Cost Working Sheet

Download as xls, pdf, or txt
Download as xls, pdf, or txt
You are on page 1of 10

Regular T-Shirt Costing BIFT - Tools & Techinques on Merchandising Style no: XXXX Fabric Quality : Item: Crew

neck t-shirt with lycra rib at neck Measurements Back Length Sleeve Length Chest Sewing Allowence
CM Allowence Total

Robin A. Parry 100% Combed cotton Single Jersey - 145 Gsm Current US$ Dollar Rate 65.00

88 20 50 10
Weight

8 0 0 0
Allowence Total

96 20 50 10

5% is added to the final fabric weight as yarn to fabric

Required fabric weight (with yarn to fabric allowence added) - Devided by 1000 to make in to Kg's

Fabric weight

180

180.00

Since two parts are required Fabric wastatge on consumption when cutting the garment

Back Length

Sleeve Length

Allowence

Chest

96 0.96 3.08 Kgs Rib Pecentage 0.15 Kgs

20

10

50

180.00

0.2

0.10

0.5

0.180

1.10

12

1.03

Fabric weight for the Garment 5% Weight of Rib for the Garment
Per Doz (12 Pcs) Fabric to produce 3% more garments as production wastage

Total Fabric Cost


Fabric Main Fabric Trim Rib Lycra Weight Fab Price Cost $ 16.96 $ $ 1.06 $ 18.02 Remarks

Process B/D
Yarn price Knitting

Fabric price working: Taka U$


$ 10.00 80.00 10.00 40.00 140.00 $ $ $ $ $ $ $ $ 3.25 0.15 1.23 0.15 0.50 5.29 1.60 6.89

Remarks

3%

3.08 $ 5.50 3.00 0.15 $ 6.89 6.24 Kg's

Dying / Finishing Compacting Brushing / peaching Others / GP Total For Lycra (U/C) Price per Yd

Garment Costing Item Detail Fabric Collar / Cuff (Flat knit) Trims Print CM Freight S/C or Commission Others Cost per Doz - FOB Cost per Pce - FOB

Cost $ 18.02 $ $ 3.00 $ $ 6.00 $ $ $ $ 27.02 $ 2.25

Sketch
Rib

Depends whether the fabric is


done in-house or bought from out and the margins kept. Others will be transport, commissions, etc..

Sleeve Length Chesh Back Length

Additional comments: ** Sleeveless tops - Same formular without Sleeve length (eg. Sleeve length will be - '0') ** Raglan sleeve - Same formular will be used, but the sleeve length is taken from "Center Back". ** Polo shirts - the cost of collars and cuffs will be added ** Consumption will be make seperately using the same method to calculate additional components such as hoods, extra trimmings etc..

Regular Pant / Shorts costing (Knits) BIFT - Tools & Techinques on Merchandising Style no: XXXX Item: Basic short Measurements Side Length Thigh Sewing Allowence
CM Allowence

Robin Parry Fabric Quality : 100% Combed cotton Single Jersey - 200 Gsm Current US$ Dollar Rate
Total

58.00

60 38 10
Weight

0 3 0
Allowence Total

60 41 10

5% is added to the final fabric weight as yarn to fabric

Required fabric weight (with yarn to fabric allowence added) Devided by 1000 to make in to Kg's

Fabric weight

200

0.95

210.53

Since Four parts are required

Fabric wastatge on consumption when cutting the garment

Side Length

Allowence

Thigh

60 0.60 3.29 Kgs Rib Pecentage Kgs

10

41

210.53

0.10

0.41

x
Per Doz (12 Pcs)

0.211

1.10

12

1.03

Fabric weight for the Garment


Fabric to produce 3% more garments as production wastage

Weight of Rib for the Garment

Total Fabric Cost


Fabric Main Fabric Trim Rib Lycra Weight Fab Price Cost $ 17.46 $ $ $ 17.46 Remarks

Process B/D
Yarn price Knitting

Fabric price working: Taka U$


$ 10.00 80.00 10.00 40.00 140.00 $ $ $ $ $ $ 2.90 0.17 1.38 0.17 0.69 5.31

Remarks

0%

3.29 $ 5.31 $ 5.31 3.29 Kg's

Dying / Finishing Compacting Brushing / peaching Others / GP Total For Lycra (U/C) Price per Yd

5.31

Garment Costing Item Detail Fabric Collar / Cuff (Flat knit) Trims Print CM Freight S/C or Commission Others Cost per Doz - FOB Cost per Pce - FOB

Cost $ 17.46 $ $ 3.50 $ $ 4.00 $ $ $ $ 24.96 $ 2.08

Sketch

Depends whether the fabric is


done in-house or bought from out and the margins kept. Others will be transport, commissions, etc..

Side Length Thigh

Additional comments: ** Consumption will be make seperately using the same method to calculate additional components such as extra trimmings, pocketing, piping, etc..

Cost Working Sheet


Customer: Style: Base:

A3444

Driven Sourcing
Date 05-05-07
Actual Cost per Kg.($) Size L 50 20 88 180 2.80 3.08

100% Cotton S/J. GSM - 200

Cost Parameters Chest Over Arm Body Length GSM

Consumption: Consumption :
Yarn / kg (30's Ctn)+20D Elast. Process Loss Knitting Cost Dyestuff Cost Packing Cost Comm. Exp. Total Fabric Cost Margin
Fabric Price (+Margin)

10%

Body Fabric Cost (Per Dzn)


Collars & Cuff

$5.50 $0.00 $3.00 $0.00 $16.96 $0.00 $16.96 $3.00 $0.00 $0.00 $19.96 $0.00 $0.00 $12.00 $31.96

Total Fabric Cost (Per Dzn)


Trims (plus 5% Excess.)
Print

Embroidery

Sub Total Cost Frieght


Effective CM

Sea Air

Total Variable Cost Actual Cost


Buyer & Eve Commission Commercial. Exp. 5% 5%

CNF/FOB Price (Per Dz) CNF/FOB Price (Per Pc)


Quoted Price

$33.56 $1.60 $1.68 $36.84 $3.07


US$38.00/Dz

Cost Working Sheet


Customer: Style: Base:

MO2-01-014
100% Cotton 40X40 120/80

Med Ler

Date 05-06-07
Actual Cost per Yds .($) Size M 21 13.5 31 57 0.82 0.98 $1.45 $1.71 $0.00 $0.00 $0.00 $0.05 $1.76 $0.09 $1.84 $0.00 $3.50 $1.50 $1.00 $21.79 $0.00 $21.79 $3.50 $1.50 $1.00 $27.79 $0.00 $0.00 $12.00 $39.79

Cost Parameters Body Length Sleeve Length Chest Fabric Width

Consumption: Consumption :
Yeards Price @ Process Loss Knitting Cost Dyestuff Cost Packing Cost Comm. Exp. Total Fabric Cost Margin
Fabric Price (+Margin)

20% 15%

3%

5%

Body Fabric Cost (Per Dzn)


Collars & Cuff

Total Fabric Cost (Per Dzn)


Trims (plus 5% Excess.)
Print

Embroidery

Sub Total Cost Frieght


Effective CM

Sea Air

Total Variable Cost Actual Cost


Buyer & Eve Commission Commercial. Exp. 5% 5%

CNF/FOB Price (Per Dz) CNF/FOB Price (Per Pc)


Quoted Price

$41.78 $1.99 $2.09 $45.86 $3.82


US$38.00/Dz

Cost Working Sheet


Customer: Style: Base:

MO2-01-014
100% Cotton 40X40 120/80

Med Ler

Date 05-06-07
Actual Cost per Yds .($) Size 14 30.5 19 44.5 57 1.19 1.25 $1.35 $1.35

Cost Parameters Body Length Sleeve Length Chest Fabric Width

Consumption: Consumption :
Yeards Price @ Process Loss Knitting Cost Dyestuff Cost Packing Cost Comm. Exp. Total Fabric Cost Margin
Fabric Price (+Margin)

5% 0%

0%

0%

Body Fabric Cost (Per Dzn)


Collars & Cuff

$0.00 $1.35 $0.00 $1.35 $2.00 $2.50 $0.00 $0.00 $20.24 $2.00 $22.24 $2.50 $0.00 $0.00 $24.74 $0.00 $0.00 $12.00 $36.74

Total Fabric Cost (Per Dzn)


Trims (plus 5% Excess.)
Print

Embroidery

Sub Total Cost Frieght


Effective CM

Sea Air

Total Variable Cost Actual Cost


Buyer & Eve Commission Commercial. Exp. 5% 5%

CNF/FOB Price (Per Dz) CNF/FOB Price (Per Pc)


Quoted Price

$38.57 $1.84 $1.93 $42.34 $3.53


US$38.00/Dz

Cost Working Sheet


Customer: Style: Base:

nahid

9YWOM74031 CD
Actual Cost per Yds .($)

19-08-08
Size 10 20 12 28 56 1.16 /Pc yds 1.27 /Pc yds $0.32 1.60

100% RAMI

Cost Parameters Inseam Length Front Rise+ Waist Belt Thigh Fabric Width

Consumption: Consumption :
Yeards Price @ Pocketing yds for dz Process Loss Knitting Cost Dyestuff Cost Packing Cost Comm. Exp. Total Fabric Cost Margin
Fabric Price (+Margin)

10% 5 yds 2%

2%

5%

Body Fabric Cost (Per Dzn)


Zipper

$2.00 $0.00 $8.00 $3.00 $32.13 $0.00 $32.13 $8.00 $3.00 $0.00 $43.13 $0.00 $0.00 $8.00 $51.13

Total Fabric Cost (Per Dzn)


Trims (plus 5% Excess.)
Print & Wash

Embroidery

Sub Total Cost Frieght


Effective CM

Sea Air

$0.00

Total Variable Cost Actual Cost


Buyer & Eve Commission Commercial. Exp. 0% 3%

CNF/FOB Price (Per Dz) CNF/FOB Price (Per Pc)


Quoted Price

$51.13 $0.00 $1.53 $52.66 $4.39


US$ 4.90

METTER TO KG CONVERSION SYSTEM: FABRIC LENGTH X GSM / WEIGHT X FABRIC WIDTH X 0.0232 1000 15 220 1000 58 0.0232 FABRIC LENGTH IS METTER

4.44048 KG

KG TO METTER CONVERSION SYSTEM: SAY HERE IS Formula Width GSM 0.0232 58 220 1000 4.44048 KGS 191.4 3.3 0.015 15 METTER CONSUMPTION IS THIS KGS.

LENGTH IS METTER

Costing - Knits
(Tools and Techniques of Merchandising - BIFT) Information Needed to do a costing:
1 2 3 Size spec or sample for measurements Fabric Type Weight of the fabric (Gsm)

Date: 01/June/2005

Note: Need: Chest, Back Length, and Sleeve length Single Jersey, Pique, Interlock, Rib, etc.. 200 gsm, 230 gsm, etc.. Per Kg Per Kg Kg's per Doz Cost per doz in U$ Cost per doz in U$ Cost per doz in U$ Cost per doz in U$ Cost per doz in U$ Cost per doz in U$

4 Yarn Price 5 Fabric Cost 6 Fabric Consumption 7 Total Fabric cost 8 Trims & Accesories cost (Collars, cuffs, Sewing & Packing) 9 Cutting & Making cost 10 Embroidery / Applique / Prining cost if any 11 Freight cost (If freight is paid by the factory) 12 Commissions / GP

Information needed to work the fabric price:


1 Fabric type & Weight (Gsm) 2 Yarn count & Quality (eg. Combed, carded, T/C, Cotton, CVC, SVS, etc..) 3 Yarn price 4 Knitting charge 5 Dying and Finishing charge 6 Compacting charge (If required) 7 Brushing & Peaching charges (If required) 8 Special yarn / Finishing

Note: Single Jersey, Pique, Interlock, Rib, etc.. 40's, 34's, 30's, etc.. Per Kg base on the count and quality Depends on the fabric - SJ, Pique, Interlock, etc.. Depends on the color - White, Lt, Md, Dk, etc.. Is to control shrinkage If required Lycra, Teflon finish, etc..

Yarn Prices
Quotations are taken from yarn suppliers (directly from spniing mills or agents). The prices fluctuates base on the world cotton market / index. Finer counts of yarn is more expensive (Given below just an idea of up-charges): Count 30's & 26's 24's & 20's 34's & 36's Over 40's $ $ $ Up-Charge Base 0.10 0.25 $ (0.05) $ $ $ Eg. Price 2.90 ** Taken only as base price, will change 2.85 ** Will be less U$ 0.05 per Kg 3.00 ** Will be U$ 0.10 more than 30's 3.15 ** Will be U$ 0.25 more than 30's

Knitting charges for different fabrics in B'desh (Approximate figures):


Fabric Single Jersey Terry Rib Pique Interlock Y/D Rib Y/D Single jersey Charge Tk. 10.00 45.00 20.00 25.00 30.00 40.00 25.00 $ $ $ $ $ $ $ Charge U$ 0.17 Yarn Dying - If it's yarn dyed then the knitting charges will be more 0.78 CVC / CVS Knitting is more costly 0.34 0.43 0.52 0.69 For 'Feeder strips' (Engineered stripes will be more costly) 0.43 For 'Feeder strips' (Engineered stripes will be more costly) Remarks

Dying, Finishing, & Other Charges in B'desh (Approximate figures):


Per KG - Tk. Dying & Finishing Compacting Peaching / Brushing Bleaching (For White) Heat Setting (For CVC, Lycra) 75.00 10.00 25.00 15.00 25.00 $ $ Per KG - U$ Remarks 1.29 Depends on the colors (Lt. Md. Dk) and the dye stuff used 0.17 Approx 0.43 Approx 0.26 Only bleach or paroxide (Add +U$ 0.12 for finishing) 0.43 Will loose about 20 - 25 gsm of the fabric weight

Details on Yarn Count against Fabric Weight (for reference only):


Single Jersey Weight 130 Gsm 145 Gsm 180 Gsm 200 Gsm 280 Gsm Count 32's 30's 24's 20's 30'2 Rib Weight 180 Gsm 220 Gsm 240 Gsm 300 Gsm Count 30's 26's or 30's 24's 20's Pique Weight 180 Gsm 200 Gsm 230 Gsm Count 30's 30's 24's Interlock Weight 210 Gsm 250 Gsm Count 34's 30's

** Using above yarn counts depends stronly on machine guage and fabric color. Robin A. Parry

Yarn to Fabric wastage / shrinkage added in costing


Fabric Single Jersey Interlock Rib Pique Any white Fabric Shrinkge Percentage 5% 8% 8% 8% 10%

Yarn kilo (Kg) price in to yard price


First Gms per Linear yard: Weight in Gms for M/Sq Stays constant (Dosen't Change) Note: The price per Kg will be given by the supplier, in this case it's U$ 3.50 / Kg Finished Fabric Width Gms per L/Yd

270 1,550

36

62

388.800

Hence base on above the price per yard in US$:


Price per KG U$ 3.5 Gms per L/Yd Price per yd X 388.800 1,000 = U$ 1.36

Yds per KG in the required width is calculaded

= = =

1000 / Gms per Linear yard 1000 / 388.80 (In the case of above) 2.57

You might also like