METHODS AND PROCESS ANALYSIS 6 6.5970 13.

1220

Consumo Des./ Tempo Tempo

Processo Desenho Máquina Tons Item Denominação Aplicação Diário Ferramen Pçs/h Disp. Disp.
(pçs/dia) ta (seg) T1 (seg) T2
ISOLAMENTO F. Palio RST3 1.4 220
03 - Moldados 517664500 Persico 02 09980 45 22,430 44,615
CAPÔ
PEDANA Acima
03 - Moldados 519083160 Mecfond 250 t 13279 Siena / Pick up 495 50 22,430 44,615
TRASEIRA
PEDANA
03 - Moldados 519083150 Regianni 10 13278 350 50 22,430 44,615
DIANTEIRA Fam. Palio
Fam. RST3
Palio TT
03 - Moldados 518086960 Regianni 02 250 t 11315 CRUSCOTTO 350 30 22,430 44,615
ISOLAM.
PEDANAVÃO com motor 1.6TT e 162
03 - Moldados 519870480 Regianni 07 12547 27 22,430 44,615
MOTOR
ANTERIOR
ISOLAM. VÃO 1.8 16V. e Idea
03 - Moldados 518770390 Vilmar 2 250 t 12526 TT 1.6327 TT
e 1.8 190 45 22,430 44,615
(altern.PTI
MOTOR
03 - Moldados 518770370 Persico 03 300 t 12524 518366040) Idea TT 327 TT
e Fam. 169 40 22,430 44,615
(altern.PTI
ISOL.VÃO
03 - Moldados 519870450 Regianni 1230 09996 518366020) Palio EXC.PICK- 262 35 22,430 44,615
MOTOR
ISOL. VÃO UP/SIENA TETRA
03 - Moldados 517741390 Regianni 08 09686 Idea TT 23 40 22,430 44,615
MOTOR
ISOL. SUP.
VÃO
03 - Moldados 1309212080 Regianni 08 07697 ISOL. VÃO 90 30 22,430 44,615
MOTOR
03 - Moldados 1314142080 Regianni 08 06139 MOTOR (5 90 20 22,430 44,615
ISOL.SOB
DESENHOS) 71
03 - Moldados 520086750 Acopladora 06012 Doblò TT 12 22,430 44,615
PLANCIA
ISOL.SOB
03 - Moldados 520086750 Hidraulitec 250 t 06012 Doblò TT 71 20 22,430 44,615
PLANCIA
03 - Moldados 1328131080 Luxor 07259 ISOL.ISOL.
FRONTALVÃO 90 16 22,430 44,615
1347778080/5 ISOL.PAINEL 90
03 - Moldados Regianni 05 250 t 09948 MOTOR C/ 20 22,430 44,615
080 INSTRUM.
ISOL.PAINEL
03 - Moldados 7810 Calend 12525 ALUM. 327 TT 122 30 22,430 44,615
(altern.PTI
INSTRUM.
ISOL.PAINEL
03 - Moldados 5500 Calend 12525 327 TT 70 30 22,430 44,615
518366030)
(altern.PTI
INSTRUM.
03 - Moldados 5490 Calend 12525 327 TT 40 30 22,430 44,615
518366030)
(altern.PTI
TAPETÃO DO DOBLÒ FURGÃO
03 - Moldados 1001611060 Luxor 250 t 03085 518366030) 20 10 22,430 44,615
BAÚ
PEDANA TT
03 - Moldados 520058520 Hefei 01 250 t CRUSCOTTO X1H 460 60 22,430 44,615
ANTERIOR
PEDANA POST. 460
03 - Moldados 520058280 Hefei 02 250 t F.RST2 e 3X1HTT 80 22,430 44,615
(altern.PTI
TERMOPLAST.
03 - Moldados 518770410 Persico 03 11195 exc. Fire,Ds.e 110 50 22,430 44,615
518366040)
SUBSTITUI
Pick-up's
Cx468439970
roda Uno
04 - Tapetes Moldados 3370/80 Deltamatic 189 36 22,430 44,615
dir/esq
04 - Tapetes Moldados 7840/60 Kelvin Cx roda SW 80 30 22,430 44,615
04 - Tapetes Moldados 2570/90 Cx roda SIII 142 25 22,430 44,615
04 - Tapetes Moldados 7330 Cx roda Doblò 55 25 22,430 44,615
04 - Tapetes Moldados 8650 Cx roda Doblò 25 15 22,430 44,615
1002329400/9 283
04 - Tapetes Moldados Cx roda x1h 100 22,430 44,615
390 Tapete moldado
04 - Tapetes Moldados 1002329470 377 100 22,430 44,615
X1H
04 - Tapetes Moldados 1002329480 tapete plano x1h 5 100 22,430 44,615
04 - Tapetes Moldados 1002329490 tapete plano x1h 20 100 22,430 44,615
04 - Tapetes Moldados 9150 Cx roda Doblò 55 25 22,430 44,615

1001719950 20
05 - Tapetes Planos Corte carpete 60 22,430 44,615
Cortar carpete
1001719950
05 - Tapetes Planos 1001719930 Corte taca 20 50 22,430 44,615
Cortar taca
05 - Tapetes Planos Corte de Corte carpete 27 60 22,430 44,615
 1001719930
05 - Tapetes Planos Cortar taca + te de Taca + Septum 27 52 22,430 44,615
1001741030
Septum 17
05 - Tapetes Planos Corte taca 58 22,430 44,615
Cortar taca
1001741030
05 - Tapetes Planos Corte carpete 17 112 22,430 44,615
Cortar carpete
1001653860
05 - Tapetes Planos Corte carpete 60 112 22,430 44,615
Cortar carpete
1001653860
05 - Tapetes Planos Corte Taca 60 58 22,430 44,615
Cortar Taca
7353679770
05 - Tapetes Planos Corte carpete 2 60 22,430 44,615
Cortar Carpete
7353679770
05 - Tapetes Planos Corte taca 2 50 22,430 44,615
Cortar Taca
1001719950
05 - Tapetes Planos Acoplamento 20 60 22,430 44,615
Acoplamento
1001719930
05 - Tapetes Planos Acoplamento 27 50 22,430 44,615
Acoplamento
1001719930
05 - Tapetes Planos 1001741030 Colar Septum 27 52 22,430 44,615
Colar Septum
05 - Tapetes Planos Costurar Costurar Canalina 17 60 22,430 44,615
1001741030
Canalina 17
05 - Tapetes Planos 1001653860 Acoplamento 58 22,430 44,615
Acoplamento
05 - Tapetes Planos Costurar
1001653860 Costurar Canalina 60 60 22,430 44,615
05 - Tapetes Planos Canalina
Soldagem de Soldar Centralina 60 30 22,430 44,615
1001653860
Frisos 60
05 - Tapetes Planos Acoplamento 52 22,430 44,615
Acoplamento
7353679770
05 - Tapetes Planos Acoplamento 2 60 22,430 44,615
Acoplar
05 - Tapetes Planos 1001611060 Acoplamento 17 15 22,430 44,615

06 - Shield 518134230 128 50 22,430 44,615

06 - Shield 518059930 110 50 22,430 44,615
06 - Shield 464756940 364 80 22,430 44,615
06 - Shield 517522300 110 100 22,430 44,615
06 - Shield 519561030 100 55 22,430 44,615

TNT 0,70 X
07 - Célula de corte Corte TNT CA1155 1,638 22,430 44,615
700
TNTX0,60
1020X
07 - Célula de corte Corte TNT CA1180 1,119 22,430 44,615
600 X 1350
WOLLAN 0,70
07 - Célula de corte Corte TNT CA1235 182 22,430 44,615
X 700
TNTX0,47
1300X
07 - Célula de corte Corte TNT CA1150 134 22,430 44,615
470 X 800
TNT 0,60 X
07 - Célula de corte Corte TNT CA1270 173 22,430 44,615
600
TNTX1,00
1300X
07 - Célula de corte Corte TNT CA7320 173 22,430 44,615
1000
TNTX0,60
1000X
07 - Célula de corte Corte TNT CA1240 75 22,430 44,615
600 X 750
TNT 1,00 X
07 - Célula de corte Corte TNT CA1160 147 22,430 44,615
1000 X 1200

07 - Célula de corte Corte Al 0770 681 22,430 44,615

07 - Célula de corte Corte Al 5080 130 22,430 44,615
07 - Célula de corte Corte Al 8080 130 22,430 44,615

07 - Célula de corte L1600 x C1220 Corte Carpete 1001903370 SX/ 1001903380 DX Novo Uno - 327 358 22,430 44,615
07 - Célula de corte L1230 x C1250 Corte Carpete 1001903390 327 309 22,430 44,615
07 - Célula de corte L1400 x C1220 Corte Carpete 1001747860/40 Pálio SW FLP 252 22,430 44,615
07 - Célula de corte L1700 x C1600 Corte Carpete 1001742570/90 Siena FLP 181 22,430 44,615
07 - Célula de corte e L960 x C1300 Corte Carpete 1001741030 Palio SW 126 22,430 44,615
07 - Célula de corte L1600 x C1250 Corte Carpete 1001627330 Doblô 125 22,430 44,615
07 - Célula de corte L1450 x C1450 Corte Carpete 1001719950 Doblô 71 22,430 44,615
07 - Célula de corte L1730 x C1750 Corte Carpete 1001678650/1001639490 Doblô 57 22,430 44,615
07 - Célula de corte L1450 x C1450 Corte Carpete 1001719930 Doblô 43 22,430 44,615
07 - Célula de corte L1730 x C1170 Corte Carpete 734189150 Doblô 10 22,430 44,615
07 - Célula de corte L1450 x C1450 Corte Carpete 7353679770 Doblô 10 22,430 44,615
07 - Célula de corte L1480 x C2080 Corte Carpete 939802910 Iveco 1 22,430 44,615
07 - Célula de corte L1650 x C1000 Corte Carpete 1001711650/60 Palio FLP 1 22,430 44,615
07 - Célula de corte L1500 x C1800 Corte Carpete 7352928260/290 Siena RST I 1 22,430 44,615
07 - Célula de corte e L1400 x C930 Corte Carpete 1001709640 Siena 4Fuel 1 22,430 44,615
07 - Célula de corte e L1060 x C800 Corte Carpete 1001709370 Siena 4Fuel 1 22,430 44,615
07 - Célula de corte e L1000 x C800 Corte Carpete 1001601370 Stilo 1 22,430 44,615
07 - Célula de corte L1000 x C1300 Corte Carpete 1001601360 Stilo 1 22,430 44,615
07 - Célula de corte L1680 x C2500 Corte Carpete 1001644980/ 490/ 5000 Stilo 1 22,430 44,615
07 - Célula de corte e L980 x C2000 Corte Carpete 939802930 Iveco 1 22,430 44,615
07 - Célula de corte e L860 x C1450 Corte Carpete 517373280/70 Stilo 1 22,430 44,615

PALIO, PICK-UP 1,118

08 - Corte de Vinco 518734870 CV 12549 Fibra F.PALIO I e II TT 6 22,430 44,615
FIRE e 327tt
08 - Corte de Vinco 467779260 CV 5622 Fibra GAS.EXC.FIRE 1,035 6 22,430 44,615
08 - Corte de Vinco 464792380 CV 1942 Taca PICK-UP C.C/SX TT 1,000 2 22,430 44,615
08 - Corte de Vinco 519124900 CV 13730 Taca STRADA FL4 TT 818 2 22,430 44,615
08 - Corte de Vinco 519124900 CV 13730 Taca 800 2 22,430 44,615
08 - Corte de Vinco 518770400 CV 12527 Taca 327 TT 536 2 22,430 44,615
08 - Corte de Vinco 519124910 CV 13731 Taca 450 2 22,430 44,615
08 - Corte de Vinco 518134230 CV 11589 Aluminio LINEA TT 415 2 22,430 44,615
SIENA TETRA- 400
08 - Corte de Vinco 518538080 CV 12232 Taca 2 22,430 44,615
FUEL
08 - Corte de Vinco 517750860 CV 9812 Taca IDEA TT 400 10 22,430 44,615
STRADA FL4 388
08 - Corte de Vinco 519124920 CV 13732 Taca STRADA FL4 2 22,430 44,615
CAB.DUPLA
08 - Corte de Vinco 519124910 CV 13731 Taca CAB.EST. e 372 2 22,430 44,615
08 - Corte de Vinco 519124920 CV 13732 Taca CURTA 325 2 22,430 44,615
exaurindo no 315
08 - Corte de Vinco 77229390 CV 54 Fibra 6 22,430 44,615
1001747840/6 SW RST Fiorino tt
3(des.
08 - Corte de Vinco CV 11952 Carpete 220 0.5 22,430 44,615
0 Velho:100172910)
08 - Corte de Vinco 467786560 CV 4087 Taca SIENA TT 200 2 22,430 44,615
08 - Corte de Vinco 7352928260 CV 8995 Aluminio 200 1 22,430 44,615
08 - Corte de Vinco 7352928290 CV 8994 Carpete 200 1 22,430 44,615
08 - Corte de Vinco 465162170 CV 485 Taca Palio SW TT 175 1 22,430 44,615
PICK-UP C.E TT 150
08 - Corte de Vinco 468335650 CV 6376 Taca 2 22,430 44,615
EXC.FIRE
SW BR. ADV e
08 - Corte de Vinco 1001653860 CV 8972 Carpete 140 1 22,430 44,615
MÉXICO
SW ELXRSTIl
e
08 - Corte de Vinco 1001741030 CV 12503 Carpete SIENA RST3 140 1 22,430 44,615
TREKKING
08 - Corte de Vinco 1001742570 CV 11823 Carpete 1.0HPP/1.4HP/1.8
SIENA RST3 120 1 22,430 44,615
08 - Corte de Vinco 1001742590 CV 11822 Carpete 1.0HPP/1.4HP/1.8HLX 120 1 22,430 44,615
08 - Corte de Vinco 468240110 CV 9012 Aluminio DoblòHLX
TT 101 12 22,430 44,615
08 - Corte de Vinco 517824550 CV 10003 Taca Idea TT 50 6 22,430 44,615
08 - Corte de Vinco 518363710 CV 11821 Taca LINEA TT 50 5 22,430 44,615
08 - Corte de Vinco 517750870 CV 9811 Taca Idea TT 50 10 22,430 44,615
08 - Corte de Vinco 467460490 CV 1773 Taca 1 2 22,430 44,615
08 - Corte de Vinco 464448280 CV 286 Taca #VALUE! 2 22,430 44,615
08 - Corte de Vinco 464760230 CV 1840 Taca #VALUE! 2 22,430 44,615
08 - Corte de Vinco 1001711650 CV 10853 Carpete #VALUE! 0.5 22,430 44,615

LINHA 1: MILLE - PALIO FIRE - UNO - FURGONETA - COMERCIAIS

LINHA 2: GRAND SIENA - NOVO PALIO - SIENA - STRADA
LINHA 3: GRAND SIENA - PALIO WE - NOVO PALIO - UNO
LINHA 4: BRAVO - DOBLÒ - IDEA - LINEA - PUNTO
18.6750 3600

Carga
Tempo CT Employe Máq. Carga MOD
Takt Takt Takt CT
Disp. Employe e/ (Turnos (Total
Time T1 Time T2 Time T3 Machine
(seg) T3 e machine Necessár Necessário)
ios)
63,495 102 203 289 80 Na 1 0.78 0.78
63,495 45 90 128 72 Na 1 1.59 1.59
63,495 64 127 181 72 Na 1 1.12 1.12
63,495 64 127 181 120 Na 2 1.87 3.75
63,495 138 275 392 133 Na 1 0.96 0.96
63,495 118 235 334 80 Na 1 0.68 0.68
63,495 133 264 376 90 Na 1 0.68 0.68
63,495 86 170 242 103 Na 1 1.20 1.20
63,495 975 1,940 2,761 90 Na 1 0.09 0.09
63,495 249 496 706 120 Na 1 0.48 0.48
63,495 249 496 706 180 Na 1 0.72 0.72
63,495 316 628 894 300 Na 1 0.95 0.95
63,495 316 628 894 180 Na 1 0.57 0.57
63,495 249 496 706 225 Na 2 0.90 1.81
63,495 249 496 706 180 Na 1 0.72 0.72
63,495 184 366 520 120 Na 2 0.65 1.31
63,495 320 637 907 120 Na 2 0.37 0.75
63,495 561 1,115 1,587 120 Na 2 0.21 0.43
63,495 1,121 2,231 3,175 360 Na 1 0.32 0.32
63,495 49 97 138 60 Na 3 1.23 3.69
63,495 49 97 138 45 Na 3 0.92 2.77
63,495 204 406 577 72 Na 1 0.35 0.35

63,495 119 236 336 100 3 0.84 2.53

63,495 280 558 794 120 5 0.43 2.14
63,495 158 314 447 144 5 0.91 4.56
63,495 408 811 1,154 144 5 0.35 1.77
63,495 897 1,785 2,540 240 5 0.27 1.34
63,495 79 158 224 36 5 0.45 2.27
63,495 59 118 168 36 4 0.61 2.42
63,495 4,486 8,923 12,699 36 4 0.01 0.03
63,495 1,121 2,231 3,175 36 4 0.03 0.13
63,495 408 811 1,154 144 5 0.35 1.77

63,495 1,121 2,231 3,175 60 1 0.05 0.05

63,495 1,121 2,231 3,175 72 1 0.06 0.06
63,495 831 1,652 2,352 60 1 0.07 0.07
63,495 831 1,652 2,352 69 1 0.08 0.08
63,495 1,319 2,624 3,735 62 1 0.05 0.05
63,495 1,319 2,624 3,735 32 1 0.02 0.02
63,495 374 744 1,058 32 1 0.09 0.09
63,495 374 744 1,058 62 1 0.17 0.17
63,495 11,215 22,307 31,748 60 1 0.01 0.01
63,495 11,215 22,307 31,748 72 1 0.01 0.01
63,495 1,121 2,231 3,175 60 2 0.05 0.11
63,495 831 1,652 2,352 72 2 0.09 0.17
63,495 831 1,652 2,352 69 2 0.08 0.17
63,495 1,319 2,624 3,735 60 1 0.05 0.05
63,495 1,319 2,624 3,735 62 2 0.05 0.09
63,495 374 744 1,058 60 1 0.16 0.16
63,495 374 744 1,058 120 1 0.32 0.32
63,495 374 744 1,058 69 2 0.19 0.37
63,495 11,215 22,307 31,748 60 2 0.01 0.01
63,495 1,319 2,624 3,735 240 2 0.18 0.36

63,495 175 349 496 72 2 0.41 0.82

63,495 204 406 577 72 1 0.35 0.35
63,495 62 123 174 45 2 0.73 1.46
63,495 204 406 577 36 1 0.18 0.18
63,495 224 446 635 65 1 0.29 0.29

63,495 14 27 39 6.25 6.25 0.46 0.46

63,495 20 40 57 6.25 6.25 0.31 0.31
63,495 123 245 349 6.25 6.25 0.05 0.05
63,495 168 334 475 6.25 6.25 0.04 0.04
63,495 129 257 366 6.25 6.25 0.05 0.05
63,495 129 257 366 6.25 6.25 0.05 0.05
63,495 297 592 842 6.25 6.25 0.02 0.02
63,495 153 304 433 6.25 6.25 0.04 0.04

63,495 33 66 93 14.00 14.00 0.42 0.42

63,495 173 343 488 14.00 14.00 0.08 0.08
63,495 173 343 488 14.00 14.00 0.08 0.08

63,495 63 124 177 18.00 29.50 0.29 0.47

63,495 72 144 205 18.00 29.50 0.25 0.41
63,495 89 177 252 18.00 29.50 0.20 0.33
63,495 124 247 352 18.00 29.50 0.14 0.24
63,495 178 354 504 18.00 29.50 0.10 0.17
63,495 180 358 510 18.00 29.50 0.10 0.16
63,495 314 625 889 18.00 29.50 0.06 0.09
63,495 391 777 1,106 18.00 29.50 0.05 0.08
63,495 517 1,028 1,463 18.00 29.50 0.03 0.06
63,495 2,289 4,553 6,479 18.00 29.50 0.01 0.01
63,495 2,289 4,553 6,479 18.00 29.50 0.01 0.01
63,495 16,021 31,868 45,354 18.00 29.50 0.00 0.00
63,495 16,021 31,868 45,354 18.00 29.50 0.00 0.00
63,495 16,021 31,868 45,354 18.00 29.50 0.00 0.00
63,495 16,021 31,868 45,354 18.00 29.50 0.00 0.00
63,495 16,021 31,868 45,354 18.00 29.50 0.00 0.00
63,495 16,021 31,868 45,354 18.00 29.50 0.00 0.00
63,495 16,021 31,868 45,354 18.00 29.50 0.00 0.00
63,495 16,021 31,868 45,354 18.00 29.50 0.00 0.00
63,495 16,021 31,868 45,354 18.00 29.50 0.00 0.00
63,495 16,021 31,868 45,354 18.00 29.50 0.00 0.00

63,495 20 40 57 1 20 0.05 1.00

63,495 22 43 61 1 20 0.05 0.92
63,495 22 45 63 12 20 0.54 0.89
63,495 27 55 78 12 20 0.44 0.73
63,495 28 56 79 12 20 0.43 0.71
63,495 42 83 118 12 20 0.29 0.48
63,495 50 99 141 12 20 0.24 0.40
63,495 54 108 153 12 20 0.22 0.37
63,495 56 112 159 12 20 0.21 0.36
63,495 56 112 159 2 20 0.04 0.36
63,495 58 115 164 12 20 0.21 0.35
63,495 60 120 171 12 20 0.20 0.33
63,495 69 137 195 12 20 0.17 0.29
63,495 71 142 202 1 20 0.01 0.28
63,495 102 203 289 48 20 0.47 0.20
63,495 112 223 317 12 20 0.11 0.18
63,495 112 223 317 24 20 0.21 0.18
63,495 112 223 317 24 20 0.21 0.18
63,495 128 255 363 24 20 0.19 0.16
63,495 150 297 423 12 20 0.08 0.13
63,495 160 319 454 24 20 0.15 0.12
63,495 160 319 454 24 20 0.15 0.12
63,495 187 372 529 24 20 0.13 0.11
63,495 187 372 529 24 20 0.13 0.11
63,495 222 442 629 2 20 0.01 0.09
63,495 449 892 1,270 4 20 0.01 0.04
63,495 449 892 1,270 5 20 0.01 0.04
63,495 449 892 1,270 2 20 0.01 0.04
63,495 22,430 44,615 63,495 12 20 0.00 0.00
63,495 #VALUE! #VALUE! #VALUE! 12 20 #VALUE! #VALUE!
63,495 #VALUE! #VALUE! #VALUE! 12 20 #VALUE! #VALUE!
63,495 #VALUE! #VALUE! #VALUE! 48 20 #VALUE! #VALUE!

Saturation by equipment / Process

03 - Moldados 25.24
Acopladora 0.95 0.95
Calend 1.24 2.48
Hidraulitec 0.57 0.57
Luxor 1.22 2.13
Mecfond 1.59 1.59
Persico 02 0.78 0.78
Persico 03 1.03 1.03
Regianni 1230 1.20 1.20
Regianni 02 1.87 3.75
Regianni 03 0.00 0.00
Regianni 05 0.72 0.72
Regianni 07 0.96 0.96
Regianni 08 0.81 0.81
Regianni 10 1.12 1.12
Vilmar 2 0.68 0.68
Hefei 01 1.23 3.69
Hefei 02 0.92 2.77

Rolop 0.00 0.00

CV #VALUE! #VALUE!
Morback 0.00 0.00
Pranchão 0.00 0.00
Corte TNT 1.01 1.01
Corte Al 0.59 0.59
Corte Carpete 1.49 2.29

Carga Δ
T01 T02 T03 Total
MOD
01 - Poroso 13
02 - Indumaq 6
03 - Moldados 28
04 - Tapetes Moldados 19
05 - Tapetes Planos 3 2.42
06 - Shield 3
07 - Célula de corte 2
 08 - Corte Vinco 2
09 - Ponto de controle 2
10 - Spider 3
11 - Apontamento 2
12 - Limpeza técnica 2
13 - Administrativo 3
Total 88