Assy ID : A-396-00-P-Mod.
0 Description :Stg/Ign Lock with Key Stator Pin for Plunger
ID:C-136-01-P-Mod.0 ID:M-393-01-BOP-Mod.0
ASSEMBLY/PROCESS FLOW DIAGR
Plunger Bracket
ID:S-125-08-BOP-Mod.0
Barrel
ID:C-136-02-P-Mod.0
Dust Cover
ID:S-125-03-BOP-Mod.0
Bar for Dust Cover
ID:W-125-04-BOP-Mod.0
Torsion Spring
ID:W-125-05-BOP-Mod.0
Cap for Barrel
ID:S-353-03-BOP-Mod.0
Circlip
ID:S-125-07-BONP-Mod.0
Control Pin
ID:M-125-10-BOP-Mod.0
Casting
J00
Inward Inspection Pre Plated
J44
Inward Inspection
J44
Casting
J00
Inward Inspection
J44
Inward Inspection
J44
Inward Inspection
J44
Inward Inspection
J44
Inward Inspection
J44
Inward Inspection
J44
Inward Inspection
J44
Store
Zinc Plating J14 Passivation:Yellow
Inward Inspection
J44
Store
Store
Store
Store
Store
Store
Deburring
J06
Store
Shot Blasting
J09
Shot Blasting
J09 SUBASSEMBLY-A(ID:A-393A00-P-Mod.0)
Chromotising
J36 LOCK BARREL SUBASSEMBLY-A(ID:A-136A00-P-Mod.0) Step 1 : Position Torsion Spring in Dust Cover Step 2 : Insert Bar for Dust Cover Through Dust Cover and Torsion Spring. Step 3 : Place Step 2 in Barrel at its Position Srep 4 : Assemble Cap for Barrel
Drilling: Dia 5.0 Fixture No:0537
J02
Step 1 : Fix Plunger pin in Plunger Bracket Step 2 : Rivet it Using Fixture No: 1558
Reaming: Dia10.1 Fixture No:0537
J18
TO FINALASSEMBLY-B(ID:A-396-00-P-Mod.0)
Zinc Plating Passivation:Blue
J14
Step 5 : Chaulking of Cap for Barrel Using Fixture No:1270 TO LOCK BARREL ASSEMBLY(ID:A-136B00-P-Mod.0)
Tapping: M6X1P-6H J03 Fixture No:0537 Key Couple Assy
ID:A-188F00-P-Mod.0
Compression Spring
ID:W-004-08-BOP-Mod.0
Tumbler: 1st Depth
ID:S-071-06-BOP-Mod.0
Tumbler: 2nd Depth
ID:S-071-07-BOP-Mod.0
Tumbler: 3rd Depth
ID:S-071-08-BOP-Mod.0
Colour Filling
J19 QC1 Store Inward Inspection J44 Inward Inspection J44 Inward Inspection J44 Inward Inspection J44
Month&Year Marking Fixture No:1289
Deburring Key No. Marking Fixture No:1289 Store
J06
Deburring
J06
Deburring
J06
Deburring
J06
Store
Store
Store
LOCK BARREL ASSEMBLY(ID:A-136B00-P-Mod.0) Step 1 : Insert Compression spring in Barrel Step 2 : Insert Tumblers in Barrel with respect to Key Bitting TO FINALASSEMBLY-B(ID:A-396-00-P-Mod.0)
Stator(QC2)
J30
Sub Assembly-A
J30
Lock Barrel Assembly(QC3)
J30
Circlip
J30
Control Pin Chaulking(QC4) Fixture No:1481
J30
QUALITY CHECK POINTS(QC1) 1.Check for Major Casting Defects 2.Check for secondary operation Tapping(M6-2Nos) 3.Put a Tick mark over tapped hole by Green Permenat marker for Quality check
QUALITY CHECK POINTS(QC3) 1.Check for smooth rotation of Barrel 2.Check for Smooth key entry and removal
QUALITY CHECK POINTS(QC4) 1.Check for the existance of Circlip
QUALITY CHECK POINTS(QC2) 1.Check for QC1 Identification 2.Check for Colour filling 3.Check for Month&Year, Key No. Marking
S FLOW DIAGRAM
Push Cap
ID:S-125-17-BOP-Mod.0
Family : Honda Lock Compression Spring
ID:W-125-18-BOP-Mod.0
Rotor
ID:P-125-14-P-Mod.0
Compression Spring
ID:W-125-20-BOP-Mod.0
Moving Contact
ID:S-125-19-BOP-Mod.0
Lead Assembly
ID:A-394-00-BOP-Mod.0
Cover for Body
ID:S-125-11-BOP-Mod.0
Ignition Lock Plate
ID:S-393-02-BOP-Mod.0
Screw
ID:H-125-13-BONP-Mod.0
Inward Inspection
J44
Inward Inspection
J44
Inward Inspection
J44
Inward Inspection
J44
Inward Inspection
J44
Inward Inspection
J44
Inward Inspection
J44
Inward Inspection
J44
Inward Inspection
J44
Store
Store
Store
Store
Store
Ultrasonic Cleaning J37
Store
Chamfering
J07
Store
Sequence Testing
J59
Zinc Plating J14 Passivation:Yellow
ROTOR SUBASSEMBLY Step 1 : Insert Compression Spring in Rotor Step 2 : Place Moving Contact Over Compression Spring Step 3 : Flaring Using Fixture No: TO SUBASSEMBLY-D(ID:A-136D00-P-Mod.0)
Store
Compression Spring
ID:W-125-16-BOP-Mod.0
Ball
ID:H-125-15-BONP-Mod.0
Inward Inspection
J44
Inward Inspection
J44
Store
Store
SUBASSEMBLY-D(ID:A-136D00-P-Mod.0) Step 1 : Insert Compression Spring in Rotor Step 2 : Insert Ball in its Position TO FINALASSEMBLY-B(ID:A-396-00-P-Mod.0)
Push Cap
J30
Compression Spring J30
Sub Assembly-D(QC5)
J30
Lead Assy Chaulking Fixture No:1497
J59
Cover for Body Chaulking(QC6) Fixture No:1495
J30
Ignition Lock Plate
J30
Screw Tightneing Fixture(QC7) No:1550
J30
QC8 QUALITY CHECK POINTS(QC5) 1.Check for the Chaulking of Control Pin QUALITY CHECK POINTS(QC6) 1.Ckeck for proper chaulking of Lead assembly. 2.Check for the existance of Cap Despatch J46
Packing(QC9)
CK POINTS(QC4)
J72
existance of Circlip
QUALITY CHECK POINTS(QC7) 1.Check for the Chaulking of Cover for Body
QUALITY CHECK POINTS(QC9) 1.Check for mark over Screw
QUALITY CHECK POINTS(QC8) 1.Check for the looseness of screw 2.Check for Continutiy of Switch and mark using Green Permenent marker over screw head
