Flight test

Flight testing is a branch of aeronautical engineering that develops and gathers data during flight of an aircraft, or atmospheric testing of launch vehicles and reusable spacecraft, and then analyzes the data to evaluate the aerodynamic flight characteristics of the vehicle in order to validate the design, including safety aspects.

The flight test phase accomplishes two major tasks: 1) finding and fixing any design problems and then 2) verifying and documenting the vehicle capabilities for government certification or customer acceptance. The flight test phase can range from the test of a single new system for an existing vehicle to the complete development and certification of a new aircraft, launch vehicle, or reusable spacecraft. Therefore, the duration of a particular flight test program can vary from a few weeks to many years.

Aircraft flight test

Civil aircraft

There are typically two categories of flight test programs – commercial and military. Commercial flight testing is conducted to certify that the aircraft meets all applicable safety and performance requirements of the government certifying agency. In the US, this is the Federal Aviation Administration (FAA); in Canada, Transport Canada (TC); in the United Kingdom (UK), the Civil Aviation Authority; and in the European Union, the European Aviation Safety Agency (EASA). Since commercial aircraft development is normally funded by the aircraft manufacturer and/or private investors, the certifying agency does not have a stake in the commercial success of the aircraft. These civil agencies are concerned with the aircraft’s safety and that the pilot’s flight manual accurately reports the aircraft’s performance. The market will determine the aircraft’s suitability to operators. Normally, the civil certification agency does not get involved in flight testing until the manufacturer has found and fixed any development issues and is ready to seek certification.