Start Resistor Start Relay (1)

Front keypad Power Relay (2)

connector Auxiliary Power
Supply EMC

1 2

HT
Diode Bridge Capacitors

Microcontroller

Microcontroller
Power Supply

PWM
Generator
Primary
Transformer
 1 2 3 4 5 6 7 8

Primaire
+Pont

Tr01_01D 5

115sp. / 3.6mH
A A

R01_09P
64040
7 100K
64132
Tr ETD29
R01_08P
64040
C_Q01_01P 100K

Q01_01P
64069 R01_19P
STD2NB80 64015
Q01_02P C01_01P 100
64002 R01_18P R01_17P 6_TR01_01P
BSR14 64037 64015
D01_08P 64007
64023 15K 100
10nF (50V)
BZV55C16 R01_16P 12 Tr01_01C
R01_07P 64064
R01_12P

R01_11P

R01_10P

10sp. / 29uH
64108 D01_03P 68

Forward
470 64257
B C01_02P BYG22D B
64007
10nF (50V) 3
64017 64017 64017 64132
4.7R 4.7R 4.7R Tr ETD29

R01_20P
64108
-HT 470

D01_07P
64023
BZV55C16 V_16V_B Alimentation Primaire Basse Alimentation Primaire Haute
3_TR01_01P 1_TR01_01P V_16V_H

D01_05P D01_06P D01_09P D01_10P

Tr01_01B
2 Tr01_01A 1
10sp. / 29uH

10sp. / 29uH
FlyBack

FlyBack
64257 64030 64257 64257
BYG22D C01_08P SM4007 C01_09P BYG22D BYG22D C01_12P
64051 64051 64051
100µF (35V) 100uF (35V) 100uF (35V)
13 14
C 64132 64132 C
Tr ETD29 Tr ETD29
M_16V_H

-HT

Secondaire

11_TR01_01S 12_TR01_01S
V_24V_S Alimentation Secondaire 24V
Tension secondaire image de la tension secteur crete
D01_04S D01_11S
Tr01_01E8 Tr01_01F10 R01_21S R01_22S
Info Secteur
64004 64040
16sp. / 68uH

Forward
10sp. / 29uH
FlyBack

64257 64257 1K 100K

BYG22D C01_04S BYG22D R01_23S
64051 C01_14S C01_13S 64048
100uF (35V) 64028 64028 10K 1/16W
9 9 470nF (50V) 470nF (50V)
64132 64132
D Tr ETD29 Tr ETD29 D

M_24V_S M_24V_S

Title PCB GYSMI 165 GYS SA

134, bld des loges
Size: A3 Number: 97022 Revision: Ind1_1
53941 Saint BERTHEVIN
Date: 16/09/2005 Time: Sheet 2 of 6 FRANCE
File: O:\mma\GYSMI 165\En cours de fabrication\Ind 1_1\PCB (fichiers PROTEL uniquement)\PCB Carte Puissance\Alim auto oscillante.S
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Cde_Charge_Condos

Connecteur
R06_03S Q06_02S
Cde Charge condensateurs 64002
64048
10K 1/16W BSR14
C06_02S R06_04S
64276 64048
100nF (50V) 10K 1/16W
A A

M_24V_S

Cde Relais Puiss

Connecteur
R06_05S Q06_03S
Cde_Relais_Puissance 64002
64048
10K 1/16W BSR14
C06_03S R06_06S
64276 64048
100nF (50V) 10K 1/16W

M_24V_S

V_24V_S

R06_08S
64011
B 10K B
R06_07S Q06_04S Alim_Ventilo
64010 64107
2.21K BDP950 CN06_02S
R06_01S Q06_01S 1
Fan 64002 2
64048 3
10K 1/16W BSR14
C06_01S R06_02S 64256
64276 64048 Connecteur ventilateur
100nF (50V) 10K 1/16W

M_24V_S

V_16V_B

C C
R04_08P R04_09P V_24V_S
64010 64010
2.21K 2.21K
R04_05P Defaut Thermique
V_16V_B R04_15S
64043 64004
6.82K U04_02 1K
C04_02P C04_05P
R04_14P 64007 D04_02S
64012 10nF (50V) R04_17S Q04_02S
10 64028 64048 64002
R04_01P 470nF (50V) 64055 64036 BSR14
10K 1/16W
U04_01PB SFH6156-2 BZV55C5.6
64048
U04_01PA 10K 1/16W 5 R04_18S
64054 R04_10P 7 R04_06P Q04_01P 64048
R04_02P 2 64002
LM324D 64109 6 64048 R04_16S 10K 1/16W
4

64048 0 10K 1/16W BSR14 64013

2 10K 1/16W 64054 4.75K
D04_01P CTN
1 C04_04P LM324D R04_07P
1 64022
3 64006 C04_03P 64048
100nF (50V) BZV55C18 R04_03P R04_04P 64006 10K 1/16W M_24V_S
NI 64004 C04_01P 100nF (50V)
11

NI 1K 64028
470nF (50V)

-HT -HT -HT

D -HT D

Title PCB GYSMI 165 GYS SA

134, bld des loges
Size: A3 Number: 97022 Revision: Ind1_1
53941 Saint BERTHEVIN
Date: 16/09/2005 Time: Sheet 5 of 6 FRANCE
File: O:\mma\GYSMI 165\En cours de fabrication\Ind 1_1\PCB (fichiers PROTEL uniquement)\PCB Carte Puissance\Autres fonctions.SchD
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M/A
VDD
C07_03S
64276
M_24V_S
100nF (50V)

100nF (50V)

2
C07_07S
Alim_LED
PLUS 1 3

VPP/ICCSEL

10nF (50V) C07_36S

10nF (50V) C07_33S

10nF (50V) C07_35S

10K 1/16W
Cde Charge condensateurs

10nF (50V) C07_34S

C07_05S

64276
X07_01S
64276 VDD 64404 R07_01S

RESET
R07_43S R07_44S R07_45S R07_46S
100nF (50V) OSC1 8MHz 64048

Cde_Relais_Puissance
64048 64048 64048 64048

64280
M_24V_S 10K 1/16W

64280

64280
MOINS 10K 1/16W 10K 1/16W 10K 1/16W

64280
A R07_17S A
C07_09S
64015 SEG g
64276
R07_35S 100
100nF (50V) R07_16S 64015 SEG f
64048
100
MODE 10K 1/16W VDD 64015 R07_15S SEG e
100
R07_14S 64015 SEG d
C07_19S
100
64276
100nF (50V) Alim_LED

44

43

42

41

40

39

38

37

36

35

34
R07_10S

10nF (50V) C07_37S

Defaut Thermique
64048

PE0/TDO

VPP/ICCSEL
VDD_2

PA7(HS)

PA6(HS)

PA5(HS)

PA4(HS)
OSC1

OSC2

VSS_2

RESET
10K 1/16W C07_04S
64276 R07_47S
C07_06S 100nF (50V) 64048

64280
M_24V_S VDD 10K 1/16W
64276 LED TIG R07_13S SEG c
100nF (50V) M_24V_S 1 33
RDI/PE1 VSS_1 64015
R07_34S 64035 C07_12S
8

U07_02S U07_01S
100
221 2 32 64276
64801 PB0 VDD_1 64802
100nF (50V) uC ST72324J
VCC

1 M24C01 Q07_05S
E0 3 31
2 64002 PB1 PA3(HS) Laisser R07_22S en 1206 pour pouvoir changer eventuellement la valeur
E1
3 BSR14 D07_01S
E2 4 30 NO_VRD / VRD R07_25S R07_22S R07_21S
5 PB2 PC7/SS/AIN15

10K 1/16W
SDA Sortie Soudage (VRD)
6 64040 64011 10K 64109
R07_52S
SCL 5 29 ICCCLK
PB3 PC6/SCK/ICCCLK 64257
64048
VDD C07_29S 100K R07_23S C07_20S 0
7 BYG22D
WC 64276 6 28 64040 64113
VSS

PB4 (HS) PC5/M0SI/AIN14

100nF (50V) 100K 10nF (500V-630V)
B R07_04S 7 27 ICCDATA B
AIN0/PD0 PC4/MISO/ICCDATA
R07_50S
4

64048 R07_12S64015
64048 M_24V_S 10K 1/16W 8 26 M_24V_S SEG b
AIN1/PD1 PC3 (HS)/ICAP1_B
M_24V_S 10K 1/16W
R07_11S 64015 100

10nF (50V) C07_38S

10nF (50V) C07_39S

9 25 SEG a
Alim_LED AIN2/PD2 PC2 (HS)/ICAP2_B
100
10 24
AIN3/PD3 PC1/OCMP1_B/AIN13 Info Secteur

OCM P1_A/AIN10/PF4

EXTCLK_A/PF7 (HS)
D07_02S R07_48S R07_49S

64280

64280
R07_03S 11 23 R07_26S 64048 64048
C07_01S AIN4/PD4 PC0/OCMP2_B/AIN12 Info Soudage

ICAP1/PF6 (HS)
64048 10K 1/16W 10K 1/16W

MCO/AIN8/PF0
64033

BEEP/PF1 ( HS)
Q07_01S 64276
10K 1/16W 47K 64257
64001 100nF (50V) R07_27S
BYG22D

AI N5/PD5
BSR16 R07_02S 64048 C07_22S

PF2 (HS)
VAREF

VDD_0
10K 1/16W 64006 Alim_LED

VSS_0
64048

VSSA
Alim_LED
10K 1/16W 100nF (50V)
10nF (50V) C07_30S

U enable
M_24V_S
R07_20S Laisser C07_22S en 1206 pour pouvoir changer eventuellement la valeur

12

13

14

15

16

17

18

19

20

21

22
R07_40S
C07_23S 64048
64280

64048 Q07_02S
64276 10K 1/16W C07_17S
10K 1/16W 64001
100nF (50V) R07_30S
BSR16
M_24V_S
64048 64276
Alim_LED
M_24V_S 10K 1/16W 100nF (50V)
10nF (50V) C07_31S

D enable

R07_05S
R07_41S
C07_27S 64048
64280

64048 Q07_03S
C 64276 10K 1/16W C
10K 1/16W 64001
100nF (50V) R07_31S R07_33S 64035 LED MMA
BSR16 VDD
221
64048 PWM
10nF (50V) C07_32S

M_24V_S 10K 1/16W

C enable R07_32S 64004 Led Thermique
1K
R07_19S 64035 Led VRD
R07_42S
64280

64048 221
10K 1/16W Fan
C07_26S
64276
M_24V_S
100nF (50V)

M_24V_S

V_24V_S Alim_LED VDD

Alim_LED
CN07_03S
U07_03S
M_24V_S R07_28S R07_29S
1 20
SEG a MODE IN OUT
2 19 63139 64119
SEG b MOINS GND
3 18 33R 5W 22
SEG c PLUS
D 4 17 VDD D
SEG d M/A C07_24S 64604 C07_25S
5 16
SEG e Led Thermique 64051 7805 64051
6 15 JP07_01S
SEG f LED MMA 100uF (35V) 100uF (35V)
7 14 1
SEG g Led VRD NO_VRD / VRD
8 13 2
U enable LED TIG M_24V_S
9 12 3
D enable C enable R07_36S
10 11 64703
Connecteur 3 pts
Title PCB GYSMI 165 GYS SA
64077 64109
134, bld des loges
Connecteur 2x10pts M_24V_S 0 Size: A3 Number: 97022 Revision: Ind1_1
53941 Saint BERTHEVIN
1-2 VRD / 2-3 NO VRD Date: 16/09/2005 Time: Sheet 4 of 6 FRANCE
File: O:\mma\GYSMI 165\En cours de fabrication\Ind 1_1\PCB (fichiers PROTEL uniquement)\PCB Carte Puissance\Controle.SchDoc
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Pour le Push-Pull (au + près du SMI)

Reglage

Pour le L6386 (au + près CI)

R03_02P
64040

Pour le Push-Pull (au + près du SMI)

C03_08P 100K
R03_01P
64040 V_16V_B

Pour le L6386 (au + près CI)

64044 100K
A 47nF (50V) C03_07P D03_01P -HT A
-HT 64023
Mes_I
R03_03P BZV55C16 C03_16P C03_17P
64044 64012 64006 64028 R03_15P
Cde_GH
R03_06P U03_01P 47nF (50V) 10 Vcom_L6386 100nF (50V) 470nF (50V) V_16V_H 64015
Cde_CIN 64017 7 12 Vcc U03_02P 100
RTCT VCC
4.7R 3 11 4 14
1nF (50V) NIC03_12P

R03_05P R03_04P VFB VC Vcc Vboot

R03_07P 5 3 13
ISEN R03_12P HIN HVG
64018 64017 64017 14 1 12
VREF LIN OUT
47 4.7R 4.7R 2 1 64021 D03_03P C03_18P C03_19P
NC COMP D03_04P
C03_06P R03_09P R03_08P C03_05P C03_04P C03_03P R03_10P C03_02P C03_01P 4 10 3.3K 2 11 64026 64006 64028
NI 64008

NC OUT SD NC 64023
64047 64035 64015 64007 64007 64007 64021 64007 64007 R03_13P DIAG 5 10 BAT42W 100nF (50V) 470nF (50V)
DIAG NC BZV55C16
4.7nF (50V)221 100 10nF (50V) 10nF (50V) 10nF (50V) 3.3K 10nF (50V) 10nF (50V) 9 6 64021
GND NC
8 13 C03_13P C03_14P 3.3K Cde_CIN 6 9
PGND NC CIN LVG
64028 64051 7 8
SGND PGND R03_16P
64057 470nF (50V) 100uF (35V) M_16V_H
Cde_GB
UC3845D 64079 D03_02P 64015
-HT R03_11P Vref -HT -HT L6386 64026 100
64009 BAT42W
Vref 1.82K
C03_09P C03_10P C03_11P
C05_2P 64047 64029 64006
R05_06P 64028 4.7nF (50V) 1uF (16V) 100nF (50V) -HT
64010 470nF (50V)
2.21K
V_24V_S Q05_03P -HT -HT -HT
64002
BSR14
B Vcc B
R05_03S R05_04S R05_05P R05_07P Reglage V_16V_B
64021 64021 64011 64011
3.3K 3.3K 10K 10K
U05_01 R03_22P Vcom_L6386
Q05_02P 64048 R03_14P R03_18P R03_19P
64001 C05_01P 10K 1/16W 64053 64048 64048
BSR16 64029 DIAG R03_21P Q03_03P 68K 10K 1/16W 10K 1/16W
1uF (16V) 64013 64001 Q03_02P
64055 BSR16 64002
4.75K
SFH6156-2 BSR14
R05_01S Q05_01S R05_08P R03_23P Q03_04P C03_15P
PWM 64002 64002 R03_17P Q03_01P
64048 64109 64013 64007
BSR14 BSR14 +Vaux 64002
10K 1/16W 0 4.75K 10nF (50V) 64013 D03_06P
R05_02S 4.75K BSR14 64026
64048 R03_24P BAT42W
10K 1/16W 64048
-HT 10K 1/16W 64013
4.75K
R03_20
M_24V_S

-HT -HT

C C

D D

Title PCB GYSMI 165 GYS SA

134, bld des loges
Size: A3 Number: 97022 Revision: Ind1_1
53941 Saint BERTHEVIN
Date: 16/09/2005 Time: Sheet 3 of 6 FRANCE
File: O:\mma\GYSMI 165\En cours de fabrication\Ind 1_1\PCB (fichiers PROTEL uniquement)\PCB Carte Puissance\PWM.SchDoc
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

5 RL02_02B
4
+Pont +HT
52615
JP02_01P Relais 24V / 30A
RL02_01B
5 R02_01P
3
63146
4

29
75036 1 L02_01P 2 4.7R 11W
A E1 S1 SMI02_01C 52601 A
Cosse Faston
64186 Ind1 Relais 12V / 16A
VAR02_01P 27 28 SMI 184
C02_04P C02_05P C02_06P
63446 C02_01P 63447 63447 63447
S14K420 63462 4 3 470uF 400V 470uF 400V 470uF 400V
E2 S2
1uF X2

26
63676
JP02_02P Self MC 20A C02_07T Terre_00
R02_08T
75036 NI64119
NI63461 22
Cosse Faston 4.7nF Y Pastille
C02_02P
V_24V_S
63461 C02_03P
-HT
4.7nF Y 63461
4.7nF Y

JP02_03T
2 RL02_01A 1 RL02_02A
D02_02S
75036
64014 D02_03S
Cosse Faston
1N4148 1 2 64014
52601 52615 1N4148
JP02_04T
Relais 24V / 16A Relais 24V / 30A
75036
Cosse Faston Cde_Charge_Condos Alim_Ventilo

B B

D02_01S
Cde Relais Puiss
64030
SM4007
+HT

C02_08P R02_02S R02_03S

100nF (630V)
64032 64032
NI64046 1.3K 1.3K
-HT

12
13
7
8
9
SMI02_01A
V_16V_H 64186 Ind1

+HT
+HT
+HT
+HT
+HT
R02_04S R02_05S
SMI 184
64032 64032
11
V_15V_H 1.3K 1.3K
10
Cde_GH Grille Haut E_SMI02_02S

R02_06S R02_07S
SMI02_01B Sortie Soudage (VRD)
64032 64032
14 16 Tr02_01A Tr02_01B 7
NC 1.3K 1.3K
22 17 TR E55 8 23
*TR *TR
6 18 9
NC

12sp. / 360uH
Prim Puissance

Sec Puissance
Vcc JP02_05S

4sp. / 40uH
M_16V_H 24
C Sortie C
20
V_15V_B
1 13 4 C02_08T Pastille
Cde_GB Grille Bas
21 14 5 25 Terre_01 63461
TR TR
2 15 64124 6 4.7nF Y
NC
64124 TR E55
19 64186 Ind1 Pastille
Mes_I Mes_I C02_09T
B_TR02_01P SMI 184
63461
JP02_06S
4.7nF Y
16
CTN1
Tr02_01C 12

Non utilisé
15
CTN CTN2
-HT
-HT
-HT
-HT
-HT

L02_02S Pastille

1sp. / 2.5uH
64606

Prim Aux1
220uH
17
18
3
4
5

11
64124
TR E55 Tr02_01E 2
Info Soudage
M_24V_S
-HT

2sp. / 10uH
Tr02_01D 20

Sec Aux1
+Vaux
1sp. / 2.5uH
Prim Aux2

1
64124
D TR E55 D
19
64124 M_24V_S
TR E55
-HT

Title PCB GYSMI 165 GYS SA

134, bld des loges
Size: A3 Number: 97022 Revision: Ind1_1
53941 Saint BERTHEVIN
Date: 16/09/2005 Time: Sheet 1 of 6 FRANCE
File: O:\mma\GYSMI 165\En cours de fabrication\Ind 1_1\PCB (fichiers PROTEL uniquement)\PCB Carte Puissance\Puissance.SchDoc
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

U_Alim auto oscillante U_Controle

Alim auto oscillante_Ind2.SchDoc Controle_Ind2.SchDoc

Cde Charge condensateurs

Info Secteur Info Secteur

Cde_Relais_Puissance
A A

Def aut Thermique

Sortie Soudage (VRD)

PWM

Fan
Info Soudage

U_Puissance U_PWM
Puissance_Ind2.SchDoc PWM_Ind2.SchDoc
+Vaux +Vaux

Cde Charge condensateurs

Info Soudage

Def aut Thermique

Cde_Relais_Puissance
PWM
Sortie Soudage (VRD)

Fan
Cde_GH Cde_GH
Cde_GB Cde_GB

Mes_I Mes_I

B CTN CTN B
Cde_Charge_Condos Cde_Charge_Condos
Cde Relais Puiss Cde Relais Puiss

U_Autres fonctions
Autres fonctions_Ind2.SchDoc

C C

D D

Title PCB GYSMI 165 GYS SA

134, bld des loges
Size: A3 Number: 97022 Revision: Ind2
53941 Saint BERTHEVIN
Date: 02/08/2005 Time: Sheet 6 of 6 FRANCE
File: O:\mma\GYSMI 165\En cours de developpement\Ind 2\PCB (fichiers PROTEL uniquement)\PCB Carte Puissance\Schema Bloc_Ind2.
1 2 3 4 5 6 7 8