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F (E) Stud Welding PQR Form

This document is a Procedure Qualification Record (PQR) for stud welding. It lists the machine settings, base metals, stud materials, shielding gas, and test results for 10 stud welds. The machine settings include the power supply, stud gun model, current/polarity, and stud-to-work distance. The base metals include their material number, thickness, and alloy/temper. Visual, bend, and tension tests were performed on each stud weld to verify the procedure's acceptability according to the AWS D1.2/D1.2M structural welding code for aluminum.

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495 views1 page

F (E) Stud Welding PQR Form

This document is a Procedure Qualification Record (PQR) for stud welding. It lists the machine settings, base metals, stud materials, shielding gas, and test results for 10 stud welds. The machine settings include the power supply, stud gun model, current/polarity, and stud-to-work distance. The base metals include their material number, thickness, and alloy/temper. Visual, bend, and tension tests were performed on each stud weld to verify the procedure's acceptability according to the AWS D1.2/D1.2M structural welding code for aluminum.

Uploaded by

mivasa
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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ANNEX F

AWS D1.2/D1.2M:2008

PROCEDURE QUALIFICATION RECORD (PQR)


FOR STUD WELDING APPLICATIONS
Procedure Qualification Record No.________________________________________
Date ___________________
WPS No. ____________________________________
Process ______________________________________
_______________________________________________________________________________________________
Machine Settings
Power Supply Make ____________________________
Model No.____________________________________
Stud Gun Model _______________________________
Timer Range Setting ___________________________
Current/Polarity _______________________________
Capacitance or Power Tap Setting _________________
____________________________________________
Amperage Range Setting________________________
Stud-to-work Distance __________________________
Lift Setting ___________________________________
Cable Size _____________ Length______________
Other _______________________________________
Base Metals
M-No. _________________ Specification _________
Thickness ______________ to__________________
Alloy and Temper ______________________________
Pipe or Tube Diameter __________________________
Alloy and Temper ______________________________
Ferrules
Ferrule Material _______________________________
Ferrule Specification ___________________________
Ferrule Description_____________________________
____________________________________________
Cleaning
Initial Oxide Cleaning ___________________________
____________________________________________
Initial Oil & Dirt Cleaning ________________________
____________________________________________
Test Results
Stud No. 1
Stud No. 2
Stud No. 3
Stud No. 4
Stud No. 5
Stud No. 6
Stud No. 7
Stud No. 8
Stud No. 9
Stud No. 10

Visual
Acceptance
_________________
_________________
_________________
_________________
_________________
_________________
_________________
_________________
_________________
_________________

Stud Base Sketch

Stud Materials
F-No. _______________ Specification _____________
Stud Diameter _________________________________
Other ________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
Shielding Gas
Shielding Gas(es)_______________________________
Percent Composition ____________________________
Flow Rate _____________________________________
Other ________________________________________
_____________________________________________
Other
Welding Position________________________________
Welding Agent _________________________________
Ferrule Description______________________________
_____________________________________________

Bend
Test
_________________
_________________
_________________
_________________
_________________
_________________
_________________
_________________
_________________
_________________

Tension Test
Option No. 1
_________________
_________________
_________________
_________________
_________________
_________________
_________________
_________________
_________________
_________________

Tension Test
Option No. 2
_________________
_________________
_________________
_________________
_________________
_________________
_________________
_________________
_________________
_________________

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of Clause 6, AWS D1.2/D1.2M, Structural Welding CodeAluminum.
Signed _______________________________________

By ___________________________________________

(Manufacturer)

Date ________________________________________

Title _________________________________________

Form F(e)

158

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