Asphalt Mixtures and Flexible Pavement Construction Degradation Considering Different Environmental Factors
Abstract
:1. Introduction
- As a result of the aerosol dispersion of saltwater droplets in the air by passing vehicles and its deposition on other areas of the road, including those that were not covered with salt.
- Through surface damage, e.g., fatigue cracks caused by operation (mainly top-down, including imperceptible microcracks), the mixture penetrates the cracks “by gravity” and by pressure injection caused by the movement of the vehicle wheel.
- The specificity of the region and its climatic conditions. Roads in coastal areas are constantly subjected to the impact of salt on the surface (not just during the winter when maintenance measures are implemented). Salt could enter the inside of a vehicle through tire contact with a damaged surface.
- Vehicle traffic is permitted on the milled wearing and binder course during the winter pavement reconstruction. Then, the solution penetrates directly into the upper part of the base course, and additionally, as a result of pressure and friction from the wheels of vehicles.
- As a result of leakiness between the layers, inappropriate road shoulder conditions, or constructing errors.
1.1. Water and Frost Impact
1.2. Road Salt Impact
2. Materials and Methods
- A4–mix containing 35/50 WMA binder (warm technology),
- B4–mix containing 35/50 binder (hot technology),
- C4–mix containing 25/55–60 binder (hot technology),
- D4–mix containing 25/55–80 HIMA binder (hot technology).
2.1. Water and Frost Impact–Freeze-Thaw Cycle
- the beams were fully soaked in water; the vacuum suction procedure was skipped. Marshall samples required such treatment due to the external surface and numerous pores,
- the container with water and specimens was located directly in the thermal chamber, which allowed for programming the temperature ramp and full automation of the whole conditioning process. Initially, for 72.0 h, the samples were conditioned at 40.0 °C, and then, for 24.0 h, they were frozen at (−) 18.0 °C, considering the time to reach this temperature,
- the impact was assessed based on changes in the stiffness modulus; its value was examined before and after water and frost treatment,
- the target test temperature was 10.0 °C instead of 25.0 °C,
- due to the polished surfaces of the beams, the method D (geometric measurements) was used to determine the bulk density of the samples; in this case, it was recognized as effective [28],
- after defrosting and reaching the test temperature, the samples were removed from the container, and successively, using a dry microfiber cloth (good absorbency), the top layer of water was partially dried, and finally, the test was carried out (it was assumed that the preparation process did not exceed a minute).
2.2. Road Salt Impact: Brine Soaking
- the brine concentration was constant and well distributed all over the container (no local concentration points),
- forced circulation causes the cyclical solution pressure on the material, an approximate approximation of in-situ conditions where the vehicle wheel forces the brine mixture into the road material under pressure.
3. Results
3.1. Laboratory Test Results
3.2. Pavement Fatigue Life under Environmental Conditions
- surface course (thickness: 4.0 cm, stiffness modulus-7300 MPa, Poisson’s ratio-0.30),
- binding course (thickness: 8.0 cm, stiffness modulus-10,300 MPa, Poisson’s ratio-0.30),
- base course (thickness: 18.0 cm, stiffness modulus-9800 MPa, Poisson’s ratio-0.30),
- subgrade (thickness: 2.0 m assumed, secondary module-120 MPa, Poisson’s ratio-0.35.
4. Discussion of the Results
4.1. Asphalt Mixture Degradation
- Water and frost impact implication reduced the stiffness modulus of all mixes; the material was degraded. The degradation ratio value shown in Figure 9 is relatively high; the decrease in the value of the stiffness modulus was even about 15%. The same observations involved road salt impact, which negatively affected mixture stiffness; the degradation ratio was equal to about 12%. The degradation caused by water, frost, or road salt depends on the type of asphalt used.
- According to Figure 9, the mixture based on highly modified asphalt D4 showed the lowest sensitivity to water and frost impact. Mix is one of the most resistant among all the respondents. Stiffness decreased by 7.2%. The C4 material with modified binder demonstrated comparable resistance, with a 9.7% decrease. In the case of common asphalts, the greater susceptibility of mixtures to degradation caused by water and frost is observed. The B4 mixture performs worse than C4 but better than A4. MMA (B4): stiffness decreased by 14.0%, and (A4): stiffness decreased by as much as 14.9%. The A4 mix was the worst. It was found that the mixture of A4 and B4 at lower binder levels might show insufficient resistance to the effects of water and frost in in-situ conditions. The probable consequence of warm mix A4 application is the premature exhaustion of the construction durability, which will result in numerous issues (e.g., cracks or chipping).
- Comparing the B4-D4 mixtures considering hot technology (Figure 9), due to water and frost impacts, the ones with the matrix modification with the SBS polymer are unmatched. The material degradation ratio was approximately two times lower (for D4 with HIMA) compared to MMA based on common road asphalts (B4). The mixtures C4 and D4 were more resistant than B4. The use of SBS polymer to modify the asphalt matrix greatly increases the mixture’s resistance to water and frost impact.
- Comparing the mixtures made in the warm WMA (A4) and hot (B4) technologies (Figure 9), mixture B4 is less sensitive to water and frost impact than A4 by about 6.2%. Hot technology mixes could provide better resistance to water and frost impacts.
- According to Figure 9, the mixture based on highly modified asphalt D4 marked the lowest sensitivity to road salt and was the most resistant. The stiffness modulus decreased only by 4.15%. The C4 mix based on a modified binder resulted in similar resistance—a decrease of 5.54%. In the case of common road asphalts, a greater decrease in the modulus value is observed. Mixture B4 was even better than C4; the degradation ratio was about 0.6% lower. It was caused by a lower amount of air-void content. Mix B4 is definitely better than A4. MMA (B4): stiffness decreased by 4.85%, and (A4): stiffness decreased by 11.99%. It has been found that mixes of A4 with lower levels of binder content might exhibit insufficient in-situ resistance to road salt impact. The probable consequence of warm mix A4 application is the premature exhaustion of the construction’s durability, which will result in numerous issues, such as cracks or chipping. Occurrences will be more severe, especially when two factors (water and frost + road salt) interact.
- Comparing the B4 and D4 mixtures inside the hot technology (Figure 9), due to the road salt impact, all the mixtures resulted in similar vulnerability; the degradation is about 5%. Still, the D4 mixture with highly modified asphalt is better than C4 and B4.
- When comparing the mixtures made in the warm WMA (A4) and hot B4 technologies (Figure 9), the hot one is clearly more resistant to road salt, up to 147%. Hot technology mixes could provide better resistance to road salt impact. Furthermore, the additives used for WMA asphalt (which help decrease production temperature) probably contributed to the mixture’s increased susceptibility to road salt impact. It is stated that the tested A4 mixture in warm technology is very sensitive to road salt impact. WMA mixes should be avoided in areas where road maintenance will be frequent during the winter. Similarly, it is not recommended to use this type of mixture in coastal regions, where the salt effect is year-round.
4.2. Pavement Durability
- Analyzing the pavement fatigue life using the AASHTO criteria could cause a significant underestimation of the results when asphalt mixes are utilized in construction containing polymer asphalts (modified and highly modified). The fatigue life of such mixtures in the laboratory is definitely higher than that of those based on common asphalt [56,57]. Binder usage affects not only the mix but also the entire structure’s durability. Modeling results emphasizing the mentioned problem according to tests are presented in Figure 10. Obtained results also confirm that relying only on the stiffness modulus, horizontal tensile strain level, and volumetric parameters of the mixture in its current form is insufficient, and this problem should be examined.
- All pavement constructions’ fatigue lives were decreased by water and frost and, in turn, by the independent road salt impact (implemented value). Moreover, water and frost impacts caused a higher decrease in fatigue life than road salt, regardless of the type of binder used in construction. The degradation level (fatigue life reduction) was presented in Figure 11.
- The degradation caused by road salt impact caused a smaller (from 18 to 63%) decrease in the pavement fatigue life than water and frost impact (Figure 11). The changes depended on the type of binder and air void content in the designed mixture.
- The pavement construction degradation caused by water, frost, or salt is significant and should be considered in the mix design and pavement fatigue criteria. The decrease in the fatigue life of the structure ranged from 7.9% to as much as 26.7% (Figure 11).
- The pavement consisting of highly modified asphalt (25/55-80 HIMA) turned out to be up to 2.00 times more resistant to water and frost impact and 2.77 times more resistant to road salt impact than pavement with common road asphalt in warm technology (35/50 WMA) (Figure 11). It is stated that mixtures based on polymer-modified bitumen ensure higher durability (environmental resilience) and should be used in constructions subjected to difficult environmental and traffic conditions.
- Pavement mixes made with warm technology can be up to 2.38 times less resistant to environmental factors such as road salt than those made with hot technology. The effect of the discussed susceptibility might be more frequent damage occurrences (Figure 11) to the structure and its shorter durability. It is not recommended to use mixtures in warm technology, e.g., for roads built in coastal regions, where the impact of salt on the pavement structure occurs throughout the year.
- The pavement fatigue life decrease ratio (), referring to the tested mixes’ degradation, is at a similar level, regardless of the impact (water and frost as well as road salt) and the type of binder. Its values were exposed in Figure 12. Values fluctuated between 1.80 and 1.91. This could mean that the stiffness modulus mixture decrease causes an almost two-fold decrease in the fatigue life of the pavement structure. It is stated that the value of this index might help to perform durability analysis of similar pavement constructions in a simplified way (the entire pavement construction durability decrease is equal to ~1.85 for the analyzed environmental factors.
5. Conclusions and Recommendations
- Water and frost or road salt impacts caused significant (up to 15%) material degradation. Environmental factors should be considered in asphalt mixture laboratory test procedures (especially fatigue life).
- The degradation of mixtures caused by environmental factors (water and freeze, road salt) depends on the type of binder used in the mixture and the impact considered.
- The mixtures containing highly modified 25/55/80 HIMA asphalt, demonstrated the highest (up to 2.88 times higher) resistance to water, frost, and road salt. Modifying the asphalt matrix by adding SBS polymer increases mixture resistance to environmental factors.
- The presence of temperature-lowering additives (special waxes or chemicals-WMA production technology) in the asphalt matrix increased the mixes’ susceptibility to environmental factors.
- The use of proprietary methods allows for a more comprehensive and straightforward study of the asphalt mixtures considering the environmental impacts–material could be reused for further tests, e.g., fatigue.
- Increasing SBS polymer content in the asphalt matrix (25/55-60 (C4) vs. 25/55-80 HIMA (D4)) allowed for increasing mix resistance to water, frost, and road salt by up to 36%.
- Applying the hot technology (in comparison to warm) enabled to increase in mix resistance (up to 2.47 times–B4 vs. A4) to analyzed environmental factors.
- The developed degradation ratio based on stiffness modulus changes in the 4-PB test enables effective analysis of mixture degradation caused by water, frost, and road salt.
- 9.
- All the discussed pavement constructions revealed a significant decrease (up to 26%) in durability caused by environmental impacts. Water, frost, or road salt should be also considered in pavement durability.
- 10.
- Road salt impact is less destructive (from 18 to 63%) than water and frost impact considering pavement durability.
- 11.
- The pavement consisting of highly modified asphalt (25/55-80 HIMA) turned out to be up to 2.00 times more resistant to water and frost impact and up to 2.77 times more resistant to road salt impact. Mixtures based on polymer-modified bitumen should be used in constructions subjected to difficult environmental and traffic conditions.
- 12.
- The pavement consisting of WMA asphalt (35/50 WMA) could be up to 2.38 times less resistant to environmental factors than asphalts mixtures made in hot technology. It is not recommended to use mixtures produced in warm technology in areas where road salt usage is frequent or in roads built-in coastal regions where the impact of salt occurs throughout the year.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Mix Type | Mix Destination | Mineral Mix Composition | Binder Type | Binder Content |
---|---|---|---|---|
AC 22 | binder course base course | 16/22 gabbro grit–31.0% 11/16 gabbro grit–7.0% 8/11 gabbro grit–10.0% 4/8 gabbro grit–10.0% 2/5 gabbro grit–16.0% 0/2 gabbro crushed sand–18.0% 0/1 milled stone extender–8.0% | 35/50 WMA (common road asphalt) 35/50 (common road asphalt) 25/55–60 (modified asphalt, polymer SBS) 25/55–80 HIMA (highly modified asphalt, polymer SBS) | 1 identical level was analyzed for each binder type: 3.82% |
Test Condition | Property | References |
---|---|---|
static diagram | 4-PB-PR | PN-EN 13108-1:2016-07 [47] PN-EN 13108-20:2016-07 [48] WT-2 [29] Mackiewicz [50] |
load diagram | cyclically determined | |
load cycle type | oscillatory cycle | |
impulsive load shape | sinusoidal | |
load condition | controlled displacement | |
frequency | constant, | |
temperature | constant, | PN-EN 13108-1:2016-07 [47] PN-EN 13108-20:2016-07 [48] WT-2 [29] Sybilski [51] Judycki [52] Pszczoła [53] Leszczyńska [54] Haponiuk [55] Mączka [56] |
Mix | Binder Type | Variant | |||||
---|---|---|---|---|---|---|---|
A4 | 35/50 WMA | 3.82% | 6.22% | ref | 9987 | 9987 | |
f-t | 9948 | 8468 | −14.87% | ||||
rs | 9400 | 8274 | −11.99% | ||||
B4 | 35/50 | 3.82% | 5.00% | ref | 10,136 | 10,136 | |
f-t | 10,096 | 8684 | −13.99% | ||||
rs | 10,614 | 10,099 | −4.85% | ||||
C4 | 25/55-60 | 3.82% | 5.59% | ref | 9927 | 9927 | |
f-t | 9016 | 8137 | −9.74% | ||||
rs | 9535 | 9007 | −5.54% | ||||
D4 | 25/55-80 HIMA | 3.82% | 5.77% | ref | 9836 | 9836 | |
f-t | 10,166 | 9438 | −7.16% | ||||
rs | 10,141 | 9720 | −4.15% |
Value | |
---|---|
Force shape | circle |
Radius [m] | 0.1368 |
Contact area [m2] | 0.0588 |
Contact pressure [kPa] | 977.5 |
Layer-to-layer interaction | full |
Traffic Category | Mix | Variant | Layer | Thickness [m] | Raw Layer Stiffness Modulus [MPa] | Poisson Coefficient [-] | Layer Stiffness after Degradation [MPa] | Max. Micro-Strain Level [-] | |
---|---|---|---|---|---|---|---|---|---|
KR5 | A4 | ref | surface course | 0.04 | 7300 | 0.30 | −40.67 | ||
ref | intermediate course | 0.08 | 10,300 | 0.30 | 6.297 | ||||
ref | base course | 0.18 | 9800 | 0.30 | 59.17 | ||||
ref | subgrade | 4.00 | 120 | 0.35 | 3.161 | ||||
f-t | surface course | 0.04 | 7300 | 0.30 | −14.87% | 6214 | −46.38 | ||
f-t | intermediate course | 0.08 | 10300 | 0.30 | −14.87% | 8768 | 7.794 | ||
f-t | base course | 0.18 | 9800 | 0.30 | −14.87% | 8342 | 67.45 | ||
f-t | subgrade | 4.00 | 120 | 0.35 | 3.408 | ||||
rs | surface course | 0.04 | 7300 | 0.30 | −11.99% | 6425 | −45.14 | ||
rs | intermediate course | 0.08 | 10300 | 0.30 | −11.99% | 9066 | 7.459 | ||
rs | base course | 0.18 | 9800 | 0.30 | −11.99% | 8625 | 65.65 | ||
rs | subgrade | 4.00 | 120 | 0.35 | 3.357 | ||||
B4 | ref | surface course | 0.04 | 7300 | 0.30 | −40.67 | |||
ref | intermediate course | 0.08 | 10,300 | 0.30 | 6.297 | ||||
ref | base course | 0.18 | 9800 | 0.30 | 59.17 | ||||
ref | subgrade | 4.00 | 120 | 0.35 | 3.161 | ||||
f-t | surface course | 0.04 | 7300 | 0.30 | −13.99% | 6279 | −46.05 | ||
f-t | intermediate course | 0.08 | 10,300 | 0.30 | −13.99% | 8859 | 7.688 | ||
f-t | base course | 0.18 | 9800 | 0.30 | −13.99% | 8429 | 66.89 | ||
f-t | subgrade | 4.00 | 120 | 0.35 | 3.393 | ||||
rs | surface course | 0.04 | 7300 | 0.30 | −4.85% | 6946 | −42.36 | ||
rs | intermediate course | 0.08 | 10,300 | 0.30 | −4.85% | 9800 | 6.728 | ||
rs | base course | 0.18 | 9800 | 0.30 | −4.85% | 9324 | 61.62 | ||
rs | subgrade | 4.00 | 120 | 0.35 | 3.238 | ||||
C4 | ref | surface course | 0.04 | 7300 | 0.30 | −40.67 | |||
ref | intermediate course | 0.08 | 10,300 | 0.30 | 6.297 | ||||
ref | base course | 0.18 | 9800 | 0.30 | 59.17 | ||||
ref | subgrade | 4.00 | 120 | 0.35 | 3.161 | ||||
f-t | surface course | 0.04 | 7300 | 0.30 | −9.74% | 6589 | −44.23 | ||
f-t | intermediate course | 0.08 | 10,300 | 0.30 | −9.74% | 9297 | 7.214 | ||
f-t | base course | 0.18 | 9800 | 0.30 | −9.74% | 8845 | 64.33 | ||
f-t | subgrade | 4.00 | 120 | 0.35 | 33.19 | ||||
rs | surface course | 0.04 | 7300 | 0.30 | −5.54% | 6896 | −42.61 | ||
rs | intermediate course | 0.08 | 10,300 | 0.30 | −5.54% | 9729 | 6.791 | ||
rs | base course | 0.18 | 9800 | 0.30 | −5.54% | 9257 | 61.99 | ||
rs | subgrade | 4.00 | 120 | 0.35 | 3.249 | ||||
D4 | ref | surface course | 0.04 | 7300 | 0.30 | −40.67 | |||
ref | intermediate course | 0.08 | 10,300 | 0.30 | 6.297 | ||||
ref | base course | 0.18 | 9800 | 0.30 | 59.17 | ||||
ref | subgrade | 4.00 | 120 | 0.35 | 3.161 | ||||
f-t | surface course | 0.04 | 7300 | 0.30 | −7.16% | 6777 | −43.22 | ||
f-t | intermediate course | 0.08 | 10,300 | 0.30 | −7.16% | 9562 | 6.949 | ||
f-t | base course | 0.18 | 9800 | 0.30 | −7.16% | 9098 | 62.87 | ||
f-t | subgrade | 4.00 | 120 | 0.35 | 3.276 | ||||
rs | surface course | 0.04 | 7300 | 0.30 | −4.15% | 6997 | −42.11 | ||
rs | intermediate course | 0.08 | 10,300 | 0.30 | −4.15% | 9872 | 6.661 | ||
rs | base course | 0.18 | 9800 | 0.30 | −4.15% | 9393 | 61.26 | ||
rs | subgrade | 4.00 | 120 | 0.35 | 3.227 |
Mix | Binder Type | Variant | Fatigue Life Trend Regarding to Reference | |||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
AC22 | 35/50 WMA | 9.6% | 6.2% | ref | 0.0% | 9800 | 59.17 | 17.6 | ||||
f-t | −14.9% | 8342 | 67.45 | 12.9 | −4.7 | −26.7% | 1.80 | decrease | ||||
rs | −12.0% | 8625 | 65.65 | 13.8 | −3.9 | −21.9% | 1.83 | decrease | ||||
35/50 | 9.8% | 6.2% | ref | 0.0% | 9800 | 59.17 | 18.2 | |||||
f-t | −14.0% | 8429 | 66.89 | 13.6 | −4.6 | −25.3% | 1.81 | decrease | ||||
rs | −4.9% | 9324 | 61.62 | 16.5 | −1.7 | −9.2% | 1.89 | decrease | ||||
25/55-60 | 9.7% | 6.2% | ref | 0.0% | 9800 | 59.17 | 18.0 | |||||
f-t | −9.7% | 8845 | 64.33 | 14.8 | −3.3 | −18.0% | 1.85 | decrease | ||||
rs | −5.5% | 9257 | 61.99 | 16.1 | −1.9 | −10.5% | 1.89 | decrease | ||||
25/55-80 HIMA | 9.7% | 6.2% | ref | 0.0% | 9800 | 59.17 | 18.0 | |||||
f-t | −7.2% | 9098 | 62.87 | 15.6 | −2.4 | −13.4% | 1.88 | decrease | ||||
rs | −4.2% | 9393 | 61.26 | 16.6 | −1.4 | −7.9% | 1.91 | decrease |
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Mączka, E.; Mackiewicz, P. Asphalt Mixtures and Flexible Pavement Construction Degradation Considering Different Environmental Factors. Appl. Sci. 2022, 12, 12068. https://doi.org/10.3390/app122312068
Mączka E, Mackiewicz P. Asphalt Mixtures and Flexible Pavement Construction Degradation Considering Different Environmental Factors. Applied Sciences. 2022; 12(23):12068. https://doi.org/10.3390/app122312068
Chicago/Turabian StyleMączka, Eryk, and Piotr Mackiewicz. 2022. "Asphalt Mixtures and Flexible Pavement Construction Degradation Considering Different Environmental Factors" Applied Sciences 12, no. 23: 12068. https://doi.org/10.3390/app122312068