P2 Exam Revision Kit
P2 Exam Revision Kit
P2 Exam Revision Kit
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LONDON l SINGAPORE
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OXFORD TOKYO
Elsevier Butterworth-Heinemann Linacre House, Jordan Hill, Oxford OX2 8DP 30, Corporate Drive, Burlington, MA 01803 First published 2005 Copyright 2005, Elsevier Ltd. All rights reserved No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means and whether or not transiently or incidentally to some other use of this publication) without the written permission of the copyright holder, except in accordance with the provisions of the Copyright, Designs and Patents Act 1988, or under the terms of a licence issued by the Copyright Licensing Agency Ltd, 90 Tottenham Court Road, London, England W1T 4LP. Applications for the copyright holders written permission to reproduce any part of this publication should be addressed to the publisher. Permissions may be sought directly from Elseviers Science & Technology Rights Department in Oxford, UK: phone: (+44) 1865 843830, fax: (+44) 1865 853333, e-mail: [email protected]. You may also complete your request on-line via the Elsevier homepage (http://www.elsevier.com), by selecting Customer Support and then Obtaining Permissions British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library Library of Congress Cataloging in Publication Data A catalogue record for this book is available from the Library of Congress ISBN 07606 64827 For information on all Elsevier Butterworth-Heinemann publications visit our website at http://books.elsevier.com Printed and bound in Great Britain
Welcome to CIMAs Official Revision Cards. These cards have been designed to:
. . . . .
Save you time by summarising the syllabus content in a concise form Jog your memory through the use of diagrams and bullet points Follow the structure of the CIMA Official Study Systems Refer to relevant questions found within the Preparing for the Examination section of the study system Provide you with plenty of exam tips and hints
Ensure exam success by revising with the only revision cards endorsed by CIMA.
TABLE OF CONTENTS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Revision of basics..................................................................... Absorption, activity-based and marginal costing .................................. Break-even analysis .................................................................. Relevant costs and short-term decisions .......................................... Linear programming .................................................................. Pricing .................................................................................. Risk and uncertainty .................................................................. Investment appraisal.................................................................. The value chain TQM .............................................................. Activity-based approaches ........................................................... Learning and experience curves .................................................... Costing systems....................................................................... 1 7 15 21 25 33 41 47 65 69 75 81
Revision of Basics
Basic aspects, classifications and approaches to cost accounting
Topics
. . . . .
Cost units Cost centres Classification of costs Cost behaviour Analysing the elements of cost
1
Revision of Basics
Cost units
Definitions
Cost the amount of expenditure incurred on, or attributable to, a specified thing or activity Cost unit a unit of product or service in relation to which costs are ascertained, e.g. chargeable hour (professional services), account maintained (credit control) Cost centre a production or service location, function, activity, or item of equipment, for which costs are accumulated, e.g. stores, quality control
Classification of costs
Revision of Basics
To collect and analyse costs efficiently, a way to classify all costs is needed. Can be classified by nature or by purpose (why incurred), e.g. Direct and indirect whether directly attributable to the cost unit Fixed and variable whether cost alters as activity level changes Production, selling and administration functional analysis Controllable and uncontrollable whether within management control Normal and abnormal whether expected Relevant and non-relevant whether relevant to the decision
Revision of Basics
Cost behaviour
K Fixed costs does not change regardless of the level of activity, e.g. factory rent K Variable costs vary with the level of activity
Q
Q
K K Fixed costs stepped. Fixed for a range of activity, then increase in a step, e.g. need to rent additional warehousing
Semi-variable costs contain both fixed and variable components thus partly affected by activity level, e.g. electricity
Q
4
Revision of Basics
Variable cost 4,900/700 7 per unit At total cost 41,150 Variable cost 2450 7 17,150 ; Fixed cost 41,150 17,150 24,000
Scattergraph method
KKKK
Highlow method
Units Highest activity level Lowest activity level Increase 2450 1750 700 41,150 36,250 4,900
Data plotted onto scattergraph Line of best fit drawn by eye Intercept of line gives fixed cost Gradient of line gives variable cost
x
fixed cost
x x x
Q
5
Topics
. . . . . . .
Overhead allocation and apportionment Overhead absorption Under or over absorption Activity-based costing Marginal costing Preparing profit statements Reconciling marginal and absorption costing
7
Method
1. 2. 3. Cost allocation where costs can be specifically attributed to a particular cost centre Cost apportionment non-specific costs are shared between cost centres on the basis of benefits received Absorption rates once overhead costs are established for each cost centre, they can be absorbed by the individual cost units
K K
Should be minimised by regular reviews of expenditure and consideration of adjustments to absorption rate
Overhead absorption rate 340,000/170,000 2 Overhead absorbed 150,000 2 300,000 Under-absorption 360,000 300,000 60,000
9
Method
(1) (2) (3) Collect costs Pool costs on the basis of activities which consume resources Allocate overheads to products on the basis of appropriate cost drivers
10
Profit statements
Can be prepared using either marginal or absorption costing When using absorption costing, overheads are absorbed on the basis of expected usage. Therefore, different methods give different profit figures, if stock levels differ
Marginal costing
K K K K Values all the stock items at variable or marginal cost only Fixed costs are treated as period costs and written-off in full against profits Variable costs are matched against sales value to identify contribution Contribution contributes to fixed overhead and profit
Profit statements
Pro-forma profit statement marginal costing
Sales revenue Less variable cost of sales Opening stock (at variable cost) Variable production cost Closing stock (at variable cost) Less variable selling costs Variable cost of sales Contribution Less fixed overheads Fixed production Fixed selling and administration Profit x x x (x) x (x) (x) x x x (x) x
12
Profit statements
KK
Profit differences are caused by differences in closing stock valuations In absorption costing, some fixed production overhead is carried forward in stock. If stock levels increase, absorption costing profit is higher, if they decrease, the absorption costing profit is lower Reconciliation Marginal cost profit Stock increase/decrease fixed cost per unit Absorption cost profit x x/(x) x
The profit differences occur in the short term when stocks fluctuate, but, in the long term, the total profit will be the same, whichever method is used. All costs are eventually charged to profits, it is simply a timing difference
13
Break-even Analysis
Applying the principles of marginal costing and contribution analysis to break-even analysis and simple activity related short-tem decisions
. . . .
Calculating break-even point Drawing break-even charts Multi-product CVP analysis Using costs for decision making
15
Break-even Analysis
Definition
Margin of safety is the difference between expected sales levels and break even sales Margin of safety Expected sales level Break-even point in units Contribution sales ratio Contribution per unit Sales price per unit
Definition
A high CS ratio means contribution grows more quickly as sales increase
Break-even point occurs at the sales level where contribution fixed costs Break-even point in units Fixed costs Contribution per unit
16
Break-even Analysis
Breakeven point
Sa
c Total
Fixed cost
Lo
ss
Margin of safety Budget demand No. of units
1. Select appropriate scales for axes and draw and label them 2. Draw the fixed cost line and label it 3. Draw the total cost line and label it 4. Draw the revenue line and label it 5. Mark any required information on the chart and read off solutions as required 6. Check the accuracy of your readings using arithmetic
17
Break-even Analysis
depicting the profit or loss for each level of activity. Shows effect on profit and break-even point of any changes in the variables KKK Vertical axis shows profits and losses Horizontal axis drawn at zero profit and loss Break-even point is where the line cuts the horizontal axis
Breakeven point
Breakeven point
OF PR IT
Lo
ss
LO
18
Break-even Analysis
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Break-even Analysis
20
Topics
. .
Study tip
Watch out for the following non-relevant costs KKKKK Sunk or past costs Absorbed fixed overheads Committed costs Depreciation Notional costs
Before the contract, the best alternative would have been to use it and save 5.50. This is, therefore, the opportunity cost of the material
22
A 12 4 kg 400
B 16 8 kg 200
C 8 2 kg 300
The contribution per limiting factor can be calculated A Contribution per kg of material Ranking 3/kg 2 B 2/kg 3 C 4/kg 1
The production plan can then be worked out, as follows kg available 3700 (600) 3100 (1600) 1500 (1500)
23
Linear Programming
Solving decision-making problems where there is more than one scarce resource and how to interpret the solutions
. . . . .
Basic linear programming Graphical method Slack and surplus Shadow prices Simplex
25
Linear Programming
Basic technique
Definition
A technique for allocating scarce resources between products to maximise the benefit from them when there is more than one limiting factor The decision variables, e.g. Let x1 no. of units of product A made Let x2 no. of units of product B made 2. Construct the objective function, e.g. Maximise z 50x1 70x2 3. Where A has a contribution of 50 and B of 70 Specify the constraints, e.g. Machine hours 3x1 10x2 330 Where a unit of A takes 3 hrs to machine, a unit of B takes 10 hrs and the total hours available are 330 4. Write out the non-negativity conditions, e.g. Product A x1 ! 0 1. Determine the variables The objective variable the quantity that is to be optimised i.e. maximised or minimised, e.g. Let z total contribution earned The answer to the number of A to produce cannot be less than zero
Study tip
For two products, find the solution graphically For more than two products, use the Simplex model
26
Graphical technique
1. 2. 3. 4. Draw 2 axes Plot all the constraints as straight lines Identify and mark the feasible region Determine the values of the decision variables at the extreme points of the feasible region and, for each, the corresponding value for the objective variable Choose the largest answer (maximisation) or the smallest (minimisation)
x1
Linear Programming
Study tip
Be careful with unusual constraints, e.g. K K K Total combined output of products A and B must be at least 20 units x1 x2 ! 20 The number of units of B produced must be double the number of units of A x2 ! 2x1 Products A and B must be manufactured in the ratio 2 : 7 7x1 2x2
5.
100 80 60 40 20 A E B C D 20 40
x2 60 80 100
27
Linear Programming
Example
Optimal solution is 10u of x, and 28u of x2 For constraint 3x1 10x2 330, insert the solution: 3(10) 10(28) 310 Slack/surplus can then be calculated 330 310 20 slack
Linear Programming
Definition
Shadow price is the increase in value that one extra unit of a limiting resource would create. It is the opportunity cost of not having the unit available
A computer modelling technique to find the optimal solution where there are more than 2 products
Study tip
You will not be examined on the method itself, but should be able to interpret the final solution calculated
KK
29
Linear Programming
Simplex
Interpreting the optimal solution
A linear programming problem may be constructed as follows: Let z total contribution earned Let x1, x2, x3, x4 number of A, B, C and D tables to be produced Maximise: z 60x1 123x2 135x3 90x4 Subject to: Cutting: 2x1 2x2 1x3 6x4 Assembly: 5x1 4x2 3x3 2x4 Finishing: 1x1 4x2 5x3 3x4 Max production: x1 x2 x3 x4 Min. A tables: x1 ! 800 x2, x3, x4 ! 0 3000 9000 4950 1800 The solution would therefore be shown as: Objective function variable (z): 168,780.0000
Variable x1 x2 x3 x4 Value 950.0000 250.0000 600.0000 0.0000 Relative loss 0.0000 0.0000 0.0000 48.0000 Worth 9.0000 0.0000 21.0000 21.0000 0.0000
30
Simplex
The solution should be interpreted as follows: K Optimal plan is to make 950 A, 250 B, 600 C and no D tables Total contribution earned would then be 168,750 Constraints 1 (cutting) and 3 (finishing) are binding Constraint 2 (assembly) will have 1450 spare hours Constraint 4 (max number) has been met exactly Constraint 5 (min number) has been exceeded by 150 units
Linear Programming
KK
Relative loss Optimal production plan specifies no ornate tables. To make one would reduce contribution by 48 Constraints 1 and 3 are binding. 9 and 21 are their respective shadow prices Constraint 4 if maximum production could be increased by one table, contribution would increase by 21
KK
Worth
31
Pricing
Covers the alternative pricing strategies that an organisation may adopt in the pricing of its products and services
. . . . .
Price elasticity of demand Product life cycle Profit maximisation Cost based pricing Other strategies
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Pricing
Pricing
K KK
Sales revenue
Different pricing strategies will be appropriate at different stages in the life cycle Penetration pricing Price skimming Low price to increase market share Focus on minimising elasticity Price wars can occur
Introductory
35
Pricing
Definition
A mathematical model that can be used to determine an optimum selling price Based on the theory that profit is maximised where marginal cost is equal to marginal revenue
Demand will reduce by 50 units for every 1 increase in the selling price The company has calculated that profit is maximised at a sales volume of 54,000 units per annum Required: Determine the profit maximising selling price for the product
Study tip
Use of the full model is outside the syllabus, but simple questions may be set
Example
K Maximum demand for a companys product is 150,000 units p.a.
Solution
Equation of demand given by p a bq b 1/50 0.02 at p 0, q 150,000 0 a 0.02 150,000 a 3000 ; p V 3000 R 0.02q at x 54000 units, p 3000 0.02 54000 1920 i.e. profit is maximised at a selling price of 1920
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Pricing
Cost-plus pricing involves adding a mark-up to the cost of the product in order to arrive at a selling price The mark-up can be added to full product cost or marginal cost only. Consideration must be given to the mark-up used
37
Pricing
1:
* fixed and variable production costs Total budgeted factory cost other costs* mark up on costs Budgeted volume
2:
38
Pricing
39
Pricing
40
. . . . .
Probability Expected values Attitudes to risk Decision trees Value of perfect information
41
Probability
Definitions
Uncertainty where no information is available to predict the outcome Risk where several potential outcomes and the probability of each occurring can be identified
Example
A company is considering launching a new product. The selling price is to be set at 15. A number of probabilities for different revenue levels are predicted. The project has a required expected value of 1,200 Units sold 70 100 130 Revenue 1050 1500 1950 Probability 0.2 0.45 0.35 1.00 Pay off 210 675 682.5 EV 1567.5
Expected values
K The most common method for accounting for probabilities is the use of expected values (EV) The EV is calculated by weighting the possible outcomes by their probabilities and summing up the result
42
Attitudes to risk
KKK
Risk neutral assumed by EV ignores variations in outcome. Concerned only with the most likely outcome Risk seeker concerned only with the best possible outcome, no matter how unlikely it is Risk averse prefer the alternative with the least variation
43
Decision trees
Simple, visual way of presenting probabilistic information to management The point at which a decision is made The point at which a chance event occurs Branches represent the different possible outcomes
0.6 Strategy B 0.4 5,000 2,000 EV 47,000 Strategy A 0.4 20,000 8,000 EV 35,000 75,000 45,000 Cash flow 0.6 45,000 Pay-off 27,000
Example
A company has a choice of two strategies for its product launch. Results will depend on the level of demand, which may be high (60% chance) or low. Strategy A will earn 45,000 (high demand) or 20,000 (low demand). Strategy B will earn 75,000 or 5,000. The problem can be shown on a decision tree.
44
Decision trees
Other factors to consider
1. 2. 3. 4.
Time Value of Money Can be incorporated to refine the model Assumes risk neutrality In the above example Project A had a lower EV, but less variability in the potential outcomes and a higher low outcome. Attitude to risk would affect the investors choice Sensitivity The probabilities used are subjective estimates and changes in them may impact the decision made Oversimplification In reality, it is unlikely that any project will have only a few discrete outcomes
Example
If, in the previous example, a market research company could be employed to predict whether demand for the products would be high or low. The maximum value of the research can be calculated as follows: If told demand will be high, Strategy B will be adopted. If told demand is low, Strategy A will be adopted. EV (0.6 75,000) (0.4 20,000) 53,000
45
46
Investment Appraisal
How the principles of decision-making and the effects of risk and uncertainty are applied to long-term decision-making
. . . . . . . . . . .
NPV, Payback, IRR, ARR Annuities Unequal lives Replacement Capital rationing Estimates sensitivity Estimates risk NPV and inflation NPV and tax Post-project appraisal Project abandonment
47
Investment Appraisal
Example
A project has the following cash flows: Year 0 1 2 (1000) 640 640 The discount rate for the project is 5% The NPV of the project can be found as follows: Year 0 1 2 3 4 DF @5% 1 0.952 0.907 0.864 0.823 PV (1000) 609 580 17 16 NPV 222 3 20 4 20
Study tip
A formula sheet containing most of the discount rates needed will be provided in the exam
48
Investment Appraisal
Definition
The time taken for cash inflows from a project to match the outflows and repay the initial investment Cumulative cash flows are calculated year on year until they total the initial investment. Projects are accepted if they pay back within target period.
KKK
NPV disadvantages
Speed of repayment not clear Based on estimates Complex
Example
The payback period for the above project would be: Year C/f Cum c/f 0 1 (1,000) 640 640 2 640 1280 3 20 1300 4 20 1320
Payback is, therefore, after 2 years, or if cash flows occur evenly throughout the year, after 1 year (1000 640)/ 640 1.6 years
49
Investment Appraisal
Payback
Payback advantages
KKK Simple Favours liquidity Minimises risk
DPBI
Payback disadvantages
KK Ignores time value of money Ignores cash flows after the cut-off point
Present value of net cash inflows Initial cash outlay 1222 1:22 1000
Payback can be adapted to take account of the time value of money. The cash flows are first discounted at an appropriate discount rate. The cumulative cash flows of the above project then become: Year 1 2 3 4 609 1189 1206 1222 Payback is now said to be after 2 years, or if cash flows occur evenly, after 1 year (1000 609)/580 1.67 years These figures can be used to calculate two further measures
Measures how many times a project recovers its funds and is, therefore, useful when funds are scarce Can also be calculated as a Profitability Index: NPV of a project Initial cash outlay 222 0:22 1000
PI
50
Investment Appraisal
IRR advantages
KKK K KK Managers familiar with percentages No need to predict discount rates Requires exercise of judgement
IRR disadvantages
Cannot be used to choose between projects (see below) May have multiple IRRs (see below) Assumes cash flows reinvested at the IRR
51
Investment Appraisal
Multiple IRRs
KK Not all projects have single IRRs When cash flow signs change between positive and negative a number of times over the years, a number of IRRs may exist
NPV
DR IRR1 IRR2
Project A has the higher IRR, yet, at the companys cost of capital, Project B has the higher NPV
Study tip
When multiple IRRs occur, take care to identify whether the NPV is positive or negative between the IRRs
Study tip
IRR cannot be used to choose between two viable projects always choose the project with the higher NPV
52
Investment Appraisal
Definition
The ARR is the projects return on investment or ROI. A project is accepted when the ARR is higher than the target rate set by management
Accounting profit 1320 1000 320 Av. Annual profit 320/4 years 80 Av. Investment 1000/2 500 ARR (80/500) 100% 16%
It is calculated, using accounting profits, as follows: ARR (Av. annual profit / Av. investment) 100% For the above example and making the following assumptions: KK Year 0 flow is the purchase of a fixed asset Depreciation is the only difference between cash flow and profit Asset will be depreciated to zero over the life of the project
ARR advantages
KKK KKK Availability of profit data Focus on balance sheet ROI used for performance appraisal
ARR disadvantages
Profit is more subjective than cash flows May conflict with NPV Requires the setting of a target rate
53
Investment Appraisal
Study tip
A formula sheet, containing most of the annuity factors you may need in the exam, will be provided. However, make sure that you practise using the formula, in case you do need it
54
Unequal lives
Investment Appraisal
Where two mutually exclusive projects have different life spans, this must be adjusted for before NPV can be used to choose between them Method: Calculate annualised equivalents (AE) for each NPV Formula AE NPV/Annuity factor of projects life
Replacement
Annualised equivalents can be used to determine the optimum replacement cycle for an asset Method: 1. Calculate the NPV of each replacement cycle 2. Convert each NPV into an annualised equivalent 3. Choose the optimum cycle, based on the best AE
55
Investment Appraisal
Capital rationing
Occurs when a company has limited investment funds and not all positive NPV projects can be adopted. Method: 1. Calculate the Profitability Index of each project. PI 2. 3. NPV of project Cash outlay in then rationed period
Assumptions
KK Projects are divisible Project returns are proportional to the percentage of funds invested
Rank projects by PI Do projects in order of PI until all scarce funds are utilised
56
Investment Appraisal
Advantages
KKK KKKKKK Simple process, using computer spreadsheets Easy to apply Directs attention to key variables
N.B. In the real world, a number of variables may alter at the same time. Probabilities may be used to predict the likelihood of various outcomes occurring
Method: 1. 2. 3. Calculate the NPV of the project Convert the NPV into an annualised equivalent Each cash flow can alter by the AE before the decision to take on the project alters
Estimates risk
Methods that can be used to account for risk within a project appraisal include: Sensitivity analysis Probability distributions Adjustments to the discount rate Adjustment to the required payback period More conservative estimates Decision tree analysis
57
Investment Appraisal
58
Investment Appraisal
Answer 2
K Inflate the cash flows to create money flows Year Inflated cash flow 55,000 1.06 58,300 58,300 1.06 61,798 61,798 1.06 65,506 Calculate the NPV using the money cost of capital and the inflated flows Cash flow (150,000) 58,300 61,798 65,506 DF 1.000 0.909 0.826 0.751 NPV PV (150,000) 52,995 51,045 49,195 3,235
1 2 3 K
Year 0 1 2 3
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Investment Appraisal
KK
Illustration
A company buys an asset for 10,000 at the end of its accounting period. The cash flows from the 2-year project are 7000. The asset has a scrap value of 6000 when disposed of at the end of year 2. WDA are given at 25% reducing balance and Corporation tax is charged at 30%. Calculate the net cash flows for the project Recalculate the net cash flows if the asset were bought a day later at the start of an accounting period.
60
Investment Appraisal
Calculate the net cash flows T0 T1 T2 7000 7000 (1050) (1050) (1050) 6000 375 282 281 (56) T3
(1050)
(57) (1107)
6607 11125
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Investment Appraisal
T3
(1050)
225 (825)
Study tip
When setting up NPV calculations with tax in, remember to put in one extra column, to take account of the lag in the second part of the tax payment
62
Post-project appraisal
Benefits include
K
Investment Appraisal
Definition
A mechanism whereby experience from the past projects can be fed into the organisations decision-making process to aid future decisions on the future projects
Benefits relating to the performance of the current project speedy modification or termination of under-performing projects Benefits which relate to the selection and the performance of the future projects better quality decisions and greater realism in expectations Benefit to the investment appraisal system itself formal highlighting of the weaknesses can improve control mechanisms
Project abandonment
A decision to terminate a project should be based only on the future cash flows If future incremental cash in-flows will not exceed the future out-flows, the project should be terminated
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. . .
World-class manufacturing
The philosophy of continuous improvement and first class performance that underpins those organisations that get the value chain right
External
Just-in-time concept
A system where the objective is to produce products as required for use or by a customer, rather than for stock. It is a pull system, responsive to demand
R&D
Design
Production
Marketing Distribution
Customer service
Customers
66
KK
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Activity-based Approaches
A comparison of activity-based costing (ABC) with absorption costing and how the use of ABC can improve managements decision-making
Topics
. . . . . . .
The overhead problem Absorption costing Direct Product Profitability Activity-based costing Activity-based management Customer Profitability Analysis Pareto analysis
69
Activity-based Approaches
Advantages of DPP
KKKKKK Facilitates better Cost analysis Pricing decisions Management of space Rationalisation of product range Merchandising decisions
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Activity-based Approaches
ABC costing
Costs are gathered together, based on resource cost drivers into cost pools or cost activities, and the cost objects are costed, based on activity cost drivers
Terminology
Traditional costing
Costs are gathered together, based on where they are incurred, i.e. cost centres and the cost objects are costed based on absorption rates
71
Activity-based Approaches
Usefulness of ABC
ABC is particularly useful for product costing where: Production overheads are high in relation to direct costs Product range is diverse Products use differing amounts of the overhead resources Consumption of overhead resource is not primarily driven by volume K K KK
Example
Machine overhaul overhead amounts to 180,000 in one year. The cost driver has been identified as the number of set-ups, and 450 were carried out in the year. Charge out rate for set-ups would be 180,000/450 400 per set-up
72
Activity-based management
Definition
A system of management which uses activity-based cost information for a variety of purposes, including cost reduction, cost modelling and customer profitability analysis. The aim is to use the information to ensure that the customer needs are met using a minimum of resources.
Activity-based Approaches
Advantages
K K KK Identifies where activities are duplicated, causing waste Used to monitor activities and thereby control costs Flags up changes in activity or resource consumption empowers managers to view fixed costs as potentially variable Helps identify a non-value-added expenditure
73
Activity-based Approaches
Pareto analysis
Based on the observed phenomenon that 80% of populations wealth is owned by 20% of the people Approximation of the principle holds true in many business situations, e.g. relationship between Contribution and revenue Customers and profit Stock items and stock value
KKK
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Key questions
Q4d Q14 Q27 Q28
Topics
. .
Learning curves
Learning curve
The resources required to produce the given amounts of a product tend to decline as output accumulates One significant cause of the decline is the learning curve workers become more adept at a task the more they perform it This improvement can be measured mathematically The cumulative average time per unit/batch decreases by a fixed percentage each time the cumulative production doubles A Learning Rate is expressed in terms of the % fall in time, so a 90% learning rate indicates that the average time per unit in each cumulative batch will fall to 90% of the previous average
Steady state 0 X
Example
A firm with a Learning Rate of 80% takes 50 hours to make its first unit. It has now made a total of 16 units. How long will the next 16 units take?
76
Learning curves
Cumulative production 1 2 4 8 16 32
Average time per unit 50 50 0.8 40 40 0.8 32 32 0.8 25.6 25.6 0.8 20.48 20.48 0.8 16.38
Formula approach
The above technique will only work when cumulative production doubles. However, the learning curve formula can be applied to any multiple
Formula
32 4 128 25.6 8 204.8 20.48 16 327.68 16.38 32 524.16
Y V axb where Y cumulative average time per unit a time taken for the first unit x total number of units b index of learning The index of learning is calculated as b log of the learning rate/log 2
77
The time for the next 16 units is therefore 524.16 327.68 196.48 mins.
Learning curves
Example
1. Derive the formula for the 80% learning rate and apply it to confirm the cumulative average time per unit for 16 batches in the previous illustration 2. Using the same formula, calculate the cumulative average time per unit for 20 batches The formula is calculated as follows: b log 0.8/log 2 0.322 y ax0.322 At 16 batches, Average time taken per batch 50 160.322 20.48 At 20 batches, Average time taken per batch 50 200.322 19.06
78
Formula approach
Uses of the learning curve
KKK Price setting Budget setting Production scheduling
Experience curves
Experience curves are very similar to learning curves; however, they deal with the reduction of all costs as production volumes increase
Formula
As for the learning curve, except a now represents the cost of the first unit, i.e. Y axb where Y cumulative average cost per unit a cost of the first unit x total number of units b index of experience The index of experience is calculated as b log of the experience rate/log 2
79
Costing Systems
The management accounting profession has introduced new costing systems to provide management with the information they need to operate in todays business environment. Modern challenges include increasing flexibility and customer focus whilst also improving efficiency and incorporating new technology
Topics
. . . . . . .
Modern manufacturing philosophy Just-in-time (JIT) Backflush accounting The theory of constraints (TOC) Throughput accounting (TA) Target costing Life cycle costing
81
Costing Systems
KKKK
KK
Backflush accounting
K Traditional cost accounting systems track raw materials and components through the production systems sequential tracking However, the absence of levels of stock and WIP in JIT require a new accounting system Backflush accounting delays recording costs until after events have occurred, using the standard costs to flush out the manufacturing costs
Costing Systems
Two events can trigger the recording process: 1. Purchase of raw materials (unless a full JIT system where no stocks of raw materials held when only the second trigger operates) 2. Transfer of goods to finished goods stock (or in true JIT system on the sale of goods)
83
Costing Systems
Backflush accounting
Solution 1
Raw material purchase Stock control Creditors control Conversion costs incurred Conversion cost control Individual a/cs Goods sold Cost of goods sold Stock control Conversion costs allocated Under / over allocation of conversion costs Conversion costs allocated Costs of goods sold Conversion costs control Dr 3100 Cr 100 Cr 3000 Dr 6000 Cr 2900 Cr 3100 Dr 3000 Cr 3000 Dr 3200 Cr 3200
84
Backflush accounting
Solution 2
Raw material purchase no entry Conversion costs incurred Conversion cost control Individual a/cs Finished goods produced Finished goods control Creditors control Conversion costs allocated Finished goods sold Cost of goods sold Finished goods control Under / over allocation of conversion costs Conversion costs allocated Costs of goods sold Conversion costs control Dr 3100 Cr 100 Cr 3000 Dr 5900 Cr 5900 Dr 6000 Cr 2900 Cr 3100 Dr 3000 Cr 3000
Costing Systems
Criticisms
Does not conform to the UK FR rules Provides limited information If used where stock balances exist, regular stock takes required
85
Costing Systems
Definitions
Throughput contribution Sales revenue completely variable costs Sales revenue direct material cost Conversion costs All production costs, excluding completely variable costs Investments All stocks, R & D costs, equipment and buildings
Costing Systems
Solution
Throughput accounting ratio is calculated as follows: Return per factory hour: (40 25)/0.75 20 Cost per factory hour: 5000/1000 5 TA ratio 20/4 5 The higher the TA ratio, the more efficient the firm would be
Example
A plc sells a product for 40 per unit. Direct material costs are 25 per unit. Other factory costs are 5000 per week. A bottleneck has been identified in the polishing department. Only 1000 hours are available per week and each unit takes 3/4 hour to polish
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Costing Systems
Target costing
Definition
A profit planning system to control costs and manage profit over a products life cycle
In the traditional cost-plus pricing, production costs are seen as unalterable and a mark-up is then added to give a price that is considered commercial Target costing works in the other direction 1. 2. 3. 4. 5. Product design concept developed Selling price determined Profit requirement set based on strategic profit planning Target cost developed Product design worked on until the target cost is achieved
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Costing Systems
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