M-490 SM PDF
M-490 SM PDF
M-490 SM PDF
M-490 Plus
Service Manual
Table of Contents
Page
Specifications 3
Test and Alignment Procedure 4
Block Diagram 14
Schematic Diagram 15
Printed Circuit Board 25
Channel Frequency Charts 26
Parts List 38
Semiconductor Voltage Chart 48
Semiconductor Lead Assignment and Block Diagram 55
Exploded View Parts List 58
Exploded View 60
SPECIFICATIONS
1. GENERAL
Channels………………………...…………………………….................. 400 Ch AM/FM 4W
Frequency Range………………………………...……………… ..25.615 to 30.105 MHz
FrequencyControl……………………………………………………..…………..………PLL
Operating Temperature Range……………………..…………………………-10° / +55°C
DC Input Voltage…………………………...……………………………....13.2 V DC ±15%
Size………………………………………….……………….…180(L) X 50(H) X 153(D) mm
Weight………………………………………………………………..……...…………0.850 kg
2. RECEIVER
Receiving System………………………………....Dual Conversion Super Heterodyne
Intermediate Frequency………………………….…1st IF: 10.695 MHz, 2nd IF: 455 MHZ
Sensitivity………………………………………...….0.5 µV for 20 db SINAD in FM mode
Audio Distortion……………………………………..…………….Less Than 8% @ 1 KHz
ImageRejection………………………………………………………………………...65 dB
Adjacent ChannelRejection…………………………………………………………....65 dB
Signal/ Noise Ratio…………………………………………………………………..….45 dB
Current Drain at standby……………………………………………………………..325 mA
3. TRANSMITTER
Output Power……………………………………………………..……...….4W @ 13.2 V DC
Modulation……………………………………………………...………FM: 1.8 KHz ±0.2 KHz
Frequency response………………………………………………...From 400 Hz to 2.5 KHz
Output impedance…………………………………..…………………RF 50 ohm Unbalance
Signal/ Noise Ratio…………………………………………………………………..40 dB MIN
Current Drain…………………………………………………………………….…….1300 mA
OPERATION INSTRUCTIONS
Having properly installed your batteries and hooked-up the antenna, you are now ready to operate your
radio for optimum reception and voice transmission.
Adjust the squelch control knob to reduce any undesirable background noise when no signal is being
received. To do this, select a channel where no signal are present, or wait until signals cease on your
channel. Then, rotate the squelch control knob clockwise to a point where the background noise
disappears.
Note: When the squelch is set properly, the speaker will remain quiet until a signal is
received. In order to receive weak signals, do not set the squelch too high.
To Transmit
Press and hold the push-to-talk button. Speak slowly and clearly in a normal voice two to three inches
from the microphone. A buit-in modulation control circuit will automatically adjust the microphone input
level. There is no need to speak loudly.
To Receive
THEORY OF OPERATIONS
TRANSMITTER
A. RF Amplification
The output of double AMP Q301 is fed through tuning IFT L301 and L302 to the base of pre driver AMP
Q302. The output is then supplied through tuning circuit L303 to RF driver AMP Q303. The output of
Q303 is supplied with tuning circuit L304 and C317,C315,C21 and goes to the base of final RF AMP
Q304. The output of Q304 is supplied to the antenna through L-C tuning circuit.
Tune all the trimmer parts for maximum indication of RF power meter and adjust RV1 to make 4 w
indication of RF power meter.
The tuning is adjusted so that the actual power is from 3.8 to 4.0 W. There are no other additional
controls for adjusting the TX output power.
D. Modulation Control
a. FM
The mic input is fed to mic audio amplifier IC KIA324 which drives modulation varicap diode
D403 in the VCO circuit. RV401 limits the incoming modulation audio levels to inhibit over modulation.
While reading the modulation factor on the modulation analyzing equipment, adjust
RV401 shall not exceed +-1.8 KHz/Dev. After 20 dB up from 1.25 KHz/1.2 KHz/Dev. Audio level
b. AM
Modulation signals are filtered with RC network and goes to the audio power AMP IC IC103 to make
nominal signal level to achieve wanted modulation. To control incoming audio signal, diode D203 and
corresponding ALC circuit limits the modulation shall not exceed +/-80% adjust RV201 +/-80%
modulation under 1.0 KHz AF 60% mod plus 20 dB of audio signal.
E. Receiver
CB receiver is dual conversion supper-heterodyne type with the first IF 10.695 MHz and second IF 455
KHz. Receiver is separated two blocks, 1st IF section and 2nd IF section.
The PLL synthesizer supplies first local frequency 16.270 ~ 16.710 MHz.(for EU) and 16.90625 MHz ~
17.29625 MHz (for UK) With the provided first local frequencies Q105,Q106 mixes the incoming RF
signal to generate first IF signal. Mixed signals were filtered with the XF101 (10.695 MHz) crystal filter
and other tuning circuits. Output signal of mixer is filtered with CF101 (455 KHz ceramic filter). The 455
KHz signal from the 2nd IF filter was amplified and limits internaly. After amplification the signals fed the
quadrature detector loop L104. Then we can see the recovered audio signals on Pin 11 for FM of
IC102. With the amplitude of recovered signals, Q112 serves as an audio amplifier. For AM signal Will
be pass filter CF101 and induced to Q116, Q117 respective and detected to voice signal by D111.
TROUBLESHOOTING HINTS
ALIGNMENT PROCEDURE
Frequency adjustment
MIC : Receive
Volume : optional Frequency counter
1 Squelch : optional to dummy load CT201 27.185MHz±300Hz
CH selector : 19 EU (Figure 1).
CH9 : off
VCO Voltage
adjustment Connect DC
MIC : Receive voltmeter between
2 Volume : optional R406, C411 and L501 1V at TX.
Squelch : optional GND.
CH selector : 1A (Figure 2).
CH9 : OFF
Figure 1 Figure 2
TRANSMITTER SECTION
ALIGNMENT PROCEDURE
TX power level Connect dummy load RV202 Adjust until the 5th bar
adjustment and oscilloscope through appears on the
Volume : optional Coupler to RF channel display LCD.
4 Squelch : optional powermeter connect
CH : selector : 1 audio generator to
CH9 : OFF microphone jack
(Figure 6).
Figure 3
Figure 4
RECEIVER SECTION
ALIGNMENT PROCEDURE
RF signal meter adjustment Connect RF signal RV101 Adjust until the 3rd
MIC : Receive generator to EXT-ANT LED on the S/RF
Volume : 500mW (2V) Jack. Connect SSVM meter lights up.
3 Squelch : Fully counter and distortion meter to
Clockwise EXT speaker jack with
RFSG: 27.185 MHz, 1kHZ, 8 ohm dummy load
1µV, 1.2K Dev. (Figure 7).
Figure 5
Figure 6
Figure 7
1. INTRODUCTION
The frequencies for transmitter and receiver first local frequencies are all derived from a single 4.5 MHz
crystal by means of a phase locked loop. The first local oscillator frequencies are 16.270 MHz (CH 1) to
16.710 MHz (CH 40) for EU and 16.90625 MHz (CH 1) to 17.29625 MHz (CH 40) for UK . The second
local frequency is fixed at 10.240 MHz to generate second IF 455 KHz. During transmit, The VCO of
the PLL operates 13.4825 MHz (CH 1) to 13.7025 MHz (CH 40) for EU ,13.800625 MHz (CH 1) to
13.995625 MHz (CH 40) for UK the VCO frequency gose to the double circuit Q301,L301,L302 which
doubles the frequency to generate 26.965 MHz (CH 1) to 27.405 MHz (CH 40) for EU and 27.60125
MHz (CH 1) to 27.99125 MHz (CH 40) for UK
To Transmitter
Q408 Q 301
VCO Doubler
The VCO operating frequency for the receiver is 16.270,16.90625 MHz (CH 1) to 16.710,17.29625 MHz
(CH 40) as the first local oscillator, injected through the buffer AMP Q506 into the first fed balanced
mixer Q107,Q108
The crystal frequency (4.500 MHz) is divided by 1800 times to make 2.5 KHz which is fed to one side of
the phase detector. The VCO output is divided by a programmable divider, and fed to other side of the
phase detector Pin 75 of IC101. The feedback loop is closed by passing the phase detector output
through an active low pass filter and using the output to control the VCO frequency through varicap
diode D402
Under locked conditions, both of phase detector input signal must be indential at 2.5 KHz. The VCO
frequency is then given by:
Since “N” is an integer, the VCO frequency can be stepped up with 2.5 KHz increments. By suitable
choice of “N” the desired output frequency can be obtained.
Channel 1 Channel 40
Function
N FVCO N FVCO
The VCO frequency goes to the double circuit, which doubles the incoming signals.
Since all frequencies are obtained from the crystal controlled PLL oscillator, all outputs are coherent
with the crystal oscillator frequency and maintaining the same percentage accuracy.
Frequencies RX TX
Channels
(MHz) Frequencies MHz Frequencies MHz
N N
1 27.60125 6546.5 16.90625 5412.25 13.800625
2 27.61125 6766.5 16.91625 5522.25 13.805625
3 27.62125 6770.5 16.92625 5524.25 13.810625
4 27.63125 6774.5 16.93625 5526.25 13.815625
5 27.64125 6778.5 16.94625 5528.25 13.820625
6 27.65125 6782.5 16.95625 5530.25 13.825625
7 27.66125 6786.5 16.96625 5532.25 13.830625
8 27.67125 6790.5 16.67625 5534.25 13.835625
9 27.68125 6794.5 16.98625 5536.25 13.840625
10 27.69125 6798.5 16.99625 5538.25 13.845625
11 27.70125 6802.5 17.00625 5540.25 13.850625
12 27.71125 6806.5 17.01625 5542.25 13.855625
13 27.72125 6810.5 17.02625 5544.25 13.860625
14 27.73125 6814.5 17.03625 5546.25 13.865625
15 27.74125 6818.5 17.04625 5548.25 13.870625
16 27.75125 6822.5 17.05625 5550.25 13.875625
17 27.76125 6826.5 17.06625 5552.25 13.880625
18 27.77125 6830.5 17.07625 5554.25 13.885625
19 27.78125 6834.5 17.08625 5556.25 13.890625
20 27.79125 6838.5 17.09625 5558.25 13.895625
21 27.80125 6842.5 17.10625 5560.25 13.900625
22 27.81125 6846.5 17.11625 5562.25 13.905625
23 27.82125 6850.5 17.12625 5564.25 13.910625
24 27.83125 6854.5 17.13625 5566.25 13.915625
25 27.84125 6858.5 17.14625 5568.25 13.920625
26 27.85125 6861.5 17.15625 5570.25 13.925625
27 27.86125 6866.5 17.16625 5572.25 13.930625
28 27.87125 6870.5 17.17625 5574.25 13.935625
29 27.88125 6874.5 17.18625 5576.25 13.940625
30 27.89125 6878.5 17.19625 5578.25 13.945625
A. Introduction
Components:
PLL IC (IC6)
X-TAL (X2)
VCO, VARICAP DOIDE (D402)
IC101 is a cmos LSI that includes most of PLL block and driver, the Q401-Q406, C412, C415, C416,
C417 and L501, Varicap diode D402,D403 are clapp oscillator circuit to operate as a VCO of the
IC101. Q406 is a switching transistor to connect or disconnect the tuning capacitor in the VCO
oscillator tank circuit for transmitter or receiver. Q408 works as a buffer AMP for RX local frequencies
(16 MHz) and TX generating frequencies (13 MHz).
B. Reference frequency
The crystal, X2 (4.500 MHz) and other components at PIN 1 and 80 of IC101 can make a reference
frequency oscillator with internal amplifier.
C. VCO
Q503 and surrounding parts are consisting a clapp oscillator works as a VCO of IC101. the VCO can
be oscillate over the required of 13.4825 MHz to 17.29625 MHz
F. Transmitter doubler
The output signals of Q411 goes to an amplifier with tuning circuit Q301,L301,L302 which doubles
incoming 13 MHz signals.
Second Mixer:
The output of 10.24 MHz oscillator circuit with X-1 is injected into the IF IC internally. Incoming IF
signal and 10.24 MHz are mixed inside the IF IC to extract 2nd IF signal 455 KHz. FM,AM audio
signals are recovered with the way of quadrature detector, AM signals are recovered with envelope
detector.
4. FREQUENCY STABILITY
LET : Fo = Crystal oscillator frequency
Fr = Phase detector reference frequency
Fvco = VCO frequency
Ft = Transmit frequency
Then : Fr = Fo/1800
And under locked conditions : Fr = Fvco / N
THEN : Fvco = N X Fr
From which it can be seen, the percentage error in Ft is the same as the percentage error in Fo. The
stability of the crystal oscillator is determined primarily by the crystal itself and having lesser deviation
by the active and passive components of the oscillator. The choice of crystal and component is such
that the required frequency stability is maintained over the required voltage
and temperature rang.
EXPORT Bands
Russia 400CH AM / FM 4W RU
Poland 400CH AM / FM 4W Polish Frequencies –5kHz PO
Private Channels AM / FM 4W PC
**Sweden 24CH FM 4W (31MHz) **Sweden Band won’t be work SW
PART LIST
No. Part No. Part name & Description Q’ty Ref.
Voltage Chart
TRANSISTOR
TRANSISTOR
TRANSISTOR
DIODE
DIODE
IC 102 TK14489
PIN TX RX PIN TX RX
1 0 0 11 0 0
2 0 6.2 12 0 3.6
3 0 0 13 0 0.4
4 0 5.4 14 0 0
5 0 6.8 15 0 2.2
6 0 1 16 0 0
7 0 1 17 0 0
8 0 1 18 0 6.3
9 0 6.8 19 0 0
10 0 6.8 20 0 1.4
IC6 BU2630F
PIN TX RX PIN TX RX
1 1.7 1.7 9 0 0
2 0 0 10 0 0
3 0.2 0.2 11 4.7 4.7
4 0 0 12 0.2 0.2
5 0 0 13 0.3 0.3
6 0 0 14 1.3 1.3
7 0 0 15 5 5
8 0 0 16 2.1 2.1
IC601 DBL5020V
PIN TX RX PIN TX RX
1 1.2 1.2 8 2.3 2.3
2 1.3 1.3 9 2.3 2.3
3 0 0 10 2.3 2.3
4 2.4 2.4 11 2.3 2.3
5 2.4 2.4 12 0.5 0.5
6 3 3 13 1.3 1.3
7 0 0 14 4.7 4.7
IC103 KIA7212
PIN TX RX PIN TX RX
1 12.3 12.9 6 3 3.2
2 11 11.9 7 3 3.2
3 3.7 3.8 8 1.2 0.8
4 7.4 7.7 9 0 0
5 1.4 1.4 10 6.2 6.5
IC101 S3P8249XZZ-TWR9
PIN TX RX PIN TX RX
1 4.3 4.3 41 4.3 4.3
2 0.7 0.7 42 0 0
3 0.7 0.7 43 4.8 4.8
4 4.3 4.3 44 4.4 4.4
5 4.3 4.3 45 0 0
6 0 4.3 46 1 1
7 4 4 47 2.6 2.6
8 0 0 48 1.5 1.5
9 0 0 49 3 3
10 4.3 0 50 4.5 4.5
11 4 4 51 2.2 2.2
12 4.4 4.4 52 2.2 2.2
13 0 0 53 2.2 2.2
14 2.2 2.2 54 2.2 2.2
15 2.1 2.1 55 2.2 2.2
16 0 0 56 2.2 2.2
17 0 0 57 2.2 2.2
18 4.3 4.3 58 2.2 2.2
19 4.3 4.3 59 2.2 2.2
20 4.3 4.3 60 2.2 2.2
21 0 0 61 2.2 2.2
22 0 0 62 2.2 2.2
23 0 0 63 2.2 2.2
24 0 0 64 2.2 2.2
25 4.7 4.7 65 2.2 2.2
26 4.3 0 66 2.2 2.2
27 4.3 0 67 2.2 2.2
28 0 0 68 2.2 2.2
29 0 0 69 2.2 2.2
30 0 0 70 2.2 2.2
31 4.3 4.3 71 2.2 2.2
32 4.3 4.3 72 2.2 2.2
33 4.3 4.3 73 2.2 2.2
34 4.3 4.3 74 2.2 2.2
35 0 0 75 4.4 4.4
36 0 0 76 4.4 4.4
37 0 0 77 4.4 4.4
38 0 0 78 4.4 4.4
39 4.3 4.3 79 4.4 4.4
40 2.2 0 80 4.4 4.4
IC9 24LLC02A
PIN TX RX PIN TX RX
1 0 0 5 0 0
2 0 0 6 4.3 4.3
3 0 0 7 0 0
4 0 0 8 4.3 4.3
IC2 KIA324
PIN TX RX PIN TX RX
1 0 0 8 0 3.8
2 3.2 3.2 9 0 3.7
3 3.2 3.2 10 0 3.7
4 7.9 7.9 11 0 0
5 3.8 3.8 12 0 0
6 3.8 3.8 13 0 3.7
7 3.8 3.8 14 0 0
IC1 KIA7042F
PIN TX RX PIN TX RX
1 5 5 3 4.4 4.4
2 0 0 - - -
IC602 MC14066BDR2
PIN TX RX PIN TX RX
1 0 0 8 0.3 0.3
2 0.8 0.8 9 0.5 0.5
3 0.8 0.8 10 0.3 0.3
4 0.8 0.8 11 0.2 0.2
5 4.3 4.3 12 4.3 4.3
6 0 0 13 0 0
7 0 0 14 5 5
INTERATED CIRCUITS
TRANSISTORS
IC104 KIA7217A