601

SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM

SUPPLEMENTAL RESTRAINT SYSTEM

PRECAUTION
CAUTION: S The CAMRY is equipped with SRS, which comprises a driver airbag, front passenger airbag, side airbag and curtain shield airbag. Failure to carry out service operations in the correct sequence could cause the SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Further, if a mistake is made in servicing the SRS, it is possible that the SRS may fail to operate when required. Before performing servicing (including removal or installation of parts, inspection or replacement), be sure to read the following items carefully, then follow the correct procedures described in the repair manual. S Work must be started 90 seconds after the ignition switch is turned to the LOCK position and the negative () terminal cable is disconnected from the battery. (The SRS is equipped with a backup power source so that if work is started within 90 seconds from disconnecting the negative () terminal cable of the battery, the SRS may be deployed.) S Do not expose the horn button assy, instr pnl pass l/door airbag assy, airbag sensor assy center, airbag front sensor, front seat airbag assy, side airbag sensor assy, curtain shield airbag assy, airbag sensor rear or seat position airbag sensor directly to hot air or flames. NOTICE: S Malfunction symptoms of the SRS are difficult to confirm, so the DTCs become the most important source of information when troubleshooting. When troubleshooting the SRS, always inspect the DTCs before disconnecting the battery. S Even in cases of a minor collision where the SRS does not deploy, the horn button assy, instr pnl pass l/door airbag assy, airbag sensor assy center, airbag front sensor, front seat airbag assy, side airbag sensor assy, curtain shield airbag assy, airbag sensor rear and seat position airbag sensor should be inspected (See page 609). S Before repairs, remove the airbag sensor if shocks are likely to be applied to the sensor during repairs. S Never use SRS parts from another vehicle. When replacing parts, replace them with new parts. S Never disassemble and repair the horn button assy, instr pnl pass l/door airbag assy, airbag sensor assy center, airbag front sensor, front seat airbag assy, side airbag sensor assy, curtain shield airbag assy or seat position airbag sensor in order to reuse it. S If the horn button assy, instr pnl pass l/door airbag assy, airbag sensor assy center, airbag front sensor, front seat airbag assy, side airbag sensor assy, curtain shield airbag assy or seat position airbag sensor has been dropped, or if there are cracks, dents or other defects in the case, bracket or connector, replace it with new one. S Use a volt/ohmmeter with high impedance (10 k/V minimum) for troubleshooting the systems electrical circuits. S Information labels are attached to the periphery of the SRS components. Follow the instructions on the notices. S After work on the SRS is completed, perform the SRS warning light check (See page 05691). S When the negative () terminal cable is disconnected from the battery, the memory of the clock and audio system will be canceled. So before starting work, make a record of the contents memorized in the audio memory system. When work is finished, reset the audio systems as they were before and adjust the clock. To avoid erasing the memory in each memory system, never use a backup power supply from outside the vehicle. S If the vehicle is equipped with a mobile communication system, refer to the precaution in the INTRODUCTION section.

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SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM

1.

SRS CONNECTORS

Airbag Sensor Rear (RH)

Curtain Shield Airbag Assy (RH) (Squib)

Side Airbag Sensor Assy (RH)

Seat Belt Pretensioner (RH)

Airbag Front RH Sensor

Front Seat Airbag Assy (RH) (Squib) Instr Pnl Pass L/Door Airbag Assy (Squib)

Airbag Sensor Assy Center

Spiral Cable SubAssy

Horn Button Assy (Squib)

Airbag Sensor Front LH

Front Seat Airbag Assy (LH) (Squib)

Side Airbag Sensor Assy (LH)

Seat Belt Pretensioner (LH)

Airbag Sensor Rear (LH)

Curtain Shield Airbag Assy (LH) (Squib)

Seat Position Airbag Sensor

H41529

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SUPPLEMENTAL RESTRAINT SYSTEM No. (1) (2) (3) (4) (5) Item Terminal TwinLock Mechanism Airbag Activation Prevention Mechanism Electrical Connection Check Mechanism Half Connection Prevention Mechanism Connector Lock Mechanism SUPPLEMENTAL RESTRAINT SYSTEM Application Connectors 2, 4, 6, 8, 10, 12, 13, 14, 15, 16, 17, 23, 24 Connectors 2, 4, 18, 20, 22, 24, 26, 28 Connectors 1, 2, 3, 4 Connectors 6, 8, 10, 14, 23 Connectors 19, 21, 25, 27

(a)

All connectors in the SRS are colored in yellow to distinguish them from other connectors. Connectors having special functions and specifically designed for the SRS are used in the locations shown on the previous page to ensure high reliability. These connectors use durable goldplated terminals.

Spacer Housing

(1)

(2)
Female Male
Z05953

Terminal twinlock mechanism: Each connector has a twopiece component consisting of a housing and a spacer. This design enables the terminal to be locked securely by two locking devices (the retainer and the lance) to prevent terminals from coming out. Airbag activation prevention mechanism: Each connector contains a short spring plate. When the connector is disconnected, the short spring plate automatically connects positive (+) terminal and negative () terminal of the squib.
When Connector is Disconnected

When Connector is Connected

Short Spring Plate Short Spring Plate Housing Contacting Male Terminal

Housing Terminal Short Spring Plate ON

Squib Connectors Short Spring Plate

Squib Closed Circuit

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SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM

HINT: The type of connector is shown in the diagram on the previous page.

(3)

Disconnection Detection Pin

Electrical connection check mechanism: This mechanism electrically checks that connectors are connected correctly and completely. The electrical connection check mechanism is designed so that the disconnection detection pin connects with the diagnosis terminals when the connector housing lock is locked.

Airbag Sensor Assy Center

H41646

FHalf Connection Terminal for Diagnosis

FComplete Connection Terminal for Diagnosis

Disconnection Detection Pin

HINT: The connectors shown in this illustration are connectors, 1, 2, 3 and 4 in step 8. (4) Half connection prevention mechanism: If the connector is not completely connected, the connector is disconnected due to the spring operation to the extent that no continuity exists.
Spring Slider Rebounded by Slider (Spring)

Stopper Locking Part Locking Arm

Stopper

C51019

H40180

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SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM

(5)

Connector lock mechanism: Locking the connector lock button securely connects the connector.

H40181

(b)

Fig.1 Power Source

Safing Sensor

Squibs

When the vehicle is involved in a frontal collision in the hatched area (Fig. 1) and the shock is larger than the predetermined level, the SRS is activated automatically. A safing sensor is designed to go on at a smaller deceleration rate than the airbag sensor. As illustrated in Fig. 2, ignition is caused when current flows to the squib, which happens when a safing sensor and the deceleration sensor go on simultaneously. When a deceleration force acts on the sensors, 2 squibs in the driver airbag and front passenger airbag ignite and generate gas. The gas discharging into the driver airbag and front passenger airbag rapidly increases the pressure inside the bags, breaking open the horn button assy and instrument panel. Bag inflation then ends, and the bags deflate as the gas is discharged through discharge holes at the bags rear or side.

Fig.2

Deceleration Sensor Z14034

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SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM

2. (a) (b) (c)

DISCONNECTION OF CONNECTOR FRONT SEAT AIRBAG ASSY Place a finger on the slider. Slide the slider to release lock. Disconnect the connector.

Slider

Slider

Disconnection is completed

H01584

3. (a) (b)

CONNECTION OF CONNECTOR FOR FRONT SEAT AIRBAG ASSY Align a lock part of male connector and a slider of female connector in the same direction as shown in the illustration, fit in them without rubbing. Be sure to insert until they are locked. After fitting in pull them slightly to check that they are locked. (When locked, make sure that the outer returns to its original position and sound at the time of fitting in can be heard.) As the slider slides, do not touch it. Be careful not to deform the release board. If the release board is deformed, replace it with a new one.

HINT:
S S

Slider

Slider

H01585

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SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM

4.
Outer

(a) (b)

DISCONNECTION OF AIRBAG FRONT SENSOR, SIDE AIRBAG SENSOR AND AIRBAG SENSOR REAR CONNECTOR While holding both flank sides of the outer, slide the outer to the direction shown by an arrow. Lock of the connectors is released, then disconnect the connectors.

H02763

HINT: Be sure to hold both flank sides of the outer. If holding the top and bottom sides, it will obstruct disconnection.

Lock of connector is released

Disconnection is completed
H02764

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SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM

5.

CONNECTION OF CONNECTORS FOR AIRBAG FRONT SENSOR, SIDE AIRBAG SENSOR AND AIRBAG SENSOR REAR (a) Align the male connector (on the side of sensor) and female connector in the same direction as shown in the illustration and fit in them without rubbing. (b) As they are fitted in, the outer slides rearward. Press it until the outer returns to its original position again. If fitting stops half way, connectors will separate. (c) Be sure to insert until they are locked. After fitting in, pull them slightly to check that they are locked. (When locked, make sure that the outer returns to its original position and sound at the time of fitting in can be heard.) HINT: S Do not fit in while holding the outer. S When fitting in, the outer slides. Do not touch it.
Outer Outer

Connection is completed
H02768

6. (a)

NOTICE REGARDING AIRBAG SENSOR INSTALLATION BOLT As the tightening torque is different depending on the property class of the airbag sensor installation bolt, choose a bolt referring to the following illustration and tighten with the specified tightening torque written in the repair manual.
PROPERTY CLASS 6T 8T

Deep Recess Bolt

C92133

H41649

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SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM
6007D01

ONVEHICLE INSPECTION
1. (a) (b) HORN BUTTON ASSY (VEHICLES NOT INVOLVED IN COLLISION) Do a diagnostic system check (See page 05690). Do a visual check which includes the following item with the horn button assy (with airbag) installed in the vehicle. Check cuts, minute cracks or marked discoloration on the horn button assy top surface and in the grooved portion.

H41101

2. (a) (b)

H41102

HORN BUTTON ASSY(VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYED) Do a diagnostic system check (See page 05690). Do a visual check which includes the following items with the horn button assy (with airbag) removed from the vehicle. S Check cuts, minute cracks or marked discoloration on the horn button assy top surface and in the grooved portion. S Check cuts and cracks in wire harness, and chipping in connectors. S Check the deformation on the steering wheel.

H41395

Check the deformation on the horn button contact plate of the horn button assy.

HINT:
S
Contact Plate Contact Plate

If the horn button contact plate of the horn button assy is deformed, never repair it. Always replace the horn button assy with a new one.

H41639

There should be no interference between the horn button assy and steering wheel, and the clearance should be uniform all the way around when the new horn button assy is installed on the steering wheel. CAUTION: For removal and installation of the horn button assy, see page 6015, and be sure to follow the correct procedure.
H41397

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SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM

3. (a) (b)

HORN BUTTON ASSY(VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED) Do a diagnostic system check (See page 05690). Do a visual check which includes the following item with the horn button assy (with airbag) removed from the vehicle. Check the damage on the spiral cable connector and wire harness.

HINT: There should be no interference between the horn button assy and steering wheel, and the clearance should be uniform all the way around when the new horn button assy is installed on the steering wheel.

4. (a) (b)

INSTR PNL PASS L/DOOR AIRBAG ASSY(VEHICLE NOT INVOLVED IN COLLISION) Do a diagnostic system check (See page 05690). Do a visual check which includes the following item with the instr pnl pass l/door airbag assy installed in the vehicle. Check cuts, minute cracks or marked discoloration on the instr pnl pass l/door airbag assy and instrument panel.

H41398

5.

(a) (b)

H41432

INSTR PNL PASS L/DOOR AIRBAG ASSY(VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYED) Do a diagnostic system check (See page 05690). Do a visual check which includes the following items with the instr pnl pass l/door airbag assy removed from the vehicle. S Check cuts, minute cracks or marked discoloration on the instr pnl pass l/door airbag assy. S Check cuts and cracks in wire harness, and for chipping in connectors. S Check the deformation or cracks on the instrument panel and instrument panel reinforcement.

HINT: If the instrument panel or instrument panel reinforcement is deformed or cracked, never repair it. Always replace it with a new one. CAUTION: For removal and installation of the instrument panel passenger airbag assy, see page 6030, and be sure to follow the correct procedure.
H41399

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SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM

6. (a) (b)

INSTR PNL PASS L/DOOR AIRBAG ASSY(VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED) Do a diagnostic system check (See page 05690). Do a visual check which includes the following items with the instr pnl pass l/door airbag assy removed from the vehicle. S Check the deformation or cracks on the instrument panel and instrument panel reinforcement. S Check the damage on the connector and wire harness.

HINT: If the instrument panel or instrument panel reinforcement is deformed or cracked, never repair it. Always replace it with a new one. 7. FRONT SEAT AIRBAG ASSY(VEHICLE NOT INVOLVED IN COLLISION) (a) Do a diagnostic system check (See page 05690). (b) Do a visual check which includes the following item with the front seat airbag assy installed in the vehicle. Check cuts, minute cracks or marked discoloration on the front passenger airbag assy and instrument panel.
H41400

8. (a) (b)

H41401

FRONT SEAT AIRBAG ASSY(VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYED) Do a diagnostic system check (See page 05690). Do a visual check which includes the following items with the front seat airbag assy removed from the vehicle. S Check cuts, minute cracks or marked discoloration on the front seat airbag assy. S Check cuts and cracks in wire harness, and for chipping in connectors. CURTAIN SHIELD AIRBAG ASSY (VEHICLE NOT INVOLVED IN COLLISION) Do a diagnostic system check (See page 05690). Do a visual check which includes the following item with the curtain shield airbag assy installed in the vehicle. Check cuts, minute cracks or marked discoloration on the curtain shield airbag assy.

9. (a) (b)

C92094

10.

(a) (b)

H41402

CURTAIN SHIELD AIRBAG ASSY (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYED) Do a diagnostic system check (See page 05690). Do a visual check which includes the following items with the curtain shield airbag assy removed from the vehicle. S Check cuts, minute cracks or marked discoloration on the curtain shield airbag assy. S Check cuts and cracks in wire harness, and for chipping in connectors.
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SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM

11. (a) 12. (a) 13. (a)

AIRBAG SENSOR ASSY CENTER(VEHICLE NOT INVOLVED IN COLLISION) Do a diagnostic system check (See page 05690). AIRBAG SENSOR ASSY CENTER(VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYED) Do a diagnostic system check (See page 05690). AIRBAG SENSOR ASSY CENTER(VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED) Replace the airbag sensor assy center (See page 6056).

14. (a) 15. (a) (b)

AIRBAG FRONT SENSOR(VEHICLE NOT INVOLVED IN COLLISION) Do a diagnostic system check (See page 05690). AIRBAG FRONT SENSOR(VEHICLE INVOLVED IN COLLISION) Do a diagnostic system check (See page 05690). If the front fender of the car or its periphery is damaged, do a visual check for damage to the airbag front sensor, which includes the following items even if the airbag was not deployed: S Cracks, dents or chips in the case S Cracks, dents, chipping and scratches in the connector S Peeling off of the label or damage to the serial number

H41404

16. (a) 17. (a) 18. (a) 19. (a) 20. (a) 21. (a)

SIDE AIRBAG SENSOR ASSY(VEHICLE NOT INVOLVED IN COLLISION) Do a diagnostic system check (See page 05690). SIDE AIRBAG SENSOR ASSY(VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYED) Do a diagnostic system check (See page 05690). SIDE AIRBAG SENSOR ASSY(VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED) Replace the front seat airbag assy and side airbag sensor assy (See page 6062, 727). AIRBAG SENSOR REAR(VEHICLE NOT INVOLVED IN COLLISION) Do a diagnostic system check (See page 05690). AIRBAG SENSOR REAR(VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYED) Do a diagnostic system check (See page 05690). AIRBAG SENSOR REAR(VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED) Replace the curtain shield airbag assy and airbag sensor rear (See page 6041, 6065).

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SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM

22. (a) 23. (a) (b)

SEAT POSITION SENSOR(VEHICLES NOT INVOLVED IN COLLISION) Do a diagnostic system check (See page 05690). SEAT POSITION SENSOR(VEHICLE INVOLVED IN COLLISION) Do a diagnostic system check (See page 05690). Do a visual check for damage to the airbag front sensor, which includes the following items even if the airbag was not deployed: S Cracks, dents or chips in the case S Cracks, dents, chipping and scratches in the connector 24. WIRE HARNESS AND CONNECTOR(VEHICLE NOT INVOLVED IN COLLISION) Do a diagnostic system check (See page 05690). 25. WIRE HARNESS AND CONNECTOR(VEHICLE INVOLVED IN COLLISION) (a) Do a diagnostic system check (See page 05690). (b) Check breaks in all wires of the SRS wire harness, and exposed conductors. (c) Check to see if the SRS wire harness connectors are cracked or chipped. HINT: The SRS wire harness is integrated with the instrument panel wire harness assembly. All the connectors in the system are a standard yellow color.

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SUPPLEMENTAL RESTRAINT SYSTEM HORN BUTTON ASSY

HORN BUTTON ASSY

COMPONENTS
Instrument Cluster Finish Panel

8.8 (90, 78 in.lbf)

w/ Steering Pad Switch: Connector Cover Steering Column Cover

Spiral Cable SubAssy Steering Wheel Cover Lower No. 2

Steering Column Cover

Steering Wheel Assy Horn Button Assy

4 Spoke Steering Wheel Assy: Steering Wheel Cover Lower No. 2 3 Spoke Steering Wheel Assy: Steering Wheel Cover Lower No. 3

8.8 (90, 78 in.lbf)

H41405

Nm (kgfcm, ftlbf) : Specified torque

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SUPPLEMENTAL RESTRAINT SYSTEM HORN BUTTON ASSY
6007F01

REPLACEMENT
HINT: COMPONENTS: See page 6014 1. PRECAUTION(See page 601) 2. SEPARATE BATTERY NEGATIVE TERMINAL(See page 601)

4 Spoke Steering Wheel Assy:

3. 4.

REMOVE STEERING WHEEL COVER LOWER NO.2 REMOVE STEERING WHEEL COVER LOWER NO.2 (W/O STEERING PAD SWITCH 4 SPOKE STEERING WHEEL) REMOVE STEERING WHEEL COVER LOWER NO.3(3 SPOKE STEERING WHEEL ASSY) REMOVE CONNECTOR COVER (W/ STEERING PAD SWITCH 4 SPOKE STEERING WHEEL) REMOVE HORN BUTTON ASSY Place the front wheels facing straight ahead. Using a torx socket wrench (T30), loosen the 2 torx screws until the groove along the screw circumference catches on the screw case.

5.

6.
3 Spoke Steering Wheel Assy:

7. (a) (b)

H41406

4 Spoke Steering Wheel Assy:

(c) (d)

(e)

Pull out the wheel pad from the horn button assy. 4 spoke steering wheel assy: Disconnect the airbag connectors and horn connector and remove the horn button assy. 3 spoke steering wheel assy: Disconnect the airbag connectors and remove the horn button assy.

3 Spoke Steering Wheel Assy:

H41407

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SUPPLEMENTAL RESTRAINT SYSTEM HORN BUTTON ASSY

8. 9. (a) (b) (c) 10.

INSPECT HORN BUTTON ASSY (See page 609) INSTALL HORN BUTTON ASSY Connect the airbag connectors and horn connector. Install the horn button after confirming that the circumference groove of the torx screws is caught on the screw case. Using a torx socket wrench (T 30), install the 2 screws. Torque: 8.8 Nm (90 kgfcm, 78 in.lbf) INSPECT SRS WARNING LIGHT(See page 05690)

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SUPPLEMENTAL RESTRAINT SYSTEM HORN BUTTON ASSY
6007G01

DISPOSAL
HINT: When scrapping vehicle equipped with an SRS or disposing of a horn button assy, always first deploy the airbag in accordance with the procedure described below. If any abnormality occurs with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC. CAUTION: S Never dispose of a horn button assy which has an undeployed airbag. S The airbag produces a sizeable exploding sound when it deploys, so perform the operation outof doors and where it will not create a nuisance to nearby residents.

SST

S S

H40004

S S S

When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool). Perform the operation in a place away from electrical noise. When deploying an airbag, perform the operation at least 10 m (33 ft) away from the horn button assy. The horn button assy is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling a horn button assy with the deployed airbag. Always wash your hands with water after completing the operation. Do not apply water, etc. to a horn button assy with the deployed airbag. DISPOSE HORN BUTTON ASSY(WHEN SCRAPPING VEHICLE DEPLOYMENT METHOD)

1.
Battery

HINT: Have a battery ready as the power source to deploy the airbag.
SST

H40005

SST

(a) Check functioning of the SST. CAUTION: When deploying the airbag, always use the specified SST: SRS Airbag Deployment Tool. SST 0908200700

H40004

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SUPPLEMENTAL RESTRAINT SYSTEM HORN BUTTON ASSY

(1)
Battery

Connect the SST to the battery. Connect the red clip of the SST to the battery positive (+) terminal and the black clip to the battery negative () terminal.

SST

HINT: Do not connect the yellow connector which will be connected with the supplemental restraint system.
H40005

(2)

SST

Check functioning of the SST. Press the SST activation switch, and check that the LED of the SST activation switch lights up.

CAUTION: If the LED lights up when the activation switch is not being pressed, SST malfunction is probable, so definitely do not use the SST. (3) Disconnect the SST from the battery.
H40006

(b) Install the SST. CAUTION: Check that there is no looseness in the steering wheel and horn button assy. (1) While turning the steering wheel right / left, remove the 2 screws and column lower cover. (2) Disconnect the airbag connector of the spiral cable.
H41408

(3)

Connect the connectors of the 2 SST to the airbag connector of the spiral cable back side. SST 0908200700, 0908200780

SST

H41409

(4)

Battery

SST 10 m (33 ft) or more

(5) NOTICE: Take care not to damage the SST wire harness. (6) Connect the red clip of the SST to the battery positive (+) terminal and the black clip to the negative () terminal.

Move the SST at least 10 m (33 ft) away from the front of the vehicle. Close all the doors and windows of the vehicle.

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SUPPLEMENTAL RESTRAINT SYSTEM HORN BUTTON ASSY

(c)

Deploy the airbag. (1) Confirm that no one is inside the vehicle or within 10 m (33 ft) area around the vehicle. (2) Press the SST activation switch and deploy the airbag.

HINT: The airbag deploys simultaneously as the LED of the SST activation switch lights up. (d) Dispose the horn button assy (with airbag). CAUTION: S The horn button assy is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. S Use gloves and safety glasses when handling a horn button assy with the deployed airbag. S When moving a vehicle for scrapping which has a horn button assy with deployed airbag, use gloves and safety glasses. S Do not apply water, etc. to a horn button assy with the deployed airbag. S Always wash your hands with water after completing the operation. HINT: When scrapping a vehicle, deploy the airbag and scrap the vehicle with the horn button assy still installed. 2. DISPOSE HORN BUTTON ASSY(WHEN DISPOSING OF AIRBAG ASSEMBLY DEPLOYMENT METHOD) NOTICE: S When disposing of the horn button assy (with airbag) only, never use the customers vehicle to deploy the airbag. S Be sure to follow the procedure given below when deploying the airbag. HINT: Have a battery ready as the power source to deploy the airbag. (a) Remove the horn button assy (See page 6015). CAUTION: When storing the horn button assy, keep the upper surface of the pad facing upward. (b) Using a servicepurpose wire harness for the vehicle, tie down the horn button assy to the disc wheel. Wire harness: Stripped wire harness section 1.25 mm2 or more (0.0019 in2. or more) CAUTION: If a wire harness which is too thin or some other thing is used to tie down the horn button assy, it may be snapped by the shock when the airbag is deployed. This is highly dangerous. Always use a wire harness for vehicle use which is at least 1.25 mm2 (0.0019 in2).
Author : Date : 2402

Wire Harness Diameter

Stripped Wire Harness Section

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SUPPLEMENTAL RESTRAINT SYSTEM HORN BUTTON ASSY

HINT: To calculate the square of the stripped wire harness section: Square = 3.14 x (Diameter)2 divided by 4

4 Spoke Steering Wheel Assy:

(1)

Install the 2 bolts with washers in the 2 bolt holes in the horn button assy.

3 Spoke Steering Wheel Assy:

Bolt: L: 35.0 mm (1.387 in.) M: 6.0 mm (0.236 in.) Pitch: 1.0 mm (0.039 in.) NOTICE: S Tighten the bolts by hand until the bolts become difficult to turn. S Do not tighten the bolts too much.

L M

H41410

(2)

Connect the connectors of the SST to the horn button assy connectors. SST 0908200801 (0908210801, 0908230801)

C93770

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SUPPLEMENTAL RESTRAINT SYSTEM HORN BUTTON ASSY

(3)

Using 3 wire harness, wind the wire harness at least 2 times each around the bolts installed on the left and right sides of the horn button assy.

CAUTION: S Tightly wind the wire harness around the bolts so that there is no slack. S If there is slack in the wire harness, the horn button assy may come loose due to the shock when the airbag is deployed. This is highly dangerous.
4 Spoke Steering Wheel Assy: 3 Spoke Steering Wheel Assy:

2 Times or more

2 Times or more

H41425

4 Spoke Steering Wheel Assy:

(4)

Face the upper surface of the horn button assy upward. Separately tie the left and right sides of the horn button assy to the disc wheel through the hub nut holes. Position the horn button assy connector so that it hangs downward through a hub hole in the disc wheel.

3 Spoke Steering Wheel Assy:

CAUTION: S Make sure that the wire harness is tight. It is very dangerous when looseness in the wire harness results in the horn button assy coming free through the shock from the airbag deploying. S Always tie down the horn button assy with the pad side facing upward. It is very dangerous if the horn button assy is tied down with the metal surface facing upward as the wire harness will be cut by the shock from the airbag deploying and the horn button assy will be thrown into the air.
H41694

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SUPPLEMENTAL RESTRAINT SYSTEM HORN BUTTON ASSY

NOTICE: The disc wheel will be marked by the airbag deployment, so when disposing of the airbag use a redundant disc wheel. (c)
Battery

Check functioning of the SST (See step 1(a)).

SST

H40005

4 Spoke Steering Wheel Assy: SST

3 Spoke Steering Wheel Assy:

(d) Install the SST. CAUTION: Place the disc wheel on the level ground. (1) Connect the connector of the SST. SST 0908200700 NOTICE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the disc wheel. (2) Move the SST to at least 10 m (33 ft) away from the horn button assy tied down on the disc wheel.

SST

H41413

(e)

Weight

H40176

Cover the horn button assy with a cardboard box or tires. S Covering method using a cardboard box: Cover the horn button assy with the cardboard box and weight the cardboard box down in 4 places with at least 190 N (20 kg, 44 lb). Size of cardboard box: Must exceed the following dimensions: X = 460 mm (18.11 in.) Y = 650 mm (25.59 in.) NOTICE: S When dimension Y of the cardboard box exceeds the diameter of the disc wheel with tire to which the horn button assy is tied, X should be the following size. X = 460 mm (18.11 in.) + width of tire

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SUPPLEMENTAL RESTRAINT SYSTEM HORN BUTTON ASSY

If a cardboard box smaller than the specified size is used, the cardboard box will be broken by the shock from the airbag deployment.

Inner Diam. Width Tires (3 or More)

H40013

Covering method using tires: Place at least 3 tires without disc wheel on top of the disc wheel with tire to which the horn button assy is tied. Tire size: Must exceed the following dimensions Width: 185 mm (7.28 in.) Inner diameter: 360 mm (14.17 in.) CAUTION: Do not use tires with disc wheels. NOTICE: The tires may be marked by the airbag deployment, so use the redundant tires.

(f)
Battery

SST 10 m (33 ft) or more

Deploy the airbag. (1) Connect the SST red clip to the battery positive (+) terminal and the black clip to the battery negative () terminal. (2) Check that no one is within 10 m (33 ft) area around the disc wheel which the horn button assy is tied to. (3) Press the SST activation switch and deploy the airbag.

HINT: The airbag deploys simultaneously as the LED of the SST activation switch lights up.

H40177

(g) Dispose of the horn button assy (with airbag). CAUTION: S The horn button assy is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. S Use gloves and safety glasses when handling a horn button assy with the deployed airbag. S Always wash your hands with water after completing the operation. S Do not apply water, etc. to a horn button assy with the deployed airbag. (1) Remove the horn button assy from the disc wheel. (2) Place the horn button assy in a vinyl bag, tie the end tightly and dispose of it in the same way as other general parts disposal.
Author : Date : 2406

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6024
SUPPLEMENTAL RESTRAINT SYSTEM SPIRAL CABLE SUBASSY

SPIRAL CABLE SUBASSY

COMPONENTS
(See page 6014)

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SUPPLEMENTAL RESTRAINT SYSTEM SPIRAL CABLE SUBASSY
6007I01

REPLACEMENT
HINT: COMPONENTS: See page 6014 1. PRECAUTION(See page 601) 2. SEPARATE BATTERY NEGATIVE TERMINAL(See page 601) 3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 4. REMOVE STEERING WHEEL COVER LOWER NO.2 5. 6. 7. 8. 9. REMOVE STEERING WHEEL COVER LOWER NO.2 (W/O STEERING PAD SWITCH 4 SPOKE STEERING WHEEL) REMOVE STEERING WHEEL COVER LOWER NO.3(3 SPOKE STEERING WHEEL ASSY) REMOVE CONNECTOR COVER (W/ STEERING PAD SWITCH 4 SPOKE STEERING WHEEL) REMOVE HORN BUTTON ASSY (See page 6015) REMOVE STEERING WHEEL ASSY (See page 509) SST 0995050013 (0995105010, 0995205010, 0995305020, 0995405021) REMOVE INSTRUMENT CLUSTER FINISH PANEL (See page 7112) REMOVE STEERING COLUMN COVER

10. 11.

12. (a) (b)

REMOVE SPIRAL CABLE SUBASSY Disconnect the airbag connector and connector from the spiral cable subassy. Release the 3 claws and remove the spiral cable sub assy.

H41414

13. (a)

INSPECT SPIRAL CABLE SUBASSY If the following condition is identified, replace the spiral cable subassy with new one. Condition: Scratches or cracks on the connector Cracks, dents or chipping of the spiral cable subassy PLACE FRONT WHEELS FACING STRAIGHT AHEAD Check that the front wheels are facing straight ahead.

14. (a)

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SUPPLEMENTAL RESTRAINT SYSTEM SPIRAL CABLE SUBASSY

15.

INSTALL SPIRAL CABLE SUBASSY

(a) Set the turn signal switch in neutral position. NOTICE: Make sure of the neutral position since the pin of the turn signal switch may be snapped. (b) Engage the 3 claws and install the spiral cable subassy. NOTICE: When replacing the spiral cable subassy with new one, remove the lock pin before installing the handle. (c) Connect the airbag connector and connector. (d) Install the steering column cover with the 2 screws. 16. CENTER SPIRAL CABLE (a) Check that the ignition switch is OFF. (b) Check that the battery negative terminal is disconnected. NOTICE: Do not start the operation for 90 seconds after removing the terminal.

(c)

Turn the cable counterclockwise by hand until it becomes harder to turn.

H41415

(d)

Then rotate the cable clockwise about 2.5 turns to align the marks.

HINT: The cable will rotate about 2.5 turns to both left and right of the center.
Marks
H41416

17.

18.

19. 20.

INSTALL STEERING WHEEL ASSY (See page 509) Torque: 50 Nm (510 kgfcm, 37 ftlbf) INSTALL HORN BUTTON ASSY (See page 6015) Torque: 8.8 Nm (90 kgfcm, 78 in.lbf) INSPECT HORN BUTTON ASSY (See page 609) INSPECT SRS WARNING LIGHT(See page 05690)

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SUPPLEMENTAL RESTRAINT SYSTEM INSTR PNL PASS L/DOOR AIR BAG ASSY

INSTR PNL PASS L/DOOR AIR BAG ASSY

COMPONENTS
TMC made: w/ Curtain Shield Airbag: w/o Curtain Shield Airbag: w/ Curtain Shield Front Pillar Garnish Airbag: RH Front Pillar Garnish RH

7.5 20 (76 204, 66 177 in.lbf)

7.5 20 (76 204, 66 177 in.lbf)

Front Pillar Garnish LH w/o Curtain Shield Airbag: Instrument Panel Speaker Front Pillar Garnish Panel Subassy LH

Instrument Panel Speaker Panel Subassy No.2 Front No.2 Speaker Assy Instrument Panel Subassy Lower

Cowl Side Trim Subassy RH Front Door Scuff Plate RH

Front No.2 Speaker Assy Instrument Panel Subassy Upper

Clock Assy
Instrument Cluster Finish Panel Subassy Center with Radio Receiver Assy

Glove Compartment Door Pad Instrument Panel Under Cover Subassy No.1 3 Spoke Steering Wheel: Horn Button Assy

Instrument Panel Coin Box Subassy Cowl Side Trim Subassy LH Combination Meter Assy Front Door Scuff Plate LH Instrument Cluster Finish Panel Foot Parking Brake: Console Panel Upper

Instrument Panel Finish Panel Lower Center Air Conditioner Control Assembly Combination Meter Glass Headlamp Dimmer Switch Assy w/ Ash Tray: Instrument Panel Cup Holder Tray

8.8 (90, 78 in.lbf)

Steering Wheel Cover Lower No.3 Windshield Wiper Switch Assy

50 (510, 37)

Steering Wheel Assy Steering Wheel Assy

Horn Button Assy

Steering Column Cover

Console Panel Upper Instrument Panel Upper Rear

Instrument Panel w/ Steering Ash Receptacle Assy Pad Switch: Connector Cover

Console Panel Upper Rear Console Box Front

Steering Wheel Cover Lower No.2 w/o Steering Pad Switch: Steering Wheel Cover Lower No.2

Console Box Carpet RR Console Box

RR Console Box Nm (kgfcm, ftlbf) : Specified torque

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SUPPLEMENTAL RESTRAINT SYSTEM INSTR PNL PASS L/DOOR AIR BAG ASSY

TMMK made:

w/ Curtain Shield Airbag:

w/o Curtain Shield Airbag: w/ Curtain Shield Front Pillar Garnish Airbag: RH

Front Pillar Garnish RH

7.5 20 (76 204, 66 in.lbf 15)

7.5 20 (76 204, 66 in.lbf 15)

Front Pillar Garnish LH w/o Curtain Shield Airbag: Instrument Panel Speaker Front Pillar Garnish Panel Subassy LH

Instrument Panel Speaker Panel Subassy No.2 Front No.2 Speaker Assy Instrument Panel Subassy Lower

Cowl Side Trim Subassy RH Front Door Scuff Plate RH

Front No.2 Speaker Assy Instrument PNL Insert Subassy LWR LH

Instrument Panel Finish Panel Lower Center

Glove Compartment Door Pad Instrument Panel Under Cover Subassy No.1 3 Spoke Steering Wheel: Horn Button Assy

Instrument Panel Subassy Upper Clock Assy Air Conditioner Control Assembly Instrument Panel Coin Box Subassy Headlamp Dimmer Switch Assy

Cowl Side Trim Subassy LH

Steering Wheel Cover Lower No.3 Windshield Wiper Switch Assy

Combination Meter Glass Front Door Scuff Plate LH Instrument Cluster Finish Panel Foot Parking Brake: Console Panel Upper

50 (510, 37)

Steering Wheel Assy Steering Wheel Assy

w/ Ash Tray: Instrument Panel Cup Holder Tray

Horn Button Assy

Steering Column Cover

Instrument Panel Upper Rear

RR Console Box Nm (kgfcm, ftlbf)

Steering Wheel Instrument Panel w/ Steering Cover Lower No.2 Ash Receptacle Assy Pad Switch: Console Panel w/o Steering Connector Cover Upper Pad Switch: Steering Wheel Cover Lower No.2 Console Panel Upper Rear Console Box Carpet Console Box Front RR Console Box
B56811

: Specified torque

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SUPPLEMENTAL RESTRAINT SYSTEM INSTR PNL PASS L/DOOR AIR BAG ASSY

Instrument Panel Pin No.1

Instrument Panel Pin No.1

Side Defroster Nozzle Duct No.2

Defroster Nozzle Assy Heater to Register Duct No.3

Side Defroster Nozzle Duct No.1

Heater to Register Duct No.2

Heater to Register Duct No.1

Instr Pnl Pass L/Door Airbag Assy

20 (200, 14)

Instrument Panel Safety Pad SubAssy

Instrument Panel Register Assy No.2

Instrument Panel Register Assy No.1 Nm (kgfcm, ftlbf) : Specified torque

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SUPPLEMENTAL RESTRAINT SYSTEM INSTR PNL PASS L/DOOR AIR BAG ASSY
6007K01

REPLACEMENT
HINT: COMPONENTS: See page 6027 1. PRECAUTION(See page 601) 2. SEPARATE BATTERY NEGATIVE TERMINAL(See page 601) 3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 4. REMOVE STEERING WHEEL COVER LOWER NO.2 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. REMOVE STEERING WHEEL COVER LOWER NO.2 (W/O STEERING PAD SWITCH 4 SPOKE STEERING WHEEL) REMOVE STEERING WHEEL COVER LOWER NO.3(3 SPOKE STEERING WHEEL ASSY) REMOVE CONNECTOR COVER(W/ STEERING PAD SWITCH 4 SPOKE STEERING WHEEL) REMOVE HORN BUTTON ASSY (See page 6015) REMOVE STEERING WHEEL ASSY (See page 509) REMOVE STEERING COLUMN COVER REMOVE HEADLAMP DIMMER SWITCH ASSY (See page 509) REMOVE WINDSHIELD WIPER SWITCH ASSY (See page 509) REMOVE COMBINATION METER ASSY (See page 7112) REMOVE FRONT DOOR SCUFF PLATE LH (See page 7112) REMOVE FRONT DOOR SCUFF PLATE RH (See page 7112) REMOVE COWL SIDE TRIM SUBASSY LH (See page 7112) REMOVE COWL SIDE TRIM SUBASSY RH (See page 7112) REMOVE INSTRUMENT PANEL COIN BOX SUBASSY (See page 7112) REMOVE INSTRUMENT PANEL SUBASSY UPPER (See page 7112) REMOVE INSTRUMENT PNL INSERT SUBASSY LWR LH(TMMK MADE) (See page 7112) REMOVE AIR CONDITIONER CONTROL ASSEMBLY(See page 7112) REMOVE INSTRUMENT CLUSTER FINISH PANEL SUBASSY CENTER (See page 7112) REMOVE INSTRUMENT PANEL UNDER COVER SUBASSY NO.1 (See page 7112)

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24. 25. 26. (a) 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46.

REMOVE GLOVE COMPARTMENT DOOR PAD (See page 7112) REMOVE INSTRUMENT PANEL SUBASSY LOWER (See page 7112) SEPARATE PASSENGER AIRBAG CONNECTOR(See page 6034) Disconnect the instr pnl pass l/door airbag assy connectors. REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUBASSY(M/T TRANSAXLE) REMOVE CONSOLE PANEL UPPER REAR (See page 7112) REMOVE CONSOLE BOX CARPET (See page 7112) REMOVE RR CONSOLE BOX(See page 7112) REMOVE INSTRUMENT PANEL CUP HOLDER TRAY(W/O ASHTRAY) (See page 7112) REMOVE INSTRUMENT PANEL ASH RECEPTACLE ASSY(W/ ASHTRAY) (See page 7112) REMOVE CONSOLE PANEL UPPER (See page 7112) REMOVE CONSOLE BOX FRONT (See page 7112) REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (See page 7112) REMOVE FRONT PILLAR GARNISH LH(W/O CURTAIN SHIELD AIR BAG) (See page 7112) REMOVE FRONT PILLAR GARNISH LH(W/ CURTAIN SHIELD AIR BAG) (See page 7112) REMOVE FRONT PILLAR GARNISH RH(W/O CURTAIN SHIELD AIR BAG) (See page 7112) REMOVE FRONT PILLAR GARNISH RH(W/ CURTAIN SHIELD AIR BAG) (See page 7112) REMOVE INSTRUMENT PANEL SPEAKER PANEL SUBASSY NO.2 (See page 7112) REMOVE INSTRUMENT PANEL SPEAKER PANEL SUBASSY (See page 7112) REMOVE FRONT NO.2 SPEAKER ASSY(See page 7112) REMOVE INSTRUMENT PANEL SAFETY PAD SUBASSY (See page 7112) REMOVE INSTRUMENT PANEL REGISTER ASSY NO.2 (See page 7112) REMOVE INSTRUMENT PANEL REGISTER ASSY NO.1 (See page 7112) REMOVE SIDE DEFROSTER NOZZLE DUCT NO.2 (See page 7112)

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SUPPLEMENTAL RESTRAINT SYSTEM INSTR PNL PASS L/DOOR AIR BAG ASSY

47. 48. 49. 50. 51.

REMOVE SIDE DEFROSTER NOZZLE DUCT NO.1 (See page 7112) REMOVE DEFROSTER NOZZLE ASSY (See page 7112) REMOVE HEATER TO REGISTER DUCT NO.1 (See page 7112) REMOVE HEATER TO REGISTER DUCT NO.3 (See page 7112) REMOVE HEATER TO REGISTER DUCT NO.2 (See page 7112)

52. (a)

REMOVE INSTR PNL PASS L/DOOR AIR BAG ASSY Remove the 2 screws.

C91453

(b)
Hook Hook Front Airbag Door
H42103

(c)

Release the rear side wall of the airbag door from the hook by slightly deflecting it and roll the instr pnl pass l/ door airbag assy forward. Release the front side wall of the airbag door from the other hook and remove the instr pnl pass l/door airbag assy.

53. 54. 55. 56. 57. 58. 59. 60.

INSPECT INSTR PNL PASS L/DOOR AIR BAG ASSY (See page 609) INSTALL INSTR PNL PASS L/DOOR AIR BAG ASSY INSTALL FRONT PILLAR GARNISH LH(W/ CURTAIN SHIELD AIR BAG) (See page 7112) INSTALL FRONT PILLAR GARNISH RH(W/ CURTAIN SHIELD AIR BAG) (See page 7112) PLACE FRONT WHEELS FACING STRAIGHT AHEAD INSTALL SPIRAL CABLE SUBASSY (See page 6025) CENTER SPIRAL CABLE(See page 6025) INSTALL STEERING WHEEL ASSY (See page 509)

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SUPPLEMENTAL RESTRAINT SYSTEM INSTR PNL PASS L/DOOR AIR BAG ASSY

61. 62. 63.

INSTALL HORN BUTTON ASSY (See page 6015) INSPECT HORN BUTTON ASSY (See page 609) INSPECT SRS WARNING LIGHT(See page 05690)

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SUPPLEMENTAL RESTRAINT SYSTEM INSTR PNL PASS L/DOOR AIR BAG ASSY
6007L01

DISPOSAL
HINT: When scrapping vehicle equipped with an SRS or disposing of a instr pnl pass l/door airbag assy, always first deploy the airbag in accordance with the procedure described below. If any abnormality occurs with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC. CAUTION: S Never dispose of a instr pnl pass l/door airbag assy which has an undeployed airbag. S The airbag produces a sizeable exploding sound when it deploys, so perform the operation outof doors and where it will not create a nuisance to nearby residents.

SST

S
H40004

S S S

When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool). Perform the operation in a place away from electrical noise. When deploying an airbag, perform the operation at least 10 m (33 ft) away from the instr pnl pass l/door airbag assy. The instr pnl pass l/door airbag assy is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling a instr pnl pass l/door airbag assy with the deployed airbag. Always wash your hands with water after completing the operation. Do not apply water, etc. to a instr pnl pass l/door airbag assy with the deployed airbag.

1.
Battery

DISPOSE INSTR PNL PASS L/DOOR AIR BAG ASSY(WHEN SCRAPPING VEHICLE DEPLOYMENT METHOD)

SST

HINT: Have a battery ready as the power source to deploy the airbag. (a) Check functioning of the SST (See step 1(a) on page 6017).
H40005

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SUPPLEMENTAL RESTRAINT SYSTEM INSTR PNL PASS L/DOOR AIR BAG ASSY

(b)

H41430

Disconnect the airbag connector. (1) Remove the front scuff plate. (2) Remove the cowl side trim subassy. (3) Remove the instrument panel under cover sub assy No.1. (4) Remove the glove compartment door pad. (5) Remove the instrument panel subassy lower. NOTICE: When handling the airbag connector, take care not to damage the airbag wire harness. (6) Using a screwdriver, disconnect the airbag connectors.

(c)

SST
H41695

Install the SST. (1) Connect the connectors of the 3 SST to the instr pnl pass l/door airbag assy connectors. SST 0908200700, 0908200801 (0908210801, 0908230801) NOTICE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock.

(2)

Battery SST 10 m (33 ft) or more

(3) NOTICE: Take care not to damage the SST wire harness. (4) Connect the red clip of the SST to the battery positive (+) terminal and the black clip to the negative () terminal. (d) Deploy the airbag. (1) Confirm that no one is inside the vehicle or within 10 m (33 ft) area around the vehicle. (2) Press the SST activation switch and deploy the airbag. HINT: The airbag deploys simultaneously as the LED of the SST activation switch lights up. (e) Dispose of the instr pnl pass l/door airbag assy.

Move the SST to at least 10 m (33 ft) away from the front of the vehicle. Close all the doors and windows of the vehicle.

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SUPPLEMENTAL RESTRAINT SYSTEM INSTR PNL PASS L/DOOR AIR BAG ASSY

CAUTION: S The instr pnl pass l/door airbag assy is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. S Use gloves and safety glasses when handling a instr pnl pass l/door airbag assy with the deployed airbag. S When moving a vehicle for scrapping which has a instr pnl pass l/door airbag assy with the deployed airbag, use gloves and safety glasses. S Do not apply water, etc. to a instr pnl pass l/door airbag assy with the deployed airbag. S Always wash your hands with water after completing the operation. HINT: When scrapping a vehicle, deploy the airbag and scrap the vehicle with the instr pnl pass l/door airbag assy still installed. 2. DISPOSE INSTR PNL PASS L/DOOR AIR BAG ASSY(WHEN DISPOSING OF AIRBAG ASSEMBLY DEPLOYMENT METHOD) NOTICE: S When disposing of the instr pnl pass l/door airbag assy only, never use the customers vehicle to deploy the airbag. S Be sure to follow the procedure given below when deploying the airbag. HINT: Have a battery ready as the power source to deploy the airbag. (a) Remove the instr pnl pass l/door airbag assy (See page 6030). CAUTION: S When removing the instr pnl pass l/door airbag assy, work must be started 90 seconds after the ignition switch is turned to the LOCK position and the negative () terminal cable is disconnected from the battery. S Store the instr pnl pass l/door airbag assy with the airbag deployment side facing upward. (b) Using a servicepurpose wire harness for the vehicle, tie down the instr pnl pass l/door airbag assy to the tire. Wire harness: Stripped wire harness section 1.25 mm2 or more (0.0019 in.2 or more) CAUTION: If a wire harness which is too thin or some other thing is used to tie down the instr pnl pass l/door airbag assy, it may be snapped by the shock when the airbag is deployed. This is highly dangerous. Always use a wire harness which is at least 1.25 mm2 (0.0019 in.2).

H41432

Wire Harness Diameter

Stripped Wire Harness Section

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SUPPLEMENTAL RESTRAINT SYSTEM INSTR PNL PASS L/DOOR AIR BAG ASSY

HINT: To calculate the square of the stripped wire harness section: Square = 3.14 X (Diameter)2 divided by 4 Position the instr pnl pass l/door airbag assy inside the tire with the airbag deployment side facing inside. Tire size: Must exceed the following dimensions Width: 185 mm (7.28 in.) Inner diameter: 360 mm (14.17 in.) CAUTION: S Make sure that the wire harness is tight. It is very dangerous if looseness in the wire harness results in the instr pnl pass l/door airbag assy coming free due to the shock from the airbag deploying. S Always tie down the instr pnl pass l/door airbag assy with the airbag deployment side facing inside. NOTICE: The tire will be marked by the airbag deployment, so use a redundant tire.

Inner Diam.

Width

Tire
H41433

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SUPPLEMENTAL RESTRAINT SYSTEM INSTR PNL PASS L/DOOR AIR BAG ASSY

(c)
Battery

Check functioning of the SST (See step 1(a) on page 6017).

SST

H40005

(d)

Tires (5 or more)

Place tires. (1) Place at least 2 tires under the tire to which the instr pnl pass l/door airbag assy is tied. (2) Place at least 2 tires over the tire to which the instr pnl pass l/door airbag assy is tied. The top tire should have the wheel installed.

H41434

(3) Tie the tires together with 2 wire harness. CAUTION: Make sure that the wire harness is tight. It is very dangerous if looseness in the wire harness result in the tires coming free due to the shock from the airbag deploying. HINT: Place the SST connector and wire harness inside tires. Secure at least 1 m (3 ft) of slack for the wire harness.
H40016

Instr Pnl Pass L/Door Airbag Assy

(e)

Battery SST

10 m (33 ft) or more

H41696

Install the SST. Connect the connectors of the 2 SST to the instr pnl pass l/door airbag assy connector. SST 0908200700, 0908200801 (0908210801, 0908230801) NOTICE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the tire.

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SUPPLEMENTAL RESTRAINT SYSTEM INSTR PNL PASS L/DOOR AIR BAG ASSY

(f)

Deploy the airbag. (1) Connect the SST red clip to the battery positive (+) terminal and the black clip to the battery negative () terminal. (2) Check that no one is within 10 m (33 ft) area around the tire which the instr pnl pass l/door airbag assy is tied to. (3) Press the SST activation switch and deploy the airbag.

HINT: The airbag deploys simultaneously as the LED of the SST activation switch lights up.

H41436

(g) Dispose of the instr pnl pass l/door airbag assy. CAUTION: S The instr pnl pass l/door airbag assy is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. S Use gloves and safety glasses when handling a instr pnl pass l/door airbag assy with the deployed airbag. S Always wash your hands with water after completing the operation. S Do not apply water, etc. to a instr pnl pass l/door airbag assy with the deployed airbag. (1) Remove the instr pnl pass l/door airbag assy from the tire. (2) Place the instr pnl pass l/door airbag assy in a vinyl bag, tie the end tightly and dispose of it in the same way as other general parts disposal.

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6040
SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH

CURTAIN SHIELD AIR BAG ASSY LH

COMPONENTS

Curtain Shield Airbag Assy LH

9.8 (100, 87 in.lbf)

9.8 (100, 87 in.lbf) 9.8 (100, 87 in.lbf)

9.8 (100, 87 in.lbf)

9.8 (100, 87 in.lbf)

Nm (kgfcm, ftlbf) : Specified torque

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SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH
600CP01

REPLACEMENT
HINT: COMPNENTS: See page 6040 1. PRECAUTION(See page 601) 2. DISCONNECT BATTERY NEGATIVE TERMINAL(See page 601) 3. REMOVE FRONT DOOR SCUFF PLATE RH (See page 7112) 4. REMOVE FRONT DOOR SCUFF PLATE LH (See page 7112) 5. REMOVE REAR DOOR SCUFF PLATE RH (See page 617) 6. REMOVE REAR DOOR SCUFF PLATE LH (See page 617) 7. REMOVE FRONT SEAT ASSEMBLY RH(See page 727) 8. REMOVE FRONT SEAT ASSEMBLY LH(See page 727) 9. REMOVE REAR SEAT CUSHION ASSY(See page 7234) 10. REMOVE REAR SEAT BACK ASSY(See page 7234) 11. REMOVE CONSOLE PANEL UPPER REAR (See page 7112) 12. REMOVE RR CONSOLE BOX(See page 7112) 13. REMOVE CONSOLE PANEL UPPER (See page 7112) 14. REMOVE CONSOLE BOX FRONT(See page 727) 15. REMOVE AIR DUCT REAR NO.1 (See page 5529) 16. REMOVE AIR DUCT REAR NO.2 (See page 5529) 17. REMOVE CONSOLE BOX DUCT NO.1 (See page 5529) 18. REMOVE FLOOR SHIFT ASSY 19. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page 7620) 20. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See page 7620) 21. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 7620) 22. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH (See page 7620) 23. REMOVE CENTER PILLAR GARNISH LOWER RH (See page 7620) 24. REMOVE CENTER PILLAR GARNISH LOWER LH (See page 7620) 25. REMOVE CENTER PILLAR GARNISH UPPER RH (See page 7620) 26. REMOVE CENTER PILLAR GARNISH UPPER LH (See page 7620) 27. REMOVE ROOF SIDE GARNISH INNER RH (See page 7620)
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SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH

28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38.

REMOVE ROOF SIDE GARNISH INNER LH (See page 7620) REMOVE FRONT PILLAR GARNISH RH (See page 7620) REMOVE FRONT PILLAR GARNISH LH (See page 7620) REMOVE ASSIST GRIP SUBASSY (See page 7620) REMOVE RH VISOR ASSY (See page 7620) REMOVE LH VISOR ASSY (See page 7620) REMOVE INNER REAR VIEW MIRROR ASSY (See page 7620) REMOVE ROOF CONSOLE BOX ASSY (See page 7620) REMOVE ROOM LAMP ASSY NO.1 (See page 7620) REMOVE VISOR HOLDER (See page 7620) REMOVE ROOF HEADLINING ASSY (See page 7620)

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SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH

39. (a)

REMOVE CURTAIN SHIELD AIR BAG ASSY LH Disconnect the connector of the curtain shield airbag assy LH. Remove the 9 bolts and curtain shield airbag assy LH.

(b) HINT: Remove the bolts from front side of the vehicle in order.

C92093

H41533

40. 41. (a)

INSPECT CURTAIN SHIELD AIR BAG ASSY LH (See page 609) INSTALL CURTAIN SHIELD AIR BAG ASSY LH Install the curtain shield airbag assy LH with the 9 bolts. Torque: 9.8 Nm (100 kgfcm, 87 in.lbf)

HINT: Install the bolts from rear side of the vehicle in order. (b) Connect the curtain shield airbag assy LH connector. 42. INSTALL ROOF HEADLINING ASSY (See page 7620) 43. INSTALL REAR SEAT BACK ASSY(See page 7234) 44. INSTALL REAR SEAT CUSHION ASSY(See page 7234) 45. INSTALL FRONT SEAT ASSEMBLY LH(See page 727) 46. INSTALL FRONT SEAT ASSEMBLY RH(See page 727) 47. INSPECT SRS WARNING LIGHT(See page 05690)

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SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH
6007O01

DISPOSAL
HINT: When scrapping vehicle equipped with an SRS or disposing of a curtain shield airbag assy, always first deploy the airbag in accordance with the procedure described below. If any abnormality occurs with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC. CAUTION: S Never dispose of a curtain shield airbag assy which has an undeployed airbag. S The airbag produces a sizeable exploding sound when it deploys, so perform the operation outof doors and where it will not create a nuisance to nearby residents.

SST

S
H40004

S S S

1.
Battery

When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool). Perform the operation in a place away from electrical noise. When deploying an airbag, perform the operation at least 10 m (33 ft) away from the curtain shield airbag assy. The curtain shield airbag assy is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling a curtain shield airbag assy with the deployed airbag. Always wash your hands with water after completing the operation. Do not apply water, etc. to a curtain shield airbag assy with the deployed airbag. DISPOSE CURTAIN SHIELD AIR BAG ASSY LH(WHEN SCRAPPING VEHICLE DEPLOYMENT METHOD)

SST

H40005

HINT: Have a battery ready as the power source to deploy the airbag. (a) Check functioning of the SST (See step 1(a) on page 6017). (b) Disconnect the airbag connector. (1) Remove the rear seat cushion. (2) Remove the rear side seat back LH. (3) Remove the roof side inner garnish LH. (4) Disconnect the curtain shield airbag connector.

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SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH

(c)

SST
H41534

Install the SST. (1) Connect the connectors of the 2 SST to the curtain shield airbag assy LH connector. SST 0908200700, 0908200801 (0908210801, 0908220801) NOTICE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock.

(2)

Battery SST 10 m (33 ft) or more

(3) NOTICE: Take care not to damage the SST wire harness. (4) Connect the red clip of the SST to the battery positive (+) terminal and the black clip to the negative () terminal. (d) Deploy the airbag. (1) Confirm that no one is inside the vehicle or within 10 m (33 ft) area around the vehicle. (2) Press the SST activation switch and deploy the airbag. HINT: The airbag deploys simultaneously as the LED of the SST activation switch lights up. (e) Dispose of the curtain shield airbag assy LH. CAUTION: S The curtain shield airbag assy is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. S Use gloves and safety glasses when handling a curtain shield airbag assy with the deployed airbag. S When moving a vehicle for scrapping which has a curtain shield airbag assy with the deployed airbag, use gloves and safety glasses. S Do not apply water, etc. to a curtain shield airbag assy with the deployed airbag. S Always wash your hands with water after completing the operation. HINT: When scrapping a vehicle, deploy the airbag and scrap the vehicle with the curtain shield airbag assy still installed.

Move the SST to at least 10 m (33 ft) away from the rear of the vehicle. Close all the doors and windows of the vehicle.

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SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH

2.

DISPOSE CURTAIN SHIELD AIR BAG ASSY LH(WHEN DISPOSING OF AIRBAG ASSEMBLY DEPLOYMENT METHOD)

NOTICE: S When disposing of the curtain shield airbag assy LH only, never use the customers vehicle to deploy the airbag. S Be sure to follow the procedure given below when deploying the airbag. HINT: Have a battery ready as the power source to deploy the airbag.

Remove the curtain shield airbag assy (See page 6041). CAUTION: When removing the curtain shield airbag assy, work must be started 90 seconds after the ignition switch is turned to the LOCK position and the negative () terminal cable is disconnected from the battery.
H41402

(a)

(b)

Cut off the deployment section in airbag from inflator.

H41417

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SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH

Wire Harness Diameter

Stripped Wire Harness Section

Width

Inner Diam
H41548

Using a servicepurpose wire harness for the vehicle, tie down the curtain shield airbag assy to the tire. Wire harness: Stripped wire harness section 1.25 mm2 or more (0.0019 in.2 or more) CAUTION: If the curtain shield airbag assy is tied down with too thin wire harness, it may snap. This is highly dangerous. Always use a wire harness which is at least 1.25 mm2 (0.0019 in.2). HINT: To calculate the square of the stripped wire harness section: Square = 3.14 X (Diameter)2 divided by 4 Position the curtain shield airbag assy LH inside the tire with the airbag deployment side facing inside. Tire size: Must exceed the following dimensions Width: 185 mm (7.28 in.) Inner diameter: 360 mm (14.17 in.) CAUTION: S Make sure that the wire harness is tight. It is very dangerous if looseness in the wire harness results in the curtain shield airbag assy LH coming free due to the shock from the airbag deploying. S Always tie down the curtain shield airbag assy LH with the airbag deployment side facing inside. NOTICE: The tire will be marked by the airbag deployment, so use a redundant tire.

(c)

H41549

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SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH

(d)
Battery

Check functioning of the SST (See step 1(a) on page 6017).

SST

H40005

Tires (5 or more)

H41420

(e) Place the tires. CAUTION: Place the tire so that the deployment direction of the curtain shield airbag assy RH will be downward. (1) Place at least 2 tires under the tire to which the curtain shield airbag assy LH is tied. (2) Place at least 2 tires over the tire to which the curtain shield airbag assy is tied. The top tire should have the wheel installed. (3) Tie the tires together with 2 wire harness. CAUTION: Make sure that the wire harness is tight. It is very dangerous if looseness in the wire harness result in the tires coming free due to the shock from the airbag deploying. HINT: Place the SST connector and wire harness inside tires. Secure at least 1 m (3 ft) of slack for the wire harness.

H40016

Curtain Shield Airbag Assy

(f)

Battery SST

10 m (33 ft) or more

H41421

Install the SST. Connect the connectors of the 3 SST to the curtain shield airbag assy connector. SST 0908200700, 0908200801 (0908210801, 0908220801) NOTICE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the tire.

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SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH

(g)

Deploy the airbag. (1) Connect the SST red clip to the battery positive (+) terminal and the black clip to the battery negative () terminal. (2) Check that no one is within 10 m (33 ft) area around the tire which the curtain shield airbag assy is tied to. (3) Press the SST activation switch and deploy the airbag.

HINT: The airbag deploys simultaneously as the LED of the SST activation switch lights up.

H41422

(h) Dispose of the curtain shield airbag assy. CAUTION: S The curtain shield airbag assy is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. S Use gloves and safety glasses when handling a curtain shield airbag assy with the deployed airbag. S Always wash your hands with water after completing the operation. S Do not apply water, etc. to a curtain shield airbag assy with the deployed airbag. (1) Remove the curtain shield airbag assy from the tire. (2) Place the curtain shield airbag assy in a vinyl bag, tie the end tightly and dispose of it in the same way as other general parts disposal.

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SUPPLEMENTAL RESTRAINT SYSTEM FRONT SEAT AIRBAG ASSY RH

FRONT SEAT AIRBAG ASSY RH

DISPOSAL
HINT: When scrapping vehicles equipped with an SRS or disposing of the front seat airbag assy always first deploy the airbag in accordance with the procedure described below. If any abnormality occurs with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC. When disposing of a front seat airbag assy with an airbag deployed in a collision, follow the same procedure given in step 1(e) in DISPOSAL. CAUTION: S Never dispose of a front seat airbag assy which has an undeployed airbag. S The airbag produces a sizeable exploding sound when it deploys, so perform the operation out of doors and where it will not create a nuisance to nearby residents.

S SST S

H40004

S S S

When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool), perform the operation in a place away from electrical noise. When deploying an airbag, perform the operation at least 10 m (33 ft) away from the airbag assy. The front seat airbag assy is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling front seat airbag assy with the deployed airbag. Always wash your hands with water after completing the operation. Do not apply water, etc. to a front seat airbag assy with the deployed airbag. DISPOSE FRONT SEAT AIRBAG ASSY RH(WHEN SCRAPPING VEHICLE DEPLOYMENT METHOD)

1.

Battery

HINT: Have a battery ready as the power source to deploy the airbag. (a) Check functioning of the SST (See page 6017).

SST

H40005

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SUPPLEMENTAL RESTRAINT SYSTEM FRONT SEAT AIRBAG ASSY RH

(b) Remove the front seat assy (See page 727). (c) Disconnect the front seat airbag connector. NOTICE: When handling the airbag connector, take care not to damage the airbag wire harness.

H41647

(d)
Battery

Install the SST. (1) Connect the connectors of the 2 SST connector to the front seat airbag connector. SST 0908200700, 0908200750 NOTICE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock.
H41648

SST

(2)

10 m (33 ft) or more

(3) NOTICE: Take care not to damage the SST wire harness. (4) Connect the red clip of the SST to the battery positive (+) terminal and the black clip of the SST to the battery negative () terminal. (e) Deploy the airbag. (1) Confirm that no one is inside the vehicle or within 10 m (33 ft) area around the vehicle. (2) Press the activation switch of the SST and deploy the airbag. HINT: The airbag deploys simultaneously as the LED of the SST activation switch lights up. (f) Dispose of the front seat airbag assy. CAUTION: S The front seat airbag assy is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. S Use gloves and safety glasses when handling a front seat airbag assy with the deployed airbag. S When moving a vehicle for scrapping which has a front seat airbag assy with the deployed airbag, use gloves and safety glasses. S Do not apply water, etc. to a front seat airbag assy with the deployed airbag. S Always wash your hands with water after completing the operation.
Author : Date : 2434

Move the SST to at least 10 m (33 ft) away from the front of the vehicle. Close all the doors and windows of the vehicle.

2002 CAMRY REPAIR MANUAL (RM881U)

6052
SUPPLEMENTAL RESTRAINT SYSTEM FRONT SEAT AIRBAG ASSY RH

Wire Harness Diameter

Stripped Wire Harness Section

HINT: When scrapping a vehicle, deploy the airbag and scrap the vehicle with the front seat airbag assy still installed. 2. DISPOSE FRONT SEAT AIRBAG ASSY RH(WHEN DISPOSING OF AIRBAG ASSEMBLY DEPLOYMENT METHOD) NOTICE: S When disposing of the front seat airbag assy only, never use the customers vehicle to deploy the airbag. S Be sure to follow the procedure given below when deploying the airbag. HINT: Have a battery ready as the power source to deploy the airbag. (a) Remove the front seat airbag assy. (1) Remove the 2 nuts and front seat airbag assy from the seatback assembly. CAUTION: Store the front seat airbag assy with the airbag deployment side facing upward. (b) Using a servicepurpose wire harness, tie down the front seat airbag assy. Wire harness: Stripped wire harness section 1.25 mm2 or more (0.0019 in2 or more) HINT: To calculate the square of the stripped wire harness section : Square = 3.14 x (Diameter)2 divided by 4 CAUTION: If a wire harness which is too thin or some other thing is used to tie down the front seat airbag assy, it may be snapped by the shock when the airbag is deployed. This is highly dangerous. Always use a wire harness for vehicle use which is at least 1.25 mm2 (0.0019 in2).

(1)

Install the 2 nuts in the front seat airbag assy.

H41437

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SUPPLEMENTAL RESTRAINT SYSTEM FRONT SEAT AIRBAG ASSY RH

(2)

Wind the wire harness around the stud bolts of the front seat airbag assy as shown in the illustration.

H41438

H40526

Battery

Position the front seat airbag assy inside the tire with the airbag deployment direction facing inside. Tire size : Must exceed the following dimensions: Width 185 mm (7.28 in.) Inner diameter 360 mm (14.17 in.) CAUTION: S Make sure the wire harness is tight. It is very dangerous if looseness in the wire harness results in the front seat airbag assy coming free due to the shock from the airbag deploying. S Always tie down the front seat airbag assy with the airbag door facing inside. NOTICE: The tire will be marked by the airbag deployment, so use the redundant tire. (c) Check functioning of the SST (See step 1(a) on page 6017). SST 0908200700

(3)

SST

H40005

(d)

Tires (5 or More)

Place the tires. (1) Place at least 2 tires under the tire to which the front seat airbag assy is tied. (2) Place at least 2 tires over the tire to which the front seat airbag assy is tied. The top tire should have the wheel installed.

H01336

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SUPPLEMENTAL RESTRAINT SYSTEM FRONT SEAT AIRBAG ASSY RH

(3) Tie the tires together with 2 wire harnesses. CAUTION: Make sure that the wire harness is tight. It is very dangerous if looseness in the wire harness results in the tires coming free due to the shock from the airbag deploying. HINT: Place the SST connector and wire harness inside tires. Secure at least 1 m (3 ft) of slack for the wire harness.
H40016

Front Seat Airbag Assy Battery SST

(e)

10 m (33ft) or more
H01337

Install the SST. Connect the connectors of the 2 SST to the front seat airbag assy connector. SST 0908200700, 0908200750 NOTICE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the tire. (f) Deploy the airbag. (1) Connect the SST red clip to the battery positive (+) terminal and the black clip to the battery negative () terminal. (2) Check that no one is within 10 m (33 ft) area around the tire which the front seat airbag assy is tied to. (3) Press the SST activation switch and deploy the airbag. HINT: The airbag deploys simultaneously as the LED of the SST activation switch lights up. (g) Dispose of the front seat airbag assy. CAUTION: S The front seat airbag assy is very hot when the airbag is deployed, so leave it alone for at least 30 minutes after deployment. S Use gloves and safety glasses when handling a front seat airbag assy with the deployed airbag. S Do not apply water etc. to a front seat airbag assy with the deployed airbag. S Always wash your hands with water after completing the operation. (1) Remove the front seat airbag assy from the tire. (2) Place the front seat airbag assy in a vinyl bag, tie the end tightly and dispose of it in the same way as other general parts disposal.

H00544

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6055
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR ASSY CENTER

AIR BAG SENSOR ASSY CENTER

COMPONENTS

Console Panel Upper

w/ Ash Tray:

Instrument Panel Ash eceptacle Assy Instrument Panel Cup Holder Tray

Foot Parking Brake: Console Panel Upper

Console Panel Upper Rear Console Box Carpet

Instrument Panel Upper Rear Console Box Front

RR Console Box RR Console Box Air Duct Rear No. 2 Air Duct Rear No. 1 Auto A/C Model:

17.5 (178, 13)

Console Box Duct No. 1

Airbag Sensor Assy Center Nm (kgfcm, ftlbf) : Specified torque

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SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR ASSY CENTER
6007R01

REPLACEMENT
HINT: COMPONENTS: See page 6055 1. PRECAUTION(See page 601) 2. DISCONNECT BATTERY NEGATIVE TERMINAL(See page 601) 3. REMOVE CONSOLE PANEL UPPER REAR (See page 7112) 4. REMOVE CONSOLE BOX CARPET (See page 7112) 5. REMOVE RR CONSOLE BOX(See page 7112) 6. REMOVE INSTRUMENT PANEL CUP HOLDER TRAY(W/O ASHTRAY) (See page 7112) 7. REMOVE INSTRUMENT PANEL ASH RECEPTACLE ASSY(W/ ASHTRAY) (See page 7112) 8. REMOVE CONSOLE PANEL UPPER (See page 7112) 9. REMOVE CONSOLE BOX FRONT (See page 7112) 10. REMOVE AIR DUCT REAR NO.1 (See page 5529) 11. REMOVE AIR DUCT REAR NO.2 (See page 5529) 12. REMOVE CONSOLE BOX DUCT NO.1(AUTO AIR CONDITIONER) (See page 5529) 13. (a) (b) REMOVE AIR BAG SENSOR ASSY CENTER Disconnect the 3 connectors from the airbag sensor assy center. Remove the 3 bolts and air bag sensor assy center.

H42156

14. 15.

INSPECT AIR BAG SENSOR ASSY CENTER (See page 609) INSTALL AIR BAG SENSOR ASSY CENTER

(a) Check that the ignition switch turn OFF. (b) Check that the battery negative terminal is disconnected. NOTICE: Do not start the operation for 90 seconds after removing the terminal. (c) Temporarily install the air bag sensor assy center with the 3 bolts. (d) Tighten the 3 bolts to the specified torque. Torque: 17.5 Nm (178 kgfcm, 13 ftlbf) (e) Connect the connector to the air bag sensor assy center. (f) Check that no play is identified. (g) Check that the waterproof sheet is properly set. 16. INSPECT SRS WARNING LIGHT(See page 05690)
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6057
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG FRONT RH SENSOR

AIR BAG FRONT RH SENSOR

COMPONENTS

17.5 (178, 13)

Airbag Front RH Sensor Engine Under Cover RH Airbag Sensor Front LH Engine Under Cover LH
17.5 (178, 13)

Nm (kgfcm, ftlbf) : Specified torque

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SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG FRONT RH SENSOR
6007T01

REPLACEMENT
HINT: COMPONENTS: See page 6057 1. PRECAUTION(See page 601) 2. DISCONNECT BATTERY NEGATIVE TERMINAL(See page 601) 3. REMOVE ENGINE UNDER COVER RH

4. (a)

REMOVE AIR BAG FRONT RH SENSOR Remove the bolt and front airbag sensor RH.

C93765

(b)

Disconnect the connector from the front airbag sensor RH.

HINT: Insert a screw driver in any of the three opening sections of the sensor and slide the sensor to disconnect it from the connector.

C84229

5. 6.

INSPECT AIR BAG FRONT RH SENSOR (See page 609) INSTALL AIR BAG FRONT RH SENSOR

(a) Check that the ignition switch trun OFF. (b) Check that the battery negative () terminal is disconnected. NOTICE: Do not start the operation for 90 seconds after removing the terminal. (c) Install the front airbag sensor RH with the bolt. Torque: 17.5 Nm (178 kgfcm, 13 ftlbf) (d) Connect the connector to the front airbag sensor RH. (e) Check that no play is identified. 7. INSPECT SRS WARNING LIGHT(See page 05690)

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SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR FRONT LH

AIR BAG SENSOR FRONT LH

COMPONENTS
(See page 6057)

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SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR FRONT LH
6007V01

REPLACEMENT
HINT: COMPONENTS: See page 6057 1. PRECAUTION(See page 601) 2. DISCONNECT BATTERY NEGATIVE TERMINAL(See page 601) 3. REMOVE ENGINE UNDER COVER LH

4. (a)

REMOVE AIR BAG SENSOR FRONT LH Remove the bolt and front airbag sensor LH.

C93764

(b)

Disconnect the connector from the front airbag sensor LH.

HINT: Insert a screw driver in any of the three opening sections of the sensor and slide the sensor to disconnect it from the connector.

C84229

5. 6.

INSPECT AIR BAG SENSOR FRONT LH (See page 609) INSTALL AIR BAG SENSOR FRONT LH

(a) Check that the ignition switch is OFF. (b) Check that the battery negative () terminal is disconnected. NOTICE: Do not start the operation for 90 seconds after removing the terminal. (c) Install the front airbag sensor LH with the bolt. Torque: 17.5 Nm (178 kgfcm, 13 ftlbf) (d) Connect the connector to the front airbag sensor LH. (e) Check that no play is identified. 7. INSPECT SRS WARNING LIGHT(See page 05690)

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SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIR BAG SENSOR ASSY RH

SIDE AIR BAG SENSOR ASSY RH

COMPONENTS
Side Airbag Sensor Assy RH
20 (204, 15)

8.5 (87, 75 in.lbf)

Center Pillar Garnish Lower RH

20 (204, 15)

Front Seat Outer Belt Assy RH

42 (420, 31)

Front Door Opening Trim Weatherstrip RH Rear Door Opening Trim Weatherstrip RH

Rear Door Scuff Plate RH

Front Door Scuff Plate RH

Nm (kgfcm, ftlbf) : Specified torque

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SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIR BAG SENSOR ASSY RH
6007X01

REPLACEMENT
HINT: COMPONENTS: See page 6061 1. PRECAUTION(See page 601) 2. DISCONNECT BATTERY NEGATIVE TERMINAL(See page 601) 3. REMOVE FRONT DOOR SCUFF PLATE RH (See page 7112) 4. REMOVE REAR DOOR SCUFF PLATE RH (See page 7112) 5. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page 617) 6. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 617) 7. REMOVE CENTER PILLAR GARNISH LOWER RH (See page 617) 8. REMOVE FRONT SEAT OUTER BELT ASSY RH (See page 617)

9. (a) (b)

REMOVE SIDE AIR BAG SENSOR ASSY RH Disconnect the connector from the side airbag sensor assy RH. Remove the 3 bolts and side airbag sensor assy RH.

H41550

10. 11. (a)

INSPECT SIDE AIR BAG SENSOR ASSY RH (See page 609) INSTALL SIDE AIR BAG SENSOR ASSY RH

Install the 3 bolts and side airbag sensor assy RH. Torque: 20 Nm (204 kgfcm, 15 ftlbf) (b) Connect the side airbag sensor connector. NOTICE: S Installation of the connector is done with the sensor assembly installed. Make sure the sensor assembly is installed with the specified torque. S If the sensor assembly has been dropped, or there are cracks, dents or other defects in the case, bracket or connector, replace the sensor assembly with a new one. S When installing the sensor assembly, take care that the SRS wiring does not interfere with other parts and is not pinched between other parts. S After installation, shake the sensor assembly to check that there is no looseness.

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SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIR BAG SENSOR ASSY RH

12.

INSTALL FRONT SEAT OUTER BELT ASSY RH Torque: Upper bolt: 8.5 Nm (87 kgfcm, 75 in.lbf) Lower bolt: 42 Nm (420 kgfcm, 31 ftlbf) INSPECT SRS WARNING LIGHT(See page 05690)

13.

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6064
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR REAR LH

AIR BAG SENSOR REAR LH

COMPONENTS
Property Class 8T
20 (200, 14)

Property Class 6T
17.5 (178, 13)

Airbag Sensor Rear LH

Rear Side Seat Back Assy LH

18 (184, 13)

Rear Seat Cushion Assy

Nm (kgfcm, ftlbf)

: Specified torque
H41546

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6065
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR REAR LH
6007Z01

REPLACEMENT
HINT: COMPNENTS: See page 6064 1. PRECAUTION(See page 601) 2. DISCONNECT BATTERY NEGATIVE TERMINAL(See page 601) 3. REMOVE CUSHION ASSY, RR SEAT(See page 7234) 4. REMOVE REAR SIDE SEAT BACK ASSY LH (See page 7234)

5. (a) (b)

REMOVE AIR BAG SENSOR REAR LH Disconnect the connector of the airbag sensor rear LH. Remove the 2 bolts and the airbag sensor rear LH.

C92096

6. (a) (b)

INSTALL AIR BAG SENSOR REAR LH

Select a suitable bolt (See page 601). Install the airbag sensor rear LH with the 2 bolts. Torque: Property class 6T: 17.5 Nm (178 kgfcm, 13 ftlbf) Property class 8T: 20 Nm (200 kgfcm, 14 ftlbf) (c) Connect the connector of the airbag sensor rear LH. NOTICE: S Installation of the connector is done with the sensor assembly installed. Make sure the sensor assembly is installed with the specified torque. S If the sensor assembly has been dropped, or there are cracks, dents or other defects in the case, bracket or connector, replace the sensor assembly with a new one. S When installing the sensor assembly, take care that the SRS wiring does not interfere with other parts and is not pinched between other parts. S After installation, shake the sensor assembly to check that there is no looseness. 7. INSPECT AIR BAG SENSOR REAR LH (See page 609) 8. INSTALL REAR SIDE SEAT BACK ASSY LH (See page 7234) 9. INSPECT SRS WARNING LIGHT(See page 05690)

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SUPPLEMENTAL RESTRAINT SYSTEM SEAT POSITION AIR BAG SENSOR

SEAT POSITION AIR BAG SENSOR

COMPONENTS
Front Seat Assy LH Power Seat: Front Seat Track Cover LH Rear Inner Manual Seat: Seat Track Cover Upper Rear

36.8 (375, 27)

Power Seat: Front Seat Track Cover RH Rear Inner Manual Seat: Seat Track Upper Rail Cover RH

Seat Position Airbag Sensor

8.0 (82, 71 in.lbf)

Nm (kgfcm, ftlbf) : Specified torque

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SUPPLEMENTAL RESTRAINT SYSTEM SEAT POSITION AIR BAG SENSOR
6008101

REPLACEMENT
HINT: COMPNENTS: See page 6066 1. PRECAUTION(See page 601) 2. DISCONNECT BATTERY NEGATIVE TERMINAL(See page 601) 3. REMOVE FRONT SEAT TRACK COVER RH REAR INNER(POWER SEAT) 4. 5. 6. 7. REMOVE FRONT SEAT TRACK COVER LH REAR INNER(POWER SEAT) REMOVE SEAT TRACK COVER UPPER REAR(MANUAL SEAT) REMOVE SEAT TRACK UPPER RAIL COVER RH(MANUAL SEAT) REMOVE FRONT SEAT ASSY LH(See page 727) 8. (a) (b) REMOVE SEAT POSITION AIR BAG SENSOR Disconnect the connector of the seat position sensor. Using a torx socket wrench (T30), remove the torx screw and seat position sensor.

H41697

9. (a)

INSTALL SEAT POSITION AIR BAG SENSOR

Using a torx socket wrench (T30), install the seat position sensor with the torx screw. Torque: 8.0 Nm (82 kgfcm, 71 in.lbf) (b) Connect the connector of the seat position sensor. NOTICE: S Installation of the connector is done with the sensor assembly installed. Make sure the sensor assembly is installed with the specified torque. S If the sensor assembly has been dropped, or there are cracks, dents or other defects in the case, bracket or connector, replace the sensor assembly with a new one. S When installing the sensor assembly, take care that the SRS wiring does not interfere with other parts and is not pinched between other parts. S After installation, shake the sensor assembly to check that there is no looseness. 10. INSTALL FRONT SEAT ASSY LH Torque: 36.8 Nm (375 kgfcm, 27 ftlbf) 11. SRS WARNING LIGHT(See page 05690)

2002 CAMRY REPAIR MANUAL (RM881U)

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Date :

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