Job No.: Sr. No. Description Detailed Description
Job No.: Sr. No. Description Detailed Description
Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Description X0 X1 X2 X3 X4 X5 X6 X7 X8 X9 XA XB XC XD XE XF X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F
Detailed Description
RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN-1 RECIRCULATION FAN-1 RECIRCULATION FAN-1 RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN-1 RECIRCULATION FAN-1 RECIRCULATION FAN-1 RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN-1 RECIRCULATION FAN-1 RECIRCULATION FAN-1 RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN-1 RECIRCULATION FAN-1 RECIRCULATION FAN-1 EXHAUST FAN EXHAUST FAN
20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 50 HP DOL FEEDER 50 HP DOL FEEDER 50 HP DOL FEEDER 15HP DOL FEEDER 15HP DOL FEEDER 15HP DOL FEEDER 15HP DOL FEEDER 15HP DOL FEEDER 15HP DOL FEEDER 3 HP DOL FEEDER 3 HP DOL FEEDER
Job No.
Sr. No. 1
Detailed Description
4
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20
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29 30
31
32 19
X22 X23 X24 X25 X26 X27 X28 X29 X2A X2B X2C X2D X2E X2F X30 X31 X32 X33 X34 X35 X36 X37 X38 X39 X3A X3B X3C X3D X3E X3F X32 X33 X34 X35 X36 X37 X38 X39 X3A X3B X3C X3D X3E X3F
20
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COMBUSTION AIR BLOWER COMBUSTION AIR BLOWER SPARE-1 SPARE-1 SPARE-1 SPARE-2 SPARE-2 SPARE-2 EXHAUST FAN EXHAUST FAN EXHAUST FAN COMBUSTION AIR BLOWER COMBUSTION AIR BLOWER COMBUSTION AIR BLOWER COMBUSTION AIR BLOWER COMBUSTION AIR BLOWER COMBUSTION AIR BLOWER COMBUSTION AIR BLOWER COMBUSTION AIR BLOWER COMBUSTION AIR BLOWER FRESH AIR SUPPLY BLOWER FRESH AIR SUPPLY BLOWER FRESH AIR SUPPLY BLOWER SPARE FEEDER-1 SPARE FEEDER-1 SPARE FEEDER-1 SPARE FEEDER-2 SPARE FEEDER-2 SPARE FEEDER-2 SPARE FEEDER-3 COMBUSTION AIR BLOWER COMBUSTION AIR BLOWER COMBUSTION AIR BLOWER COMBUSTION AIR BLOWER FRESH AIR SUPPLY BLOWER FRESH AIR SUPPLY BLOWER FRESH AIR SUPPLY BLOWER SPARE FEEDER-1 SPARE FEEDER-1 SPARE FEEDER-1 SPARE FEEDER-2 SPARE FEEDER-2 SPARE FEEDER-2 SPARE FEEDER-3
1 HP DOL FEEDER 1 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER CHIMNEY CHIMNEY CHIMNEY PRIME OVEN PRIME OVEN PRIME OVEN FINISH OVEN FINISH OVEN FINISH OVEN INCINERATOR INCINERATOR INCINERATOR COATER ROOM COATER ROOM COATER ROOM ADDITIONAL ADDITIONAL ADDITIONAL ADDITIONAL ADDITIONAL ADDITIONAL ADDITIONAL FINISH OVEN INCINERATOR INCINERATOR INCINERATOR COATER ROOM COATER ROOM COATER ROOM ADDITIONAL ADDITIONAL ADDITIONAL ADDITIONAL ADDITIONAL ADDITIONAL ADDITIONAL
Job No.
Job No.
Sr. No. 1
Description X40 X41 X42 X43 X44 X45 X46 X47 X48 X49 X4A X4B X4C X4D X4E X4F X50 X51 X52 X53 X54 X55 X56 X57 X58 X59 X5A X5B X5C X5D X5E X5F
Detailed Description
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
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26
27
28
29 30
31
32
SPARE FEEDER-3 SPARE FEEDER-3 SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE
ADDITIONAL ADDITIONAL
Job No.
Sr. No.
Detailed Description
1 2 3 4
20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Job No.
YE4 YE5 YE6 YE7 YE8 YE9 YEA YEB YEC YED YEE YEF YF0 YF1 YF2 YF3 YF4 YF5 YF6 YF7 YF8 YF9 YFA YFB YFC YFD YFE YFF
RECIRCULATION FAN-1 RECIRCULATION FAN RECIRCULATION FAN-1 RECIRCULATION FAN RECIRCULATION FAN RECIRCULATION FAN-1 EXHAUST FAN COMB AIR BLOWER SPARE SPARE SPARE SPARE EXHAUST FAN COMBUSTION AIR BLOWER COMBUSTION AIR BLOWER COMBUSTION AIR BLOWER FRESH AIR SUPPLY BLOWER SPARE FEEDER-1 SPARE FEEDER-2 SPARE FEEDER-3 SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE
20 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER 50 HP DOL FEEDER 15 HP DOL FEEDER 15 HP DOL FEEDER 03 HP DOL FEEDER 1 HP DOL FEEDER 20 HP DOL FEEDER 20 HP DOL FEEDER
CHIMNEY PRIME OVEN FINISH OVEN INCINERATOR COATER ROOM ADDITIONAL ADDITIONAL ADDITIONAL
Sr. No.
Description Y100 Y101 Y102 Y103 Y104 Y105 Y106 Y107 Y108 Y109 Y10A Y10B
Detailed Description
1 2 3 4 5 6 7 8 9 10 11 12
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Job No.
Y10C Y10D Y10E Y10F Y110 Y111 Y112 Y113 Y114 Y115 Y116 Y117 Y118 Y119 Y11A Y11B Y11C Y11D Y11E Y11F
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE
Sr. No.
Description
Detailed Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE
21 22 23 24 25 26 27 28 29 30 31 32
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE
FINISH OVEN-ZONE 3 FINISH OVEN-ZONE 3 FINISH OVEN-ZONE 3 FINISH OVEN-ZONE 3 FINISH OVEN-ZONE 3 FINISH OVEN-ZONE 3 CHEMICAL DRYER CHEMICAL DRYER CHEMICAL DRYER PRIME OVEN -ZONE 1 PRIME OVEN -ZONE 1 PRIME OVEN -ZONE 1 PRIME OVEN -ZONE 1 PRIME OVEN -ZONE 1 PRIME OVEN -ZONE 1 PRIME OVEN -ZONE 2 PRIME OVEN -ZONE 2 PRIME OVEN -ZONE 2 PRIME OVEN -ZONE 2 PRIME OVEN -ZONE 2 PRIME OVEN -ZONE 2 FINISH OVEN -ZONE 1 FINISH OVEN -ZONE 1 FINISH OVEN -ZONE 1 FINISH OVEN -ZONE 2 FINISH OVEN -ZONE 2 FINISH OVEN -ZONE 2 FINISH OVEN -ZONE 2 FINISH OVEN -ZONE 2 FINISH OVEN -ZONE 2 CHEMICAL DRYER CHEMICAL DRYER
AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK
=HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH Rev : 00 Date : 12.12.12
=HIGH =HIGH
CHEMICAL DRYER CHEMICAL DRYER ADDITIONAL FEEDER ADDITIONAL FEEDER ADDITIONAL FEEDER ADDITIONAL FEEDER ADDITIONAL FEEDER ADDITIONAL FEEDER 75 HP START DELTA FEEDER 75 HP START DELTA FEEDER 75 HP START DELTA FEEDER 7.5 HP START DELTA FEEDER 7.5 HP START DELTA FEEDER 7.5 HP START DELTA FEEDER 7.5 HP START DELTA FEEDER 7.5 HP START DELTA FEEDER 7.5 HP START DELTA FEEDER 10 HP START DELTA FEEDER 10 HP START DELTA FEEDER 10 HP START DELTA FEEDER 75 HP START DELTA FEEDER 75 HP START DELTA FEEDER 75 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 9 HP START DELTA FEEDER 7.5 HP START DELTA FEEDER 10 HP START DELTA FEEDER 10 HP START DELTA FEEDER 10 HP START DELTA FEEDER 75 HP START DELTA FEEDER 75 HP START DELTA FEEDER 75 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 9 HP START DELTA FEEDER
ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL FEEDBACK ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL FEEDBACK ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL FEEDBACK ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL FEEDBACK ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL FEEDBACK ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL FEEDBACK ON FEEDBACK TRIP FEEDBACK (O/L FEEDBACK) AUTO/MANUAL FEEDBACK
=HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH Rev : 00
Date : 12.12.12
=HIGH =HIGH
PRIME OVEN -ZONE 1 PRIME OVEN -ZONE 2 PRIME OVEN -ZONE 2 FINISH OVEN -ZONE 1 FINISH OVEN -ZONE 2 FINISH OVEN -ZONE 2 CHEMICAL DRYER CHEMICAL DRYER ADDITIONAL ADDITIONAL
PLC START/STOP PLC START/STOP PLC START/STOP PLC START/STOP PLC START/STOP PLC START/STOP PLC START/STOP PLC START/STOP PLC START/STOP PLC START/STOP
=HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH
75 HP START DELTA FEEDER 7.5 HP START DELTA FEEDER 7.5 HP START DELTA FEEDER 10 HP START DELTA FEEDER 75 HP START DELTA FEEDER 20 HP START DELTA FEEDER 20 HP START DELTA FEEDER 10 HP START DELTA FEEDER
PLC START/STOP PLC START/STOP PLC START/STOP PLC START/STOP PLC START/STOP PLC START/STOP PLC START/STOP PLC START/STOP
PRESSURE LOW
=HIGH
Terminal No.
TB 1 - 1 TB 1 - 2 TB 1 - 4 TB 1 - 5 TB 1 - 7 TB 1 - 8 TB 1 - 10 TB 1 - 11 TB 1 - 13 TB 1 - 14 TB 1 - 16 TB 1 - 17 TB 1 - 19 TB 1 - 20 TB 1 - 22 TB 1 - 23 TB 1 - 25 TB 1 - 26 TB 1 - 28 TB 1 - 29 TB 1 - 31
Terminal No.
TB 1 - 32 TB 1 - 34 TB 1 - 35 TB 1 - 37 TB 1 - 38 TB 1 - 39 TB 1 - 40
Terminal No.
TB 2 - 1 TB 2 - 2 TB 2 - 3 TB 2 - 4
TB 2 - 5 TB 2 - 6 TB 2 - 7 TB 2 - 8 TB 2 - 9 TB 2 - 10 TB 2 - 11 TB 2 - 12 TB 2 - 13 TB 2 - 14
SPARE
X21 X22 X23 X24 X25 X26 X27 X28 X29 X2A X2B X2C X2D X2E X2F X30 X31 X32 X33 X34 X35 X36 X37 X38 X39 X3A X3B X3C X3D X3E X3F X32 X33 X34 X35 X36 X37 X38 X39 X3A X3B X3C X3D X3E X3F
SPARE SPARE SPARE SPARE SOLENOID VALVE SOLENOID VALVE BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SPARE SPARE SPARE SPARE SPARE
SV03 SV09 BCU03 BCU03 BCU04 BCU04 BCU05 BCU05 BCU06 BCU06 BCU07 BCU07 BCU01 BCU01 BCU02 BCU02 BCU-BCU-SV000 SV001 SV002 SV003 SV004 SV005 SV006
SOLENOID VALVE
Field
INCENATOR GAS TRAIN INCENATOR GAS TRAIN OVEN GAS TRAIN OVEN GAS TRAIN PRIME OVEN ZONE-1 PRIME OVEN ZONE-1 PRIME OVEN ZONE-2 PRIME OVEN ZONE-2 PRIME OVEN COMBUSTION AIR FINISH OVEN ZONE-1 FINISH OVEN ZONE-1 FINISH OVEN ZONE-2 FINISH OVEN ZONE-2 FINISH OVEN ZONE-3 FINISH OVEN ZONE-3 FINISH OVEN COMBUSTION AIR INCINERATORCOMBUSTION AIR INCINERATOR INCINERATOR CHEMICAL DRYER CHEMICAL DRYER PREHEATOR OUTLET EXHAUST BLOWER VFD SAFTY VALVE SAFTY VALVE SAFTY VALVE SAFTY VALVE SAFTY VALVE SAFTY VALVE SAFTY VALVE
PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE HIGH BCU-FLAME ON BCU-FAULT BCU-FLAME ON BCU-FAULT PRESSURE SWITCH (LOW) BCU-FLAME ON BCU-FAULT BCU-FLAME ON BCU-FAULT BCU-FLAME ON BCU-FAULT PRESSURE SWITCH (LOW) PRESSURE SWITCH (LOW) BCU-FLAME ON BCU-FAULT BCU-FLAME ON BCU-FAULT PRESSURE LOW PRESSURE LOW TEMPARATURE RETRANSMISSION TEMPARATURE RETRANSMISSION TEMPARATURE RETRANSMISSION TEMPARATURE RETRANSMISSION TEMPARATURE RETRANSMISSION TEMPARATURE RETRANSMISSION TEMPARATURE RETRANSMISSION
=HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH
INCENATOR GAS TRAIN OVEN GAS TRAIN PRIME OVEN ZONE-1 PRIME OVEN ZONE-1 PRIME OVEN ZONE-2 PRIME OVEN ZONE-2 FINISH OVEN ZONE-1 FINISH OVEN ZONE-1 FINISH OVEN ZONE-2 FINISH OVEN ZONE-2 FINISH OVEN ZONE-3 FINISH OVEN ZONE-3 INCINERATOR INCINERATOR INCINERATOR INCINERATOR CHEMICAL DRYER CHEMICAL DRYER SAFTY VALVE SAFTY VALVE SAFTY VALVE SAFTY VALVE SAFTY VALVE SAFTY VALVE SAFTY VALVE
SV03 SV09 BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET BCU-START/RESET SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
=HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH =HIGH
JB1
PLC
16
Top
Right
SV03
JB1
C101
PLC