A biased-randomized simheuristic for a hybrid flow shop with stochastic processing times in the semiconductor industry

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Abstract

Compared to other industries, production systems in semiconductor manufacturing have an above-average level of complexity. Developments in recent decades document increasing product diversity, smaller batch sizes, and a rapidly changing product range. At the same time, the interconnections between equipment groups increase due to rising automation, thus making production planning and control more difficult. This paper discusses a hybrid flow shop problem with realistic constraints, such as stochastic processing times and priority constraints. The primary goal of this paper is to find a solution set (permutation of jobs) that minimizes the production makespan. The proposed algorithm extends our previous work by combining biased-randomization techniques with a discrete-event simulation heuristic. This simulation-optimization approach allows us to efficiently model dependencies caused by batching and by the existence of different flow paths. As shown in a series of numerical experiments, our methodology can achieve promising results even when stochastic processing times are considered.

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Ammouriova, M. [et al.]. A biased-randomized simheuristic for a hybrid flow shop with stochastic processing times in the semiconductor industry. A: Winter Simulation Conference. "Proceedings of the 2022 Winter Simulation Conference". p. 1888-1898. DOI 10.1109/WSC57314.2022.10015414.

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