NINA AQUINO FRANKLIN MEC-3263

ELEMENTOS DE MAQUINAS II

CALCULO DE UNA TRANSMISION DE UN MEZCLADOR

En el reductor de velocidades de la figura de 3 etapas determinar la vida útil del

sistema basado en la transmisión por correa, con la misma dimensionar el par cónico y
la de tornillo sinfín. Asumir los siguientes datos: para el par cónico = 21.5º ; =105º ;
DB=300 kp/mm2; N6=35 kW; n6=16 rpm; 6=0,96 i2=2.5 ; i3=6 ; fs=1.2 ; Para las
correas =0,15 ; =36º ; d=300 mm; para el tornillo asumir z1=2

cono correa tornillo kp ≔ kgf

α ≔ 21.5 deg i2 ≔ 2.5 z1 ≔ 2

δ ≔ 105 deg i3 ≔ 6
kp
DB ≔ 300 ―― fs ≔ 1.2
mm 2
N6 ≔ 35 kW μ ≔ 0.15

n6 ≔ 16 rpm φ ≔ 36 deg

η6 ≔ 0.96 d ≔ 300 mm

SOLUCION
ETAPA 2 (CORREA)

calcular: tipo de correa, numero de correas, vida útil.

CV ≔ 736 W

N6
N5 ≔ ―― N4 ≔ N5
η6
N3 ≔ fs ⋅ N4 = 43.75 kW

N3 = 59.443 CV

n3 ≔ n6 ⋅ i3 ⋅ i2 = 240 rpm

N3 = 43.75 kW n3 = 240 rpm

ϕ ≔ 36 deg u ≔ 0.15 d = 300 mm fs = 1.2

m
v1 ≔ d ⋅ n3 = 7.54 ―
s
D ≔ i3 ⋅ d = ⎛⎝1.8 ⋅ 10 3 ⎞⎠ mm
1
Co ≔ ―((D + 3 ⋅ d)) = ⎛⎝1.35 ⋅ 10 3 ⎞⎠ mm
2
NINA AQUINO FRANKLIN MEC-3263
ELEMENTOS DE MAQUINAS II

1
Co ≔ ―((D + 3 ⋅ d)) = ⎛⎝1.35 ⋅ 10 3 ⎞⎠ mm
2
Lo ≔ 1.57 ((D + d)) + 2 ⋅ Co = ⎛⎝5.997 ⋅ 10 3 ⎞⎠ mm

según tablas tablas

N3 = 58.67 hp n3 = 240 rpm

con una potencia de 22HP y 98rpm según tablas nos da CORREA TIPO E

Lo = ⎛⎝5.997 ⋅ 10 3 ⎞⎠ mm

L ≔ 6120 mm E - 240

A ≔ L - 1.57 ((D + d)) = ⎛⎝2.823 ⋅ 10 3 ⎞⎠ mm

D-d
――= 0.531 entoces h ≔ 0.09
A

A - h ⋅ ((D - d)) ⎛
C ≔ ――――― = ⎝1.344 ⋅ 10 3 ⎞⎠ mm
2
D-d
――= 1.116
C
G ≔ 0.95 I ≔ 0.96 fN ≔ G ⋅ I = 0.912

i3 = 6 fi ≔ 1.26

De ≔ fi ⋅ d = 378 mm
m
v1 = 7.54 ―
s
Ncc` ≔ 7 CV

Ncc ≔ fN ⋅ Ncc` = 6.384 CV Np ≔ N3

NINA AQUINO FRANKLIN MEC-3263
ELEMENTOS DE MAQUINAS II

Ncc ≔ fN ⋅ Ncc` = 6.384 CV Np ≔ N3

Np
Ncorreas ≔ ―― = 9.311
Ncc
Ncorreas ≔ 10

seccion E entoces

kc ≔ 8.872 Q ≔ 2749
v1 v2
v ≔ ―― Tc ≔ kc ⋅ ―― kgf = 5.044 kgf
m 100
―
s

⎛D+d⎞
β ≔ asin ⎜――⎟ = 51.375 deg
⎝ 2C ⎠
α1 ≔ 180 deg + 2 ⋅ β = 4.935 rad
Ncc
Ncc ≔ ―― Tc = 5.044 kgf
CV
ϕ ≔ 38 deg u = 0.15 v = 7.54
u ⋅ α1
―――
⎛ϕ⎞
sin ⎜―⎟
⎝2⎠ Ncc ⋅ 75 ⋅ kgf
k1 ≔ e = 9.715 Te ≔ ――――― = 63.503 kgf
v
Valores de prueba

T1 ≔ 7 kgf T2 ≔ 7 kgf
Restricciones

T1 - T2 ＝ Te

T1 - k1 ⋅ T2 ＝ Tc ((1 - k1))

⎡ T1 ⎤ ⎡ 75.833 ⎤
Solver

⎢⎣ T2 ⎥⎦ ≔ find ((T1 , T2)) = ⎢⎣ 12.33 ⎥⎦ kgf

T1 = 75.833 kgf T2 = 12.33 kgf

d = 300 mm

kb1 ≔ 12501 kgf ⋅ cm kc ≔ 8.872 Q ≔ 2749

kb1
Tb1 ≔ ―― = 416.7 kgf x ≔ 11.1
d

kb1
Tb2 ≔ ―― = 69.45 kgf
D
NINA AQUINO FRANKLIN MEC-3263
ELEMENTOS DE MAQUINAS II

kb1
Tb2 ≔ ―― = 69.45 kgf
D
F1 ≔ T1 + Tc + Tb1 = 497.577 kgf

F2 ≔ T2 + Tc + Tb2 = 86.824 kgf

Q ≔ 2749 kgf x = 11.1

⎛ Q ⎞x 8
nº1 ≔ ⎜―― ⎟ = 1.737 ⋅ 10
⎝ F1 ⎠

⎛ Q ⎞x 16
nº2 ≔ ⎜―― ⎟ = 4.528 ⋅ 10
⎝ F2 ⎠

1
nº ≔ ―――― = 1.737 ⋅ 10 8
1 1
―― + ――
nº1 nº2

L = ⎛⎝6.12 ⋅ 10 3 ⎞⎠ mm
nº ⋅ L
VU ≔ ――= ⎛⎝3.915 ⋅ 10 4 ⎞⎠ hr
v1

H ≔ 39150 hr

calculo Mt1
N6 ⎛
Mt6 ≔ ―― = ⎝2.13 ⋅ 10 5 ⎞⎠ kgf ⋅ cm
n6
η6 ≔ 0.95
N6 N5 ⎛
N5 ≔ ―― = 36.842 kW n5 ≔ n6 ⋅ i3 = 96 rpm Mt5 ≔ ―― = ⎝3.737 ⋅ 10 4 ⎞⎠ kgf ⋅ cm
η6 n5

ETAPA 3 (E. CONICO)

calculo k

H = ⎛⎝3.915 ⋅ 10 4 ⎞⎠ hr
n5 VU VU ⋅ 60
n5 ≔ ―― VU ≔ ―― w1 ≔ n5 ⋅ ――― = 225.53
rpm hr 10 6

⎛ DB ⎞ 2
⎜ ――― ⎟
kgf ⎟
⎜ ――
32 ⎜ mm 2 ⎟ kgf kgf
k ≔ ―― ⋅ ―――
1 ⎜ ⎟ ―― = 47.314 ――
― ⎝ 100 ⎠
2
cm cm 2
3
w1
NINA AQUINO FRANKLIN MEC-3263
ELEMENTOS DE MAQUINAS II

⎛ DB ⎞ 2
⎜ ――― ⎟
kgf ⎟
⎜ ――
32 ⎜ mm 2 ⎟ kgf kgf
k ≔ ―― ⋅ ―――
1 ⎜ ⎟ ―― = 47.314 ――
― ⎝ 100 ⎠
2
cm cm 2
3
w1

δ ≔ 90 deg
⎛ sin ((δ)) ⎞ ⎛ i3 ⋅ sin ((δ)) ⎞
δ1 ≔ atan ⎜―――― ⎟ = 9.462 deg δ2 ≔ atan ⎜――――― ⎟ = 80.538 deg
⎝ i3 + cos ((δ)) ⎠ ⎝ 1 + i3 ⋅ cos ((δ)) ⎠

δ ≔ 15 deg
⎛ sin ((δ)) ⎞ ⎛ i3 ⋅ sin ((δ)) ⎞
δ`1 ≔ atan ⎜―――― ⎟ = 2.128 deg δ`2 ≔ atan ⎜――――― ⎟ = 12.872 deg
⎝ i3 + cos ((δ)) ⎠ ⎝ 1 + i3 ⋅ cos ((δ)) ⎠

δ1 ≔ δ1 + δ`1 = 11.59 deg

δ2 ≔ δ2 + δ`2 = 93.41 deg

δ ≔ δ1 + δ2 = 105 deg

calculo d1

α = 21.5 deg δ1 = 11.59 deg δ2 = 93.41 deg i3 = 6

Mt5 = ⎛⎝3.665 ⋅ 10 3 ⎞⎠ J
2 ⋅ Mt5 ⋅ ⎛⎝i3 ⋅ cos ⎛⎝δ1⎞⎠ + cos ⎛⎝δ2⎞⎠⎞⎠
dbm12 ≔ ―――――――――― = ⎛⎝4.492 ⋅ 10 3 ⎞⎠ cm 3
k ⋅ i3 ⋅ sin ((α)) ⋅ cos ((α))

A1 ≔ 12 z5 ≔ 36

3
‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
dbm12
ms ≔ ―――――――― 2
= 6.923 mm ms ≔ 7 mm
A1 ⋅ ⎛⎝z5 - A1 ⋅ sin ⎛⎝δ1⎞⎠⎞⎠
1

calculo do1

z6 ≔ i3 ⋅ z5 = 216

do1 ≔ ms ⋅ z5 = 252 mm

calculo dm1

b ≔ A1 ⋅ ms = 84 mm

dm1 ≔ do1 - b ⋅ sin ⎛⎝δ1⎞⎠ = 235.124 mm

NINA AQUINO FRANKLIN MEC-3263
ELEMENTOS DE MAQUINAS II

b ≔ A1 ⋅ ms = 84 mm

dm1 ≔ do1 - b ⋅ sin ⎛⎝δ1⎞⎠ = 235.124 mm

calculo relacion bdm1

b ⋅ ((dm1)) 2 = ⎛⎝4.644 ⋅ 10 3 ⎞⎠ cm 3

b ⋅ ((dm1)) 2 - dbm12
SD ≔ ――――――― ⋅ 100 = 3.378
dbm12

dimensionamiento del piñón

Diámetro primitivo do1 = 252 mm

Diámetro medio dm1 = 235.124 mm

Diámetro interior di2 ≔ do1 - 2 ⋅ b ⋅ sin ⎛⎝δ1⎞⎠ = 218.247 mm

dimensionamiento del Rueda

Diámetro primitivo do2 ≔ z6 ⋅ ms = ⎛⎝1.512 ⋅ 10 3 ⎞⎠ mm

Diámetro medio dm2 ≔ do1 - b ⋅ sin ⎛⎝δ2⎞⎠ = 168.149 mm

Diámetro interior di2 ≔ do2 - 2 ⋅ b ⋅ sin ⎛⎝δ2⎞⎠ = ⎛⎝1.344 ⋅ 10 3 ⎞⎠ mm

- tambien
Ancho o longitud del diente b = 84 mm
b ⋅ sin ⎛⎝δ2⎞⎠
Modulo medio mm ≔ ms - ―――― = 6.612 mm
z6
2 ⋅ b ⋅ sin ⎛⎝δ2⎞⎠
Modulo interior mi ≔ ms - ――――= 6.224 mm
z6
Paso t ≔ π ⋅ ms = 21.991 mm
do1
Radio del cono Ra ≔ ―――― = 627.147 mm
2 ⋅ sin ⎛⎝δ1⎞⎠

⎛ ms ⎞
Angulo de cabeza g ≔ atan ⎜―― ⎟ = 0.639 deg
⎝ Ra ⎠
n5 ≔ n6 ⋅ i3 = 96 rpm N5 = 36.842 kW
NINA AQUINO FRANKLIN MEC-3263
ELEMENTOS DE MAQUINAS II

kgf
ga ≔ 7.85 ⋅ 10 -6 ―― h ≔ -b ⋅ cos ⎛⎝δ2⎞⎠ = 4.996 mm
mm 3

π
g2 ≔ ― ⋅ h ⋅ ⎛⎝do2 2 + do2 ⋅ di2 + di2 2 ⎞⎠ ⋅ ga = 62.898 kgf
12
m
g ≔ 9.81 ⋅ ―
s2

g2 ⎛ dm2 ⎞ 2 2
Ig ≔ ― ⋅ ⎜―― ⎟ = 0.045 kgf ⋅ m ⋅ s
g ⎝ 2 ⎠
n5 1
ta ≔ 2.5 s n5 = 96 rpm w44 ≔ ―― = 4.021 ―
ta s2
Mg ≔ Ig ⋅ w44 = 0.182 kgf ⋅ m

Ng ≔ Mg ⋅ n5 = 0.018 kW

Ngt ≔ Ng + 0.02 ⋅ N4 = 747.134 W N5 = 36.842 kW

N5 - Ngt
n34 ≔ ――― = 0.98 N3 ≔ N4 - Ngt = 35.711 kW
N5

ETAPA 1 ( T. SIN FIN)

calculo del

n1
N2 ≔ N3 = 35.711 kW n1 ≔ 3000 rpm n2 ≔ n3 = 240 rpm i1 ≔ ―― = 12.5
n2
z1 ≔ 2 z2 ≔ i1 ⋅ z1 = 25

N2 ⎛ kgf kgf
Mt2 ≔ ―― = ⎝1.449 ⋅ 10 4 ⎞⎠ kgf ⋅ cm C1 ≔ 100 ⋅ ―― = 100 ――
n2 cm 2
cm 2

Mt2 C1
Mt2 ≔ ――― C1 ≔ ――
kgf ⋅ cm kgf
――
cm 2
3 ‾‾‾‾‾‾
Mt2
m. ≔ 4.3 ⋅ ――― ⋅ mm = 7.724 mm m. ≔ 8 mm
z2 ⋅ C1

asumiendo

γm ≔ 12 deg
z1 ⋅ m.
ro1 ≔ ――――= 37.637 mm
2 ⋅ tan ((γm))

⎛ z1 ⋅ m. ⎞
ro1 ≔ 60 mm γm ≔ atan ⎜――― ⎟ = 7.595 deg
⎝ 2 ⋅ ro1 ⎠
NINA AQUINO FRANKLIN MEC-3263
ELEMENTOS DE MAQUINAS II

⎛ z1 ⋅ m. ⎞
ro1 ≔ 60 mm γm ≔ atan ⎜――― ⎟ = 7.595 deg
⎝ 2 ⋅ ro1 ⎠
z2 ⋅ m.
ro2 ≔ ――― = 100 mm
2

ro1 ro2 n1
ro1 ≔ ―――= 6 ro2 ≔ ―――= 10 n1 ≔ ―― ki ≔ 0.75
10 ⋅ mm 10 ⋅ mm rpm
2
((ro1 + ro2)) ⋅ ⎛⎝n1 0.7 + 25⎞⎠ ⋅ ki
N1 ≔ ―――――――――⋅ CV = 19.372 CV sin ventilador
2940
2
((ro1 + ro2)) ⋅ ((n1 + 100)) ⋅ ki
N1 ≔ ――――――――― ⋅ CV = 51.983 CV con ventilador
11450
N2 = 48.521 CV N2 > N1

kv ≔ 7 Smin ≔ 1.667 ⋅ 10 -4 ro2 ≔ 100 mm N1 = 38.259 kW

t ≔ π ⋅ m. = 25.133 mm

⎛ ⎞
L ≔ 2 ⋅ ⎝1 + ‾‾
z2 ⎠ ⋅ m. = 96 mm

do2 ≔ ro2 ⋅ 2 = 200 mm