RPE
RPE
RPE
Yale
Electric Winch
Model RPE Yale
electric
Capacity 250 kg - 1000 kg
1
Ident.-Nr. 09900077 / 12.98
Ident.-No. 09900077 / 12.98
Yale Electric Wire Rope Winch
Rope drum
Bracket
Spacer tube
Gear cover
Fig. 1
Technical data
Model Force* Lifting Rope Motor ED** Usable rope length [m] Weight***
speed* diametre output
[daN] [m/min] [mm] [kW] [%] 1 st Layer 2 nd Layer 3 rd Layer 4 th Layer [kg]
RPE 2-13 250 13,0 4 0,55 40 11,2 24,4 38,8 54,5 31,8
RPE 5-6 500 6,5 6 0,55 40 7,0 16,4 27,0 38,8 32,8
RPE 5-12 500 12,0 6 1,10 40 11,0 24,9 39,7 55,4 41,0
RPE 9-6 990 6,0 8 1,10 40 10,2 23,0 37,4 - 76,0
RPE 10-6 1000 6,0 8 1,10 40 10,2 23,0 37,4 - 76,9
Dimensions in mm
Model A B DTr E G H I K
α1
β1
Rope Lead-Offs
Model α1 α2 α3 β1 β2 β3
RPE 2-13 130° 110° 40° 150° 90° 80°
RPE 5-6 130° 110° 40° 150° 90° 80°
RPE 5-12 130° 110° 40° 150° 90° 80°
Contents 1. INTRODUCTION
Attention: All users must read these operating instructions
1. INTRODUCTION 3 carefully prior to initial operation. These instructions are
intended to acquaint the user with the electric winch and
2. OPERATING INSTRUCTIONS 3 enable him to use it to the full extent of its intended
2.1 Correct Operation 3 capabilities.
The operating instructions contain important information
2.2 Incorrect Operation 4 on how to handle the electric winch in a safe, correct and
3. ASSEMBLY / COMMISSIONING 4 economic way. Acting in accordance with these instructions
helps to avoid dangers, reduce repair costs and down time
3.1 Inspection prior to commissioning 4 and to increase the reliability and lifetime of the electric
3.2 Commissioning 4 winch. These operating instructions have to be always
available at the place where the winch is used. Anyone
3.3 Electrical connections 5 involved in doing any of the following work with the electric
3.4 Fitting the wire rope 5 winch must read the operating instructions and act
accordingly:
3.5 Function test after assembly 5
4. OPERATION 6 • operation, including preparation, trouble shooting
during operation and cleaning maintenance
5. SERVICE 6 • inspection and repair and / or
• transport
5.1 Servicing and inspecting the wire rope 6
5.2 Servicing the gearbox 6 Apart from the operating instructions and the accident
prevention act valid for the respective country and area
5.3 Servicing the motor 7
where the winch is used, also the commonly accepted
5.4 Adjusting the slip clutch 7 regulations for safe and professional work must be
adhered to.
5.5 Adjustment of limit switch
Every unit is furnished with a test certificate that shows the
(optional equipment) 7
serial number of the winch. This certificate should be stored
INSPECTION CHART 7 with the inspection record (see page 19).
The continuous sound level at the place of work is equal to
INSPECTION RECORD 8 72 dB. The measurements were taken at a distance of 1 m
SPARE PARTS LISTS 9 - 15 from the winch at 9 positions in accordance with DIN 45635
precision class 2.
WIRING DIAGRAMS 16 - 18
MANUFACTURER'S DECLARATION 19 2. OPERATING INSTRUCTIONS
Danger Zones
• Do not lift or transport loads while
personnel are in the danger zone.
• Do not allow personnel to pass
under a suspended load (Fig. 2).
• After lifting or tensioning, a load
must not be left unattended for a
longer period of time.
• Start moving the load only after
it has been attached correctly and
all personnel are clear of the
danger zone.
Fig. 2
Maintenance / Repair
• In order to ensure correct operation not only the operating 3.2 COMMISSIONING
instructions, but also the conditions for inspection and • Before assembling the winch ensure that the surface to
maintenance must be complied with. If defects are found which the winch is to be mounted (e.g. wall, concrete floor,
stop using the winch immediately. steel construction etc.) is suitable to accept all working
forces.
• The winch is retained by 4, property class 8.8, screws. For
2.2 INCORRECT OPERATION
tightening force see following table:
Among others following are examples of incorrect practises:
• Exceeding the rated capacity of the winch.
Tightening torque
• Using the winch for the transportation of people (Fig. 3). M odel S crew
[N m ]
• Welding on the hook and wire rope is strictly forbidden.
R P E 2-13
The wire rope must never be used as a ground connection R P E 5-6 M 10 49
during welding (Fig. 4). R P E 5-12
• The wire rope must not be used for lashing purposes R P E 9-6
M 12 85
(Fig. 5). R P E 10-6
• Do not knot or shorten the wire rope by using clamps,
screws, screwdrivers or other devices (Fig. 6). Do not
use the wire rope over sharp edges. • The mounting surfaces must be flat and parallel so that
• Removing the safety latch from the load hook. the winch feet make even contact with the surface. The
• Avoid side-pull on the hook or housing. See page 2 for winch must be securely mounted so it cannot move when
rope lead-offs. under load.
• The winch can be fitted in any position, but the rope drum
must always be horizontal. Allowable reeling angles and
directions are shown on page 2. The wire rope must be
kept a safe distance away from sharp edges such as frames
or walls. If a pulley block is used it must be positioned so
that rope deflection is not more than 4°, if possible less
than 1,5° (see Fig. 7 and 8).
• When mounting the winch consider the operator's position
and ensure that he is not exposed to dangers from the
winch, rope or load.
Fig. 3 Fig. 4
Adjustment screw
for cam no. 1
Adjustment
locking screw
Adjustment screw
for cam no. 2
δ
Fig. 11
Fig. 10
Inspection chart
Initial inspections Periodical inspections
at after after 3 months/ after 12 months/
Inspection resp. service
commissioning 3 months 50 op. hours* 200 op. hours*
Pendant control, support wire
X X
for damage
Electrical equipment, power
X X
supply for damage
Brake function X
Brake air gap X X
Function of limit switch and
X X
slip clutch (if available)
Lubricate wire rope, X X X
grease rope drum
Wire rope for wear, wire breaks,
X
deformations acc. to DIN 15020
Load hook and connection for
X X
cracks and deformations
Screwed connections for security,
welds for cracks X X
Inspect and lubricate gearbox
X
Inspection Record
by:
Regular Inspections
21 22
20 23
19
24
27
2 4
18 5
3
17 15
8
16 6
26
25
14
7
13
12
11 9
Fig.11: Electric wire rope winch 10
2 Hex. screw 4 9101664 9101664 9101665 9101665 16 Spacer tube 3 siehe S. 9 siehe S. 9 siehe S. 9 siehe S.9
3 Gear 1 0650002 0650105 0650088 siehe S. 9 17 Rope drum 1 siehe S. 9 siehe S. 9 siehe S. 9 siehe S.9
4 Ball bearing 2 9151108 9151108 9151111 9151111 18 Threaded bolt 3 siehe S. 9 siehe S. 9 siehe S. 9 siehe S.9
5 Key 1 9131075 9131078 9131037 9131037 19 Blind rivet 4 9126072 9126072 9126072 9126072
6 Pinion 1 0650003 0650103 0650064 0650064 20 Identification plate 1 0650024 0650024 0650024 0650024
7 Gear 1 0650004 0650104 0650065 0650065 21 Hex. nut 6 9115123 9115123 9115115 9115115
8 Spacer washer 1 0650013 9121215 9121205 9121205 22 Sideplate 1 0650006 0650006 0650068 0650068
9 Nameplate 1 0650026 0650026 0650026 0650026 23 Key 1 9131047 9131047 9131077 9131077
10 Bracket 2 0650023 0650023 0650092 0650092 24 Brake motor 230/400 V -3-50 1 0650021 0650061 0650061 0650061
11 Hex. nut 4 9115098 9115098 9115098 9115098 Brake motor 230 V -1-50 1 - - - -
12 Gear cover 1 0650022 0650022 0650093 0650093 25 Copper washer 2 0650020 0650020 0650087 0650087
13 U-profile rubber seal 2 9004500 9004500 9004500 9004500 26 Grub screw 2 9114066 9114066 9114075 9114075
14 Circlip 1 9129013 9129013 9129032 9129032 27 Ball bearing 1 9151109 9151109 9151112 9151112
For model RPE 2-13 the items no. 5 - 7 must be replaced by the parts
depicted on the following page.
27
29
30
31 Yale Part-No.
only for
28 No. Description Qty.
RPE 2-13
27 Circlip 2 9129029
28 Shim 1 9121215
32 29 Key 1 9131076
30 Shaft 1 0650031
31 Pinion 1 0650029
32 Gear 1 0650030
27
37
33
Yale Part-No.
only for
No. Description Qty.
RPE 10-6
33 Friction disc 2 0608909
34 Cup spring 1 9120050
35 Slotted nut 1 9118023
36 Gear 1 0650063
36
37 Brake disc 2 0650089
34
35
Yale Part-No.
No. Description RPE 2-13 RPE 5-6 RPE 5-12 RPE 9-6 RPE 10-6
17 Standard drum RPE 0650005 0650005 0650035 0650070 0650070
18 Threaded rod RPE 9114188 9114188 9114189 0650071 0650071
16 Spacer tube RPE 0650010 0650010 0650028 - -
17 Extended drum RPE . . L 0650035 0650035 - 0650112 0650112
18 Threaded rod RPE . . L 9114189 9114189 - 0650114 0650114
16 Spacer tube RPE . . L 0650028 0650028 - - -
17 Standard drum with machined grooves RPE . . R 0650101 0650036 0650037 0650118 0650118
18 Threaded rod RPE . . R 9114188 9114188 9114189 0650071 0650071
16 Spacer tube RPE . . R 0650010 0650010 0650028 - -
17 Extended drum with machined grooves RPE . . LR 0650090 0650037 - 0650119 0650119
18 Threaded rod RPE . . LR 9114189 9114189 - 0650114 0650114
16 Spacer tube RPE . . LR 0650028 0650028 - - -
17 Standard drum with separating disc RPE . . T 0650038 0650038 0650039 0650120 0650120
18 Threaded rod RPE . . T 9114188 9114188 9114189 0650071 0650071
16 Spacer tube RPE . . T 0650010 0650010 0650028 - -
17 Extended drum with separating disc RPE . . LT 0650039 0650039 - 0650121 0650121
18 Threaded rod RPE . . LT 9114189 9114189 - 0650114 0650114
16 Spacer tube RPE . . LT 0650028 0650028 - - - Table 2: Rope drums
10 Ident.-No. 09900077 / 12.98
Yale Electric Wire Rope Winch
1
2
8
6
12 4
1 5
7
11
6
10
9
8
6
7
8
4
2
5
11
10
9
1
4
1
Yale Part-No.
for all
No. Description Qty.
winches
- Control switch assy. 0609566
1 Contact element 1 0609980
2 Button for emergency OFF 1 0609984
3 Button AB (down) 1 0609985
Button AUF (up) 1 0609987
4 Contact element f. emergency OFF 1 0609982
4 4
11
7
13
5
12
9
2
1
10
Fig. 18: Wall switch
Yale Part-No.
for all
No. Description Qty.
winches
- Limit switch (1 : 15) 1 6600014
- Limit switch (1 : 25) 1 6600015
- Limit switch (1 : 50) 1 6600016
- Limit switch (1 : 75) 1 6600017
- Limit switch (1 : 100) 1 6600018
- Limit switch (1 : 150) 1 6600019
MANUFACTURER'S DECLARATION
in accordance with Machinery Directive 98/37/EEC (Appendix II B)
We,
YALE INDUSTRIAL PRODUCTS GMBH
D- 42549 Velbert, Am Lindenkamp 31
hereby declate that the constructionof the below mentioned machine / component has been designed for the assembly
to a machine / for the combination with other machines / components to a machine and that its operation is disallowed
until it has been ascertained that the machine to which the electric wire rope winch is to be installed complies with the
requirements of the Machinery Directive, edition 93/44/EEC.
Date / Manufacturer's
authorized signature: 06.05.1996 ________________
Quality engineered
and performance tested -
Yale
recognisably