Manual
Manual
Manual
Software L1 AF AP 08
Bar C
PSI F
Nota 254
CMC
Legen Heirweg 35 Industrieterrein B-9890 Gavere tel.: (32) 09 -384 56 11 fax: (32) 09-384 43 62
e-mail : [email protected] website: www.cmcnv.be
Aircon L1 installation guide & user's manual
Table of contains
1 GENERAL INFORMATION..........................................................................................................................4
1.1 INTRODUCTION...........................................................................................................................................4
1.2 DISCLAIMER................................................................................................................................................4
1.3 COPYRIGHT NOTICE....................................................................................................................................4
2 USER INTERFACE.........................................................................................................................................5
2.1 DISPLAYS....................................................................................................................................................5
2.2 PUSH BUTTONS...........................................................................................................................................6
2.3 LED’S.........................................................................................................................................................6
3 BASIC SOFTWARE MENUS AND FUNCTIONS.......................................................................................6
3.1 MENU CODE ENTRY / PARAMETER MODIFICATION......................................................................................6
3.1.1 Entering menus..................................................................................................................................6
3.2 MENUS AND CHANGEABLE FEATURES........................................................................................................9
3.2.1 Status menu........................................................................................................................................9
3.2.2 Error log menu...................................................................................................................................9
3.2.3 Timer menu........................................................................................................................................9
3.2.4 Operational setting menu................................................................................................................10
3.2.4.1 Pressure schedule.......................................................................................................................................11
3.2.5 Machine configuration.....................................................................................................................11
3.2.6 .........................................................................................................................................................12
3.2.7 Factory settings...............................................................................................................................13
3.2.8 Service settings................................................................................................................................14
3.2.9 Diagnostics......................................................................................................................................14
3.2.9.1 Test digital inputs.......................................................................................................................................14
3.2.9.2 Test digital outputs.....................................................................................................................................15
3.2.9.3 Test analogue inputs...................................................................................................................................15
3.2.9.4 Test displays...............................................................................................................................................15
3.2.9.5 Test keyboard.............................................................................................................................................15
3.2.10 Input configuration..........................................................................................................................16
3.2.10.1 Analogue calibration..............................................................................................................................16
3.2.10.2 Analogue configuration..........................................................................................................................16
3.2.10.3 Digital configuration..............................................................................................................................16
3.3 ADDITIONAL SOFTWARE FEATURES..........................................................................................................17
3.3.1 Micro interruption of the power supply...........................................................................................17
3.4 MENU STRUCTURE – QUICK REFERENCE..................................................................................................18
4 HARDWARE..................................................................................................................................................20
4.1 ANALOGUE INPUTS...................................................................................................................................20
4.2 DIRECT DIGITAL INPUTS............................................................................................................................20
4.3 DIGITAL OUTPUTS.....................................................................................................................................20
4.4 ANALOGUE OUTPUTS................................................................................................................................20
4.5 POWER SUPPLY.........................................................................................................................................20
4.6 USER INTERFACE.......................................................................................................................................20
4.7 HOUSING...................................................................................................................................................20
4.8 CONNECTORS............................................................................................................................................21
4.9 PROCESSOR AND MEMORY........................................................................................................................21
4.10 DATA COMMUNICATIONS..........................................................................................................................21
5 INSTALLATION AND CONNECTIONS...................................................................................................21
5.1 GENERAL INSTALLATION PRESCRIPTIONS.................................................................................................21
5.1.1 Safety................................................................................................................................................21
5.1.2 Electromagnetic compatibility.........................................................................................................21
5.1.3 Connectors.......................................................................................................................................22
5.2 POWER SUPPLY.........................................................................................................................................22
5.3 FUSING......................................................................................................................................................22
5.4 DIGITAL INPUTS........................................................................................................................................23
5.5 ANALOGUE INPUTS...................................................................................................................................24
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7 APPENDIX.....................................................................................................................................................29
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1 General information
1.1 Introduction
The Aircon L1 controller has been developed for the control of medium to large size compressors. The
full option model was designed to handle compressors with a virtually unlimited number of digital and
analogue inputs and outputs. The controller can also be connected to a RS485 communication line for
remote control and remote monitoring.
The Aircon L1 has a metal housing and can be mounted inside or outside the electrical cabinet of the
compressor.
Two 3-digit LCD displays and an alphanumeric display with 2 lines of 16 characters permanently show
the behavior of the compressor. We devoted special attention to the development of a simple user
interface.
The Aircon L1 controller software was developed with the above requirements in mind. This document
describes the software’s functional and control related capabilities. The user interface and menu
structure is described as well in the document. The most important aspect about this document is that
it describes the AFAP08 version of the Aircon L1 software. It therefore does not describe or specify all
the possibilities of the Aircon L1 unit.
1.2 Disclaimer
The information in this document is subjected to change without notice. While manufactures assumes
and believes the information contained herein to be accurate, the company assumes no responsibility
for any errors or omissions.
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2 User interface
The Aircon L1 controller is equipped with three bottom-view-side-lighted displays, 8 push buttons and 4
LEDS.
LEDS LEDS
Bar C
PSI F Start
Stop
2x16 character
Display
Reset
Up Enter
Down Plus
Minus
2.1 Displays
The Aircon L1 is equipped with 3-bottom view - side lighted displays. Each display is dedicated for a
specific purpose:
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Button Function
Arrow up Select previous menu item.
Arrow down Select next menu item.
Minus Exit current menu (back to previous).
Plus Entering the selected menu.
Enter Modifying / confirming variable settings.
Green rectangular Starting the compressor locally.
Red rectangular Stopping the compressor locally.
Reset Return to the basic menu or
Reset the controller whenever an alarm/warning occurred.
Table 2
2.3 LED’s
LED Meaning
BAR The pressure unit is set at BAR (see Table 7 on page 11).
PSI The pressure unit is set at PSI (see Table 7 on page 11).
C The temperature unit is set at Celsius (see Table 7 on page 11).
F The temperature unit is set at Fahrenheit (see Table 7 on page 11).
Table 3
This paragraph explains how to select a menu and how to scroll through the different parameters.
Bar C
PSI F
Reset and/or
returning to the basic menu
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How the different menus and sub-menus can be entered, is shown below:
Software version Basic menu Error log menu Timer menu Operational settings Main selection
Main selection
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Parameter modification
Bar C
PSI F
Step 3
Bar C
PSI F
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Entry codes
Machine configuration : 11
Factory settings : ---
Service settings : 12
Diagnostics : 13
Input configuration : ---
The status menu can be considered as the default menu. It is shown at start-up of the controller and
the Aircon L1 will revert to this menu after one minute when the keyboard activity stops while displaying
a different menu. The following messages are displayed :
Machine status (e.g. standby, blowing down, on load, off load, etc.)
Time and day
Errors - active faults are blinking (e.g. air. Temp ----, Oil pressure, etc.)
See also appendix column 3.2.1
The Aircon L1 saves the 10 most recent occurred faults. By using the up and down arrow-button all
the messages can de displayed. Below an example is given:
Parameter Meaning
Running hours Total running hours is being displayed.
Loaded hours Total loaded hours is being displayed.
Air filter time Remaining hours to air filter service is being displayed.
Oil filter time Remaining hours to oil filter service is being displayed.
Inner time Remaining hours service is being displayed.
Oil change time Remaining hours to oil change is being displayed.
Table 5
Note: Setting and resetting the displayed values can be done in the service setting menu (see Table 10
on page 14)
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In this menu, the operator can make some modifications according to his requirements. The following
parameters can be accessed and changed by the operator:
Pressure control
Pressure unload From this level the machine starts working 40 bar Load P mc
level offload (for max. value see also factory settings) level max
Pressure load From this level the machine starts working load 38 bar 2 bar Unload
level level
Run on timer The amount of time that the motor keeps on 10 min 0min 20min
running idle before it stops
Drain spit time Opening time of the drain to release the 5sec 1sec 20sec
moisture of the after cooling process
Drain dwell time Opening interval of the drain 30sec 10sec 120sec
Table 6
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In the pressure schedule menu, the date and time can be set. It is also possible to program a week
schedule containing 32 different pressure settings that are linked to a specified time. Below it is
explained how to modify the parameters in this menu. (See also clock settings in Table 9 on page 13)
Time/P. load
Mon 06 : 30 7.0BAR
In the machine configuration menu, the following application specific parameters can be set:
Important note: It is always possible to stop the machine locally when remote start / stop
function is enabled.
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3.2.6 .
Table 8
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Factory settings
Start Y / D or soft start
Pre-start : 0’’ (0 … 240)
Service pressure : 41 bar (8,7 … 42)
Overload pressure : 42 bar (8,7 … 42)
Oil min. pressure : 1,5 bar (0 … 10)
Oil pressure delay : 10’’ (0 … 120)
Input min. pressure : 6 bar (6 … 11)
Final max. Temp. : 50°C (0 … 100)
1st max. Temp. : 225°C (0 … 240)
2nd max. Temp. : 225°C (0 … 240)
3rd max. Temp. : 180°C (0 … 240)
Water max. Temp : 75°C (-2 … 80)
H. cross. Max. Temp : 80°C (5 … 80)
V. cross. Max. Temp : 80°C (5 … 80)
Dryer delay : 1’’ (0 … 10)
Start / hour max. : 4 (0 … 30)
Y / D start delay : 6’’ (3 … 60)
Y / D start return : 40ms (10 … 100)
Purging delay : 2’’ (0 .. 10)
Accelerating delay : 15’’ (2 … 60)
Releaser min. delay : 2’’ (0 … 60)
Stop delay : 3’’ (1 … 60)
Water pump delay : 5’ (1 … 60)
Decelerating delay : 10’’ (2 … 60)
On load time : 0
Working time : 0
Error log clear
Re-programming
Table 9
See also Appendix column 3.2.7
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In the service menu the following programmed service timers can be set and reset:
3.2.9 Diagnostics
The diagnostics menu contains various submenus that allows testing of the different inputs and
outputs.
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Parameter Function
Anal inp 1 The applied voltage of the analogue input 1 is displayed. (some software versions
show the A/D steps)
Anal inp 2 The applied voltage of the analogue input 2 is displayed. (some software versions
show the A/D steps)
Anal inp 3 The applied voltage of the analogue input 3 is displayed. (some software versions
show the A/D steps)
Anal inp 4 The applied voltage of the analogue input 4 is displayed. (some software versions
show the A/D steps)
|
Anal inp 20 The applied voltage of the analogue input 20 is displayed. (some software versions
show the A/D steps)
Table 13
See also appendix column 3.2.9 / 3
Parameter Function
Display test All digits of all the displays and all LEDS are lit up at the same time for testing.
Table 14
Parameter Function
Test keyboard When a push button is pushed, its function is shown on the alphanumeric display.
By waiting 3 seconds after pushing all the buttons, this menu can be left.
Table 15
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Table 19
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Ready to start
Standby
Starting
OnLoad
OFFloaded
Stopping ( soft stop )
Blowing down
Warning and alarms High pressure
High temperature
Air filter blocked
Reversed phases
Motor overload
Motor over temperature
Fan motor overload
Power failure
etc.
Error log menu Logged error Nr. 1: error type + date & time
Logged error Nr. 2: error type + date & time
Logged error Nr. 3: error type + date & time
Logged error Nr. 4: error type + date & time
Logged error Nr. 5: error type + date & time
Logged error Nr. 6: error type + date & time
Logged error Nr. 7: error type + date & time
Logged error Nr. 8: error type + date & time
Logged error Nr. 9: error type + date & time
Logged error Nr. 10: error type + date & time
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Input configuration
Analogue calibration
Analogue configuration
Digital configuration
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4 Hardware
- Current: 4...20 mA; 10-bit resolution, mostly used for pressure reading.
- Resistance: KTY for temperature control: +/- 3 ° C
- 0 … 5 Volt
- 0 … 6 Volt
The PWM (pulse width modulation) outputs can also be used to activate 3 external relays.
Voltage output: 20VDC +/-10%
Current: 150mA
Frequency range: 91.9 – 11600Hz
Pulse width: 43µs
(See also item 6 Technical specifications on page 28)
4.7 Housing
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4.8 Connectors
5.1.1 Safety
The unit complies with "class I equipment" in which protection against electric shocks relies on
accessible conductive parts that are connected to the protective earthing-conductor in the fixed wiring
of the installation, in such a way that they can not become live in the event of a failure of the basic
insulation.
If the Aircon L1 is not earthed and the Aircon L1 relays are used to switch circuits with voltage
! of 42.4V peak and more, electrocution of people could happen.
If one of the circuits connected with the Aircon L1 have voltages of 42.2V peak or more, the unit is
classified as "class III equipment". Although in this situation safety earth is not needed, it is still
necessary to earth the unit to fulfil the electromagnetic compatibility demands.
Designing the Aircon L1, regulated distances between live parts and accessible parts are taken into
account. We only guarantee this safety regulation when the unit is assembled by a qualified employee
of C.M.C..
C.M.C. disclaims any warranty in a case an unauthorized person has opened the module.
The housing is an important part of the protection of the electronics against electromagnetic
interference. Also the radiation of the electromagnetic energy is shielded by the housing. Therefore it
is necessary to earth the housing with a very short wire to the nearest earth metal part. C.M.C.
advises a maximum length of 20cm.
Keep the earth-wire as short as possible and do not tie it with other wires.
The electromagnetic compatibility of the unit can not be guaranteed when the unit is opened.
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5.1.3 Connectors
To be sure the cable connectors can not be plugged in twisted, the PCB connectors must be equipped
with polarisation keys.
Polarisation keys
The power supply connector is indicated on the back cover with X03.
The Aircon L1 requires a 24VAC / 25VA power supply.
Important note:
DO NOT GROUND THE 24VAC SECONDARY WINDING OF THE TRANSFORMER. DOING SO
! WILL CAUSE SEVERE DAMAGE !!! THE 24VAC SECONDARY WINDING DOES NOT NEED TO BE
GROUNDED (See EN 60420-1 Safety of machinery part 1 general requirements – IEC 204-1:1992
modified.)
To make sure both the two-pins power supply connector X03 and the two-pins communication
connector X06 can not be interchanged. The supply cable connector must be equipped with two
polarization keys as shown below.
The interchanging of the supply and communication connectors will severely damage the unit.
Therefore the use of polarization keys is compulsory
5.3 Fusing
2 fuses of 1.6A slow must be used for protection of the secondary winding of the transformer and they
must be able to withstand 20A rms during at least 10ms.
The Aircon L1 is equipped with 2 fuses of 3A slow (3AT). In case of repair, use only original (similar)
fuses.
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The connector of the digital inputs is indicated on the back cover with X01
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The connector of the analogue inputs is indicated on the back cover with X02
For the standard Aircon L1 AFAP08 software the jumpers are placed as follows:
Front
Rubber stop 2 4 2 4 2 4 2 4
Connectors 1 3 1 3 1 3 1 3
Input 1 Input 4
Spreading resistance
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The terminal beside the connector X02 of the analogue inputs can be used for connecting the shield of
the sensor cable. Please note that it is not required to use a shielded cable for high quality sensors
such as the C.M.C. pressure sensor (98CM08.00) and C.M.C.'s temperature sensors. Although using
shielded cables is highly recommended for sensor that are not properly designed for industrial
environments what makes them subjective to electromagnetic interference's.
Do not exceed the maximum voltage and current mentioned in the technical specification file.
! 5.6 Relay outputs
The connector of the relay outputs is indicated on the back cover with X08
A VDR is placed parallel over the relay contact. So even with an open contact, the VDR is still
able to let a small current flow. This current is too small to activate a load but it can harm
Do not exceed the maximum voltage and current mentioned in the technical specification file.
The connector of the electronic outputs is indicated on the back cover with X09
The connector of the RS485 data communication is indicated on the back cover with X06
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Note: do not forget to set the RS485 address (see item Machine configuration on page 11).
It is recommended to use a twisted pair shielded cable with a section of 0.5mm² for the RS485
network. Setting up the network is very simple by connecting all the devices in parallel. In an RS485
network it is very important to respect polarity. Please make sure that all the L1 and L2 terminals are
connected in parallel. Do not make a cross connection: connecting an L1 terminal with a L2 terminal is
not allowed!
The use of terminators is also recommended for a stable data communication especially for longer
distances.
Controller 8 analogue
Input card
L1 L2 L1 L2
L1 L1
Terminator Terminator
L2 L2
RS485 terminator
2 x 1N4148
68 Ohm
L1 L2
5.9 Extension
5.9.1 .
5.9.2 .
5.9.3 .
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The 8 analogue input card is for those applications that require more analogue inputs than are
provided by the controller itself. An IIC long line driver is plugged onto the back of the Aircon L1 to
connect it to the first IIC extension board. All IIC extension boards are linked over a two-wire bus in a
daisy chain loop. A total of 16 boards can be hooked up to the IIC bus system. If the IIC extension bus
is already used for other purposes, a connection can be made between this card and the Aircon L1 by
RS485.
The use of these external digital input cards greatly reduces the total wiring in the machine as the input
cards can be mounted in the machine at remote locations.
5.9.5 .
The 3-relay card is for those applications that require more relay outputs than are provided by the
controller itself. By using this additional card the 3 PWM outputs are converted to 3 250V/8A relay
contacts (for each relay 1 normal open and 1 normal closed contact).
The only possible adjustment is the view angle of the alphanumeric display. In the factory this angle is
already adjusted to its best position. When another angle is wanted it can be changed by removing the
black cap at the bottom of the unit. Just behind the aperture a 270 degrees potentiometer is located.
Use a screwdriver with a 25mm blade or less to make the adjustment. Do not forget to replace the
black cap.
5.11 Maintenance
The Aircon L1 does not need maintenance. When the front panel is dirty, it can be cleaned with a soft
cloth drenched in soap water or methanol.
If the unit seems to be faulty, it can be repaired at C.M.C.. Before the unit is send back, check the
cause of the failure by checking the wiring and even parameters.
If it is necessary to send the unit back, please note the following information on the rejection note:
C.M.C. part number
Serial number
Detailed fault description.
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See addendum
6 Technical specifications
According to Min Typical Max
Power supply 18VAC 24VAC 29VAC
Internal power supply digital inputs 18VDC 20VDC 22VDC
Internal power supply analogue inputs 18VDC 20VDC 22VDC
Internal power supply electronic 18VDC 20VDC 22VDC
outputs 50mA** 150mA**
PWM outputs 18VDC 20VDC 22VDC
50mA** 150mA**
Frequency 91.9Hz 11600Hz
Pulse width 43µs
Internal power supply analogue inputs 0mA 20mA
0V 6VDC
Relays 250V
8A (cos phi =1)
Operating temperature IEC 68-2-2B -10C +55C
IEC 68-2-14 Na
IEC 68-2-14 Nb
IEC 68-2-3 Ca
IEC 68-2-1 A
Storage temperature IEC 68-2-1 A -25C +65C
IEC 68-2-2 B
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3.2.1 3.2.2 3.2.3 3.2.4 3.2.5
Parameters display Defaults display Counters display operational param Main menu Machine config
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Oil pressure (Bar) Default n°1 Working time (hours) auto./cont. setting Machine configuration Starting auto./stop.
Suction pressure (Bar) Default n°2 On load time (hours) Set off load (40bar) Factory parameters Start control loc/ext rs485
7 Appendix
1st stage Temp (°C) Default n°3 Air filter (suction) Set on load (39bar) Maintenance param. Press control loc/ext
2nd stage Temp (°C) Default n°5 Oil filter Off load delay (10’) Diagnose Machine number (1,2,3,..)
3rd stage Temp (°C) Default n°6 Segments Timing for star/stop Inputs configuration Pressure unit (bar/psi)
Aircon L1 installation guide & user's manual
Water temperature (°C) Default n°6 Oil change Time settings Language FR N I D GB
GND
1 2 Temp 1 and 2 .
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10 1630 at 0°C (e.g.: 1922 at 20°C)T1, T2, T3, TE, TC… PT1000 1000 at 0°C (e.g.: 1078 at 20°C)Pressure 1 and 3 … 4-20mA P air : 50 Bar and P oil : 10 Bar
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3.2.7 3.2.8 3,2,9 / 1 3,2,9 / 2
Factory settings Maintenance parameters Input digital test (read) Output digital test (read & set)
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Start Y / D or soft start Air filter (0...2000H) Dig input 1 (X01 C1) Emerg stop Dig output 1 (X08-1 1&2) Line
Pre-start 0’’ (0…240) Oil filter (0...2000H) Dig input 2 (X01 C2) Water flow Dig output 2 (X08-2 3&4) Star
Service pressure 41 bar (8,7…42) Segments (0...2000H) Dig input 3 (X01 C3) Load / Unload Dig output 3 (X08-3 5&6) Delta
Overload pressure 42 bar(8,7…42) Oil change (0...2000H) Dig input 4 (X01 C4) Delta return Dig output 4 (X08-4 7&8) Reg EV
Oil min. pressure 1,5 bar (0…10) Dig input 5 (X01 C5) Water pump Dig output 3 (X08-4 9&10) OK
Aircon L1 installation guide & user's manual
Oil pressure delay 10’’ (0…120) Dig input 6 (X01 C6) Device default Dig output 6 (X02-P1) Purging 1&2
Input min. pressure 6 bar (6…11) Dig input 7 (X01 C7) Dew point Dig output 7 (X02-P2) Purging 2
Final max. Temp. 50°C (0…100) Dig input 8 (X01 C8) Th motor Dig output 8 (X02-P3) Water Pump
1st max. Temp. 225°C (0…240)
2nd max. Temp. 225°C (0…240)
3rd max. Temp. 180°C (0…240)
Water max. Temp 75°C (-2…80)
H. cross. Max. Temp 80°C (5…80)
V. cross. Max. Temp 80°C (5…80)
Dryer delay 1’’ (0…10)
Start / hour max. 4 (0…30)
Y / D start delay 6’’ (3…60) Water pump delay 5’ (1…60)
Y / D start return 40ms (10…100) Decelerating delay 10’’ (2…60)
Purging delay 2’’ (0…10) On load time : 0
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Accelerating delay 15’’ (2…60) Working time : 0
Releaser min. delay 2’’ (0…60) Error log clear
Stop delay 3’’ (1…60) Re-programming
3.2.9 / 3 3.2.9 / 4 3.2.10 / 2 3.2.10 / 3
Analog input test (read) Display test Analog configuration Digital configuration (X02)
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Input 1 (X02 A1) End pressure Reading Input 1 (X02 A1) 4…20 mA Digital input C1 Emerg stop NC
Input 2 (X02 A2) Oil pressure Input 2 (X02 A2) 4…20 mA Digital input C2 Water flow NC
Input 3 (X02 A3) Suction press. 3.2.9 / 5 Input 3 (X02 A3) 4…20 mA (off) Digital input C3 Load / unload NO
Input 4 (X02 A4) End temp. Keyboard test Input 4 (X02 A4) KTY10 Digital input C4 Delta return NO
Aircon L1 installation guide & user's manual
Input 5 (X06 A1) 1st stage temp. Input 5 (X06 A1) PT1000 Digital input C5 Pump default NC
Input 6 (X06 A2) 2nd stage temp 3.2.10 / 1 Input 6 (X06 A2) PT1000 Digital input C6 OK NC
Input 7 (X06 A3) 3rd stage temp Input configuration Input 7 (X06 A3) PT1000 Digital input C7 Dew point NC
Input 8 (X06 A4) Water temp. Input 8 (X06 A4) PT1000 Digital input C8 Th motor NC
Input 9 (X05 A5) V cross temp. Analog settings Input 9 (X05 A5) PT1000
Input 10 (X05 A6) H cross temp Analog configuration Input 10 (X05 A6) PT1000
Input 11 (X05 A7) Spare temp. Digital configuration Input 11 (X05 A7) PT1000 (off)
Input 12 (X05 A8) Spare press. Input 12 (X05 A8) 4…20mA (off)
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