ESAB Welding Handbook

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The document discusses general information about handwelding electrodes including official approval, tensile properties, welding current, and factors that can lead to cold cracking.

The three factors that must be present for cold cracking to occur are: 1) Hard phases in the weld, 2) Sufficient stress, and 3) Hydrogen dissolved in the weld metal.

The formula used to determine the risk of cold cracking is EC=%C+%Mn %(Cr+Mo+V) %(Ni+Cu) 6 + 5 + 15. Steels with an EC value of 0.35 or below are usually weldable without problems at normal steel sizes.

General information

and tables

Contents
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499

General information
Handwelding electrodes

cess in the case of standard carbon-manganese


steel.

Ofcial approval
In addition to the ofcial approval given in this
catalogue, many OK electrodes are approved by
foreign authorities, railway boards, private companies and so on. Information about the different
types of approval is available on request.

Tensile properties
Unless otherwise stated, tensile properties refer
to all weld metal test pieces prepared according
to the rules of the classication societies using
4 and 6 mm diameter electrodes.

Welding current
Maximum and minimum values are given. The
most suitable welding current depends largely on
the size of the workpiece, the welding position
and the type of joint.
Small workpieces require a lower current, larger
workpieces a higher current, depending on the
dissipation of heat from the joint.

Cold cracking
Cold cracking will only occur if the following three
factors are present at the same time:
1. Hard phases in the weld, preferably martensite
2. Sufcient stress
3. Hydrogen dissolved in the weld metal
Hard phases form when the weld is cooled
rapidly from melting temperature to room temperature. Alloying elements, mostly carbon, are forced to dissolve in the weld metal and make it
brittle. The following formula describes this pro-

500

E =%C+
C

%Mn %(Cr+Mo+V) %(Ni+Cu)


6 +

15

Steels with EC=0.35 and below are usually weldable without any problems at normal steel sizes.
For the more highly alloyed steels and steels with
thicker dimensions, an elevated working temperature is necessary in order to reduce the cooling
rate.
The elevated temperature also allows the hydrogen to diffuse.
To determine elevated working temperatures,
please consult BS 5135: 1984 or SS 064025. If
the EC dimension of the plates and heat input
are known, these standards will state whether
heating is necessary and the level at which it
should take place.
Tension cannot be avoided when welding, as
steel expands when heated, although correct
planning and heat treatment can reduce tension
considerably.
Hydrogen forms from water in the surroundings
and from the electrode coating. The water is divided into oxygen and hydrogen in the arc and the
hydrogen in particular has a strong tendency to
dissolve in the weld metal and initiate cold cracking.
Conclusion: Dry basic electrodes when there is
risk of cold cracking.

Labelling
The electrode type is clearly marked on the coating of each electrode near the grip end, e.g.
OK 48.00.

General information
Choice of suitable electrode
The OK electrodes in this catalogue are placed
into groups according to the type of alloy deposited. Within each group of electrodes for welding
mild, low-alloy and stainless steels, there are
several cases in which many different electrodes
are designed for welding the same type of steel.
So, for each steel grade, there are often a large
number of electrode types to choose from, all of
which produce similar weld metal compositions
but have different coatings, welding properties,
welding speeds and weld metal quality. This
large choice makes it possible to choose the
electrode which produces the right weld metal
quality at the lowest cost.
When selecting an electrode, the rst rule is to
select one which produces a weld metal quality
equal to or better than that of the base material
and, when necessary, is approved for the material in question. Welding position and type of joint
are other factors which inuence the choice of
electrode, as different electrodes have different
properties in different welding positions and
types of joint.

General information about the inuence


of coating type on welding properties,
welding speed and weld metal quality
Rutile electrodes giving about 100% weld metal
recovery are easy to strike and use and are particularly suitable for short welds in mild steel, for
llet welds, for welding sheet steels and for bridging large joint gaps. The welds have a ne nish
and spatter losses are negligible. The welding
speed is moderate.

Unalloyed electrodes
Unalloyed rutile electrodes are not normally
recommended for welding steel with a nominal
tensile strength exceeding 440 MPa (45 kp/
mm2). Rutile electrodes are relatively insensitive
to moisture.

High-efciency rutile electrodes


High-efciency rutile electrodes generally produce a higher welding speed, which increases as
the weld metal recovery increases, up to a maximum of about 140 g/minute for 6 mm diameter
OK Femax 33.80.
They are all easy to use, produce excellent slag
detachability, ne bead appearance and are particularly suitable for welding horizontal/vertical llets. The weld metal has tensile properties which
are as high as, or somewhat higher than, those

of the weld metal from unalloyed basic electrodes but have lower elongation and impact
strength.
The evenness of the weld and the smooth transition of the base material make joints produced
with rutile electrodes at least as good in terms of
fatigue strength as unmachined joints produced
using basic electrodes. Unalloyed rutile electrodes, irrespective of their efciency, can be
recommended for welding mild steel with a nominal tensile strength of 440 MPa (45 kp/mm2).
When it comes to the tensile strength of the
deposit, rutile electrodes can also be used for
welding steels with a nominal tensile strength of
more than 440 MPa (45 kp/mm2), but, as a general rule, only electrodes producing a weld metal
with a low hydrogen content, e.g. basic, rutilebasic or zircon-basic electrodes, should be used
to weld these steels.

Acid electrodes
Acid electrodes without iron powder in the covering are easier to strike than basic electrodes but
more difcult to strike and re-strike than rutile
electrodes. The welding speed is moderate. The
weld beads are smooth and shiny. The slag is
inated and easy to remove. The weld metal has
a lower yield stress and tensile strength compared with that produced by rutile electrodes, but it
has higher elongation and impact strength.
This type of electrode, which completely dominated the market a few decades ago, has gradually
been replaced by rutile electrodes for welding in
the at position and basic electrodes for positional welding. Unalloyed acid electrodes are suitable for welding steels with a nominal tensile
strength of up to 440 MPa (45 kp/mm2).

High-efciency acid electrodes


High-efciency acid electrodes have a considerably higher welding speed than normal electrodes,
up to a maximum of about 120 g/min for 6 mm
diameter OK Femax 39.50. The beads are
smooth and shiny. The slag is inated and easy
to remove. High-efciency acid electrodes are
particularly suitable for making butt joints and llet welds in the at position. OK Femax 39.50 in
long lengths is suitable for gravity welding with
short-neck equipment.
The weld metal has the same strength as that
produced by normal acid electrodes and the
range of applications is therefore similar, i.e. they
are suitable for welding mild steels with a nominal tensile strength of no more than 440 MPa
(45 kg/mm2).

501

General information
Unalloyed basic electrodes

Rutile-basic, high-efciency electrodes

Unalloyed basic electrodes give moderate welding speed in the at position but are faster than
other types when welding vertically upwards. The
reason for this is that basic electrodes can be
deposited at a higher current in the vertical position than other types of electrode. In addition, the
amount of weld metal deposited per electrode is
greater than that of other electrodes which can
be used in this position. This results in a smaller
number of electrode changes. The normal result
is therefore a higher fusion rate and higher arctime factor when welding vertically upwards with
basic electrodes compared with other types.
The slag is normally not quite as easy to remove
as the slag from acid or rutile electrodes, but, in
spite of this, it can be classed as easily detachable. The slag from basic electrodes has a lower
melting point than that from rutile or acid electrodes. The risk of slag inclusions during normal
production welding is therefore unusually small
when basic electrodes are used, even if the slag
is not completely removed between beads during
multi-run welding.
The weld metal from basic electrodes has a low
hydrogen content and usually has good toughness even at low temperatures. Basic electrodes
are less likely to produce either hot cracks or cold
cracks compared with other types of electrode.
The superiority of basic electrodes from this
point of view appears when welding manganesealloyed structural steels, pressure-vessel steels
and ship's plate with a nominal tensile strength of
490-530 MPa (50-54 kp/mm2). The higher the
hardenability of the steel to be welded, the greater the necessity to use basic electrodes and the
greater the need for low moisture content in the
coating.

Rutile-basic, high-efciency electrodes combine


the good welding properties of rutile electrodes
with the high weld metal quality of basic electrodes. They are therefore the best electrodes for
performing horizontal-vertical llet welds in high
strength steels, where ordinary rutile, high-efciency electrodes are not permitted. They can be
used for welding the same steels as standard
unalloyed basic electrodes or unalloyed zirconbasic, high-efciency electrodes.
OK Femax 38.85 is the fastest low-hydrogen
electrode for horizontal llet welds.

Zircon-basic, high-efciency electrodes


Zircon-basic, high-efciency electrodes are the
fastest of all and are preferably deposited in the
at position. OK Femax 38.95 deposits a maximum of 250 g/min. with 6 mm diameter electrodes. Zircon-basic, high-efciency electrodes can
be used for welding the same steels as unalloyed
basic electrodes. OK Femax 38.65 is suitable for
welding butt joints and llet joints in the horizontal, vertical and at positions.
OK Femax 38.95 is recommended for welding
butt joints and llet joints.

502

Cellulose electrodes
Cellulose electrodes are easy to use in all welding positions and are particularly good for vertical
and overhead welding. Cellulose electrodes are
recommended for all-positional welding where
the mechanical properties of the deposit are of
the greatest importance and radiographic requirements must be met. Vertical and overhead welding often require an electrode one size larger in
comparison to electrodes with other types of coating. Cellulose electrodes are extremely good for
vertical-down welding.
Higher tensile steel requires preheating and
higher interpass temperatures than when the
welding is done with low-hydrogen electrodes.

General information
Choose the correct OK
electrodes, wires and uxes
for hardfacing and
maintenance.
Recommendations for the right choice of electrodes for joining dissimilar materials can be found
in Figs 1 and 2 on the next page.
The conditions to be considered when choosing
the correct electrode, wire and ux for hardfacing
and maintenance are summarised in the following outline.
A classication of weld metal resistance to different kinds of working condition can be found in
Table 1.
The working conditions for an object that is going
to be repaired are often known. The table provides information about suitable electrodes and
the different kinds of attack which must be taken
into account.
The recommended OK electrodes, wires and
uxes for some of the most common objects for
hardfacing and maintenance by welding can be
found in Table 2.

Short rules for choosing the correct type


of weld metal alloy for hardfacing and
cladding
With regard to:
1. Type of wear
2. Working conditions
3. Machinability requirements

Useful information when choosing the correct


type of alloy
1. The composition of the material to be welded
when deciding
a) which types of welding alloy are usable
and suitable
b) if preheating is favourable
c) if welding a buffer layer is necessary
2. Conditions for welding
a) Is preheating possible or not?
If it is not possible, hardenable welding alloys can
only be used to a very limited extent.

For steel and cast iron weldments:


austenitic or non-ferrous alloys are preferable:
OK 67.45, OK 67.75 austenitic
OK 68.81 and OK 68.82 austenitic-ferritic
OK 92.18, OK 92.58, OK 92.35 non-ferrous.
b) The welding position
c) Can submerged arc welding or
gas metal arc welding be applied?
d) For which of the applicable welding processes is suitable ller material available?
3. Working conditions for the repaired workpiece
a) Type of wear: abrasive, erosive or
cavitation
To resist abrasive wear by sharp-edged
blast stone and ore, a hard surface or a
work-hardening surface is required or
desirable.
Recommended:
OK 84.78, OK 84.80
OK 84.58, OK 83.65
OK 86.28, OK 86.08
To resist erosive wear, a hard surface and a
ne-grained microstructure in the weld
metal is required.
Recommended:
OK 84.80
OK 84.78
OK 85.65, OK 84.58
OK 83.65
OK 84.52
Cavitation attacks in water turbines can
usually be prevented by cladding with austenitic electrodes.
OK 63.35 is the most frequently-used electrode for this purpose, but the following are
also suitable:
OK 67.70
OK 67.71
4. Environment
a) Corrosive or non-corrosive?
b) The temperature, high or low?
c) To resist wear in a corrosive environment,
the weld metal must be resistant to both
corrosion and wear. So, depending on the
severity of the corrosion attacks, an alloy
with some degree of corrosion resistance is
required.

503

General information
Choose the right OK Electrodes for joining dissimilar materials
1. OK 67.70, OK 67.75
2. OK 67.45, OK 68.81, OK 68.82
Fig. 1
All types of
stainless steel

Mild steel and


carbon-manganese steel

1. OK 92.26
2. OK 67.70, OK 67.75, OK 67.45
3. OK 63.30, OK 63.35
Low-alloy steel for elevated
temperature service

All types of
stainless steel

Never use unalloyed electrodes for these joints

1. OK 92.18
2. OK 92.60, OK 92.58
Fig. 2
All types
of steel

Cast
iron

Cast
iron

Nodular
cast iron

1. OK 92.60, OK 92.58
2. OK 92.18

All types
of steel

Nodular
cast iron

Nodular
cast iron

Malleable
cast iron

OK 94.25

All types of steel

1. First hand choice


2. Second hand choice
3. Third hand choice

504

Copper and
copper-alloy

All types of cast


iron

General information
Table 1. Hardfacing and cladding.
Choose the right OK electrode for different working conditions
ENVIRONMENT

Resistance-Suitability
5. Superior, 3. Good, 1. Limited usability

CORROSIVE ENVIRONMENT
Requirements:
Corrosion resistance

HIGH TEMPERATURE
Oxidizing
Requirements:
Scaling resistance

5. OK 92.26, OK 92.35, OK 92.86, OK 94.25, OK 94.55,


OK 93.01, OK 93.12
4. OK 68.81, OK 68.82, OK 67.45, OK 67.52
3. OK 84.80, OK 84.78, OK 84.42, OK 84.52
2. OK 84.58, OK 83.50
1. OK 83.28, OK 83.65, OK 85.58, OK 85.65, OK 86.08
5. OK 92.26, OK 92.35, OK 93.01
4. OK 68.81, OK 68.82, OK 84.78, OK 67.45, OK 83.65, OK 84.80
3. OK 84.42, OK 84.52, OK 84.58, OK 85.58, OK 85.65
2. OK 83.50, OK 92.86
1. OK 83.28, OK 86.08, OK 86.28

Annealing, Softening

5. OK 92.35, OK 93.01, OK 93.12


4. OK 84.78, OK 85.58, OK 85.65
Requirements:
Hardness at high temperature, annealing 3. OK 84.42, OK 84.52, OK 84.58, OK 83.50, OK 83.65
2. OK 83.28, OK 86.08, OK 86.28, OK 68.81, OK 68.82
resistance
1. OK 67.45, OK 67.52

LOW TEMPERATURE
Requirements:
Cold toughness

TYPE OF WEAR
Impact, high surface pressure
Requirements:
Impact-resistance and
resistance to crushing

Wear by blast stone and ore


Requirements:
High surface-hardness or
cold-work hardening weld metal

Wear by ne grained materials


Sand and clay
Requirements:
High surface hardness

Cavitation

5. OK 92.26, OK 92.35, OK 92.86, OK 67.45, OK 94.25, OK 94.55


4. OK 67.52, OK 86.28, OK 86.08
3. OK 83.28, OK 68.81, OK 68.82
2. OK 83.50, OK 84.42, OK 84.52
1. OK 83.65, OK 84.58, OK 84.78, OK 85.65, OK 93.01
5. OK 92.35, OK 86.08, OK 86.28, OK 68.81, OK 68.82, OK 93.07
4. OK 67.45, OK 67.52, OK 83.28
3. OK 92.25, OK 93.06
2. OK 84.42, OK 84.52, OK 85.65, OK 93.12
1. OK 83.50, OK 83.65, OK 84.58, OK 84.78, OK 94.25,
OK 94.55, OK 93.01
5. OK 84.78, OK 84.84, OK 84.80, OK 93.01
4. OK 86.08, OK 86.28, OK 83.65, OK 85.65, OK 93.12
3. OK 83.50, OK 84.58, OK 84.42, OK 84.52, OK 93.06
2. OK 85.58, OK 68.81, OK 68.82, OK 67.45, OK 67.52, OK 93.07
1. OK 83.28
5. OK 84.84, OK 84.78, OK 84.80, OK 93.01
4. OK 83.65, OK 85.65, OK 93.12
3. OK 84.58, OK 83.50, OK 93.06
2. OK 84.42, OK 84.52, OK 68.81, OK 68.82, OK 85.38
1. OK 67.45, OK 67.52, OK 83.28, OK 86.08, OK 86.28, OK 93.07
5. OK 63.35, OK 67.71, OK 93.06, OK 93.07
4. OK 67.45, OK 67.52, OK 94.55, OK 94.25
3. OK 84.42
2. OK 84.52, OK 84.58, OK 93.01, OK 93.12
1. OK 83.28

505

506

Excavator teeth, 13 % Mn steel


Joining
Hardfacing

Hardfacing

Excavator teeth, forged:


Joining

Impellers for mills and crushers

50 HRC
55-58 HRC
> 62 HRC

58-63 HRC

55-58 HRC

> 63 HRC

55-63 HRC
>62 HRC
>62 HRC
55-58 HRC
58-63 HRC

30-35 HRC
45-50 HRC
50-56 HRC

Brake shoes

Mixer arms etc

31-35 HRC
45-50 HRC

Plates and rollers

Caterpillar tracks
Links

35-40 HRC
44-49 HRC
50-56 HRC
30-35 HRC
35-40 HRC
OK Flux 10.61/OK Tubrodur 15.73
OK Flux 10.96/OK Autrod 12.10
OK Flux 10.96/OK Autrod 12.40
OK Flux 10.71/OK Tubrodur 15.40

OK Flux 10.96/OK Autrod 12.10


OK Flux 10.40, 10.71/OK Tubrodur 15.40/OK
Flux 10.40, OK Flux 10.71
OK Flux 10.96/OK Autrod 12.40

OK Flux 10.40, 10.70, 10.71/


OK Autrod 12.40

Consumables for MAG, MIG, FCAW, SAW

OK 48.xx + OK 83.65
OK 84.78, OK 84.80
OK 63.35, OK 67.45
OK 67.52
OK 48.xx
OK 48.xx + OK 84.58
OK 84.84

OK 48.xx, OK 55.00
OK Femax 38.65
OK 48.xx + OK 84.58

OK Tubrodur 15.41
OK Tubrodur 15.52
OK Tubrodur 15.80

OK Tubrodur 14.70*
OK Tubrodur 14.71

OK Tubrodur 15.41 +
OK Tubrodur 15.52

OK Autrod 12.51

OK 83.28, OK 83.29
OK 86.28 Work hardening OK Tubrodur 15.65
OK Tubrodur 15.60
OK 83.28, OK 83.29
OK 86.28 Workhardening
OK 84.52
OK 84.58
OK Tubrodur 15.73
OK 84.78*
OK Tubrodur 14.70*
OK 84.80
OK 84.84
OK Tubrodur 15.80
OK 84.58
OK Tubrodur 15.52
OK 83.65, OK 84.78,
OK Tubrodur 14.70*
OK 84.80
OK 84.84
OK Tubrodur 15.80

OK 84.42
OK 84.52
OK 83.28, OK 83.29

OK 74.78, OK 74.79
OK 83.28, OK 83.29

OK 48.xx, OK 55.00

Required weld Consumables for MMA


hardness

Shafts
<250HV
NB! Stress relief is recommended for
200-300 HV
shafts subject to fatigue
30-35 HRC

Object

Table 2. Application range electrodes, wires and uxes for hardfacing and maintenance

Stress relief
Stress relief

Stress relief
Stress relief

Stress relief

Recommended post
weld treatment

General information

OK 74.78
OK 83.28, OK 83.29
OK 86.28
OK 86.30
OK 84.52
OK 85.65
OK 48.xx
OK 74.78
OK 83.28, OK 83.29
OK 84.42
OK 84.52
OK 84.58
OK 84.52
OK 84.58, OK 84.78,
OK 84.80
OK 63.32
OK 86.28
OK 67.45
OK 48.xx
OK 48.xx + OK 84.58
OK 84.78, OK 84.80,
OK 84.84
See buckets, Mn steel
OK 48.xx
OK 74.78
OK 67.45
OK 83.28, OK 83.29
OK 84.42, OK 86.28

55-58 HRC
58-63 HRC
<250 HV
200-300 HV
30-35 HRC
40-45 HRC

< 250 HV
200-300 HV
200-230 HV
31-35 HRC
44-50 HRC

30-40 HRC
200-230 HV*
30-50 HRC*
50 HRC
55-58 HRC
> 62 HRC

50-56 HRC
60-65 HRC
<250 HV
200-300 HV
30-35 HRC
44-49 HRC
51-56 HRC
55-58 HRC
50-56 HRC
55-63

OK 63.35, OK 67.45
OK 67.52, OK 67.75
OK 48.xx + OK 84.58
OK 84.78 + OK 84.80
OK 48.xx

Required weld Consumables for MMA


hardness

* Chromium-carbide 1500 HV
OK 48.xx = all electrodes of the OK 48-series

Links and pins 13 % Mn steel


Buckets, links and pins of carbon
steel or low-alloyed steel

Dredger
Buckets 13% Mn steel

Feed gears

Guillotine blades
Cold die and cutting tools
Cog wheels and bars

Wheel beds for cranes, lorries and


loading wagons

Hardfacing

Excavator buckets,
13 % Manganese steel:
Joining

Object

Table 2. cont.

OK Autrod 12.51
OK Autrod 13.12
OK Tubrodur 14.71
OK Tubrodur 15.41
OK Tubrodur 15.42, OK Tubrodur 15.65

OK Tubrodur 14.71
OK Tubrodur 15.65
OK Tubrodur 14.71
OK Tubrodur 15.52, OK Autrod 13.91
OK Tubrodur 14.70*
OK Tubrodur 15.80

OK Flux 10.71/OK Tubrodur 15.52


OK Tubrodur 15.52
OK Tubrodur 14.70*

OK Autrod 12.51
OK Autrod 13.12
OK Flux 10.71/OK Tubrodur 15.40
OK Tubrodur 15.73 + Ok Autrod 13.91

OK Flux 10.96/OK Autrod 12.10


OK Flux 10.71/OK Tubrod 15.40
OK Tubrodur 15.60
OK Tubrodur 15.65
OK Tubrodur 15.73

OK Tubrodur 15.52
OK Tubrodur 14.70*
OK Flux 10.40, 10.71/
OK Autrod 12.40

OK Tubrodur 14.71

Consumables for MAG, MIG, FCAW, SAW

Hammering

Stress relief

Stress relief

Recommended post
weld treatment

General information

507

508
40-50 HRC
44-50 HRC
40-52 HRC

30-35 HRC

* Chromium-carbide 1500 HV
** Work-hardened
OK 48.xx = all electrodes of the OK 48-series

Hot rollers, C steel and lowalloyed steel

OK 84.42
OK 93.01, OK 93.06,
OK 93.12

OK 83.28, OK 83.29
OK 93.07, OK 92.35

55-58 HRC
58-63 HRC
60-65 HRC
45 HRC**
50-56 HRC
250-300 HV

OK 48.xx + OK 84.58
OK 48.xx + OK 83.65
OK 84.78, OK 84.79
OK 85.65
OK 93.07
OK 85.58
OK 74.78, OK 74.79

200-230 HV
45-50 HRC

Stone and ore crushers


Plates 13 % Mn steel
Cones 13 % Mn steel
Spindles 13 % steel
Casings 13 % Mn steel
Rollers etc.
High speed tools
Hot bar shears steel

Forging tools

OK 86.28, OK 63.32
OK 67.45, OK 67.52
OK 83.28, OK 93.07
OK 92.35
OK 84.42
OK 93.01, OK 93.06,
OK 93.12
OK 86.28
OK 86.28

OK 84.58
OK 83.65, OK 84.78*,
OK 84.79
OK 84.80, OK 84.84
OK 48.xx
OK 74.78, OK 74.79
OK 83.28, OK 83.29
OK 86.28
OK 84.58

200-230 HV
400 HV**
31-35 HRC
40 HRC**
45 HRC
40-52 HRC

> 62 HRC
< 250 HV
250-300 HV
31-35 HRC
45-50 HRC**
50-58 HRC

50-58 HRC
58-63 HRC

Required weld Consumables for MMA


hardness

13 % Mn steel

Unalloyed and low-alloyed C steel

Chequer-net wearing plates

Object

Table 2. cont.

OK Flux 10.96/OK Autrod 12.40


OK Flux 10.61/OK Tubrodur 15.73

OK Flux 10.71/OK Tubrodur 15.42

OK Tubrodur 15.41

OK Tubrodur 14.70

OK Tubrodur 15.87

OK Tubrodur 15.52

OK Tubrodur 15.86
OK Tubrodur 15.65

OK Tubrodur 15.73

OK Flux 10.96/OK Autrod 12.10


OK Tubrodur 15.65
OK Flux 10.71/OK Tubrodur 15.52,
OK Autrod 13.91
OK Tubrodur 14.71
OK Tubrodur 15.65
OK Tubrodur 15.41

OK Tubrodur 15.80
OK Flux 10.40, 10.71/OK Autrod 12.40

OK Tubrodur 15.52
OK Tubrodur 14.70*

Consumables for MAG, MIG, FCAW, SAW

Stress relief, 500C

Stress relief, 500C

Tempering 625C
Stress relief, 500C

Tempering 625C

Tempering 550C

Recommended post
weld treatment

General information

General information
General recommendations
GMAW
GMAW Gas Metal Arc Welding
The electrodes and joint faces should be clean.
This is particularly important when welding aluminium and aluminium alloys. The shielding
gases which are used must be of a purity suitable for welding. Moisture in the gas can produce
porous welds.

Shielding gas for mild and low-alloy


steels
Carbon dioxide, CO2, is the cheapest and most
commonly used gas and, in most cases, it produces satisfactory welds in both mild and lowalloy steel.
Mixed gas, of which the most commonly used
consists of 80% Ar + 20% CO2, is clearer than
pure CO2 but produces a softer arc, quieter welding, better bead appearance and less spatter. It
is therefore often used, in spite of its higher price,
for welding sheet steel 0.8-1.5 mm thick, which is
more difcult to weld with pure CO2. A further
advantage of mixed gas is the higher quality, in
particular notch toughness, compared with CO2.
For this reason, mixed gas is often recommended for welding low-alloy steels, such as
creep-resistant steels, even in thicknesses
greater than 1.5 mm. Mixed gas of the 80/20
type, in which the argon is of a lower purity, is
also available. These gases are less expensive
than those based on pure argon and can often
be used with equally good results.
One drawback of argon/CO2 mixtures is that they
lead to increased ozone formation, compared
with pure CO2, when used as shielding gas in arc
welding.
Another drawback when using the mixture is that
the current load capacity of the welding gun is
reduced by about 30% compared with welding
with CO2.

Shielding gas for stainless and heatresistant steels


Argon containing 1% oxygen is normally used for
welding stainless and heat-resistant steels, but
argon containing 2% O2 or 5% O2 is also available. The latter produces a more uid weld pool. A
shielding gas which consists of 98% argon + 2%
CO2 has gained favour for MIG welding stainless

steels. It can often replace argon/helium mixtures, which are used to help fusion when welding thick stainless steel, and can very often
replace argon/oxygen mixtures.

Choice of welding process:


Short arc or spray arc
The electrodes for gas metal arc welding listed in
these pages are suitable for short arc welding in
the smallest diameters and for spray arc welding
in diameters 1.2-2.4 mm. Short arc welding
(welding with short circuiting droplet transfer) can
be carried out in all positions and is the best
process for welding sheet material approximately
0.8-3 mm thick and for making the root run in
prepared butt joints.
Spray arc welding (welding with nely divided
free ight drop transfer) is carried out at higher
currents and voltages than short arc welding and
is therefore generally faster and more economical than short arc welding for plate thicknesses
exceeding 2-3 mm. It is only used for welding in
the horizontal or horizontal/vertical positions. The
gas consumption is 6-10 litres/min for short arc
welding and 12-20 litres/min for spray arc welding. The higher the welding current, the higher
the gas ow required.

Welding technique
The welding gun is normally held in the right
hand, which means that the weld is made from
right to left with the gun directed away from the
deposited weld at an angle of 75-80 between
the electrode and the workpiece, thereby giving
the operator a good view of the weld pool and the
joint. This produces a smoother weld bead than if
the gun is directed towards the nished weld.

Abbreviations
MIG welding = metal inert gas welding = metal
arc welding in an atmosphere consisting mainly
of an inert gas such as argon.
MAG welding = metal active gas welding = metal
arc welding in an atmosphere consisting of an
active gas, usually carbon dioxide. Gas mixtures
containing 20% or more CO2 are usually classied as active.

509

General information
General recommendations for
Submerged Arc Welding
1. The ux must be dry. Agglomerated uxes
must be protected from moisture pick-up.
In tropical, humid areas, re-drying agglomerated uxes at 250-350C before use is recommended. The remaining ux in the welding machine container should be removed
and stored in a dry cabinet and should therefore not be left in the open container during
the night.
During the transport of uxes, a maximum of
two pallets should be stacked to prevent the
grains being crushed.
2. The fusion faces and the plate in the vicinity
of the joint should be clean and dry. The
cleaner the joint, the better the chances of
obtaining a satisfactory weld. Rust, mill scale,
paint, oil and residue from arc-air gouging or
grinding can adversely affect the quality of the
weld metal. The more impurities on the fusion
faces, the greater the risk of weld metal
defects.

510

3. The arc voltage must be kept constant.


Increased arc voltage results in higher ux
consumption. If the ux contains alloying elements, the amount transferred to the weld
metal will increase as the arc voltage
increases.
4. As a general rule, multi-run deposits made at
moderate welding currents have better
mechanical properties than one- or two-layer
deposits made at high currents in similar plate
thicknesses.
N.B. The chemical analyses given in this catalogue are for all weld metal deposited with DC+,
580 A, 29 V, 33 m/h, except for OK Flux 10.92,
where DC+, 420 A, 27 V and 30 m/h has been
used (wire 4 mm) and for OK Flux 10.90,
where DC+, 300A, 30V, 24 m/h has been used
(wire 2.4 mm).
The mechanical properties are obtained according to the weldding conditions given in EN 756
(i.e. the same welding data as in EN 760.
Other welding conditions may produce weld
metal analyses and mechanical properties which
differ from those given in the handbook.

General information
Approval in accordance with
classication society rules
Welding materials are normally classied by
ESAB in accordance with a standard, e.g. AWS
and EN. To verify mechanical properties they are
also approved in accordance with the rules of the
classication societies.

Classication
The classication of welding products refers to
standards and, when a welding product is classied, its type, properties and eld of application
are given. The manufacturer veries the correct
classication of a product by internal testing and/
or by witness of an outside organisation.

Approval
Shipowners and partners in offshore enterprises
require welding consumables to be approved in
accordance with the rules of the classication
societies. Approval is also required by clients in
accordance with national or international standards for boiler and pressure vessels as well as
other standards to be veried by an authorized
approval institutute.
Approved welding products are entered on the
List of Approved Welding Consumables distributed annually by the societies and other institutes.
The ESAB Welding Handbook provides information about the welding position, current/polarity,
low hydrogen and grading.

Non-alloyed and low-alloyed steels


Consumables are divided into three categories
based on their tensile strength level:
Normal strength steel: indicated by the numbers
1, 2 or 3 (e.g. 3 3M) that the electrode is to be
used in steel with a minimum yield strength
(ReH) of 305 and a tensile strength of 400-560
MPa.
High strength steel: indicated by 2Y, 3Y, 4Y, 5Y
(ReH min 375 and Rm 490-660 MPa) and 2Y40,
3Y40, 4Y40 (ReH min 400 and Rm 510-690
MPa)
Extra high strength steel: indicated by 3Y42,
4Y42, 5Y42 up to 5Y69 and so on for the different strength steel categories, where the numbers 42...69 symbolize a yield strength in MPa
indicating that the electrodes can be used for
extra high tensile steels.

Toughness level
Each steel category is divided into three to ve
toughness levels represented by the rst digit in
the grade (1, 2, 3, 4 or 5)
-1 suitable for grade A steel
(impact tested at 20C)
-2 suitable for grade A, B and C steels
(impact tested at 0C)
-3 suitable for grade A, B, D and E steels
(impact tested at -20C)
-4 suitable for grade A, B, D, E and F steels
(impact tested at -40C)
-5 suitable for grades A, B, D, E and F steels
(impact tested at -60C)

Other frequently used abbreviations


T

H5, H10, H15

two-run welding (submerged arc


welded with one run from each
side)
multi-run welding (submerged arc
or automatic gas-shielded arc
welding)
semi-automatic, gas-shielded and
ux-cored arc welding
low-hydrogen welding consumables

DP

deep penetration

Stainless steel and other high-content


alloyed steels
Grades of stainless steel for which the welding
consumable is approved are indicated with
respect to one or more of the types of stainless
steels: 304L, 304LN, 316LN and so on.
The abbreviation SS/CMn indicates approval for
joining any of the austenitic types of stainless
steel to any of the normal strength or higher tensile ship steels. Dup/CMn indicates approval for
joining any of the duplex types of stainless steel
to any of the normal strength or higher tensile
ship steels.
The system described for grading the consumables in accordance with the rules of the classication societies changes as new steels appear
on the market and sometimes there are changes
to the approval ratings which might mean that the
handbook may not be currently up-to-date. To
ensure that valid information is used, please
request the latest issued Product Data Sheet for
the consumables and/or the latest edition of the
List of Approved Consumables and approval
certicates from the most recent annual repeat
test.

511

General information
Guide to the ISO coding, ISO 2560
Mechanical properties

Type of coating

strength1)

Minimum
elongation on
L=5d

Temperature for
minimum impact

MPa

E 43 0

430-510

E 43 1
E 43 2

430-510
430-510

20
22

+20
0

E 43 3

430-510

24

-20

E 43 4
E 43 5

430-510
430-510

24
24

-30
-40

E 51 0
E 51 1

510-610
510-610

18

+20

E 51 2

510-610

18

E 51 3
E 51 4

510-610
510-610

20
20

-20
-30

E 51 5

510-610

20

-40

value of 28 J2)

A = Acid (iron oxide


AR = Acid (rutile)
B = Basic
C = Cellulosic
O = Oxidizing
R = Rutile (medium
coated)

COMPULSORY

Electrode
designation

Tensile

RR = Rutile (heavy
coated
S = Other types

1) Upper limit tolerance:+40 MPa


2) 1J = 0.102 kgf.m

Example: E 51 3 B 160 20 H
% Metal recovery for not less than
110 % recovery

Low-hydrogen
electrode

2. all positions,
except vertical
downward
3. at butt weld, at
llet weld, horizontal/vertical llet
weld
4. at butt weld, at
llet weld
5. as 3 and recommended for vertical
downward

Symbol

Direct current
Recommended
polarity

0 1)

1
2
3
4
5
6
7
8
9

+ or

+
+ or

+
+ or

Current conditions
Alternating current
Minimum open
circuit voltage V

50
50
50
70
70
70
90
90
90

1) Symbol reserved for electrodes used exclusively on direct current


NB! In the example above, it will be seen that E 51 3 B is compulsory, the remainder optional

512

OPTIONAL

Welding positions
1. all positions

General information
Guide to the EN coding, EN 499. For covered electrodes for manual arc welding of
non-alloyed and ne grain steels

46

1Ni

Symbol for strength and elongation


Symbol

35
38
42
46
50
1)

2)

min. yield
strength1) (MPa)

Tensile
strength
(MPa)

min. elongation2) (%)

Symbol for impact properties


Symbol

Minimum av. impact energy 47J C

Z
A
0
2
3
4
5
6

no requirements
+20
0
-20
-30
-40
-50
-60

Symbol for chemical composition of all weld


metal
Alloy symbol Chemical composition1)2)3) %
Mn
Mo
Ni

1)

2)
3)

H5

Symbol for diffusible hydrogen (optional)

355
440-570
22
380
470-600
20
420
500-640
20
460
530-680
20
500
560-720
18
For the yield strength the lower yield (Rel) shall be
used when yielding occurs, otherwise the 0.2%
proof stress (Rp0.2) shall be used
L0 = 5d

no symbol
Mo
MnMo
1Ni
2Ni
3Ni
Mn1Ni
1NiMo
Z

2.0

1.4
0.3 - 0.6

>1.4 - 2.0 0.3 - 0.6

1.4

0.6 - 1.2
1.4

1.8 - 2.6
1.4

>2.6 - 3.8
>1.4-2.0
0.6 - 1.2
1.4
0.3 - 0.6
0.6 - 1.2
Any other agreed composition

If not specied: Mo <0.2, Ni <0.3, Cr <0.2,


V <0.05, Nb <0.05, Cu <0.3
(electrodes without gas shield
only)
Single values shown in the table mean maximum
values
The results shall be rounded to the same number
of signicant gures as in the specied value
using the rules according to ISO 31-0, annex B
Rule A.

Symbol

Max. hydrogen content, ml/100g


deposited weld metal

H5
H 10
H 15

5
10
15

Symbol for the welding position


The welding positions are symbolised by a digit
designating the positions for which the electrode is
tested according to prEN-3 (00121205)

1: all positions
2: all positions,except vertical down
3: at butt weld, at llet weld, horizontal/vertical
weld
4: at butt weld, at llet weld
5: as 3 and recommended vertical down welding
Symbol for recovery and type of current
Symbol

1
2
3
4
5
6
7
8
1)

2)

Weld metal recovery %

Type of
current1)2)

105
ac + dc
105
dc
>105
125
ac + dc
>105
125
dc
>125
160
ac + dc
>125
160
dc
>160
ac + dc
>160
dc
In order to demonstrate operability on ac, tests
shall be carried out with no load voltage not
higher than 65V.
ac = alernation current
dc = direct current

Symbol for the type of electrode covering


A

Acid

Cellulosic

R
RC
RA
RB

Rutile
Rutile-cellulosic
Rutile-acid
Rutile-basic

Basic

513

General information
Guide to the EN coding, EN 756 for ux/wire combinations

35

AB

S1

Chemical composition of ux
S

Submerged
Arc welding

Symbol for tensile properties


Grade
Yield
Designation Strength
MPa (min)

Tensile
Strength
MPa

Elongation
% (min)

35
38
42
46
50

440-570
470-600
500-640
530-680
560-720

22
20
20
20
18

355
380
420
460
500

Symbol

Minimum parent
material yield
strength MPa

Symbol

Type of ux

MS
CS
ZS
RS
AR
AB
AS
AF
FB
Z

Manganese-silicate
Calcium-silicate
Zirconium-silicate
Rutile-silicate
Aluminate-rutile
Aluminate-basic
Aluminate-silicate
Aluminate-uoride-basic
Fluoride-basic
Any other composition

Symbol for impact properties


Grade
Designation

Minimum tensile
strength of the
welded joint MPa

Z
A
2T
275
370
0
2
3T
355
470
3
4T
420
520
4
5T
500
600
5
6
7
8
Type of wire according to EN 760 and chemical composition of wire electrode
Grade
Designation

SZ
S1
S2
S3
S4
S1Si
S2Si
S2Si2
S3Si
S4Si
S1Mo
S2Mo
S3Mo
S4Mo
S2Ni1
S2Ni1.5
S2Ni2
S2Ni3
S2Ni1Mo
S3Ni1.5
S3Ni1Mo
S3Ni1.5Mo
S2Ni1Cu
S3Ni1Cu
*) Other

514

elements:

Si

Mn

0.05-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.05-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.07-0.15
0.06-0.12
0.05-0.15

-0.15
-0.15
-0.15
-0.15
0.15-0.40
0.15-0.40
0.40-0.60
0.15-0.40
0.15-0.40
0.05-0.25
0.05-0.25
0.05-0.25
0.05-0.25
0.05-0.25
0.05-0.25
0.05-0.25
0.05-0.25
0.05-0.25
0.05-0.25
0.05-0.25
0.05-0.25
0.15-0.35
0.15-0.40

0.35-0.60
0.80-1.30
1.30-1.75
1.75-2.25
0.35-0.60
0.80-1.30
0.80-1.20
1.30-1.85
1.85-2.25
0.35-0.60
0.80-1.30
1.30-1.75
1.75-2.25
0.80-1.30
0.80-1.30
0.80-1.30
0.80-1.30
0.80-1.30
1.30-1.70
1.30-1.80
1.20-1.80
0.70-1.20
1.20-1.70

Cu
Al

-0.30
-0.030

Ni

Mo

Any other agreed analysis


-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
0.45-0.65
-0.15
0.45-0.65
-0.15
0.45-0.65
-0.15
0.45-0.65
0.80-1.20
-0.15
1.20-1.80
-0.15
1.80-2.40
-0.15
2.80-3.70
-0.15
0.80-1.20
0.45-0.65
1.20-1.80
-0.15
0.80-1.20
0.45-0.65
1.20-1.80
0.30-0.50
0.65-0.90
0.15
0.60-1.20
0.15

Charpy-V Impact
J (min)

No requirements
47
47
47
47
47
47
47
47
47
Cr

-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.15
-0.20
-0.20
-0.20
-0.20
-0.40
-0.15

*)
*)
*)
*)
*)
*)
*)
*)
*)
*)
*)
*)
*)
*)
*)
*)
*)
*)
*)
*)
*)
*)
*)

Temp C

20
0
-20
-30
-40
-50
-60
-70
-80

General information
Guide to the EN coding, EN 758, for ux cored wires.

46

1Ni

Symbol for strength and elongation


Symbol

35
38
42
46
50
1)

2)

min. yield
strength1) (MPa)

Tensile
strength
(MPa)

H5

Symbol for diffusible hydrogen (optional)


min. elongation2) (%)

355
440-570
22
380
470-600
20
420
500-640
20
460
530-680
20
500
560-720
18
For the yield strength the lower yield (Rel) shall be
used when yielding occurs, otherwise the 0.2%
proof stress (Rp0.2) shall be used
L0 = 5d

Symbol for impact properties


Symbol

Minimum av. impact energy 47J C

Z
A
0
2
3
4
5
6

no requirements
+20
0
-20
-30
-40
-50
-60

Symbol

Max. hydrogen content, ml/100g


deposited weld metal

H5
H 10
H 15

5
10
15

Symbol for the welding position


The welding positions are symbolised by a digit
designating the positions for which the electrode is
tested according to prEN-3 (00121205)

1: all positions
2: all positions except vertical down
3: at butt weld, at llet weld, horizontal/vertical
weld
4: at butt weld, at llet weld
5: as 3 and recommended vertical down welding
Shielding gas
EN 758 symbol

Argon mixture

CO2

No shielding gas

Symbol for chemical composition of all weld


metal
Alloy symbol Chemical composition1)2)3) %
Mn
Mo
Ni

no symbol
Mo
MnMo
1Ni
1.5Ni
2Ni
3Ni
Mn1Ni
1NiMo
Z
1)

2)
3)

2.0

1.4
0.3 - 0.6

>1.4 - 2.0 0.3 - 0.6

1.4

0.6 - 1.2
<1.6

1.2 - 1.8>
1.4

1.8 - 2.6
1.4

>2.6 - 3.8
>1.4-2.0
0.6 - 1.2
1.4
0.3 - 0.6
0.6 - 1.2
Any other agreed composition

If not specied: Mo <0.2, Ni <0.3, Cr <0.2,


V <0.05, Nb <0.05, Cu <0.3
(electrodes without gas shield
only)
Single values shown in the table mean maximum
values
The results shall be rounded to the same number
of signicant gures as in the specied value
using the rules according to ISO 31-0, annex B
Rule A.

Description of core
Symbol

EN 758

gas-shielded
R
P
B
M

Rutile base, slow freezing slag


Rutile base, fast freezing slag
Basic slag
Metal powder core

self-shielded
U
V
W
X
Y
Z
S

Rutile of basic/uoride
Basic/uoride, slow freezing slag
Basic/uoride, fast freezing slag
Other types

515

General information
Guide to the EN coding, EN 760 for uxes

SA AB

Method of manufacture
S

Submerged
Arc welding

67

AC

H5

Hydrogen content of deposited metal

Symbol

Symbol

Hydrogen content
ml/100 g deposited metal (max)

Fused ux

H5

Agglomerated ux

H10

10

Mixed ux

H15

15

Chemical composition of ux

Type of current

Symbol

Type of ux

Symbol

MS

Manganese-silicate

DC

Direct current only

CS

Calcium-silicate

AC

Alternating and direct current

ZS

Zirconium-silicate

RS

Rutile-silicate

AR

Aluminate-rutile

AB

Aluminate-basic

AS

Aluminate-silicate

AF

Aluminate-uoride-basic

FB

Fluoride-basic

Any other composition

516

Metallurgical
behaviour

Contribution
from ux

Burn-out

0.7 -

Burn-out

0.5 - 0.7

Burn-out

0.3 - 0.5

Burn-out

0.1 - 0.3

0 - 0.1
Pick-up

0.1 - 0.3

Pick-up

0.3 - 0.5

Pick-up

0.5 - 0.7

Pick-up

0.7 -

SA welding and surfacing of


stainless and heat resisting Cr and
Cr-Ni steels and/or Ni and Ni-based
alloys

Class 1

Si and Mn as above

Class 2

Surfacing purposes yielding a wear


resisting weld metal by alloying C,
Cr or Mo from ux

Stating corresponding
chemical symbols

Class 3

Stating corresponding
chemical symbols

Class

Symbol

Application

Metallurgical behaviour

SA welding of non alloy and low


alloy steels

General information
Welding data and joint preparation
Typical welding data and recommended joint preparation for submerged arc welding
mild steel and carbon-manganese structural steels with OK Flux 10.40, OK Flux 10.47,
OK Flux 10.70, OK Flux 10.71, OK Flux 10.72, OK Flux 10.76 and OK Flux 10.81.
Type of joint

Plate
thickness
mm

Wire
diameter
mm

Run
No

Arc
voltage
V

Welding
current
A

Welding
speed
cm/min.

3
4

10

12

14

16

18

10
2

20

18

20

25

30

33
33
34
34
34
35
35
35
35
35
32
35
34
35
36
35
36
36
36
36
36
36
36
36
28

400
430
480
550
550
650
650
700
700
750
600
650
700
650
750
650
700
850
800
850
850
950
900
1000
325

80

1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1

125

2.5

30

450

70

31

510

50

32

525

45

10
20

3
4

25

30

1
1
2
3
X
1
2
3, 4
5
X
1
2
3-5
6
7-8
X

33
29
32
34
30
29
30
32
36
30
29
30
32
34
36
30

600
650
750
750
550
650
700
750
750
550
650
700
750
750
750

35
50
50
40
50
50
50
40
40
50
50
50
50
40
40

70

70
1
6-8
2

60
55
50
40
50
50
40
30
25
20
15

Cu

60

1-n
6

517

General information
Typical welding data for submerged arc llet welding mild steel and
carbon-manganese structural steels withOK Flux 10.47, OK Flux 10.71 and
OK Flux 10.81
Type of joint

Plate
thickness
mm

Wire
diameter
mm

Throat
thickness
mm

Arc
voltage
V

Welding
current
A

Welding
speed
cm/min.

Single welding head


6
8
10

3
4
4

3
4
5

3032
3032
3032

500
450
650

100
60
50

8
12
15

4
4
4

4
4
7

3234
3234
36

700
800
800

115
140
45

15
20

4
4

36
36

750
750

45
40

2x1.6
2x2.0

4
5

32
34

800
300

120
110

+32
~38
+32
~38
+32
~38
+32
~35

800
700
800
700
800
700
800
700

140

Twin wire

Two welding heads + ~

518

140
140
90

General information
Submerged arc welding 18/8 stainless steel. Joint preparation and typical welding
data for ller materials OK Autrod 16.10 + OK Flux 10.92, 10.93 and similar
OK-combinations.
Type of joint

Plate
thickness
mm

Wire
diameter
mm

Run
No

Arc
voltage
V

Welding
current
A

Welding
speed
m/h

1
2

34

400
500

80
60

1
2

34

500
600

80
60

Manual welded root bead


10

1
2

34

600
600

40
60

12

1
2

34

600
600

35
50

20

1
2
3

34

600
600
600

35
30
40

25

1
2
3
4

34
34

600
600
600
600

40
35
35
40

60
1
1.3
2
2
gap: 0-2 mm

60
1.4
2
0-2
mm
gap: 2
mm

2.3

90

5
70

1
2

34
34

450
550

55
50

10

1
2

34
34

500
600

40
50

12

1
2

34
34

500
600

35
40

14

1
2

34
34

550
600

35
35

519

General information
Calculation of electrode consumption
In the tables, joint cross section, theoretical joint
volume and kg weld metal per metre length of
welded joint are given. The electrode consumption per metre of welded joint is obtained by dividing the number of kg of weld metal by N, where

N is the kg of weld metal per kg of electrode and


is given for each electrode on their respective
pages.

Square butt joints: Joint volumes and weld metal weights


Position

Gap
mm

Volume/length
cm3/m

Weight/length weld
metal kg/m

Flat

1
1.5
2
3

0
0.5
1
1.5

2
3
4
7

0.02
0.02
0.03
0.05

Flat

4
5
6
7

2
2
2.5
3

17
21
27
36

0.13
0.16
0.21
0.28

1
1.5
2
3

0
0.5
1
1.5

2.5
4
5
9.5

0.02
0.03
0.04
0.07

4
5
6
7
4
5
6
7

2
2.5
3
3
2
2
2.5
3

22
25
32
42
9
10.5
13
16

0.17
0.20
0.25
0.33
0.07
0.08
0.10
0.13

4
5
6
7

2
2
2.5
3

10.5
16
18
21

0.08
0.13
0.14
0.16

Horizontal-Vertical

Horizontal-Vertical

Overhead

520

Plate
thickness
mm

1.5
1.5
2
2

2
2
2
2

2
2
2

8
9
10
11

12
14
15
16

18
20
25

189
227
341

91
120
135
151

42
51
66.5
78.5

11.5
16.5
23
33.5

170
208
313

83
110
123
132

40
48
62
71.5

11
16
21.5
32.5

Flat

1.33
1.63
2.46

0.65
0.86
0.97
1.04

0.31
0.38
0.49
0.56

0.09
0.13
0.17
0.26

223
271
411

107
141
160
180

49
60.5
77.5
92

13
19.5
27
39

204
247
375

97.5
130
146
157

46.5
56
72
83.5

12.5
19
25.5
38

Flat

60

1.60
1.94
2.94

0.77
1.02
1.15
1.23

0.37
0.44
0.57
0.66

0.10
0.15
0.20
0.30

Flat
Flat
Vertical
Horizontal-Vertical
Overhead

Position

612
> 12
> 8
> 8
> 10

Plate thickness
mm
0.10
0.15
0.15
0.15
0.10

Weight/length
kg/m

263
320
488

125
165
188
211

57
70
90
107

15
22.5
31
45

276
334
510

134
171
197
223

59.5
75.5
96.5
113

16.5
24.5
37
49

Vertical

70

3.25
4
3.25
3.25
3.25

Electrode diam
mm

The rst run and backing run V-joints: Weld metal weights

1 Theoretical volume cm3/m


2 Actual joint volume cm3/m (taking account of transverse shrinkage)
3 Deposited weld metal kg/m

1
1
1
1.5

Gap
mm

4
5
6
7

Plate
thickness
mm

50

Calculation of electrode consumption


Single V-joints: volumes and weld metal weights

2.17
2.62
4.00

1.05
1.34
1.55
1.75

0.47
0.59
0.76
0.89

0.13
0.19
0.29
0.38

308
376
577

145
193
219
247

65.5
81.5
104
124

17.5
26
36
51.5

320
396
606

157
204
231
257

70
87.5
109
130

18
28
38.5
56

Overhead

80

2.51
3.11
4.76

1.23
1.60
1.81
2.02

0.55
0.69
0.86
1.02

0.14
0.22
0.30
0.44

223
271
411

107
141
160
180

49
60.5
77.5
92

13
19.5
27
39

233
281
425

113
159
171
186

56
65
81
96.5

14.5
21
30
42

1.83
2.21
3.34

0.89
1.17
1.34
1.46

0.44
0.51
0.64
0.76

0.11
0.16
0.24
0.33

Horizontal-Vertical

60

General information

521

General information
Calculation of electrode consumption
Corner welds: Actual joint volumes and weld metal weights

Plate
thickness

Section
size

mm

mm2

cm3/m

kg/m

cm3/m

kg/m

cm3/m

kg/m

cm3/m

kg/m

2
3
4
5
6
7
8
9
10
11
12
15
18
20
22
25

2
4.5
8
12.5
18
24.5
32
40.5
50
60.5
72
113
162
200
242
323

3.5
7
9
13
18.5
25.5
33
41.5
51.5
63
74.5
116
167
206
248
329

0.03
0.05
0.07
0.10
0.15
0.20
0.26
0.33
0.40
0.49
0.58
0.91
0.31
1.62
1.95
2.58

3
7
9
13.5
19.5
26.5
34.5
43
53.5
67
79
123
174
206
255
331

0.02
0.05
0.07
0.11
0.15
0.21
0.27
0.34
0.42
0.53
0.62
0.97
1.37
1.62
2.00
2.60

3.5
7
9.5
14.5
21
27.5
36
45.5
56
72
84.5
132
190
227
275
370

0.03
0.05
0.07
0.11
0.16
0.22
0.28
0.36
0.44
0.57
0.66
1.04
1.49
1.78
2.16
2.90

3.5
7.5
10.5
16
22
31.5
40.5
51
64
78.5
93
141
204
252
204
405

0.03
0.06
0.08
0.13
0.17
0.25
0.32
0.40
0.50
0.62
0.73
1.11
1.60
1.98
2.39
3.18

Fillet welds: Actual joint volumes and weld metal weights

Throat
thickness

Section
size

mm

mm2

cm3/m

kg/m

cm3/m

kg/m

cm3/m

kg/m

cm3/m

kg/m

2
2.5
3
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
9
10
11
12
13
14
15

4
6.5
9
12.5
16
20.5
25
30.5
36
42.5
49
56.5
64
81
100
121
144
169
196
225

5
7.5
10.5
14
18
22.5
27.5
33.5
40
46.5
54.5
60.5
70
88
108
131
155
179
207
237

0.04
0.06
0.08
0.11
0.14
0.18
0.22
0.26
0.31
0.37
0.43
0.47
0.55
0.69
0.85
1.03
1.22
1.41
1.62
1.86

6
8.5
12.5
16
21
26
31.5
37
42
49.5
57
65
73.5
94
114
138
162
190
224
248

0.05
0.07
0.10
0.13
0.16
0.20
0.25
0.29
0.33
0.39
0.45
0.51
0.58
0.74
0.89
1.08
1.27
1.49
1.76
1.95

5.5
8
11
15
19.5
24.5
30.5
36
43
51
56
64
76.5
95
116
143
169
195
227
264

0.04
0.06
0.09
0.12
0.15
0.19
0.24
0.28
0.34
0.40
0.44
0.50
0.60
0.75
0.91
1.12
1.33
1.53
1.78
2.07

5.5
8.5
12
16.5
22
26.5
33
40.5
47.5
56
65
73.5
82.5
109
130
157
188
220
257
294

0.04
0.07
0.09
0.13
0.17
0.21
0.26
0.32
0.37
0.44
0.51
0.58
0.65
0.86
1.02
1.23
1.48
1.73
2.02
2.31

522

Index
B
Big Bag ................................................. 473
Big Barrel ............................................. 473

C
Coreshield 8 ........................................... 48

F
FILARC 108 ......................................... 113
FILARC 118 ......................................... 114
FILARC 35 ............................................. 29
FILARC 35S ........................................... 30
FILARC 36D ........................................... 31
FILARC 36S ........................................... 32
FILARC 56S ........................................... 33
FILARC 75S ......................................... 109
FILARC 76S ......................................... 110
FILARC 88S ......................................... 111
FILARC 98S ......................................... 112
FILARC BM310Mo-L ............................ 242
FILARC ceramic weld metal supports .. 467
FILARC PZ1500/01 .............................. 469
FILARC PZ1500/011 ............................ 470
FILARC PZ1500/02 ...................... 468, 470
FILARC PZ1500/03 ...................... 468, 470
FILARC PZ1500/08 ...................... 469, 470
FILARC PZ1500/22 ...................... 468, 470
FILARC PZ1500/24 ...................... 469, 470
FILARC PZ1500/25 ...................... 469, 470
FILARC PZ1500/29 ...................... 469, 470
FILARC PZ1500/30 .............................. 468
FILARC PZ1500/32 ...................... 468, 470
FILARC PZ1500/33 ...................... 468, 470
FILARC PZ1500/42 ...................... 468, 470
FILARC PZ1500/44 ...................... 468, 470
FILARC PZ1500/48 ...................... 468, 470
FILARC PZ1500/50 ...................... 469, 470
FILARC PZ1500/51 ...................... 469, 470
FILARC PZ1500/52 ...................... 469, 470
FILARC PZ1500/54 ...................... 468, 470
FILARC PZ1500/56 ...................... 469, 470
FILARC PZ1500/57 ...................... 469, 470
FILARC PZ1500/70 ...................... 468, 470
FILARC PZ1500/71 ...................... 468, 470
FILARC PZ1500/72 ...................... 468, 470

Contents

Home
FILARC PZ1500/73 ..............................470
FILARC PZ1500/80 ......................468, 470
FILARC PZ1500/81 ......................468, 470
FILARC PZ1500/87 ......................468, 470
FILARC PZ1501/01 ......................469, 470
FILARC PZ1501/02 ..............................470
FILARC PZ1504/01 ......................469, 470
FILARC PZ6102 .....................................49
FILARC PZ6103HS ................................50
FILARC PZ6111 .....................................51
FILARC PZ6111HS ................................52
FILARC PZ6113 .....................................53
FILARC PZ6113S ...................................54
FILARC PZ6114S ...................................55
FILARC PZ6116S .................................138
FILARC PZ6125 ...................................139
FILARC PZ6138 ...................................140
FILARC PZ6138SR ..............................141

G
Guide to the EN coding, EN 499 ..........513
Guide to the EN coding, EN 756 ..........514
Guide to the EN coding, EN 758 ..........515
Guide to the EN coding, EN 760 ..........516
Guide to the ISO coding, ISO 2560 ......512

K
Kit for the joining rails ...........................466

M
MARATHON PAC .............................474

O
OK 21.03 ..............................................459
OK 22.46P ............................................115
OK 22.47P ............................................116
OK 22.48P ............................................117
OK 22.85P ............................................118
OK 43.32 ..................................................9
OK 46.00 ................................................10
OK 48.00 ................................................11
OK 48.04 ................................................12
OK 48.05 ................................................13
OK 48.08 ................................................91
523

OK 48.15 ................................................14
OK 50.40 ................................................15
OK 53.05 ................................................16
OK 53.16 SPEZIAL ................................17
OK 53.68 ................................................18
OK 53.70 ................................................19
OK 55.00 ................................................20
OK 61.20 ..............................................192
OK 61.25 ..............................................193
OK 61.30 ..............................................194
OK 61.35 ..............................................195
OK 61.41 ..............................................196
OK 61.50 ..............................................197
OK 61.80 ..............................................198
OK 61.81 ..............................................199
OK 61.85 ..............................................200
OK 61.86 ..............................................201
OK 62.53 ..............................................202
OK 62.73 ..............................................203
OK 62.75 ..............................................204
OK 63.20 ..............................................205
OK 63.30 ..............................................206
OK 63.32 ..............................................207
OK 63.34 ..............................................208
OK 63.35 ..............................................209
OK 63.41 ..............................................210
OK 63.80 ..............................................211
OK 63.85 ..............................................212
OK 64.30 ..............................................213
OK 64.63 ..............................................214
OK 67.13 ..............................................215
OK 67.15 ..............................................216
OK 67.20 ..............................................217
OK 67.43 ..............................................218
OK 67.45 ......................................219, 391
OK 67.50 ......................................220, 392
OK 67.51 ..............................................221
OK 67.52 ......................................222, 392
OK 67.53 ......................................223, 393
OK 67.55 ..............................................224
OK 67.60 ......................................225, 393
OK 67.62 ..............................................226
OK 67.66 ..............................................227
OK 67.70 ......................................228, 394
OK 67.71 ......................................229, 395
OK 67.75 ..............................................230
524

OK 68.15 .............................................. 231


OK 68.17 .............................................. 232
OK 68.25 .............................................. 233
OK 68.37 .............................................. 234
OK 68.53 .............................................. 235
OK 68.55 .............................................. 236
OK 68.81 ...................................... 237, 395
OK 68.82 ...................................... 238, 396
OK 69.25 ...................................... 239, 399
OK 69.33 .............................................. 240
OK 69.63 .............................................. 241
OK 73.05 ................................................ 92
OK 73.08 ................................................ 93
OK 73.15 ................................................ 94
OK 73.68 ................................................ 95
OK 73.79 ................................................ 96
OK 74.46 ................................................ 97
OK 74.70 ................................................ 98
OK 74.78 ................................................ 99
OK 74.86 Tensitrode ............................ 100
OK 75.75 .............................................. 101
OK 75.78 .............................................. 102
OK 76.16 .............................................. 103
OK 76.26 .............................................. 104
OK 76.35 .............................................. 105
OK 76.96 .............................................. 106
OK 76.98 .............................................. 107
OK 78.16 .............................................. 108
OK 83.27 .............................................. 414
OK 83.28 .............................................. 415
OK 83.29 .............................................. 416
OK 83.50 .............................................. 417
OK 83.53 .............................................. 418
OK 83.65 .............................................. 419
OK 84.42 .............................................. 420
OK 84.52 .............................................. 421
OK 84.58 .............................................. 422
OK 84.78 .............................................. 423
OK 84.80 .............................................. 424
OK 84.84 .............................................. 425
OK 85.58 .............................................. 426
OK 85.65 .............................................. 427
OK 86.08 .............................................. 428
OK 86.28 .............................................. 429
OK 86.30 .............................................. 430
OK 91.00 .............................................. 460

OK 92.05 ...................................... 343, 397


OK 92.15 ...................................... 344, 398
OK 92.18 .............................................. 385
OK 92.26 ...................................... 345, 399
OK 92.35 ...................................... 346, 431
OK 92.45 .............................................. 347
OK 92.55 .............................................. 348
OK 92.58 .............................................. 386
OK 92.59 .............................................. 349
OK 92.60 .............................................. 387
OK 92.78 .............................................. 388
OK 92.82 .............................................. 350
OK 92.86 .............................................. 351
OK 93.01 .............................................. 432
OK 93.06 .............................................. 433
OK 93.07 .............................................. 434
OK 94.25 .............................................. 369
OK 94.35 .............................................. 370
OK 94.55 .............................................. 371
OK 96.10 .............................................. 313
OK 96.20 .............................................. 314
OK 96.40 .............................................. 315
OK 96.50 .............................................. 316
OK AristoRod 12.50 ............................... 57
OK AristoRod 12.57 ............................... 58
OK AristoRod 12.62 ............................... 59
OK AristoRod 12.63 ............................... 60
OK AristoRod 12.65 ............................... 61
OK AristoRod 13.08 ............................. 142
OK AristoRod 13.09 ............................. 143
OK AristoRod 13.12 ............................. 144
OK AristoRod 13.13 ............................. 145
OK AristoRod 13.22 ............................. 148
OK AristoRod 13.26 ............................. 151
OK AristoRod 13.29 ............................. 153
OK AristoRod 13.31 ............................. 154
OK Autrod 1070 ................................... 319
OK Autrod 1100 ................................... 320
OK Autrod 12.10 ............................ 69, 453
OK Autrod 12.20 .................................... 69
OK Autrod 12.22 .................................... 69
OK Autrod 12.24 .................................. 168
OK Autrod 12.30 .................................... 70
OK Autrod 12.32 .................................... 70
OK Autrod 12.34 .................................. 168
OK Autrod 12.40 .................................... 70

OK Autrod 12.44 ...................................168


OK Autrod 12.51 .....................................62
OK Autrod 12.58 .....................................63
OK Autrod 12.64 .....................................64
OK Autrod 12.66 .....................................65
OK Autrod 13.10 SC .............................169
OK Autrod 13.16 1...................................46
OK Autrod 13.17 ...................................147
OK Autrod 13.20 SC .............................169
OK Autrod 13.21 ...................................169
OK Autrod 13.23 ...................................149
OK Autrod 13.24 ...................................170
OK Autrod 13.25 ...................................150
OK Autrod 13.27 ...................................170
OK Autrod 13.28 ...................................152
OK Autrod 13.36 ...................................170
OK Autrod 13.40 ...................................171
OK Autrod 13.43 ...................................171
OK Autrod 13.44 ...................................171
OK Autrod 13.49 ...................................172
OK Autrod 13.64 ...................................172
OK Autrod 13.89 ...................................450
OK Autrod 13.90 ...................................451
OK Autrod 13.91 ...................................452
OK Autrod 1450 ....................................321
OK Autrod 16.95 ...........................271, 403
OK Autrod 16.97 ...........................297, 407
OK Autrod 19.12 ...................................372
OK Autrod 19.20 ...................................373
OK Autrod 19.21 ...................................374
OK Autrod 19.30 ...................................375
OK Autrod 19.40 ...................................376
OK Autrod 19.49 ...................................377
OK Autrod 19.81 ...........................352, 362
OK Autrod 19.82 ...........................353, 362
OK Autrod 19.85 ...........................354, 362
OK Autrod 19.92 ...................................355
OK Autrod 19.93 ...................................356
OK Autrod 2209 ............................273, 297
OK Autrod 2509 ............................274, 298
OK Autrod 308H ...........................258, 294
OK Autrod 308L ....................................294
OK Autrod 308LSi .................................259
OK Autrod 309L ............................295, 407
OK Autrod 309LSi .................................260
OK Autrod 309MoL ...............261, 296, 401
525

OK Autrod 310 ..............................262, 296


OK Autrod 312 ......................263, 296, 402
OK Autrod 316L ....................................295
OK Autrod 316LSi ................................264
OK Autrod 317L ....................................265
OK Autrod 318 ......................................295
OK Autrod 318Si ..................................266
OK Autrod 347 ......................................294
OK Autrod 347Si ..................................267
OK Autrod 385 ..............................268, 297
OK Autrod 4043 ....................................322
OK Autrod 4047 ....................................323
OK Autrod 410NiMo .............................269
OK Autrod 430LNb ...............................270
OK Autrod 430Ti ...................................272
OK Autrod 5087 ....................................324
OK Autrod 5183 ....................................325
OK Autrod 5356 ....................................326
OK Autrod 5554 ....................................327
OK Autrod 5556 ....................................328
OK Autrod 5754 ....................................329
OK Backing 21.21 ................................466
OK Backing Concave 13 ..............468, 470
OK Backing Pipe 12 .....................469, 470
OK Backing Pipe 9 .......................469, 470
OK Backing Rectangular 13 .........468, 470
OK Band 308L ......................................304
OK Band 309L ......................................305
OK Band 309L ESW .............................306
OK Band 309LMo ESW ........................306
OK Band 309LNb .................................305
OK Band 309LNb ESW ........................306
OK Band 316L ......................................304
OK Band 347 ........................................304
OK Band 430 ........................................305
OK Band NiCr3 .....................................363
OK Band NiCrMo3 ................................363
OK Femax 33.30 ....................................21
OK Femax 33.60 ....................................22
OK Femax 33.80 ....................................23
OK Femax 38.48 ....................................24
OK Femax 38.65 ....................................25
OK Femax 38.85 ....................................26
OK Femax 38.95 ....................................27
OK Femax 39.50 ....................................28
OK Flux 10.03 ......................................307
526

OK Flux 10.05 ...................................... 307


OK Flux 10.07 ...................................... 308
OK Flux 10.10 ...................................... 309
OK Flux 10.11 ...................................... 364
OK Flux 10.14 ...................................... 310
OK Flux 10.16 ...................................... 365
OK Flux 10.30 ........................................ 71
OK Flux 10.37 ...................................... 454
OK Flux 10.40 ...................................... 173
OK Flux 10.40 ........................................ 72
OK Flux 10.45 .................................. 72, 73
OK Flux 10.47 ...................................... 174
OK Flux 10.47 ........................................ 74
OK Flux 10.50 ................................ 75, 175
OK Flux 10.50 ...................................... 175
OK Flux 10.61 ...................................... 176
OK Flux 10.61 ...................................... 176
OK Flux 10.61 ........................................ 76
OK Flux 10.62 ...................................... 177
OK Flux 10.62 .............................. 175, 176
OK Flux 10.62 ........................................ 77
OK Flux 10.63 .............................. 178, 179
OK Flux 10.69 ...................................... 465
OK Flux 10.70 ................................ 78, 180
OK Flux 10.71 ...................................... 181
OK Flux 10.71 ........................................ 79
OK Flux 10.72 ...................................... 182
OK Flux 10.72 ........................................ 80
OK Flux 10.73 ...................................... 183
OK Flux 10.73 ........................................ 81
OK Flux 10.74 ................................ 82, 184
OK Flux 10.76 ........................................ 82
OK Flux 10.80 ........................................ 83
OK Flux 10.81 ................................ 84, 185
OK Flux 10.83 ........................................ 85
OK Flux 10.90 ...................................... 366
OK Flux 10.92 ...................................... 299
OK Flux 10.93 .............................. 301, 408
OK Flux 10.94 ...................................... 303
OK Flux 10.96 ...................................... 455
OK Gasrod 98.70 ................................. 461
OK Gasrod 98.73 ................................. 462
OK Gasrod 98.75 ................................. 463
OK Grain 21.85 .................................... 464
OK Tigrod 1070 .................................... 330
OK Tigrod 1100 .................................... 331

OK Tigrod 12.60 ..................................... 66


OK Tigrod 12.61 ..................................... 67
OK Tigrod 12.64 ..................................... 68
OK Tigrod 13.08 ................................... 155
OK Tigrod 13.09 ................................... 156
OK Tigrod 13.12 ................................... 157
OK Tigrod 13.13 ................................... 158
OK Tigrod 13.16 ................................... 159
OK Tigrod 13.17 ................................... 160
OK Tigrod 13.22 ................................... 161
OK Tigrod 13.23 ................................... 162
OK Tigrod 13.26 ................................... 163
OK Tigrod 13.28 ................................... 164
OK Tigrod 13.32 ................................... 165
OK Tigrod 13.37 ................................... 166
OK Tigrod 13.38 ................................... 167
OK Tigrod 1450 .................................... 332
OK Tigrod 16.95 ........................... 291, 406
OK Tigrod 19.12 ................................... 378
OK Tigrod 19.30 ................................... 379
OK Tigrod 19.40 ................................... 380
OK Tigrod 19.49 ................................... 381
OK Tigrod 19.81 ................................... 357
OK Tigrod 19.82 ................................... 358
OK Tigrod 19.85 ................................... 359
OK Tigrod 19.92 ................................... 360
OK Tigrod 19.93 ................................... 361
OK Tigrod 2209 ............................ 292, 406
OK Tigrod 2509 .................................... 293
OK Tigrod 308H ........................... 275, 404
OK Tigrod 308L .................................... 276
OK Tigrod 308LSi ................................. 277
OK Tigrod 309L ............................ 278, 404
OK Tigrod 309LSi ......................... 279, 405
OK Tigrod 309MoL ............................... 280
OK Tigrod 310 ...................................... 281
OK Tigrod 312 .............................. 282, 405
OK Tigrod 316L ............................ 283, 406
OK Tigrod 316LSi ................................. 284
OK Tigrod 317L .................................... 285
OK Tigrod 318Si ................................... 286
OK Tigrod 347 ...................................... 287
OK Tigrod 347Si ................................... 288
OK Tigrod 385 ...................................... 289
OK Tigrod 4043 .................................... 333
OK Tigrod 4047 .................................... 334

OK Tigrod 410NiMo ..............................290


OK Tigrod 5087 ....................................335
OK Tigrod 5183 ....................................336
OK Tigrod 5356 ....................................337
OK Tigrod 5554 ....................................338
OK Tigrod 5556 ....................................339
OK Tigrod 5754 ....................................340
OK Tubrod 14.00S ..................................46
OK Tubrod 14.01 ..................................119
OK Tubrod 14.02 ..................................120
OK Tubrod 14.02S ................................121
OK Tubrod 14.03 ..................................122
OK Tubrod 14.04 ..................................123
OK Tubrod 14.05 ..................................124
OK Tubrod 14.07S ................................125
OK Tubrod 14.11 ....................................35
OK Tubrod 14.12 ....................................36
OK Tubrod 14.13 ....................................37
OK Tubrod 14.16 ....................................38
OK Tubrod 14.18 ....................................39
OK Tubrod 14.20 ..................................243
OK Tubrod 14.21 ..................................244
OK Tubrod 14.22 ..................................245
OK Tubrod 14.27 ..................................246
OK Tubrod 14.28 ..................................247
OK Tubrod 14.30 ..................................248
OK Tubrod 14.31 ..................................249
OK Tubrod 14.32 ..................................250
OK Tubrod 14.33 ..................................251
OK Tubrod 14.34 ..................................252
OK Tubrod 14.37 ..................................253
OK Tubrod 15.00 ....................................40
OK Tubrod 15.00S ..................................47
OK Tubrod 15.09 ..................................126
OK Tubrod 15.11 ..................................127
OK Tubrod 15.12 ....................................41
OK Tubrod 15.14 ....................................42
OK Tubrod 15.15 ....................................43
OK Tubrod 15.16 ....................................44
OK Tubrod 15.17 ..................................128
OK Tubrod 15.18 ....................................45
OK Tubrod 15.19 ..................................129
OK Tubrod 15.20 ..................................130
OK Tubrod 15.21TS .............................135
OK Tubrod 15.22 ..................................131
OK Tubrod 15.24 ..................................132
527

OK Tubrod 15.24S ...............................136


OK Tubrod 15.25 ..................................133
OK Tubrod 15.25S ...............................137
OK Tubrod 15.26 ..................................134
OK Tubrod 15.27 ..................................134
OK Tubrod 15.30 ..................................254
OK Tubrod 15.31 ..................................255
OK Tubrod 15.34 ..................................256
OK Tubrod 15.37 ..................................257
OK Tubrodur 14.71 ...............................400
OK Tubrodur 15.40 ...............................435
OK Tubrodur 15.40S ............................436
OK Tubrodur 15.41 ...............................437
OK Tubrodur 15.42 ...............................438
OK Tubrodur 15.43 ...............................439
OK Tubrodur 15.50 ...............................440
OK Tubrodur 15.52 ...............................441
OK Tubrodur 15.52S ............................442
OK Tubrodur 15.60 ...............................443
OK Tubrodur 15.65 ...............................444
OK Tubrodur 15.66 ...............................389
OK Tubrodur 15.72S ............................445
OK Tubrodur 15.73 ...............................446
OK Tubrodur 15.73S ............................447
OK Tubrodur 15.86 ...............................448
OK Tubrodur 15.91S ............................449

P
Packaging .............................................472
Pipeweld 6010 Plus ................................34
PS1500/73 ............................................468
PS1501/02 ............................................469
PZ1500/30 ............................................470

Q
Quick guide for the selection
of welding consumables .......................485

S
Spool 03
Spool 04
Spool 08
Spool 24
Spool 25

528

...............................................476
...............................................476
...............................................476
...............................................477
...............................................477

Spool 28/31 Eurospool ......................... 477


Spool 34 ............................................... 477
Spool 46 ............................................... 478
Spool 48 ............................................... 478
Spool 66/68 .......................................... 478
Spool 67/69 .......................................... 478
Spool 76 ............................................... 479
Spool 77 ............................................... 479
Spool 93 MARATHON PAC ........... 479
Spool 94 MARATHON PAC ........... 479
Spool 95 ............................................... 480
Spool 98 ............................................... 480
Storage and handling ........................... 481

V
VacPac ............................................. 472
Vertomax 2MG ....................................... 56

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