CETHAR VE SSE LS LIMITED

M/s. REI AGRO LIMITED. 2 X 36 MW CAPTIVE POWER PLANT BOILERS (BG059 & BG060)

TABLE OF CONTENTS
SL. NO. II. DESCRIPTION BOILER MOUNTINGS:
WATER LEVEL GAUGE (BI-COLOUR MULTIPORT) WATER LEVEL GAUGE (TUBULAR) LIQUID LEVEL SWITCH SAFETY VALVE (DRUM & STEAM LINE) SAFETY VALVE (SOOT BLOWER) SAFETY VALVE (DEAERATOR) CONTROL VALVE GANG MOUNTED DOUBLE SOLENOID VALVE SOLENOID OPERATED BUTTERFLY VALVES MOTORISED VALVES START UP VENT VALVE MOTORISED ANGLE TYPE BLOW DOWN VALVES VACUUM RELIEF VALVE REGULATING POWER CYLINDER AIR CYLINDER (ON-OFF) 003 016 027 039 047 051 054 071 077 082 102 105 108 111 130

PAGE NO.

BOILER MOUNTINGS

(BOILER BG059 & BG060)

DATA SHEET

WATER LEVEL GAUGE (BI-COLOUR MULTIPORT)

DESCRIPTION GENERAL DATA:
MAKE QUANTITY M/S. KEYSTONE YARWAY 2 X 2 SETS (1 NO.- LEFT SIDE ORIENTATION 1 NO.- RIGHT SIDE ORIENTATION) APPLICATION TAG NO. TYPE MODEL NO. MEDIUM CENTRE TO CENTRE DISTANCE MINIMUM VISIBILITY NO.OF PORTS END CONNECTION VENT & DRAIN CONNECTION POWER SUPPLY IBR TEST CERTIFICATE STEAM DRUM LG1201 & LG1202 BI-COLOUR MULTIPORT 4119-4595F STEAM & BOILER WATER 670 MM 457 MM 7 25 NB, SOCKET WELD AS PER ANSI B16.11 1/2" SOCKET WELD (O21.3 OD) 240 V AC +10%, 50 Hz PROVIDED

SPECIFICATION

OPERATING DATA:
MAX. WORKING PRESSURE HYDRO TEST PRESSURE MAX. WORKING TEMPERATURE 104 Kg/cm2 (g) 158 Kg/cm2 (g) 315C

SUPPLIERS ADDRESS:
M/S. TYCO VALVES & CONTROLS INDIA PVT. LTD, 3-A, 23-C, 3RD FLOOR, NORTH BOAG ROAD, MAHINDRA APARTMENTS, CHENNAI 600 017 T. NAGAR,

(BOILER BG059 & BG060)

DATA SHEET

WATER LEVEL GAUGE (TUBULAR)

DESCRIPTION GENERAL DATA:
MAKE APPLICATION QUANTITY TAG NO. TYPE CENTRE TO CENTRE DISTANCE MINIMUM VISIBILITY VENT DRAIN END CONNECTION GLASS TYPE PROTECTOR MOUNTING IBR T.C. IN FORM III-C OPERATING DATA: WORKING PRESSURE HYDRO TEST PRESSURE WORKING TEMPERATURE 7.00 Ksc (g) 9.00 Ksc (g) 250C 3.00 Ksc (g) 6.00 Ksc (g) 50C 7.00 Ksc (g) 9.00 Ksc (g) 250C 2.50 Ksc (g) 3.75 Ksc (g) 50C DIRECT PROVIDED 1020 MM 660 MM 660 MM 660 MM 1/2 NPT (F) WITH PLUG IN CARBON STEEL 1/2" NPT (F) WITH NEEDLE VALVE SCREWED BONNET 25 NB, FLANGED ANSI B16.5, 150# RF 16 MM OD BORO SILICATE MS GUARD ROD (CD PLATED) DIRECT PROVIDED DIRECT PROVIDED DIRECT
PROVIDED

SPECIFICATION
M/S. CHEMTROLS SAMIL (INDIA) PVT. LTD. DEAERATOR 2 NOS. LG0001 & LG0002 TUBULAR 1200 MM HP& LP DOSING IBD & CBD TANK 2 NOS. LG0003 & LG0501 TUBULAR 800 MM 2 NOS. LG0005 & LG0006 TUBULAR 800 MM TUBULAR 800 MM LDO TANK 1 X 2 NOS. LG1801

MATERIAL OF CONSTRUCTION: VALVE BODY & BONNET MATL. SPINDLE / SEAT & TIP SAFETY BALL HAND WHEEL GASKET PACKING SS 410 / SS 304 OFF SET TYPE CARBON STEEL / SCREWED SS 316 / SS 316 SS 316 / SS 316 SS 316 / SS 316 SS 316 PRESSED STEEL CAF GRAPHITED

SUPPLIERS ADDRESS:
M/S. CHEMTROLS SAMIL (INDIA) PVT. LTD, PLOT NO.R-587/1 , M.I.D.C, TTC INDUSTRIAL AREA, RABALE, THANE BELAPUR ROAD, NAVI MUMBAI - 400 072.

TUBULAR LEVEL GAUGE

INSTRUCTIONS & MAINTAINANCE MANUAL INS UCTIO &M I NC AN L

IM/TBL-1/2003 REV. 00 CHEMTROLS SAMIL (INDIA) PVT. LTD.

Amar Hill, Saki Vihar Road, Powai, Mumbai 400 072 Tel : 91 22 2857 9993, 2857 9994 Fax : 91 22 2857 9995 E-mail : [email protected] Website : www.chemtrolssamil.com

IN THE SERVICE OF CHEMICAL PROCESS INDUSTRIES

TUBULAR LEVEL GAUGE

INTRODUCTION : Chemtrols Samil Tubular Level Gauges are widely used in
chemical, hydrocarbon and power generating plant, i.e. wherever the visual inspection of fluid is necessary. These glass tubes have been used for many years to obtain a reliable and inexpensive indication of fluid in tank and vessels and allows accurate observation of fluid levels from the whatever direction the gauge can be viewed, a 360 visibility. Fig. 1. shows the typical assembly of tubular level gauge.

FIG. 1 TYPICAL ASSEMBLY OF TUBULAR LEVEL GAUGE

IN THE SERVICE OF CHEMICAL PROCESS INDUSTRIES

TUBULAR LEVEL GAUGE

OPERATION AND CONSTRUCTION OPERATING PRINCIPLE:
Tubular level gauge employ the principle of indication of liquid level in a vessel by direct communication. With water,clear liquids the surface is only visible through the vibration of the meniscus and with coloured liquids, visibility improves in relation to the intensity of the liquid colour. CONSTRUCTION.: Chemtrols Samil tubular gauge consists highest quality borosilicate glass tube, which is resistant to thermal shock and available in 5/8 , and 1 sizes. The glass tubes are held in stuffing box as shown in fig 2, consisting of packing, gasket, gland and gland nut. Two auto shut off ball check valve of CS or SS, with corrosion resistant ball checks of offset pattern for automatic closure in the event of glass breakage, is provided at the process connection ends. This ensures safety and prevents loss of fluid in service. Furthermore the offset pattern bodies permit the cleaning of glasses by removing plugs or drain valves from drain or vent connection. Four tie rods are provided to protect the glass from mechanical damage, accidental blows. Tubular level gauge available with different process connection with NPT male or female, socket welded and with flanges, supplied as per ANSI standards or any other international standards. APPLICATION: Pressure up to 13 bars and temperature up to 140 F For non hazardous, non-sticky fluids.

FIG. 2 SECTION VIEW OF STUFFING BOX

IN THE SERVICE OF CHEMICAL PROCESS INDUSTRIES

TUBULAR LEVEL GAUGE

STORAGE AND HANDLING
Chemtrols Samil tubular level gauge meet or exceed all applicable specification when they are shipped from the factory. Each tubular level gauge has been hydrostatically tested at one and half times the rated or operating pressure when installed. After inspection and dispatch, storage and handling plays vital role in the operation of tubular level gauge. While unpacking, check the units for any damage during shipment. Report any concealed damage to carrier within 24 hrs. Check the contents of packing list and purchase order, check the serial number for future reference when ordering spare parts. For proper functioning of tubular level gauge, the following guidelines for storing of tubular level gauge should be adopted. Units must be handled with utmost care, so that no damage is caused to the fragile glass tube and process connections ends. Units should be stored where they will protested from the elements and corrosive fumes and in a secure manner where they can neither fall nor be stuck by any other objects. The packing cases of tubular level gauge must not be kept or stored in upright position to avoid damage of glasses, they can happen due to the accidental falling of the packing cases. The packing cases must be protected from direct sunlight and water. While storing the packing cases, ensure that no heavy items are placed over it which may cause damage to glass tube. Individual pieces should be kept properly so stored in manner to avoid damage while awaiting for installation.

IN THE SERVICE OF CHEMICAL PROCESS INDUSTRIES

TUBULAR LEVEL GAUGE

INSTALLATION
GENERAL INSTRUCTIONS: After unpacking, the units shall be checked to ensure that the contain no foreign matter and that the end connection i.e. flanged, screwed or plain end pipe and clean, undamaged and in line with your requirement. The following instructions should be carefully studied before attempting to install or operate your unit. This will also help in the event of servicing becomes necessary. Examine the glass tube carefully for any indication of scratches or cloudiness. If any type of surface flaw is apparent, the unit should not be installed until the glass tube been replaced. Misalignment between adjacent connection should be corrected rather than forcing a fit-up. Keep suitable safe distance for viewing and maintenance as well as keeping the unit so that damage cannot be inflicted by traffic. Consideration should be given to location where the glass tube will not be subjected to large temperature variation. Be sure valves are mounted in exact alignment, a slight off center position will strain glass and cause failure.

IN THE SERVICE OF CHEMICAL PROCESS INDUSTRIES

TUBULAR LEVEL GAUGE

START UP
CAUTION: Tubular level gauge carry nameplate indicating process parameters. This information should be reviewed prior to installation and again prior to start up to ensure proper operation of the unit. Follow the guidelines prior to start up. Close drain plug or valve (if provided). Open top process hut off valves very slowly, so that pressure inside the vessel or gauge is identical. Then open bottom shut off valve slowly, the liquid start moving up to the same level is in the vessel. NOTE.: The tubular glass tube is only capable for maximum working pressure. Be sure not to increase working pressure as indicated on nameplate.

IN THE SERVICE OF CHEMICAL PROCESS INDUSTRIES

TUBULAR LEVEL GAUGE

MAINTENANCE
ROUTINE MAINENANCE: Periodic inspection and routine maintenance are necessary means to keep the product in good working condition and increasing the service life of the product. Therefore, a systematic programme should be implemented when unit is placed into service. Periodic inspection of tubular level gauges sho uld be made to insure that no leaks through glass tube, packing and that there is no scratching, clouding of the glass tube. The routine maintenance is recommended to establish routine inspection cycle. Keep glasses clean using commercial glass cleaners. Never use abrasives, wire brush or metal scrappers etc. Which could scratch the glass tube. If inner surface appears cloudy or roughened and will not respond to cleaning procedure, this is evidence of chemical attack and glass requires replacement. Vibration sometimes may cause tie rod nuts gland nut or tubular level gauge get loosened, check the tie rod nuts and torque to the proper value. Once glass or gasket has been removed from its seating, regardless of the reason for removal, discard it and subst itute a new one. (Be sure that the replaced glass and gasket is proper for service) Should leakage around the glass tube occur, check the glass tube, if it is not broken, drop the system pressure to zero and torque the gland nut to the proper value. If the leakage persists after the repressurising , dismantled the unit according to the instructions given in section Disassembly and replace the gasket. NOTE.: As a matter of good practice, spare glass tubes , gaskets, packing gland nut tie rod and nuts should be kept on hand at all times.

IN THE SERVICE OF CHEMICAL PROCESS INDUSTRIES

TUBULAR LEVEL GAUGE

SERVICE INSTRUCTIONS
When it has been determined that service is required on the tubular level gauge, name plate information should compared with actual service conditions. Confirm with maintenance supervisor or engineer for availability of glass tube gland nut and gasket for replacement. A clean area should be available for placing the unit, if it is removed from the line, and the various component parts. CUATION: Drop the system pressure to zero before attempting to any service on the tubular level gauge. Be certain that pressure cannot put back into the line, while service is in progress. DISASSEMBLY: The gauge would start leaking after prolonged usage. This is because the packing has hardened and has lost its compressibility or had worn out and passes liquid. TO REPLACE GLAND PACKING: If leakage occurs, the following steps should be taken, Tighten gland nut to compress packing around glass tube, care must be taken not to break the glass tube. If the leak persists, Close the gauge valve, both upper and lower. Allow the drain the fluid. Disengage the unit from the process Keep the unit in horizontal position on clean surface. Unscrew the tie rod nuts and take out tie rods from tie rod holders. Take out both upper and lower valves from the unit, care must be taken to ensure safety of the glass tube. Unscrew the gland nut from both valves, then take out the gland. Remove the packing and gasket from adaptor or valves. Carefully and thoroughly clean the packing, gasket seating surface and threads. Apply light coat of lubricant to threads.

IN THE SERVICE OF CHEMICAL PROCESS INDUSTRIES

TUBULAR LEVEL GAUGE

INSPECTION: After disassembly inspect the unit for any damage. The glass -seating surface is the body, should be carefully cleaned or checked to insure that ther e are no pieces of old gasket material, chips, residue, dirt or other foreign material on the surface. Other foreign particles left on the surface could cause high local stresses in the glass tube and any cause failure If the unit is being disassembled b ecause of a need to replace the glass tube, an examination of the glass is in order, to determine if the service life could be extended through another selection. Check the threads of the adaptor and gland nut for any damage. Inspect the glass tube for any scratches and cloudiness. Due to uneven bolt or stud torquing, excess pressure or foreign particles on the glass seating, glass may get cracked. So it is important to determine the cause for the need for replacement. Simply putting new glass will not all eviate the cause for replacement. Check your operating condition against the parameters on the nameplate. If there be any dought about applicability of the unit for the service intended, do not proceed without verifying the unit with maintenance engineer. RE-ASSEMBLY Put the new gasket on the gasket surface of the adaptor or valve body. Insert the gland nut, gland and packing over the glass tube form both upper and lower end of the glass, before inserting the glass into the glass seating. Then insert the lower end of the glass tube in lower gauge valve and upper end of the glass tube into the upper gauge valve. Align all parts. Slightly press the packing by pushing gland into the adaptor or valve body. Engage gland nut over threaded portion of the ada ptor or valve body and should be hand tight. By wrench apply moderate torque to gland packing nut to achieve leak tight gasket seal between glass tube and gauge valves. After reassembly, blow out gauge internally with air.

IN THE SERVICE OF CHEMICAL PROCESS INDUSTRIES

TUBULAR LEVEL GAUGE

DOS AND DONTS
DOS If the system subjected to heat during operation, the system should be taken to ambient temperature after few hours of operation and fasteners should be retorqued to the proper value. Be sure that retainer is always on the unit, keeps the unit leak proof . Should the glass holder damage or misplaced order a replacement. Whenever required to be cleaned, the unit may be dismantled from the vessel. Keep glass clean using commercial glass cleaners i.e. glass wax or soap. DONTS Do not operate the tubular level gauge under defective or misaligned condition. Do not attempt to tight any fasteners, while unit is in operation. Do not open the gland nut unless you are certain that the process flow has been turned off. Do not attempt to clean glass, while unit is in operation. Do not attempt to clean packing or gasket seating surface using wire brush, that may cause failure of packing or gasket seating surface, which further casue leakage through stuffing box. Do not use loose packing because it can be eas ily forced below glass tube or nipple end and thus plug valve opening.

IN THE SERVICE OF CHEMICAL PROCESS INDUSTRIES

(BOILER BG059)

DATA SHEET

LIQUID LEVEL SWITCH

DESCRIPTION GENERAL DATA:
MAKE QUANTITY APPLICATION M/S. CHEMTROLS SAMIL (INDIA) PVT. LTD. 1 NO. TO GENERATE ALARM FOR LIQUID LEVEL IN TANK TYPE MEDIUM EXTERNAL FEED WATER + STEAM 2 NOS. TO GENERATE ALARM FOR LIQUID LEVEL IN HP & LP DOSING TANK EXTERNAL FEED WATER (FOR DOSING TANKS) COVER FLANGE CAGE FLANGE PROCESS FLANGE DRAIN CONNECTION SPECIFIC GRAVITY ENCLOSURE IBR TEST CERTIFICATE (FORM III C) 6 " ANSI B16.5 150#, BLRF 6 " ANSI B16.5 150#, SORF 1 " ANSI B16.5 150#, SORF 1/2" SOCKET WELD (SUITABLE OF 21.3 OD PIPE) 0.882 Kg/m 0.882 Kg / m WHETHER PROOF TO IP 66 NOT REQUIRED NOT REQUIRED

SPECIFICATION

OPERATING DATA:
MAX. WORKING PRESSURE HYDRO TEST PRESSURE MAX. WORKING TEMPERATURE 10.0 Kg/cm (g) 15.0 Kg/cm (g) 250C 8.0 Kg/cm (g) 15.0 Kg/cm (g) 250C

(BOILER BG059)

DATA SHEET

LIQUID LEVEL SWITCH

DESCRIPTION MATERIAL OF CONSTRUCTION
FLOAT EXTENSION ROD SLEEVE PIPE SLEEVE CAGE SWITCH HOUSING & COVER DIFFRENTIAL SS 316 SS 316 SS 304 SS 410 / MS WITH SS 316 JACKET CARBON STEEL CAST ALUMINIUM BETWEEN MAKE & BREAK OF CONTACT 12 mm.(MIN.) AND 25 mm. (MAX.) SWITCH OPERATING LEVEL TYPE OF CONTACT 75 mm BELOW C/L OF TOP SIDE CONNECTION(FALL) 2 NOS SPDT MICRO SWITCH ON ONE & 2 MAGNET TYPE SWITCH CARRIAGE CURRENT RATING CABLE ENTRY 230 V AC, 5A 1/2"NPT (F),CABLE ENTRY COMPLETE WITH DCT BRASS(Ni PLATED)CABLE GLAND

SPECIFICATION

SUPPLIERS ADDRESS:
M/S. CHEMTROLS SAMIL (INDIA) PVT. LTD, PLOT NO.R-587/1 , M.I.D.C, TTC INDUSTRIAL AREA, RABALE, THANE BELAPUR ROAD, NAVI MUMBAI - 400 072.

LIQUID FLOAT LEVEL SWITCH (SERIES 100)

IINSTRUCTIIONS & MAIINTAIINANCE MANUAL NSTRUCT ONS & MA NTA NANCE MANUAL

IM/LSF-1/2003 REV. 00

CHEMTROLS SAMIL (INDIA) PVT. LTD.

Amar Hill, Saki Vihar Road, Powai, Mumbai 400 072 Tel : 91 22 2857 9993, 2857 9994 Fax : 91 22 2857 9995 E-mail : [email protected] Website : www.chemtrolssamil.com

IN THE SERIVE OF CHEMICAL PROCESS INDUSTRIES

LIQUID FLOAT LEVEL SWITCH (SERIES 100)

INTRODUCTION: Chemtrols Samil liquid level switches are widely used in chemical, petroleum refineries and hydrocarbon industries, i.e. wherever the control of the liquid level is necessary, for liquid level control, alarm and safety shut down function. These switches have been used for many years to obtain a reliable and inexpensive means of device to control the liquid level in tank or vessels. Fig.1 Shows the typical assembly of liquid level switch, designed for mounting external to the vessel or tank for low or intermittent pressure and temperature applications.

FIG.1 TYPICAL ASSEMBLY OF LIQUID FLOAT LEVEL SWITCH

IN THE SERIVE OF CHEMICAL PROCESS INDUSTRIES

LIQUID FLOAT LEVEL SWITCH (SERIES 100)

OPERATION
OPERATING PRINCIPLE: Chemtrols Samil level switches works on some elementary principles:
The principle whereby the liquid in communicating vessel is always at the same level. Archimedes principle according to which, a body immersed in a liquid will have an apparent loss of weight, which will be equal to the weight of the liquid displaced. The principle of attraction of magnet between north and south poles.

OPERATING CYCLE: Level switch consists of float with magnetic attraction sleeve and switch mechanism. As the liquid rises in the vessel, the same level rises in the float chamber, resulting upward movement of float, moving the attraction sleeve within the non-magnetic enclosure tube, into the field of external magnet. Thus magnet gets attracted towards the enclosure tube, which further causes the switch to actuate, Making an electrical circuit. The reverse function takes place, while the liquid level falls down. As the liquid level falls down, the float pulls attraction sleeve downward out of the magnetic field to a predetermined low level, Breaking an electrical circuit, which causes the magnet to release from the enclosure tube against a tension spring, which in turn deactivates the switch.

FIG. 2 OPERATING PRINCIPLE

IN THE SERIVE OF CHEMICAL PROCESS INDUSTRIES

LIQUID FLOAT LEVEL SWITCH (SERIES 100)

CONSTRUCTION
CONSTRUCTION: Chemtrols Samil series 100 type level switches are made in two different models to fit in different variety of application and installation needs, such as side/side, side/bottom, for mounting on a vessel with screwed, socket weld, butt weld or flanged connections. All these models are available, as shown in fig. 1 with Float Chamber Float Non-magnetic, pressure tight enclosure tube Switch mechanism Switch housing Mounting flange with studs, nuts and gasket Drain and vent plug PROCESS CONNECTIONS A) Welded flange As per ANSI B 16.5 or any international STD. B) Male/Female screwed or socket weld connection as per ANSI B16.11 C) B.W. Nozzle as per ANSI B16.25 standard. OPTIONS AND ACCESSORIES: Drain and vent valve, nipple or flange. Isolation valves. Gold plated switches. Ex-proof switch housing. Junction box.

IN THE SERIVE OF CHEMICAL PROCESS INDUSTRIES

LIQUID FLOAT LEVEL SWITCH (SERIES 100)

STORAGE & HANDLING
While unpacking, check the units for any damage during shipment. Report any concealed damage to carrier within 24 hrs. Check the contents of packing list and purchase order, serial number for future reference when ordering spare parts. After inspection storage of handling plays vital role in the operation of Level Switch. For proper functioning of level switch, the following guidelines for storing of level switch should be adopted. Units must be handled with utmost care, so that no damage is caused to the float, extension rod, chamber and process connection and cooling fins (If supplied) Units should be stored where they will protected from the elements and corrosive fumes and should be in a secure manner where they can neither fall nor be struck by any other objects.

The packing cases of level switch must not be kept or stored in upright position to avoid damage of float and switch housing casting, that can be happen due to the accidental falling of the packing cases. The packing cases must be protected from direct sunlight and water. While storing the packing cases, ensure that no heavy items are placed over it, which may cause the damage of chamber, switch housing and cooling fins. Individual pieces should be kept properly or stored in manner to avoid damage while awaiting for installation. Care should be taken not to bend or fall down displacer during unpacking or installation, which may cause change in set point, set at factory. The extension rod is extremely fragile, do not handle it in such a way that any amount of load act on the extension rod.

IN THE SERIVE OF CHEMICAL PROCESS INDUSTRIES

LIQUID FLOAT LEVEL SWITCH (SERIES 100)

INSTALLATION
GENERAL INSTRUCTIONS: After unpacking, the units shall be checked to ensure that they contain no foreign matter and that the end connection i.e. flanged, screwed or plain end pipe are clean, undamaged and in line with the requirement.
The following instructions should be carefully studied before attempting to install or operate the unit. This will also help in the event of servicing becomes necessary. Examine the chamber unit and switch mechanism for any damage. All piping should be straight and free of pockets, so that lower liquid line will drain towards the vessel. Check whether the pipe of sufficient strength is provided to support level switch unit. If necessary provide a stand or hanger to support its weight. Shut off valves are recommended for installation between vessel and switch to isolate the unit from the process when maintenance is required and prior to start up. Adjust piping as required to bring level switch unit to a vertical position. Misalignment between adjacent connection should be corrected rather than forcing a fit-up. Keep suitable safe distance for maintenance as well as keeping the unit, so that damage cannot be inflicted by traffic. Level switch unit should be mounted as close to the vessel as possible. This will result in more responsive and accurate level change in the unit. Check with spirit level to see that mounting flange is vertical within 3 of vertical axis maximum. Before installing the instrument on the tank, ensure the parallality of the mounting flange.

NOTE: RETIGHTEN FLANGE JOINTS AND TEST FOR LEAK TIGHTENESS PRIOR TO START.

IN THE SERIVE OF CHEMICAL PROCESS INDUSTRIES

LIQUID FLOAT LEVEL SWITCH (SERIES 100)

INSTALLATION INSTRUCTIONS FOR LEVEL SWITCH
Check to ensure alarm switches are provided as requested in the order. Electrical classification: Check to see if the switches are to be used in a hazardous location. The switches may be used in conjunction with a suitable isolating relay. Check the switch specification with operating temperature, model, load.

WIRING OF SWITCH WITH TERMINAL BLOCK

Make sure unit is disconnected from power supply. Remove switch-housing cover. Bring the cable wires through conduit connection and connect to proper terminals. Be certain that excess wire does not interfere with tilt of switch and that adequate clearance exists for replacement of switch assembly. Wire the switch to power supply and test switch action by varying liquid level in float chamber. If switch mechanism fails to function, check the vertical alignment of the unit. On high temperature applications, high temperature wires should be used between control and first junction box located in cooler area. NOTE: Do not attempt to operate this unit at voltage other than the indicated one, as it will damage the switch unit CAUTION: In hazardous area, do not power the unit until the enclosure cover is screwed down securely and properly sealed.

IN THE SERIVE OF CHEMICAL PROCESS INDUSTRIES

LIQUID FLOAT LEVEL SWITCH (SERIES 100)

START UP
CAUTION: Level switch carry nameplate indicating process parameters. This information should be reviewed prior to installation and again prior to start up to ensure proper operation of the unit. Level switch is ready with closed float for use when they are flanged to process flange. Close drain plug or valve (if provided) and service flange. Open top process shut off valve very slowly, so that pressure in and outside the float is identical or to avoid sudden change in pressure inside the chamber. Open bottom process valve slowly to avoid turbulence of fluid in control, which may cause damage of displacer. NOTE: The float is only capable for maximum working pressure. Be sure not to exceed working pressure as indicated on nameplate, when the float is inside the chamber.

TROUBLE SHOOTING
Usually the first indication of improper operation is failure of level switch unit to function : i.e. pump will not start, signal lamp fails to light etc. When such condition happens while installation or during routine service, check the following causes first, Fuse may be blown. Reset button(s) may need resetting. Power switch may be open. Level switch unit may be faulty. Wiring leading to the instrument may be defective. If through inspection of these conditions fails to locate the trouble, proceed next to check the instrument switch mechanism, Pull/ disconnect switch or disconnect power supply. Remove switch- housing cover.

IN THE SERIVE OF CHEMICAL PROCESS INDUSTRIES

LIQUID FLOAT LEVEL SWITCH (SERIES 100)

Swing magnet assembly in and out to check carefully for any sign of binding. Assembly should require minimal force to move it through its full swing. If switch swing freely and mechanism still fails to actuate, check installation of unit to be certain it is vertical to the vessel or tank.

NOTE: As a matter of good practice, spare switches should be kept on hand at all times. If switch mechanism is operating satisfactorily a test of the complete instrument performance is the next likely step. Reconnect power supply if area is non-hazardous and carefully actuate the switch mechanism manually to determine whether level switch unit will operate. If area is hazardous, check with safety engineer before reconnecting power supply. If switch unit responds to manual actuation test, trouble may be located in the level-sensing portion of the instrument displacer attraction sleeve.

NOTE: Check first to be certain liquid is entering float chamber. A valve may be closed or pipeline blocked.

With liquid in tank, proceed to check level sensing action by removing switch-housing assembly. Inspect attraction sleeve, extension rod and inside of enclosure tube for excessive corrosion, bend or solid built up which could restrict movement, preventing attraction sleeve from reaching the field of magnets. If attraction sleeve is corroded clean it or replace it with new one and if extension rod is bent, it must be replaced. Inspect the displacer for dirt, scale build up or for any damage and be certain it is buoyed in the liquid. If float is found to be filled with liquid or collapsed, it must be replaced immediately. Inspect the chamber and process connection for dirt, corrosion, scale build up or for any damage. Inspect the switch mechanism for any damage such as cracks, corrosion, if there is any damage the switch mechanism must be replaced immediately.

IN THE SERIVE OF CHEMICAL PROCESS INDUSTRIES

LIQUID FLOAT LEVEL SWITCH (SERIES 100)

DOS AND DONTS DOS
Keep unit clean. Inspect switch mechanism for any damage. Vibration some times cause terminal screws to get loosened. Check all terminal connections to be certain that screws are tight. Check connections carefully and repair or replace it, if necessary. Ensure that the displacer is replaced in the chamber before re-assembling. Check the switch action by manual movement of the displacer. After re-assembling carry out hydrostatic testing. Blow off the unit with air after re-assembly.

DONTS
Do not move the switch mechanism assembly from their position, set in the factory. Do not leave the switch housing cover off the unit longer than necessary to make routine inspection. Do not make adjustments or replacement without reading instructions carefully. Never use lubricants on pivots of switch mechanism. Do not stretch the displacer spring, which may cause changed in set point, set at factory. Do not operate the switch under defective condition.

IN THE SERIVE OF CHEMICAL PROCESS INDUSTRIES

(BOILER BG059 & BG060)

DATA SHEET

SAFETY VALVE
DESCRIPTION GENERAL:
MAKE TYPE NOZZLE DISC BONNET TYPE LIFTING LEVER
BODY & BONNET MATERIAL

UNIT
---------

SPECIFICATION
M/S. TYCO SANMAR LIMITED. CONVENTIONAL (SEMI NOZZLE) SA351 GRCF8C INCONEL 718 OPEN PLAIN SA216 GR. WCB (DRUM), SA217 GR. WC9 (STEAM LINE) ALLOY STEEL H.T. AL. PTD

SPRING MATERIAL

OPERATING DATA:
QUANTITY TAG NO. Nos. --

DRUM I
1X2 PSV1201 (BG059) PSV2201 (BG060)

DRUM II
1X2 PSV1202 (BG059) PSV2202 (BG060) HCI-56W-IBR-SPL SATURATED STEAM 104 313.1 40000 45633 5.0 2.5 TO 5.0 IBR ASME SEC-I 50 / 100 J2 BUTTWELD

STEAM LINE
1X2 PSV1203 (BG059) PSV2203 (BG060) HCI-98W-IBR-SPL SUPERHEATED STEAM 93.54 525 20000 22615 5.0 2.5 TO 5.0 IBR ASME SEC-I 40 / 100 H2 BUTTWELD

MODEL NO. MEDIUM

---

HCI-56W-IBR-SPL SATURATED STEAM

SET PRESSURE TEMPERATURE

REQD. RELIEVING CAPACITY

Kscg C Kg/hr

103 312.38 40000 45198 5.0 2.5 TO 5.0 IBR ASME SEC-I 50 / 100 J2 BUTTWELD

ACTUAL RELIEVING CAPACITY Kg/hr

OVER PRESSURE BLOW DOWN SIZING CODE CODE VALVE INLET/OUTLET SIZE ORIFICE END CONNECTION INLET
END CONNECTION OUTLET

% % --MM ----

FLANGED, ANSI B16.5, 150# RF

SUPPLIERS ADDRESS:
M/s. TYCO SANMAR LIMITED, NO. 9, CATHEDRAL ROAD, CHENNAI - 600 086.

CLICK HERE TO OPEN THE MANUAL

(BOILER BG059 & BG060)

DATA SHEET

SAFETY VALVE
DESCRIPTION GENERAL:
MAKE TYPE NOZZLE MATERIAL DISC BONNET TYPE LIFTING LEVER BODY & BONNET MATERIAL SPRING MATERIAL --------M/S. TYCO SANMAR LIMITED. CONVENTIONAL (FULL NOZZLE) SA351 GR. CF8M SA565 GR. 616 (SS 422) OPEN PLAIN SA216 GR. WCB CHROME STEEL

UNIT

SPECIFICATION

OPERATING DATA:
QUANTITY TAG NO. MODEL NO. MEDIUM SET PRESSURE TEMPERATURE REQD. RELIEVING CAPACITY
ACTUAL RELIEVING CAPACITY

SOOT BLOWER
NOS. ---Kscg C Kg/hr Kg/hr % % --MM ---1X2 PSV1204 (BG059), PSV2204 (BG060) HSJ-35-IBR SUPERHEATED STEAM 24 350 3500 5147 5.0 2.5 TO 5.0 IBR ASME SEC-I 40 / 80 H FLANGED, ANSI B16.5, 300# RF FLANGED, ANSI B16.5, 150# RF

OVER PRESSURE BLOW DOWN SIZING CODE CODE VALVE INLET / OUTLET SIZE ORIFICE END CONNECTION INLET END CONNECTION OUTLET

SUPPLIERS ADDRESS:
M/s. TYCO SANMAR LIMITED, NO. 9, CATHEDRAL ROAD, CHENNAI - 600 086.

CLICK HERE TO OPEN THE MANUAL

(BOILER BG059)

DATA SHEET

SAFETY VALVE
DESCRIPTION GENERAL:
MAKE TYPE NOZZLE MATERIAL DISC BONNET TYPE LIFTING LEVER BODY & BONNET MATERIAL SPRING MATERIAL --------M/S. TYCO SANMAR LIMITED. CONVENTIONAL (FULL NOZZLE) SA351 GR. CF8M SA479 TP316 OPEN PLAIN SA216 GR. WCB CHROME STEEL

UNIT

SPECIFICATION

OPERATING DATA:
QUANTITY TAG NO. MODEL NO. MEDIUM SET PRESSURE TEMPERATURE REQD. RELIEVING CAPACITY
ACTUAL RELIEVING CAPACITY

DEAERATOR
NOS. ---Kscg C Kg/hr Kg/hr % % --MM --1 PSV-0001 JOS-H-E-15-C-IBR SATURATED STEAM 5.1 158.72 13730 23224 5.0 5.0 IBR ASME SEC-VIII 150 / 200 Q FLANGED, ASME B16.5, 150# RF

CBD TANK
1 PSV-0004 JOS-H-E-25-C-IBR-SPL SATURATED STEAM 8 174.5 1100 1204 5.0 5.0 IBR ASME SEC-VIII 25 / 50 G1 FLANGED, ASME B16.5, 300# RF

OVER PRESSURE BLOW DOWN SIZING CODE CODE VALVE INLET / OUTLET SIZE ORIFICE END CONNECTION INLET

END CONNECTION OUTLET

--

FLANGED, ASME B16.5, 150# RF

SUPPLIERS ADDRESS:
M/s. TYCO SANMAR LIMITED, NO. 9, CATHEDRAL ROAD, CHENNAI - 600 086.

CLICK HERE TO OPEN THE MANUAL

(BOILER BG059 & BG060)

DATA SHEET

FEED CONTROL VALVE (100%)

DESCRIPTION GENERAL DATA:
MAKE QUANTITY TAG NO. VALVE SIZE & TYPE BODY STYLE END CONNECTION IN / OUT PORTS FLOW DIRECTION TRIM NUMBER GUIDING SHUT OFF CLASS PORT SIZE STEM MATERIAL STEM SIZE CHARACTERISTIC BONNET STYLE PACKING IBR TEST CERTIFICATE NOS. ----------------------

UNIT

SPECIFICATION
M/S. FISHER SANMAR LIMITED. 2X2 FCV-1101A & FCV-1101B (BG059) FCV-2101A & FCV-2101B (BG060) 3 HPT BODY GLOBE ANSI CLASS 900 BUTTWELD SCHD. 80 (OD 114.3 X 8.56 MM) SINGLE PORT DOWN 201A CAGE CLASS IV 2 7/8 NIT 50 0.5 EQUAL PERCENTAGE PLAIN SINGLE GRAPHITE PROVIDED WCC STEEL PLUG - 416 SST HD SEAT - 416 SST HD CAGE - 17 - 4 PH H1075

MATERIAL OF CONSTRUCTION
BODY TRIM

ACTUATOR
ACTUATOR TYPE SERIES / SIZE TRAVEL BENCH SET PUSH DOWN TO SUPPLY TO ACTUATOR FAILS VALVE HAND WHEEL ---PSI (g) --PSI (g) --SPRING DIAPHRAGM 667 / 45 1 11 29 CLOSE AIR 6 30 / 0 33 STAYPUT SIDE MOUNTED

(BOILER BG059 & BG060)

DATA SHEET

FEED CONTROL VALVE (100%)

DESCRIPTION POSITIONER:
TYPE INPUT SIGNAL ACCESS GAUGES ACTION CERTIFICATION --PSI (g) ----3582 3 15 AIR SET YES , INSTRUMENT, SUPPLY, OUTPUT DIRECT NONE

UNIT

SPECIFICATION

OPERATING PARAMETERS
FLUID FLUID TEMPERATURE FLOW RATE INLET PRESSURE (P1) OUTLET PRESSURE (P2) DIFFERENTIAL PRESSURE (P) (P1-P2) SHUT OFF PRESSURE SPECIFIC GRAVITY (G) Kscg ---C Kg/hr Kscg Kscg Ksc

NOR.

MAX.

MIN.

DESIGN

FEED WATER 200 80000 113.5 97.68 17.82 200 96000 109.5 106.05 3.00 200 24000 127.32 95.26 32.05 200 96000 127.32 124.32 3.00

132.0 0.8650

132.0 0.8650

132.0 0.8650

132.0 0.8650

SUPPLIERS ADDRESS:
M/s. FISHER SANMAR LIMITED, 9, CATHEDRAL ROAD, CHENNAI - 600 086.

(BOILER BG059 & BG060)

DATA SHEET

FEED CONTROL VALVE (30%)

DESCRIPTION GENERAL DATA:
MAKE QUANTITY TAG NO. VALVE SIZE & TYPE BODY STYLE END CONNECTION IN / OUT PORTS FLOW DIRECTION TRIM NUMBER GUIDING SHUT OFF CLASS PORT SIZE STEM MATERIAL STEM SIZE CHARACTERISTIC BONNET STYLE PACKING IBR TEST CERTIFICATE NOS. ---------------------M/S. FISHER SANMAR LIMITED. 1X2 FCV-1102 (BG059) 1 HPS BODY GLOBE ANSI CLASS 900 SOCKET WELD SINGLE PORT UP 201A CAGE CLASS IV 3/4 NIT 50 1/2" M-F0RM PLAIN SINGLE GRAPHITE PROVIDED WCC STEEL PLUG - 416 SST HD SEAT - 416 SST CAGE - 17 - 4 PH H1075 FCV-2102 (BG060)

UNIT

SPECIFICATION

MATERIAL OF CONSTRUCTION
BODY TRIM

ACTUATOR
ACTUATOR TYPE SERIES / SIZE TRAVEL BENCH SET PUSH DOWN TO SUPPLY TO ACTUATOR FAILS VALVE HAND WHEEL ---PSI (g) --PSI (g) --SPRING DIAPHRAGM 657 / 40 3/4 6 14 CLOSE AIR 6 30 / 0 33 STAYPUT SIDE MOUNTED

(BOILER BG059 & BG060)

DATA SHEET

FEED CONTROL VALVE (30%)

DESCRIPTION POSITIONER:
TYPE INPUT SIGNAL ACCESS GAUGES ACTION CERTIFICATION --PSI (g) ----3582 3 15 AIR SET YES , INSTRUMENT, SUPPLY, OUTPUT DIRECT NONE

UNIT

SPECIFICATION

OPERATING PARAMETERS
FLUID FLUID TEMPERATURE FLOW RATE INLET PRESSURE (P1) OUTLET PRESSURE (P2) DIFFERENTIAL PRESSURE (P) (P1-P2) SHUT OFF PRESSURE SPECIFIC GRAVITY (G) Kscg ---C Kg/hr Kscg Kscg Ksc

NOR.

MAX.

MIN.

DESIGN

FEED WATER 200 24000 128.82 96.89 31.93 200 28800 127.82 124.82 3.00 200 7200 128.17 96.87 31.30 200 28800 128.82 125.82 3.00

132.0 0.8650

132.0 0.8650

132.0 0.8650

132.0 0.8650

SUPPLIERS ADDRESS:
M/s. FISHER SANMAR LIMITED, 9, CATHEDRAL ROAD, CHENNAI - 600 086.

(BOILER BG059 & BG060)

DATA SHEET

TEMPERATURE CONTROL VALVE

DESCRIPTION GENERAL DATA:
MAKE QUANTITY TAG NO. VALVE SIZE & TYPE BODY STYLE END CONNECTION IN / OUT PORTS FLOW DIRECTION TRIM NUMBER GUIDING SHUT OFF CLASS PORT SIZE STEM MATERIAL STEM SIZE CHARACTERISTIC BONNET STYLE PACKING IBR TEST CERTIFICATE NOS. ---------------------M/S. FISHER SANMAR LIMITED. 2X2 FCV-1101 & FCV-1102 (BG059) FCV-2101 & FCV-2102 (BG060) 1 HPS BODY GLOBE ANSI CLASS 900 SOCKET WELD SINGLE PORT UP 201A CAGE CLASS IV 3/4 NIT 50 1/2" M-FORM PLAIN SINGLE GRAPHITE PROVIDED WCC STEEL PLUG - 416 SST HD SEAT - 416 SST HD CAGE - 17 - 4 PH H1075

UNIT

SPECIFICATION

MATERIAL OF CONSTRUCTION
BODY TRIM

ACTUATOR
ACTUATOR TYPE SERIES / SIZE TRAVEL BENCH SET PUSH DOWN TO SUPPLY TO ACTUATOR FAILS VALVE HAND WHEEL ---PSI (g) --PSI (g) --SPRING DIAPHRAGM 667 / 40 3/4 15 27 CLOSE AIR 6 30 / 0 33 CLOSE SIDE MOUNTED

(BOILER BG059 & BG060)

DATA SHEET

TEMPERATURE CONTROL VALVE

DESCRIPTION POSITIONER:
TYPE INPUT SIGNAL ACCESS GAUGES ACTION CERTIFICATION --PSI (g) ----3 15 AIR SET YES , INSTRUMENT, SUPPLY, OUTPUT DIRECT NONE NONE

UNIT

SPECIFICATION

OPERATING PARAMETERS
FLUID FLUID TEMPERATURE FLOW RATE INLET PRESSURE (P1) OUTLET PRESSURE (P2) DIFFERENTIAL PRESSURE (P) (P1-P2) SHUT OFF PRESSURE SPECIFIC GRAVITY (G) Kscg ---C Kg/hr Kscg Kscg Ksc

NOR.

MAX.

MIN.

DESIGN

FEED WATER 200 2118.00 115.00 91.39 23.61 200 2541.60 128.82 125.82 3.00 200 635.40 110.55 91.40 19.15 200 2541.00 128.82 125.82 3.00

132.0 0.8650

132.0 0.8650

132.0 0.8650

132.0 0.8650

SUPPLIERS ADDRESS:
M/s. FISHER SANMAR LIMITED, 9, CATHEDRAL ROAD, CHENNAI - 600 086.

(BOILER BG059 & BG060)

DATA SHEET

SOOT BLOWER CONTROL VALVE

DESCRIPTION GENERAL DATA:
MAKE QUANTITY TAG NO. VALVE SIZE & TYPE BODY STYLE END CONNECTION IN / OUT PORTS FLOW DIRECTION TRIM NUMBER GUIDING SHUT OFF CLASS PORT SIZE STEM MATERIAL STEM SIZE CHARACTERISTIC BONNET STYLE PACKING IBR TEST CERTIFICATE NOS ---------------------M/S. FISHER SANMAR LIMITED. 1X2 PRS-1201 (BG059), PRS-2201 (BG060) 1 EZ BODY GLOBE ANSI CLASS 150 RF FLANGED SINGLE PORT UP 152 POST CLASS IV 1/4" 316 SST 3/8 M-FLUTE 3F PLAIN SINGLE GRAPHITE PROVIDED WCC STEEL PLUG - 316 SST #6Tip SEAT - 316 SST METAL CAGE - 17-4H 1150

UNIT

SPECIFICATION

MATERIAL OF CONSTRUCTION
BODY TRIM

ACTUATOR
ACTUATOR TYPE SERIES / SIZE TRAVEL BENCH SET PUSH DOWN TO SUPPLY TO ACTUATOR FAILS VALVE HAND WHEEL ---PSI (g) --PSI (g) --SPRING & DIAPHRAGM 667 / 34 3/4 18 30 CLOSE AIR 6 30 / 0 33 STAYPUT SIDE MOUNTED

(BOILER BG059 & BG060)

DATA SHEET

SOOT BLOWER CONTROL VALVE

DESCRIPTION POSITIONER:
TYPE INPUT SIGNAL ACCESS GAUGES ACTION CERTIFICATION --PSI (g) ----3582 3 15 AIR SET YES , INSTRUMENT, SUPPLY, OUTPUT DIRECT NONE

UNIT

SPECIFICATION

OPERATING PARAMETERS
FLUID FLUID TEMPERATURE FLOW RATE INLET PRESSURE (P1) OUTLET PRESSURE (P2) DIFFERENTIAL PRESSURE (P) (P1-P2) SHUT OFF PRESSURE SPECIFIC GRAVITY (G) Kscg ---C Kg/hr Kscg Kscg Ksc

NOR.

MAX.

MIN.

DESIGN

SUPERHEATED STEAM 330 3000 96.0 21.0 75.0 330 3500 96.0 21.0 75.0 330 1000 96.0 21.0 75.0 330 3500 96.0 21.0 75.0

104.0 0.828

104.0 0.828

104.0 0.828

104.0 0.828

SUPPLIERS ADDRESS:
M/s. FISHER SANMAR LIMITED, 9, CATHEDRAL ROAD, CHENNAI - 600 086.

(BOILER BG059)

DATA SHEET

BLOWDOWN LEVEL CONTROL VALVE

DESCRIPTION GENERAL DATA:
MAKE QUANTITY TAG NO. VALVE SIZE & TYPE BODY STYLE END CONNECTION IN / OUT PORTS FLOW DIRECTION TRIM NUMBER GUIDING SHUT OFF CLASS PORT SIZE STEM MATERIAL STEM SIZE CHARACTERISTIC BONNET STYLE PACKING IBR TEST CERTIFICATE N0. ---------------------M/S. FISHER SANMAR LIMITED. 1 PCV-0001 1 EZ BODY GLOBE ANSI CLASS 150 RF FLANGED SINGLE PORT UP 152 POST CLASS IV 1/4" 316 SST 3/8 M-FLUTE 3F PLAIN SINGLE GRAPHITE PROVIDED WCC STEEL PLUG - 316 SST #6Tip SEAT - 316 SST METAL CAGE - 17-4H 1150

UNIT

SPECIFICATION

MATERIAL OF CONSTRUCTION
BODY TRIM

ACTUATOR
ACTUATOR TYPE SERIES / SIZE TRAVEL BENCH SET PUSH DOWN TO SUPPLY TO ACTUATOR FAILS VALVE HAND WHEEL ---PSI (g) --PSI (g) --SPRING & DIAPHRAGM 667 / 34 3/4 18 30 CLOSE AIR 6 30 / 0 33 STAYPUT SIDE MOUNTED

(BOILER BG059)

DATA SHEET

BLOWDOWN LEVEL CONTROL VALVE

DESCRIPTION POSITIONER:
TYPE INPUT SIGNAL ACCESS GAUGES ACTION CERTIFICATION --PSI (g) ----3582 3 15 AIR SET YES , INSTRUMENT, SUPPLY, OUTPUT DIRECT NONE

UNIT

SPECIFICATION

OPERATING PARAMETERS
FLUID FLUID TEMPERATURE FLOW RATE INLET PRESSURE (P1) OUTLET PRESSURE (P2) DIFFERENTIAL PRESSURE (P) (P1-P2) SHUT OFF PRESSURE SPECIFIC GRAVITY (G) Kscg ---C Kg/hr Kscg Kscg Ksc

NOR.

MAX.

MIN.

DESIGN

FEED WATER 160 600 6.0 3.0 3.0 160 1000 6.0 3.0 3.0 160 200 6.0 3.0 3.0 160 1000 6.0 3.0 3.0

10.0 0.909

10.0 0.909

10.0 0.909

10.0 0.909

SUPPLIERS ADDRESS:
M/s. FISHER SANMAR LIMITED, 9, CATHEDRAL ROAD, CHENNAI - 600 086.

CLICK HERE TO OPEN CONTROL VALVE MANUAL

CLICK HERE TO OPEN ACTUATOR (657) MANUAL

CLICK HERE TO OPEN ACTUATOR (667) MANUAL

CLICK HERE TO OPEN POSITIONER (3582) MANUAL

(BOILER BG059 & BG060)

DATA SHEET

GANG MOUNTED DOUBLE SOLENOID VALVE

DESCRIPTION GENERAL DATA:
MAKE QUANTITY TYPE M/S. ROTEX AUTOMATION LTD. 5 X 2 NOS 5/2 WAY, 5 PORT, PILOT OPERATED POPPET TYPE DOUBLE SOLENOID VALVE IMPULSE TYPE MAIN FLUID OPERATING TEMPERATURE SEAR MATERIAL OPERATING PRESSURE ORIFICE FLOW FACTOR (KV) MANIFOLD INLET SIZE MANIFOLD OUTLET SIZE BODY MATERIAL INTERNAL MATERIAL MANIFOLD MANUAL OVERRIDE COIL VOLTAGE NO.OF COILS / SIZE POWER CONSUMPTION COIL INSULATION COIL ENCLOSURE PULSE DURATION DRY AIR AMBIENT NBR 2 TO 10 BAR 6 MM 12 Ltr/min. 1/2 BSP (F) 1/4 NPT (F) ALUMINIUM SS 304 ALUMINIUM HARD ANODISED HE 30 PROVIDED (PUSH BUTTON) 230 V AC 50 Hz II / I 6 WATT CLASS F FLYING LEAD 32 SECONDS

SPECIFICATION

(BOILER BG059 & BG060)

DATA SHEET

GANG MOUNTED DOUBLE SOLENOID VALVE

DESCRIPTION SEAL BOX SPECIFICATION:
ENCLOSURE SHEET METAL PAINT SHADE GLAND PLATE AIR INLET TO THE PANEL BOX AIR OUTLET FROM THE PANEL BOX ISOLATION VALVE EARTHING/MOUNTING ACCESSORIES NO. OF VALVES PER PANEL BOX WATER PROOF IP-65 2 MM THICK CRCA SHEETS LIGHT GREY REMOVABLE TYPE (3.15 MM THK. CRCA SHEET) 1/2 1/4 BUILT IN MANIFOLD FOR EACH VALVE REQUIRED 5 X 57400-6-2R-B1 3 NOS. 1 X 57400-6-2R-B1 2 NOS.

SPECIFICATION

TERMINAL SL. NO.

01

QTY. (Nos)

TAG NO.
SCB-1301 (BG059) SCB-2301 (BG060)

SERVICE
FD HEADER OUTLET

BLOCK QTY.
24 1X2

02

SCB-1302 (BG059) SCB-2302 (BG060)

PA HEADER OUTLET

24

1X2

03

SCB-1303 (BG059) SCB-2303 (BG060)

SA LINE

12

1X2

04

SCB-1304 (BG059) SCB-2304 (BG060)

ID FAN DELIVERY LINE

12

1X2

05

SCB-1305 (BG059) SCB-2305 (BG060)

BED ASH COOLER

24

1X2

SUPPLIERS ADDRESS:
M/s. ROTEX AUTOMATION LIMITED, 987/11, G.I.D.C., MAKARPURA, N.H.8, OPP. S.T. DEPT., VADODARA - 390 010.

(BOILER BG059 & BG060)

DATA SHEET

SOLENOID OPERATED BUTTERFLY VALVES

DESCRIPTION GENERAL DATA:
MAKE QUANTITY TAG NO M/S. ELO-MATIC (INDIA) PVT.LTD. 5 X 2 NOS. SOV1301 TO SOV1305 (BG059) SOV2301 TO SOV2305 (BG060) APPLICATION MEDIUM TERMPERATURE OF THE MEDIUM PERSSURE OF THE MEDIUM SHUTT OF PRESSURE OF THE MEDIUM FLOW SPECIFIC GRAVITY CALCULATED Cv Cv WHEN FULLY OPEN VALVE DETAILS SIZE MAKE TYPE END CONNECTIONS RATING LEAKAGE CLASS BODY M.O.C. DISC M.O.C STEM SEAT ACTUATOR DETAILS MAKE TYPE MODEL AIR SUPPLY PRESSURE TO ACTUATOR VALVE ACTION ON AIR FAILURE EL-O-MATIC (INDIA) PVT LTD ROTARY RACK & PINION DOUBLE ACTING PNEUMATIC ACTUATOR ED 40 4 BAR CLOSE 100 INTER VALVE BUTTER FLY VALVE, WAFER DESIGN WAFER DESIGN TO SUIT FOR MOUNTING BETWEEN PIPE FLANGES CONFIRMING TO ANSI B16.5 CLASS 150# PN 2.5 # CLALS-VI (TIGHT SHUT-OFF) CAST IRON WITH EPOXY COATING SG IRON WITH EPOXY COATING AISI 410 SILICON AIR BOX BLEED LINE HOT AIR 200C 1000 MMWC 2000 MMWC 174 m/hr 0.91 60.8 540

SPECIFICATION

(BOILER BG059 & BG060)

DATA SHEET

SOLENOID OPERATED BUTTERFLY VALVES

DESCRIPTION
SOLENOID VALVE DETAILS MAKE TYPE ENCLOSURE BODY M.O.C. COIL VOLTAGE LIMIT SWITCH BOX DETAILS MAKE MODEL ENCLOSURE LIMIT SWITCH (2 NO +2 NC) AIR FILTER REGULATOR DETAILS MAKE MODEL SHAVONORGEN 11-2 SN EL-O-MATIC (INDIA) PVT LTD HDXW WEATHER PROOF, IP67 HONEY WELL, 2 NOS, MICRO SWITCHES SPDT ROTEX 5/2, SINGLE COIL WEATHER PROOF, IP 65 ALUMINIUM 230 V AC, 5A

SPECIFICATION

SUPPLIERS ADDRESS:
M/S ELO-MATIC (INDIA) PVT.LTD. NO. 5, MAHALINGA CHETTY II CROSS STREET, MAHALINGAPURAM, CHENNAI - 600 034. NUNGAMPAKKAM,

(BOILER BG059 )

DATA SHEET

SOLENOID OPERATED BALL VALVES

DESCRIPTION GENERAL DATA:
MAKE QUANTITY TAG NO APPLICATION MEDIUM TERMPERATURE OF THE MEDIUM PERSSURE OF THE MEDIUM SHUTT OF PRESSURE OF THE MEDIUM FLOW SPECIFIC GRAVITY CALCULATED Cv Cv WHEN FULLY OPEN VALVE DETAILS SIZE MAKE TYPE 100 INTER VALVE BUTTER FLY VALVE, WAFER DESIGN WAFER DESIGN TO SUIT FOR MOUNTING END CONNECTIONS BETWEEN PIPE FLANGES CONFIRMING TO ANSI B16.5 CLASS 150# RATING LEAKAGE CLASS BODY M.O.C. BALL & STEM M.O.C SEAT & PACKING M.O.C ACTUATOR DETAILS MAKE TYPE MODEL AIR SUPPLY PRESSURE TO ACTUATOR VALVE ACTION ON AIR FAILURE EL-O-MATIC (INDIA) PVT LTD ROTARY RACK & PINION SINGLE ACTING PNEUMATIC ACTUATOR PE 500 4 BAR CLOSE PN 2.5 # CLALS-VI (TIGHT SHUT-OFF)
CAST CARBON STEEL,SA216 WCB

SPECIFICATION
M/S. ELO-MATIC (INDIA) PVT.LTD. 1 NO. SOV0001 FOR DEAERATOR OVER FLOW FEED WATER 160C 7.0 Kg/cm (g) 10.0 Kg/cm (g) 174 m/hr 0.91 60.8 540

STAINLESS STEEL, SS316 GFT

(BOILER BG059 )

DATA SHEET

SOLENOID OPERATED BALL VALVES

DESCRIPTION
SOLENOID VALVE DETAILS MAKE TYPE ENCLOSURE BODY M.O.C. COIL VOLTAGE LIMIT SWITCH BOX DETAILS MAKE MODEL ENCLOSURE LIMIT SWITCH (2 NO +2 NC) AIR FILTER REGULATOR DETAILS MAKE MODEL SHAVONORGEN 11-2 SN EL-O-MATIC (INDIA) PVT LTD HDXW WEATHER PROOF, IP67 HONEY WELL, 2 NOS, MICRO SWITCHES SPDT ROTEX 5/2, SINGLE COIL WEATHER PROOF, IP 65 ALUMINIUM 230 V AC, 5A

SPECIFICATION

SUPPLIERS ADDRESS:
M/S ELO-MATIC (INDIA) PVT.LTD. NO. 5, MAHALINGA CHETTY II CROSS STREET, MAHALINGAPURAM, CHENNAI - 600 034. NUNGAMPAKKAM,

CLICK HERE TO OPEN THE MANUAL

(BOILER BG059 & BG060)

DATA SHEET

MOTORISED VALVES
DESCRIPTION GENERAL DATA:
MAKE QUANTITY APPLICATION MEDIUM TAG NO. TYPE SIZE END CONNECTION RATING BODY MATERIAL TRIM PACKING AND GASKET LEAKGE CLASS OPERATION ALLOWABLE DELTA PRESSURE EDGE PREPARATION ELECTRICAL ACTUATOR MAKE MODEL ACTUATOR WIRING DIAGRAM OPEN/CLOSE TIME SPEED TORQUE RANGE DUTY DUTY CYCLE ENCLOSURE AVERAGE/NOMINAL OUTPUT RATED VOLTAGE RATED FREQUENCY NUMBER OF PHASE ADMISABLE COMBIND VARIATION % KW min. SEC RPM Kg-m ROTORK K600F14A 8205+CLI 21 72 24 TO 62 NON-INCHING S2-15 IP 68 2.5 415 V 10 % 50 Hz 5 % 3 10 ROTARK K30F10A 8205+CLI 10 18 1.3-3.4 NON-INCHING S2-15 IP 68 0.09 415 V 10 % 50 Hz 5 % 3 10 BAR # NB -Nos M/S. KSB PUMPS LIMITED. 1X2 MAIN STEAM STOP VALVE WITH INTEGRAL BYPASS SUPER HEATED STEAM MOV1202A & B (BG059) / MOV2202A & B (BG060) FOR MAIN VALVE GATE 200 BUTTWELD 1500 SA217 WC9 5 GRAPHITED CLASS-IV ELECTRICAL ACTUATOR 159 200NB SCH 120 258 NIL FOR BYPASS VALVE GATE 25 SOCKET WELD 1500 SA182 F22 5 GRAPHITED CLASS-IV

UNIT

SPECIFICATION

(BOILER BG059 & BG060)

DATA SHEET

MOTORISED VALVES
DESCRIPTION
NORMAL CURRENT OLR SET VALUE STARTING CURRENT FULL LOAD SPEED INSULATION CLASS POWER FACTOR (AVERAGE LOAD) AVERAGE LOAD EFFICIENCY ADMISABLE AMBIANT TEMPERATURE TEMPERATURE RISE OVER AMBIENT TEMP. TYPE OF STARTER CABLE ENTRY GEAR BOX LUBRICATION POSITION LIMIT SWITCH TORQUE SWITCHES RATING OF SWITCHES POSITION TRANSMITTER ON-OFF DUTY POSITION TRANSMITTER INCHING DUTY SPACE HEATER THERMOSTAT INTERNAL WIRING CONTROL CIRCUIT DIAGRAM MOTOR SUITABLE FOR ON-OFF/ INCHING MOTOR TYPE AND REFERENCE STANDARD SQURREL CAGE INDUCTION, IS 325 FOR ON-OFF 60 STRATS PER HOUR % DEG. C DEG. C

UNIT
A A A RPM

SPECIFICATION
9.0 12 60 2880 F 0.59 65.00 MINUS 30 TO 70 80 DOL 0.5 0.6 3 2880 F 0.75 33.00 MINUS 30 TO 70 80 DOL 1" BRITISH METRIC (4 NUMBERS) ALPHA SP 68 OR SAE EP80 2 NO + 2 NC (4 NUMBERS) 2 NO + 2 NC (2 NUMBERS) 110V/240V, AC 5A, 0.5A 220V DC NOT REQUIRED NOT REQUIRED 1 NUMBER, 110/240V, AC, 1, 50 Hz 2 NUMBERS ONE EACH WINDING PVC 1.5 mm WITHOUT INTEGRAL STARTER : WD8205

SUPPLIERS ADDRESS:
M/s. KSB PUMPS LIMITED, GUINDY HOUSE, 2ND FLOOR, 95, ANNA SALAI, GUINDY, CHENNAI - 600 032.

(BOILER BG059)

DATA SHEET

MOTORISED VALVES
DESCRIPTION GENERAL DATA:
MAKE QUANTITY APPLICATION MEDIUM TAG NO. TYPE SIZE END CONNECTION RATING BODY MATERIAL TRIM PACKING AND GASKET LEAKGE CLASS OPERATION ALLOWABLE DELTA PRESSURE EDGE PREPARATION ELECTRICAL ACTUATOR MAKE MODEL ACTUATOR WIRING DIAGRAM OPEN/CLOSE TIME SPEED TORQUE RANGE DUTY DUTY CYCLE ENCLOSURE AVERAGE/NOMINAL OUTPUT RATED VOLTAGE RATED FREQUENCY NUMBER OF PHASE ADMISABLE COMBIND VARIATION % KW min. SEC RPM Kg-m ROTORK K300F14A 8205+CLI 18 72 6 TO 15.4 NON-INCHING S2-15 IP 68 1.2 415 V 10 % 50 Hz 5 % 3 10 BAR # NB -Nos M/S. KSB PUMPS LIMITED. 5 ISO. OF BOILER I & II FEED PUMP DELIVERY FEED WATER / STEAM MOV0101 TO MOV0103, MOV0107 & MOV0108 GATE 150 BUTTWELD 900 SA216 WCB 5 GRAPHITED CLASS-IV ELECTRICAL ACTUATOR 155 155 NB. SCH. 80

UNIT

SPECIFICATION

(BOILER BG059)

DATA SHEET

MOTORISED VALVES
DESCRIPTION
NORMAL CURRENT OLR SET VALUE STARTING CURRENT FULL LOAD SPEED INSULATION CLASS POWER FACTOR (AVERAGE LOAD) AVERAGE LOAD EFFICIENCY ADMISABLE AMBIANT TEMPERATURE TEMPERATURE RISE OVER AMBIENT TEMP. TYPE OF STARTER CABLE ENTRY GEAR BOX LUBRICATION POSITION LIMIT SWITCH TORQUE SWITCHES RATING OF SWITCHES POSITION TRANSMITTER ON-OFF DUTY POSITION TRANSMITTER INCHING DUTY SPACE HEATER THERMOSTAT INTERNAL WIRING CONTROL CIRCUIT DIAGRAM MOTOR SUITABLE FOR ON-OFF/ INCHING MOTOR TYPE AND REFERENCE STANDARD SQURREL CAGE INDUCTION, IS 325 1 NUMBER, 110 / 240 V AC, 1, 50 Hz 2 NUMBERS ONE EACH WINDING PVC 1.5 mm WITHOUT INTEGRAL STARTER : WD8205 FOR ON-OFF 60 STRATS PER HOUR NOT REQUIRED DOL 1" BRITISH METRIC (4 NUMBERS) ALPHA SP 68 OR SAE EP80 2 NO + 2 NC (4 NUMBERS) 2 NO + 2 NC (2 NUMBERS) 110 V / 240 V, AC 5A, 0.5A 220V DC NOT REQUIRED % DEG.C DEG.C

UNIT
A A A RPM

SPECIFICATION
3.1 4.5 23 2880 F 0.70 77.0 MINUS 30 TO 70 80

SUPPLIERS ADDRESS:
M/s. KSB PUMPS LIMITED, GUINDY HOUSE, 2ND FLOOR, 95, ANNA SALAI, GUINDY, CHENNAI - 600 032.

(BOILER BG059)

DATA SHEET

MOTORISED VALVES
DESCRIPTION GENERAL DATA:
MAKE QUANTITY APPLICATION MEDIUM TAG NO. TYPE SIZE END CONNECTION RATING BODY MATERIAL TRIM PACKING AND GASKET LEAKGE CLASS OPERATION ALLOWABLE DELTA PRESSURE EDGE PREPARATION ELECTRICAL ACTUATOR MAKE MODEL ACTUATOR WIRING DIAGRAM OPEN/CLOSE TIME SPEED TORQUE RANGE DUTY DUTY CYCLE ENCLOSURE AVERAGE/NOMINAL OUTPUT RATED VOLTAGE RATED FREQUENCY NUMBER OF PHASE ADMISABLE COMBIND VARIATION % KW min. SEC RPM Kg-m ROTORK K600F14A 8205+CLI 26 72 24 TO 62 NON-INCHING S2-15 IP 68 2.5 415 V 10 % 50 Hz 5 % 3 10 BAR # NB -Nos M/S. KSB PUMPS LIMITED. 3 NOS ISOLATION VALVE FOR OPEN AND CLOSE FEED WATER / STEAM MOV0104 TO MOV0106 GATE 200 BUTTWELD 900 SA 216 WCB 5 GRAPHITED CLASS-IV ELECTRICAL ACTUATOR 155 200 NB SCH. 80

UNIT

SPECIFICATION

(BOILER BG059)

DATA SHEET

MOTORISED VALVES
DESCRIPTION
NORMAL CURRENT OLR SET VALUE STARTING CURRENT FULL LOAD SPEED INSULATION CLASS POWER FACTOR (AVERAGE LOAD) AVERAGE LOAD EFFICIENCY ADMISABLE AMBIANT TEMPERATURE TEMPERATURE RISE OVER AMBIENT TEMP. TYPE OF STARTER CABLE ENTRY GEAR BOX LUBRICATION POSITION LIMIT SWITCH TORQUE SWITCHES RATING OF SWITCHES POSITION TRANSMITTER ON-OFF DUTY POSITION TRANSMITTER INCHING DUTY SPACE HEATER THERMOSTAT INTERNAL WIRING CONTROL CIRCUIT DIAGRAM MOTOR SUITABLE FOR ON-OFF/ INCHING MOTOR TYPE AND REFERENCE STANDARD SQURREL CAGE INDUCTION, IS 325 1 NUMBER, 110 / 240 V AC, 1, 50 Hz 2 NUMBERS ONE EACH WINDING PVC 1.5 mm WITHOUT INTEGRAL STARTER : WD8205 FOR ON-OFF 60 STRATS PER HOUR NOT REQUIRED DOL 1" BRITISH METRIC (4 NUMBERS) ALPHA SP 68 OR SAE EP80 2 NO + 2 NC (4 NUMBERS) 2 NO + 2 NC (2 NUMBERS) 110 V / 240 V, AC 5A, 0.5A 220V DC NOT REQUIRED % DEG.C DEG.C

UNIT
A A A RPM

SPECIFICATION
9 12 60 2880 F 0.59 65.0 MINUS 30 TO 70 80

SUPPLIERS ADDRESS:
M/s. KSB PUMPS LIMITED, GUINDY HOUSE, 2ND FLOOR, 95, ANNA SALAI, GUINDY, CHENNAI - 600 032.

(BOILER BG059)

DATA SHEET

MOTORISED VALVES
DESCRIPTION GENERAL DATA:
MAKE QUANTITY APPLICATION MEDIUM TAG NO. TYPE SIZE END CONNECTION RATING BODY MATERIAL TRIM PACKING AND GASKET LEAKGE CLASS OPERATION ALLOWABLE DELTA PRESSURE EDGE PREPARATION ELECTRICAL ACTUATOR MAKE MODEL ACTUATOR WIRING DIAGRAM OPEN/CLOSE TIME SPEED TORQUE RANGE DUTY DUTY CYCLE ENCLOSURE AVERAGE/NOMINAL OUTPUT RATED VOLTAGE RATED FREQUENCY NUMBER OF PHASE ADMISABLE COMBIND VARIATION % KW min. SEC RPM Kg-m ROTORK K600F14A 8205+CLI 26 72 24 TO 62 NON-INCHING S2-15 IP 68 2.5 415 V 10 % 50 Hz 5 % 3 10 BAR # NB -Nos M/S. KSB PUMPS LIMITED. 1 NO ISOLATION VALVE FOR OPEN AND CLOSE FEED WATER / STEAM MOV0201 GATE 150 BUTTWELD 1500 SA 217 WC9 5 GRAPHITED CLASS-IV ELECTRICAL ACTUATOR 155 200 NB SCH. 80

UNIT

SPECIFICATION

(BOILER BG059)

DATA SHEET

MOTORISED VALVES
DESCRIPTION
NORMAL CURRENT OLR SET VALUE STARTING CURRENT FULL LOAD SPEED INSULATION CLASS POWER FACTOR (AVERAGE LOAD) AVERAGE LOAD EFFICIENCY ADMISABLE AMBIANT TEMPERATURE TEMPERATURE RISE OVER AMBIENT TEMP. TYPE OF STARTER CABLE ENTRY GEAR BOX LUBRICATION POSITION LIMIT SWITCH TORQUE SWITCHES RATING OF SWITCHES POSITION TRANSMITTER ON-OFF DUTY POSITION TRANSMITTER INCHING DUTY SPACE HEATER THERMOSTAT INTERNAL WIRING CONTROL CIRCUIT DIAGRAM MOTOR SUITABLE FOR ON-OFF/ INCHING MOTOR TYPE AND REFERENCE STANDARD SQURREL CAGE INDUCTION, IS 325 1 NUMBER, 110 / 240 V AC, 1, 50 Hz 2 NUMBERS ONE EACH WINDING PVC 1.5 mm WITHOUT INTEGRAL STARTER : WD8205 FOR ON-OFF 60 STRATS PER HOUR NOT REQUIRED DOL 1" BRITISH METRIC (4 NUMBERS) ALPHA SP 68 OR SAE EP80 2 NO + 2 NC (4 NUMBERS) 2 NO + 2 NC (2 NUMBERS) 110 V / 240 V, AC 5A, 0.5A 220V DC NOT REQUIRED % DEG.C DEG.C

UNIT
A A A RPM

SPECIFICATION
9 12 60 2880 F 0.59 65.0 MINUS 30 TO 70 80

SUPPLIERS ADDRESS:
M/s. KSB PUMPS LIMITED, GUINDY HOUSE, 2ND FLOOR, 95, ANNA SALAI, GUINDY, CHENNAI - 600 032.

(BOILER BG059 & BG060)

DATA SHEET

STARTUP VENT VALVE

DESCRIPTION GENERAL DATA:
MAKE QUANTITY APPLICATION TAG NO. TYPE SIZE END CONNECTION RATING BODY MATERIAL MEDIUM IBR CERTIFICATE LEAKGE CLASS TRIM ELECTRICAL ACTUATOR MAKE TORQUE RANGE DUTY DUTY CYCLE ENCLOSURE AVERAGE/NOMINAL OUTPUT RATED VOLTAGE RATED FREQUENCY NUMBER OF PHASE ADMISABLE COMBIND VARIATION NORMAL CURRENT FULL LOAD CURRENT STARTING CURRENT FULL LOAD SPEED INSULATION CLASS POWER FACTOR(AVERAGE LOAD) ROTARK 19.4 48.5 Kg-m INCHING S2-15 min. IP 68 1.6 KW 415 V 10 % 50 Hz 5 % 3 10% 4.5 A 8.0 A 30 A 2880 RPM F 0.76 M/S. BHARAT HEAVY ELECTRICALS LIMITED. 1 X 2 NOS. FOR BOILER STARTUP VENT MOV1201 (BG059) REGULATING 100 NB BUTT WELD 1500# WC9 SUPER HEATED STEAM REQUIRED CLASS-IV SS 316 + STELLITED MOV2201 (BG060)

SPECIFICATION

(BOILER BG059 & BG060)

DATA SHEET

STARTUP VENT VALVE

DESCRIPTION
AVERAGE LOAD EFFICIENCY ADMISABLE AMBIANT TEMPERATURE TEMPEARTURE RISE OVER AMBIANT TEMP. TYPE OF STARTER CABLE GLAND SIZE - POWER CABLE DOUBLE COMPRESSION TYPE) CABLE GLAND SIZE - CONTROL CABLE (DOUBLE COMPRESSION TYPE) GEAR BOX LUBRICATION POSITION LIMIT SWITCH TORQUE SWITCHES RATING OF SWITCHES POSITION TRANSMITTER INCHING DUTY SPACE HEATER THERMOSTAT INTERNAL WIRING CONTROL CIRCUIT DIAGRAM MOTOR SUITABLE FOR ON-OFF/ INCHING MOTOR TYPE AND REFERENCE STANDARD OLR SET VALUE SQURREL CAGE INDUCTION, IS 325 5.8 A FOR INCHING 150 STARTS PER HOUR

SPECIFICATION
65.00% MINUS 30 TO 70 DEG.C 70 DEG.C DOL ONE NUMBER 3/4" CABLE GLAND SUTABLE FOR 3C X 6.0 mm CABLE OD, 14+2 mm OR 17+ 2 mm. THREE NUMBER 1" BRITISH METRIC CABLE GLAND SUTABLE FOR 19C X 1.5 mm CABLE OD, NOT EXCEEING 23 mm ALPHA SP 68 OR SAE EP80 2 NO + 2 NC (4 NUMBERS) 2 NO + 2 NC (2 NUMBERS) 110 V / 240 V AC 5A, 0.5A 220 V DC 4-20 mA, 2 WIRE, 24V DC ONE NUMBER 1 PHASE, 50 Hz, 10 WATTS SUITABLE FOR 110/240V, AC INCASE OF ACTUATOR 3 NUMBERS ONE EACH WINDING PVC 1.5 mm WITHOUT IS WITH EPT : BH 9235G

SUPPLIERS ADDRESS:
M/S. BHARAT HEAVY ELECTRICALS LIMITED. COMMERCIAL DEPARTMENT, VALVE DEVISION, TRICHIRAPPALLI 620 014.

CLICK HERE TO OPEN THE MANUAL

(BOILER BG059 & BG060)

DATA SHEET

MOTORISED ANGLE TYPE BLOW DOWN VALVE

DESCRIPTION GENERAL DATA:
MAKE QUANTITY APPLICATION M/S. BHARAT HEAVY ELECTRICALS LIMITED. 1 X 2 NOS. CONTINUOUS BLOWDOWN VALVE TYPE SIZE END CONNECTION RATING BODY MATERIAL MEDIUM ORIFICE SIZE IBR CERTIFICATE LEAKGE CLASS TRIM ELECTRICAL ACTUATOR MAKE TORQUE RANGE DUTY CYCLE DUTY ENCLOSURE AVERAGE/NOMINAL OUTPUT RATED VOLTAGE RATED FREQUENCY NUMBER OF PHASE ADMISABLE COMBIND VARIATION NORMAL CURRENT FULL LOAD CURRENT STARTING CURRENT FULL LOAD SPEED INSULATION CLASS POWER FACTOR(AVERAGE LOAD) AVERAGE LOAD EFFICIENCY ROTARK 2.49 TO 6.22 Kg.M S2-15 MIN. INCHING IP 68 0.18 KW 415 V 10 % 50 Hz 5 % 3 10 % 0.9 A 1.4 A 3.8 A 2880 RPM F 0.46 60.00 % AUMA(INDIA) PVT LTD 2.49 TO 6.22 Kg.M S2-15 MIN. ON-OFF IP 68 0.18 KW 415 V 10 % 50 Hz 5 % 3 10 % 0.9 A 1.4 A 3.8 A 2880 RPM F 0.46 60.00 % ANGLE 25 NB SOCKET WELD 1500 # SA 105 BOILER WATER 3/8. INCH REQUIRED CLASS-IV SS 316 + STELLITED 1 X 2 NOS INTERMITTENT BLOWDOWN VALVE ANGLE 40 NB SOCKET WELD 1500 # SA 105 BOILER WATER 7/8. INCH REQUIRED CLASS-IV SS 316 + STELLITED

SPECIFICATION

(BOILER BG059 & BG060)

DATA SHEET

MOTORISED ANGLE TYPE BLOW DOWN VALVE

DESCRIPTION
ADMISABLE AMBIENT TEMPERATURE TEMPEARTURE RISE OVER AMBIENT TEMPERATURE TYPE OF STARTER CABLE GLAND SIZE - POWER CABLE(DOUBLE COMPRESSION TYPE)

CBD LINE
MINUS 30 TO 70C 70C DOL

IBD LINE

ONE NUMBER 3/4" CABLE GLAND SUTABLE FOR 3C X 6.0 mm CABLE OD, 14+2 mm OR 17+ 2 mm.

CABLE GLAND SIZE - CONTROL CABLE(DOUBLE COMPRESSION TYPE) GEAR BOX LUBRICATION POSITION LIMIT SWITCH TORQUE SWITCHES RATING OF SWITCHES POSITION TRANSMITTER INCHING DUTY SPACE HEATER THERMOSTAT INTERNAL WIRING CONTROL CIRCUIT DIAGRAM MOTOR SUITABLE FOR ON-OFF/ INCHING MOTOR TYPE AND REFERENCE STANDARD OLR SET VALUE

THREE NUMBER 1" BRITISH METRIC CABLE GLAND SUTABLE FOR 19C X 1.5 mm CABLE OD, NOT EXCEEING 23 mm ALPHA SP 68 OR SAE EP80 2 NO + 2 NC (4 NUMBERS) 2 NO + 2 NC (2 NUMBERS) 110V/240V, AC 5A, 0.5A 220V DC 4-20 mA, 2 WIRE, 24V DC ONE NUMBER 1 PHASE, 50 Hz, 10 WATTS SUITABLE FOR 110/240V, AC FOR ACTUATOR WITHOUT IS 3 NUMBERS ONE EACH WINDING PVC 1.5 mm WITHOUT IS WITH EPT : BH 9235G FOR ON-OFF 60 STRATS PER HOUR FOR INCHING 150 STARTS PER HOUR SQURREL CAGE INDUCTION, IS 325

1A

SUPPLIERS ADDRESS:
M/S. BHARAT HEAVY ELECTRICALS LIMITED. COMMERCIAL DEPARTMENT, VALVE DEVISION, TRICHIRAPPALLI 620 014.

CLICK HERE TO OPEN THE MANUAL

(BOILER BG059)

DATA SHEET

VACUUM RELIEF VALVE

DESCRIPTION
MAKE QUANTITY TAG NO. APPLICATION VALVE TYPE MODEL NO. REGULATION FLOW SPAN RANGE SIZE SERVICE INLET PRESSURE OUTLET PRESSURE SET PRESSURE SPECIFIC GRAVITY LEAKAGE BODY TRIM DIAPHRAGM SPRING CASING SPRING SET SCREW BOTTOM RATING INLET / OUTLET END CONNECTION INLET / OUTLET

SPECIFICATION
M/S. FAINGER ENGG. 1 NO. VRV001 DEAERATOR GLOBE - SELF ACTUATED VRV-40-F-VS6 VACUUM RELIEF IN DEAERATOR STORAGE TANK 15 Ncu.m/hr. (-)45 TO (-) 55 mmwc 40 NB AIR ATM -50 mmwc -50 mmwc 1 CLASS V CARBON STEEL SS 316 TEFLON CARBON STEEL SPRING STEEL STAINLESS STEEL CARBON STEEL 150# FLANGED, ANSI B16.5

SUPPLIERS ADDRESS:
M/S. FAINGER ENGINEERING 6 & 21, APURVA INDL. ESTATE, MAKWANA ROAD, MAROL, ANDHERI (EAST), MUMBAI 400 059.

fainger engineering
An ISO 9001:2000 Company
OPERATION, INSTALLATION VACUUM VALVES Operation: These valves are designed to provide emergency Purging of Air/ Gases from Storage tanks/ Low pressure Vessels. The Pallet is Dead weight or Spring Loaded depending on the Vacuum Settings specified. The valves are factory set to relieve at specified Vacuums. When the level of liquid reduces in the tank, Vacuum is created which is broken by the opening of vacuum port pallet allowing air to enter into the tank. When the desired vacuum set is reached, the Pallet closes the opening and flow of air inside is cut-off. Installation: Remove any protective cover provided on the Process Connection. Mount the Valve to the appropriate inlet and/or outlet flange using gaskets compatible with service conditions. Maintenance: 1. Remove the Cover and Inspect the gasket on the covers. Replace if deteriorated or damaged. 2. Remove any loose dirt or foreign material from the housing interior and exterior. Check inside the stem guide hole of the covers and remove any dirt or accumulation of foreign material from these holes. 3. Withdraw vacuum pallet assemblies and set aside for inspection. Note: identify any weights on the vacuum pallet assemblies for later reinstallation. 4. Inspect the screens that protect the vacuum ports. Clean or replace as necessary. 5. Inspect and clean the machined seating surfaces in the vent housings with a suitable cleaning fluid. Seats should be free of nicks, mars or accumulations of foreign material. Caution: Do not use a file or other sharp tool to clean seating surface. Use Fine Lapping Paste and Glass to Lap the Seating area. Use clean soft cloth for wiping/cleaning lapped surface. & MAINTENANCE MANUAL FOR

fainger engineering
An ISO 9001:2000 Company

6. Inspect the pallet assemblies. If pallets are deteriorated or bent, they must be replaced. 7. Inspect the diaphragm (if provided) material in the pallet assemblies. The diaphragms must be clean, flat and smooth. If the diaphragm material is deteriorated, it must be replaced. Make sure that all nuts and screws on the pallet assemblies are tightened securely. 8. Reinstall vacuum pallet assemblies into their respective openings. Setting weights (if required) should be reinstalled by engaging the hole in the weight on the appropriate pallet assembly stem. 9. Replace the covers and screens. Note: Make sure that the pallet assembly stem positively engages the stem guide hole in the cover. Each pallet assembly must be free to move upwards, with the pallet stem traveling into the stem guide. 10. Replace nuts and tighten to secure covers in position.

(BOILER BG059 & BG060)

DATA SHEET

REGULATING POWER CYLINDER

DESCRIPTION GENERAL DATA:
MAKE QUANTITY TAG NO. M/S. INSTRUMENTATION LIMITED. 4 X 2 NOS. RPC1301 TO RPC1304 (BG059) RPC2301 TO RPC2304 (BG060) APPLICATION MODEL DUTY ACTION MOUNTING BORE STROKE INSTALLATION OPERATING MEDIUM OPERATING PRESSURE OEPRATING TEMPERATURE INPUT SIGNAL INSTRUMENT AIR CONNECTION SIZE ACCESSORIES POSITIONER AIR SET WITH OUTPUT PRESSURE GAUGE AIR LOCK DOUBLE ACTING POSITION TRANSMITTER MANUAL OEPRATION DUST PROTECTION MODEL: PCP001 (MAKE: ILP) PLACKA / SHAVO NARGEN MAKE MODEL : DALR (MAKE :ILP) MODEL: EPT 002 (MAKE : ILP) PROTECTION: IP65 HAND WHEEL GAITER PIN AND BRAKET FOR BOTTOM CLEVIS WITH SPLIT MOUNTING ACCESSORIES PIN OR CIR CLIP AND ROD CLEVIS WITH PIN AND CIR CLIP/SPLIT PIN FOR CYLINER STEM FD, PA, ID FANS AND AIR HEATER BYPASS PCD-0616 REGULATING-QUARTER TURN DIRECT ACTING VERTICAL AND REAR CLEVIS 6 400 MM OUTDOOR COMPRESSED AIR 1 TO 7 . Kg/cm(g) MINUS 20 TO 150C 0.2 to 1 Kg/cm(g) (though I/P CONVERTOR) 1/4" NPT FEMALE

SPECIFICATION

(BOILER BG059 & BG060)

DATA SHEET

REGULATING POWER CYLINDER

DESCRIPTION
MATERIAL OF CONSTRUCTION CYLINDER PISTON END COVERS PISTON ROD GUIDE BUSHING PISTION SEAL CUSHION SEAL "O" RINGS GAITER FORK FORK PIN SEAMLESS CARBON STEEL TUBE HONED AND HARD CHROME PLATED CARBON STEEL (PLATED) CARBON STEEL MARTENSITIC STAINLESS STEEL (HARD CHROME PLATED) LEADED TIN BRONZE VITON VITON VITON CLOTH REINFORCED RUBBER CARBON STEEL MARTENSITIC STAINLESS STEEL

SPECIFICATION

SUPPLIERS ADDRESS:
M/s. INSTRUMENTATION LIMITED, KANJIKODE WEST, PALGHAT - 678 623. KERALA STATE.

(BOILER BG059 & BG060)

DATA SHEET

AIR CYLINDER (ON - OFF)

DESCRIPTION GENERAL DATA:
MAKE QUANTITY APPLICATION M/S. ROTEX MANUFACTURERS & ENGINEERS PVT.LTD. 6 X 2 NOS. DAMPER OPEN / CLOSE OPERATION AT FD AIR LINE DAMPER & SEC, AIR LINE DAMPER PD1301 TO PD1305, PD1311 (BG059) PD2301 TO PD2305, PD2311 (BG060) SCN-D-O-BG-MP2+LB2-80/300 10 X 2 NOS DAMPER OPEN/CLOSE OPERATION AT PA AIR LINE DAMPER & BED ASH COOLER AIR INLET DAMPER PD1306 TO PD1310 PD1315 TO PD1319 (BG059) PD2306 TO PD2310 PD2315 TO PD2319 (BG060) SCN-D-O-BG-MP2+LB2-80/200

SPECIFICATION

TAG NO.

MODEL NO. DUTY TYPE PISTON AND ROD CONN. MOUNTING BORE STROKE ACCESSORIES DESIGN CYLINDER TUBE CUSHIONING OPERATING MEDIUM OPERATING PRESSURE OEPRATING TEMPERATURE MIN. OPERATING PRESSURE MAXIMUM SPEED QUALITY OF COMPRESSED AIR COMPRESSED AIR INLET TUBING SIZE COMPRESSED AIR INLET END CONNECTION

ON-OFF (STANDARD) DOUBLE ACTING FORK WITH PIN AND NUT REAR HINGE WITH PIN AND COUNTER HINGE 3 INCH 12 INCH 3 INCH 8 INCH TWO REED SWITCHES AND LEATHER BELLOWS ACCORDING TO ISO 6431 & VDMA 24562 EXTRUDED ALUMINIUM PROFILE AT BOTH ENDS & ADJUSTABLE COMPRESSED AIR 01-10. BAR MINUS 20 TO 70 DEG.C 0.2 BAR 1.5 m/sec FILTERED TO MIN. 50m., DEW POINT 3-5 DEG.C WITH OIL MIST LUBRICATION 1/4" OD SS/COPPER TUBING

3/8" BSP FEMALE

(BOILER BG059 & BG060)

DATA SHEET

AIR CYLINDER (ON - OFF)

DESCRIPTION
MATERIAL OF CONSTRUCTION CYLINDER TUBE PISTON AND COVER PISTON ROD SEAL PISTON ROD GUIDE CUSHIONING SCREW CUSHIONING SEAL ROD SEAL COVER BOLTS PISTON GUIDE MAGNET REED SWITCH SPECIFICATION DESIGN MOUNTING NON CONTACT REED SWITCH, ELECTRONIC & LED CLAMP FIXED ON CYLINDER, ADJUSTMENT BY SCREW CONNECTION SUPPLY VOLTAGE MAX. SWITCHING CURRENT MAXIMUM SPEED CYCLIC SPEED SWITCHING LIFE TEMPERATURE RANGE REPEATABLITY PROTECTION JUNCTION BOX 2-WIRE CABLE(1-m LG) 10V -220V AC 20 mA AC 3 m/sec 800 Hz 10^8 CYCLE MINUS 40 TO 60 DEG.C 0.1 MM IP 65 SHALL BE PROVIDED FOR REED SWTICHES ANODISED ALUMINIUM ALUMINIUM STAINLESS STEEL(1.4104) SINTHETIC RUBBER SELF LUBRICATING HIGH POLYMER BRASS NBR POLYURETHENE GALVANISED STEEL PTFE PERMANENT MAGNET

SPECIFICATION

SUPPLIERS ADDRESS:
M/s. ROTEX MANUFACTURERS & ENGINEERS PVT. LTD, MANPADA ROAD, NEAR BHOPAR VILLAGE, DOMBIVLI (EAST), THANE - 421 204.

(BOILER BG059 & BG060)

DATA SHEET

AIR CYLINDER (ON - OFF)

DESCRIPTION GENERAL DATA:
MAKE QUANTITY APPLICATION M/S. ROTEX MANUFACTURERS & ENGINEERS PVT.LTD. 4 X 2 NOS. DAMPER OPEN / CLOSE OPERATION AT ID FAN DELIVERY LINE DAMPER TAG NO. MODEL NO. DUTY TYPE PISTON AND ROD CONN. MOUNTING BORE STROKE ACCESSORIES DESIGN CYLINDER TUBE CUSHIONING OPERATING MEDIUM OPERATING PRESSURE OEPRATING TEMPERATURE MIN. OPERATING PRESSURE MAXIMUM SPEED QUALITY OF COMPRESSED AIR PD1301 TO PD1304 SCN-D-O-BG-MP2+LB2-100/300. ON-OFF (STANDARD) DOUBLE ACTING FORK WITH PIN AND NUT REAR HINGE WITH PIN AND COUNTER HINGE 4 INCH 12 INCH TWO REED SWITCHES AND LEATHER BELLOWS ACCORDING TO ISO 6431 & VDMA 24562 EXTRUDED ALUMINIUM PROFILE AT BOTH ENDS & ADJUSTABLE COMPRESSED AIR 01-10. BAR MINUS 20 TO 70 DEG.C 0.2 BAR 1.5 m/sec FILTERED TO MIN. 50m., DEW POINT 3-5 DEG.C WITH OIL MIST LUBRICATION COMPRESSED AIR INLET TUBING SIZE COMPRESSED AIR INLET END CONNECTION 3/8" BSP FEMALE 1/4" OD SS/COPPER TUBING

SPECIFICATION

(BOILER BG059 & BG060)

DATA SHEET

AIR CYLINDER (ON - OFF)

DESCRIPTION
MATERIAL OF CONSTRUCTION CYLINDER TUBE PISTON AND COVER PISTON ROD SEAL PISTON ROD GUIDE CUSHIONING SCREW CUSHIONING SEAL ROD SEAL COVER BOLTS PISTON GUIDE MAGNET REED SWITCH SPECIFICATION DESIGN MOUNTING NON CONTACT REED SWITCH, ELECTRONIC & LED CLAMP FIXED ON CYLINDER, ADJUSTMENT BY SCREW CONNECTION SUPPLY VOLTAGE MAX. SWITCHING CURRENT MAXIMUM SPEED CYCLIC SPEED SWITCHING LIFE TEMPERATURE RANGE REPEATABLITY PROTECTION JUNCTION BOX 2-WIRE CABLE(1-m LG) 10V -220V AC 20 mA AC 3 m/sec 800 Hz 10^8 CYCLE MINUS 40 TO 60 DEG.C 0.1 MM IP 65 SHALL BE PROVIDED FOR REED SWTICHES ANODISED ALUMINIUM ALUMINIUM STAINLESS STEEL(1.4104) SINTHETIC RUBBER SELF LUBRICATING HIGH POLYMER BRASS NBR POLYURETHENE GALVANISED STEEL PTFE PERMANENT MAGNET

SPECIFICATION

SUPPLIERS ADDRESS:
M/s. ROTEX MANUFACTURERS & ENGINEERS PVT. LTD, MANPADA ROAD, NEAR BHOPAR VILLAGE, DOMBIVLI (EAST), THANE - 421 204.