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Training Case

The simulation report summarizes a rupture scenario involving a vessel and connected piping. Several segments experienced pressures and inventories exceeding design limits. The case definition provides details on the vessel, pipes, components, heat loads, and material properties. Graphs in the results section show pressures, temperatures, stresses, mass flows, and other parameters over time. Ruptures were found to occur in multiple pipe segments due to exceeding ultimate stresses.

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Thái Xuân Quang
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© Attribution Non-Commercial (BY-NC)
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148 views15 pages

Training Case

The simulation report summarizes a rupture scenario involving a vessel and connected piping. Several segments experienced pressures and inventories exceeding design limits. The case definition provides details on the vessel, pipes, components, heat loads, and material properties. Graphs in the results section show pressures, temperatures, stresses, mass flows, and other parameters over time. Ruptures were found to occur in multiple pipe segments due to exceeding ultimate stresses.

Uploaded by

Thái Xuân Quang
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Vessfire Simulation Report

Report generated: 17.09.2012 14:17:24

Rupture summary
Time (min) Element Pressure (barg) Comments 3,40683 16-PR-23-101-CS71 26,2489 Too high pressure: 26,2489 barg vs. 20 barg. Too much hydrocarbons in segment: 10 426,1 kg vs. 4 000 kg. 3,73425 6-PR-23-154-CS71 25,084 Too high pressure: 25,084 barg vs. 20 barg. Too much hydrocarbons in segment: 10 360,3 kg vs. 4 000 kg. 7,03648 BlowdownLine 16,7321 Too much hydrocarbons in segment: 9 834,15 kg vs. 4 000 kg. 29,257 Vessel 6,92595 Too high pressure: 6,92595 barg vs. 4,5 barg. Too much hydrocarbons in segment: 8 091,23 kg vs. 4 000 kg.

Case Definition
Vessel Vessel
Flame: Longitudinal start: 45 % Longitudinal end: 55 %

Angle from top: 5 Exposed arc: 30 Impinging Flame: Yes First blow-down valve: Diameter: 0,03344 m Contraction factor: 80 % Delay: 1 min BDV position: Longitudinal: 100 % Angular (from top): 0 Blow-down line: Diameter: 0,2143 m Wall thickness: 0,0034 m Length: 5 000 m Pressure safety valve: Type: Trapezoidal Diameter: 0,0540002 m Contraction factor: 80 % Longitudinal position: 82 % Angular position (from top): 0 Opening pressure: 42 barg Maximum-opening pressure: 44 barg Reset pressure: 30,0001 barg External longitudinal stress: 30 MPa Stress factor: 85 % Failure criterion: UTS Material: CS_360LT Material strength: 545 MPa Outer diameter: 3,338 m Wall thickness: 0,06 m Corrosion allowance: 0,002 m Length: 6,437 m Operating pressure: 38,0001 barg Operating inventory temperature: 47 C Operating shell temperature: 47 C Hydrocarbon level: 1 m Water level: 0 m Backpressure: 0 barg Environment temperature: 54,85 C Emissivity: 85 % Orientation: Horizontal

Pipes
Common pipe data: Heat load "Background" Environment temperature: 25 C

Emissivity: 100 % Heat-transfer coefficient: 100 W/m K Impinging Flame: Yes Heat load "peakload" Environment temperature: 25 C Emissivity: 100 % Heat-transfer coefficient: 100 W/m K Impinging Flame: Yes Maximum ruptured pipes: 0 Contraction factor: 80 % Pipe 6-PS-23-062-CS71 Material: CS_235LT Outer diameter: 0,1683 m Wall thickness: 0,00711 m Length: 8,846 m Mill tolerance: 12,5 % Corrosion allowance: 0 m Peak load: peakload, see common data Background load: Background, see common data Material strength: 420 MPa External longitudinal stress: 30 MPa Stress factor: 85 % Rupture criterion: UTS Initial inventory temperature: 47 C Initial shell temperature: 47 C Phase: gas Pipe 16-PR-23-101-CS71 Material: Duplex_22Cr Outer diameter: 0,4064 m Wall thickness: 0,0127 m Length: 2,107 m Mill tolerance: 12,5 % Corrosion allowance: 0,003 m Peak load: peakload, see common data Background load: Background, see common data Material strength: 730 MPa External longitudinal stress: 30 MPa Stress factor: 85 % Rupture criterion: UTS Initial inventory temperature: 47 C Initial shell temperature: 47 C Phase: gas Pipe 6-PR-23-154-CS71 Material: CS_360LT Outer diameter: 0,1683 m Wall thickness: 0,00711 m Length: 1,953 m

Mill tolerance: 12,5 % Corrosion allowance: 0,003 m Peak load: peakload, see common data Background load: Background, see common data Material strength: 545 MPa External longitudinal stress: 30 MPa Stress factor: 85 % Rupture criterion: UTS Initial inventory temperature: 47 C Initial shell temperature: 47 C Phase: liquid Pipe 12-PS-23-051-CS71 Material: SS_6Mo Outer diameter: 0,3238 m Wall thickness: 0,00953 m Length: 25,589 m Mill tolerance: 12,5 % Corrosion allowance: 0 m Peak load: peakload, see common data Background load: Background, see common data Material strength: 620 MPa External longitudinal stress: 30 MPa Stress factor: 85 % Rupture criterion: UTS Initial inventory temperature: 47 C Initial shell temperature: 47 C Phase: liquid Pipe BlowdownLine Material: CS_360LT Outer diameter: 0,2193 m Wall thickness: 0,02223 m Length: 5 m Mill tolerance: 12,5 % Corrosion allowance: 0 m Peak load: peakload, see common data Background load: Background, see common data Material strength: 545 MPa External longitudinal stress: 30 MPa Stress factor: 85 % Rupture criterion: UTS Initial inventory temperature: 47 C Initial shell temperature: 47 C Phase: gas

Components

C1: 75,868 % C2: 10,0594 % C3: 5,77988 % H2O: 5 % C4: 1,5507 % IC4: 0,523613 % C10: 0,352432 % C8: 0,342362 % C5: 0,241668 % IC5: 0,231598 % C6: 0,0503474 %

350

Background Peak

Heat Load, kW/m

300

250

200

150

100

10

20

30

40

50

60

Time, min
Figure 1: Heat loads for the vessel
Background peakload

350

Heat Load, kW/m

300

250

200

150

100

10

20

30

40

50

60

Time, min
Figure 2: Heat loads for pipes

40 Maximum average temperature Pressure in Vessel

1 100 1 000 900

35

700 25 600 500 400 15 300 200 10 100 5 0 5 10 15 20 25 30 35 0

20

Time, min
Figure 3: Pressure in the vessel
500 450 400 350 1 100 1 000 900

300 250 200 150 100 50 0 UTS Calculated stress Maximum average temperature Maximum Longitudinal Stress

700 600 500 400 300 200 100 0 0 5 10 15 20 25 30 35

Time, min
Figure 4: Stress in the vessel

Temperature, C

800

Stress, MPa

Temperature, C

30

800

Pressure, barg

1 100 1 000 900 Maximum steel temperature Minimum steel temperature BDV line after orifice

Temperature, C

800 700 600 500 400 300 200 100 0 0 5 10 15 20 25 30 35

Time, min
Figure 5: Steel temperatures
350 Gas temperature Oil temperature

300

Temperature, C

250

200

150

100

50

0 0 5 10 15 20 25 30 35

Time, min
Figure 6: Content temperatures

12 000 Oil mass Gas mass Water mass Steam mass Total mass

1 400

10 000

1 200

Liquid mass, kg

1 000

8 000 800 6 000 600 4 000 400

2 000

200

0 0 5 10 15 20 25 30 35

Time, min
Figure 7: Segment masses
90 80 70 Total absorbed heat flux Absorbed radiating heat flux Absorbed convective heat flux

Heat flux, kW/m

60 50 40 30 20 10 0 5 10 15 20 25 30 35

Time, min
Figure 8: Absorbed heat flux

Gaseous mass, kg

6,0

5,0

Release rate, kg/s

4,0

3,0

2,0

1,0

0,0

10

15

20

25

30

35

Time, min
Figure 9: Maximum release rate
6,0 PSV gas BDV-1 gas BDV-2 gas PSV liquid BDV-1 liquid BDV-2 liquid Breakage

5,0

Mass flow, kg/s

4,0

3,0

2,0

1,0

0,0

10

15

20

25

30

35

Time, min
Figure 10: Valve flows

400 Steel temperature Ultimate stress Calculated stress Maximum Longitudinal Stress

160

350

140

300

Stress, MPa

120 250

200

100

150 80 100 60 50

0 5 10 15 20 25 30 35

40

Time, min
Figure 11: Von Mises, pipe 6-PS-23-062-CS71
300 Steel temperature Ductile pressure Calculated pressure 160

250

140

200

120

150

100

100

80

50

60

0 5 10 15 20 25 30 35

40

Time, min
Figure 12: With hardening, pipe 6-PS-23-062-CS71

Temperature, C

Pressure, barg

Temperature, C

600 Steel temperature Ultimate stress Calculated stress Maximum Longitudinal Stress

1 200

500

1 000

Stress, MPa

800 300 600 200 400 100

200

0 5 10 15 20 25 30 35

Time, min
Figure 13: Von Mises, pipe 16-PR-23-101-CS71
250 Steel temperature Ductile pressure Calculated pressure 1 200

1 000

200

800 150 600 100 400

50 200

0 5 10 15 20 25 30 35

Time, min
Figure 14: With hardening, pipe 16-PR-23-101-CS71

Temperature, C

Pressure, barg

Temperature, C

400

500 450 400 350 Steel temperature Ultimate stress Calculated stress Maximum Longitudinal Stress

1 200

1 000

Stress, MPa

800 300 250 600 200 150 400 100 50 0 0 5 10 15 20 25 30 35 200

Time, min
Figure 15: Von Mises, pipe 6-PR-23-154-CS71
180 160 140 120 800 100 80 60 400 40 20 200 0 0 5 10 15 20 25 30 35 600 Steel temperature Ductile pressure Calculated pressure 1 200

1 000

Time, min
Figure 16: With hardening, pipe 6-PR-23-154-CS71

Temperature, C

Pressure, barg

Temperature, C

550 500 450 400 Steel temperature Ultimate stress Calculated stress Maximum Longitudinal Stress

1 200

1 000

Stress, MPa

800 350 300 600 250 200 400 150 100 50 0 5 10 15 20 25 30 35 0 200

Time, min
Figure 17: Von Mises, pipe 12-PS-23-051-CS71
220 200 180 160 Steel temperature Ductile pressure Calculated pressure 1 200

1 000

800 140 120 600 100 80 400 60 40 20 0 5 10 15 20 25 30 35 0 200

Time, min
Figure 18: With hardening, pipe 12-PS-23-051-CS71

Temperature, C

Pressure, barg

Temperature, C

500 450 400 350 Steel temperature Ultimate stress Calculated stress Maximum Longitudinal Stress

1 200

1 000

Stress, MPa

800 300 250 600 200 150 400 100 50 0 0 5 10 15 20 25 30 35 200

Time, min
Figure 19: Von Mises, pipe BlowdownLine
900 800 700 600 800 500 400 300 400 200 100 200 0 0 5 10 15 20 25 30 35 600 Steel temperature Ductile pressure Calculated pressure 1 200

1 000

Time, min
Figure 20: With hardening, pipe BlowdownLine

Temperature, C

Pressure, barg

Temperature, C

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