Aiwa CX-ZL500 Manual de Servicio

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The document provides service manual details for a stereo cassette receiver including specifications, parts lists and instructions for disassembling speakers.

The tuner sections cover FM, MW and LW bands. The amplifier section specifies power output and THD. The cassette deck section mentions track format, heads used and frequency response.

The dimensions of the main unit are 360 x 395.3 x 385.1 mm and it weighs 10.9 kg.

Z-L500

K, EZ

SERVICE MANUAL
COMPACT DISC STEREO
CASSETTE RECEIVER

SYSTEM

BASIC TAPE MECHANISM : ZZM-3 PR1NM


BASIC CD MECHANISM : 6ZG-1 ZRDM

CD
CASSEIVER

SPEAKER

CXZL500

SXWZL500

REMOTE
STEREO
CONTROLLER TURNTABLE

ZL500 (EZ)

RCZAS02

ZL500 (K)

PXE860

This Service Manual is the "Revision Publishing" and replaces "Simple Manual"
Z-L500 (K, EZ), (S/M Code No. 09-002-424-0T2).
If requiring information about the CD mechanism, see Service Manual of
6ZG-1, (S/M Code No. 09-001-338-7N2).

S/M Code No. 09-003-424-0R2

RE
VI
SIO
DA
N
TA

If requiring information about the Stereo Turntable, see Service Manual of


PX-E860 (K), (S/M Code No. 09-993-322-0R4).

SPECIFICATIONS
<FM tuner section>
Tuning range
Usable sensitivity (IHF)
Antenna terminals
<MW tuner section>
Tuning range

87.5 MHz to 108 MHz


13.2 dBf
75 ohms (unbalanced)

Usable sensitivity
Antenna

530 kHz to 1710 kHz (10 kHz step)


531 kHz to 1602 kHz (9 kHz step)
350 V/m
Loop antenna

<LW tuner section>


Tuning range
Usable sensitivity
Antenna

144 kHz to 290 kHz


1400 V/m
Loop antenna

<Amplifier section>
Mid-high frequency amplifier
Power output
Rated: 20 W + 20 W (8 ohms,
T.H.D. 1 %, 1 kHz)
Reference: 25 W + 25 W (8 ohms,
T.H.D. 10 %, 1 kHz)
EZ:
DIN MUSIC POWER: 45 W + 45W
Total harmonic distortion
0.15 % (10 W, 1 kHz, 8 ohms, DIN
AUDIO<EZ only>)
Low frequency amplifier
Power output
Rated: 60 W + 60 W (6 ohms,
T.H.D. 1 %, 75 Hz)
Reference : 75 W + 75 W (6 ohms,
T.H.D. 10 %, 75 Hz)
EZ:
DIN MUSIC POWER: 135 W + 135W
Total harmonic distortion
0.15 % (30 W, 75 Hz, 6 ohms, DIN
AUDIO<EZ only>)
Inputs
VIDEO/AUX/PHONO IN: 500 mV
Outputs
CD DIGITAL OUT (OPTICAL)
SPEAKERS HIGH FREQ:
accept speakers of 8 ohms or more
SPEAKERS LOW FREQ:
accept speakers of 6 ohms or more
PHONES (stereo jack):
accepts headphones of 32 ohms or
more

<Cassette deck section>


Track format
Frequency response
Recording system
Heads

4 tracks, 2 channels stereo


50 Hz 12500 Hz
AC bias
Deck 1 : Playback head x 1
Deck 2 : Recording/Playback head
x 1, erase head x 1
<Compact disc player section>
Laser
Semiconductor laser ( =780 nm)
D-A converter
1 bit dual
Signal-to-noise ratio
85 dB (1 kHz, 0 dB)
Harmonic distortion
0.05 % (1 kHz, 0 dB)
Wow and flutter
Unmeasurable
<Speaker system SXWZL500>
Cabinet type
3 way, built-in subwoofer
Speakers
Subwoofer:
220 mm (83/4 in.) cone type
Full range:
120 mm (43/4 in.) cone type
Super tweeter:
20 mm (13/16 in.) ceramic type
Impedance
6 ohms/8 ohms
Output sound pressure level 89 dB/W/m
Dimensions (W x H x D)
260 x 495x 261 mm
(101/4 x 191/2 x 103/8 in.)
Weight
5.8 kg (12 lbs. 14 oz.)
<General>
Power requirements
Power consumption
Dimensions of main unit
(W x H x D)
Weight of main unit

230 V AC, 50 Hz
150 W
360 x 395.3 x 385.1 mm
(141/4 x 155/8 x 151/4 in.)
10.9 kg (24 lbs.)

Design and specifications are subject to change without notice.


The word "BBE"and the "BBE symbol" are trademarks of BBE
Sound, Inc.
Under license from BBE Sound,Inc.

PROTECTION OF EYES FROM LASER BEAM DURING SERVICING


This set employs laser. Therefore, be sure to follow carefully
the instructions below when servicing.

WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION.
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 30cm FROM THE SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.

CAUTION
Use of controls or adjustments or performance of procedures other than those specified herin may result in
hazardous radiation exposure.

ATTENTION
Lutillisation de commandes, rglages ou procdures
autres que ceux spcifis peut entraner une dangereuse
exposition aux radiations.

ADVARSEL
s

Caution: Invisible laser radiation when


open and interlocks defeated avoid
exposure to beam.
Advarsel: Usynlig laserstling ved bning,
nr sikkerhedsafbrydere er ude af funktion.
Undg udsttelse for strling.

Usynlig laserstling ved bning, nr sikkerhedsafbrydereer


ude af funktion. Undg udsttelse for strling.
This Compact Disc player is classified as a CLASS 1
LASER product.
The CLASS 1 LASER PRODUCT label is located on the
rear exterior.

VAROITUS!
Laiteen Kyttminen muulla kuin tss kyttohjeessa
mainitulla tavalla saataa altistaa kyt-tjn
turvallisuusluokan 1 ylittvlle nkymttmlle
lasersteilylle.

CLASS 1
KLASSE 1
LUOKAN 1
KLASS 1

VARNING!
Om apparaten anvnds p annat stt n vad som
specificeras i denna bruksanvising, kan anvndaren
utsttas fr osynling laserstrlning, som verskrider
grnsen fr laserklass 1.

LASER PRODUCT
LASER PRODUKT
LASER LAITE
LASER APPARAT

Precaution to replace Optical block


PICK-UP Assy P.C.B

(KSS-213F)
Body or clothes electrostatic potential could
ruin laser diode in the optical block. Be sure
ground body and workbench, and use care the
clothes do not touch the diode.

1) After the connection, remove solder shown in


right figure.
Solder

NOTE ON BEFORE STARTING REPAIR


1. Forced discharge of electrolytic capacitor of power supply block
When repair is going to be attempted in the set that uses relay circuit in the power supply block, electric potential is kept charged across
the electrolytic capacitors (C101, 102) even though AC power cord is removed. If repair is attempted in this condition, secondary defect
can occur.
In order to prevent the secondary trouble, perform the following measures before starting repair work.

Discharge procedure

MAIN C.B

1 Remove the AC power cord.


2 Connect a discharging resistor at an end of lead wire that
has clips at both ends. Connect the other end of the lead
wire to metal chassis.
3 Contact the other end of the discharging resistor to the
positive (+) side (+VH) of C101. (For two seconds)
4 Contact the same end of the discharging resistor as step
3 to the negative (-) side (-VH) of C102 in the same way.
(For two seconds)
5 Check that voltage across C101 and C102 has decreased
to 1 V or less using a multimeter or an oscilloscope.

D101

Select a discharging resistor referring to the following table.

C102

Fig-1

Charging voltage (V)

Discharging

(C101, 102)

resistor ()

25-48

100

87-A00-247-090

49-140

220

87-A00-232-090

Rated power (W)

C101

Parts number

Note: The reference numbers (C101, C102) of the electrolytic capacitors can change depending on the models. Be sure to check the
reference numbers of the charging capacitors on schematic diagram before starting the discharging work.

2. Check items before exchanging the MICROCOMPUTER


Be sure to check the following items before exchanging the MICROCOMPUTER. Exchange the MICROCOMPUTER after confirming
that the MICROCOMPUTER is surely defective.

2-1. Regarding the HOLD terminal of the MICROCOMPUTER


When the HOLD terminal (INPUT) of the MICROCOMPUTER is H, the MICROCOMPUTER is judged to be operating correctly.
When this terminal is L, the main power cannot be turned on. Therefore, be sure to check the terminal voltage of the HOLD
terminal before exchange.
When the MICROCOMPUTER is not defective, the HOLD terminal can also go L when the POWER AMPLIFIER has any
abnormalities that triggers the abnormality detection circuit on the MAIN C. B. that sets the HOLD terminal to L.

Good or no good judgement of the MICROCOMPUTER


1 Turn on the AC main power.
2 Confirm that the main power is turned on and the HOLD terminal of the MICROCOMPUTER keeps the H level or not.
3 When the HOLD terminal is L level, the abnormality detection circuit is judged to be working correctly and the
MICROCOMPUTER is judged to be good.

In such a case, check also if the POWER AMPLIFIER circuit or power supply circuit has any abnormalities or not.

2-2. Regarding reset

TE
R

There are cases that the machine does not work correctly because the MICROCOMPUTER is not reset even though the AC power
cord is re-inserted, or the software reset (pressing the STOP key + POWER key) is performed.
When the above described phenomenon occurs, it can lead to wrong judgement as if the MICROCOMPUTER is defective and to
exchange the MICROCOMPUTER. In such a case, perform the forced-reset by the following procedure and check good or no
good of the MICROCOMPUTER.
1 Remove the AC power cord.

IC

RO

CO

PU

FRONT C.B

18
15

C113

% VSS
MICROC113
COMPUTER
* VDD

FRONT C.B
Short with tweezers.

Fig-2-2

2 Short both ends of the electrolytic capacitor C113 that is connected to VDD of the MICROCOMPUTER with tweezers.
3 Connect the AC power cord again. If the MICROCOMPUTER returns to the normal operation, the MICROCOMPUTER is
good.
Note: The reference number or MICROCOMPUTER pin number of transistor (Q110) and electrolytic capacitor (C113) can change depending
on the models. Be sure to check the reference numbers on schematic diagram before starting the discharging work.

2-3. Confirmation of soldering state of MICROCOMPUTER


Check the soldering state of the MICROCOMPUTER in addition to the above described procedures. Be sure to exchange the
MICROCOMPUTER after surely confirming that the trouble is not caused by poor soldering but the MICROCOMPUTER itself.

ELECTRICAL MAIN PARTS LIST

REF. NO. PART NO.

KANRI
NO.

REF. NO. PART NO.

DESCRIPTION

IC
8A-MA5-656-010
87-A21-417-010
87-A21-396-010
87-A21-021-040
87-A21-419-040

C-IC,LC876580W-5P44
IC,STK490-310
IC,STK490-040
C-IC,BU2099FV
C-IC,NJM14558MD-TE2

87-A21-577-040
87-A21-482-010
87-A21-401-040
87-A21-415-010
87-070-127-110

C-IC,M61506FP
IC,RPM 6938-H4
C-IC,M61503FP
IC,LA1843
IC,LC72131 D

87-A21-269-010
87-A20-440-040

IC,EW732
IC,BU1920FS

TRANSISTOR
87-026-609-080
89-213-702-010
87-026-610-080
87-A30-076-080
87-A30-075-080

TR,KTA1266GR
TR,2SB1370 (1.8W)
TR,KTC3198GR
C-TR,2SC3052F
C-TR,2SA1235F

87-A30-257-080
87-026-245-080
87-A30-198-080
87-A30-484-080
87-A30-107-070

C-TR,2SD1306E
TR,DTC114ES
TR,KTC3199GR
C-TR,KRA102S
C-TR,CMBT5401

87-A30-106-040
87-A30-087-080
87-A30-468-080
87-A30-091-080
87-A30-090-080

C-TR,CMBT5551
C-FET,2SK2158
C-TR,KRC102S-RTK
FET,2SJ460
FET,2SK2541

87-A30-104-080
87-A30-329-080
87-A30-318-080
89-333-317-080
87-A30-269-040

C-TR,RT1N 144C
TR,CD1585BC
TR,CSA952K
TR,2SC3331 (T/U)
C-FET,2SJ461-T1

89-327-143-080
87-A30-489-080
87-A30-234-080
87-A30-086-070
87-A30-074-080

C-TR,2SC2714O(0.1W)
C-TR,KRA 107S
TR,CSC4115BC
C-TR,CSD1306E
C-TR,RT1P141C

89-503-602-080

C-FET,2SK360E

87-A40-393-090
87-020-465-080
87-017-447-010
87-A40-455-080
87-070-274-080

DIODE,1N5402GW(F20)
DIODE,1SS133 (110MA)
DIODE,GBU 4DL-6419
DIODE,RL203 GW
DIODE,1N4003 SEM

87-A40-780-080
87-020-465-080
87-A40-764-080
87-A40-553-080
87-A40-313-080

ZENER,UZ33BSD
DIODE,1SS133
ZENER,UZ10BSC
DIODE,1N4003 LES
C-DIODE,MC 2840

87-A40-270-080
87-A40-269-080
87-A40-768-080
87-017-154-080
87-A40-751-080

C-DIODE,MC2838
C-DIODE,MC2836
ZENER, UZ16BSA
ZENER,HZS6C3L
ZENER,UZ6.2BSB

87-A40-739-080
87-017-149-080

ZENER,UZ2.7BSA
ZENER,HZS6A2L

87-A10-712-080
87-A10-712-080
87-A10-712-080
87-A10-712-080

CHIP
CHIP
CHIP
CHIP

KANRI
NO.
CHIP
CHIP
CHIP
CHIP
CHIP

DESCRIPTION

C9
C10
C11
C12
C15

87-A10-712-080
87-A10-712-080
87-A10-712-080
87-A10-712-080
87-A10-712-080

CAPACITOR,0.22-50
CAPACITOR,0.22-50
CAPACITOR,0.22-50
CAPACITOR,0.22-50
CAPACITOR,0.22-50

C16
C17
C18
C19
C20

87-A10-712-080
87-A10-712-080
87-A10-712-080
87-010-917-000
87-010-917-000

CHIP CAPACITOR,0.22-50
CHIP CAPACITOR,0.22-50
CHIP CAPACITOR,0.22-50
CAP,E 3300-50
CAP,E 3300-50

C21
C22
C23
C24
C25

87-A10-520-000
87-A10-520-000
87-A10-520-000
87-A10-520-000
87-010-247-080

CAP,E 3300-35 SME


CAP,E 3300-35 SME
CAP,E 3300-35 M SME
CAP,E 3300-35 M SME
CAP, ELECT 100-50V

C26
C30
C31
C32
C34

87-010-247-080
87-010-430-080
87-010-263-080
87-010-197-080
87-010-247-080

CAP,
CAP,
CAP,
CAP,
CAP,

ELECT 100-50V
ELECT 100-63V
ELECT 100-10V
CHIP 0.01-25 KB C2012
ELECT 100-50V

C35
C36
C38
C60
C61

87-010-380-080
87-010-381-080
87-010-197-080
87-010-403-080
87-010-260-080

CAP,
CAP,
CAP,
CAP,
CAP,

ELECT 47-16V
ELECT 330-16V
CHIP 0.01-25 KB C2012
ELECT 3.3-50 M 11L SME
ELECT 47-25V

C101
C102
C103
C104
C107

87-010-178-080
87-010-178-080
87-010-405-080
87-010-405-080
87-010-404-080

CHIP
CHIP
CAP,
CAP,
CAP,

CAP 1000P-50 KB C2012


CAP 1000P-50 KB C2012
ELECT 10-50V
ELECT 10-50V
ELECT 4.7-50V

C108
C109
C110
C111
C112

87-010-404-080
87-010-166-080
87-010-166-080
87-010-405-080
87-010-405-080

CAP, ELECT 4.7-50V


C-CAP,S 100P-50 J SL
C-CAP,S 100P-50 J SL
CAP, ELECT 10-50V
CAP, ELECT 10-50V

C113
C114
C119
C120
C123

87-010-866-080
87-010-866-080
87-010-197-080
87-010-197-080
87-010-176-080

CAP, ELECT 10-63 M VX


CAP, ELECT 10-63 M VX
CAP, CHIP 0.01-25 KB C2012
CAP, CHIP 0.01-25 KB C2012
C-CAP,S 680P-50 SL

C124
C125
C126
C127
C128

87-010-176-080
87-012-368-080
87-012-368-080
87-012-368-080
87-012-368-080

C-CAP,S 680P-50 SL
C-CAP,S 0.1-50 ZF
C-CAP,S 0.1-50 ZF
CHIP CAPACITOR,0.1-50
CHIP CAPACITOR,0.1-50

C129
C130
C133
C134
C140

87-010-191-080
87-010-191-080
87-010-186-080
87-010-404-080
87-010-186-080

C-CAP,S 0.015-50 ZF GRM


C-CAP,S 0.015-50 ZF GRM
CAP,CHIP 4700P-50 KB C2012
CAP, ELECT 4.7-50V
C-CAP,S 4700P-50 KB C2012

C160
C203
C204
C205
C206

87-010-196-080
87-010-183-080
87-010-183-080
87-010-170-080
87-010-170-080

CHIP CAPACITOR,0.1-25
C-CAP,S 2700P-50 KB GRM
C-CAP,S 2700P-50 KB GRM
C-CAP,S 220P-50 J SL
C-CAP,S 220P-50 J SL

C209
C210
C211
C212
C213

87-010-403-080
87-010-403-080
87-010-184-080
87-010-184-080
87-010-403-080

CAP,
CAP,
CHIP
CHIP
CAP,

ELECT 3.3-50V
ELECT 3.3-50V
CAPACITOR 3300P-50
CAPACITOR 3300P-50
ELECT 3.3-50V

C214
C217
C218
C220
C223

87-010-403-080
87-010-405-080
87-010-405-080
87-010-405-080
87-010-190-080

CAP,
CAP,
CAP,
CAP,
CAP,

ELECT 3.3-50V
ELECT 10-50V
ELECT 10-50V
ELECT 10-50V
CHIP 0.01-50 ZF C2012

C224
C228
C229
C230
C231

87-010-190-080
87-010-405-080
87-010-993-080
87-010-993-080
87-010-196-080

CAP, CHIP 0.01-50 ZF C2012


CAP, ELECT 10-50V
C-CAP,S 0.056-25 B
C-CAP,S 0.056-25 B
CHIP CAPACITOR,0.1-25

DIODE

MAIN C.B
C3
C4
C5
C6

CAPACITOR,0.22-50
CAPACITOR,0.22-50
CAPACITOR,0.22-50
CAPACITOR,0.22-50

REF. NO. PART NO.

REF. NO. PART NO.

KANRI
DESCRIPTION
NO.
CHIP CAPACITOR,0.1-25
CAP, CHIP 0.01-50
CAP, CHIP 0.01-50
C-CAP, S 0.1-16 KR GRM
C-CAP, S 0.1-16 KR GRM

KANRI
DESCRIPTION
NO.
CAP, S 0.33-16
C-CAP,S 3900P-50 B
C-CAP,S 3900P-50 B
CHIP CAPACITOR,0.033-25
CHIP CAPACITOR,0.033-25

C630
C631
C632
C633
C634

87-A10-201-080
87-010-185-080
87-010-185-080
87-010-193-080
87-010-193-080

C669
C670
C673
C677
C678

87-010-322-080
87-010-322-080
87-010-182-080
87-010-197-080
87-010-197-080

C-CAP,S 100P-50 CH
C-CAP,S 100P-50 CH
C-CAP,S 2200P-50 B
C-CAP, S 0.01-25 KB C2012
C-CAP, S 0.01-25 KB C2012

CAP, ELECT 100-10V


C-CAP,S 47P-50 CH
C-CAP,S 47P-50 CH
CAP CHIP S6800P-50 KB C2012
CAP CHIP S6800P-50 KB C2012

C771
C772
C779
C780
C782

87-010-263-080
87-010-197-080
87-010-426-080
87-010-426-080
87-010-197-080

CAP, ELECT 100-10V


CAP, CHIP 0.01-25 KB C2012
C-CAP,S 0.012-25 KB
C-CAP,S 0.012-25 KB
CAP, CHIP 0.01-25 KB C2012

87-010-263-080
87-010-546-080
87-010-546-080
87-010-198-080
87-012-368-080

CAP,
CAP,
CAP,
CAP,
CHIP

C783
C784
C785
C786
C788

87-010-197-080
87-010-197-080
87-010-197-080
87-010-197-080
87-010-149-080

CAP, CHIP 0.01-25


CAP, CHIP 0.01-25
CAP, CHIP 0.01-25
CAP, CHIP 0.01-25
C-CAP,S 5P-50 CH

C360
C365
C399
C401
C402

87-010-401-080
87-010-197-080
87-012-140-080
87-010-544-080
87-010-544-080

CAP, ELECT 1-50V


C-CAP,S 0.01-25 KB
CAP 470P-50
CAP, ELECT 0.1-50V
CAP, ELECT 0.1-50V

C789
C790
C791
C792
C793

87-A10-801-080
87-A10-801-080
87-010-196-080
87-010-197-080
87-010-404-080

C-CAP,S 0.022-16 JB
C-CAP,S 0.022-16 JB
CHIP CAPACITOR,0.1-25
CAP, CHIP 0.01-25 KB C2012
CAP, ELECT 4.7-50V

C403
C404
C405
C406
C407

87-010-321-080
87-010-321-080
87-010-197-080
87-010-197-080
87-010-197-080

CHIP
CHIP
CAP,
CAP,
CAP,

CAPACITOR,82P-50J CH
CAPACITOR,82P-50J CH
CHIP 0.01-25 KB C2012
CHIP 0.01-25 KB C2012
CHIP 0.01-25 KB C2012

C795
C796
C797
C798
C799

87-010-197-080
87-010-197-080
87-010-405-080
87-010-197-080
87-010-407-080

CAP,
CAP,
CAP,
CAP,
CAP,

C408
C409
C410
C411
C412

87-010-197-080
87-010-182-080
87-010-182-080
87-010-405-080
87-010-405-080

CAP, CHIP 0.01-25 KB C2012


C-CAP,S 2200P-50 B
C-CAP,S 2200P-50 B
CAP, ELECT 10-50V
CAP, ELECT 10-50V

C800
C801
C802
C803
C804

87-012-369-080
87-010-403-080
87-010-194-080
87-010-198-080
87-010-263-080

C-CAP,S 0.047-50F
CAP, ELECT 3.3-50V
CAP, CHIP 0.047-25 ZF
CAP, CHIP 0.022-25
CAP, ELECT 100-10V

C452
C453
C454
C455
C456

87-010-382-080
87-010-183-080
87-010-183-080
87-010-183-080
87-010-197-080

CAP, ELECT 22-25V


C-CAP,S 2700P-50 B
C-CAP,S 2700P-50 B
C-CAP,S 2700P-50 B
CAP, CHIP 0.01-25

C807
C808
C809
C810
C814

87-010-400-080
87-010-401-080
87-010-401-080
87-010-196-080
87-010-197-080

CAP,
CAP,
CAP,
CHIP
CAP,

C458
C459
C460
C461
C462

87-010-178-080
87-010-175-080
87-016-669-080
87-012-158-080
87-012-158-080

CHIP CAP 1000P-50


CAP 560P-50 J SL
CAP, CHIP 0.01-25
C-CAP,S 390P-50 CH
C-CAP,S 390P-50 CH

C815
C816
C818
C821
C823

87-010-403-080
87-010-403-080
87-010-180-080
87-010-405-080
87-012-349-080

CAP, ELECT 3.3-50V


CAP, ELECT 3.3-50V
C-CAP,S 1500P-50 KB
CAP, ELECT 10-50V
C-CAP,S 1000P-50 CH

C507
C518
C519
C520
C521

87-010-196-080
87-010-196-080
87-010-404-080
87-010-404-080
87-010-546-080

CHIP
CHIP
CAP,
CAP,
CAP,

CAPACITOR,0.1-25
CAPACITOR,0.1-25
ELECT 4.7-50V
ELECT 4.7-50V
ELECT 0.33-50V

C824
C825
C831
C842
C844

87-010-405-080
87-010-596-080
87-010-406-080
87-010-197-080
87-010-197-080

CAP, ELECT 10-50


CAP, S 0.047-16
CAP,E 22-50V
CAP, CHIP 0.01-25 KB C2012
CAP, CHIP 0.01-25 KB C2012

C522
C523
C524
C525
C526

87-010-546-080
87-010-256-080
87-010-256-080
87-010-545-080
87-010-545-080

CAP,
CAP,
CAP,
CAP,
CAP,

ELECT
ELECT
ELECT
ELECT
ELECT

C850
C851
C852
C853
C858

87-010-260-080
87-010-197-080
87-010-197-080
87-010-197-080
87-010-196-080

CAP,
CAP,
CAP,
CAP,
CHIP

C601
C602
C605
C606
C609

87-010-179-080
87-010-179-080
87-010-179-080
87-010-179-080
87-010-213-080

CAP,CHIP S 1200P-50
CAP,CHIP S 1200P-50
CAP,CHIP S 1200P-50
CAP,CHIP S 1200P-50
C-CAP,S 0.015-25 B

C859
C860
C869
C871
C872

87-010-196-080
87-010-197-080
87-010-197-080
87-012-156-080
87-012-156-080

CHIP CAPACITOR,0.1-25
CAP, CHIP 0.01-25 KB C2012
CAP, CHIP 0.01-25 KB C2012
C-CAP,S 220P-50 J CH
C-CAP,S 220P-50 J CH

C610
C611
C612
C613
C614

87-010-213-080
87-010-545-080
87-010-545-080
87-010-545-080
87-010-545-080

C-CAP,S 0.015-25 B
CAP, ELECT 0.22-50V
CAP, ELECT 0.22-50V
CAP, ELECT 0.22-50V
CAP, ELECT 0.22-50V

C873
C874
C875
C876
C877

87-012-140-080
87-010-405-080
87-010-196-080
87-010-405-080
87-010-197-080

C-CAP,S 470P-50 J CH
CAP,E 10-50V
CHIP CAPACITOR,0.1-25
CAP,E 10-50V
CAP, CHIP 0.01-25 KB C2012

C615
C616
C617
C618
C620

87-010-154-080
87-010-385-080
87-010-385-080
87-010-405-080
87-010-263-080

CAP CHIP 10P-50 D CH GRM


CAP, ELECT 220-25V
CAP, ELECT 220-25V
CAP, ELECT 10-50V
CAP, ELECT 100-10 M 11L SME

C878
C879
C940
C942
C947

87-010-316-080
87-010-314-080
87-010-197-080
87-010-149-080
87-010-197-080

C-CAP,S 33P-50 J CH
C-CAP,S 22P-50 J CH
CAP, CHIP 0.01-25 KB C2012
C-CAP,S 5P-50 CH
CAP, CHIP 0.01-25 KB C2012

C232
C233
C234
C241
C242

87-010-196-080
87-010-190-080
87-010-190-080
87-016-081-080
87-016-081-080

C301
C302
C303
C304
C307

87-010-178-080
87-010-178-080
87-010-178-080
87-010-178-080
87-010-263-080

CHIP
CHIP
CHIP
CHIP
CAP,

C308
C309
C310
C313
C314

87-010-263-080
87-010-318-080
87-010-318-080
87-010-188-080
87-010-188-080

C315
C317
C318
C326
C327

CAP 1000P-50 KB
CAP 1000P-50 KB
CAP 1000P-50 KB
CAP 1000P-50 KB
ELECT 100-10V

C2012
C2012
C2012
C2012

ELECT 100-10V
ELECT 0.33-50V
ELECT 0.33-50V
CHIP 0.022-25
CAPACITOR,0.1-50

0.33-50V
0.68-50V
0.68-50V
0.22-50V
0.22-50V
KB
KB
KB
KB

GRM
GRM
GRM
GRM

KB
KB
KB
KB

C2012
C2012
C2012
C2012

CHIP 0.01-25 KB C2012


CHIP 0.01-25 KB C2012
ELECT 10-50V
CHIP 0.01-25 KB C2012
ELECT 33-50V

ELECT 0.47-50V
ELECT 1-50V
ELECT 1-50V
CAPACITOR,0.1-25
CHIP 0.01-25 KB C2012

ELECT 47-25V
CHIP 0.01-25 KB C2012
CHIP 0.01-25 KB C2012
CHIP 0.01-25 KB C2012
CAPACITOR,0.1-25

REF. NO. PART NO.

REF. NO. PART NO.

KANRI
DESCRIPTION
NO.
C-CAP,S 470P-50 J CH
CAP, CHIP 0.01-25 KB C2012
C-CAP,S 12P-50 J CH
CAP, CHIP 0.01-25 KB C2012
CHIP CAPACITOR,0.1-25

C948
C952
C957
C958
C959

87-012-140-080
87-010-197-080
87-010-311-080
87-010-197-080
87-010-196-080

C960
C962
C963
C971
C972

87-010-196-080
87-010-401-080
87-015-785-080
87-010-381-080
87-010-404-080

CHIP CAPACITOR,0.1-25
CAP,E 1-50V
CHIP CAPACITOR, 0.1FZ-25Z
CAP, ELECT 330-16V
CAP, ELECT 4.7-50V

C973
C974
C979
C981
C982

87-010-197-080
87-010-197-080
87-010-322-080
87-010-260-080
87-010-196-080

CAP, CHIP 0.01-25 KB C2012


CAP, CHIP 0.01-25 KB C2012
C-CAP,S 100P-50 CH
CAP, ELECT 47-25V
CHIP CAPACITOR,0.1-25

C983
C984
C985
C987
C989

87-010-197-080
87-010-197-080
87-010-322-080
87-010-197-080
87-010-197-080

CAP, CHIP 0.01-25


CAP, CHIP 0.01-25
C-CAP,S 100P-50 J CH
CAP, CHIP 0.01-25
CAP, CHIP 0.01-25

C991
C992
C993
C995
C997

87-010-312-080
87-010-312-080
87-010-178-080
87-010-178-080
87-010-196-080

C-CAP,S 15P-50 CH
C-CAP,S 15P-50 CH
CHIP CAP 1000P-50
CHIP CAP 1000P-50
CHIP CAPACITOR,0.1-25

C998
C999
CF831
CF832
CN301

87-010-260-080
87-A11-132-080
87-008-423-010
82-785-747-010
87-A60-620-010

CAP, ELECT 47-25V


CAP,TC U 0.01-50 KB
FLTR,CF SFE10.7MS3G-A
CF,MS2 GHY,R
CONN,3P V 2MM JMT

CN351
CN601
CN602
CNA1
FB301

87-A60-625-010
87-099-719-010
87-A60-131-010
8A-NF8-654-010
87-A90-896-080

CONN,8P V 2MM JMT


CONN,30P TYK-B(X)
CONN,6P V FE
CONN ASSY,11P TID-A(480)
F-BEAD,035600STY7

FB602
FC602
FFE831
J201
J203

87-A90-896-080
88-906-321-110
A8-6ZA-191-130
87-A60-483-010
87-A60-238-010

F-BEAD,035600STY7
FF-CABLE, 6P 1.25
6ZA-1 FEENM
JACK,DIA6.3 BLK ST W/S KM
TERMINAL,SP 4P (MSC)

J205
J602
J832
L101
L102

87-A61-157-010
87-A60-881-010
87-A60-403-010
87-003-383-010
87-003-383-010

JACK,PIN 2P R/W/BL V(SEPA)KM


JACK,PIN 2P MSP 242V05 PBSN
TERMINAL,ANT PAL 2P HSP-312 V05
COIL,1UH-S
COIL,1UH-S

L201
L202
L451
L801
L802

87-003-383-010
87-003-383-010
87-007-342-010
87-A50-540-010
87-A91-551-010

COIL,1UH-S
COIL,1UH-S
COIL,OSC 85K BIAS
COIL,FM DET(TOK)
FLTR,PCFJZH-450 L(TOK)

L811
L832
L861
L941
L942

87-005-847-080
87-005-847-080
87-005-847-080
87-A50-020-010
87-A50-019-010

COIL,2.2UH(CECS)
COIL,2.2UH(CECS)
COIL,2.2UH(CECS)
COIL,ANT LW (COI)252KHZ
COIL,OSC LW (COI)856KHZ

L951
R129
R130
R143
R144

8A-NF8-668-010
87-A00-262-080
87-A00-262-080
87-A00-440-050
87-A00-440-050

COIL,AM PACK 2(TOK)


RES,M/F 0.15-2W J
RES,M/F 0.15-2W J
RES,220-1/2W J RP
RES,220-1/2W J RP

R145
R146
R233
R234
R991

87-A00-440-050
87-A00-440-050
87-A00-258-080
87-A00-258-080
87-010-322-080

RES,220-1/2W J RP
RES,220-1/2W J RP
RES,M/F 0.22-1W J
RES,M/F 0.22-1W J
C-CAP, S 100P-50 J CH GRM

R993
R995
SFR451
SFR452
TC942

87-010-322-080
87-010-322-080
87-A90-432-080
87-A90-432-080
87-011-253-080

C-CAP, S 100P-50 J CH GRM


C-CAP, S 100P-50 J CH GRM
SFR,30K H NVZ6TLTA
SFR,30K H NVZ6TLTA
TRIMMER,CER 30P 4.0X4.5

WH1
X861
X991

KANRI
DESCRIPTION
NO.
87-A91-179-010
HLDR,WIRE 2.5-11P
87-A70-091-010
VIB,XTAL 4.332MHZ CSA-309
87-A70-061-010
VIB,XTAL 4.500MHZ CSA-309

MICON C.B

C101
C102
C103
C105
C106

87-010-498-040
87-010-194-080
87-010-194-080
87-A11-242-040
87-A11-242-040

CAP,E 10-16 M 5L SRE


CAP, CHIP 0.047-25 Z F
CAP, CHIP 0.047-25 Z F
CAP,E 220-10 M 5L SRM
CAP,E 220-10 M 5L SRM

C107
C111
C112
C113
C114

87-010-196-080
87-016-460-080
87-010-493-040
87-010-178-080
87-018-209-080

CHIP CAPACITOR,0.1-25
C-CAP,S 0.22-16 K B
CAP,E 0.47-50 GAS
CHIP CAP 1000P-50
CAP TC U 0.1-50 ZF UP 050

C116
C122
C123
C124
C125

87-010-196-080
87-012-369-080
87-010-408-040
87-010-421-040
87-010-421-040

C-CAP,S 0.1-25 ZF C2012


C-CAP,S 0.047-50F
CAP,E 47-50 SME
CAP,E 4.7-50 5L
CAP,E 4.7-50 5L

C132
C133
C134
C135
C137

87-012-156-080
87-010-316-080
87-010-178-080
87-018-209-080
87-010-313-080

C-CAP,S 220P-50 CH
C-CAP,S 33P-50 CH
C-CAP,S 1000P-50KB
CAP, TCU 0.1-50
CAP, CHIP 18P-50

C138
C188
C193
C251
C252

87-010-196-080
87-010-194-080
87-010-197-080
87-010-196-080
87-012-156-080

CHIP CAPACITOR,0.1-25
CAP, CHIP 0.047-25
CAP, CHIP 0.01-25
CHIP CAPACITOR,0.1-25
C-CAP,S 220P-50 CH

C253
C301
C302
C303
C304

87-010-322-080
87-012-358-080
87-012-158-080
87-012-358-080
87-012-358-080

C-CAP,S
C-CAP,S
C-CAP,S
C-CAP,S
C-CAP,S

C305
C306
C310
C311
C411

87-010-196-080
87-010-196-080
87-010-196-080
87-010-405-040
87-012-157-080

CHIP CAPACITOR,0.1-25
CHIP CAPACITOR,0.1-25
CHIP CAPACITOR,0.1-25
CAP,E 10-50
C-CAP,S 330P-50 CH

C412
C421
C422
C940
C941

87-010-405-040
87-010-197-080
87-010-182-080
87-012-145-080
87-012-145-080

CAP,E 10-50
CAP, CHIP 0.01-25
C-CAP,S 2200P-50 B
CAP, CHIP S 270P-50
CAP, CHIP S 270P-50

C942
C943
C944
C945
C946

87-012-145-080
87-012-145-080
87-012-145-080
87-012-145-080
87-012-145-080

CAP,
CAP,
CAP,
CAP,
CAP,

CHIP
CHIP
CHIP
CHIP
CHIP

S
S
S
S
S

270P-50
270P-50
270P-50
270P-50
270P-50

C947
C948
C949
C950
C951

87-012-145-080
87-012-145-080
87-012-145-080
87-012-145-080
87-012-145-080

CAP,
CAP,
CAP,
CAP,
CAP,

CHIP
CHIP
CHIP
CHIP
CHIP

S
S
S
S
S

270P-50
270P-50
270P-50
270P-50
270P-50

C952
CN101
CN102
CN103
CN104

87-012-145-080
87-099-720-010
87-A60-162-010
87-A60-160-010
87-A60-159-010

CAP, CHIP S 270P-50


CONN,30P TYK-B(P)
CONN,14P H FE
CONN,12P H FE
CONN,11P H FE

CN301
FB001
FC102
FC104
FL101

87-A60-156-010
87-A90-896-080
88-914-231-110
88-911-151-110
8A-MA5-651-010

CONN,8P H FE
F-BEAD,035600STY7
FF-CABLE,14P 1.25
FF-CABLE,11P 1.25
FL,BJ746GNK

L101
LED131
LED201
LED202

87-A50-333-010
87-A40-317-080
87-A40-496-040
87-A40-317-080

COIL,OSC 9.43MHZ
LED,SLR-342VCT31 RED
LED,SLR-342PCT31 GRN
LED,SLR-342VCT31 RED

100P-50
0.47-10
390P-50
0.47-10
0.47-10

CH
F Z
CH
F Z
F Z

REF. NO. PART NO.


LED204
LED205
LED208
LED210
LED211

87-A40-496-040
87-A40-317-080
87-A40-496-040
87-A40-317-080
87-A40-496-040

LED212
S401
S402
S405
S421

87-A40-317-080
87-A90-095-080
87-A90-095-080
87-A90-095-080
87-A91-625-010

KANRI
DESCRIPTION
NO.
LED,SLR-342PCT31 GRN
LED,SLR-342VCT31 RED
LED,SLR-342PCT31 GRN
LED,SLR-342VCT31 RED
LED,SLR-342PCT31 GRN
LED,SLR-342VCT31 RED
SW,TACT EVQ11G04M
SW,TACT EVQ11G04M
SW,TACT EVQ11G04M
SW,RTRY EC12E24308-30MM

CNTL C.B

REF. NO. PART NO.

C101
C116
CN101
F101
FC1

87-010-387-080
87-010-403-040
87-A61-122-010
87-035-458-010
87-033-213-080

!
!
!
!
!

FC2
PR101
PR104
PT1
PT2

87-033-213-080
87-026-682-080
87-026-682-080
8A-MA5-662-010
8A-NF8-662-010

CLAMP, FUSE PFC5000


PROTECTOR,10A 60V491
PROTECTOR,10A 60V491
PT,AMA-5 EZ
PT,SUB ANF-8 (E)

RY102
T1
T2

87-A90-976-010
87-A60-317-010
87-A60-317-010

RELAY,AC12V SDT-S-112LMR
TERMINAL, 1P MSC
TERMINAL, 1P MSC

CN1
SFR1
SW1
SW2
SW3

87-099-753-010
87-024-581-010
87-A90-673-010
87-A91-500-010
87-A91-500-010

CONN,11P
SFR,3.3K
SW,MICRO
SW,MICRO
SW,MICRO

SW4
SW5

87-A91-500-010
87-A90-673-010

SW,MICRO MPU11470MLB0
SW,MICRO ESE11SH1C

!
!

C651
C652
C661
C663
C846

87-010-182-080
87-010-197-080
87-010-196-080
87-012-156-080
87-010-196-080

C-CAP,S 2200P-50 B
CAP, CHIP 0.01-25
C-CAP,S 0.1-25 ZF
C-CAP,S 220P-50 CH
C-CAP,S 0.1-25 ZF

CN661
FC661
LED675
LED676
LED677

87-A60-160-010
88-912-151-110
87-A40-317-080
87-A40-317-080
87-A40-317-080

CONN,12P H FE
FF-CABLE,12P 1.25
LED,SLR-342VCT31 RED
LED,SLR-342VCT31 RED
LED,SLR-342VCT31 RED

LED678
LED679
LED682
LED683
LED684

87-A40-317-080
87-A40-317-080
87-A40-619-040
87-A40-619-040
87-A40-619-040

LED,SLR-342VCT31 RED
LED,SLR-342VCT31 RED
LED,SLR-56PT-T31-W GRN
LED,SLR-56PT-T31-W GRN
LED,SLR-56PT-T31-W GRN

LED685
LED698
S651
S805
S806

87-A40-619-040
87-A40-619-040
87-A91-624-010
87-A90-095-080
87-A90-095-080

LED,SLR-56PT-T31-W GRN
LED,SLR-56PT-T31-W GRN
SW,RTRY EC12E1240405-20MM
SW,TACT EVQ11G04M
SW,TACT EVQ11G04M

S807
S808
S809
S821
S822

87-A90-095-080
87-A90-095-080
87-A90-095-080
87-A90-095-080
87-A90-095-080

SW,TACT
SW,TACT
SW,TACT
SW,TACT
SW,TACT

EVQ11G04M
EVQ11G04M
EVQ11G04M
EVQ11G04M
EVQ11G04M

S823
S824
S826
S827
S828

87-A90-095-080
87-A90-095-080
87-A90-095-080
87-A90-095-080
87-A90-095-080

SW,TACT
SW,TACT
SW,TACT
SW,TACT
SW,TACT

EVQ11G04M
EVQ11G04M
EVQ11G04M
EVQ11G04M
EVQ11G04M

S829
S830
S831
S836
S837

87-A90-095-080
87-A90-095-080
87-A90-095-080
87-A90-095-080
87-A90-095-080

SW,TACT
SW,TACT
SW,TACT
SW,TACT
SW,TACT

EVQ11G04M
EVQ11G04M
EVQ11G04M
EVQ11G04M
EVQ11G04M

S838
S842
S843
S845
S846

87-A90-095-080
87-A90-095-080
87-A90-095-080
87-A90-095-080
87-A90-095-080

SW,TACT
SW,TACT
SW,TACT
SW,TACT
SW,TACT

EVQ11G04M
EVQ11G04M
EVQ11G04M
EVQ11G04M
EVQ11G04M

S849
S850
S851

87-A90-095-080
87-A90-095-080
87-A90-095-080

SW,TACT EVQ11G04M
SW,TACT EVQ11G04M
SW,TACT EVQ11G04M

CN701
FC701
S751
S752
S753

87-A60-156-010
88-908-231-110
87-A90-095-080
87-A90-095-080
87-A90-095-080

CONN,8P H FE
FF-CABLE,8P 1.25
SW,TACT EVQ11G04M
SW,TACT EVQ11G04M
SW,TACT EVQ11G04M

S754
S755
S756
S757

87-A90-095-080
87-A90-095-080
87-A90-095-080
87-A90-095-080

SW,TACT
SW,TACT
SW,TACT
SW,TACT

KANRI
DESCRIPTION
NO.
CAP,E 470-25 SME
CAP,E 3.3-50 SME
CONN,11P V TID-A
FUSE,4A 250V T 218
CLAMP, FUSE PFC5000

DECK C.B

KEY CD C.B

EVQ11G04M
EVQ11G04M
EVQ11G04M
EVQ11G04M

PT C.B

H 9604
DIA6V K0A
ESE11SH1C
MPU11470MLB0
MPU11470MLB0

TRANSISTOR ILLUSTRATION

E C B

E C B

KTA1266GR
KTC3198GR
CD1585BC
CSA952K

E C B

B C E

2SB1370

CSC4115BC

2SC3331(T/U)

S
E C B

S D G

DTC114ES
KTC3199GR

2SJ460
2SK2541

2SK2158
2SJ461-T1

2SA1235F
2SC2714O
2SC3052F
CMBT5551
CMBT5401
RT1N144C

2SD1306E
KRA102S
KRC102S-RTK
KRA107S
CSD1306E
RT1P141C

D
G

2SK360E

CHIP RESISTOR PART CODE

Chip Resistor Part Coding

8 8
A

Figure

Resistor Code
Value of resistor
Chip resistor
L

:A
Resistor Code : A

1.0

0.5

0.35

104

1.6

0.8

0.45

108

1.25

0.45

118

3.2

1.6

0.55

128

Dimensions (mm)

Wattage
1/16W

Type
1005

Tolerance
5%

Symbol
CJ

1/16W
1/10W

1608
2125

5%
5%

CJ
CJ

1/8W

3216

5%

CJ

Form
L

t
W

10

WIRING 1 (MAIN)
32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

1
A

11

SCHEMATIC DIAGRAM 1 (MAIN 1 / 2 : AMP SECTION)

12

SCHEMATIC DIAGRAM 2 (MAIN 2 / 2 : TUNER SECTION)

13

WIRING 2 (MICON)
32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

1
A

14

SCHEMATIC DIAGRAM 3 (MICON / DECK)

15

WIRING 3 (CNTL / KEY CD)


32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

1
A

16

SCHEMATIC DIAGRAM 4 (CNTL / KEY CD)

17

WIRING 4 (PT)
32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

1
A

CNA001
H

18

SCHEMATIC DIAGRAM 5 (PT)

19

WIRING 5 (DECK)
32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

1
A

FROM B MICON C. B CN104

F DECK C . B

B
FC104
1

11

20

IC DESCRIPTION
IC, LC876580W-5P44
Description

Pin No.

Pin Name

I/O

M-CLK

Main IC control serial CLOCK output.

M-DATA

Main IC control serial DATA output.

TU-ON

Tuner supply control. L: ON.

PLL-CE

TUNER PLL IC control CHIP ENABLE output.

SR-LCK

SHIFT REGISTER IC control LATCH CLOCK output.

BIAS

Recording bias control.

O-POWER

System power control output. H: POWER ON.

O-MUTE

System mute control output. H: MUTE ON.

C-SHIFT

Microcomputer CLOCK SHIFT control output. L: SHIFT UP (initial H).

10

CD-ON

CD supply control.

11

RESET

Reset input.

12

RTVR

Waveform input for VOL rotary encoder.

13

JOG

Waveform input for JOG rotary encoder.

14

GND

Connected to GND.

15

CF1

Oscillator input for system clock (9.43MHz).

16

CF2

Oscillator output for system clock (9.43MHz).

17

VDD

Power supply.

18

HOLD

System HOLD input (A/D level port).

19 ~ 21

KEY1 ~ 3

Tact key matrix 1 ~ 3 input.

22

CD-SW

CD MECHA SW matrix input.

23

DISH

CD turntable photo sensor input.

24

SPEANA

Spectrum analyser level detection input.

25

RMT

Record ON/OFF control.

26

RDS_SG

During TUNER FUNC, RDS Signal level input.

27

TM-BASE

Reference signal input for clock.

28

I-SENS/
RDS-CK

During CD FUNC, CD DSP SENS input./


During TUNER FUNC, RDS serial clock input.

29

REM

Remote control signal input.

30 ~ 42

G13 ~ G1

FL grid G13 ~ G1 output.

43 ~ 45

P38 ~ P36

FL segment P38 ~ P36 output.

46

VDD

Power supply.

47

P35/SPEANAA

FL segment P35 output/Spectrum analyser BPF switching control A output.

48

P34/SPEANAB

FL segment P34 output/Spectrum analyser BPF switching control B output.

49

P33/SPEANAC

FL segment P33 output/Spectrum analyser BPF switching control C output.

50

P32/CSNDEMO

O/I

FL segment P32 output/While initializing, DEMO MODE switching input. L: Normal


DEMO. H: CASINO DEMO (Not used).

51

VP

Power supply for FL input.

52

P31/TU3

O/I

FL segment P31 output/TUNER location switching 3 input.

53

P30/TU2

O/I

FL segment P30 output/TUNER location switching 2 input.

54

P29/TU1

O/I

FL segment P29 output/TUNER location switching 1 input.

55

P28/DSP

O/I

FL segment P28 output/DSP setting switching input. H: Absent (Not used).

21

Pin No.

Pin Name

I/O

56

P27/RHYTHM

O/I

57

P26

58

P25/5MODE

O/I

Description
FL segment P27 output/RHYTHM setting switching input. H: Present (Not used).
FL segment P26 output.
FL segment P25 output/GEQ 5MODE/4MODE setting input. H: 5 MODE
(Not used).

59

P24/ECO

O/I

FL segment P24 output/ECO setting switching input. H: ECO mode off (Not used).

60, 61

P23, P22

62

P21/5.1+DLPRO

O/I

63

P20/DLPRO

O/I

64

P19/CST2

O/I

65

P18/REB

O/I

66

P17/CAM2

O/I

FL segment P17 output/Deck 2 cam-operation detection SW input. L: ON.

67

P16/AUTO1

O/I

FL segment P16 output/Deck 1 reel-rotation detection signal input.

68

P15/AUTO2

O/I

FL segment P15 output/Deck 2 reel-rotation detection signal input.

69

P14/CAM1

O/I

FL segment P14 output/Deck 1 cam-operation detection SW input. L: ON.

70

P13/CST1

O/I

FL segment P13 output/Deck 2 cassette existence detection SW input. L: Existent.

71

P12/REA

O/I

72

VDD

Power supply.

73 ~ 83

P11 ~ P1

FL segment P11 ~ P1 output.

84

P39/PB1

O/I

85

KEYSCAN

Segment input timing output. L: Input timing.

86

MOTOR

DECK MECHA motor control output. L: ON.

87

SOL1

DECK 1 MECHA plunger control output. L: ON.

88

SOL2

DECK 2 MECHA plunger control output. L: ON.

89

VSS2

Connected to GND.

90

VDD

Power supply.

91

DISH-RVS

CD turntable control output. H: Reverse rotation.

92

DISH-FWD

CD turntable control output. H: Forward rotation.

93

OPEN

CD tray control output. L: OPEN.

94

CLOSE

CD tray control output. L: CLOSE.

FL segment P23, P22 output.


FL segment P21 output/5.1CH+DOLBY PROLOGIC setting switching input.
H: Existent (Not used).
FL segment P20 output/DOLBY PROLOGIC setting switching input. H: Existent

95

CD-DATA/
RDS-DATA

O/I

(Not used).
FL segment P19 output/Deck 2 cassette existence detection SW input. L: Existent.
FL segment P18 output/Deck 2 side-B recording able/disable detection SW input.
L: Able (Not used).

FL segment P12 output/Deck 2 side-A recording able/disable detection SW input.


L: Able.

FL segment P39 output/Deck 1/2 select control. H: Deck 1.

During CD FUNC, CD DSP control serial data output/


During TUNER FUNC, RDS serial data input.

96

CD-XLT

CD DSP control serial LATCH output. LATCH when drop.

97

CD-CLK

CD DSP control serial CLOCK output.

98

CD-LED

CD flash window LED control output. H: ON

CD-SUBQ/
99

100

IFC
CD-DRF/
STEREO

During CD FUNC, SUBQ serial data input/


I

During TUNER FUNC, IF COUNT data input.


During CD FUNC, radio frequency detection input/
During TUNER STEREO signal input.

22

IC BLOCK DIAGRAM
IC, BU2099FV

IC, LC72131D

23

IC, M61506FP

IC, LA1843

24

IC, M61503FP

IC, BU1920FS

25

FL (BJ746GNK) GRID ASSIGNMENT & ANODE CONNECTION


GRID ASSIGNMENT

26

ANODE CONNECTION

27

ADJUSTMENT <TUNER / DECK / MICON>

A MAIN C.B

TC943

L802
L801

16

TP4 (DC BALANCE)

IC801

L941

TP3 (DC BALANCE)

SFR451 SFR452

TP2 (CLK)

5
L951
L942

3
(3/3) (1/3)
TP1 (VT)

2
4

3 12

TP5 (LCH)
GND

5 13

TP6 (RCH)

FFE831

7
4

6 14
8 15
10 16
11 17

B MICON C.B

FL101

L101

IC101

TP7
(O-KSCAN)

18

18

F DECK C.B
DECK1 P HEAD
DECK2 R/P/E HEAD

13

13

FWD

REV

SFR1

12

28

TP8(GND)

< TUNER SECTION >


7. FM VT Check
Settings : Test point :
TP1 (VT)
Method : Set to FM 108.0MHz and check that the test
point is less than 8.0V. Then set to FM
87.5MHz and check that the test point is more than
0.5V.

1. Clock Frequency Check


Settings : Test point :
TP2 (CLK)
Method : Set to MW 1602kHz and check that the test point is
2052kHz 45Hz.
2. MW VT Check
Settings : Test point :
TP1 (VT)
Method : Set to MW 1602kHz and check that the test point is
less than 8.0V. Then set to MW 531kHz and check
that the test point is more than 0.6V.

8. FM Tracking Check
Settings : Test point :
TP5 (Lch), TP6 (Rch)
Method : Set to FM 98.0MHz and check that the test point is
less than 13dBV.

3. MW Tracking Adjustment
Settings : Test point :
TP5 (Lch), TP6 (Rch)
Adjustment location : L951 (1/3)
Method : Set to MW 999kHz and adjust L951 (1/3) so that the
test point becomes maximum.

9. DC Balance / Mono Distortion Adjustment


Settings : Test point :
TP3, TP4 (DC balance)
Adjustment location : L801
Input level :
60dBV
Method : Set to FM 98.0MHz and adjust L801 so that the
distortion is minimum. Then check the voltage
between TP3 and TP4 is 0V 300mV.

4. LW VT Adjustment
Settings : Test point :
TP1 (VT)
Adjustment location : L942
Method : Set to LW 144kHz and adjust L942 so that the test
point becomes 1.3V 0.05V.
Then set to LW 290kHz and check that the test point
is less than 8.0V.
5. LW Tracking Adjustment
Settings : Test point :
TP5 (Lch), TP6 (Rch)
Adjustment location :
L941 ........................... 144kHz
TC943 ......................... 290kHz
Method : Set up TC943 to center before adjustment. The level at
144kHz is adjusted to MAX by L941. Then the level
at 290kHz is adjusted to MAX by TC943.
6. AM IF Adjustment
Settings : Test point :
TP5 (Lch), TP6 (Rch)
Adjustment location :
L802 ........................... 450kHz

10. Output Level Check


<MW>
Settings : Test point :
TP5 (Lch), TP6 (Rch)
Input level :
74dBV
Method : Set to MW 999kHz and check that the test point is
50mV 3dB.
<FM>
Settings : Test point :
TP5 (Lch), TP6 (Rch)
Input level :
60dBV
Method : Set to FM 98.0MHz and check that the test point is
100mV 3dB.
11. FM Separation Check
Settings : Test point :
TP5 (Lch), TP6 (Rch)
Input level :
60dBV
Method : Set to FM 98.0MHz and check that the test point is
more than 12dB.

29

< DECK SECTION >


16. REC/PB Frequency Response Adjustment (DECK 2)
Settings : Test tape : TTA602
Test point : TP5(Lch), TP6(Rch)
Input signal : 1kHz / 8kHz (LINE IN)
Adjustment location : SFR451 (Lch)
SFR452 (Rch)
Method : Apply a 1kHz signal and REC mode. Then adjust
OSC attenuator so that the output level at the TP5,
TP6 becomes -20VU. Record and play back the 1kHz
and 8kHz signals and adjust SFRs so that the output of
the 8kHz signals becomes 0.5dB 0.5dB with respect to
that of the 1kHz signal.

12. Tape Speed Adjustment (DECK 2)


Settings : Test tape : TTA100
Test point : TP5(Lch), TP6(Rch)
Adjustment location : SFR1
Method : Play back the test tape and adjust SFR1 so that the
frequency counter reads 3000Hz 5Hz and 45Hz
(REV) with respect to forward speed.
13. Head Azimuth Adjustment (DECK 1, DECK 2)
Settings : Test tape : TTA330
Test point : TP5(Lch), TP6(Rch)
Adjustment location : Head azimuth
adjustment screw
Method : Play back (FWD) the 8kHz signal of the test tape and
adjust screw so that the output becomes maximum.
Next, perform on REV PLAY mode.

17. REC/PB Sensitivity Check (DECK 2)


Settings : Test tape : TTA602
Test point : TP5(Lch), TP6(Rch)
Input signal : 1kHz (LINE IN)
Method : Apply a 1kHz signal and REC mode. Then adjust
OSC attenuator so that the output level at TP5, TP6
becomes 0VU. Record and play back the 1kHz signals
and check that the output is 0dB 3.0dB.

14. PB Frequency Response Check (DECK 1, DECK 2)


Settings : Test tape : TTA330
Test point :TP5(Lch), TP6(Rch)
Method : Play back the 315Hz and 8kHz signals of the test tape
and check that the output ratio of the 8kHz signal with
respect to that of the 315Hz signal is within 5dB.

< MICON SECTION >

15. PB Sensitivity Check (DECK 1, DECK 2)


Settings : Test tape : TTA200
Test point : TP5(Lch), TP6(Rch)
Method : Play back the test tape and check that the output level of
the test point is 140mV 3dB.

18. -CON OSC Adjustment


Settings : Test point : TP7 (O-KSCAN)
Adjustment location : L101
Method : Insert AC plug while pressing TUNER function key.
Adjust L101 so that the frequency at the test point is
208.80Hz 0.21Hz.

30

MECHANICAL EXPLODED VIEW 1 / 1

31

MECHANICAL PART LIST 1 / 1

REF. NO. PART NO.


1
2
3
4
5

8A-MA3-095-010
8A-MA3-090-010
87-NF8-220-010
8A-MA5-208-010
87-NF4-217-110

KANRI
DESCRIPTION
NO.
RING,VOL
KNOB,RTRY MAIN
DMPR,150
SPR-T,EJECT 2
HLDR,LOCK 2

6
7
8
9
10

86-NF9-224-010
82-NF5-229-010
8A-MA3-026-110
8A-MA3-056-010
8A-MA5-036-010

SPR-C,LOCK
PLATE,LOCK
BOX,CASS R
WINDOW,CASS R
PANEL,CASS R 5

11
12
13
14
15

8A-MA3-025-110
8A-MA3-055-010
8A-MA5-035-010
8A-MA5-041-010
81-532-080-010

BOX,CASS L
WINDOW,CASS L
PANEL,CASS L 5
PANEL,FUN 4F
LABEL, CASS. COMPT

16
17
18
19
20

8A-MA5-102-010
8A-MA5-051-010
8A-MA5-207-010
8A-MA5-034-010
8A-MA5-037-010

REFLECTOR,FUN 4F
WINDOW,DISP RDS 5
SPR-T,EJECT 1
PANEL,CD
PANEL ASSY,TRAY 5

21
22
23
24
25

87-NF4-216-010
87-B00-002-010
8A-MA3-093-010
8A-MA5-031-010
8A-MA5-080-010

26
27
28
29
30
31
32
33
34
35

REF. NO. PART NO.

KANRI
DESCRIPTION
NO.
GUIDE,FL
KEY,CD
CABI,FR U 5
JOINT,CABI
HLDR,PWB PT

36
37
38
39
40

87-MA5-203-010
8A-MA3-061-010
8A-MA5-001-210
88-MA1-208-210
8A-DB8-209-010

41
42
43
44
45

84-ZG1-245-210
8A-MA5-013-010
8A-MA5-046-010
87-099-811-010
87-064-185-010

CAP,OPTICAL
CABI,REAR KSTNM
PANEL,SIDE R 5
PLUG,ADPTR CONV(K)<K>
HLDR,WIRE

46
46
47
48
49

87-A80-148-010
87-A80-143-010
87-085-185-010
87-MA3-062-010
8A-MA5-045-010

AC CORD ASSY,E BLK<EZ>


AC CORD ASSY,E BLK<K>
BUSHING, AC CORD (E)
FOOT, H17
PANEL,SIDE L 5

50
A
B
C
D

8A-MA3-070-010
87-067-703-010
87-591-095-410
87-NF4-224-010
87-067-581-010

KEY RDS
TAPPING SCREW, BVT2+3-10
TAPPING SCREW, QIT+3-8 (GLD)
S-SCREW,IT3B+3-8 CU
BVT2+3-15 W/O

HLDR,LOCK 1
BADGE,AIWA 30 ABS SIL
KNOB ASSY,RTRY JOG
PANEL,FR RDS 5
KEY ASSY,GEQ 5M

E
F
G
H
I

87-067-688-010
87-067-975-010
87-067-641-010
87-067-758-010
87-067-579-010

BVTT+3-6
S-SCREW,1T+4-8
UTT2+3-8(W/O SLOT)BL
BVT2+3-12 W/O SLOT
TAPPING SCREW, BVT2+3-8

8A-MA3-084-010
8A-MA5-066-010
8A-MA5-081-010
8A-MA3-071-010
8A-MA3-073-010

KEY ASSY,FF
KEY,FUN 4F
KEY ASSY,PLAY
KEY,TIMER
KEY,ENTER

87-078-060-010

BVIT3PB+3-10

8A-MA3-210-010
8A-MA3-057-010
8A-MA3-020-110
8A-MA3-075-010
8A-MA3-101-010

GUIDE,LED OPE
WINDOW,TOP
CABI,TOP
KEY,POWER
REFLECTOR,POWER

!
!

COLOR NAME TABLE


Basic color symbol
Color
Basic color symbol
Color
Basic color symbol
Color
B
Black
C
Cream
D
Orange
G
Green
H
Gray
L
Blue
LT
Transparent Blue
N
Gold
P
Pink
R
Red
S
Silver
ST
Titan Silver
T
Brown
V
Violet
W
White
WT
Transparent White
Y
Yellow
YT
Transparent Yellow
LM
Metallic Blue
LL
Light Blue
GT
Transparent Green
LD
Dark Blue
DT
Transparent Orange
GM
Metallic Green
YM
Metallic Yellow
DM
Metallic Orange

32

TAPE MECHANISM EXPLODED VIEW 1 / 1

TERMINAL,
LB1
33

34

55

44
45

43
36

42

31
32

41

46

51

TERMINAL,LB1

33

45

51
35

52

44

52

31

32

29

43

47
29

40

39

28

48

50

42

53

46

49
35

41
30

27

37

21

47

38
a

48

40

19

27

49

20
26

25
b

24

56

23
18

16

22

28

30

21

26

20

25
24

19

IC, EW732

23

18

22
IC, EW732
54

5
6

38

1
14

54

39
2

10
11

37

14

7
15

16

P.C.B

10
7
11
12
8
4
17

12

15
13

33

13

TAPE MECHANISM PART LIST 1 / 1

31
32
33
34
35

8Z-ZM3-233-010
84-ZM2-227-310
87-A90-403-110
87-A90-404-010
8Z-ZM3-239-010

KANRI
DESCRIPTION
NO.
SPR-T,BRG M3
SPR-C,AZIMUTH
HEAD,RPH MS15R
HEAD,EH LE15B
SPR-E,FR

GEAR,CAM TD20
SHAFT,CAP M3
FLY-WHL,M3
SPR-T,TRIG
CLR,MG

36
37
38
39
40

8Z-ZM3-211-010
8Z-ZM3-225-010
8Z-ZM3-221-010
8Z-ZM3-234-010
8Z-ZM3-223-010

LEVER,EJECT R
LEVER,STOP
LEVER,CAS
SPR-T,LVR CAS
SPR-C,REEL R M3

82-ZM3-616-010
8Z-ZM3-243-010
8Z-ZM3-238-010
8Z-ZM3-219-010
8Z-ZM3-206-010

RING MAGNET 4
LEVER ASSY,HD UP
SPR-T,HD UP
GEAR,CAM M3
LEVER,TRIG

41
42
43
44
45

8Z-ZM1-225-110
8Z-ZM3-240-010
8Z-ZM3-237-010
8Z-ZM3-215-010
8Z-ZM1-261-110

GEAR,REEL R
SPR-T,T-UP M3
SPR-T,PINCH M3
LEVER,PINCH M3
ROLLER ASSY,PINCH

16
17
18
19
20

8Z-ZM3-209-010
8Z-ZM2-211-010
8Z-ZM1-228-010
8Z-ZM1-265-010
8Z-ZM1-227-010

LEVER,CAM FR
FLY-WHL,ZZM-2
GEAR,SLIP T-UP B
FELT,T-UP
GEAR,SLIP T-UP A

46
47
48
49
50

8Z-ZM1-226-010
8Z-ZM3-222-010
8Z-ZM3-251-010
8Z-ZM3-236-010
82-ZM1-240-110

GEAR,REEL L
SPR-C,REEL L M3
GEAR,IDL REW M3
SPR-T,PLAY M3
LVR,REC(*)

21
22
23
24
25

8Z-ZM1-251-110
8Z-ZM1-275-010
8Z-ZM1-257-010
8Z-ZM1-236-010
8Z-ZM3-226-010

SPR-C,T-UP SLIP
W-L,1,47-4-0.25
SPR-C,F/R
CLR,SLIP FF/REW
SPR-C,FR M3

51
52
53
54
55

8Z-ZM3-216-010
87-B10-301-010
8Z-ZM3-212-010
8Z-ZM3-214-010
86-ZM3-605-110

LEVER,T-UP M3
W-L,1.63-3.2-05 SLIT
LEVER,EJECT L
HLDR,IC
CONN ASSY,8P -RPB

26
27
28
29
30

8Z-ZM3-250-010
8Z-ZM1-269-010
8Z-ZM1-238-110
8Z-ZM3-220-010
8Z-ZM3-205-010

GEAR,SLIP F/R A M3
FELT,FF/REW 2
GEAR,SLIP FF/REW B 2
LEVER,FR M3
LEVER,PLAY M3

56
A
B

8Z-ZM3-203-010
84-ZM2-242-010
8Z-ZM2-220-110

CHAS ASSY,M3
S-SCREW,AZ1-2-6.4
V+2.6 ZZM-2

REF. NO. PART NO.


1
2
3
4
5

8Z-ZM3-227-010
8Z-ZM3-235-010
8Z-ZM1-235-010
87-045-347-010
8Z-ZM1-232-010

6
7
8
9
10

8Z-ZM3-244-010
8Z-ZM3-242-010
8Z-ZM3-228-010
8Z-ZM3-231-010
8Z-ZM3-213-010

11
12
13
14
15

REF. NO. PART NO.

KANRI
DESCRIPTION
NO.
BELT,MAIN M3
BELT,MAIN L
PULLEY,MOT
MOT,SHU2L 70
GEAR,IDL FF/REW

34

SPEAKER DISASSEMBLY INSTRUCTIONS


Type.1

Type.4

TOOLS

Insert a flat-bladed screwdriver into the position indicated by the


arrows and remove the panel. Remove the screws of each speaker
unit and then remove the speaker units.

1 Plastic head hammer


2 (() flat head screwdriver
3 Cut chisel

How to Remove the PANEL, FR


Type.2
Remove the grill frame and four pieces of rubber caps by pulling
out with a flat-bladed screwdriver. Remove the screws from hole
where installed rubber caps. Insert a flat-bladed screwdriver into
the position indicated by the arrows and remove the panel. Remove the screws of each speaker unit and then remove the speaker
units.

1.

Insert the (() flat head screwdriver tip into the gap
between the PANEL, FR and the PANEL, SPKR. Tap the
head of the (() flat head screwdriver with the plastic
hammer head, and create the clearance as shown in Fig-1.

2.

Insert the cut chisel in the clearance, and tap the head of
the cut chisel with plastic hammer as shown in Fig-2, to
remove the PANEL, FR.

3.

Place the speaker horizontally. Tap head of the cut chisel


with plastic hammer as shown in Fig-3, and remove the
PANEL, FR completely.

Type.3
Insert a flat-bladed screwdriver into the position indicated by the
arrows and remove the panel. Turn the speaker unit to counterclockwise direction while inserting a flat-bladed screwdriver into
one of the hollows around speaker unit, and then remove the speaker
unit. After replacing the speaker unit, install it turning to clockwise
direction until "click" sound comes out.

Fig-1

Fig-2

Fig-3

How to Attach the PANEL, FR


Attach the PANEL, FR to the PANEL, SPKR. Tap the four
corners of the PANEL, FR with the plastic hammer to fit the
PANEL, FR into the PANEL, SPKR completely.

35

SPEAKER PARTS LIST SX-WZL500 (YSL, YSC)

REF. NO. PART NO.

KANRI
DESCRIPTION
NO.
PANEL,FR
PANEL,DUCT RING
GRILLE,FRAME ASSY A
GRILLE,FRAME ASSY B
SPKR,W 200

1
2
3
4
5

8A-MS5-001-010
8A-MS5-015-010
8A-MS5-002-010
8A-MS5-005-010
8A-MS5-602-010

6
7
8
9
10

8A-MS5-604-010
88-MS1-608-010
88-NS3-605-010
88-MS1-610-010
88-NS5-611-010

SPKR,M 120
SPKR,CERAMIC
CAP,
CORD,SPKR
CORD,SPKR B/L

11

8A-MS5-013-010

CORD,PACKING

ACCESSORIES / PACKAGE LIST

REF. NO. PART NO.


1
1
2
3
4

8A-MA5-905-010
8A-MA5-906-010
8Z-NF9-701-210
87-A90-118-010
87-A90-030-010

KANRI
DESCRIPTION
NO.
IB,K(E) M<K>
IB,EZ(9L) M<EZ>
RC UNIT,ZAS02
ANT,WIRE FM(Z)
ANT,LOOP AM-NC C

36

211, IKENOHATA 1CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:03 (3827) 3111
9420208 9630472 0251431

Printed in Singapore

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