Hoja: 1/2

Memoria técnica del control de llama BRAHMA Kompact TGRD61

Opt. K Q180 S V3 Y3 D J2
Instalación y montaje

1- El quemador debe estar protegido de la lluvia y de elementos que puedan dañarlo.Instale el módulo de relé en donde
la humedad relativa nunca alcance el punto de saturación. El módulo de relé está diseñado para operar en un ambiente
de humedad no condensable con un máximo continuo de humedad relativa del 95%.
2- Desconecte el suministro de energía del interruptor principal antes de iniciar la instalación para prevenir una descarga
eléctrica y daño al equipo. Se puede requerir más de una desconexió de acuerdo a la instalacion electrica o aplicacion.
3-Las cargas conectadas al control de llama Kompact TGRD61 no deben exceder aquellas listadas en la etiqueta o a las
de las Especificaciones.
4- Conectar la alimentación al final, verificando especialmente que estén conectados el neutro y la fase en los bornes
correspondientes (ver plano eléctrico del quemador).
5- Por razones de seguridad toda la instalación del quemador debe conectarse a tierra.
6- Es aconsejable conectar la salida del electrodo de ionización (si es la opcion para deteccion de llama utilizado) por
separado de los cables de potencia, especialmente del conductor de alta tensión del transformador de ignición.
7- El cable del electrodo no debe superar los 20 mts. de longitud y debe presentar buena aislación. En caso de
cortocircuito “parcial” o insuficiente aislamiento entre fase y tierra el volatje de deteccion del electrodo puede bajar, lo que
provocará que se bloquee el controlador debido a la imposibilidad de detectar la señal de la llama.
8- La humedad sobre el electrodo puede reducir la señal de llama hasta eliminarla por completo. Es necesario poner
especial antención cuando el quemador trabaja en ambientes húmedos (por ejemplo invernaderos) ó al aire libre (por
ejemplo secaderos).
9- El control electrónico puede ser instalado en cualquier posición.
10- El instalador debe ser técnico electricista, mecánico o especialidad afin ó idóneo con experiencia en este tipo de
instalaciones. Se aconseja lo mismo para realizar el mantenimiento y/o alguna reparación.
11- Antes de la primera puesta en marcha ó si el equipo estuvo parado varios días debe purgarse el aire que puede haber
en la cañería de gas de alimentación.

Controles de seguridad

Antes de poner en marcha la instalación y como control periódico de seguridad deben realizarse las siguientes
verificaciones:
1- Asegurarse que todas las conexiones estén de acuerdo con el esquema y en particular que la fase esté conectada al
borne correspondiente (ver plano eléctrico del quemador).
2- Con el quemador funcionando cerrar el gas, debe detenerse el quemador, encendiéndose la luz de falla.
3- La apertura del control límite debe detener el funcionamiento del quemador.
4- Cerrando el registro de aire (si el quemador tiene ventilador) debe detenerse el quemador, encendiéndose la luz de
falla y activanrse la salida correspondioente de indicacion.
5- Verificar mensualmente, estando el equipo parado, que colocando un manómetro en la toma para prueba de
hermeticidad y cerrando la válvula de bloqueo no haya presión, es decir, que las electroválvulas no acusen pérdidas.

Mantenimiento

Es aconsejable para evitar paradas imprevistas de la instalación realizar un mantenimiento preventivo en el quemador:
Cada 120 días:
a) Realizar los controles de seguridad descriptos en el punto anterior.
b) Quitar la tapa del filtro, retirar y limpiar la malla filtrante. Verificar que al restituir la malla calce en la canaleta.
c) Limpiar él ó los rotores del ventilador. Si el ambiente es muy sucio (por ejemplo textiles, algodoneras) realizar esta
TP

TSA
operación cada 30 días.
TB
Cada 1 año:
MTP
VPTSA
a) Revisar y limpiar la bujía detectora.
TETB
VM1
b) Revisar y limpiar la bujía de encendido.
VP
VTE2 c) Revisar el piloto, verificando que no este sucio o tapado.
LlVam1
FVa2l
Llam
d) Revisar rodamientos del motor.
FalTIEPVR
TIEPVR
Además se aconseja tener repuestos, principalmente de los elementos eléctricos ya que no poseen una vida útil
BaridoDetcón
BaridoDetcón
EEnncceeddiioo
determinada: Bobinas para válvulas a solenoide, transformador de ignición, control electrónico de llama, bujía de
encendido, sensor UV, malla filtrante, presostatos de aire y gas, manómetro y rotor.

26 de Abril 3836 C.P. (1714) - Ituzaingó - Provincia de Buenos Aires - Argentina

Tel: (54 11) 4481-9950 Fax: (54 11) 4481-9288
e-mail: [email protected] - Web site: www.eqa.com.ar
 Hoja: 2/2
Descripcion:

Los controles de Llama Kompact TGRD61 aseguran una operación y supervisión confiables para quemadores de
gas de 1 etapa, tienen un alto nivel de seguridad al mismo tiempo que ofrecen una fácil operación.
Los controles de Llama Kompact TGRD61 están equipados con un sistema de microprocesador con
autocomprobación periódica y 2 rutas de apagado independientes para funciones relacionadas con la seguridad.
También son apropiados para manejar el Quemador mediante el estado de un termostato. Para la supervisión de la
llama se puede utilizar una sonda de ionización o sensor FD (UV).

Descripcion de la Secuencia de Operación :

Ciclo de encendido:
- En cada arranque, el controlador procede a una autocomprobación de sus componentes. Transcurre tiempo de
espera (TW).
- Si detecta flujo de aire comienza el tiempo de Barrido (TP) .
- Al finalizar el (TP), Se activan la ignicion, la valvula de gas, y comienza el tiempo de seguridad (TS). Si se detecta
llama durante el tiempo de seguridad, el control de llama queda en Ciclo de funcionamiento.
- Si no se detecta llama durante este tiempo, el equipo entra en falla y se desactivan la valvula EV1 y el transformador
de Ignicion en consecuencia.

Ciclo de Funcionamiento:
Si la demanda de calor finaliza a traves de la apertura de la entrada del termostato, se desactivan todas las salidas y
queda el control listo para comenzar un nuevo ciclo de encendido

TW Tiempo de autocomprobacion
TP Tiempo de barrido de 20 segundos
TS Tiempo de seguridad de 3 segundos

Termostato

Ventilador

Ignicion

Valvula de gas

Deteccion de llama

Perdidad de llama

Falla

26 de Abril 3836 C.P. (1714) - Ituzaingó - Provincia de Buenos Aires - Argentina

Tel: (54 11) 4481-9950 Fax: (54 11) 4481-9288
e-mail: [email protected] - Web site: www.eqa.com.ar
 KOMPACT Control Systems

TGRD6x and TGRD8x Types

Gas burner controls
TGRD burner controls ensure reliable operation and supervision of 1-2 or 3-stage gas
burners. The products have a high level of safety while offering ease of operation.
MAIN FEATURES
• Program versions for forced draft Burner controls of the TGRD line feature are equipped with a single-channel
gas burners and atmospheric
microprocessor system with periodic self-check and 2 independent shutdown paths for
• TGRD versions available with post- safety-related functions. The controls are also suitable for driving an interrupted pilot and
air dampers by means of 1 or 2 wires of a modulating thermostat. An ionization probe or
purge function available
FD… sensor is used for flame supervision.
• Multicolor indications of operating
status and fault status messages
Technical data (extract)
• Controlled intermittent mode after For further information see data sheets 14540.
24 hours of continuous operation
Mains voltage: 200÷240V∼ +10% / -15% @ 50/60Hz

• TGRD versions available with

On request: 100÷120V∼ +10% / -15% @ 50/60Hz
Operating temperature range: -20°C ÷ +70°C
limitation function of the number of Ambient humidity: 95% max @ 40°C
repetitions Protection degree (with connecting socket): IP 00

• External reset facility

Maximum cables length:
- Thermostat (T) and external reset (RE): 20 m
- external components: 1m

• TGRD versions suitable for EN676

and EN746 applications

• Approval based on latest European

Directive EN298:2012
and UL 372 / CSA C22.2 No. 199

29296_r00 1/2
Standards and certificates (extract) Types reference (extract)
The type reference applies to the TGRD burner control without flame detector. The
operating cycle and timers are set on request, further information see data sheets
14540.
Conformity to EC directives
Type reference Mains Valve Repetition Remote Non-volatile On tw TP TS Tj Tdk Tdq Tdw
• Electromagnetic compatibility EMC stages Reset Lockout board max min max min max min min
(immunity) 2014/30/EU Ignitor
• Gas appliances directive 2009/142/EC Devices for forced draft burners up to 120kW capacity
TGRD61 V1 3x
(1) (2) (3)
2 s 30 s 3 s 3 s 1 s 16 s 8 s
• Low-voltage directive 2014/35/EU opt.Y3R0 K Q16 W8
• EC - type certification Devices for forced draft burners with 2-stage, without air damper
(CE PIN 0476CR0813) TGRD62 V2 ---
(1) (2) (3) (4)
2s 5s 3 s 3 s 1 s 16 s 8 s
opt. J3 V K Q16 W8
TGRD63(*) V3 ---
(1) (2) (3) (4)
2 s 20 s 3 s 3 s 1 s 12 s 3 s
opt. J3 V K Q12 W3 S
MT5
TGRD82 V2 ---
(1) (2) (3) --- 2 s 15 s 3 s 0 s 1 s --- 3s
opt. A K W3
Devices for forced draft burners with 2-stage, with air damper
TGRD62 V2 ---
(1) (2 (3) (4)
2s 5s 3 s 3 s 1 s 16 s 8 s
opt. SA J3 V K Q16 W8
TGRD63(*) V3 ---
(1) (2) (3) (4)
2 s 20 s 3 s 3 s 1 s 12 s 3 s
opt. SA J3 V K Q12 W3
S MT5
TGRD82 V2 ---
(1) (2) (3) (4) --- 2 s 30 s 5 s 3 s 1 s 16 s 8 s
opt. SA J3 V K Q16 W8
Devices for atmospheric burners
TGRD63(*) V3 ---
(1)
2 s 10 s 5 s 2 s --- --- 10 s
opt. G J2 W10 MT18
TGRD81 V1 2x
(1) --- 2s 1s 5 s 1 s --- --- ---
opt. G J1 Y2 I5
Conformity to UL directives (*) Interrupted pilot.
(1) No establishment of flame at the end of TS.
• UL 372 and CSA C22.2 No. 199 (2) Air pressure stuck during start-up, lost air pressure during operation.
• File No. MH46742 (3) Simulation of flame on burner startup.
(4) Lost flame during operation.

Overview of the system with TGRD burner control

Diagnostic possibilities of the TGRD burner controls

Table of colour codes for multi-coloured signal lamp
Multicolour Code Status
Continuously off
Waiting heat request
hhhhhhhhhhhhhhhhhhhh...
hhhhhhhhhhhhhhhhhhhh
Green Continuously on
All OK.
hhhhhhhhhhhhhhhhhhhh...
hhhhhhhhhhhhhhhhhhhh
Orange Continuously on
Ignitor On
hhhhhhhhhhhhhhhhhhhh...
hhhhhhhhhhhhhhhhhhhh
Flashing Green
Low/bad flame signal during operation
hhhhhhhhhhhhhhhhhhhh...
Flashing Orange
Good flame signal during ignition
hhhhhhhhhhhhhhhhhhhh...
Green/Orange
Low/bad flame signal during ignition
hhhhhhhhhhhhhhhhhhhh...
Red/Orange
Under/Over voltage detect
hhhhhhhhhhhhhhhhhhhh...
Blinking Red(*) Diagnostics (press 5 s reset button) or simulation of flame on
hhhhhhhhhhhhhhhhhhhh... burner startup
Red Continuously on
Lockout alarm
hhhhhhhhhhhhhhhhhhhh...
hhhhhhhhhhhhhhhhhhhh

* Table of error code messages (lockout diagnostic enabled by on-board button)

Red Blinking Codes Description of possible cause
2 switch off every 2 seconds
No establishment of flame at the end of TS
hhhhhhhhhhhhhhhhhhhh....
hhhhhhhhhhhhhhhh
BRAHMA S.p.A.
3 switch off every 2 seconds Air pressure switch faulty
Via del Pontiere, 31 hhhhhhhhhhhhhhhhhhhh.... (only versions with Qnn option)
hhhhhhhhhhhhhh
37045 Legnago (VR) - Italy 4 switch off every 2 seconds Extraneous light or simulation of flame on burner startup
Phone +39 0442 635211 – Fax +39 0442 25683 hhhhhhhhhhhhhhhhhhhh...
hhhhhhhhhhhh (only versions with Knn option)
7 switch off every 2 seconds too many losses of flame during operation
http://www.brahma.it hhhhhhhhhhhhhhhhhhhh… hhhhhh (only versions with Vnn option)
E–mail: [email protected] 8-14 switch off every 2 seconds Wiring error or internal error, miscellaneous errors

29296_r00 2/2
 APPLICATION
The microcontroller-based controllers of the KOMPACT series are
KOMPACT SERIES specifically designed to control gas atmospheric burners (with or
TYPE TGRD without fan in the combustion circuit) or oil atmospheric burners in
non-permanent operation applications. The KOMPACT series type
TGRD is created due to the requirement of an ignition and flame
control device with integrated high efficiency electronic ignition
AUTOMATIC CONTROL DIGITAL SYSTEM FOR transformer (a feature already available in the KOMPACT series
GAS AND OIL BURNERS AND APPLIANCES type TGR) with all the options and the flexibility offered of the
single microcontroller technology. These systems are provided with
non-volatile or volatile lockout, in the first case restarting the
controller from a safety lockout condition can be accomplished only
by a manual reset of the system, while in the second case
restarting the controller from a safety lockout condition can be
achieved only by the interruption of the power supply and its
subsequent restoration (and not by switching the heating demand
device).
The automatic controllers of this series are suitable for:
- Combi, heating and steam boilers;
- Hot air generators;
- Radiant tube heaters;
- Fan-assisted convector heater ;
- Water heater;
- Power washer;
- Furnaces;
- Monoblock burners.
The systems of this series are suitable to be used in gas fired hot
air generators in accordance with EN 525, EN 1020 and EN 1319
standards or in oil fired hot hair generators in accordance with part
2 of DIN 4794 standard (December 1980 edition related to the hot
air generators, only in version TW = 20s and TS = 5s).

FEATURES
The main features of this series are:
− EC- type certification (CE PIN 0694BP0610) in accordance with
the European Gas Appliance Directive 2009/142/CE;
− In accordance with EN298:2003 (European standard for
automatic gas burner control systems), EN676:2003 (European
standard for automatic forced draught gas burners), DIN 4788
(German standard for fan-assisted burners) and with
EN230:2005 (European standard for automatic oli burner
control systems);
− UL- type certification (File No. MH46742) in accordance with
with UL 372 and CSA C22.2 No. 199 (American standard for
automatic gas and oil burner control systems),
− Detection based on the rectification property of the flame (by
electrode or through UV emission detection by photodiode FD..
for gas versions)
− Visible light detection (by photocell type FC.. or through UV
emission detection by photodiode FD.. for oil versions)
− A microcontroller based technology for precise and repeatable
installation times with or without multiple ignition attempts.
− Integrated high efficiency electronic ignition transformer with
remote ignition transformer management.
− Direct ignition of the burner or ignition by means of an
intermittent or interrupted pilot.
− Possibility of connecting remote lockout and reset signals;
− Unlock and status signals through multicolour led on board.
− Two independent safety contacts for driving the gas valve;
− Electrical service life at max. declared loading >250.000
operations;
− Possibility of connecting a resistor (100 ÷ 470 Kohm) in series
to the lockout signal output in order to prevent the controller

14540_r03 1/16
 damage in case the lockout button wiring and the lockout signal Times
wiring are reversed accidentally ; Waiting/prepurge time (TW/TP): 1 … 120 s
Safety time (TS)
TECHNICAL DATA - GAS versions: TGRD6x – TGRD8x: 3 … 120 s
- OLIO versions: TGRD7x – TGRD9x: 5 … 10 s
Nominal power supply voltage 200÷240V @ 50-60 Hz
Upon request: 100÷120V @ 50-60 Hz Spark ignition time (TSP): (11)
Maximum power consumption: Response time in case of flame failure (GAS
<1s
types TGRD6x – TGRD7x @240V: 50VA versions):
types TGRD8x – TGRD9x @240V: 7VA Safety time during operation (OIL versions) <1s
types TGRD6x – TGRD7x @120V: 35VA Postpurge times: 0 … 1800 s
types TGRD8x – TGRD9x @120V: 5VA Inter-waiting or Inter-purge time: 1 … 240 s
Operating temperature: -20 °C ÷ +70 °C Opening delay of EV2 (Tdw, opt. W): 1 … 240 s
Humidity: maximum 95% at +40 Lockout delay due to flame simulation (Tdk,
°C opt. K):
Protection degree: IP00 - GAS versions: TGRD6x – TGRD8x: 0 … 60 s
- OLIO versions: TGRD7x – TGRD9x: 5 … 60 s
Internal fuse:
(@200÷240V) 4 A delayed-blow type Lockout on PA failure to close
3 … 120 s
(@100÷120V)&(@200÷240V with opt.H): 6.3 A delayed-blow type (Tdq, opt. Q) (6):
External fuse (recommended): Lockout on TC failure to close
3 s… 30’
(@200÷240V) 4A fast-blow type (5) (Tdq, opt. Q) (7):
(@100÷120V)&(@200÷240V with opt.H): 6.3 A fast-blow type (5) Pre-ignition time (Tj, opt. J): 0 … 60 s
Max. total weight: About 320 g Post-ignition time (Tdt, opt. T):
(5) The external fuse value must be selected according to the
only OIL versions: TGRD7x – TGRD9x: 0 … 60 s
maximum applied load. This value must not anyway exceed the Pre-ignition time of flame pilot (Tmj):
internal fuse value. only versions: TGRDx3: 0…5s
Post-ignition time of flame pilot (Tmt):
0 … 60 s
Classification code according to EN298/EN230 only versions: TGRDx3:
Character Specification Code Recycle attempts: 1 … 10
1° Ventilated, standard EN298 F Varnish coating: On request
Forced draught, standard EN230
Atmospheric, with opt. G EN298 A Maximum contacts rating (see Connection Diagram)
2° interrupted pilot, with opt. M I Room thermostat: 0.5A cos ϕ = 1
intermittent pilot T Air pressure switch (6): 0.5A cos ϕ = 1
direct main burner ignition M Pre-heater thermostat (7): 0.5A cos ϕ = 1
3° non-volatile lock-out, with opt. V L Safety thermostat (8): 0.5A cos ϕ = 1
volatile lock-out, with opt. E V Pre-heater RISC (10) : 0.5A cos ϕ = 1
Recycle, standard C Pilot valve EVP (10) : 0.25A cos ϕ ≥ 0.4
4° non-volatile lock-out, standard L (with opt.H): 0.5A cos ϕ ≥ 0.4
volatile lock-out, with opt. E V First stage valve EV1 (10) : 0.25A cos ϕ ≥ 0.4
5° fixed times X (with opt.H): 0.5A cos ϕ ≥ 0.4
6° Non-permanent operation N
Second stage valve EV2 (10) : 0.25A cos ϕ ≥ 0.4
Table 1 – Main features of KOMPACT series TGRD type (with opt.H): 0.5A cos ϕ ≥ 0.4
Fan V (10) : 2A cos ϕ ≥ 0.4
App. EV2 EVP Tr. Code
Type Reset
(1) (2) (3) (4) (5)
(with opt.H): 5A cos ϕ ≥ 0.4
Remote ignition transformer TR (10) : 1A cos ϕ ≥ 0.4
TGRD/61/71/81/91 Manual G/O I/R FMCLXN Lockout signal: 1A cos ϕ = 1
− With opt. R (9): 0.5mA cos ϕ = 1
TGRD/62/72/82/92 Manual G/O * I/R FTCLXN Partial capacity PP=V+EVP+EV1+EV2 (10): 2.5A cos ϕ ≥ 0.4
(with opt.H): 5A cos ϕ ≥ 0.4
TGRD/61/71/81/91
Electrical G/O I/R FMCVXN Global capacity PG (10): 3.6A cos ϕ ≥ 0.4
with opt. E
(with opt.H): 5.2A cos ϕ ≥ 0.4
TGRD/62/72/82/92 (6) Air pressure switch – Only in the gas versions TGRD6x - TGRD8x
with opt. E
Electrical G/O * I/R FTCVXN
(7) Pre-heater thermostat – Only in the oil versions TGRD7x - TGRD9x
(8) Safety thermostat – Only versions without air pressure switch (gas
TGRD/63/73/83/93 Manual G/O * I/R FICLXN
versions) and without pre-heater thermostat (oil versions).
TGRD/63/73/83/93 (9) Lockout signal with protection resistor. In this case the drivable load is
with opt. E
Electrical G/O * I/R FICVXN limited.
(10) Strictly comply with the global capacity PG and partial capacity PP
(1) Application type (G: gas application – O: oil application).
(2) EV2 valve: second stage output or flame presence signal given to Connection Diagram
a remote device. PG
Live
(3) EVP valve: pilot valve output.
(4) Igniter (I: Integrated ignition transformer – R: Remote ignition Internal
PP Fuse
transformer) Fan contact
(5) In accordance with EN 298:2003 for gas application.
Valve contacts
In accordance with EN 230:2005 for oil application. V

EVP EV1 EV2 RISC TR

Neutral

REMARK: Aim of above diagram is to show better exploiting of the

Partial capacity depending on actual loads connected.
(11) Depending on option (4). See paragraph “options description”, pag. 8.

2/16 14540_r03
Maximum length of external components cables: Flame monitoring type UV – Oil and Gas versions
Room thermostat: 20 m The FD (1-2) D sensors are able to detect the ultraviolet light (UV
Reset – remote lockout signal: 20 m spectral field from 290nm to 350nm) on application with blue flame
Ignition device (high voltage): 2m burners.
All other external components 1m The following table shows the various UV sensors classified
according to their sensitivity.
Under-voltage and over-voltage protection: Overall dimensions and fixing templates are shown in paragraph
In case the power supply voltage is lower than about 148VAC “Accessories”
(about 68VAC in the 100-120VAC versions) or higher than 297VAC
the controller will go to the safety condition. It will restart when the Type Side
power supply voltage will be higher than about 158VAC (about FD1D Frontal
78VAC in the 100-120VAC versions) or lower than about 288VAC FD2D Lateral
(about 138VAC in the 100-120VAC versions)
Construction
Flame monitoring – Gas versions The use of an innovative circuit and of surface mounting
The flame detector uses the rectification property of the flame. components has allowed to reduce the dimensions of the controller
PCB. The plastic case (and the PCB varnish coating if requested)
– Minimum ionization current: 0.5 µA(standard) protect the controller against mechanical damage caused by crash,
On request: 1,2 µA tempering , dust , and contact with external ambient. A varistor
– Recommended ionization current:2÷3 times the minimum one protects the controller from peak tensions on the mains supply due
– Maximum length of the cable: 1m to, for instance, atmospheric discharges such as thunderbolts. An
– Minimum insulation resistance of detection electrode internal accessible fuse protects the controller relays in case of
– and cable to earth: ≥ 10 MΩ short circuit on the outputs (valves, fan and lockout signal). An
– Maximum electrode parasitic capacity: ≤ 1 nF integrated EMI filter reduces the electromagnetic interferences
– Maximum short-circuit current : < 200µA AC generated by ignition discharge.
Finally a resistor in series to the lockout output signal could be
An important safety aspect is that the controller is more sensitive to mounted, to protect the device from possible inversions of
flame at start or during the waiting/pre-purge time (negative connection of the remote unlock contact.
differential switching).
In devices with 0.5 µA minimum ionization current it’s possible to Overall dimensions
use FD(1-2)D sensors. The controllers of the KOMPACT series TGRD type can be
supplied in different executions, but with the same case.
Integrated ignition transformer Figure 1 shows the controllers overall dimensions.

Poles number:
standard TGRD6x: 1
with option X2: 2
standard TGRD7x 2
with option X1: 1
Ouput Peak Voltage (12):
2 poles: 2 x 12 kV
1 pole: 17 kV
Ouput RMS voltage:
2 poles: 2 x (2,8÷3,3) kV
1 pole: 8 kV
Output Peak Current:
2 poles: 55 mA
1 pole: 60 mA
Output RMS Current:
2 poles: 25 mA
1 pole: 28 mA
Ouput frequency (12): 8.5 kHz
Ouput frequency (13): 12 kHz
(12) Value measured with a 30 pF load.
(13) Value measured with a secondary in a short-circuit state.

Flame monitoring – Oil versions

In this type of application, flame is detected by a sensor or a
photocell. The following table shows the various photocell models
produced by BRAHMA and classified according to their sensitivity.
Overall dimensions and fixing templates are shown in paragraph
“Accessories”
Fig. 1 – Overall dimensions
Type Sensitivity Side
FC11 1.5 ÷ 6.5 lux Lateral and frontal
FC13 red 1.5 ÷ 6.5 lux Lateral and frontal
FC13 blue 1.5 ÷ 3.0 lux Lateral and frontal
FC14 red 1.5 ÷ 6.5 lux Lateral and frontal
FC14 blue 1.5 ÷ 3.0 lux Lateral and frontal

14540_r03 3/16
Connection
Employing non-reversible connectors with a different number of Figure 4 shows the various types of flame sensors FD..
poles makes the connection easy and reliable. For a correct use of employable in the gas and oil appliances, with the dimensions and
the ignition transformer make sure that the discharge electrodes the fixing systems. To fix such flame sensors it is recommended to
distance and maximum length of the ignition cables have been use Ø 4mm screws.
FD drilling plane
observed, see the technical data. To reduce the radiated
electromagnetic interferences it’s recommended to insert a wire- 17.5

wound power resistor with a value from 1kΩ to 4.7kΩ among the
high voltage cables and the related discharge electrodes. The FD frontal side
17 17
connectors to use for the standard connections (shown in fig. 2)
34
could be provided as accessories on request. For the electric
connection of the external components see paragraph " WIRING
DIAGRAMS." FD lateral side

Standard accessories
The controllers are usually provided with a kit of female connectors
and/or a reset button (see Fig.2). Fig. 4 – Type and fixing systems of FD.. sensors
Do not fit terminals and female connectors of different types.
Installation directions
− The controllers are safety devices; guarantee and
RESET BUTTON DRILLING PLANE
responsibility of the manufacturer will be debarred if the
products are tempered with by the user;
− The system is designed to stay in running position for less than
24h (system for non-permanent operation). Reaching this limit
causes a regulation shutdown in order to allow the controller to
check its efficiency;
− The controller must be connected and disconnected without
power supply;
− The controller can be mounted in any position;
− Avoid exposure to dripping water;
LOCKOUT S. NEUTRAL − A ventilated installation ambient and a quite low temperature
RESET ensure the longest life of the controller;
− Before installing or replacing the controller make sure that its
type, code and times are those required;
− The appliance in which the controllers are installed must
provide adequate protection against the risk of electric shock
(at least IP20)
FEMAL CONNECTOR TERMINALS − The remote unlock button must be installed in proximity of the
system, so that the system can be visible during reset

Electrical installation
Fig. 2 – Standard accessories − The applicable national regulation and European standards
(Ex. EN 60335-1/ EN 50165) related to the electrical safety
The following figure 3 shows the various types of flame sensors must be respected;
produced by BRAHMA and employable in the oil appliances, with − Phase-neutral polarity must be observed when connecting the
the dimensions and the fixing systems. controllers (without option N or N1) to power supply .
− The gas versions, provided with detection electrode, can be
FC13-FC14 drilling plane FC11 drilling plane
equipped with a polarity recognition. Not respecting the live-
neutral polarity causes a non-volatile lockout at the end of the
safety time ; In case of “partial” short circuit or insufficient
insulation between phase and earth, tension on detection
electrode can be reduced till causing lock out of the controller
due to impossibility of detecting the flame signal.
− Before starting the system check the wiring carefully. Wrong
connections can damage the controller and compromise safety;
− The earth terminal of the controller, the metal frame of the
burner and the earth on the mains supply must be well
connected;
− Avoid putting the detection cable close to power or ignition
cables;
− Use a heat resistant cable and detection electrode well
insulated to ground and protected from possible moisture (or
water in general);
FC14
− Use an ignition cable as short and straight as possible and
keep it far from other conductors to reduce the EMC emission
(max. length shorter than 2m and insulation voltage >25 kV).
- This controller is provided with internal fuses, but it must be
protected by a fuse at least on the phase connection (see
technical features).
Fig. 3 – Type and fixing systems of FC1(1-3-4) sensors

4/16 14540_r03
Checking at start-up GAS versions - Operation
Check the controller before the first start-up and also after every The following description refers to the standard operation cycle
overhaul or a long period of no operation of the system. Before any controllers.
ignition attempt make sure that the combustion chamber is empty, At every start the controller proceeds to a self-checking of its own
then make sure that: components. During waiting time (TW) or pre-purge time (TP) the
- if the starting attempt occurs without fuel supply, the controller internal circuit monitors the correct functioning of the flame signal
locks out at the end of the safety time (or more recycle amplifier: A spurious flame signal or a fault in the amplifier which
attempts up to maximum 10 recycles, according to the option); corresponds to the flame condition prevent the controller from
- if the fuel flow stops, while the device is in operation state, the starting.
power supply to the solenoid valve is interrupted within 1 In the types provided with fan control, before pre-purge time starts,
second and the controller proceeds to lockout after a recycle the controller checks the air pressure switch contacts to ensure a
(or more than one recycle up to max. 10 according to the 'no air-flow' condition. Only if the test is positive the pre-purge time
settings ; (TP) starts due to the commutation of the air pressure switch.
- operating times and cycle are in compliance with the ones At the end of the waiting (TW) or pre-purge time (TP) the EV1
declared for the used controller type; valve and ignition device are energised and the safety time begins
- the level of the flame signal is high enough (for flame signal (TS).
test see figure 5 and 6) If flame is detected during the safety time the ignition device is de-
- the ignition electrodes are adjusted in the most stable way for energised and, in the models where it is provided, the main gas
a 2-4 mm air spark gap (for more information see the specific valve EV2 is energized. Conversely, if no flame is detected during
technical data of the ignition device); the safety time then at the end of the same the controller proceeds
- the intervention of the regulators, limiters or safety devices to lockout, the valves are closed, the ignition device is de-
causes a shut down of the controller according to the energised and the lockout signal is activated. See cycle diagram to
application type . better understand its function.

OIL versions - Operation

Terminal 8 The following description refers to the standard operation cycle
controllers.
At every start the controller proceeds to a self-checking of its own
Microammeter DC components. When the room thermostat is closed the preheater is
uA > 2÷3 times the minimum one. energized immediately; once the correct oil temperature is reached
Example with 0,5uA: uA>1,5uA the preheater thermostat switches and signals the start of the
ignition cycle to the controller: the burner motor and the ignition
transformer are energized ( Pre-purge time TP and pre-ignition
Ionization probe time) and the operation of the flame amplifier is checked. Any fault
leading to a spurious flame signal prevents the controller from
starting which causes the cycle to stop. In case the preheater
thermostat opens during pre-purge time, the controller deactivates
the motor fan and the ignition transformer and proceeds to the
waiting position. This condition remains till the preheater
thermostat closes again; conversely the controller stops of cycle.
Fig. 5 – Flame signal measurement method in gas At the end of pre-purge time TP, the safety time begins and the
versions. controller energizes the EV1 valve. If no flame is detected within
the end of safety time TS, then the controller goes to lockout and
de-energizes the motor fan, the ignition transformer and especially
Terminal 8
the valves while the lockout signal is activated. Conversely, at the
end of the safety time TS the ignition transformer is deactivated
and the second stage valve EV2 is energized.
See cycle diagram to better understand the operation of each
Voltmeter DC controller.

Terminal 9
Fig. 6 – Flame signal measurement method in oil
versions.

NOTES FOR THE DISPOSAL OPERATION

The controller contains electronic components and it must not be
disposed of as a domestic waste. For the disposal operation refer
to the local rules concerning special waste.

14540_r03 5/16
Operation cycle variation
The possible cycle variations of the controllers are as follows:

− Option 4 (“A”, “B”): ignition mode − Option 13 (“Ynn”): recycle attempts due to ignition failure
Standard mode; the ignition device output is activated during all Standard mode; the device proceeds to immediate lockout (without
safety time TSP=TS-1. On request the spark; recycle) if the flame isn’t detected at the end of safety time. On
- can be activated during all the safety time (TSP=TS, option request; the device proceeds to lockout after “nn” recycle attempts
“A”); (“Ynn” Option, the attempts number is settable upon request).
- can be deactivated before nn seconds from the end of the − Option 14 (“Dnn”): recycle attempts due to ignition or flame
safety time (option “Ann”); failure in running position
- deactivated, without or with delay, when a flame signal is Standard mode; the recycle attempts due to flame failure (“Vnn”
detected (“B” and “Bnn” options). Option) are independent from the multiple ignition attempts (“Ynn”
− Option 5 (“MJnn”): closing mode or pre-ignition of the valve pilot Option), for example if in the device “V3” and “Y5” options are
EVP (only in gas/oil versions of TGRDx3 type) available it carries out:
Standard mode; the output of pilot valve (EVP) is activated at the - 3 recycles due to flame failure and 5 ignition attempts (the
start of safety time. On request; the pilot valve (EVP) can be sum is 8 ignition cycles).
activated nn seconds in advance Tmj starting from of safety time On request; with “D” option, it is possible to set up the total recycle
TS (“Mnn” Option). attempts, in this case the recycle attempts due to flame failure and
− Option 6 (“MTnn”): closing mode or post-ignition of the valve the ignition attempts must have the same value. For example if in
pilot EVP (only in gas/oil versions of TGRDx3 type) the device options “V3 Y3 D” are available it carries out 3 recycle
Standard mode; the output of pilot valve (EVP) is deactivated at attempts for ignition or flame failure during running position (total =
the end of safety time. On request; the pilot valve (EVP) can be 3 ignition recycles).
activated with delay Tmt of nn seconds starting from the end of − Option 15 (“Inn”): inter-waiting or inter-purge time
safety time TS (“Mnn” Option). Standard mode; without interwaiting/interpurge. On request; with
− Option 7 (“W”, “Wnn”): opening mode of the second stage valve “Inn” option, it is possible to set the interpuge time during the
EV2 or of an auxiliary device ignition recycles (only in combination with “Ynn” Option).
Standard mode; the output of the second stage (or auxiliary − Option 17 (“G”, “GT”, “GRnn”, “GZ”): Check of Air pressure
device) is activated when a flame signal is detected. On request; switch or minimum Revolutions Per Minute or preheater/safety
the second stage (or auxiliary device) can be activated at the end thermostat
of safety time TS (“W” Option), or with nn second delay starting Standard mode; the device performs the ignition cycle and checks
from the end of safety time TS (“Wnn” Option). the air pressure switch (PA in gas versions) or the preheater
− Option 8 (“K”, “Knn”): Lockout due to parasite flame thermostat (TC in oil versions), without checking the safety
Standard mode; if a spurious flame is detected at start-up or during thermostat (TS). On request, with "G" option, the device performs
waiting/prepurge/preignition time, the device stops the cycle, the ignition cycle without any check. On request, with "GT" option,
without lockout (without limit, continuous prepurge stage). On the device performs the ignition cycle and checks a safety
request; the device proceeds to immediate lockout (“K” Option) or thermostat. On request, with "GRnn" option, the device performs
with a delay (settable upon request) of nn seconds (“Knn” Option). the ignition cycle and checks the minimum Revolutions Per Minute
− Option 9 (“Q”, “Qnn”): failure or insufficiency of air flow or (RPM), settable upon request (nnx100 rpm), of brushless fan
preheater/safety thermostat failure to close at start-up motor. On request, with "GZ" option, the device (oil versions)
Standard mode; if the device detects no commutation of the air performs the ignition cycle and checks a preheater thermostat.
pressure switch (gas versions) or the preheater thermostat (oil When the signal fails to switch during start-up, the device stops the
versions) or the safety thermostat (gas and oil versions) during cycle (or it locks out only in combination with “Q” Option), and this
start-up (or waiting/prepurge time), it stops the cycle, without condition can change only with the commutation of the device, with
lockout (without limit, countinuos prepurge). On request; the device "GT", “GRnn” and GZ " options, the device proceeds to an
proceeds to immediate lockout (“Q” Option) or with a delay immediate safety shut down (or lockout only in combination with
(settable upon request) of nn seconds (“Qnn” Option). “S” Option) due to signal failure (PA, TC, TS, RPM) during
− Option 10 (“S”, “Snn”): failure or insufficiency of air flow or operation.
preheater/safety thermostat failure to open in running position − Option 18 (“Jnn”): pre-ignition
Standard mode; if the device detects a loss of air pressure switch Standard mode; without any pre-ignition (gas versions), with pre-
(gas versions) or the preheater thermostat (oil versions) or the ignition (oil versions, the pre-ignition time coincides with the pre-
safety thermostat (gas and oil versions, with “GT” Option) during purge time). On request; it is possible to modify the pre-ignition
the running position, then it stops the cycle, without lockout time and activate the ignition transformer nn seconds before the
(without limit, continuous prepurge stage). On request; the device beginning of safety time TS ("Jnn" Option).
proceeds to immediate lockout (“S” Option) or lockout after “nn” − Option 19 (“Tnn”): post-ignition (only oil versions)
number of events (“Snn” Option). Standard mode; the ignition transformer is shut off at the end of
− Option 11 ( “V”, “Vnn”): Flame failure in running position safety time TS. On request; it is possible to set a postignition time
Standard mode; recycle without lockout (without limit, continuous and keep activated the ignition transformer for nn seconds after the
prepurge) with flame failure in running position. On request; the end of safety time TS ("Tnn" Option).
device proceeds to immediate lockout (“V” Option) or lockout after − Option 21 (“XP”): ignition transformer
“nn” number of events (“Vnn” Option). Standard mode; the ignition transformer is activated without delay
− Option 12 (“Pnn”, “PTnn”, “Cnn”, “CTnn”): post-purge time of for cooling. On request; if the device is subject to a lot of frequent
the main combustion motor fan ignitions, it is possible to set a delay time of the heating demand to
Standard mode; without any post-purge time on the main allow the transformer ignition to cool down ("XP" Option).
combustion motor fan output in case of heating demand failure. On
request; post-purge (settable upon request) of nn seconds (“Pnn”
or “PTnn” Options). With “Pnn” option post-purge is effected
regardless of heating demand; conversely, with “PTnn” option post-
purge can be interrupted by the heating demand restoration and
consequently the device goes to an ignition cycle.
On request; post-purge of nn seconds due to shut off in running
position (settable upon request) (“Cnn” or “CTnn” Options). With
“Cnn” option post-purge is effected regardless of heating demand;
conversely, with “CTnn” option post-purge can be interrupted by
the heating demand restoration and consequently the device goes
to an ignition cycle.
6/16 14540_r03
Diagnostics
In lockout condition with the pushing of the unlock button for more
than 5 sec., the diagnostic routine is activated (alarm signal with
blinks). The alarm signal is turned off for a number of times that
depends on the lockout type with a pause of 2sec. between a
series of blinks and the next. The table below shows the lockout
type or the malfunctioning with the number of blinks.

Error Code Table

Blinks code of Alarm Potential Cause
signal (red led)
Flame failure at the end of safety time «TS»:
- Defective or soiled fuel valves
2 off blinks
- Defective or soiled flame detector
hh - Poor adjustment of burner or no fuel
- Defective ignition equipment
Air pressure switch failure to close or the
Revolutions Per Minute are below the minimum
3 off blinks
set value (TGRD6x-TGRD8x). Preheater
hhh thermostat failure to close (TGRD7x-TGRD9x).
Safety thermostat failure to close (TGRDxx)
4 off blinks Extraneous light/Flame simulation at start-up
hhhh
Air pressure switch failure to open or the
5 off blinks
Revolutions Per Minute are more than the
hhhhh minimum set value (TGRD6x-TGRD8x)
Air pressure switch failure or the Revolutions Per
6 off blinks Minute, in running position, are below the
hhhhhh minimum value (TGR6x-TGR8x). Safety
thermostat failure in running position (TGRDxx).
7 off blinks Flame failure in running position.
hhhhhhh
8-14 off blinks Generic internal failure

During the time cause of fault diagnosed, the control output are
deactivated (the burner remains shut down, lockout condition).
Diagnostics of the cause of fault is quit and the burner is switched
on again by resetting the burner control. Press the lockout reset
button for about 1 sec. (< 3 seconds)

Signals during operation

In the various operation conditions the device is able to signal the
operation state through a multicoloured LED located in the reset
button (on board of the device). The colours legend is as follows:

Stable green:
Operating state with good flame signal
Stable orange:
Ignition state
Stable red:
Lockout state
Blinking green:
Operating state with bad flame signal
Blinking orange:
Ignition state with good flame signal
Blinking red:
Diagnostics in lockout state or parasite flame
Alternating green/orange:
Ignition state with bad flame signal
Alternating red/orange:
Low/high voltage

It's possible to change upon request the operation status signals of

multicoloured LED.

Controller reset
Non-volatile lockout (manual reset)
When the controller goes to a non-volatile lockout, in order to reset
the system the reset button must be pressed until the lockout
signal is shut off (< 5 seconds).

Volatile lockout (electrical reset)

In case of a volatile lockout the controller can be reset by
interrupting and then restoring the power supply. It’s not possible to
reset the system by shutting off the heating demand device.

14540_r03 7/16
 CONTROLLERS DENOMINATION
Type Options
TGRD (1) (2) TP TS (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23) (24) (25)

Type description
(1) Type application and ignitor
6: GAS application device with integrated electronic ignition transformer
7: OIL application device with integrated electronic ignition transformer
8: GAS application device without integrated electronic ignition transformer
9: OIL application device without integrated electronic ignition transformer
(2) Valves
1: Direct ignition (one valve, single-stage)
2: Intermittent first stage (two valve, double-stage)
3: Interrupted pilot (three valve, treble-stage)

Options description (see also paragraph “Operation cycle variation”).

(3) Type lockout
No letter: Non –volatile lockout
E: Volatile lockout
(4) Ignition mode
No letter: ignition spark operates during safety time TSP=(TS-1). Standard mode.
A: ignition spark operates during all safety time TSP=TS.
Ann: ignition spark is switched off nn seconds before the end of safety time.
B: ignition spark is switched off when flame presence is detected, without delay.
Bnn: ignition spark is switched off when flame presence is detected, with delay of nn seconds.
(5) Opening mode or pre-ignition of the valve pilot EVP (TGRDx3 gas/oil versions)
No letter: without pre-ignition (Tmj=0, EVP valve activated from the beginning of safety time TS). Standard mode.
MJnn: with pre-ignition Tmj of nn second in advance starting from safety time TS.
(6) Closing mode or post-ignition of the valve pilot EVP (TGRDx3 gas/oil versions)
No letter: EVP deactivated at the end of the safety time (Tmt=0). Standard mode.
MTnn: with interrupted pilot in running position at Tmt of nn seconds starting from the end of safety time TS.
(7) Opening mode of the second stage valve EV2 or of an auxiliary device
No letter: without delay in flame presence. Standard mode.
W: at the end of safety time TS.
Wnn: with delay of nn seconds starting from the end of safety time TS.
(8) Lockout due to parasite flame
No letter: The cycle stops , without lockout (without limit, continuous prepurge stage). Standard mode.
K: lockout without delay.
Knn: lockout with delay of nn seconds.
(9) Failure (or insufficiency) of air flow or preheater thermostat failure to close (TGRD7x-TGRD9x oil versions) or safety
thermostat failure to close (gas/oil TGRDxx versions) at start-up.
No letter: The cycle stops, without lockout (without limit, continuous prepurge stage). Standard mode.
Q: lockout without delay.
Qnn: lockout with delay of nn seconds.
(10) Failure (or insufficiency) of air flow or preheater thermostat failure to close (TGRD7x-TGRD9x oil versions) or safety
thermostat failure to close (gas/oil TGRDxx versions) during running position.
No letter: The cycle stops, without lockout (without limit). Standard mode.
S: immediate lockout.
Snn: lockout after “nn” number of flame signal failures during running position.
(11) Flame failure in running position
No letter: recycle, without lockout (no limit). Standard mode.
V: immediate lockout.
Vnn: lockout after “nn” recycle attempts.
(12) Post-purge time on the main combustion motor fan
No letter: without post-purge time. Standard mode.
Pnn: post-purge time of nn seconds due to heating demand failure, it cannot be interrupted by the heating demand
restoration
PTnn: post-purge time of nn seconds due to heating demand failure, it can be interrupted by the heating demand
restoration
Cnn: post-purge time of nn seconds due to shut-off in running position, it cannot be interrupted by the heating
demand restoration
CTnn: post-purge time of nn seconds due to shut-off in running position, it can be interrupted by the heating demand
restoration
(13) Recycle attempts due to ignition failure
No letter: lockout without recycle. Standard mode.
Ynn: lockout after “nn” recycle attempts.
(14) Recycle attempts due to ignition or flame failure in running position.
No letter: the number of recycle attempts due to ignition failure (opt. Ynn) and number of recycle attempts due to flame
failure in running position (opt. Vnn) are independent of each other. Standard mode.
D: the number of recycle attempts due to ignition failure (opt. Ynn) and number of recycle attempts due to flame
failure in running position (opt. Vnn) are the same.

8/16 14540_r03
Options description (see also paragraph “Operation cycle variation”).
(15) Inter-waiting or inter-purge time
No letter: without inter-waiting or inter-purge time. Standard mode.
Inn: with inter-waiting or inter-purge time of nn seconds.
(16) Remote lockout output
No letter: output without any protection against cabling mistakes of the reset push button. Standard mode.
R: output with internal resistor to protect the reset push button against the inversion of its wiring
R1: output without remote lockout signal
Remark: with option R the output current of the lockout signal is limited, see also paragraph “Maximum contacts rating”).
(17) Air pressure switch OR minimum Revolutions Per Minute or preheater thermostat (TGRD7x-TGRD9x oil versions) or safety
thermostat (gas/oil TGRDxx versions) check.
No letter: Air pressure switch (gas versions) or preheater thermostat (oil versions, with the check also during running
position) are checked while safety thermostat is not checked. Standard mode.
G: without any check.
GT: safety thermostat is checked
GRnn: check of the minimum Revolutions Per Minute (nnx100 rpm) of brushless fan motor.
GZ: preheater thermostat is checked (not checked during running position).
GP with air pressure switch check.
Remark: The “G” option in the GAS versions are intended for special applications where checking the air flow is not required by the standard
appliance. The “GZ” and “GP” options are intended only for OIL versions.
(18) Pre-ignition
No letter: TGRD6x-TGRD8x versions: without pre-ignition. Standard mode.
TGRD7x-TGRD9x versions: the pre-ignition time coincides with the pre-purge time. Standard mode.
J: TGRD6x-TGRD8x versions: the pre-ignition time coincides with the pre-purge time.
TGRD7x-TGRD9x versions: without pre-ignition.
Jnn: with pre-ignition time of nn seconds before the beginning of safety time TS.
(19) Post-ignition (only oil versions TGRD7x-TGRD9x)
No letter: without post- ignition. Standard mode.
Tnn: with post- ignition of nn seconds after the safety time TS.
(20) Connection to the mains supply (only gas versions TGRD6x-TGRD8x)
No letter: Live-neutral polarized (phase-sensitive controller). Standard mode.
N: Not polarized (phase-insensitive controller)
N1: Live-live (controller for phase-phase network)
Remark: the N option can not be implemented in 100-120Vac 50/60Hz versions. The N and N1 options can not be implemented in all TGRDx3.
versions
(21) Ignition transformer (see also paragraph “Integrated ignition transformer”).
No letter: TGRD6x versions: with one output pole and without delay for cooling. Standard mode.
TGRD7x versions: with two output poles and without delay for cooling. Standard mode.
X1: with one output pole and without delay for cooling (only TGRD7x versions).
X2: with two output poles and without delay for cooling (only TGRD6x versions).
XP1: with one output pole and with delay for cooling.
XP2: with two output poles and with delay for cooling.
Remark: these options can be implemented only in the TGRD6x-TGRD7x versions.
(22) Maximum contacts rating (only versions @ 200÷240V).
No letter: the standard contacts rating. Standard mode.
H: the maximum contact rating higher than the standard.
Remark: the values of the maximum contacts and internal fuse are reported in the paragraph “TECHNICAL DATA”.
(23) Actuators control for double/treble-stage burners with or without modulation.
No letter: without control. Standard mode.
SA: with control. Prepurge time TP checked with volume of air at low fire position during start-up and operation.
SAnn: with control. Prepurge time TP checked with nominal volume of air.
Minimum position reached nn seconds before the end of prepurge time TP.
Remark: with or without control of modulator for regulating the gas. These options can be implemented only in the TGRDx3 versions (see also,
“WIRING DIAGRAMS WITH AUXILIARY DEVICES”).
(24) Multi-fire burners control.
No letter: without control. Standard mode.
RE2: with control of multi-fire burners (two fires) with an auxiliary flame detector device.
RE3: with control of multi-fire burners (three fires) with an auxiliary flame detector device.
REn: with control of multi-fire burners (n fires) with an auxiliary flame detector device.
Remark: These options can be implemented only in the TGRD versions without remote unlock (see also, “WIRING DIAGRAMS WITH AUXILIARY
DEVICES”)..
(25) Operating of the external ignitor transformer (available only for versions TGRD8x–TGRD9x).
No letter: ignitor transformer de-actived during operating without delay for cooling. Standard mode.
XP: delay for ignitor transformer’s cooling (available only for versions TGRD8x-TGRD9x).
XC: ignitor transformer supplied during operating (permanent operation, available only for version TGRD9x).

14540_r03 9/16
 WIRING DIAGRAMS
The wiring diagrams below show the most complete versions of the controller. It is easy to understand which parts can be present or absent according to the
different options requested.

Type TGRD61 Type TGRD71

Type TGRD61 opt- X2 Type TGRD71 opt- X1

Type TGRD81 Type TGRD91

RISC V TR
T TC RE

Preheater Air pressure switch or Ignition Reset

Room Thermostat Preheater Fan
Thermostat Revolutions Per Minute Tranformer

FR
SB
EV1 EV2 EVP

Ionization Lockout signal

First Stage Valve Second Stage Valve Pilot Valve Photocell Photodiode FD
Probe

10/16 14540_r03
Type TGRD62 Type TGRD72

Type TGRD62 opt. X2 Type TGRD72 opt. X1

Type TGRD82 Type TGRD92

RISC TC
V TR
T RE

Preheater Air pressure switch or Ignition Reset

Room Thermostat Preheater Fan
Thermostat Revolutions Per Minute Tranformer

EV1 EV2 FR
SB
EVP

Ionization Lockout signal

First Stage Valve Second Stage Valve Pilot Valve Photocell Photodiode FD
Probe

14540_r03 11/16
Type TGRD63 Type TGRD73

Type TGRD63 opt. X2 Type TGRD73 opt. X1

Type TGRD83 Type TGRD93

RISC V TR
T TC RE

Preheater Air pressure switch or Ignition Reset

Room Thermostat Preheater Fan
Thermostat Revolutions Per Minute Tranformer

FR
SB
EV1 EV2 EVP

Ionization Lockout signal

First Stage Valve Second Stage Valve Pilot Valve Photocell Photodiode FD
Probe

REMARKS:
1. In the versions where "GT" option is available, the safety thermostat replaces the air pressure (PA) in the gas versions (TGRD6x - TGRD 8x) and the
preheater thermostat (TC) in the oil versions (TGRD7x - TGRD 9x).
2. RPM connectable only in the versions where "GR" option is available, the control signal of revolutions per minute (RPM) replaces the signal of air
pressure (PA) in the gas versions (TGRD6x - TGRD 8x). With "GR" option it’s not possible to connect the air pressure switch.

12/16 14540_r03
 OPERATING CYCLES

TC/TS

TSP TSP TSP TSP TSP TSP

1s 1s 1s
1s 1s 1s
EVP
EV1 EV1

EV1

EV2 EV2

EV2 Tdw
REMARK 5
Tmj Tmt Tmj
TP TS TP TS TP TS TP TS TP TS REMARK 6 TP TS

TGRD62 – TGRD82 TGRD72 – TGRD92 TGRD63 – TGRD83

AVAILABLE OPTIONS

TSP TSP

1s 1s

EV1 TSP TSP

1s 1s

EV1 EV1

EV2

EV2 EV2

TP TS TPost TP TP TS TPost TP
TW TS TW TS

OPTION G OPTION Pnn OPTION PTnn

TC/TS

TC/TS TC/TS TC/TS TC/TS TC/TS

TSP TSP
1s 1s
EV1 EV1 EV1
EV1 EV1

EV2 EV2 EV2 EV2 EV2

Tdk
Tdq Tdq REMARK 2
REMARK 1 TP TP TS TP TS
REMARK 1
REMARK 3 REMARK 4
OPTIONS Q e Qnn – Failure OPTIONS Q e Qnn – Failure of air OPTIONS K e Knn OPTIONS S e Snn OPTIONS V e Vnn
(or insufficiency) of air flow flow

REMARKS:
1. Lockout without (opt. Q) and with (opt. Qnn) delay Tdq.
2. Lockout without (opt. K) and with (opt. Knn) delay Tdk.
3. Lockout without (opt. S) and with (opt. Snn) “nn” number of recycles due to air pressure switch failure
4. Lockout without (opt. V) and with (opt. Vnn) “nn” recycles due to flame failure in running position.
5. With or without pre-ignition Tmj of the pilot valve (only TGRDx3 versions with opt. MJnn).
6. With or without post-ignition Tmt of the pilot valve (only TGRDx3 versions with opt. MTnn). The second safety time is
equal to Tmt-Tdw.
EVP EV1 EV2 TS TC

THERMOSTAT FAN AIR PRESSURE IGNITER FLAME LOCK-OUT PILOT FIRST STAGE SECOND STAGE SAFETY PREHEATER
SWITCH SIGNAL SIGNAL VALVE VALVE VALVE THERMOSTAT THERMOSTAT

14540_r03 13/16
 AVAILABLE OPTIONS

TC TC TC TC

TSP TSP TSP

1s 1s 1s

EV1 EV1 EV1 EV1

EV2 EV2 EV2 EV2

REMARK 10 REMARK 10

TJ Tdt
TP REMARK 8 TS TP TS TP TS Tdw TP TS
REMARK 11

OPTION Jnn OPTION Tnn OPTION Wnn OPTION W

FIRST CYCLE RECYCLE AVAILABLE FROM 1 TO 10

TC
TC
TC

TS TSP TSP
1s 1s 1s
nn seconds REMARK 9
EV1
EV1 option Ann EV1
(NOTE 12)

EV2
EV2 EV2

Tdb
TS TP TS TI TS
TP TS TP
REMARK 7
OPTION A OPTIONS B e Bnn
OPTIONS Y e I

REMARKS:
7. Inter-waiting or inter-purge time available.
As special setting, the waiting/prepurge time between each recycling attempts may be replaced by an inter-purge/inter-
waiting TI, if this sequence is allowed in the final application.
8. Pre-ignition time available (opt. Jnn), igniter is supplied TJ seconds before the safety time TS.
9. Igniter is switched off in flame presence with and without delay Tdb (opt. Bnn and B).
10. Second stage is switched on at the end of safety time TS with and without delay Tdw (opt. Wnn and W).
11. Post-ignition available (opt. Tnn only oil versions), igniter is switched off with delay Tdt.
12. In case of option Ann the ignition spark is switched of nn seconds before the end of the safety time.

EVP EV1 EV2 TS

TC

THERMOSTAT FAN AIR PRESSURE IGNITER FLAME LOCK-OUT PILOT FIRST STAGE SECOND STAGE SAFETY PREHEATER
SWITCH SIGNAL SIGNAL VALVE VALVE VALVE THERMOSTAT THERMOSTAT

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 WIRING DIAGRAMS WITH AUXILIARY DEVICES
The wiring diagrams shown below are merely examples, they are not exhaustive and they must be verified in the individual case depending on the
application. The wiring diagrams are of the most complete versions of the controller. It is easy to understand which parts can be present or absent
according to the different options requested.

Type TGRD with option SA, MJ and MT Type TGRD with option RE2

Type TGRD with option SA, MJ and MT Type TGRD with option RE3

Type TGRD with option SA, MJ, MT and RE2 Type TGRD with option SA and RE3

T TS RE

Room Thermostat Safety Thermostat Air pressure switch Air damper Ionization Probe Reset

EV1 EV2 EVP V SB

First Stage Valve Second Stage Valve Pilot Valve Fan Motor Auxiliary Flame Detector Lockout signal

Wiring diagrams of the modulation thermostat TM.

One-wire control Two-wire control Modulation control

REMARK:
a. Connection for air pressure switch (PA) exclusion.
b. Connection to use of the second stage valve (EV2).
c. For information on "SA" actuators: See air damper Brahma type SAL ..... (technical note 13583)
d. For information on auxiliary flame detector: See flame detector Brahma type RE3 ..... (technical note 4071).
e. d1: Auxiliary relay (230Vac)

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 OPERATING CYCLES WITH AUXILIARY DEVICES
The wiring diagrams shown below are merely examples, they are not exhaustive and they must be verified in the individual case depending on the
application. The wiring diagrams are of the most complete versions of the controller.

TM TM

SA SA

TSP TSP TSP TSP

1s 1s 1s 1s

EVP EVP

EV1 EV1

EV2 EV2
Tdw Tdw

Tmj Tmj Tmt

TP1 TP TP2 TS TP TP2 TS TP1 TP TP2 TS TP TP2 TS

TGRD WITH OPTIONS SA MJnn Wnn TGRD WITH OPTIONS SA MJnn MTnn Wnn

ION1 ION2 ION3 ION1 ION2

TSP TSP TSP TSP

1s 1s 1s 1s

EVP EVP

EV1 EV1

ION3

ION1 ION1

ION2 ION2

EV2 Tdw

Tmt Tmj Tmt

TP TS TP TS TP TS TP TS

TGRD WITH OPTIONS RE2 MTnn Wnn TGRD WITH OPTIONS RE3 MJnn MTnn Wnn

EVP EV1 EV2 TS TM SA

THERMOSTAT FAN AIR PRESSURE IGNITER FLAME LOCK-OUT PILOT FIRST STAGE SECOND STAGE SAFETY MODULATION AIR
SWITCH SIGNAL SIGNAL VALVE VALVE VALVE THERMOSTAT THERMOSTAT DAMPER

ATTENTION -> Brahma S.p.A. accepts no responsibility for any damage resulting from customer’s tampering with the product.

BRAHMA S.p.A.
Via del Pontiere, 31
37045 Legnago (VR)
Tel. +39 0442 635211 - Telefax +39 0442 25683 2012/06/08 Subject to amendments without notice
http://www.brahma.it
E-mail : [email protected]

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 CONEXION DE EQUIPOS
SECCION RECOMENDADA DE CONDUCTORES

- EQUIPOS TRIFASICOS

CONSUMO NOMINAL CONDUCTORES ENVAINADOS

DEL QUEMADOR IRAM 2158 (TIPO TALLER)

Hasta 9 A 5 x 1,0 mm²

9 A - 13 A 5 x 1,5 mm²
13 A - 18 A 5 x 2,5 mm²
18 A - 24 A 5 x 4,0 mm²
24 A - 31 A 5 x 6,0 mm²

- EQUIPOS MONOFASICOS

CONSUMO NOMINAL CONDUCTORES ENVAINADOS

DEL QUEMADOR IRAM 2158 (TIPO TALLER)

Hasta 9 A 3 x 1,0 mm²

9 A - 13 A 3 x 1,5 mm²
13 A - 18 A 3 x 2,5 mm²

En todos los casos los colores de los conductores deben respetar las normas vigentes.
G:\Of. Tecnica\Planos 2\conexion de equipos.xls

26 de Abril 3836 C.P. (1714) - Ituzaingó - Provincia de Buenos Aires - Argentina

Tel: (54 11) 4-481-9950 Fax: (54 11) 4-481-9288
e-mail: [email protected] - Web site: www.eqa.com.ar