

8.62

SUS304

SUS304

62.30

7.00

11.40

SUS316

SUS316

80.70

4.20

6.45

RC

RC

78.10

5.50

11.30

FRP

7.00E+04

FRP

73.90

7.60

15.30

PVC

2.50E+04

PVC

105.30

4.50

8.36

TIMBER

1.05E+05

102.00

6.15

16.10

97.10

8.60

22.30

kg/m

130.80

4.50

11.58

126.60

6.60

21.80

120.80

9.50

30.90

155.20

5.00

13.84

151.00

7.10

28.20

143.20

11.00

42.50

204.70

5.80

19.97

199.90

8.20

42.50

190.90

12.70

64.60

254.20

6.60

27.86

250.80

8.30

60.20

237.20

15.10

95.80

0.46
0.68
1.05

2.15
3.32
5.05
7.30
12.14
17.86
25.60
42.15
62.34
86.74
86.74

Material

Young's
Modulus of
Elasticity

ID

SS400
Copper

kg/cm

Material

2.10E+06

SS400

200 kN/mm 2

30E+06

18E+06

120 kN/mm

ref pg435 Pressure Vessel Handbook by Eugene F. Megyesy

width/cm

t/cm

1.20

0.12

0.96

0.96

0.60

0.52

1.60

0.12

1.36

1.36

0.80

0.71

1.90

0.12

1.66

1.66

0.95

0.85

2.50

0.23

2.04

2.04

1.25

2.09

3.20

0.23

2.74

2.74

1.60

2.73

3.80

0.23

3.34

3.34

1.90

3.28

3.80

0.32

3.16

3.16

1.90

4.45

5.00

0.23

4.54

4.54

2.50

4.39

5.00

0.32

4.36

4.36

2.50

5.99

6.50

0.23

6.04

6.04

3.25

5.77

6.50

0.32

5.86

5.86

3.25

7.91

5.00

0.23

9.54

4.54

5.00

6.69

5.00

0.32

9.36

4.36

5.00

9.19

10.00

0.32

9.36

9.36

5.00

12.39

7.50

0.32

14.36

6.86

7.50

13.99

Design
Limits

kg/cm

1200

2000~2400

70

lb/in
lb/in

2
2

t
mm

kg/m2

1.0t-Plate

1.00

7.85

1.6t Plate

1.60

12.56

2.3t Plate

2.30

18.06

3.0t Plate

3.00

23.55

3.2t Plate

3.2t

25.12

4.5t Plate

4.50

35.32

6.0t Plate

6.00

47.10

kg/m3