Prediction of Failure Due to Fatigue of Wire Arc Additive Manufacturing-Manufactured Product
Abstract
:1. Introduction
- The possibility of fully automating the production of product blanks;
- Reducing the resource intensity of production, which is particularly pronounced in the production of products made from expensive materials such as titanium and nickel alloys;
2. Materials and Methods
2.1. Experimental Setup and Materials
- I= 150 A, U = 25 V (samples No. 1);
- I = 110 A, U = 17 V (samples No. 2).
2.2. Fatigue Testing
2.3. Microstructural Studies
2.4. Fractal Dimension
2.5. Product Manufacturing
2.6. Method of Damage Assessment Based on Fractal Analysis of Microstructure Images
3. Results
3.1. Metallography
3.2. Fatigue Tests
3.3. Fractal Dimension
3.4. Tests of the Lever
4. Analysis of the Results
4.1. Metallographic Studies
4.2. Fatigue Tests
4.3. Fractal Dimension Research
4.4. Full-Scale Testing of the Part
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Material | C | Si | Mn | Ni | S | P | Cr | Mo |
---|---|---|---|---|---|---|---|---|
30CrMnSi | 0.269 | 1 | 0.93 | 0.099 | 0.015 | 0.020 | 0.961 | 0.005 |
Material | Method 1 (Shetulov D.I.) | Method 2 (Andreeva O.V.) | The Proposed Method | |||
---|---|---|---|---|---|---|
Average Calculation Time, min | Prediction Accuracy | Average Calculation Time, min | Prediction Accuracy | Average Calculation Time, min | Prediction Accuracy | |
30CrMnSi | 14 | 86% | 0.6 | 66% | 0.2 | 88% |
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Mancerov, S.; Kurkin, A.; Anosov, M.; Shatagin, D.; Chernigin, M.; Mordovina, J. Prediction of Failure Due to Fatigue of Wire Arc Additive Manufacturing-Manufactured Product. Metals 2024, 14, 995. https://doi.org/10.3390/met14090995
Mancerov S, Kurkin A, Anosov M, Shatagin D, Chernigin M, Mordovina J. Prediction of Failure Due to Fatigue of Wire Arc Additive Manufacturing-Manufactured Product. Metals. 2024; 14(9):995. https://doi.org/10.3390/met14090995
Chicago/Turabian StyleMancerov, Sergei, Andrey Kurkin, Maksim Anosov, Dmitrii Shatagin, Mikhail Chernigin, and Julia Mordovina. 2024. "Prediction of Failure Due to Fatigue of Wire Arc Additive Manufacturing-Manufactured Product" Metals 14, no. 9: 995. https://doi.org/10.3390/met14090995