SH STEAM NET WORK
112 kg/cm2
SB-1 HRSG-1
510 DegC O/S B/L
SB-2 HRSG-2
AMMONIA B/L
BFW QUENCH
RG BOILER
120 Kg/cm2 Saturated Steam
425 degC
PV-78 112 kg/cm2 510 degC HV-141 SUPER HEATER
TO SYN GAS COMPRESSOR
SYN LOOP BOILER
E-1203B
E-1203A
Coils in waste heat section
DM WATER NET WORK
Lean solution cooler 97 degC
E-1303 LP reg OH cooler DMW from off site 85 degC 40 degC/ 5-6 Kg/cm2 500 M3/hr Process gas cooler before CO2 absorber 89 degC
150 M3/hr To offsite Stripper OH cooler 101 degC 119 degC To ammonia 350 M3/hr E-1306 E-1325
E-1308 LP reg OH cooler
88 degC
E-1313
BFW DISTRIBUTION
DM water 1 kg/cm2 SL Steam
B-1601 Deaerator Process gas from LTS O/L Process gas from HTS O/L
126 degC 135 kg/cm2 E-1211 BFW pre heater
176 degC
273 degC To RG Boiler
E-1210 BFW pre heater To Syn loop boiler
BFW Pumps P-1601A/B/C 273 degC Process gas from Syn loop E-1502 BFW pre heater
PROCESS COMPRESSOR AND INSTRUMENT AIR DISTRIBUTIO
Vent Vent Air from atm 4.3 kg/cm2 163 degC CW E-1422 FV-88 Anti surge 46 DegC 1.5 kg/cm2 150degC 12.8 kg/cm2 180 degC 41 degC PIC-01 HV-71 44 degC FV-88
188 degC 35.7 kg/cm2
CW
E-1421
CW
E-1423
Wet air to Offsite
TO UREA
HV-12
TO SYN GAS COMPRESSOR TO PRDS
M3/hr ffsite
119 degC
M3/hr
O/L
o RG Boiler
yn loop boiler
STRIBUTION
PIC-125
air to Offsite
NG DESULPHURISATION
To CO2 Absorber
Vent
To flare 40 Kg/Cm2 NG B/L HV-01 PIC-01 E-1204C1/C2 Vent TRC-16 39.5 Kg/Cm2 30 DegC 129 DegC E-1204B 315 DegC
HV-12
USV-101
E-1204A Recycle H2 395 DegC
HV-11 R-1201 Hydrogenator
37 Kg/Cm2 387 DegC To Pri Reformer R-1202A/B Zno absorbers
PRIMARY AND SECONDARY REFORMER
Vent USV-121B NG from R-1202B Air from E-1202A 33 kg/cm2 31 kg/cm2 527 degC 798 DegC SH Saturated Steam to E-1203B120 kg/cm2 235 te/hr Process gas to HTS 30 kg/cm2 360 DegC
FV-12 374 DegC USV121A FV-14 E-1201 FV-19 507 DegC ID fan
Process Steam
FV-18
988 DegC Stack Fuel NG Purge gas FD Fan Surplus Syn gas Naptha Primary Reformer Sec Reformer and RG boiler
HT AND LT SHIFT CONVERTION
Vent Vent HV-22 To GV reboiler 360 DegC HV-24 PG from RG bolier R-1204 HT Shift converter BFW E-1209 Trim Heater TRC-62 427 DegC 340 DegC HV-45 221 DegC R-1311 I/L gas HV-46 340 DegC 158 DegC R-1205 LT Shift converter E-1210 BFW preheater HV-44 200 DegC B-1302
BFW E-1207 CG boiler E-1211 BFW preheater
CO2 REMOVAL SECTION
E-1309 275 M3/hr CO2 to E-1308 LP regenerator F-1302 65 DegC CO2 to E-1313 0.1 kg/Cm2 98 DegC Rich Solution FV-01 104 Deg C 1.04 Kg/cm2
PG to B-1306 65 degC
106 DegC 1464 M3/hr
FV-20
FV-21
106 DegC 720 M3/hr 124 DegC 761 M3/hr
158 DegC PG from B-1302
F-1303 CO2 Absorber
F-1301 HP Regenerator
P-1301A/B/C S.Lean Sol Pumps 109 Deg C 85 DegC
LV-01 S.Lean Solution DMW LV-02
E-1301 GV reboiler 132 Deg C
LV-25 E-1303 Lean Solution 127 DegC 268 M3/hr E-1302 LP Boiler SL Steam Hydraulic Turbine DMW 120 DegC 102 DegC
107 DegC
P-1302A/B Lean Sol Pumps
F-1301 HP regenerator
B-1301 DMW
To Process condensate Stripper
CO2 REMOVAL OVER HEAD SYSTEM
PV-12
CO2 Vent CO2 to Urea 0.77 Kg/cm2 40 DegC E-1308
E-1304 E-1305 88 DegC CW 81 DegC CO2 From HP reg 104 DegC DMW E-1313 B-1304 LV-20 P-1304 A/B CW B-1303 B-1305
CO2 from LP Reg 98 DegC
DMW LV-11 PV-10
LV-17 K-1301 CO2 Booster B-1307 40 DegC To process condensate stripper
LV-12 P-1305 A/B
METHANATION SECTION
TV-30/2 Vent Surplus gas PV-30 E-1311
Vent
HV-33
USV-111 Process gas from F-1303 B-1306 Vent to E-1210 TV-30/1 E-1312 To Syn gas compressor suction CW B-1311 Methanator R-1311 E-1207 PG from HTS
To Process Condensate stripper
SYN GAS COMPRESSOR
Vent PV-17 38 degC 26 kg/cm2 CW E-1432 PG From B-1311 38 degC HV-01 118 degC 69 kg/cm2 B-1432 II HV-07 IV III 138 kg/cm2 151 degC 209 kg/cm2 CW 38 degC 48 degC HV-06 203.8kg/cm2 108 degC CW Recycle HV-09 HV-10 198 kg/cm2 39 degC HV-05 Syn gas from E-1505
I B-1312
44 kg/cm2 104 degC CW Recycle H2 HV-02
38 degC
HV-04 Syn gas to E-1503 38 degC HV-03 Syn gas to E-1514 HV-08 Vent
E-1433 E-1431 B-1431 B-1433
E-1434
B-1434
FV-18
AMMONIA SYNTHESIS
HV-01 244 DegC
R-1501 NH3 converter 350 DegC 455 DegC E-1501 Syn boiler
E-1502
E-1503 Hot heat exchanger
E-1505 Cold heat Exchanger 30 DegC
273 DegC BFW preheater
63 DegC
TV-12
39 DegC E-1504 Condensor Purge
12 DegC B-1501 NH3 Seperator H-1501 Start up Heater Recycle
23 DegC
E-1507 II NH3 chiller
E-1506 I NH3 Chiller 23 degC
to L/D Vessel
IV
E-1514 M/U Chiller
From III discharge 43 DegC
AMMONIA REFRIGERATION
E-1511 0.05 kg/cm2 Purge gas chiller From B-1501 12 DegC L/D Vessel B-1502 E-1508 L/D gas Chiller B-1504 B-1503 Flash vessel Ammonia booster K-1441/42
7.5 kg/cm2
LV-13
E-1514 M/U chiller CW
E-1506 I NH3 Chiller
4.5 kg/cm2
LV-28/2 LV-28/1 13.8DegC To Urea 25 Kg/cm2 LV-23 To Ammonia Storage -33 degC 5 kg/Cm2 LV-29 P-1501A/B Ammonia pumps E-1507 II NH3 Chiller FV-30
4.5 kg/cm2 LV-36
E-1451 K-1451 Ammonia compressor cw E-1510A/B Ammonia condensor
E-1509 Inert gas chiller 42 degC 16 kg/cm2
B-1510 Ammonia accumulator
LV-10
PURGEGAS RECOVERY UNIT
To flare PIC-102-11B DM water Break tank DV-102-2 1500 M3/hr SL steam DV-102-3 40 degC PIC-102-11A
P-202A/B -14 degC 120 kg/cm2
C-201 Scrubber
FV-101-1 209 kg/cm2 -25 degC Purge gas 16000 Nm3/hr B-1512 Prism Seperators SL steam LIC-201-1 DV-102-1 Ammonical Water to F-1521 28 Kg/cm2 Product Hydogen 7100 Nm3/hr
PROCESS CONDENSATE STRIPPER
E-1322 vent 136 degC F-1322 CO2 stripper 119 degC E-1325
E-1324 B-1321 Reflux Drum
119 degC
DMW 131 degC LV-46 P-1321A/B Reflux pump
CW
B-1322
Ammonical water to Urea F-1321 Process condensate Stripper Process Condensate to DM plant 2.6 kg/cm2
27.4 kg/cm2 118 degC Condensate from B-1301/1302& B-1311
139 degC Condensate from CO2 removal 40 DegC 8 kg/cm2 Comb.air 122 DegC E-1321 LV-43
123 degC
85 degC
40 degC
E-1217
E-1323 P-1322A/B cw
AMMONIA BOOSTER COMPRESSOR
PV-01
4.5 kg/cm2
To Ammonia compresso USV-101 USV-102 From B-1503 Ammonia Booster Compressor K-1441 B-1504 Capacity control CW
E-1441 Secondary seperator
To Compressor suction
USV-108
USV-109
Primary Seperator
TV-05B TV-05A
USV-107 E-1443 CW
NG DESULPHURISATION
Y AND SECONDARY REFORMER
Process gas to HTS 30 kg/cm2
HT AND LT SHIFT CONVERTION
PV-61
To Process Condensate Stripper
CO2 REMOVAL SECTION
F-1303 CO2 Absorber
2 REMOVAL OVER HEAD SYSTEM
CO2 from LP Reg
Make up/ Condensate stripper
Vent
METHANATION SECTION
SYN GAS COMPRESSOR
Syn gas to E-1514
AMMONIA SYNTHESIS
AMMONIA REFRIGERATION
PURGEGAS RECOVERY UNIT
PIC-102-11A To fuel header 120 kg/cm2
Prism Seperators
28 Kg/cm2 Product Hydogen 7100 Nm3/hr
ROCESS CONDENSATE STRIPPER
NIA BOOSTER COMPRESSOR
To Ammonia compressor
GV FILTRATION & AERATION SYSTEM
GV Solution From LP Regenerator
Solution from Sump/Tank DM Water A-1301 GV PRE FILTER COOLER E-1303 FILTRATION PUMP P-1307 To Absorber To F-1301 bottom To GV Tank A-1302 ACTIVATED CARBON FILTER
A-1303 POST FILTER
LEAN SOLUTION PUMP P-1302 Instrument Air T-1304 AERATION TANK
DM Water
FV-23 CW AERATION COOLER E-1310 To Lean Pump Suction
AERATION PUMP P-1309A/B
MIXED FUEL FIRING FOR PRIMARY REFORMER PV-62A/B To Flare 8 Kg/Cm2 Naphtha LV-90 USV140 4.2 Kg/Cm2 Seperator CW FV-53 To Primary Reformer 2.55 Kg/Cm2 220 DegC
FV-54
Naphtha Transfer Pump HV-50 Natural Gas FV-51 Purge Gas Naphtha return pump Naphtha Deaerator FV-31 Naphtha vaporizer 3.4 Kg/Cm2 Natural Gas FV-32 USV-143 Steam Surplus Gas FV-36 HE-2 Steam Fuel gas heater 220 DegC HE-1 A/B Fuel Naphtha K.O. Drum 220 DegC LV-93 Naphtha Condenser USV-145
