Abstract
The electrical environment of a ground vacuum testing chamber creates facility effects for gridded ion thrusters. For example, it is well known that the plume from the thruster generates current paths that are very different from what occurs in space, and the neutralization of this plume is also different. For reasons such as this, it is important to clarify how the experimental testing environment affects plasma flows, but understanding this effect solely through ground experiments is difficult. To that end, this study utilizes particle-in-cell and direct simulation Monte Carlo methods to simulate xenon beam ions and electrons emitted from a neutralizer. First, we compare simulations conducted within the chamber to those conducted in space, demonstrating that grounded chamber walls increase the electric potential and electron temperature. Next, we investigate the impact of the neutralizer's position and the background pressure on the plume in the vacuum chamber. We find that as the neutralizer position moves closer to the location of maximum potential, more electrons are extracted, resulting in increased neutralization of the plume. We also observe that high background pressure generates slow charge-exchange ions, creating ion sheaths on the side walls that alter ion current paths. Finally, we discuss how the potential at the thruster and neutralizer exits affects the plume. The relative potential of the neutralizer to the vacuum chamber wall is observed to significantly influence the behavior of the electrons, thereby altering the degree of plume neutralization. These findings are shown to be consistent with experimental results in the literature and demonstrate the promise of high-performance simulation.
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1. Introduction
Gridded ion thrusters (GITs), an electric propulsion device commonly used due to its high-specific impulse of much greater than 1000 s [1], generate thrust by selectively extracting ions using ion optics (grids). However, the performance of GITs relies not only on the ion optics but also on the neutralizer attached near the ion source location. Thermal electrons are released from the neutralizer to mitigate spacecraft charging caused by the space-charge effect of excess ion emission from the thruster, and the coupling between the two sources greatly affects the performance of the neutralizer. Research on this coupling of neutralizers dates back to the SERT II satellite [2], which demonstrated that the operation of the neutralizer reduced the electric potential of the ion plume and suppressed the decrease in spacecraft floating potential in space [3]. Nakayama and Tanaka [4] also investigated the ion current in a ground vacuum chamber by changing the neutralizer electron current and revealed that more ions returned to the thruster exit and body when the neutralizer electron current was insufficient.
Past GIT plume experiments have mainly focused on beam ion current and energy, which directly relate to thrust, unlike Hall effect thrusters, where the electron transport from the external neutralizer is important for plasma generation [5, 6]. For one of the most sophisticated thrusters, the NSTAR thruster, plume measurements of the ion current, electrical potential, and electron temperature have been made in addition to performance evaluations at many operating points [7, 8]. In terms of neutralizer coupling, electron temperature was measured in the vicinity of the neutralizer for the NEXT thruster [9]. In addition to current and temperature, Polansky et al [10] studied ion and electron number densities downstream in the radial direction, and Conde et al [11] investigated the energy distribution of ions and electrons in a GIT plume. However, to date, few studies have experimentally investigated the detailed electron motion.
GIT plume simulations fall into two general categories: those that use fluid models versus kinetic approaches. The former assumes quasi-neutrality and may be solved by using fluid models to simplify the electrodynamics treatment [12–14]. For example, Mandell et al [13] simulated the NEXT multi-thruster array both in the ground chamber and space conditions, predicting the influence of charge-exchange (CEX) on returning ions currents which is an aspect of the GIT facility effect. However, full kinetic simulations, in which both electrons and ions are modeled as macroparticles, are essential to understanding electron transport. Table 1 summarizes previous studies that simulated GIT plumes using a fully kinetic approach [15–29]. Among them, [22–24, 26, 29] combine an explicit particle-in-cell (PIC) [30] with direct simulation Monte Carlo (DSMC) [31] to solve CEX and momentum-exchange (MEX) collisions between ions and neutral particles. In addition, [16, 21–23, 27] have shown that the fluid approximation of the electrons used with the Boltzmann or polytropic relations cannot adequately simulate the plume potential and electron density.
Table 1. Previous studies of the gridded ion thruster plume using a fully kinetic PIC approach.
Author [Reference] | Neutralizer pos. | Species | State |
| Neutral col. | Geometry |
---|---|---|---|---|---|---|
Zhao et al [15] | Co-located | Proton | Transient | 5 | No | In-space |
Hu and Wang [16] | Co-located | Proton | Transient | 20 | No | In-space |
Wang et al [17] | Co-located | Proton | Steady | 20 | No | In-space |
Hu et al [18] | Co-located | Proton | Steady | 50 | CEX | In-space |
Wang et al [19] | Co-located | Proton | Steady | 7 | CEX | In-chamber |
Li et al [20] | Co-located | Proton | Steady | 10 | No | In-space |
Wang and Yuan [21] | Co-located | Xenon | Steady | 20 | No | In-space |
Nuwal et al [22] | Co-located | Xenon | Steady | 120 | CEX/MEX | In-space w/SAP |
Jabunathan and Levin [23] | Co-located | Xenon | Steady | 285 | CEX/MEX | In-space w/SAP |
Nishii and Levin [24] | Co-located | Xenon | Steady | 120 | CEX/MEX | In-chamber |
Usui et al [25] | External | Proton | Transient | 20 | No | In-space |
Jabunathan and Levin [26] | External | Xenon | Transient | 19 | No | In-space |
Brieda [27] | Internal | Oxygen | Steady | 3 | No | In-space |
Brieda and Wang [28] | External | Xenon | Steady | 10 | No | In-space |
Jabunathan and Levin [29] | External | Xenon | Steady | 19 | No | In-space |
This study | External | Xenon | Steady | 19 | CEX/MEX | In-chamber |
a R0 is radius of an ion source, and is the reference Debye length. b Calculated by Monte Carlo Collisions calculation. c Calculated by DSMC calculation. d SAP means a solar array panel geometry.
The previous studies shown in table 1 can be divided into two main categories regarding the neutralizer position [15–24] placed the ion and electron sources at the same location (co-located position), with the plume immediately neutralized just downstream from the thruster exit. In actual GITs, however, a large potential gradient occurs in principle because the ions and electrons are supplied from separate positions. Other work listed in table 1, [25–29], studied plume neutralization for such shifted electron source position cases as described 'external' or 'internal' in the table, and a thruster concept that alternately ejects positive and negative ions has also been proposed [32, 33]. It was observed that the plume potential significantly changed when comparing co-located and external source cases, even for the same electron source size and density [26, 29]. The external source cases have relatively smaller than the co-located cases, where R0 and are the thruster exit radius and the initial Debye length, respectively. This means that they target smaller thrusters or lower-density plasmas because the electron density at the shifted neutralizer is normally much larger than the ion beam density. Hence, the minimum mesh size becomes smaller than the co-located cases, increasing computational costs.
Table 1 also shows that many simulations model space operations [15, 16, 18–23, 25–29]. Although the in-space environment has almost an infinite volume for plume expansion, an otherwise-trapped electron may reach the end of the computational domain before it can reverse direction due to finite computational resources. Thus, [20, 27, 29] have focused on developing electron boundary conditions (BCs) for fully kinetic simulations. As can be seen from the table, however, few studies have been conducted on ground chamber tests.
Ground tests of electric propulsion systems can introduce significant uncertainty in the on-orbit performance prediction because of facility effects [34]. For example, Nishii and Levin [24] simulated the contamination caused by carbon backsputtering for different sputter models and plume conditions and demonstrated the importance of combining backsputtering and PIC plume simulations. Hu et al [18]. studied electrical effects by simulating a proton ion beam with different beam radii and showed that the beam width became 20 times larger than the thruster radius where ions reached their maximum velocity. Their work suggested that the vacuum chamber facility may significantly affect the plasma beam by prematurely terminating its expansion if the chamber size is less than 20 times the beam radius. However, since xenon has a higher mass than that of a proton (their assumed ion mass), the plume diffusion in their simulation would be smaller than that of an actual GIT. In addition, since the ion and electron sources were in the same position, which is not realistically possible, the effect of coupling of distant sources was neglected. Therefore, the electrical effects that affect the prediction of the neutralizer coupling voltage, the neutralizer bias voltage from the thruster body, and the plume divergence have not been fully investigated.
The primary objective of this study is to investigate plume-neutralizer phenomenology related to electrical facility effects of GITs using a fully kinetic simulation. We use an in-house developed 3D PIC-DSMC solver, Cuda-based Hybrid Approach for Octree Simulations (CHAOS) [26], which enables us to solve for a steady-state GIT plume with relatively large using the true mass ratio between xenon ions and electrons, as shown in table 1 [22–24, 26, 29]. Although the dimensional scales of our device and plasma density scales are smaller than many operational conditions, our high-performance, fully kinetic computational approach [23] allows us to provide insights into the origins of plume facility effects, some of which will soon be measured in upcoming tests.
This study specifically seeks to understand the effect of the vacuum chamber BC and the finite background neutral density on the GIT plume, including beam ions and neutralizer electrons. In ground tests, the thruster system and neutralizer may be floated to simulate a space environment [2, 7] or simply connected to the ground [10, 11, 35]. In the former case, the relative potential of the thruster to the chamber is determined so that the same amount of ions and electrons are emitted. In the latter case, the amount of ions and electrons need not be balanced, and the thruster potential is the same as that of the vacuum chamber. Due to the complex phenomena of electron kinetic effects, our study first considers the latter, grounded thruster conditions; however, a floating circuit model [12, 22] may be implemented in future work.
In addition, the biased (non-zero) potential that appears in the ground chamber during GIT operation may affect the plume neutralization in a couple of ways. One example of such a situation is called a two-gridded system, omitting the deceleration grid (decel grid) used to reduce CEX ion backflow that can cause acceleration grid (accel grid) erosion [36]. In this case, the accel grid at a large negative voltage of about −200 V is exposed to the plasma plume, which may change the neutralizing electron motion. Second, the neutralizer has non-zero potential. To emit a constant electron current, the neutralizer voltage is negatively biased relative to the thruster [35]. Also, the hollow cathode has a positively biased keeper for efficient electron emission [9], resulting in the initial electric potential for electrons that is higher than that of the ground facility of 0 V. This results in a non-zero initial potential for the electrons when emitted from the neutralizer exit. Since these non-zero potential effect has not been discussed enough, we also investigate how such electrical potential affects the GIT plume in the vacuum chamber.
The outline of the remainder of this article is as follows. Section 2 reviews our plasma modeling approach and describes the BCs implemented in CHAOS. Section 3 explains the geometry, species, and numerical conditions of the study and selection of variable parameters. Finally, we present and discuss comparisons between the simulated cases, including the effect of the simulation BC (section 4), neutralizer locations (section 5.1), background neutral particles (section 5.2), and electric potential at the thruster (section 6.1) and neutralizer (section 6.2) exits.
2. Numerical approach
2.1. PIC and DSMC modules and their coupling
In this section, we briefly discuss the computational framework implemented in CHAOS to couple the PIC and DSMC approaches in order to calculate the self-consistent electric field, taking into account the reaction between ions and neutral particles. Many aspects of the CHAOS solver used in this study have already been verified in our previous work e.g. the fully kinetic PIC module [26], PIC-DSMC coupling [23], in-space computational BCs [29], and grounded wall BCs [24]. In the EP plume, collisions and electric fields operate on significantly different time and length scales, differing by at least two orders of magnitude. To mitigate the impact of these differences, CHAOS employs several computational techniques as previously described in our earlier papers [22–24, 26, 29].
The DSMC module models three types of collisions: MEX collisions between Xe-Xe and Xe-Xe+, and CEX collisions between Xe-Xe+. The collision cross sections for MEX between neutral particles and MEX and CEX collisions between neutral particles and ions are obtained from [37, 38]. The no-time-counter collision scheme proposed by Serikov et al [39] is used in this study since it accounts for the disparate timesteps and weighting factors of ions and neutral particles. The neutral particles move only when the DSMC module is executed, every 100 PIC timesteps, while the ions and electrons move every iteration.
In the PIC module, the electric potential is calculated using an explicit PIC technique. In the fully kinetic approach, the electric field, E, is self-consistently solved by:
where ρ is the charge density, e is the elementary charge, and are the number density of ions and electrons, φ is the electric potential, and ε0 is the permittivity of free space. A finite volume approach based on an unstructured octree grid is used to solve equation (2).
CHAOS has a number of PIC and DSMC coupling algorithms that save computational effort. First, using a Morton Z-curve, CHAOS constructs two separate grids with a linearized forest of octrees (FOT) in the PIC and DSMC modules, respectively, because the mean free path, λ, and Debye length, , differ by at least three orders of magnitude. The FOT for DSMC (C-FOT) is constructed to resolve the local mean free path, while the FOT for PIC (E-FOT) is constructed to resolve the local Debye length, where the refined cell size . We apply an adaptive mesh refinement method since the number density can vary widely in the computational domain. Both C- E-FOTs are reconstructed every 20 000 iterations before sampling starts. Second, weighting factors, W, are utilized to increase the number of charged computational particles compared to the neutral particles due to the disparate length scales of the C- and E-FOTs and disparate number densities of the neutral particles and CEX ions. In this study, the ratio of neutral and ion () is set at 200 000. Third, time-slicing of the DSMC and PIC modules and species-dependent timesteps are implemented due to the different timescales for collision and plasma frequencies. The positions of the neutral particles, ions, and electrons are updated with timesteps of to reconcile these disparate timescales. In this study, we use a timestep of s for neutral particles and s for both ions and electrons.
2.2. BCs
To satisfy the objectives of this study, we use both in-space and in-chamber BCs for the outer edge domain boundary. For the in-space simulation, the charge-conserving energy-based BC (CCE BC) developed by Jambunathan and Levin [29] is used for the downstream boundary (z = 0.8 m), and the buffer BC is used for the other boundaries to simulate the infinite expansion of the thruster plume, similar to our previous calculations [22, 29]. The buffer BC simulates the inflow of electrons from outside by placing a buffer region outside the computational boundary and copying the particles inside the boundary out to a distance of beyond it. The CCE BC specularly reflects some electrons arriving at the edge of the computational domain and eliminates others using the following approach. The baseline total charge, Q0, and the average electron kinetic energy in the computational domain, , are obtained at the time step just before the beam ions reach the downstream domain boundary. In subsequent timesteps, when the total charge in the domain is less than Q0, electrons with energies less than are specularly reflected. In [29], it was verified that these BCs satisfy the requirements needed for the plume modeling by changing the size of the domain (see table II in [29]). In terms of electrical BCs, the inhomogeneous Neumann BC for the electric potential is implemented on all domain boundaries in the in-space simulations. For each boundary, the normal potential gradient is computed based on the current density through the boundary as follows;
where and are the number of ions and electrons that cross the boundary, and is the area of the boundary.
For the in-chamber BCs, we use a fully diffuse reflection condition with a 300 K accommodation for ions and neutral particles on the chamber walls at the edge of the computational domain. The walls absorb all electrons by removing them from the domain and neutralize all incident ions by returning them into the domain as neutral particles with a temperature of 300 K. The 0 V Dirichlet BC is implemented on every boundary surface in the PIC module. The plasma screen, which is the housing of the thruster assembly and is normally electrically grounded, has the same BC as the vacuum chamber walls. We also assign a charge-absorbing BC for particles impinging on the thruster and neutralizer exits and a Dirichlet potential BC for the electric potential with a baseline value of 0 V. The detailed settings about the potential boundaries are described in section 3.2.
3. Simulation settings
3.1. Calculation geometry and species
Figures 1 and 2 show the three- and two-dimensional schematics of the in-chamber cases investigated in this study. Note that only the geometry of the neutralizer differs in figures 1 and 2. The GIT is placed in a cubic vacuum chamber with a length of 0.8 m per side. In this study, only a half of the domain is simulated due to symmetry to save computational effort, i.e. a specular reflection BC and a Neumann BC () are implemented on the x = 0 m plane. Numerical pumps, shown as green volumes, are installed at all corners of the downstream face to remove heavy neutral particles from the vacuum chamber. Since the focus of this paper is not on detailed modeling of how a vacuum chamber pump works, the pump is simplified to adjust the background pressure. Computational particles entering the numerical pump volume are deleted from the calculation, utilizing the same method employed in our previous studies [24, 40]. The cross-sectional area of the numerical pump is assumed to be cm2, which produces a typical vacuum chamber pressure of 10−6 Torr. The pump is located at the downstream corner so as not to disturb the plasma sheath on the walls.
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Standard image High-resolution imageSince the purpose of this study is to improve our understanding of how the thruster plume changes from the space to the ground-test environment, the dimension of the thruster, which emits Xe neutrals and Xe+ ions, is the same as that used in our previous calculations of an ion thruster system [22–24, 29]. The center position of the cylindrical thruster exit with a radius, R0, of 0.0625 m is located at () = (0.0, 0.4, 0.1) m. The domain contains the plasma screen offset from the inlet plane at z = 0.1 m. This study examines two neutralizer sizes and number densities. The first configuration is designated as 'A,' which has the same characteristics as in our previous work [23], as illustrated in figure 1; (a): three-dimensional view, (b): two-dimensional view seen in the x–y plane, and (c): in the z–y plane. This neutralizer has the same radius as the thruster and is placed side by side on the same plane. In addition to the type A configuration, this study analyzes a more realistic configuration designated as 'B.' This neutralizer has a higher electron density and a smaller outlet downstream from the thruster, as shown in figure 2; (a): three-dimensional view, (b): two-dimensional view seen in the x–y plane, and (c): in the z–y plane. The neutralizer exit radius, , is set to 1 cm based on the size of a typical neutralizer [41] and the exit electron number density is 32 times greater than type A to obtain the same current. Unlike the type A cases, the neutralizer exit shifts far from the thruster exit by a value of d0 in the z-direction to investigate the effect of the electron exit position on the plume.
Table 2 summarizes the conditions of each species at the thruster and neutralizer exits. Similar to previous mesothermal studies [17, 26, 29], we chose a ratio of the initial ion temperature, , to the initial electron temperature, , of 0.01. All species are initialized at their sources with a stationary half-Maxwellian distribution in the streamwise (z-direction) and full-Maxwellian in the cross-stream directions (x and y-direction). The velocity distribution based on temperature for each species temperature shown in table 2 is isotropic in all directions, but in the streamwise direction, it has the bulk velocities shown in table 2 as well. The reference plasma number density is considered to be the same as the ion number density at the thruster exit of m−3. These selected values for and result in an initial Debye length, m, initial electron plasma frequency, rad s−1, and initial electron thermal velocity, m s−1. It should be noted that the Debye length of m obtained for the conditions modeled in this work is approximately 10 times larger than that of an actual GIT thruster [8, 9]. In the kinetic simulations, the ion and electron timesteps should follow the requirements of . In this work, we use a timestep of s for ions and electrons. The distance traveled by an electron with at this time step is m, which is sufficiently smaller than the minimum mesh size of approximately m, and therefore, the CFL condition is also satisfied. The superparticle parameter, , is set at 2500 for all simulations such that there are at least 15 particles per species per cell for both the C-FOT and E-FOT. To obtain a time-averaged steady solution, 15 particles/cell is adequate since we take time-averaged values over 200 000 steps. We also verified that with 15 particles/cell, the electric field calculation converged over a few time steps. As a result, the total number of computational ion and electron particles is about 20 million at steady state. Table 2 also gives the Xe neutral particle parameters for the cases with a background pressure; otherwise, the plume is assumed to be collisionless. The exit number density of neutrals is m−3, which is the typical order for actual GITs giving a total number of computational neutral particles of about five million at steady state.
Table 2. Parameters of the species at the thruster and neutralizer exits.
Thruster exit conditions | Xe | Xe+ | e− (Type-A) | e− (Type-B) |
---|---|---|---|---|
Source center | (0.0, 0.4, 0.1) | (0.0, 0.4, 0.1) | (0.0 ,0.525, 0.1) | (0.0, 0.4725, 0.1+d0) |
Source radius (cm) | 6.25( = R0) | 6.25( = R0) | 6.25( = ) | 1.0( = ) |
Number density (m−3) | ||||
Bulk velocity (m s−1) | 200 | 30 000 | 0 | 0 |
Temperature (K) | 300 | 232 | 23 210 | 23 210 |
Total current (mA) | — | 0.59( = ) | 4.65( = ) | 4.65( = ) |
a The source centers are (x0, y0, z0) for Xe and Xe+ and (, , ) for e−.
In this study, the following assumptions are made to simplify the model. Since the apertures on the thruster optics are not modeled, ions are uniformly emitted from the thruster wall surface. In reality, the apertures cause variations in ion density, and electrons present to some extent inside the aperture [14, 42]. Unlike a hollow cathode, electrons are emitted from the neutralizer wall surface similar to a filament neutralizer [10, 11], a direct emission neutralizer [43], or a diode mode neutralizer [44]. Collisions between Xe and e−, Coulomb collisions between Xe+ and e−, the presence of multiply-charged ions (i.e. Xe or more), electron emission due to secondary electron emission (SEE) and ion-induced electron emission (IIEE) , and reflection of ions and electrons at the wall surface with their charges preserved are neglected.
3.2. Case descriptions
We test eight conditions to investigate the effects of in-space versus in-chamber geometries, neutralizer locations, and the presence of background neutral particles, as defined in table 3. The in-space geometry simulation, designated as '1,' is compared to the in-chamber geometry simulation, designated as '2,' for the neutralizer types A and B. The difference in the BC settings was described in section 2.2. Then we discuss the ion beam and neutralizer coupling, changing the neutralizer exit positions at four locations: 2B-0, 2B-1/4, and 2B-1/2 cases indicating , , and , respectively, where d0 is the distance between the neutralizer exit and thruster exit, and R0 is the thruster radius. The above-mentioned cases do not model neutrals to differentiate the electrical effect from the high-background pressure effect. Therefore, we also simulate a case with a finite background pressure designated as 2B-BP with .
Table 3. Test conditions of each case ID for facility effect and neutralizer position study.
Case ID | Outer boundary | Distance, | Background neutral |
---|---|---|---|
1A | In-space | 0 | Not present |
1B | In-space | 1 | Not present |
2A | In-chamber | 0 | Not present |
2B | In-chamber | 1 | Not present |
2B-0 | In-chamber | 0 | Not present |
2B-1/4 | In-chamber | 1/4 | Not present |
2B-1/2 | In-chamber | 1/2 | Not present |
2B-BP | In-chamber | 1 | Present |
a The neutralizer types, A and B, are described in table 2.
An electrical schematic diagram for GIT ground operation modeled in this study is shown in figure 3. Ions with a potential of generated in the discharge chamber inside the thruster are accelerated by ion optics and emitted from the external grid with a voltage of , where the beam ion kinetic energy in the axial direction corresponds to . Since this study uses 30 000 m s−1 for the beam ion velocity when V, is set at 612 V, assuming that there is only ion motion outside the thruster, for simplicity. This study further investigates how the thruster plume is affected by using similar and potential conditions to that in actual experiments. Table 4 shows these three additional conditions with respect to the 2B-BP case. The 2B-ACC case corresponds to the situation where there is no outermost decel grid so that the accel grid with V is exposed to the plasma plume. The exit density and velocity for the 2B-ACC case are corrected to m−3 and 34 553 m s−1, respectively, because the incoming ions are considered to have a 200 V higher axial energy compared to the baseline case 2B-BP. The 2B-NM and 2B-NP cases simulate the case where the neutralizer is negatively and positively biased relative to the chamber and plasma screen by , which corresponds to the neutralizer bias voltage applied in GIT experiments.
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Standard image High-resolution imageTable 4. Test conditions of each case ID for electric potential boundary study.
Case ID | Electric potential | |
---|---|---|
Thruster exit, | Neutralizer exit, | |
2B-BP | 0 V | 0 V |
2B-ACC | −200 V | 0 V |
2B-NM | 0 V | −5 V |
2B-NP | 0 V | 5 V |
a The ion bulk velocity is corrected to 34 553 m s−1, and the ion exit density to m−3. All other conditions are the same as the 2B-BP case.
After the simulations reach a steady state, the current is calculated for ions and electrons by directly sampling the computational particles, as shown in figure 3. From the conservation laws, ion and electron currents are given by:
CHAOS has multiple GPUs with MPI-Cuda parallelization strategies [26]. This study uses 16 NVIDIA A100 GPUs on the Delta machine at the National Center for Supercomputing Applications for all cases. In the cases without neutral particles, we simulate 500 000 steps before sampling and then sample 200 000 steps to obtain the field macro-parameters and currents. In contrast, in the case with neutral particles, we simulate 5000 000 steps prior to sampling due to the slow CEX particle motion and then sample 500 000 steps. The total simulation runtimes are; about 30 h for the 1A and 1B cases, about 12 h for the 2A, 2B, 2B-0, 2B-1/4, and 2B-1/2 cases, about 90 h for the 2B-BP, 2B-ACC, 2B-NM, and 2B-NP cases.
4. Effect of space vs. Ground-based chamber conditions
This section presents the outer edge boundary effect between the in-space and in-chamber cases. Figure 4 shows the volume charge density, ρ, of the 2B case to highlight the three-dimensional plume structure, where ρ is normalized by the reference charge density . Ion beams with a velocity of 30 000 m s−1 and thermal electrons with a temperature of 2 eV are emitted from the thruster and neutralizer exit in the positive z-direction, resulting in a maximum and minimum ρ near the respective exit points. As the ion beam moves downstream, it is neutralized by coupling with the electrons but also expands due to the positive space charge. In the three-dimensional diagram, we indicated two planes that will be used for comparing subsequent cases.
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Standard image High-resolution imageNot only the type B, as shown in figure 4, but also the type A neutralizer are examined with different BCs at the edge of the domain, i.e. 1A versus 2A and 1B versus 2B. Figure 5 shows the charge density in the x = 0 m plane, with color contours indicating the degree of neutralization of the plume and green arrows indicating the electron streamlines in the plane, which are based on macroscopic velocity sampling. Regardless of the neutralizer type, the in-chamber results show positive charge density near the downstream wall (0.7 m 0.8 m) due to the formation of a sheath by the charge-absorbing wall at 0 V. In addition, the green arrows indicate a higher density of electron streamlines that flow downstream compared to the in-space case. These are an example of facility effects caused by the presence of grounded potential walls. It is also evident that the same type of neutralizer as in the previous study [29] (type A) and the more realistic type of neutralizer (type B) create different spatial distributions of the volume charge density both in the in-space and in-chamber cases, even though the electron emission is set to the same level. This suggests that the type and location of the neutralizer significantly affect the neutralization of the plume, as discussed further in section 5.1.
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Standard image High-resolution imageFigure 6 shows the potential, φ, in the y = 0.4 m plane, where φ is normalized by V. The potential in the y = 0.4 m plane increases from the thruster exit downstream to a maximum value and then decreases further downstream. This indicates that the ion beam is not immediately neutralized after being injected from the thruster. It should be noted that the distance of the position where the potential reaches a maximum value from the thruster exit would be approximately 10 times smaller in actual thrusters due to the smaller Debye length. When comparing the in-space and in-chamber cases, higher potentials are observed in the chamber case for both neutralizer types. This is also quantitatively shown in the line plot of the potential along the thruster axis as given in figure 7. The difference in the number of electrons present in the computational domain explains the reason for this behavior. Table 5 displays the number of computational ions and electrons in the entire domain at steady-state. In all cases, the number of electrons is lower than that of ions, but it is more pronounced in the chamber case. This is because, at the edge of the computational domain, the chamber absorbs all electrons, whereas in the space case, the CCE BC at z = 0.8 m simulates the infinite beam expansion attracting more electrons back to the plume center region. In this calculation, the distance between the thruster and the downstream wall is 11.2 R0. As the distance increases, more electrons are trapped around the plume without being absorbed by the wall, i.e. a situation similar to that in space.
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Standard image High-resolution imageTable 5. Number of computational particles in the entire computational domain at the steady state.
Species | 1A | 2A | 1B | 2B |
---|---|---|---|---|
Xe+ (M) | 18.4 | 18.6 | 17.8 | 18.1 |
e− (M) | 17.8 | 16.1 | 17.2 | 16.2 |
We investigate grounded facility effects in terms of the current flow to each location in the simulation domain for cases 1B, 2B, and 2B-BP. Table 6 displays the currents for ions and electrons based on the current definitions shown in figure 3. Using the CCE BC (Case-1B), the in-space condition, electrons below threshold energy, , are reflected at the computational boundary to simulate an infinitely extended region. This suppresses the electrons that flow out of the boundary, resulting in a large decrease in , for case 1B versus 2B. The finding in SERT II that the satellite was more negatively charged in the space operation than in the ground experiment is also consistent with the present result of fewer electrons coming back from the plume to the thruster [2]. In contrast, the current flowing into the plasma screen, , increases significantly by a factor of 8 for the same case comparison. Therefore, ground tests may underestimate the current that flows back to the spacecraft body. Under the fixed coupling voltage situation treated in this study, the amount of current that could be drawn from the neutralizer was reduced when there was no surrounding vacuum chamber wall (space environment). In other words, for a constant current extraction mode, it can be expected that a smaller bias voltage (larger negative bias) is required in the space environment. This trend was seen in the SERT experiment by Kerslake and Ignaczak [2].
Table 6. Ion and electron current from thruster plume to different locations.
Case | Ion Current,
| Electron Current,
| |||||||
---|---|---|---|---|---|---|---|---|---|
V | + | + | |||||||
1B | 0 | 0.00 | 0.00 | 0.01 | 0.99 | 0.39 | 0.06 | 0.26 | 0.29 |
2B | 0 | 0.00 | 0.00 | 0.01 | 0.99 ( = 0.99 + 0.00) | 0.18 | 0.01 | 0.02 | 0.78 ( = 0.59 + 0.19) |
2B-BP | 0 | 0.00 | 0.01 | 0.02 | 0.96 ( = 0.72 + 0.24) | 0.14 | 0.01 | 0.05 | 0.79 ( = 0.57 + 0.22) |
2B-NM | -5 | 0.00 | 0.02 | 0.04 | 0.95 ( = 0.65 + 0.30) | 0.00 | 0.00 | 0.01 | 0.99 ( = 0.80 + 0.19) |
2B-NP | 5 | 0.00 | 0.01 | 0.01 | 0.98 ( = 0.75 + 0.23) | 0.59 | 0.00 | 0.08 | 0.33 ( = 0.16 + 0.17) |
a All current values are normalized by the emitted ion or electron current (, ), given in table 2. b See figure 3 for definitions of the current to each part.
Since the behavior of electrons is key to understanding the difference in the spatial variation of φ, it is important to evaluate the electron velocity distribution functions (EVDFs) as well as the macro parameters of the electron flow indicated by the green arrows in figure 5. Figure 8 shows the z-direction EVDFs obtained by sampling computational electrons at () = (0, 0.4, 0.1625) m, i.e. at a position R0 downstream along the thruster axis. The dotted lines and markers indicate the fraction of electrons in a velocity bin, where the velocity and temperature values are normalized by the reference electron thermal velocity, , of 838 782 m s−1, and the electron temperature at the neutralizer exit, , of 23 200 K (2 eV), respectively. In all cases, there are clearly two distributions for the electrons. One is a thermalized distribution with a high temperature peaking at nearly , and the other is a cold electron flow with a peak around = 5. This flow can be understood from the streamlines moving toward the lower right at (z, y) = (0.2, 0.4) m in figure 5. In other words, there are two types of electrons in the steady-state ion thruster plume: thermal electrons trapped around the plume core and electrons flowing downstream driven by the potential gradient. These two distributions were also seen in the experiment of Conde et al [11], who identified low-energy and high-energy groups.
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Standard image High-resolution imageThe solid lines in figure 8 are fitting curves obtained by a one-dimensional Maxwellian distribution function of:
where is the electron z-velocity, is electron mass, k is Boltzmann's constant, and is the electron temperature. The fitting range is −6 3 in the z-direction since only bulk electrons are considered. The obtained normalized fitting temperatures are of the order of about 10 and are larger for the in-chamber cases for both types of neutralizers. This is due to the difference in the maximum potential and the sheath at the chamber downstream wall of the plume, creating a steep potential gradient that attracts and accelerates more electrons, as shown in figure 7.
5. Effect of neutralizer position and background pressure in in-chamber simulations
5.1. Neutralizer Position
This section examines how the neutralizer position affects the coupling between ion and electron sources in ground-based testing. Specifically, we consider only the type B neutralizer and perform calculations for the in-chamber case, where the neutralizer position is the only variable, i.e. the cases 2B-0, 2B-1/4, and 2B-1/2. The charge density in the x = 0 m plane is shown in figure 9 for different distances between the neutralizer exit and the plasma screen wall, d0. In all cases, electrons enter slightly above the ion source, form a negative charge density region, and then move toward the lower-right direction, as shown by the green arrows. Electrons begin to slow down and accumulate when they pass through (y, z) = (0.4, 0.2) m, where the potential is at its maximum. A negative charge density region around (y, z) = (0.3, 0.35) m is formed on the opposite side of the electron source from the point of maximum potential, which we refer to as an 'electron pool' in this study. This electron pool has also been observed in previous studies [25, 28] and is a unique phenomenon in ion thruster plume neutralization with neutralizers adjacent to the thruster.
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Standard image High-resolution imageWhen , the electron pool is formed near the plume center, but as d0 increases, the negative region shifts towards the lower right. However, these characteristics of electron motion are mainly observed on the thruster center plane, including the neutralizer exit (the x = 0 m plane). Figure 10 shows the charge density distribution in the x–y plane at the z = 0.45 m. Although there is significant variation in charge density around m or m in figure 10, the plume is uniformly distributed in most radial directions.
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Standard image High-resolution imageNext, figure 11(a) shows the normalized potential along the thruster axis for each neutralizer-type position. The plume potential increases as d0 decreases, and the peak potential is particularly high for . This result indicates that the best neutralizer-ion beam coupling is obtained where because the position of the maximum potential is seen to occur approximately , and there is no significant difference between the and 1 cases. Figure 11(b) shows the normalized potential on the neutralizer axis near the neutralizer exit. In all cases, the potential decreases just after the neutralizer exit and increases after the potential reaches a minimum value at approximately , forming a virtual cathode. The electron space charge limits the low-energy electron transport in the virtual cathode region, as explained in a previous experimental study [35]. As d0 increases, the minimum potential in figure 11(b) increases. This is due to the relaxation of the space-charge limitation as the exit of the neutralizer approaches the high potential space. In addition, when the neutralizer exit is on the wall (), there is no path for electrons to travel upstream to the neutralizer exit and into the plume, thereby reducing the neutralizer-ion beam coupling and increasing the electric potential in the plume. The results shown in this section conclude that moving the neutralizer downstream contributes more to neutralizing the ion beam. This trend is consistent with an experiment in which the plume potential decreased as the neutralizer moved toward the downstream [35].
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Standard image High-resolution image5.2. Background pressure
To understand the effect of background pressure in the vacuum chamber, we use the 2B case as the baseline. Figure 12 shows the background pressure, p, in the x = 0 m plane, where p, is calculated from the ideal gas equation of , and and K are the neutral number density and neutral particle temperature, respectively. As a result of the neutral number density at the thruster exit and the size of the numerical pump, the highest pressure is about 4 µTorr at the thruster exit, with a minimum pressure of about 1.6 µTorr around the center of the vacuum chamber. This is similar to the typical background pressures found during ground test experiments.
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Standard image High-resolution imageCEX and MEX collisions with the background neutrals change the ion velocity, which, in turn, alters the plume. CEX ions, originally neutral particles, have much smaller velocities than the beam ions and are the main cause of facility effects due to the high background pressure. Figure 13 shows the number density distribution of CEX ions in the x = 0 m plane. CEX ions are produced in all regions where beam ions exist, but many CEX ions are particularly produced immediately downstream of the thruster, where the neutral number density is a maximum. However, high-density regions also appear outside the plume core, indicating an asymmetric structure. This occurs because the CEX ions produced with a very small velocity remain in the electron pool region (y, z) = (0.3, 0.35) m, as indicated in figure 9. Similarly, CEX ions are trapped in the virtual cathode near the neutralizer exit.
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Standard image High-resolution imageFigure 14(a) shows the potential on the thruster axis, with the maximum potential decreasing in the presence of background neutrals. The decrease is due to two reasons. First, more electrons are present in the plume core. When collisions with neutral particles are modeled, the charge density on the thruster axis for ions and electrons in figure 14(b) indicates that the presence of CEX ion increases the ion density of the plume by up to 14%, while the electron density increased by nearly 35%. The second reason for the decrease in electric potential is the decrease in electron temperature. The electron temperature at () = (0, 0.4, 0.1625) m in the 2B-BP case obtained by a Maxwellian fitting (equation (7)) of 15 eV is nearly half that obtained in the 2B case due to the increase in the minimum potential of the virtual cathode. The simulations show that the accumulation of CEX ions in the virtual cathode increases its minimum potential of the virtual cathode from to −2.7 V. The smaller decrease in voltage at the virtual cathode means that fewer electrons return to the neutralizer, and the kinetic energy of the electrons that can pass through the virtual cathode is lower, resulting in greater neutralization of the plume.
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Standard image High-resolution imageAnother interesting difference is the ion sheath formed on the side walls. Figure 15 shows the normalized volume charge density, , of the 2B and 2B-BP cases. Only when background neutral particles are present, the line appears between the chamber side wall and the plume core region. This is due to slow CEX ions that create an ion sheath in front of the chamber wall, where we define the ion sheath as the volume near the wall where . The thickness of the ionic sheath is approximately 0.1 m. A 1D analytical expression for the Child-Langmuir sheath thickness, s, can be calculated as [45]
where is the number density factor [45]. , , and are the local Debye length, the electric potential, and the electron temperature at the sheath edge ( line), respectively. Using () = (0.3, 0.4, 0.3) m as the reference point, we obtain from our simulations: m−3, eV, and V. Thus, the analytical sheath thickness is calculated as m, which is close to our simulated sheath thickness.
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Standard image High-resolution imageComparing the ion and electron current result with and without background neutral particles in Cases 2B vs. 2B-BP, we find that the current flowing to the plasma screen increased for both ions and electrons due to the backflow of CEX ions. Additionally, we demonstrated that the presence of CEX ions increases the potential of the virtual cathode, which results in a decrease in the current flowing back to the neutralizer. The current flow to the downstream and the side walls ( and , respectively) exhibits an interesting behavior due to the presence of the background neutral particles. With respect to ions, 24% of the ion currents change their direction toward the side wall (see the difference in ) due to collisions with neutral particles, whereas only 3% of the electron currents (see the difference in ) change their direction. Consequently, ion-neutral particle collisions have little effect on the destination of electrons. However, note that this study ignores electron-neutral particle collisions, which may affect the electron current.
Since the 2B-BP case, which includes both the grounded chamber wall and background pressure, is the closest condition to actual ground testing among the cases that we consider, it is useful to compare the predicted maximum plume potential and electron temperature with experimental studies [8–12]. Our maximum plume potential of 110 V is higher than that of Foster et al [8], Foster et al [9, 12], Polansky et al [10], and Conde et al [11] who measured 4-10, 3.5, 20-70, and 27, respectively. Our maximum electron temperature of 15 eV can similarly be compared with measured values of 2-2.7, 2-20, 2-7, and 2, respectively. Note that although the density and geometry conditions are different, our potentials and electron temperatures are only a few times larger than those obtained by experiments. This may be due to factors already mentioned in section 3.1. First, electron emission may be an important factor, especially on the chamber downstream wall at z = 0.8 m, where electrons incident with an energy of 6.37 eV on average are observed in this study. In this energy region, according to [46], the total emission yield, the sum of probabilities of SEE and inelastic reflection on the wall, from carbon is between 0.1 and 0.5, which means more than 10% of electrons are recovered when they hit the wall. In addition, the IIEE yield is also approximately 0.1 when 600 eV xenon ions hit the carbon [47]. The small energy secondary electrons emitted from the grounded walls would be trapped inside the high potential plume and could reduce the plume potential. Second, due to the apertures on an actual GIT exterior grid, neutralization is initiated closer to or inside the exterior grid by electrons inside the grid apertures, as shown in [14, 42]. The third possibility is the axial location of the neutralizer exit. According to [35], the angle between the normal beam axis and the neutralizer axis can affect the plume potential. Finally, another past study [48] suggested that the neutralizer-ion beam coupling was enhanced by ions generated in electron-neutral collisions, which is also not modeled in this study. In addition, if electron collision with other particles were simulated, electrons could lose their kinetic energy inside the plume, preventing their escape from the high-potential regions, which would also reduce the electron temperature and electrical potential. The influence of these processes, however, would need to be modeled in the fully kinetic/DSMC context.
6. Sensitivity of ion plume due to thruster and neutralizer potential
This section investigates the changes in the plume due to different electric potential BCs, which can vary with each thruster potential condition. Figure 16 shows the calculated potentials for the four cases shown in table 4. As can be seen from this figure, the differences significantly affect the plume. A detailed discussion follows.
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Standard image High-resolution image6.1. Accel grid potential
First, we present the results of changing the potential at the thruster exit (), simulating the case when a negatively biased accel grid is exposed to the plasma without a decel grid Case 2B-ACC. As shown in figure 16, low potentials are observed near the negatively biased outlet, while a higher potential region is seen downstream. In figure 17, the potential plotted on the thruster axis shows that in the 2B-ACC case, it is initially −200 V but reaches a larger maximum potential than that in the 2B-BP case at m or 0.05 m downstream from the peak of the 2B-BP case.
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Standard image High-resolution imageIn the 2B-ACC case, the ion inflow velocity increases by an amount proportional to the square root of the accel grid potential of 200 V because there is no deceleration by a decel grid (2B-ACC). The axial ion velocity, , in the y = 0.4 m plane is shown in figure 18(a), where is normalized by the reference beam ion velocity of m s−1 (612 eV). The maximum potential difference seen in figure 17 is due to the large axial velocity of the ions in 2B-ACC despite the same radial velocity distribution, which reduces the divergence of the beam and increases the ion density in the center of the plume. As ions move downstream, their axial velocity decreases, as shown in figure 18(a), resulting in radial divergence as in the 2B-BP, and the difference in potentials decreases. While the 2B-ACC case shows larger velocities near the thruster exit (z < 0.2 m), there is almost no difference between the two cases downstream. The line plots in figure 18(b) also show that the velocities are almost identical, but the beam width is narrower in the 2B-ACC case. This is also due to the convergence of the plume near the thruster caused by the external electric field induced by the potentials between the plasma screen of 0 V and the thruster exit of -200 V. This was also observed in an experiment [49], where the grounded thruster cover around the accel grid reduced the beam divergence angle.
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Standard image High-resolution image6.2. Neutralizer potential
Next, we investigate the cases where the neutralizer exit potential () is 5 V lower (2B-NM) and 5 V higher (2B-NP) with respect to the ground voltage of 0 V of the 2B-BP case. As shown in figure 16, the potential of the plasma plume changes significantly even though the exit potential is only changed by ±5 V. Figure 19(a) shows the potential along the thruster axis where it can be seen that the maximum potential is increased by for the 2B-NM case, while for 2B-NP it is decreased by . Additionally, as shown in figure 19(b), a comparison of the potentials near the neutralizer indicates that as the neutralizer potential is lowered, the downstream potential well becomes smaller, and it disappears completely in the 2B-NM case. The reason that this occurs is related to the current distributions, as we discuss next.
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Standard image High-resolution imageTable 6 shows the currents to different parts of the GIT for three cases (2B-BP, 2B-NM, and 2B-NP). Regarding ion currents, the large plume potential for Case 2B-NM shown in figure 16 causes more divergence of the ion beam, and a larger number of CEX ions return to the chamber side walls and the thruster, compared to case 2B-BP. However, a more significant difference is observed in the electron currents than in ion currents. As shown in figure 19(b), when is small, all electrons are allowed to flow downstream, while when is large, more electrons return to the neutralizer, as a result of virtual cathode formation. Here, can be considered an effective emission current from the neutralizer, , which increases as decreases. This trend is consistent with experimental results showing that lowering the neutralizer bias voltage releases more electron current [35]. Furthermore, there is a large difference in , but a small difference in because electrons do not return to the neutralizer.
Despite the increase in , the plume has a very high potential in the 2B-NM case. The electric potential where electrons are emitted with respect to the vacuum chamber, , changes the electron motion in the vacuum chamber. Electrons produced at lower potentials than the vacuum chamber ( V, 2B-NM) do not return to the plume because of the sheath in front of the vacuum chamber walls and are all absorbed by the wall, resulting in a shortage of electrons for neutralization. On the other hand, the sheath reflects almost all electrons produced at higher potentials ( V) except for those with high kinetic energy. As a result, a sufficient number of electrons remain in the chamber when is large (2B-NP), as shown in figure 20. In table 6, decreases as increases, which confirms this electron confinement effect inside the vacuum chamber from the viewpoint of the currents.
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Standard image High-resolution imageFigure 21 shows the EVDFs in the z-directions obtained by sampling computational electrons at R0 downstream on the thruster axis for the 2B-BP, 2B-NM, and 2B-NP cases. Two distributions are clearly seen in the cases 2B-BP and 2B-NM, but almost all electrons are thermalized in the 2B-NP case. Fitting the electron temperature to the distribution for the population centered around zero velocity reveals that decreases as increases. This is because the plume potential is reduced by the above-mentioned change in electron motion (see figures 16 and 19(a)), allowing the otherwise-trapped electrons to move with less energy.
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Standard image High-resolution imageThere are only a few papers where the effect of changing the neutralizer potential is discussed. In the ground testing, Criado et al [50] measured electron temperature and density in the plume of a GIT, which had a grounded current circuit, using a Langmuir probe. They showed that the electron temperature decreased when the neutralizer bias potential increased from −50 to 0 V (see figure 9 in [50]). This electron temperature trend is consistent with that obtained by our numerical simulation, suggesting that the electron motion observed in our result also occurs in the actual experiment.
7. Conclusions
In this article, we have simulated ion thruster plumes in a vacuum chamber and space configurations using the in-house multi-GPU CHAOS solver. A fully kinetic PIC-DSMC approach is applied to model electron motion emitted from two types of external neutralizers separated from the thruster. This study qualitatively confirms important aspects of electrical facility effects also observed in experimental studies, such as fewer electrons coming back to the thruster [2] in the ground facility, the neutralizer bias voltage effect on extraction current [35], and electron temperature [50]. The simulations in this study improve our understanding of how electrons move in a vacuum chamber for practical GIT configurations.
First, we have shown that the plume potential and electron temperature are larger in the ground test environment than in the space environment because the former absorbs all the electrons, reducing the number of electrons trapped in the ion beam potential. The larger plume potential in the ground test extracts more electrons from the neutralizer than in space, which may overestimate the neutralizer current in space. The backflow electron current from the plume to the propulsion system obtained under vacuum chamber conditions is also different between in-chamber and in-space conditions. The current in the ground test condition is less than half that in the space condition, indicating that most of the current flows to the downstream wall.
Another facility effect that we investigated is how background pressure affects the plume. In particular, it was shown that the electron flow is also changed when slow CEX ions accumulate in regions with negative charge density. This causes the maximum potential of the plume and electron temperature to decrease. As for the ion current, the reverse current to the thruster and the current to the side walls of the chamber increase significantly. The electron current also changes but at a smaller rate than the ion current.
For further practical insight, we investigated the coupling between the ion beam and electrons by changing the position of the neutralizer while keeping the emitted electron current constant. As the neutralizer is moved downstream from the thruster wall, the maximum potential of the plume decreases, and the minimum potential of the virtual cathode created at the neutralizer exit increases. Electrons emitted from the neutralizer flow downstream in the central plane of the thruster, moving back and forth across the center of the plume where the potential is high, creating an asymmetric charge density distribution.
In addition, we have also simulated different electric potentials at the ion and electron source exits. In the case of no decel grid, where the −200 V accel grid is exposed to the plasma, the maximum potential increased due to the difference in coupling with the electron source, regardless of the lower exit potential. From a performance standpoint, the ion beam is more focused, but the final ion velocity remains the same. When the neutralizer potential was lower than the chamber wall, the plume potential increased significantly because more electrons were extracted and absorbed toward the high potential chamber wall, resulting in insufficient neutralization. Conversely, when the potential of the neutralizer is higher than the chamber, the chamber acts as a cage for electrons, and the plume is more neutralized.
Acknowledgments
This work was partially supported by NASA through the Joint Advanced Propulsion Institute, a NASA Space Technology Research Institute, Grant Number 80NSSC21K1118. This work used Delta at the National Center for Supercomputing Applications through allocation TG-PHY220010 from the Advanced Cyberinfrastructure Coordination Ecosystem: Services & Support (ACCESS) program, which is supported by National Science Foundation Grants #2138259, #2138286, #2138307, #2137603 and #2138296.
Data availability statement
The data cannot be made publicly available upon publication because no suitable repository exists for hosting data in this field of study. The data that support the findings of this study are available upon reasonable request from the authors.