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CM2000 Operating Manual

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Refrigerant Recovery Machine
( E Chunmu Refrigeration
1. Important Safety Instructions 2
2. Specification 4
3. Introduction 5
4. Direct Liquid or Vapor Operation 6
5. Liquid Push/Pull Operation 7
6. Recovery Tank Cooling Method 8
7. Self-Purging Operations 8
8. Routine Maintenance 9
9. Troubleshooting Ti ps 9
10. Warranty .. . 10
1. Important Safety Instructions
e WARNI NG!
Pressurized lank contains liquid refrigerant . Overfilli ng of the tank may cause violent
explosion and possible injury or deat11. Use only authorized refrigerant tanks.
to this instruction manual for tank specification . Do not recover refrigerants Into a
non-refillable storage container!
All hoses may contain liquid refrigerant under pressure Contact w1th refngerant may
cause injury . Always wear safety goggles and exposure su1l when working w1th refrig-
erants D1sconnect hoses w1th caut1on
High voltage electricity inside panel s has risk of electrical shock. Power should cut off
before servicing unit.
To reduce the risk of fire, avoid using of an extension cord because the extension cord
may overheat. When using an extension cord it should be a 14AWG minimum and no
longer than 7.6 meters, or it may make the voltage drop and damage t11e compressor.
Do not use this equipment in the vicinity of sp1lled or open containers of gasoline
or other nammable substances Use this equipment in locations w1th mechanical
ventil ation \hat provides at least four air changes per hour or locate the equipment at
leas\18 inches above the noor Make sure that all safety devices are functioning
property before operating the un1t . Please follow the anstruclions an lh1s operating
manual before operating.
e CAUTION!
SHOULD BE OPERATED BY QUALIFIED PERSONNEL. Operator must be familiar
with N C and refri geration systems , refrigerants and the dangers of pressurized
components , Thi s equipment is not designed for any other purpose than recovering
refrigerant.
e OPERATING NOTES
The voltage at the unit must 10 roof the un1t's rated voltage.
Do not overfill the storage tank. Tank IS full at 80% of the volume.
Do not mix different refrigerants together 1n tank , as they could not be separated or
used.
Provide good ventilation around the working area and prevent t11e operators from
Inhalation of the refrigerant or lubricAting oil steam.
HFC - 134a service equipment or vehicle AJC systems should not be pressure-
tested or leak-tested with compressed air Some mixtures of air/HFC-134a have
been shown to be combustible at elevated pressures . These mixtures are potentially
dangerous and may result In fire or explosion caus1ng InJury or propeny damage
Add1t1onal . health and safety anformat1on may be obtamed from refrigerant and
lubncant manufacturers.
om Ci\'12000 Manual
Requirements of the Recovering Tank
Accessories of til e unit do not include tank. Tile lowest pressure is 3.8Mpa.
Before connecting til e recovery unit to tank, please make sure:
The air inside the tank has been vacuumed.
With the clearly sign of refrigerant type in the tank
Make sure the tank not be overfilled . ( E.g. put the tank on the scale or use the
protection switcll of over-filling, etc.)
Maximum content for standard tank
Ref rig era nts.c on ton t JO.Ib.Tank SO .lb. Tank
R12 221bs./ 10 Okg 401bs.l18 Okg
R22 221bs./1 O.Okg
401bs./ 18.0kg
R134a 221bs./1 O.Okg 41 1bs./18.5kg
R407C
211bs 19 Skg 391bs./ 17.5kg
R410A
191bs.l8 .5kg 361bs.l16.0kg

WARNING
Do not exceed 80% of tank capacity, as it would be likely to cause injury or death.
CYLINDER TEMPERATURE
STARTING WITH CYLINDER
80% BY VOLUME
SPACE OCCUPIED BY LIQUID
STARTING WITH CYLINDER
80% BY VOLUME
80%
SPACE OCCUPIED BY LIQUID 90%
21 c
81%

.
\
./
..... _
92%
38'C 54'C 66'C
83% 90% 94%
..... _ _./
' J I
.___....
.... _
96% 100%
2. Specifications
Model
Compressor
Power Input
Overload Prot ection
General Quality
Vapor Recovery
Liquid Recovery
Pull/Push Recovery
Power Supply
Intake Pressure
Purge Pressure
Operating Temp
High pressure Shut-Off
Dimension
Refrigerants
CM-2000
1/2HP Oil-less
400W
8A/5A
17kg
16.8kg/h
120 kg/h
385 kg/h
11 OV/60Hz 1 PH /220V/50HZ 1 PH
-0.05- 15bar
0 - 38bar
oc-4or
38bar hand-stirred reposition pressure 30bar
480mm(L) x 220mm(W) x 370mm(H)
R 12/R134AIR401 C/R406AIR500/R401 AIR409A/
R401 B/R412AIR411AIR407D/R22/R411 B/R502/
R407C/R402B/R408AIR509/R407 AIR404AIR402A
/R507/R407B/R41 OA
Remarks: the recovery rate is measured by manufacturer. Numeri cal value may
be varied on the basis of some conditions change
<1Til" CM2000 OpcrnllnJ.! l\1n nunl
3. Introduction
Chunmu Refrigeration is a comprehensive hi -tech enterpri se specialized inR&D,
manufacture or refrigeration products of high and new technology and training.
CM 2000 series refri gerant recovery machi ne has such advantages as fast
recovery speed, good quality. nice appearance or complete machine, light weight,
mai ntenance limited.
The CM 2000 is mainly appli cable to household ai r- condili oner, commercial air-
condi tioner and central air-conditi oner etc . It can carry on recovery and i njection
of ill , JV , V categories of refrigerants , including R 12 , R22 , R1 34A , R407C ,
R41 OA etc. Because of its excellent function and outstanding qualities. It gains
full affirmation or the distributors and customers . No doubt . it is professional
choice for professional.
Main characteristics
Ergonomi c well balanced design with good shape
Pull rod design. which is convenient for carrying
Proprietary oil -less lubrication compressor, capabl e of t1andling varied kinds of
refrigerants
"Super Cool" fan and effi cient condenser design provides fast speed i n fast speed
i n recovery and in jection
Multi-function valve design and self-purging function
The outer shell adopts one - off rotary technology with high intensity and
concussion resistance
Overall protection device, safe credibility
large filt er outlay design, which is convenient for replacing
I
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4. Direct Liquid or Vapor Operation
1.Connecllhe pipeline according to I he diagram, and put the tank on scal e.
2.Connect vent-pipe with the liquid port of the tank. Open the liquid valve on the
tank.
3.Connectthe yellow pipe or pressure gauges to the input valve or the recovery
machi ne.
4.Connect the high low pressure lube of the manometer set to the corresponding
port of disposal system.
5.0pen the valve of low pressure gauge.(First, liquid recycl e from the system can
expedite recycling speed.}
6.Piace the Recover/Purge valve door of equipments panel on Recover.
I ~ O!IT
7.0pen the output valve of the recovery machine.
8.Switch on the power supply . And the compressor is ready for running.
9.Siowl y open the input port. If the compressor starts to knock, slowly throttle back
the input val ve until the knocking stops . Turn on input valve completely when
liquid refrigerants are recovered completed. (Should open the high pressure valve
on the pressure gauge at this time.)
10.When the system manometer manifests that the pressure has attained appro-
priate vacuum , turn off the high low valve of the unit . Then turn off input valve
and power of the recovery machine. Recover to this compl ete .
11 .Duri ng recovery procedure , if the lank has al ready been fill ed wi th 80% of its
capacity, please stop recovery and change an empty tank.
12.1f the pressure of the tank is over 20bar, adopt cooling way to improve
recovery speed. (Specifi c operations please refer to the part of decompressi on
and reduction the heat of the tank.)
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1.Connect the pi pel ine as the diagram indicates
And put the tank on the scal e.
2.Swi tch the recovery/purge valve to '
the position of "PURGE".
3.Turn on the purge valve.
4.Turn on power supply.
S.Switch on input valve.
6. The equipment starts to transfer
liqui d refrigerants.Piease pay
attention to increasi ng weight
showed by the scale.
?.If case the displayed tank weight
stop increasi ng,close the
recovery switch.
8. Turn off al l valves.
9.Connect pipeline and execute the
gas recovery procedure according
to Direct Liquid or Vapor Operation.
LIQtlD
A\ A SOil ll:sT IE llSED 11) A1"0l0
L..;j. OIU FIU.I"C TH SllliAGE TA.'il
Caution: When using the "Pull/ Push" method. a scale must be used to avoid
overfill ing the storing tank.
Caution: Once the siphon is started , it can continue and overfill the storage
tank i s equipped with a fl oat level sensor . The siphon can continue even when
the machine is turned orr . You must manual ly close the valves on the tank and
the unit to prevent overfil ling of the recovery tank.
Caution, The functi on is suitable for the large-scale system ; also its refrig-
erant gathered in one place ( liquid state ) is advantageous for extracts . The
system whose capacity is smaller than 15 pounds (approximatel y ?kg) may not
use. In order to achieve the maximum rate of recovery please use 3/8"or a thicker
hose ,the length of which Is as short as possible . And we suggest you use
the pipe below 90cm . Demount all the nonessenti al valve core and valve shaft
to achieve themaximal - fl ow speed . Distorted rubber seals , the nonessential
valve core and the valve shaft can limit the rapidity of ci rculation and may reduce
i t to 90% most greatly . i f the pressure in side the container surpasses 300 psi
( approxi mately 20bar ) , please carry on the temperature decrease operation to
it to reduce the head pressure.
6. Recovering Tank Cooling Method
Using cooling method to lower the tanks pressure . in this
way , recovery speed can be Increased. Connect the pipeline
as the diagram indicates. This operati on can be repeated.
Attention: If there is no liquid refrigerant
in storing tank , the operation cannot attain
your purpose . Under this kind of circumstance .
please use the completely bare storing
tank in order to reach the needed vacuum
degree.
1.To start you must have a minimum of
2.5kg refrigerant in the tank.
2.Turn the Recover/ Purge valve to the
Recover position.
3.0pen the Vapor and Liquid valve or the
tank.And turn on the inpuVoutput valve
to start the recovery machine
~ - - - - - - - - - - - - - - - - - - - - - - ~
4.Switch the Input valve to the position or LIQUID.
5 Throttle the Output valve ol the unit so that the output pressure IS 1 OOps
greater than the Input pressure, but never more than 300psi.
6.Run until tank is cold.
7. Self-Purging Operations
Self-purging your CM2000
1.Ciose the Input port on the CM2000.
2 Turn off the CM2000.
3.Turn the Recover/Purge valve to the Purge posilon.
4.Restart the CM2000.
S.Run until desired vacuum is achieved.
6.Turn the CM2000 off.
?.Close the ports on the recovery tank and the CM2000.
8.Return the Recover/Purge valve to the Recover posttlon.
9 Disconnect and store all hoses
am CM2000 0 1crnling Mnnnal
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8. Routine Maintenance
1 . A dry filter must always be used and should replaced frequently. And each type of
refrigerant must have its own filter. For the sake of assuring the normal operation of
the unit , pl ease use the fil ter specified by our company . High quality dry fi lters will
bring high quality services.
2 . If the unit is to be stored or not used for any length of time , we recommend that
it be completely evacuated of any residual refrigerant and purged with dry nitrogen.
3 .Special care should be taken when recovering from a "burned-out"system.Use two
high acid capacity fi lters , in series . When you have finished recoveri ng from the
system , nush the unit with a small amount of clean refrigerant and refrigerant oil to
purge off any foreign substances left in the unit.
4 . After recovering ,make sure there's no refrigerant left in the unit . Read the Self-
Purging Method carefully .Liquid refrigerant remained may be expanded and destroy
the components.
PROBLEM CAUSE SOLUTION
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..
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Power supply cord not Check the power
The machine does
attached or no power. supply at job site.
not run when
Check voltage Is in
power switch is i n Voltage is not right.
"ON" posi ti on.
"ON"position
1-
The circuit breaker has Press the button to reset.
cut off
1- ---
The unit is in high Reduce pressure and
pressure shut off . then press the but ton of
Fan runs but the High Pressure Switch.
compressor does
--
not start when the
The compressor is Auto-restart when the
start switch is in
In over-heat shut off. motor Is cool' .
"ON" position.
Failure in compressor. Factory service required.
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Intake pressure is too low. Improve the intake
compressor.
Recovery process
Purging pressure is too high. t l ow the purge pressure.
too st ow.
Pipeline is j ammed.
Check the pipeli ne.
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Compressor seals are worn.
Factory service requi red.
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10. Warranty
This product is warranted to be free from defects in workmanship , materials , and
components for a period of one year from elate of purchase . All parts and labor
required to repair defective products covered under the warranty will be at no charge.
The foll owing restrictions apply:
1 . The limited warranty applies to the original purchaser only.
2 . The warranty applies to the product in normal usage situations only , as described
in this operating manual. The product must also be serviced and mai ntained as
specified.
3 . If the product fails , it will be repaired or replaced at the option of the manufacturer.
4 . The manufacturer shall not be responsible for any additional costs associated with a
product failure including , but not limited to , loss of work time , loss of refrigerant ,
and unauthorized shipping and/or labor charges .
5 . All warranty service cl aims must be made within the specified warranty period.
Proof-of-purchase date must be suppli ed to the manufacturer.
6 . Use of this recovery equipment wilh unauthorized refrigerants will void our warranty.
Authorized refrigerants are li sted on the equipment or are available through our
Technical Service Department.
This Limited Warranty does not apply if:
The product, or product part, Is broken by accident.
The product is misused, tampered with or modified.
The product is used for recovering any substance other than the specified refrigerant
type.

Head Office
Nanjing Chunmu Refrigeration& Mechanical Electronic Equipment Tech Co., Ltd.
Add: #15, Tianquan Road, Kirin Industrial Park ,Jiangning District,
Nanjing 211135,China
Tel: 86-25-8450 8551 8452 2032
Fax: 86-25-8452 2032
E-mail: [email protected]
Http://www.chinachunmu.com
Distributor