Manual Drive DGM Rev 1
Manual Drive DGM Rev 1
11/06/2014 DGM06 REV 6_04 • Removed parameter H.1004 (Firmware Version 6:39)
• Added description of function digital inputs
• Correct p.57 input for JOG
1
Doc.N. ATIVA
Rev.N. 1
Data 28/10/2014
2
WARNINGS
Read carefully this manual before the use of the converter.
Take care of this handbook and keep it at hand for later reference.
Please make sure that this handbook is delivered to the final customer and user.
ATTENTION
This drive contains high voltage circuits that may be fatal to humans. Electric
shock may accur if the following points are not observed:
The capacitors inside the drive can keep a charge for about 8 minutes after turning off
the power. So wait at least 8 minutes, after turning off the power, before any
maintenance operation inside the drive.Teh high voltage in teh capacitors is also
present between the terminals DC- and DC+
Always ground the drive case. The grounding method must comply with the laws of the
Country where the inverter is being installed.
The drive may be destroyed if the following points are not observed:
Observe the drive specifiations and the warnings contained in this manual.
The drive may be source of radio-frequency noise if unprovided of the adequate mains
filter.
3
Precaution for safety
Here are described the rules to follow in several stage of manipulation of the drive to the aim to avoid
damages to persons or things because of a wrong use of the drive. The safety precautions are ranked as
DANGER and ATTENTION in this instruction manual:
DANGER When a dangerous situation may accur for an incorrect use of the drive
and this could cause fatal or a serious injury.
Note that some items described as "ATTENTION" may lead to major results depending on the situations.
Therefore it is important to carefully follow the instruction indicated.
DANGER
ATTENTION
2.Start up
DANGER
• Never supply the drive without the cover and never remove the cover while supply is on.
It exists danger of electrical shocks.
• Do not manipulate the drive with wet hands.
Failure to observe this could lead to electrical shocks
• Do not touch the terminals of the drive while the power is on.
Failure to observe this could lead to electrical shocks
• Never touch the possible external braking resistor.
Failure to observe this could lead to electrical shocks
• Keep a safety distance from the motor and the machine when the power is on and never touch the
rotary parts of the motor when it is in function.
It exists the risk of injury.
• When reset the alarms make sure that the signal of running is enabled in order to avoid unexpected
start of the motor. Fix up a separate emergency stop device.
It exists the risk of injury.
ATTENTION
• Never touch the drive, the motor and the possible external braking resistor as they can overtake high
temperatures.
Failure to observe this could lead to electrical shocks and burns.
• Do not block the ventilation lits of the drive.
Failure to observe this could lead to burns.
• Make sure of the functionality of the motor as single unit before connecting it mechanically to the
machine and verify that the max speed of the motor are accepted from the machine.
It exists the danger to hurt and to damage the machine.
5
3.Maintenance, inspection and part replacement.
DANGER
• Always wait at least 8 minutes after turning off the input power before starting inspections. Make sure
that the display has been erased and that the voltage between terminals DC+ and DC- is less than
15V.
Failure to observe this could lead to electrical shock.
• The maintenance, the inspection and part replacement must be done by a designated person.
(Remove all the metal accessories like watches, bracelets etc before beginning the job.)
Failure to observe this could lead to electrical shocks and injuries.
• Always turn the power off before inspecting the motor or machine. A potential is applied on the motor
terminal even when the motor is stopped.
Failure to observe this could lead to electrical shock.
ATTENTION
6
INDEX
1 DELIVERY INSPECTION AND STORAGE pag.9
1.1 Delivery inspection and storage
1.2 Label details.
2 DESCRIPTION
2.1 Description pag.10
2.2 Models
7
7.2.2 Data Motor pag.46
7.2.3 Type of control pag.47
7.2.4 Speed control pag.48
7.2.5 Torque control pag.55
7.2.6 Position control pag.56
7.2.7 Electronic gearbox (Electric axes) pag.63
7.2.8 Electronic CAM pag.66
7.2.9 Analog Outputs pag.78
7.2.10 Digital Inputs pag.78
7.2.11 Advanced setup pag.79
7.2.12 Reserved parameters area pag.84
9 DIAGNOSTIC pag.87
9.1 List of the alarms stored
8
1. DELIVERY INSPECTION AND STORAGE
1. Remove drive from the packaging and check details on the label that confirm the drive correspond to
the one ordered. The rating nameplate is on the left side of the unit.
2. Make sure that the product has not been damaged
3. If the drive is not to be used for a while after purchasing, it has to be stored, possibly with its shipment
covering, in a place with no humidity, absence of vibrations and far from water sprays.
4. Always inspect the inverter before using after a long period storage.
9
2. Description
2.1 Description
The DGM series drives allow controlling Brushless servomotors equipped with resolver for the feedback of the
position and the speed.It’s requested a 220V single-phase power supply to feed the logic command board
and a threephase or single phase voltage supply to feed the DC power bus. The feeding in alternated current
is rectified and levelled in order to supply a DC voltage to DC bus that feeds an IGBT power stage.
An internal switching feeder generates all the auxiliary insulated voltages used to supply the electronic
circuits.
A 32 bit microprocessor, processing different signals, generates the commands to drive the final stage to
obtain, using a technique of modulation of the impulse duration (PWM), a sinusoidal alternated current to drive
the motor.
All the functions and settings are obtained using a data entry keyboard composed by a light red 5 digits
display and 4 push buttons.
All settings are memorized in an Eeprom.
A display moreover allows the possible alarms happened, allowing a fast diagnostic of the fault.
All settings can be settled using a Modbus protocol via RS485.
A software interface called ACCORD is available to download in our website (www.ativa-automacao.com.br).
This software allows to set up,save and monitoring the DGM datas.
2.2 Models
The power available is covered by 4 sizes for model type 240 and 8 types for model type 460. For updated
information on our range please visit our web site: www.ativa-automacao.com.br
10
3. Technical Information
3.1 Electrical Features
Three phase 50/60Hz 400V for DGM460
AC Rated Power Supply Three phase 50/60Hz 230V for DGM240
Single phase 50/60Hz 230V for DGM240 singlephase
AC power supply for logic control 230 VAC. Power requested 20VA
Digital Outputs N°6 optoinsulated PNP 24V DC 8 mA
N°8 optoinsulated PNP 15÷29V DC Impedence
Digital Inputs
≅3,5KΩ
Main Speed Analogic Input N.1 Differential ±10V Impedence 300KΩ ADC 16Bit
Aux Analogic Input N.2 differential ±10V Impedance 300KΩ ADC 10Bit
Analog Output N°2 ±10V Current max 3mA
Regulated Outputs ±10V DC Current max 15mA
Regulated Output +24V DC Current max 50mA
RS232 Standard, used only for update firmware
RS485 Modbus protocol
CANBUS Optoinsulated; profile: DS301, DSP401, DSP402
Type line-driver 5V Freq. Max 500KHz, NPN – PNP
Input frequency for speed reference
24V with External resistor of 1.8KOhm
Input frequency speed feedback Type line-driver 5V Freq. Max 500KHz,
Simulated encoder Output Type line-driver 5V (optional line-driver 5÷24V DC)
Output relay of Drive Ok Contact rating 1A
Resolver with 14bit converter for speed beyond to
Speed Feedback 1000rpm and up to 4500rpm; 16 bit for speed below to
1000rpm; 12 bit for speed beyond to 4500rpm
11
ATIVA
DGM
DGM 460
ESC ENTER
ESC ENTER
ATIVA
J3 ATIVA
J3
J4
U
V
J1
W
J4
L AUX 1
L AUX 1
L AUX 2
-DC BUS L AUX 2
+DC BUS
INT B.R. J2 -DC BUS
EXT B.R. J5
L3
+DC BUS
L2
INT B.R.
L1 J2
EXT B.R.
L3 J5
L2
L1
U
J1
V
MOTOR POWER
Figura 2 : SIZE T3 CONNECTOR
12
DGM 460
ESC ENTER
ATIVA
J3
J4
J5
13
DGM 460
ESC ENTER
ATIVA
J3
J4
J5
14
4. Mechanical installation and dimensions
4.1 Installation environment
Please follow the following instruction during the installation:
1) Install the drive in a vertical and perpendicular position regarding the floor
2) Insure yourself that the environment temperature is comprised between 0 and 45° Celsius
3) Avoid the following conditions:
• Direct exposure to the solar light
• Assemble in places with presence of powders, soil, particles of iron.
• Assemble in places with corrosive gas, explosive gas or high grade of humidity.
• Assemble in proximity of machines that generate vibrations.
• Assemble in proximity or on inflammable matter (as wood) or not resistant to the heat.
4) Insure yourself that the driver will be assembled in a position that guarantee a correct ventilation
as you can see in the figure below:
J3 J3 J3
U U
J1 J1
V V
W W
J4 J4 J4
U L A UX 1 L AUX 1
V
J1
L AUX 2 L AUX 2
W
DGM 460
DGM 460
ESC ENTER
ESC ENTER
ATIVA
ATIVA
J3
J3
J4
L AUX 1
J4
L AUX 2
-DC BUS
+DC BUS
INT B.R.
J2
EXT B.R.
L3 J5
L2 J5
L1
U
J1
V
MOTOR POWER
CONNECTOR
DGM T0 DGM T4
15
DGM
ESC ENTER
ATIVA
J3
DGM T0
J4
U
V
J1
W
L AUX 1
L AUX 2
-DC BUS
+DC BUS
INT B.R. J2
EXT B.R.
J5
L3
L2
L1
DGM
ESC ENTER
ATIVA
J3
U
J1
V
J4
DGM T1
L AUX 1
L AUX 2
-DC BUS
+DC BUS
INT B.R.
J2
EXT B.R.
L3 J5
L2
L1
DGM
ESC ENTER
ATIVA
J3
W
J1
DGM T2
J4
L AUX 1
L AUX 2
-DC BUS
+DC BUS
INT B .R.
J2
EXT B.R.
L3 J5
L2
L1
16
DGM 460
ESC ENTER
ATIVA
J3
J4
L AUX 1
L AUX 2
-DC BUS
DGM T3
+DC BUS
INT B.R.
J2
EXT B.R.
L3 J5
L2
L1
U
J1
V
MOTOR POWER
CONNECTOR
DGM 460
ESC ENTER
ATIVA
J3
J4
DGM T4
J5
DGM 460
ESC ENTER
ATIVA
J3
DGM T5
J4
J5
17
5. Wiring harness and description of connections
5.1 Connector or power terminal board J1 and J2
5 1 D A
6
2 C B
4
3
18
5.1.1 Description of the Motor power connector J1
1) Get from the motor catalogue the power in KW at nominal speed or use the following formula:
2) In case of multiaxes systems add the various power found and multiply this amount for a coefficient
Kc<1 that consider the use in contemporary (the values more used are: 0,63 for 2 axes, 0,5 for 3
axes, 0,38 for 4 axes, 0,33 for 5, and 0,28 for 6).
3) Multiply the value obtained for a corrective coefficient that consider the system efficiency (1,2):
3) Braking resistor
To connect the internal resistor make a jumper between +DC BUS input and INT BR input.
To replace the internal resistor with an external braking resistor you have to remove the Jumper between +DC
BUS input and INT BR input and connect the external braking resistor between the input +DC BUS and input
EXT BR.
4) DC power supply
Connect DC power to +DC BUS and –DC BUS inputs in case of DC feeding
5) Cables
The choice of power supply cables has to be done considering the current absorbed from the motor. The
section suggested for the drive models is the following:
DGM < 5A 1,0 mm²
DGM 5/10 1,5 mm²
DGM 10/20 2,5 mm²
DGM 20/40 4,0 mm²
DGM 35/70 6,0 mm²
DGM 45/90 10,0 mm²
DGM 75/150 25,0 mm²
19
The power connection cable has to be shielded and the shield connected to the ground on all two
sides.
6) Fuses
The fuses have to be a delayed type. The values suggested for the drive are:
DGM 1.3/2.6 2A
DGM 1.5/3 2A
DGM 2.5/5 4A
DGM 3/6 5A
DGM 4/8 6.5A
DGM 6/12 10A
DGM 10/20 16A
DGM 20/40 35A
DGM 35/70 60A
DGM 45/90 80A
DGM 75/150 125A
20
5.2.1 Description of the DGM power supply connector J2
1 L AUX1
- Input for AC power supply for logic control: 230VAC 20VA
2 L AUX2
5 INT BR - Terminal connected to the internal braking resistor. To connect the internal resistor it
needs to make a jumper to the +DC BUS input.
CAUTION
Il drive is normally supplied with a wired connector J6 with jumper wires between pins 4-5 and 1-2-3; in this
condition the drive is not considered in the safety state. To use the security feature, remove the jumper wire
and external contacts by following the procedures described in the manual.
21
5.3 Resolver connector J4
MOTORS B05-B07
MOTORS B10-B14-B20-B26
1) Resolver cables
This connection have to be well executed using a special type of cable composed by a 3 twisted pairs,
single shielded and sorted in a further shield.
A further pair of the cable is used to connect the thermal sensor of the motor. The conductors can
have a minimum section of 0.22mm² and connection maximum of 50 meters between resolver and
drives
Note A: The Drive can be furnished also with a Line Driver fed with an external Voltage from 5V to
24VDC so that it can obtained logical signal Line Driver up to 24V.
1) For noises immunity it’s necessary to use a shielded cable with twisted pair
2) For input signals it has to be used an input charged with about 10mA.
23
5.4.1 Connection for RS485 on connector J3
1) It is used to connect the drive to a PC or other device with which you can parameterize and control
the drive. The transmission protocol is a MODBUS
CONVERTITORE
RS232/485 CONNETTORE CONNETTORE
9 VIE FEMMINA 15 VIE MASCHIO
1
1 11
6
RS232-PC
6
2 2 12
PORTA TLC 485 7 7
3 3 13
SERIALE PC 8 4
8 14
4 9
9 5 15
10
5
1) It is used to connect the drive to a device with which you can parameterize and control the drive.
a. For CANOPEN fieldbus the transmission protocol is a CANOpen DS402
b. For Profibus fieldbus the transmission protocol is DPV0
c. For Modbus fieldbus the transmission protocol is MODBUS RTU
The two connector J3 and J7 are connected in parallel so you can use either one or the other.
Note: If you have an auxiliary supply you must supply between +Vin and 0B with a voltage from 15 to 24Vdc.
If you don’t have an auxiliary supply, you can use the internal supply. You must connect +24Vout with +24Vin
( link between pin9 and pin10 of J3 connector or link between pin4 and pin6 of J7 connector ) and 0Vout with
0B ( link between pin4 and pin5 of J3 or link between pin5 and pin7 of J7 connector )
24
5.4.3 Connection for RS232 (used only to update the firmware)
1) It is used to connect the drive to a PC and with a dedicated software allows you to reprogram the drive.
1) It is used if you want to use as a speed reference a signal of frequency. Moreover it’s the input for
the master speed and position reference in case of use of application program “Electronic gear
box” and “ Electronic cam”.
It supports the following types of signals:
• Differential line drive 5V
• Push-pull 5V
• Open collector 5V
• NPN or PNP At 12V (with serie resistor 680 ohm 1/4W) or 24V (with serie resistor 1K8
1/2W)
To see specification of these 3 way of working and related settings please refer to paragraph 7.2.4
at the voice ”main frequency reference”.
The correct movable connector to use is type HDSUB 44 pins male. Pins description is the
following:
2) For noises immunity it’s necessary to use a shielded cable with twisted pairs.
Following are some application schemes:
25
5.6 J5 connector inputs
Pin Name Type Description
Main input for speed reference.
Ref-
1 Differential This reference is enabled and programmed using an operator
analog input panel.( see paragraph 7.2.4 )
Ref+
16 Input signal of ±10V digitalized using an 16 bits analog/digital
converter.
18 Com sig Common of analog signals
Auxiliary reference input.
This reference is enabled and programmed using an Keypad.
(see paragraph 7.2.4 and 7.2.5 )
Enter with a ±10V signal digitalized using an analog/digital 10
17 Ref aux- bits converter.Depending on the settling it can become:
Differential
Analog auxiliary reference of speed
analog input
32 Ref aux+ Analog reference of torque limit
Analog reference of torque
It can do the functions of the 'digital input I8 (Enable JOG mode
"Axis Electric / Position") by connecting pin 32 to GND and
providing a +24 V on pin 17.
This input is enabled and programmed via the keypad. Enter
2 Ref aux2- with a ± 10V signal that is digitized by an 10 bits analog to
Differential
digital converter. As of today it is not used as analog input.
analog input
31 Ref aux2+ It can do the functions of the digital input I9 connecting pin 31
to GND and providing a +24 V on pin 2.
I0 A high signal enables the power to the motor that goes in lock
25 Digital Input
Ena shaft. Drive shows a message ENA in d.0000
Digital input which functionality is defined by the type of control
selected.
40 I1 Digital Input
This input can be enabled and set using the drive keyboard.
(See paragraph 7.2.10).
Digital input which functionality is defined by the type of control
selected.
11 I2 Digital Input
This input can be enabled and set using the drive keyboard.
(See paragraph 7.2.10).
Digital input which functionality is defined by the type of control
selected.
26 I3 Digital Input
This input can be enabled and set using the drive keyboard.
(See paragraph 7.2.10).
26
Input used to reset some alarms. The reset is done giving a
I4 high level signal.
41 Digital Input
Reset This input can be enabled and set using the drive keyboard.
(See paragraph 7.2.10).
A high signal enables the speed reference, the current
I5
12 Digital Input reference and position reference. Drive shows message “Run”
Start/Stop
in d.0000
Digital input which functionality is defined by the type of control
selected.
27 I6 Digital Input
This input can be enabled and set using the drive keyboard.
(see paragraph 7.2.10).
Digital input which functionality is defined by the type of control
selected.
42 I7 Digital Input
This input can be enabled and set using the drive keyboard.
(see paragraph 7.2.10).
+24V inputs to feed drive control digital outputs. If not fed the
drive shows alarms FA11 ( that means :+24 not detected).
39 +24 I/O +24VDC Input
27
+24V Output that can be used to feed the circuit of Digital or
24 +24V Vout +24Vdc
analog inputs.
9 Gnd Vout Gnd of voltage reference Vout 24V
Note: for electrical details go to chapter 3.1
28
5.8 J5 Description
5
Note: The Enable signal must arrive at PIN25 after that the drive has activated the output“Drive OK”.
The “Run” signal (PIN12) enables the reference. The motor moves only if ENA and RUN signals are both active.(first
“enable” and then “Run” ). It is also necessary to supply with +24V the PIN39 or with an external voltage with the
common on Pin10 or using the +24V internal. In this last case make a link between PIN9 and PIN10 and also PIN24 with
PIN39.
29
J5 pins number Function description
1 Differential inverting Input main speed reference
16 Differential not-inverting Input main speed reference
31 Differential not-inverting aux reference2
2 Differential inverting aux reference2
17 Differential inverting input aux reference1
32 Differential not-inverting input aux reference1
3 Output -10V stabilized (15ma)
18 Analog signals common 0S
33 Output +10V regulated (15ma)
4 Analog output out2
19 Analog output out1
34 /CHB line driver output channel B simulated encoder
5 CHB line driver output channel B simulated encoder
20 /CHA line driver output channel A simulated encoder
35 CHA line driver output channel A simulated encoder
6 /CHZ line driver output channel Zero simulated encoder
21 CHZ line driver output channel Zero simulated encoder
36 Analog signals common OL
7 +5V Output (join K3 point with soft soldering)
22 +5V Output
37 Line driver Frequency speed reference input B+ (Direction)
8 Line driver Frequency speed reference input B- (Direction)
23 Line driver Frequency speed reference input A-
38 Line driver Frequency speed reference input A+
9 GND Vout Common for pin 24
24 +24 Vout (50 mA)
39 +24V I/O Input +24V to supply input/output
10 GND I/O common for digital input/output
25 Digital input i0 (Drive Enable)
40 Digital input i1
11 Digital input i2
26 Digital input i3
41 Digital input i4 (Reset)
12 Digital input i5 (Run)
27 Digital input i6
42 Digital input i7
13 Relay contact of DriveOK
28 Relay contact of DriveOK
43 Digital output out3 (Motor Brake)
14 Digital output out5 (Secure Power Disable)
29 Digital output out4 (Reached position)
44 Digital output out0 (I2t)
15 Digital output out2 (Motor Off)
30 Digital output out1 (DriveOK)
30
6. Operator Panel
6.1 Keyboard Description
A keyboard of 4 buttons and a 5-digit display composes the drive operator panel.
It allows showing status of the drive, some values such as speed, current absorbed or the working voltage of
DC bus or the eventual alarms accured and allows setting all parameters of the drive.
The product just lit dispalys, for a short time, the firmware version installed
From This view you can choose to permanently display one of the sizes listed below.
To scroll through the variables to view press keys ▲and▼. For example to switch between the view of “drive
State” d.0000 to the view of current d.0002 proceed as follows:
31
Press key ▲
The display show the indication of the speed parameter d.001 and after a while will be displaied the
measures requested.
Press the key ▲ once more and the display will show an indication of the parameter measured
current d.0002 and after a while will be displayed on the measure requested.
To go back or choose a different size to display press ▲or ▼ up to the mesured selected.
To return to the state d.0000 press press repeatedly until the message appears d.0000
Press ESC and ENT together to enable access to the parameter change.
You log on in the main menu (first level) that displays the symbol of the menu with a stylized M like in the below
picture. Press ▲ key to scroll through the symbols of the various menu of first level.
Thedrive will return to display mode automatically when you press any button for 4 seconds or you press ▼
The pictures shown in the figures below are the symbols that appear in the top-level menu onec enabled in the menu T
on of the different operating modes of work available in DGM drive:
32
O. Menu to configure the digital outputs
USE OF THE KEYPAD: MENU DI SECOND, THIRD LEVEL AND PARAMETERS LEVEL
From each top-level menu you can access a second menu level and below a third level menu to be able to access the
fourth floor where you will find the final parameters of the drive. The way to access the structure is exemplified in the
following tutorial in which you want to set the drive mode “positioner” and want to set the number of revolutions of the
first position (parameter P2201)
With arrows ▲ and▼ move along the first level until the symbol T appears as in next image.
The menu T allows to enable the the different operating mode of the drive.
Press ENT to access the second level menu and scroll with ▲ and▼ the various modes of
Menu
operation available shown here below. Stop when you find the symbol P positioner and press
ENT to enable the operating mode position (as you can see in the picture) . This will enabled the
parameters “positioner” located in the first level. Press ESC to return to the T menu at the first
level.
Mode P
Now move from menu T (Type) with the arrows ▲ and ▼ along the first level to try the new
menu "P" of parameters of the function “positioner.”
1.
Select the menu P (positioner) pressing the button ENT to access to the second level menu of the
positioner.
2.
33
Now it will be To access the parameter P2201 Press ▲ key
displaied the twice and change the first digit.It will appear P.2.
parameter P.0000 on Press ENT to confirm the first digit. Now you
the left of the display can change the second digit.
3. 4.
Press ▲ key twice Press ENT to enter Press▲ key once to
and change the second the third digit that display the value 1 so
digit, it will appear will be zero P.220 as to compose P2201.
P.22 and press ENT again Press ENT to enter the
to enter the fourth 6. parameter P.2201.
5.
digit.
Set the desired value (whole number of revolutions of the first position of the cyclical positioner) and press ENT. To go
back at different levels, press the ESC key several times until reaching the desired level.
All numeric parameters, such as in this example, update the drive immediately as soon as they are modified. To save the
data, you need to confirm with ENT, otherwise just exit with the ESC key to reset the parameters previously saved.
34
7.Parameters
7.1 General diagrams parameters
M1 DESCRIPTION M2 DESCRIPTION M3 DESCRIPTION M4 DESCRIPTION PAR. DESCRIPTION RANGE OF VALUES TYPE
TO ENTER AND SET NEXT VALUE PRESS ENT+ESC BUTTONS AT THE SAME TIME
35
M1 DESCRIPTION M2 DESCRIPTION M3 DESCRIPTION M4 DESCRIPTION PAR. DESCRIPTION RANGE OF VALUES TYPE
U10 REFERENCE U1000 Choice of main speed reference 1-AnL / 2-Int / 3-JoG / 4-mot / S
CHOICE 5-FrE
U11 ANALOG U1100 End of Scale Analog Ref. 0-10000 rpm W
REFERENCE U1101 Analog Ref. Offset -3200,0 - +3200,0 rpm W
U1102 LF filter 0-10,00 secondi W
37
P.4 POSITION P.4103 Limit switch Stop / Direction. 1=CW / 2= CCW S
P.4104 Enable/Disable search zero Mark On/Off S
PARAMETERS P.42 HOME P.4200 Direction. Home Position research 0= shorted path ; 1=CW ; 2=CCW S
RESEARCH P.4201 Offset Home Positin 0-32767 W
WITHOUT SENSOR P.4202 Speed of Home Position 0-3000 rpm W
P.5 PARAMETERS P.5000 Jerk (S shape acceleration) 1 – 60000x(P.5001) r/min x sec² S
POSITIONER P.5001 Acc. Dec. Multiplier value 0-100 S
M1 DESCRIPTION M2 DESCRIPTION M3 DESCRIPTION M4 DESCRIPTION PAR. DESCRIPTION RANGE OF VALUES TYPE
38
PARAMETER A.4002 Max lenght of Phase shift 0,01 - 10,00sec S
40
M1 DESCRIPTION M2 DESCRIPTION M3 DESCRIPTION M4 DESCRIPTION PAR. DESCRIPTION RANGE OF VALUES TYPE
i.0 PIN 25 DI J5 i.0000 Enable input choice on the front or Edge / Level S
Enable
on the level
i.1 PIN 40 DI J5 Limit switch CW i.1000 Enable/Disable On / Off S
i.1001 Limit switch Contact Type 0= NC; 24=NO S
i.2 PIN 11 DI J5 Limit switch CCW i.2000 Enable/Disable On / Off S
I DIGITAL i.2001 Limit switch Contact Type 0= NC; 24=NO S
INPUT i.3 PIN 26 DI J5 Emergency i.3000 Enable/Disable On / Off S
i.4 PIN 41 DI J5 Reset i.4000 Enable/Disable On / Off S
i.5 PIN 12 DI J5 Run i.5000 Enable/Disable On / Off S
i.6 PIN 27 DI J5 Choose speed i.6000 Enable/Disable On / Off S
i.7 PIN 42 DI J5 Choose/reverse speed i.7000 Enable/Disable On / Off S
i.8 PIN17 e PIN32 Attiva JOG i.8000 Enable/Disable On / Off S
41
M1 DESCRIPTION M2 DESCRIPTION M3 DESCRIPTION M4 DESCRIPTION PAR. DESCRIPTION RANGE OF VALUES TYPE
42
H MENU’ AVAILABLE ONLY ENTERING A PASSWORD
H.0 Password H.0000 Password S
H.1 DRIVE SIZE H.1000 Drive current size 1,3/2,6 ; 1,5/2,6 ; 2,5/5 ; 3/6 ; 4/8 ; 6/12 ; 10/20 ;
11/22 ; 20/40 ; 35/70 ; 45/90; 75/150
H.1001 Drive voltage size 230; 460 S
H.1002 Time I2t 0,1-25,0 sec S
H.1003 Power loss alarm On / Off S
Note 1 : The choice of the type of control can be modified only with drive in stop.
Note 2: To enter in these menu push “Enter” and then “Esc” at the same time then release both and select again “Enter”
Note 3 : To enter this menu a password is requested.
Note 4 : The type of parameters can be:
“R” = only read.
“W” = Modifiable in all condition: Stop, Ena, Run.
“E” = Modifiable in this condition: Stop, Ena.
“S” = Modifiable in Stop condition.
43
7.2 Explanation of parameters
7.2.1 “D” menu : Display
Without alarms the display can shows the following selectable information:
0) State of the Driver: it shows the state of the drive:
Ena: The drive is enabled and motor is not running and in torque (Start command is not
enabled).
Run: The drive is running (Enabled both command “Enable and Start”).
Stop: The drive is not running.
EMG: The drive is in emergency mode, . ( active if I3000=on; see table 1 cap.7.2.4)
1) Speed: it shows the real speed of the motor (in RPM)
2) Current: it shows the real current that the drive supply (in Ampere)
3) Voltage: It shows the DC Bus Voltage (in Volt)
4) Axis Ratio: It shows the speed ratio set between master axis and slave axis when Digital Lock is selected
(shown in relative number)
5) Rev position: It shows the absolute number of revolution done between the instantaneous motor position
and the home position (in rev number).
6) Offset position: It shows the absolute number of steps done between the instantaneous position of the
resolver and the Home Position. [shown in numbers of steps:1 step=(360/32768) degrees]
7) Resolver Home position: It shows the angular absolute position of the resolver when position goes out
from Home Position Sensor [shown in number of steps where a step is =(360/32768) degrees].
8) Current Size: It shows the size of the drive as follows:
DGM240 DGM460
Value in Rated Peak Value in Rated Peak
d.008 Current(A) Current (A) d.008 Current(A) Current (A)
1,5-2,6 1,5 2,6 1,3-2,6 1,3 2,6
3,0-6,0 3,0 6,0 2,5-5.0 2,5 5,0
4,0-8,0 4,0 8,0 6.0-12.0 6,0 12,0
10-20 10,0 20,0 11-22 10,0 20,0
20-40 20,0 40,0
35-70 35,0 70,0
45-90 45,0 90,0
75-150 70,0 140,0
45
7.2.2 Menù “M” Data Motor
m.1005 Nominal Voltage Data available from our catalogue (in Volt). It’s the nominal voltage at nominal speed.
Data available from our motor catalogue or autocalcuculated through “auto timing”
m.1006 Motor Poles
(“auto phasing”) process. (see paragraph 8.2).
Synchronous
m.2001
Resistor
Data available from our motor catalogue
The time I2t is the time that motor need to reach a DeltaT of 100 Celsius Degrees with
an absorbed current twice as rated. With this value the drive executes a thermal image
m.2002 Time I2t
of the motor and in case the theoretical Delta Temperature exceed the 100°C a
warning of “I2T” is shown (see paragraph 9.1).
Setting On + ENTER , the auto reading of poles number and resolver auto timing
m.2003 Resolver Timing process starts. ATTENTION: This process has to be done with motor load less!
See Cap8.2
It shows the phase value taken during the auto timing process. It’s possible to change
m.2004 Offset Resolver
this value: it can be useful in case of replacement of drive to avoid auto-timing process.
46
7.2.3 Menu “T” Type of control
The “T” menu allows to choose the operating mode of the drive among the following options:
U: Speed operating mode. It allows to set all parameters type “U”, through them it can be chosen the type
of reference and it’s also possible to enable the Torque Limit.
C: Torque operating mode. It allows setting all parameters type “C”.
P: Position operating mode. It allows setting all parameters type “P”.
A: Electronic gearbox (Electronic Axis) mode. It allows setting all parameters type “A”.
E: Electronic Cam mode. It allows setting all parameters type “E"
The drive programming is organized at the aim to guide the user to set correctly the type of control and all
parameters needed.
Example: Case where a drive have to work in speed control with encoder reference.
From “T” menu select mode “U”= speed. In the next menu “U” choose the main frequency speed
reference selecting “U15”.
This menu allows entering parameter U1500 for setting “pulse for revolution” parameter. Next
parameter “U1501” set to 1 select the encoder reference; then setting is completed.
Attention: if at this moment the user try to modify a parameter not needed to the chosen control, for
example if he tries to modify “U1200” “Analog reference End of scale”, the drive begin to work in the
new mode of control “analog speed reference”.
Always keep count of this way to work, above all when “position control” is selected as in this mode is
present the speed JOG. So to modify the value of speed JOG it’s obligatory to put the drive in Speed
Control mode and change the parameter of speed jog and then to go back to the Position Control.
The different operating mode, the meaning of parameters and the specifics functions assigned to the digital
input and output are explained in the following area.
47
7.2.4 Menu “U” Speed Control Type
Menu Description Menu Description Menu Description Parameter Description Range of values Type
U.10 REF.CHOICE U.1000 Choice of main speed ref. 1-AnL / 2-Int / 3—jog / S
4-mot / 5-FrE
U.11 ANALOG U.1100 End of Scale Analog Ref. 0÷10000 rpm W
REFERENCE U.1101 Analog Ref. Offset -999,9 ÷ +999,9rpm W
U.1102 LF filter 0-10,00 seconds W
U.1103 Reference Reverse On/Off S
U.12 INTERNAL U.1200 Internal Speed 1 0÷+-10000 rpm W
REFERENCE U.1201 Internal Speed 2 0÷+-10000 rpm W
U.1202 Internal Speed 3 0÷+-10000 rpm W
U.1 MAIN U.1203 Internal Speed 4 0÷+-10000 rpm W
SPEED U.13 JOG U.1300 Speed Jog 0÷10000 rpm S
SPEED REFERENCE U.1301 Jog Mode 0=keyboard / 1=external S
U MODE U.14 ELECTRONIC S
U.1400 Max speed 0÷10000 rpm
POTENTIOMETER
U.15 FREQUENCY U.1500 Pulse per revolution 0÷10000 S
(Note 1) REFERENCE U.1501 Frequency mode 0= encoder / 1= f./Dir. S
U.21 ANALOG U.2100 End of Scale Analog Aux 0÷10000 rpm W
Ref.
REFERENCE U.2101 Offset Analog Aux Ref. -3200,0 ÷ +3200,0rpm W
U.2 AUX U.22 INTERNAL U.2200 Internal Aux Speed 0÷10000 rpm W
REFERENCE U.23 TORQUE U.2300 End of Scale Torque Limit 0÷250% W
LIMIT U.2301 Offset Torque Limit 0÷+-100% W
U.24 ENABLE U.2400 Aux Ref. Enable Off / On S
Note 1) The choice of the type of control can be done or in Stop or in Enable; It’s not allowed to change the
type of control in Run condition.
49
(U11) Analog main speed reference
Once made this selection, the drive uses as speed reference the Voltage present in pin1 and pin16 of
connector J5. All the other main references are not considered by the drive in this case.
With positive reference on pin 16 , ATIVA motors turns in CW direction.
TABLE 1
Digital Inputs working in speed mode with analgical and frequency reference.
Input N° Pin of J5 Name Function
I0 25 Power on/off Enable power to the motor. In case of absence of command
on pin12 the motor remain still in torque. The display shows
message “Ena” in menu “d.0000”.
I1 40 Limit switch CW Input for CW limit switch. When enabled (I.1000=on) if the
motor running in CW direction will touch the limit switch sensor
the motor will be stopped without ramp and will remain still in
torque. See capt. 7.2.10
I2 11 Limit switch CCW Input for CCW limit switch. When enabled (I.2000=on) if the
motor running in CCW direction will touch the limit switch
sensor the motor will be stopped without ramp and will remain
still in torque. See cap. 7.2.10
I3 26 Stop Emergency Input for Emergency stop command. When enables
(I.3000=on) in case of absence of this input the motor will be
stopped without ramp and will remain still in torque. See cap.
7.2.10
I4 41 Reset Alarms Reset alarms. When enabled (I.4000=On) it reset all alarms except
FA 03. Attention: in case of resetting while the external run is
still active, there is the risk that the motor starts suddenly.
I5 12 Start/Stop Enable the speed reference. With this signal the motor follows
the setting of the speed reference with its ramps.
Removing this signal the motor will stop with set ramp.
The display will show the message “Run” in menu “d.0000 ”.
I6 27 Disabled No functions
I7 42 Reference Reverse When enabled (I.7000=on) activating this input the speed
reference reverse and also direction of the motor revolution.
I8 Disabled No functions
I9 2 Enable To use this pin as a digital input to 24V, connect pin 31 of J5
Torque limit 2 to GND of digital inputs. With the input open the motor current
limit is set by parameter S.5000. With the input at +24V the
motor current is limited by the parameter S.5005 (torque limit
2)
Note: To enable the inputs and set the type of contact of limit switch refer to cap. 7.2.10
TABLE 2
Digital input function in internal speed reference mode.
Input N° Pin of J5 Name Function
I0 25 Power on/off
I1 40 Limit switch CW
I2 11 Limit switch CCW
See Table 1
I3 26 Emergency Stop
I4 41 Reset Alarms
I5 12 Start/Stop
I6 27 I1 speed. Int. The binary combination of this two input selects one of 4
internal speed reference following this logic:
I1 Speed. Int1 I2 Speed.Int2 Ref. Speed. Int.
0 0 → U.1200
I7 42 I2 Speed. Int.
1 0 → U.1201
0 1 → U.1202
1 1 → U.1202
I8 Disabled
I9 2 Enable See Table 1
Torque limit 2
TABLE 3
Digital input function in speed mode with Jog reference
Input N° Pin of J5 Name Function
I0 25 Power on/off
I1 40 Limit switch CW
I2 11 Limit switch CCW
See Table 1
I3 26 Emergency Stop
I4 41 Reset Alarms
I5 12 Reference on/off
I6 27 Speed CCW When enabled the external Jog activating this input the motor
runs in CCW direction.
I7 42 Speed CW When enabled the external Jog activating this input the motor
runs in CW direction
I8 Disabled
I9 2 Enable See Table 1
Torque limit 2
51
Once made this selection, the drive use as speed reference an internal value changeable using two
inputs that work as “increase” and “decrease”.
The variation of the reference is made whit a ramp which inclination is due to the acceleration and
deceleration values set in parameter of ramps “r”.
Switching on the drive the reference is reset to zero. Successively it remains stored at the last value set by
inputs “Increase”-“decrease”.
It’s provided an input to reset the active reference only when drive is in stop condition.
With the button up it’s possible to increase the value of the reference till the value set in parameter
U.1400.
With the button down it is possible to decrease the value of the reference till the value ZERO.
To reverse the rotation direction it need to work on the input “reverse rotation”.
TABLE 4
Digital input function in speed mode with reference from electronic potentiometer.
Input N. Pin of J5 Name Function
I0 25 Power on/off See Table 1
I1 40 Increase Input for “increase” CW e CCW
I2 11 Decrease Input for ”decrease” CW e CCW
I3 26 Stop Emergency See table 1
I4 41 Reset Alarms See table 1
I5 12 Start/Stop See table 1
I6 27 Reset ref. Reset internal value of electronic potentiometer without ramp.
Active only in stop condition.
I7 42 Reference Reverse Reverse the rotation direction of the motor
I8 Disabled
I9 2 Enable See Table 1
Torque limit 2
52
Aux Reference
(U2000) Choice of the Aux reference
Parameter Description Explanation
Set the source and the function of the aux reference. The possible choices are:
• 1-Anl = analogue speed reference: the drive add or subtract to the main speed
reference a value of speed proportional to the voltage detected on pin 17 and
Choice of 32 of J5 connector
U.2000 Aux • 2-Int = Internal speed reference: the drive add or sutract to the main speed
Reference reference a speed value equal to the value set on parameter U.2200
• 3-Lim = Aux reference of analogue torque limit: the drive work in speed, with
the main reference selected, but with a torque limit max set by the voltage
(positive or negative) detected between pin 17 and 32 of J5 connector
53
(U24) Aux Reference Enable
To activate every aux ref it needs to be enabled through parameter U.2400
(U30) Ramps
Parameter Description Explanation
U.3000 AccelerationCW Set in r/(min x sec) the acceleration ramp of the motor in CW direction
U.3001 Deceleration CW Set in r/(min x sec) the deceleration ramp of the motor in CW direction
Acceleration
U.3002 Set in r/(min x sec) the acceleration ramp of the motor in CCW direction
CCW
Deceleration
U.3003 Set in r/(min x sec) the deceleration ramp of the motor in CCW direction
CCW
Set in r/(min x sec²) the ramp of acceleration and deceleration for S curve. The bigger is the
U.3004 Jerk
acceleration the lower is the round effect of the curve.
If U.3006 is enabled, setting on “ON” in this parameters it enables the round function of the S
ramp. Jerk parameter enable the final and initial round effect while in the main area of the
U.3005 Enable S Ramps
ramp, the inclination is function of the set values in the four parameters of the linear
accelerations and decelerations.
Setting on “ON” it enables the internal linear ramps associated to the 4 parameters of
U.3006 Enable Ramps
acceleration and deceleration.
U.4003 Ramp Time “Ramp Time[ms]” set the time of the deceleration speed ramp
54
Menu “C” Control Type Torque
Menu Description Menu Description Parameter Description Range of values Type
C0 CHOICE OF C0000 Choice of the Torque reference 1-AnL / 2-Int S
TORQUE REF.
TORQUE C1 REF OF ANALOG C1000 End of scale Ref. of Torque 0÷250% W
C OPERATING TORQUE C1001 Offset Torque Ref. 0÷100% W
MODE C2 INTERNAL REF C2000 Internal analog ref of Torque 0÷+-250% W
ANALOG
Once enabled this reference, the drive consider as current reference the value and the value set on
parameter C.2000.
All speed references are not considered and the drive only work in Torque Control Mode.
All the other aux reference are not considered by the drive in this case
Parameter Description Explanation
Internal Torque Set the percentage of current ( compared to the rated current of the motor ) needed
C.2000
Reference working in Torque Control mode.
TABLE 5
Digital input functioning in Torque mode
Input N. Pin of J5 Name Function
I0 25 Power on/off Enable the power of the motor. In case of no signal in pin 12 the motor
remain still with Zero Torque.
I1 40 Disabled No function
I2 11 Disabled No function
I3 26 Disabled No function
I4 41 Reset Alarms Reset alarm
I5 12 Ref on/off Enable Torque ref. Furnishing this signal the drive command to the motor
the current set on the ref.
I6 27 Disabled No function
I7 42 Reference reverse Enabling this input, the Torque ref reverses.
I8 Disabled No functions
I9 2 Enable To use this pin as a digital input to 24V, connect pin 31 of J5
Torque limit 2 to GND of digital inputs. With the input open the motor current
limit is set by parameter S.5000. With the input at +24V the
motor current is limited by the parameter S.5005 (torque limit
2)
55
7.2.5 Menu “P” Position Control Type
Menu Description Menu Description Menu Description Menu Description Parameter Description Range of Value Type
(P) Position
Selecting this kind of control, the drive will execute to the shaft motor a number of revolution (or part of rev.)
corresponding to a set position each time start command will be commanded.
When position is reached a signal output of reached position is activated.
The positioning executes a speed profile with acceleration and deceleration ramps, S curve and max speed
settable.
The functioning cycle provides the start position research considered as Zero position (Home Position
Research); It’s also possible to consider as Zero Position the position of sensor at start time.
It is possible to choose between two position modes:
• Selected position: (P1) choose one of the 4 internal position preset through two digital inputs.
• Cyclic position: (P2) Set up to 16 max positions that will be executed in sequence.
For each position it’s possible to set max speed, acceleration and deceleration ramps.
Position can be set in absolute or relative value.
Position mode also has Jog functionality which setting parameters are in Jog speed reference menu (U.1300
and U.1301). To activate them see inputs in TABLE6 and TABLE7.
Position feedback sensor can be the resolver of the motor or an external encoder.
Such choice can be execute through P7000 parameter.
58
TABLE 6
Digital Input function in Mode at Selected Position
Input N° Pin of J5 Name Function
I0 25 Power on/off Enable power to the motor
I1 40 Limit switch. CW. Input for Home sensor CW (It can work also as limit switch if
enabled in parameter I.1000)
I2 11 Limit switch CCW. Input for Home sensor CCW (It can work also as limit switch if
enabled in parameter I.2000)
I3 26 Home Research Activate the procedure of home research ( activate the rise
edge). A pulse of about 0,1 sec is enough. If disabled the
Home research , sending a pulse will reset the origin on the
present position.
I4 41 Reset Allarmi Reset alarms
I5 12 On/Off position Makes begin the positioning cycle: It has to stay active for
(START) all positioning length.
I6 27 Select position 0 It cans have 2 different
/Jog CCW functions: Position select Code:
Select one of 4 internal
positions. I6 I7 Quota N.
In Jog mode (see.next I.8 0 0 0
setting) command for Jog
CCW with S.1600=JOG 1 0 1
I7 42 Select position 1/Jog It cans have 2 different
CW/ functions: 0 1 2
Select one of 4 internal
positions. 1 1 3
In Jog mode (see.next I.8
setting )command for Jog
CW with S.1600=JOG
I8 17 Jog Mode This activated the Jog mode.
Selection To use this pin as a digital input to 24V, connect pin 32 of J5
to GND of digital inputs
I9 2 Enable To use this pin as a digital input to 24V, connect pin 31 of J5
Torque limit 2 to GND of digital inputs. With the input open the motor current
limit is set by parameter S.5000. With the input at +24V the
motor current is limited by the parameter S.5005 (torque limit
2)
TABLE 7
Digital input function in cyclic position mode.
Input N° Pin of J5 Name Function
I0 25 Power on/off Enable power to the motor
I1 40 Limit switch. CW. Input for Home sensor CW (It can work also as limit switch if
enabled in parameter I.1000)
I2 11 Limit switch CCW. Input for Home sensor CCW (It can work also as limit switch if
enabled in parameter I.2000)
I3 26 Home Research Activate the procedure of home research (activate the rise
edge). A pulse of about 0,1 sec is enough. If disabled the
Home research, sending a pulse will reset the origin on the
present position.
I4 41 Reset Allarmi Reset alarms
I5 12 Position On/Off Makes begin the positioning cycle: It has to stay active for
(START) all positioning length.
I6 27 Reset position It cans have 2 different functions:
index /Jog CCW Reset the advancing index of positions.
In Jog mode command for Jog CCW with S.1600=JOG
I7 42 Jog CW In Jog mode command for Jog CW with S.1600=JOG
I8 17 Jog Mode See Table 6
Selection
I9 2 Enable See Table 6
Torque limit 2
60
Set the Home input sensor and the direction of rotation of the motor during the Home
Position research.
Limit switch Stop / 0= CW: il motore ruota in senso orario fino al sensore di Home che deve essere
P.4103
Direction collegato al pin 40 di J5.
1= CCW: The motor run in CCW direction till the Home sensor that has to be
connected to pin 11 of J5
On = During the search of Home position, the motor leaves the sensor and moves to
the mark of zero resolver. Attention: if the home offset position is to close to the point
Enable/Disable the motor exits from the sensor, it could be possible to have a 1 revolution error. It’s
P.4104
zero mark search important verify that Offset parameter is sufficiently far ( >3000 pulses ) from the value
you can read in parameter d.0007
Off = During the search of Home position, the motor stops once exit from the sensor
TABLE 9
Function of the aux analog input in position and Electronic gearbox mode
Input N° Pin of Name Function
J5
Ref aux1 - 17 Refer. Aux1 - Giving a +24V respect pin 32 Jog mode is activated together
with input I6 and I7 ( see table 6 and 7 ). To set speed Jog see
par.7.2.4
Ref aux1+ 32 Refer. Aux1 + Have to be connected to I/O Digital common (Pin 10 of J5)
Ref aux2 - 2 Refer. Aux2 - Giving a +24V respect pin 31 the limit current is set on the
parameter S.5005. If the input is open the limit current is set
on the parameter S.5001.
Ref aux2+ 31 Refer. Aux2 + Have to be connected to I/O Digital common (Pin 10 of J5)
TABLE 10
Function of the digital output in position mode
Output N° Pin of J5 Name Function
O0 44 I2T Standard function (see description signals at cap 5.7)
O1 30 Drive OK Standard function (see description signals at cap 5.7)
O2 15 0 speed or torque Zero speed or torque limit (See parameter S.5002 ÷ S.5004)
limit
O3 43 Brake command If enabled by the parameter S.8004 this output can be used to
control a small relay (20mA max) which controls the brake
motor.
O4 29 Position Reached Active when motor reach target position
O5 14 Secure power It’s active when the power go off on connector J6 related to
disbable output Secure Power Disable
62
7.2.6 Menu “A” Control type “ELECTRONIC GEARBOX”
Once execute this selection the drive can synchronize its axis (with variable gears) in speed and space
with a master axis. The master axis drive will send his speed and position through a frequency (signal type
line drive). The reference can be furnished by two channels of a real or simulated encoder or from a signal
in frequency with a further direction logic signal (see Par. 5.5).
There’s an input for a possible phasing shift between two axes.
There are 4 internal gears programmable, selectable from the user through 2 digital inputs.
Otherwise it’s possible to set the change of gear in electronic potentiometer mode.
Jog mode is selectable (see Tab. 8)
64
(A4) Shift phasing Axis Parameter
Parameter Description Explanation
A.4000 Shift phasing Set a value in % of speed instantaneous ref. This value will be added to the main speed ref with
speed the aim to obtain a shift phasing of slave shaft compared to the master shaft.
A.4001 Shift phasing ramp Sets an acceleration that will be add to the shift phasing speed.
A.4002 Shift phasing max Set the max time duration to apply the shift phasing speed. If the shift phasing input will be fed
time duration for a higher time it will be deactivated. It will be necessary to remove and give again the
command to execute a further correction.
TABLE 11
Digital inputs function in “Electronic gearbox” mode
Input N° Pin of J5 Name Function
I0 25 Power on/off Enable poser to the motor
I1 40 Limit switch. CW. Input of CW limit switch
I2 11 Limit switch CCW. Input of CCW limit switch
I3 26 Shift phasing Axis On the edge of this input it’s executed a shift phasing axis cycle
depending on parameter set in “A.4”
I4 41 Reset Alarms Reset Alarms
I5 12 Start/Stop Enable speed ref. Furnishing this signal the motor follows the setting
of speed reference with set ratios.
Removing this signal the motor stops and an error is shown with
message “Run” in menu “d.000”.
I6 27 Increase ratio /choice It cans have 3 different function:
int.ratio /Jog CCW Mode “A.1” change the ratio Code to select the ratios:
with ramp set by values in
A.1000 e A.1001 I6 I7 Ratio N.
In Mode “A.2” one of 4
internal ratios can be 0 0 0
selected (See side table).
I7 42 Decrease ratio / choice Jog mode (See set I8 input 1 0 1
internal ratio/ Jog CW
table 6) commands for Jog 0 1 2
with S.1600=JOG
1 1 3
I8 17 Jog Mode This activated the Jog mode.
Selection To use this pin as a digital input to 24V, connect pin 32 of J5
to GND of digital inputs (pin 10 of J5)
I9 2 Enable To use this pin as a digital input to 24V, connect pin 31 of J5
Torque limit 2 to GND of digital inputs (pin 10 of J5). With the input open the
motor current limit is set by parameter S.5000. With the input
at +24V the motor current is limited by the parameter S.5005
(torque limit 2)
Note: For use Input I8 and I9 see table 9
65
7.2.7 Menù “E” Tipo di controllo in Camma elettronica
The enable of this operative mode allows the space control of an axis referred to the space signal of
an external encoder. This function allows to follow thoseapplication that require to follow a particular
profiles like packaging machines, flying shear etc.
The reference must be detected from an encoder positioned in an external axis linked to J5 connector
specific pins (CH1: pin38; /CH1:pin23; CH2:pin37; /CH2:pin8).
Cam control management can be executed in two ways:
• throught digital input preset(See the dedicated paragraph: Digital Input function in
Electronic Cam Mode)
• Through Modbus fieldbus( Connector J3: Dato+:pin8; Dato-:pin3; 0L:pin11).
The setting of the cam paragraph is possible in 3 different ways:
• Using the display and the keyboard of the drive
• Using a PC through the software interface Accord
• Through Modbus Protocol
Thera are many menù that the user can set. In this manual are explained some applicative and it’s
explained how to set the drive using the drive keyboard and the display.For more setting of the
Electronic Cam using Accord Software interface see the manual “DGM ELECTRONIC CAM MANUAL”
Additional function of “home position” and Jog are available to move the axis in particular points.
66
Si elencano nella tabella sottostante i contenuti del menù “E”.
Menù Descrizione Menù Descrizione Menù Descrizione Parametro Descrizione Range valori Tipo
E.1 CAM E.1001 Table points number 16 - 256 S
TABLE E.1002 Table Index 0 - 255 S
E.1003 Cam table data 0 - 99999 S
E OPERATIVE E.2 CAM E.2001 Cam mode 1-ACl, 2-CLC S
MODE SETTING E.2002 Number cams 1 - 60000 S
ELECTRONIC E.2003 Encoder Numerator -32768 - +32767 W
CAM E.2004 Encoder Denominator 1 - 65535 W
E.2005 Frequency Mode 1-A b / 2-Fr9 S
E.2006/7 Master module 0 – 1048575 S
E.2008/9 Slave module 0 – 4194303 S
E.200A/B Synchronism phase 0 - 4194303 W
E.200C Enable Sync On/Off S
E.200D Input type sync 0:Enable 0V ; 24:Enable 24V S
Enable correction slave
E.200E On/Off
module
E.3 ENGAGE E.3001 Engage mode 1-Imm, 2-FAS, 3-rmP S
CAM E.3002/3 Start engage 0 - 4194303 S
E.3004/5 Start ramp 0 - 4194303 S
(LOCK CAM) E.3006/7 Master engage space 1000 - 4194303 S
E.3008/9 Slave engage space 1000 - 4194303 S
E.4 DISENGAGE E.41 CYCLIC E.4101 Engage Type 1-ImS, 2-1mP, 3-FCS, 4-FCP S
CAM E.4102 Deceleration 1 – 60000 (rpm) W
E.4103 Type of position 0=Absolute, 1=Relative S
UNLOCK CAM E.4104 Revolutions -32768 - +32767 W
E.4105 Offset 0 - 32767 W
E.4106 Speed 1 - 9999 W
E.4107 Accel./Decel. 1 - 60000 W
67
Functions of the digital input when Electronic Cam is selected
Input Nr Pin di J5 Name Function
I0 25 Power on/off Enable power to the motor
I1 40 Limit switch CW. Input for limit switch CW
I2 11 Limit switch CCW. Input for limit switch CCW
I3 26 Home Search Enable the search of the home position (active on the rising
edge front).It only need a pulse of about 0,1 sec.If the Homing
search position is disabled, a pulse in this input reset the origin
to the present position.
I4 41 Reset Alarms Reset alarms: (0 1) It resets alarms after a rising edge from
0 to 1
I5 12 Cam On/Off Enable/Disable Cam: it must stay on for all the duration of
(START) the electronic cam
Description input 5
01 Switching from 0 to 1 give the start to the engage
of the cam and successively to the cam profile
stored in the table.
1 0 Switching from 1 to 0 give the start to the
disengage function set in parameter “Disengage
Mode Cycle”, Once finished this step, the drive
stops in torque.
I6 27 Enable Home Enable the search of Home Position among the 31 possible
Position choices after a rising edge from 0 to 1.
I7 42 Enable Synchronis Enable a synchronism signal on the rising edge from 0 to 1.
I8 17 Active Positive Jog Enable Jog mode with positive speed reference.
To use this pin as a digital input to 24V, connect pin 32 of J5 to
GND of digital inputs (pin 10 of J5)
I9 2 Active Negative Jog It activate the Jog mode with a negative speed reference.
To use this pin as a digital input to 24V, connect pin 31 of J5 to
GND of digital inputs (pin 10 of J5)
68
Ingresso I5
Uscita O5
Translation from Italian to English of the graphic: Aggancio = Engage ; Camma= Cam; Sgangio =
Disengage ; Ingresso= Input ; Uscita = Output
69
(E2) General parameters of Electronic Cam
Note: *: The data is written in 2 parts: high part in the lower display code and low part in the higher display code.
Example: writing the data 100000.You need to convert the data in hexadecimal that is 186A0. you must set , using the
arrows, “1” in E.2006 and “86A0” in E.2007.
70
(E3) Engage Cam Parameters
Note: *: The data is written in 2 parts: high part in the lower display code and low part in the higher display code.
Example: writing the data 100000.You need to convert the data in hexadecimal that is 186A0. you must set , using the
arrows, “1” in E.2006 and “86A0” in E.2007.
71
(E42) Parametri sgancio camma Aciclico
72
Method 0 - No homing operation required
At start the value of measured position is reset and set as zero point of the drive.
Method 1 – Homing search CCW and zero mark resolver ( impulso di zero = zero mark; Fine corsa CCW = Limit switch
CCW)
Method 2 - Homing search CW and zero mark resolver ( impulso di zero = zero mark; Fine corsa CW = Limit switch CW)
Illustrazione 17: Method 3 – Origin search on the Home sensor ( impulso di zero = zero Mark )
73
If the home input is low level the motor will rotate in CW, when is detected a switch signal on the home sensor the motor is
stopped and succesively positioned on the zero mark of the resolver moving CW.
Method 4 - Origin search on the Home sensor ( impulso di zero = zero Mark )
Method 5 - Origin search on the Home sensor ( impulso di zero = zero Mark )
Method 6 - Origin search on the Home sensor ( impulso di zero = zero Mark )
74
Method 7 - Homing on the home switch and index pulse
The search direction is made in CW, once detected the home sensor, the drive moves the motor at low speed, in CCW
direction to leave the senosr , then it execute a positioning CCW on the zero resolver
In case the CW limit switch is touched, the rotation is inverted to move the motor on the home sensor.
Methods from 17 to 30
The method of origin from 17 to 30, correspond respectively to the method from 1 to 14 with the difference that in this
case the zero mark search is not executed. For example the method 17 and 18 are executed as showned in the pictures
below:
76
Metodo 35 - Homing on the current position
The present position ( the position where it is ) become the zero of the drive.
77
7.2.8 Menù “o” Analog Output
Menu Description Menu Description Menu Descri
ption
o ANALOG o.0000 CONFIG OUT 1 0= speed ref S
OUTPUT 1= Current ref S
CONFIG o.0001 CONFIG OUT 2 2= Speed measured S
3= Current measured S
78
7.2.10 Setup avanzati
Menù Description Menu Description Menu Description Parameter Description Range of Values Type
S.1 PID S.10 SPEED PID S.1000 KP Speed 0 – 3000 W
CONSTANT S.1001 KI Speed 0 – 3000 W
S.1002 KD Speed 0 – 3000 W
S.11 CURRENT PID S.1100 KP Current 0 – 3000 W
BRUSHLESS S.1101 KI Current 0 – 3000 W
MOTOR S.1102 KD Current 0 – 3000 W
S.1 PID
CONSTANT
79
S.7102 Baud rate 9600, 14400, S
19200,
38400, 57600
S.711 INPUT S.7110 - Input type I0-I8 Ser; Par; S
MODBUS 7118 Estern;
Modbus
S.72 PARAMETER S.7200 Address of drive 1-127 S
80
manual mode AnL= ref.speed analog in pin 1-16.The drive change to speed ref set on the input of
main speed (pin1-16)
S.2000 Set ON at every start the drive execute an automatic verify and setting of the OFFSET
Sensor Hall
on the current measured.
→ Autoset.
In some application where the drive is disabled and current is not zero, this process
Initial
can be avoid setting OFF. Standard setting is ON.
S.2001 Sensor Hall
With drive disabled it’s possible to do a process of calibration equal to the initial
→ Calibration autotiming, setting On+ ENTER.
Offset
S.3000 Set the pulses at rev for the simulated encoder. The max value selectable depends
Resolution from the speed motor data set on parameter m.1001.
Encoder With motors up to 1000rpm it’s possible to select the value 16384.
Simulated With motors from 1000 to 4500 rpm the max value settable is 4096.
With motors exceeding the 4500rpm the max value settable is 1024.
S.3001 Set “On” + ENTER the default values of all parameter are loaded in Eeprom (except
Load default
reserved area values)
S.3002 Set On + ENTER all alarms are deleted
Reset Alarms Attention: if external command of start is present, it may occur that motor start
again suddenly in case of reset.
S.3003
Alarm stored This parameter shows the last 16 alarms
S.3004 Software
It shows the release of the software.
release
S.3005 Reverse By setting to "On" reverses the counting direction of the resolver. With ATIVA motors,
feedback with positive speed and positions the motor rotates counterclockwise.
S.4000 Set on “Off” the alarm of max voltage is stored and it needs a reset or a switching on to
Max voltage
reset the alarm. Setting “On” the alarm has reset automatically as soon as the voltage
alarm
goes down to the max value.
S.4001 Setting “Off” the alarm of min Voltage is stored and it needs a reset or a switching on to
Min voltage
reset the alarm. Setting “On” the alarm has reset automatically as soon as the voltage
alarm
goes up to the min.
S.4002 By setting "Off" alarm circuit security SPD is stored and you need a reset or a power on
Alarm mode
to reset the alarm. If you set "On", the alarm will automatically reset as soon as the
SPD
contacts of the safety circuit is closed again.
S.4003 The drive immediately detects the lack of a phase in power supply line. This parameter
allows to choose the behaviour to follow in case of an event of this type:
Off= Lack phase control not enabled
Warn= if happen the display shows message “F 06”
Alarm=if happen the drive is disabled and the signal “drive Ok” removed, the motor
No Phase stop for inertia and display shows “FA 06”message.
Al+br= if happen the drive verify the speed of the motor and if it exceed the threshold
set in S.4006, emergency stop process in current limit will be enabled (set in S. 4005)
using the energy returned from load. So once speed motor is less than value set in
S.4006 the drive disables and output OUT3 is brought down. On display “FA
06”message has shown.
S.4004 The drive immediately detects the absence of the power line , signaling with the
message " FA05 ." This parameter selects the type of behavior to do in case of an
event of this type :
A- res = When it detects a power loss the drive is disabled , the motor stop for inertia
and the alarm automatically resets when the power voltage returns.
ALarm = When it detects a power loss the drive is disabled and the motor stop for
inertia; the alarm is saved and when the power returns you need a reset command to
No Power reset the Drive
supply AL- SP = When it detects a power loss, the drive check the speed of the motor, and if
this is greater than the threshold set in S.4006 , enables a procedure for emergency
stop ramp using the energy returned by the load. The slope of the ramp is set to the
parameter U.4002 . When the motor speed is less than S.4006 the drive is disabled .
The display shows the message "FA 05 ." ; the alarm is saved and when the power
returns you need a reset command to reset the Drive.
Al- br = When it detects a power loss the drive checks the speed of the motor and if
this is greater than the threshold set in S.4006 enables a procedure for emergency stop
81
in limit current (set in S. 4005 ) using the energy returned by the load. So once the
engine speed is less than S.4006 the drive is disabled . The display shows the
message "FA 05" . ; the alarm is saved and when the power returns you need a reset
command to reset the Drive.
S.4005 Braking This is the value of the current set during the emergency braking in case of lack of
current power supply. This value is selected in % referred to the rated current of the motor.
S.4006 Min speed This value is a speed threshold set in rpm. When speed go down to this limit the drive
threshold is disabled during an emergency brake due to power supply lack.
S.4007 Type of alarm I2t-n=stores I2t alarm. The drive delivers the rated until it resets.
I2t I2t-r= Restore the 2t alarm automatically.
S.4008 Enable alarm 24 on= enable F11 alarm “no voltage 24V at pin 39”
+24 24 off= disable F11 ALARM
S.5000 Max limit speed set in Rpm. The speed reference is limited to this value and when the
Speed
motor exceeds it display will show an “F17” warning of overspeed.
S.5001 This is the limit setting of max current that the drive can give. The value is selected in%
Current Limit
referred to the rated current of the motor.
S.5002 Activated with S.5004 set on “0 Vel”. This value is a speed threshold ( in module ). If
Zero Speed
the measured speed is lower than this value for a time bigger than the value set on
threshold
parameter S.5003 the output O2 is raised.
S.5003 This value is a minimum time. If the speed measured is lower than value set in
Time Zero
parameter S.5002 and for a time equal to the minimum time then the output O2 is
speed
raised.
S.5004 It sets the function for the output O2:
0 Vel= Output O2 goes high when the motor speed is below the threshold S.5002 for a
Set Out O2
time greater than S.5003.
Lim_t = Output O2 goes high when the drive is in current limit.
S.5005 It is programmed as a percentage of the rated motor current.
It is the maximum current available from the drive when the input I9 is high (see Table
Torque limit 2
1). The current limit will be the lesser of actual value set here, the peak current of the
motor, and the value set in S.5001..
S.6000 The Notch filter can be used in applications that need high gains of PID because of
Notch filter vibrations due to an elastic connection between motor and the load. This parameter
can be set with the value of the frequency to suppress the noise.
S.6001 Range of Set the range of frequency band to filter at a value near to the frequency above set. If
value of this value is near to 1, the band will be very tight. For higher value the band will
Notch filter increase.
S.6002 Enable Notch
Notch Filter enabled with “ON” position
filter
S.6003 Set the period of intervention of LF filter. Example: setting 1.00 the filter cut values
LF filter
exceeding 1/1.00msec =1kHz.
S.6004 Enable LF
LF filter enable with “ON” position
filter
S.7000 Field bus 0-NUL=no field bus
choice 1-MOD=modbus RS485
2-CAN=can open DS301-DS-402
3-PRF = Profibus DPV0
S.7100 Modbus drive
Set number from1 to 247 that identify the number of the Drive in the Modbus network
Adress
S.7101 Modbus check
Set the type of parity (no one, odd, even)
parity
S.7102 Baud rate
Set the baud rate Modbus network.
Modbus
S.7110 ÷ All function connected to the digital inputs can be activated using a combination or
S.7118 through serial command via modbus. For each input it’s possible to choose the function
modality:
Input type Ser= (serial) the function is activated in presence of a both signals: digital input and
modbus serial command
Par= (parallel) the function is activated in presence of digital input or serial command.
Estern=(external) the function is activated in presence of the only digital input.
Modbus= the function is activated in presence of the only serial command.
82
S.7200 Address drive
Set number from 1 to 127 that identify the number of drive in the Canbus net
Canopen
S.7201 Baud rate
Set the baud rate of Canbus net
Canopen
S.7202 Timeout value. Maximum time of waiting before disconnecting the drive without
receiving any signal from the fieldbus. In case of timeout the motor is stopped as
Timeout
configured in parameter Ox.6007. Furthermore there is a FA20 alarm shown on the
display
S.7203
Enable timeout This enable or disable the timeout
S.7300 Profibus Drive
It’s possible to set from 1 to 125 drive in the same Profibus web
Address
S.8000 This is a time Setting from 10 ms to 2000ms that allows to stop the motor in torque to
Brake enabling
satisfy the electromechanic time of brake coupling. After this time the drive is disable
time
and the motor is locked by the electromechanic brake.
S.8001 This is a time setting from 10ms ti 2000ms that allows to stop the motor in torque to
Brake
satisfy the electromechanic time of brake release.After this time the motor start to run
disengage time
following the selected mode.
S.8002 This value can be set from 1 to 60000rpm/s and it’s the ramp of deceleration to reach
Deceleration
zero speed.
S.8003 This value is a speed and can be set from 1 to 500rpm. When this speed is reached
Speed enable
the drive generate a signal to activate the motor brake. At the same time the motor
brake
reach the condition of stop in torque.( pin43 connector J5)
S.8004 This enable or disable the motor brake:
Enable brake On: enable the brake
Off: disable the brake
83
7.2.11 Reserved parameters area
This area is used by ATIVA for advanced setting. To enter this area you need to use a security code not
specify in this manual.
H.2000 High current Set the current value used in “Time of high current” in case of enabling “Test I2T”. It’s
only used for the internal burn in.
H.2001 Low current Set the value of current used in “Time of low current” in case of enabling “Test I2T”.
It’s only used for the internal burn in.
H.2002 Time of high Set a time all through the drive will furnish the current set as “High current” in case of
current
enabling “Test I2T”. It’s only used for the internal burn in.
H.2003 Time of Low Set a time all through the drive will furnish the current set as “Low current” in case of
current
enabling “Test I2T”. It’s only used for the internal burn in.
84
H.2004 Test enable If enable a cyclic repetition of current will start using the data set. It’s only used for
the internal burn in.
H.3000 Dc bus threshold
of braking
Set the threshold of DC Bus Voltage for braking resistor intervention.
H.3001 Hysteresis Set the quantity of voltage to reduce of DC Bus compared to the braking threshold to
H.3000
deactivate the braking resistor.
H.3002 Max threshold Dc
bus for alarm
Set the DC bus Voltage threshold of overload Voltage intervention
H.3003 Hysteresis Set the quantity to reduce the DC Bus Voltage compared to the threshold of overload
H.3002 to reset restore the alarm.
H.3004 Min threshold Dc
bus for alarm
Set the min voltage threshold for enabling the Drive Ok.
H.3005 Hysteresis Set how the Dc Bus voltage has to reduce compared to the min threshold Voltage to
H.3004 give an alarm.
H.4000 Threshold Set the output frequency of motor under that the overload time of the drive is reduced
frequency limit
I2t of 1/3.
H.5000 Delete alarm
storage
Setting On + ENTER memory registry alarms will be delete
H.6000 Ohm Value
Set the value of Resistor in Ohm
H.6001 Power in Watt
Set the rated power of the resistor in Watt
H.6002 Overload time
Set the max time of overload admitted with a power of 10 times the nominal.
85
8. Start up and adjustment
8.1 Preliminary controls
After a correct wiring, give supply voltage to the power inputs L1,L2,L3.
Go to parameters m.xxxx = “Data Motor” and verify the concordance between motor data plate and data
set on the drive.(the value of stall current has to be set at the same value of the rated current).
Go to parameters t.xxxx=”Control type” and choose the work modality and the references requested.
Go to parameters i.xxxx =” Digital inputs” and enable the possible logical input used in the application.
Go to parameters o.xxxx “Analog Out” to set the possible analog output needed.
If simulated encoder is used go to parameters s.xxxx “Advanced set-up” and set the encoder resolution
wanted (s.3000).
Set the max speed limit for the intervention of the relative alarms (s.5000)
Set the max limit of current suppliable (% of rated current of the motor: s.5001)
Verify that no possibility of damage may occur to person or material then activate the start through input
25 of J5. In presence of speed ref, the motor start to run at the speed set as soon as the “start-stop” input
is enable in input12 of J5
Set gains KP, KI, KD in “advanced set-up” accordingly to the application. High values make the drive
quicker. Values too much high can cause motor vibration.
If motor doesn’t start verify the correct assignment of speed reference and state of the eventual logic input
enabled.(stop emerg. stop line; ref1/2) Besides if the motor is furnished by a magnetic brake, verify that is
deactivated.
At this point if the wiring of the cables is correct the motor runs a complete turn CW, then stops and after a few
seconds on the display appear the message “Done” that indicate the end of the procedure.
86
9.Diagnostic
FA01 Error E2prom The drive notes a reading All data stored in the E2prom can be
problem in E2prom data lost when this alarm occurs.
memory. The drive disable the It’s necessary to load default data and
power and remove the “Drive after to set again all data including No
OK” reserved area data.
This delicate operation is described in
the technical manual
FA02 Hall sensor The drive notes a problem in If at start of drive the motor is still in
not OK reading the signal of Hall rotation (becouse of another motor is
current probe. The drive drugging it) it can be necessary to
disable the power and remove deactivate the “initial auto timing No
the “Drive OK” “function (see cap.7.2.7)
An Hall sensor has broken and the
drive has to be repaired
FA03 Overcurrent The drive note an over current Remove cables U,V,W from the drive
or a damage in the power and try to put in “start”.If the protection
module. doesn’t intervene, verify as follows:
The drive disable the power -the not presence of short circuit No
and remove the “Drive OK” between motor phases and ground
-the properly setting of time constant of
current speed
FA04 Overvoltage The drive note an over voltage The braking cycle is heavier for the
in the DC BUS. The drive drive. Increase the ramps if the
Yes
disable the power and remove application allows it.
the “Drive OK”
F05 o FA05 No voltage on The drive notes the lack of at
main supply least 2 phases of power
supply. The drive behaviour is Yes
due to the setting done in
parameter S.4004
F05 o FA06 No phase The drive noted the lack of a
phase in the power supply.
The drive behaviour is due to Yes
the setting done in parameter
S.4003
FA07 Alarm-resolver The drive noted a problem in Verify the resolver cable wiring and its
the connection of the resolver. integrity (cap 5.2)
The drive disable the power The speed of motor exceed the Yes
and remove the “Drive OK” nominal speed set: check parameter.
Or it noted an error in resolver The dynamic is heavy for the drive and
87
tracking it’s not able to follow the motor position.
F08 Secure Power SPD safety circuit intervention: Close the contact and reset the alarms.
Disable (SPD) the external power supply In case of fault of the SPD safety
Yes
contact of the safety circuit circuit, after reset the alarms a new
(SPD) is open. alarm will appear FA18 or FA23
FA09 Alarm The thermal probe of the Verify that the cycle of work will be not
Overtemp. motor has got an over heavy for the type of motor chosen.
Yes
Motor temperature. The drive disable Verify the correct wiring of the PTC
the power and the “drive Ok” probe. (Cap 5.2)
FA10 Braking The theoretical thermal The number of cycle of braking is
resistor alarm calculus of the braking resistor heavy for the resistor chosen. Reduce
has revealed an over warming heaviness of work and put a suited
resistor.
FA11 Alarm no The lack of aux voltage of Give a voltage of 24Vdc between
voltage 24V 24Vdc on pin 39 terminal 39 (+24) and 10 (com) of J5.
The drive disable the power Voltage can be taken from terminal 24
Yes
and the “drive Ok” (+24) and 9 (com) of J5. It is possible
disable this alarm with parameterr
S.4008
FA12 Under voltage The drive is supplied by an Automatic reactivation when power
alarm auxiliary source. There is a voltage return.
lack of RST power voltage to
Yes
the terminals.
The drive disable the power
and the “drive Ok”
F13 o FA13 Position error Error in “Electronic gearbox” or Correct the parameter of speed PID
alarm “position control”. The error is and the position or reduce the dynamic.
due to a big difference Increase the windows errror in
between reference and parameter S.1501. Yes
reaction. It can be an alarm or
a warning depending from
setting of parameter S.1500
FA14 Alarm Home During the cycle positioning Execute an home position
position Home position has not found
F15 Warning I2t The drive supplies such a high Verify the work cycle is not heavy for
Drive current that the theoretical the type of drive. Verify that the
temperature of the drive has parameter as constant of speed loop is
exceeded the max threshold of not too much extreme. Increase ramp if
the drive. The drive doesn’t the application allows.
stop to work but it begins to In the case of the first commissioning Yes
furnish a max current equal to the drive, verify the correct correlation
the rated of the drive. In this between the UVW motor and the
case the drive show the led I2t relative phases of the drive.
and activates the output 24V
“I2t”.
F16 Warning The drive supplies such a high Verify the work cycle is not heavy for
I2t motor current that the theoretical the type of drive. Verify that the
temperature has exceeded the parameter as constant of speed loop is
delta T of 100°C . From this not too much extreme. Increase ramp if
Yes
point the drive limits the max the application allows.
current supplied to the rated of Verify that the “Time I2T” value on
the motor. special motor parameter is set at a
correct value compared to motor
F17 Warning Advise that the max speed set Verify that parameter “speed limit” is at
Overspeed on parameter “limit speed” has least 10% bigger than the max speed
been exceeded. reachable to the motor. Verify that time
Yes
The drive still works correctly. constant set for the speed loop will not
generate a higher overshoot of speed
(overspeed)
FA18 SPD Failure The optoinsulator 1 of the SPD It’s necessary to repair the drive
No
Optoinsulator1 safety circuit is damaged
88
F19 Check if the threshold is compatible
Warning out of The drive note in one of the 3
position with the system. The dynamic
position modality an error of
position exceeding the maxrequested are not reachable from the Yes
threshold drive. In case try to set KP parameters
of speed and current loop.
F20 Warning Node Guard Canopen and Restore the bus communication
Canopen and Profibus alarm. Yes
Profibus
FA21 Eeprom The Eeprom of parameters Repair the drive.
No
breaking doesn’t work
F22 Motor phase During the autotuning of the Two solutions are possible:
error resolver the drive shows the 1. ATIVA motors: verify the exact
wrong connection of the motor connection of phases as shown
phases in table (see paragraph 5.1
power connector J1 and J2 )
Yes
and repeat the autotuning
2. Other brand motor: invert two
of the three phases of the
motor and repeat the
autotuning.
FA23 SPD Failure Optoinsulator 2 of the safety It’s necessary to repair the drive
No
Optoinsulator2 circuit SPD broken
CONFORMANCE TO THE CEI EN 61800-3 PRODUCT SPECIFICATION REFERRED TO EUROPEAN DIRECTIVE EMC
(89/336/CEE)
WARNING:
“Not suitable to be used with the public low voltage main supply used for domestic settlement. It could cause
radiofreqeuncy interference.”
The magnetic compatibility for the second environment (industrial) is obtained using the appropriated filters, fitted before
the poser transformer and has to be chosen depending on the current requested.
Three phase filters details:
89
A H
www.ativa-automacao.com.br
Campinas, SP - Alphaville - (19) 3262 1677
90