Investment casting is an industrial process based on and also called lost-wax casting, one of the oldest known metal-forming techniques. From 5,000 years ago, when beeswax formed the pattern, to today’s high-technology waxes, refractory materials and specialist alloys, the castings allow the production of components with accuracy, repeatability, versatility and integrity in a variety of metals and high-performance alloys. Lost-foam casting is a modern form of investment casting that eliminates certain steps in the process.
There are a variety of materials that can be used for the investment casting process, including stainless steel alloys, brass, aluminum, and carbon steel. The material is poured into a ceramic cavity designed to create an exact duplicate of the desired part. Investment casting can reduce the need for secondary machining by providing castings to shape.
Investment casting derives its name from the pattern being invested (surrounded) with a refractory material. The fragile wax patterns must withstand forces encountered during the mold making. Much of the wax used in investment casting can be reclaimed and reused.