A fluoropolymer is a fluorocarbon based polymer with multiple strong carbon–fluorine bonds. It is characterized by a high resistance to solvents, acids, and bases.
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In 1938, polytetrafluoroethylene (DuPont brand name Teflon) was discovered by accident by a recently-hired DuPont Ph.D., Roy J. Plunkett. While working with tetrafluoroethylene gas, he noticed missing weight. Scraping down his container, he found white flakes of a new-to-the-world polymer. Tests showed the substance was resistant to corrosion from most substances and had better high temperature stability than any other plastic. By early 1941, a crash program was making commercial quantities.[1][2][3]
Fluoropolymers share the properties of fluorocarbons in that they are not as susceptible to the van der Waals force as hydrocarbons. This contributes to their non-stick and friction reducing properties. Also, they are stable due to the stability multiple carbon–fluorine bonds add to a chemical compound. Fluoropolymers may be mechanically characterized as thermosets or thermoplastics. Fluoropolymers can be homopolymers or copolymers.[citation needed]
The global demand on fluoropolymers was estimated at approximately 7.25 billion USD in 2011. Driven by new developments of products, applications, and processes, as well as strong demands in new markets, the demand is expected to grow by 5.8% in the following years. [4]
Fluoropolymer | Trade names | Monomers | Melting point |
---|---|---|---|
PVF (polyvinylfluoride) | Tedlar[5] | VF1 | 200°C |
PVDF (polyvinylidene fluoride) | Kynar[6] Solef[7] Hylar[8] | VF2 | 175°C |
PTFE (polytetrafluoroethylene) | Sold by DuPont under the tradename Teflon; sold by Solvay Solexis under the tradenames Algoflon and Polymist | TFE | 327 °C |
PCTFE (Kel-F, CTFE) (polychlorotrifluoroethylene) | CTFE | ||
PFA (perfluoroalkoxy polymer) | Sold by DuPont under the tradename Teflon. Hyflon[9] | PPVE + TFE | 305°C |
FEP (fluorinated ethylene-propylene) | Sold by DuPont under the tradename Teflon | HFP + TFE | 260°C |
ETFE (polyethylenetetrafluoroethylene) | Tefzel,[10] Fluon[11] | TFE + E | 265°C |
ECTFE (polyethylenechlorotrifluoroethylene) | Halar[12] | CTFE + E | |
FFPM/FFKM (Perfluorinated Elastomer [Perfluoroelastomer]) | Kalrez.[13] Tecnoflon[14] | ||
FPM/FKM (Fluorocarbon [Chlorotrifluoroethylenevinylidene fluoride]) | Viton,[15] Tecnoflon FKM | ||
PFPE (Perfluoropolyether) | Sold by DuPont under the tradename Krytox.[16] Sold by Solvay Solexis S.p.A. as Fomblin and Galden | ||
Nafion | |||
Perfluoropolyoxetane |