QuickServe en Línea - (4310736) ISX15 CM2250 SN Manual de Servicio
QuickServe en Línea - (4310736) ISX15 CM2250 SN Manual de Servicio
QuickServe en Línea - (4310736) ISX15 CM2250 SN Manual de Servicio
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Información general
Configuración del conjunto de engranaje delantero
Este procedimiento describe la extracción, inspección e
instalación del tren de engranajes.
PRECAUCIÓN
Do not attempt to remove any gears before reading scissor
gear definitions. Serious personal injury can result if
instructions are not followed.
CAUTION
Do not attempt to remove any gears before reading scissor
gear definitions. Engine damage can result if instructions are
not followed.
Unloaded
The gear will be unloaded when removing, installing, and
setting gear backlash.
Unload the gear by backing out two gear adjusting screws
until the gear teeth align.
The idler scissor gear will be loaded after the gear
backlash is set.
Loaded
The gear teeth are loaded (functional) and are spread
between the mating gear teeth.
The gear is loaded by tightening all of the adjusting
screws.
Preparatory Steps
WARNING
Batteries can emit explosive gases. To reduce the possibility
of personal injury, always ventilate the compartment before
servicing the batteries. To reduce the possibility of arcing,
remove the negative (-) battery cable first and attach the
negative (-) battery cable last.
CAUTION
The timing pin and wedge must be installed before any gears
are removed and must remain in place until all gears are fully
installed and tightened. Failure to install the timing pin and
wedge can lead to improper timing of the engine, resulting in
severe engine damage or engine failure.
The green band on the timing pin will be lined up with the
surface of the timing pin boss of the block.
The pin is not correctly seated in the crank notch if the green
band is either completely visible outside the block or is not
visible at all.
Remove the rocker lever cover and gasket. Refer to Procedure 003-011 in Section 3.
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Remove the naturally aspirated air compressor plumbing and components, if equipped.
CAUTION
Do not drive the wedge into place. Engine damage can occur.
Remove the camshaft position sensor. Refer to Procedure 019-363 in Section 19.
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Remove the upper gear cover. Refer to Procedure 001-079 in Section 1.
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Remove the crankshaft position sensor. Refer to Procedure 019-365 in Section 19.
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Remove the lower gear cover, if needed. Refer to Procedure 001-080 in Section 1.
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Remove
Valve Camshaft Gear
CAUTION
Do not attempt to remove any gears before reading scissor
gear definitions. Serious personal injury can result if
instructions are not followed.
CAUTION
Do not attempt to remove any gears before reading scissor
gear definitions. Engine damage can result if instructions are
not followed.
Use the gear puller to remove the valve camshaft gear from the
camshaft nose.
Remove the gear puller.
CAUTION
Do not attempt to remove any gears before reading scissor
gear definitions. Serious personal injury can result if
instructions are not followed.
CAUTION
Do not attempt to remove any gears before reading scissor
gear definitions. Engine damage can result if instructions are
not followed.
CAUTION
The camshaft idler gear shaft can fall out and be damaged
when the camshaft idler gear is removed.
CAUTION
Do not attempt to remove any gears before reading scissor
gear definitions. Engine damage can result if instructions are
not followed.
CAUTION
Do not attempt to remove any gears before reading scissor
gear definitions. Serious personal injury can result if
instructions are not followed.
CAUTION
Do not attempt to remove any gears before reading scissor
gear definitions. Engine damage can result if instructions are
not followed.
CAUTION
The fuel pump idler gear shaft can fall out and be damaged
when the fuel pump idler gear is removed.
CAUTION
Do not attempt to remove any gears before reading scissor
gear definitions. Serious personal injury can result if
instructions are not followed.
CAUTION
Do not attempt to remove any gears before reading scissor
gear definitions. Engine damage can result if instructions are
not followed.
Remove the retainer plate, lower idler gear, shaft, and thrust
bearing.
Note the slots in the gear retainer plate face toward the gear.
mm in
95.343 MIN 3.7537
95.357 MAX 3.7542
Inspect the dowel ring installation depth into the idler gear idler
shaft. Verify the dowel ring is installed correctly by taking a
depth measurement from the outside face of the idler shaft to
the top of the dowel ring.
Installation depth readings should be between 28.897 to
29.723 mm [1.138 to 1.170 in].
Use the following procedure if the dowel installation depth is
out of range. Refer to Procedure 001-111 in Section 1.
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Install
CAUTION
The timing pin and wedge must be installed before any gears
are removed and must remain in place until all gears are fully
installed and tightened. Failure to install the timing pin and
wedge can lead to improper timing of the engine, resulting in
severe engine damage or engine failure.
CAUTION
The gear train must be assembled in the same sequence as this procedure lists. Failure to
follow this sequence may result in severe engine damage.
Install the thrust bearing plate, shaft, and lower idler gear. The
shaft must be installed with the word “TOP” (stamped on the
end of the shaft) toward the top of the engine.
Verify the hole in the thrust bearing plate, shaft, and retainer
plate are in line with the oil drilling in the block.
The slots in the gear retainer plate face toward the gear.
Install the retainer plate and capscrews.
Tighten all capscrews in the alternating pattern shown in the
illustration.
Torque Value:
1. 70 n•m [ 52 ft-lb ]
2. Rotate each capscrew an additional 60 degrees ±
5 degrees in the same alternating patterns.
CAUTION
Do not attempt to remove any gears before reading scissor
gear definitions. Engine damage can result if instructions are
not followed.
The slots in the gear retainer plate face toward the scissor
gear.
Install the retainer and capscrews.
Tighten all capscrews in the alternating pattern shown in the
illustration.
Torque Value:
1. 70 n•m [ 52 ft-lb ]
2. Rotate each capscrew an additional 60 degrees ±
5 degrees in the same alternating patterns.
Note : The lower idler scissor gear must not be loaded
until all other gears are installed and tightened.
The slots (1) in the gear retainer plate face toward the gear.
Install the retainer and capscrews.
Torque Value:
1. 88 n•m [ 65 ft-lb ]
2. Rotate each capscrew an additional 60 degrees ±
5 degrees in the same alternating patterns.
CAUTION
The camshaft idler gear retainer and shaft must be oriented
with the part number facing outward, such that the oil drain
from the head is not blocked. If blocked, engine operation
will be affected.
The slots in the gear retainer plate face toward the gear.
WARNING
When using solvents, acids, or alkaline materials for cleaning,
follow the manufacturer’s recommendations for use. Wear
goggles and protective clothing to reduce the possibility of
personal injury.
CAUTION
The valve camshaft nose and valve camshaft gear must be
clean and dry prior to assembly. Wipe off the shaft surface
and gear with a lint-free cloth and do not touch the surfaces
after wiping. Engine damage can occur.
CAUTION
The camshaft gear retaining capscrew torque process must
be completed within fifteen (15) minutes of Loctite®
application or severe engine damage may occur.
Scrape off any Loctite® residue from the bore of the valve
camshaft gear.
Clean the valve camshaft and camshaft gear bore with
Envirosol™ 655 solvent, or equivalent, and a lint-free cloth.
Do not spray solvent directly onto the camshaft nose. Spray
solvent onto a clean, lint-free cloth, and then wipe the camshaft
nose clean. No oil residue can remain and these surfaces are
not to be touched once cleaned.
Hand tighten the capscrew and then loosen by one “flat,” which
is 60 degrees.
Note : The valve camshaft gear is still loose at this
point to allow the adjustable idler gear to be properly
positioned. Do not seat the gear.
Adjust
Camshaft Idler Gear (Adjustable)
Insert, as illustrated, a narrow shim (0.1016 mm [0.004 in]) into
the gear teeth mesh between the camshaft idler gear and the
upper idler gear, as well as a narrow shim (0.1016 mm [0.004
in]) into the mesh between the camshaft idler gear and the
valve camshaft gear.
Note : Per the above adjustable idler gear install
procedure, verify the oil hole in the retainer plate and
the shaft are in line with the oil drilling in the head. Use
the camshaft idler gear retainer markings to insert the
feeler gauges in the correct teeth mesh. The triangles
represent idler gear teeth. The lines represent the feeler
gauge placement.
Shim Tolerance
mm in
0.0762 MIN 0.003
0.1016 MAX 0.004
CAUTION
The adjustable fuel pump idler gear thrust bearing plate and
shaft must be oriented such that the oil drain from the head is
not blocked. If blocked, engine operation will be affected.
CAUTION
The adjustable fuel pump idler gear retaining capscrew
torque process must be completed within fifteen minutes of
the initial threading or severe engine damage can occur. If
disturbed after fifteen minutes, the capscrews must be
cleaned and new medium strength threadlocker applied or
use new pre-coated capscrews.
Install and tighten capscrews.
CAUTION
If the adjustable fuel pump idler gear mesh setting is beyond
tolerances, it can lead to improper engine function or engine
failure.
Move the fuel pump idler gear toward the center of the engine
so there is no gap on either side of the shims.
Use a pry bar and the gear train housing to rotate the fuel
pump gear clockwise and hold the fuel pump idler gear mesh
in position.
Note : The fuel pump idler gear is in mesh when a slight
drag can be felt on the shims while pulling the shims in
and out. Do not remove the shims.
CAUTION
The fuel pump idler gear retaining capscrew torque sequence
(including torque check) must be completed within 15
minutes of the initial threading or severe engine damage can
occur. If disturbed after 15 minutes, the capscrews must be
cleaned and new medium strength threadlocker applied, or
use new pre-coated capscrews.
CAUTION
Verify all gear screws are tightened to the proper torque so
they do no back out during engine operation. Severe engine
damage can occur.
Rotation Check
Note : Recheck limit is not the total of both clearances.
Rotate the crankshaft over 360 degrees.
Using feeler gauges, check the gear lash between the following
gears:
Fuel pump idler gear to fuel pump gear
Fuel pump idler gear to lower idler gear.
Mesh Tolerance
mm in
0.0508 MIN 0.002
0.1524 MAX 0.006
The mesh tolerance recheck limits in the table is not the total
of both measurements.
Check the torque on the fuel pump idler gear capscrews.
Tighten the fuel pump idler gear capscrews.
Torque Value: 70 n•m [ 52 ft-lb ]
If any of the capscrews rotate prior to achieving the above
torque value:
Loosen all three capscrews
Tighten the capscrews. Use the method specified in the
Install Step of this procedure for the fuel pump idler gear.
Finishing Steps
WARNING
Batteries can emit explosive gases. To reduce the possibility of personal injury, always ventilate
the compartment before servicing the batteries. To reduce the possibility of arcing, remove the
negative (-) battery cable first and attach the negative (-) battery cable last.
Install the camshaft position sensor. Refer to Procedure 019-363 in Section 19.
(/qs3/pubsys2/xml/en/procedures/175/175-019-363-tr.html)
Install the upper gear cover. Refer to Procedure 001-079 in Section 1.
(/qs3/pubsys2/xml/en/procedures/175/175-001-079-tr.html)
Install the crankshaft position sensor. Refer to Procedure 019-365 in Section 19.
(/qs3/pubsys2/xml/en/procedures/175/175-019-365-tr.html)
Install the naturally aspirated air compressor plumbing and components, if equipped.
Install the lower gear cover. Refer to Procedure 001-080 in Section 1.
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Install the rocker lever cover and gasket. Refer to Procedure 003-011 in Section 3.
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If coolant, oil, excessive fuel, or excessive black smoke has entered the exhaust system, the
aftertreatment system must be inspected.
Connect the batteries. See equipment manufacturer service information.
Operate the engine to normal operating temperature. Check for leaks and proper operation.