Automatización Industrial

Parte 1

Ing. Electrónico, Cristhian M Durán A (Universidad de Pamplona)

PhD Ingeniería Electrónica (Universitat Rovira I Virgili) Spain.
Líneas de Investigación: Sistemas de Percepción-Inteli Artificial - Auto y control
Grupos de Investigación:
1) Miembro Activo: Automatización y Control: (Categoría A). COL0007739
2) Director: Sistemas Multisensoriales y Reconocimiento de patrones.
Registrado y Avalado, COL0061672
Miembro de la IEEE: # 80475008
LOGO!
230 RC The internal
qualities
count

Innovative
Switching & Control
LOGO! –
Maniobra y control innovativo

The Original!
 Posicionamiento Relé y Controlador

Precio

The internal
qualities
count

SIMATIC S7-200
Controlador Lógico
Programable
LOGO!
Módulo Lógico
Relé
Temporizado

Relé
Contactor

Funcionalidad
LOGO! El relé convencional y PLC

Funcionalidad: Contacto auxiliar

Contactor
1. Duplicación de contactos
2. Inmovilizador (enclavamiento)
3. lógica de una sola función
Relé temporizado
Relé de conmutación

1. Adaptación y nivel de
aislamiento galvánico desde /
Combinación de características: hasta el SIMATIC
Módulo Lógico 2. Conmutación directa de cargas
resistivas, multiplicación de
The internal
qualities
count
contactos.

Micro PLC
LOGO! El relé convencional y PLC

Funcionalidad: Retardo ON:

Contactor A partir de los motores en los pasos;
evitar el colapso de voltaje
Retardo OFF:
Retraso en la desconexión de
motores, ventiladores; función de
Relé temporizado pulsador
Estrella- Triángulo:
Inicia de forma segura interruptor de
pausa motores
Combinación de características: Multi-funcional:
Flexible para muchas aplicaciones de
Módulo Lógico 8 o 16 funciones integradas
The internal
qualities
Forzado contacto de relé:
count

Aplica a la categoría circuito de

seguridad.
Micro PLC Con los contactos de relé chapados
en oro (Ocasiones)
LOGO! El relé convencional y PLC

Funcionalidad: Edificios:
Contactor
• Iluminación
• Persianas
• Ventiladores
Relé temporizado • Control de acceso
• instalaciones de seguridad

Industria:
Combinación de características:
• Electrobombas
Módulo Lógico
• compresores
• Lámparas
The internal
qualities
count

• Sistemas de carga
• Plataformas elevadoras
Micro PLC
• Monitorización de los niveles
LOGO! El relé convencional y PLC

Funcionalidad: Edificios
Contactor • Control de elevación
(posicionamiento)
• escaleras mecánicas

Relé temporizado Industria:

• Embalaje
• Maquinaria textil
• Equipamiento de barcos
• Máquinas para la industria
Combinación de características: alimentaria
Módulo Lógico • Máquinas de sierra y de la
placa
The internal
qualities
count • Carpintería
• Producción de bebidas
• Prensas / Fundición
• etc
S7-200
 Concepto

Descripción de LOGO!

LOGO! es el módulo lógico universal de Siemens. LOGO! lleva integrados:

1. Control
2. Unidad de mando y visualización con retroiluminación
3. Fuente de alimentación
4. Interfaz para módulos de ampliación
5. Interfaz para módulo de programación (Card) y cable
6. para PC
7. Funciones básicas habituales preprogramadas, p.ej.
8. para conexión retardada, desconexión retardada, relés
9. de corriente, e interruptor de software
10. Temporizador
11. Marcas digitales y analógicas
12. Entradas y salidas en función del modelo.
 Concepto

Bornes de LOGO!

Como bornes identificamos todas las conexiones y estados que se pueden utilizar
en LOGO!.
Las entradas y salidas pueden tener el estado ’0’ o el estado ’1’. El estado ’0’
significa que no hay tensión en la entrada. El estado ’1’ significa que sí hay
tensión.
Los bornes ’hi’, ’lo’ y ’x’ los hemos introducido para facilitarle la elaboración del
programa:

1. ’hi’ (high) tiene asignado el estado fijo ’1’,

2. ’lo’ (low) tiene asignado el estado fijo ’0’.

No debe utilizar todas las conexiones de un bloque. Para las conexiones que no se
utilizan, el programa adopta automáticamente el estado que garantiza el
funcionamiento del bloque en cuestión. Dado el caso, es posible identificar las
conexiones no utilizadas de forma especial con el borne ’x’.
 Montaje al proceso

L1
PLC KR1

I:
0.. 123456789
4
1..0123456789
2..01234

PLANTA O PROCESO
KR1
N
Partes del LOGO
Conexiones LOGO
Conexiones LOGO (Entradas)
Conexiones LOGO (Salidas)
Conexiones LOGO (Salidas)

Varistor

Transistor Relé
Funciones de Programación (Básicas (GF))
Funciones de Programación (AND)
Funciones de Programación (OR)
Funciones de Programación (AND-Activación Flanco)
Funciones de Programación (NAND)
Funciones de Programación (NAND con activación
por flanco)
Funciones de Programación (NOR)
Funciones de Programación (XOR)
Funciones de Programación (NOT)
Funciones Especiales (SF)
Funciones Especiales (SF)
Temporizador a la Conexión
Temporizador a la desconexión
Temporizador a la conexión / desconexión
Temporizador Semanal
Generador de Pulsos
Contador de maniobras (Ascendente/Descendente)
Ej #1
Cableado
Pasos de programación
Pasos de programación
Pasos de programación
Pasos de programación
Pasos de programación

ARRANCAR PROGRAMA
Pasos de programación
Pasos de programación
Pasos de programación
Pasos de programación
Software (Logosoft 3.0)
Software (Logosoft 3.0)
Software (Logosoft confort V7)
Software (Logosoft confort V7)

LD y Function Block Diagram (FBD)

Software (Logosoft confort V7)
 Typical tasks for LOGO!

Cistern control
When the water level drops below the level (I1),
the drinking water supply (Q1) shall automatically
be switched on. When the water level has
Q1 reached the level (I2), the drinking water supply
(drinking water supply) shall automatically be switched off again.

I3 (Pump OFF)

LOGO! Soft
Comfort V6.1

I2
(drinking water
supply OFF)
I1
(drinking water
supply ON)
I4
(Pump P
OFF)
Programming Steps
 Step 1: Insert connectors (CO)

How many inputs and outputs are necessary to solve the task?

Within the tree structure on the left side of

the software you can choose quickly and
1. clearly all necessary input and output blocks,
markers or constants (high, low) and all basic
and special functions and you can place them
on the configuration interface.

LOGO! Soft After having chosen an element the following

Comfort V6.1 cursor will appear on the configuration
interface:

Move the mouse to the desired position.

Clicking on the left mouse button inserts the
block.
2.
 Step 2: Insert basic functions (GF)

Which basic functions are necessary to solve the task?

LOGO! Soft
Comfort V6.1

2.
After placing both inputs I1 and I2 and the
1. output Q1 on the interface a basic function
(NOT) is necessary. As already learned in
the first step you choose via the tree
structure on the left the appropriate
function and place it via a simple mouse
click.
 Step 3: Insert special functions (SF)

Which special functions are necessary to solve the task?

LOGO! Soft
Comfort V6.1
2.

As the last function element a special

1. function (latching relay) is also necessary. As
already learned in the previous steps you
choose via the tree structure at the left the
appropriate function and place it via simple
mouse click.
 Step 3: Insert special functions (SF)

In this programming example the NOT function block could be replaced by a direct negation
of the S-input of the latching relay function.

LOGO! Soft
Comfort V6.1

Via the context menu (right mouse button) on

the digital input pins of all function blocks it
is possible to negate the signal directly. This
is also possible by a double click on the pin.
 Step 4: Connecting

To complete the control circuit you need to connect the blocks with one another:

1.

LOGO! Soft
Comfort V6.1

2.
Normally you can directly draw the connection line with the cursor
after placing a block. If you are in a different mode, you will have to
select the tool to get to the connecting mode.
Now move the cursor over the connection pin of a block (a small blue
box will be shown) and click the left mouse key. While holding down
the key move the cursor to the pin you would like to connect with the
first pin, and release the mouse key. The connection is drawn.
Continue the same way with the other connections.
 Step 5: Insert text fields

By inserting text fields the program can be understood more easily.

With LOGO! Soft Comfort V6.1 there are several ways of embedding text into the program
structure:

Adding a comment to each block in the

program via the context menu (right
mouse key).

LOGO! Soft
Comfort V6.1
 Step 5: Insert text fields

By inserting a free text field.

LOGO! Soft 1.
Comfort V6.1

A 3.

2.
4.
 Step 6: Assigning connection names

For better program readability, comprehensive names can be assigned to inputs and
outputs in addition to the text fields.

LOGO! Soft
Comfort V6.1
 Step 7: Moving elements

The control program is completed with insertion of function blocks and their connections.
To get a reasonable, i.e. a clear view of the prepared control program, some further work is
necessary. Placed objects such as function blocks, lines, and text fields can be moved
accordingly.

This tool has to be

selected, when you want to
move function blocks, text
fields or connection lines.

LOGO! Soft
Comfort V6.1
 Step 8: Aligning

To design everything more neatly and more clearly, you can align the individual function
blocks vertically and horizontally.

This button has to be activated to

align the highlighted function blocks
vertically.

LOGO! Soft
Comfort V6.1

Firstly the function blocks must be

selected to align them.
 Step 9: Parameterization of blocks

With special functions and basic functions in addition to the dialogues for comments there
also exists one or more dialogues for parameters. Here you can preset set points or
settings for each particular function block.

LOGO! Soft
Comfort V6.1

In the configuration another

address can be allocated for each
Select function block, click right mouse single input and output block.
key and select menu item Block attribute. Only inputs and outputs are
OR regarded in the selection when
Double click with left mouse key on the they are not yet assigned in the
function block. control program.
 Step 9: Parameterization of blocks

Additionally there is the possibility to change and check all block attributes centrally.

LOGO! Soft
Comfort V6.1
 Step 10: Formatting texts

Comments and text fields can be given user-designed formatting.

LOGO! Soft
Comfort V6.1
 Step 11: Documentation

For program documentation all used connectors, basic functions and special functions can
be displayed.

LOGO! Soft
Comfort V6.1

A list of all used blocks can be displayed via the menu item Edit
-> Go to block. The list comprises information about block
number and block type. You can display e.g. which special
functions you have used. The abbreviations of the block I1, Q2,
B02, etc. can be entered in the search function (block number)
and it will be displayed where the block is located in the list.
When you complete the dialog field with OK, the desired block
will be highlighted in the program.
 Step 11: Documentation

Further information about the program documentation can be viewed via the information
window. It is shown at the bottom window frame by default.

LOGO! Soft
Comfort V6.1

You can access the information window

anytime via the menu item View -> Info
Window or the F4 key. In the information
window the resources used in the program,
are displayed with current date and time.
 Step 11: Documentation

Program and plant information can be entered under File -> Attributes on the properties
dialogue General. They appear in the program printout in the footer.

LOGO! Soft
Comfort V6.1
 Step 11: Documentation

The program including the entered plant data can be viewed from the attribute window
under File -> Print preview.

LOGO! Soft
Comfort V6.1
 Step 11: Documentation

You can select which documents shall be printed, under Properties… in the print preview
window. By default the circuit diagram, the parameter list and the list with connection
names are selected.

LOGO! Soft
Comfort V6.1
 Step 11: Documentation

It makes sense to divide the circuit diagram onto more pages for larger or more complex
programs.

LOGO! Soft
Comfort V6.1
 Step 11: Documentation

Due to the split-up of the program across several pages, connection lines might have to be
separated.

LOGO! Soft
Comfort V6.1

Connections can easily be separated by selecting the scissor symbol. The interfaces are
clearly labeled with the page number, block number and input pin. Clicking a second time
with the scissor symbol on one of the interface placeholders undoes the separation.
 Step 12: Program testing

After configuration and documentation, program testing via offline simulation is the next
step.

LOGO! Soft
Comfort V6.1

Now you know that the program can be run in LOGO!, but you still have to check whether
your program works the way you intended it. Perhaps you would like to change some
parameters. You can effortlessly change input values, check the behavior upon power
failure and compare your calculations or expectations with the real behavior of the outputs.
 Step 12: Program testing

An excellent tool is available for program testing.

This tool
has to be selected when
you want to test the
program. With the
activation of the offline
simulation a tool bar for
monitoring and operation
By clicking on the of inputs and outputs is
buttons on the tool selected. A plug symbol
bar or on the inputs in provides a simulation of
LOGO! Soft power failure to test the
the circuit diagram
Comfort V6.1 behavior in regards to
you can change the
status of the inputs. retentivity.
The signal run can be
tracked with the color For time-critical simulations you can also set
change from blue (low the output of a block (forcing), by clicking the
signal) to red (high output with the right mouse button.
signal) of the
connection lines. This
makes error tracking a
lot easier.
 Step 12: Program testing

As an additional program testing feature, each input can be allocated to a certain switch
function.

LOGO! Soft
Comfort V6.1

Each input of a block can be allocated to a certain switch function via the context menu
(right mouse key) of an input block. You can chose between pushbutton (n.o. contacts, n.c.
contacts), switches and frequency inputs at digital inputs. With frequency inputs the
simulated frequency can be adjusted in Hz. With analog inputs the value range and the start
value is preset. These parameters can centrally be changed and reviewed as well via the
menu item Tools -> Simulation parameters.
 Step 13: Assign program password

To protect the program and your know how you can place a valid up to 10-digit password
for that program.

LOGO! Soft
Comfort V6.1

This password protects your program only on LOGO!. There you can not delete, change or
view it without the password! To load a password protected program onto a PC, the
password is necessary as well. To delete an assigned password, enter Old password and
leave New Password empty.
To be able to reuse a LOGO! with program and password when password is lost, the
password has to be entered incorrectly three times at program deletion. Then the program
and the PW is automatically deleted. This can alternatively be done by software. *)

*) since E-Stand 4 (ES4) only possible via software or memory card

 Step 14: Transfer program to LOGO!

With LOGO! Soft Comfort V6.1 you have the possibility to either first realize your circuit
diagram and then determine the required device via menu item Tools -> Determine LOGO!
or you can firstly determine via Tools -> Select Hardware which LOGO! device you want to
create your circuit diagram for.

LOGO! Soft
Comfort V6.1

In the device choice you can view for every

LOGO! generation which resources are
available. All available function blocks or
resources are offered in configuration mode
depending on the selected version.
 Step 14: Transfer program to LOGO!

After testing the program successfully you need to transfer it to the LOGO!. Therefore
LOGO! has to be connected with the PC cable to the PC.

You have to click on this

button
to transfer a circuit diagram to
LOGO!. Before transferring,
the LOGO! version required for
the configured circuit program,
is identified. If the configured
circuit program cannot be
transferred to the available
LOGO! Soft
LOGO!, an error message is
Comfort V6.1 Upon successful transfer a displayed and the transfer is
message appears in the status aborted.
bar.

If the connection between LOGO! and PC is not

established correctly, an error message will be
displayed.
 Step 15: Starting LOGO!

After transferring the program LOGO! has to be set to RUN-mode. Then the program can be
tested in real life.

LOGO! 12/24 RC LOGO! 12/24 RC LOGO! 12/24 RC

s s s

> Program.. Program.. I:

Card.. Card.. 0.. 123456789

Setup.. 1..0123456789
Setup..
2..01234
Start
ESC OK > Start ESC OK ESC OK
LOGO! LOGO! LOGO!
LOGO! Soft
Comfort V6.1
Q1

I3

I2
I1
I4 P
 Step 16: Online-Test

Additional to the offline simulation an online test can be done in FBD and LAD after
transferring the program to the LOGO! device.

To start the online test after

transferring the program this
button has to be activated .
After this the LOGO! device
can be set into RUN-mode with
this button .To see now the
online-status off the device the
LOGO! Soft eyeglasses-symbol has to be
Comfort V6.1 activated . Now you can
simulate your program online
on the device by using the real
inputs.
If you have to watch function
blocks which contain actual
1. values, you have to click at the
3. 2.
eyeglasses-symbol below the
respective block separately,
e.g.:
 Step 17: Setting the clock

With help of the software you can set the system clock of LOGO! as well. Of course, you
can also set the time directly on the device.

LOGO! Soft
Comfort V6.1
LOGO! and PC have to be connected via
the PC cable to transfer the set time to
LOGO!, then you have to click on the
button Write.
 Step 17: Setting the clock

With LOGO! you have the possibility to configure an automatic summer / winter clock
change. You can do this on the software or directly on the device.

LOGO! Soft
Comfort V6.1

LOGO! and PC have to be connected via the PC

cable to transfer the set summer / winter clock
change to LOGO!. Depending on the chosen
region this clock change is used.
 Setting the position of analog inputs AI3 and
AI4

 With Set AI3 and AI4 position you

can choose to enable the optional
AI3 and AI4 on the LOGO! 0BA6
devices that have an option of four
analog inputs. Your choices are as
follows:
 2 AIs: Only AI1 and AI2
corresponding to input terminals I7
and I8 are available for use in your
circuit program.
 4 AIs: AI1 and AI2 corresponding to
input terminals I7 and I8 are
LOGO! Soft available for use in your circuit
Comfort V6.1 program. Additionally, AI3 and AI4
corresponding to input terminals I1
and I2 are available for use.
 Set via software:
 Double-click at in your circuit
program
 or go to File -> Properties ->
Parameter
 or at LOGO! basic module:
 Setup > BM AI NUM
 Modem wizard

LOGO! Soft Comfort V6.1 provides a wizard to configure 11-bit analog modems that use
standard AT commands and to connect them via an analog telephone line.
You can use the modems to transfer circuit programs between LOGO! Soft Comfort V6.1
and LOGO! devices.

LOGO! Soft
Comfort V6.1
 Aplicación

Ej:

Control de una banda transportadora

Ejemplo de Aplicación
 Aplicación

Ej: Control de una banda transportadora

I2 (llenado) I3
(Luz de barrera)

Q1 (Motor) I1 (Ont/Off)

Descripción del proceso:

Controlar un transportador para el llenado de botellas.
Parte 1
El control del transportador es Sw en ON y OFF via (I1).
Cuando la banda transportadora es Sw en ON, el motor (Q1) se activa. Sí el sensor de barrera (I3) es accionado, el
motor debería desactivarse OFF.

Parte 2
Cuando el sensor (I2) detecta una botella, el motor debe desactivarse por 3 seg. (llenado). Despues el motor debe
accionarse otra vez.
Zelio
PLC
TELEMECANIQUE
Schneider Electric
Partes(PLC Zelio)
SR3B101BD

El PLC (relé inteligente) Zelio Logic está

diseñado para pequeños sistemas de
automatismos. Se usa tanto en los sectores de
la industria como en los sectores de servicios.

Es también ideal para auto-aprendizaje y

enseñanza

PLC Zelio Logic Modular con display LCD con

10 E/S (SR3B101BD)

Entradas Mixtas Digitales/Analógicas: 4

Entradas Digitales: 2
Salidas Digitales: 4
Tensión de Salida: 24Vdc
Dimensiones: 90x90x59,5mm
1) estado de las entradas de visualización
* (B. .. E representan las entradas
analógicas y se representan en Digital.

2) Visualización del modo de

funcionamiento (RUN / STOP) y el modo
de programación (LD / FBD).

3) Visualización de la fecha (día y hora

para los productos con el reloj).

4) Salida de indicación de estado.

5) Menús contextuales / pulsadores /

iconos que indican los modos de
funcionamiento
 Conexiones

Se recomienda conectar el relé a una fuente de alimentación regulada de DC.

Es posible conectar el módulo lógico a una fuente de alimentación rectificada, regulada, filtrada.
Debe comprobar las características para el acondicionamiento del tipo de relé.
 Conexiones

Está prohibido conectar el módulo lógico a una alimentación rectificada sin

filtrar:
 Módulos

1. Ampliables hasta 40 E/S.

2. 3 módulos de extensión de entradas/salidas DIG: 6, 10 y 14 E/S, 1
Analog
3. 1 módulo de expansión de comunicación Modbus.

Modbus

SR3 PACKBD
SR3 XT61BD (DIG) SR3 XT43BD (ANALOG)
Programación

Zeliosoft
PROCESO INDUSTRIAL
Programación (LD)

Zeliosoft
 Programación (FBD)

Zeliosoft
 Programación (FBD)

Zeliosoft
 Programación (FBD)

Ventana de supervisión

Seleccione Ventana y, a continuación,

Supervisión.

Basta con deslizar las entradas/salidas y

los bloques de función que haya
seleccionado desde la hoja de cableado
hacia la ventana de supervisión.

Puede ilustrar la aplicación mediante las

herramientas del menú Dibujo.

Asimismo, puede seleccionar una imagen

de fondo con formato Bitmap (.bmp).
Esta ventana sirve para mostrar en su
entorno de forma explícita los elementos PROCESO
que ha deslizado desde la hoja de
cableado. Cuando pase a modo de
simulación o monitorización, las entradas
y las salidas se actualizarán. También
puede forzar una entrada del mismo modo
que con la hoja de cableado
Control de un semáforo Vehicular-peatonal

Ej: Gabinete de Control (µC, PLC’s, etc)

Secuencia

Zelio
Control de un semáforo Vehicular-peatonal

Ej: Monitorización (Real time)

Ejercicio:

Proceso de llenado