PUMP CALCULATION SHEET

(RECIPROCATING METERING PUMP)

CLIENT PROJECT TITLE JOB NO. DOC. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 : : : :
REV. BY CHKD APVD 1 2 3

(
MADE CHKD APVD DATE

DATE

ITEM NO. : SERVICES : FLUID

PUMPED LIQUID OPERATING TEMPERATURE VISCOSITY AT OPERERATING TEMP. VAPOR PRESSURE SP. GR. AT OPERATING TEMP. GRAVITY CAPACITY EXCESS CAPACITY MAX. CAPACITY VOLUMETIRIC EFFICIENCY PLUNGER DISPLACEMENT CAPACITY ESTIMATED STROKE LENGTH EST'D SPEED EST'D PLUNGER DIA. NUMBER OF PLUNGER SUCTION PIPE DIA. AND DISCHARGE SUCTION PIPE LENGTH and DISCHARGE SUCTION PRESSURE AT EQUIPMENT MIN. STATIC HEAD ( + or - ) PIPE FRICTION PRESS. DROP AT EQUIPMENT( ) SUCTION PUMP DIA.
O

Symbol
C cP

Note Data Data Data Data Data Data Q' = 0.01 Q (100+Qe%) Page 7 Qp1 = 100 Q /V Fig. 10, 9, app. A Eq. 13 or Appendix A z=3 triplex, L = 152 mm N=360 rpm

kg/cm2A m/s 2 m /hr % m /hr % m /hr mm RPM mm mm m kg/cm2A m kg/cm2 kg/cm2 mm

3 3 3

WATER 90 0.23 0.15 0.99 9.81 120 0 120 94 127.7 152 360 133 3 / / 3 1 0.12 0.05 146 0.020 -0.091 2.909 27.868 12 24 0.12 0.11 0.1 0.05 0.380 3.136 20 0.627 0.000 18.139 2.909 15.230 153.84 154.00 88 93 59.21 71.57 76.96 21.83 2.40

VIS PV SG g Q Qe% Q'

V
L N

Qp1

194 9

146 50

z Dps, Dpd Lps, Lpd P1 H1

Appendix A Data Data Data (minus if bellow pump elevation) Data See note 1) Data See note 1) App. A Eq. 1 and 2 See note 1) = 0.1 SG.H1 - Loss in line 25&26 - HV Eq. 1 to 3 Eq. 8 Data Data Data Data See note 1) Data Data = total of line no. 36 up to 39 = DP2 + 0.1(H2)(SG) If require pulsation dampener. If not fill with 0 Eq. 18 If does not require pulsation dampener use eq. 15 PD = P2+0.1(H2)(SG)+DP2 = line 22 DP=PD-PS H=10(DP)/SG Page 7 Page 7 Eq. 9 and 10 Eq. 11 Eq. 12 Eq. 20 =0.1 NPSHR.SG + PV - DPt1

VELOCITY HEAD AT SUCTION kg/cm2 2 SUCTION HEAD kg/cm 2 PUMP SUCTION PRESSURE kg/cm A m NPSH AVAILABLE DISCHARGE PRESSURE AT EQUIPMENT kg/cm2A m STATIC HEAD PRESSURE DROP AT : PIPE (include fittings & valves) kg/cm2 Equipment 1 (. kg/cm2 Equipment 2(.. kg/cm2 Equipment 3 (. kg/cm2 2 DISCHARGE PRESSURE DROP kg/cm 2 DISCHARGE HEAD kg/cm ORIFICE PRESS. DROP RATIO % ORIFICE PRESS. DROP ACCELERATION HEAD PUMP DISCHARGE PRESSURE PUMP SUCTION PRESSURE PUMP DIFF. PRESSURE TOTAL HEAD (CALCULATED) TOTAL HEAD (TAKE) MECHANICAL EFFICIENCY GEAR EFFICIENCY LIQUID HORSE POWER PUMP BHP DRIVER BHP ESTIMATED NPSH R MINIMUM SUCTION EQP. PRESS. NOTES :
kg/cm2 kg/cm2 kg/cm2A kg/cm A kg/cm m m % % kW kW kW m kg/cm2A
2 2

ID HV DPt1 PS NPSHA P2 H2

DP2 DPt2

DPOR PD PS DP H H

M GEAR
LHP BHPPUMP BHPDRIVER NPSHR P1MIN

1) THIS PRESSURE DROP SHALL HAS BEEN MULTIPLIED FROM CONTINOUS FLOW PRESS. DROP CALCULATION BY

10 times for simplex 2.6 times for duplex 1.2 times for triplex Note 2). Pulsation dampener vol. = (25 Lt x 18/11.2)/22 = 1.8 Lt Value of 25 Lt provided from fig. 13

PUMP CALCULATION SHEET

(RECIPROCATING METERING PUMP)
CLIENT PROJECT TITLE JOB NO. DOC. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 : : : :
REV. BY CHKD APVD 1 2 3

(
MADE CHKD APVD DATE

DATE

ITEM NO. : SERVICES : FLUID

PUMPED LIQUID OPERATING TEMPERATURE VISCOSITY AT OPERERATING TEMP. VAPOR PRESSURE SP. GR. AT OPERATING TEMP. GRAVITY CAPACITY EXCESS CAPACITY MAX. CAPACITY VOLUMETIRIC EFFICIENCY PLUNGER DISPLACEMENT CAPACITY ESTIMATED STROKE LENGTH EST'D SPEED EST'D PLUNGER DIA. NUMBER OF PLUNGER SUCTION PIPE DIA. AND DISCHARGE SUCTION PIPE LENGTH and DISCHARGE SUCTION PRESSURE AT EQUIPMENT MIN. STATIC HEAD ( + or - ) PIPE FRICTION PRESS. DROP AT EQUIPMENT( ) SUCTION PUMP DIA.
O

Preliminary
C cP

Recalculation

Note Data Data Data Data Data Data Q' = 0.01 Q (100+Qe%) Page 7 Qp1 = 100 Q /V Fig. 10, 9, app. A Eq. 13 or Appendix A z=3 triplex, L = 80 mm N=130 rpm 5 lt/min

kg/cm2A m/s 2 m /hr % m /hr % m /hr mm RPM mm mm m kg/cm2A m kg/cm2 kg/cm2 mm

3 3 3

Hydrazine 32 0.23 0.45 0.98 9.81 0.32 0 0.32 94 0.34 35 160 20 3 19 / 8 / 1.013 2 0.05 0 19 0.0005 0.146 1.159 7.230 24 12 0.1 0.06 0 0 0.160 1.496 20 0.299 0.00 26.971 1.159 25.813 263.39 264.00 88 93 0.23 0.28

19 25

Appendix A Data Data Data (minus if bellow pump elevation) Data See note 1) Data See note 1) App. A Eq. 1 and 2 See note 1) = 0.1 SG.H1 - Loss in line 25&26 - HV Eq. 1 to 3 Eq. 8 Data Data Data Data See note 1) Data Data = total of line no. 36 up to 39 = DP2 + 0.1(H2)(SG) If require pulsation dampener. If not fill with 0 Eq. 18 If does not require pulsation dampener use eq. 15 PD = P2+0.1(H2)(SG)+DP2 = line 22 DP=PD-PS H=10(DP)/SG Page 7 Page 7 Eq. 9 and 10 Eq. 11

VELOCITY HEAD AT SUCTION kg/cm2 2 SUCTION HEAD kg/cm PUMP SUCTION PRESSURE kg/cm2A m NPSH AVAILABLE DISCHARGE PRESSURE AT EQUIPMENT kg/cm2A m STATIC HEAD PRESSURE DROP AT : PIPE (include fittings & valves) kg/cm2 Equipment 1 (. kg/cm2 Equipment 2(.. Equipment 3 (. DISCHARGE PRESSURE DROP DISCHARGE HEAD ORIFICE PRESS. DROP RATIO ORIFICE PRESS. DROP ACCELERATION HEAD PUMP DISCHARGE PRESSURE PUMP SUCTION PRESSURE PUMP DIFF. PRESSURE TOTAL HEAD (CALCULATED) TOTAL HEAD (TAKE) MECHANICAL EFFICIENCY GEAR EFFICIENCY LIQUID HORSE POWER PUMP BHP
kg/cm2 kg/cm2 kg/cm
2 2

kg/cm %

kg/cm2 kg/cm2 kg/cm2A kg/cm A kg/cm m m % % kW kW

2 2

kW DRIVER BHP Eq. 12 0.31 m ESTIMATED NPSH R Eq. 20 2.99 2 MINIMUM SUCTION EQP. PRESS. =0.1 NPSHR.SG + PV - DPt1 0.59 kg/cm A IS NPSHA IS ADEQUATE ? See note 2) YES NOTES : 1) This value shall has been multiplied from continous flow pressure drop calculation by :

10 times for simplex 2.6 times for duplex 1.2 times for triplex Note 3) Pulsation dampener vol. = (9 Lt x 5/11.2)/22 = 0.6 Lt