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Stack Form 5-1

The document appears to be a template for analyzing tolerance stacks. It includes sections for describing the stack, listing components and tolerances, and calculating results like the root sum of squares and Monte Carlo simulation.

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mhk665
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© Attribution Non-Commercial (BY-NC)
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Download as XLSX, PDF, TXT or read online on Scribd
32 views

Stack Form 5-1

The document appears to be a template for analyzing tolerance stacks. It includes sections for describing the stack, listing components and tolerances, and calculating results like the root sum of squares and Monte Carlo simulation.

Uploaded by

mhk665
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Stack Description: ________________________________________ OBJ.

: ______________________________________________ ______________________________________________

Ref No. _____ Name: _____________________________ Date: _______

STEP ID

DESCRIPTION FROM / TO

POSITIVE NEGATIVECOMPONENT NOMINAL NOMINAL TOLERANCE

+/-

COMMENTS:

SUB TOTALS NOMINAL ANSWER DESIGN GOAL: + tol - tol


OPTIMIZED ? YES NO

__________________________________

FACTORED COMPONENT TOTAL TOLERANCE MONTE TOLERANCE SQUARED CARLO

MRSS

RSS

MC

Stack Description: ________________________________________ Ref No. _____ OBJECTIVE: _______________________________________ Name: _____________________________ ______________________________________________ Date: _______ Paste part sketch or drawing here. Sketch stack path on drawing.

STEP ID

DESCRIPTION FROM / TO

POSITIVE NEGATIVECOMPONENT NOMINAL NOMINAL TOLERANCE +/-

COMMENTS:

SUB TOTALS NOMINAL ANSWER DESIGN GOAL: + tol - tol


OPTIMIZED ? YES NO

__________________________________ drawing.

FACTORED COMPONENT TOTAL TOLERANCE MONTE TOLERANCE SQUARED CARLO

MRSS

RSS

MC

gd-t.com

Stack Description: ________________________________________ ANALYSIS Ref. No. _____ TOLERANCE STACK Sheet 5 of 10 OBJECTIVE: ______________________________________________ Name: _____________________________________ ______________________________________________ Date: _______

MAXIMUM
STEP ID DESCRIPTION FROM/TO

+ -

MAX MIN

+ -

MINIMUM COMPONENT FACTORED COMPONENT MIN TOLERANCE TOTAL TOLERANCE MAX TOLERANCE SQUARED

COMMENTS:

SUB TOTALS ANSWER DESIGN GOAL:

WORST CASE OPTIMIZED? YES NO

MRSS

RSS

gd-t.com

TOLERANCE STACK ANALYSIS

Sheet 6 of 10

_________________

ONENT MONTE CARLO

MC

gd-t.com

Stack Description: ________________________________________ Stack No. _____ OBJECTIVE: ______________________________________________ Name: __________________________________ ______________________________________________ Date: _______ Paste part sketch or drawing here. Sketch stack path on drawing.

MAXIMUM
STEP ID

DESCRIPTION FROM/TO

+ -

MAX MIN

+ -

MINIMUM COMPONENT FACTORED MIN TOLERANCE TOTAL MAX TOLERANCE

COMMENTS:

SUB TOTALS ANSWER


DESIGN GOAL:

WORST CASE OPTIMIZED? YES NO

MRSS

________________________________

wing.

COMPONENT TOLERANCE MONTE SQUARED CARLO

RSS

MC

I developed the limit spreadsheet based on Alex Krulikowski's method for calculating stacks, then added a couple of columns to help users develop more realistic tolerances (RSS, MRSS). I developed the nominal/plus/minus spreadsheet because many companies avoid limit tolerancing.

To make use of the Monte Carlo column, you need to have statistical data describing the tolerance. (The column is really just a place holder for you to play with and arrive at a simulated tolerance based on

You can use this form in any way you like, as long as you solemnly swear to: 1. Include all worksheets whenever you copy the file (and don't change the Acknowledgements and Licen 2. Send any improvements and comments to: [email protected] Please visit gd-t.com to find out more about training on tolerance stacks using GD&T. Thanks! John Stolter (586) 693-0219

ting stacks, RSS, MRSS).

d limit tolerancing.

bing the tolerance. ated tolerance based on process capabilities.).

owledgements and License)

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