Brochure WLACompact NEW ENG

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WLA Compact

Industrial Liquid Chiller - Compact, Reliable, Versatile


Industrial chiller - Reliable and Precise

The performance of modern industrial processes


is closely influenced by variations in their operating
temperature and can be compromised by dangerous
overheating phenomena.

The new WLAcompact have been designed to provide


accurate temperature control of the process fluid
and reliable operation in a wide variety of industrial
applications such as: machine tools, lasers, presses,
extruders, and for chemical-pharmaceutical, food and
medical sectors.

“Reliability and precision


at the highest level”

Easy Reliable XW07K High degree of


Installation and operation Microprocessor Configurability
Maintenance Control
Removable panels on All WLA Compact units The XW07K The LT version for low
all sides of the unit are individually tested microprocessor control ambient temperature
provide easy access by means of a special guarantees and -5°C/-10, the Brine
to the hydraulic and test station at the end optimises the operation version for low water
refrigeration circuit of the line, where the of all WLA Compact outlet temperature
components and operating parameters units in the various Tw-5°C (SPECIAL), and
facilitate maintenance. of the cooling circuit configurations available. the LASER version
Hydraulic circuit and the functioning of The controller allows expand the technical
indicators (tank level the safety devices are both the remote control equipment of the WLA
and pressure gauge) verified. The simplified of the unit and its Compact range, which
and hydraulic fill and refrigeration circuit and integration in BMS RS485 is able to satisfy the
drain connections on the presence of safety ModBus supervision most varied application
the front panel simplify systems such as the flow systems by means of requirements,
maintenance and allow switch and the hydraulic special accessories. guaranteeing maximum
several units to be bypass valve as standard safety of the production
installed side-by-side or increase the reliability of process in which the
under a work bench. the unit and guarantee a chiller is integrated.
long working life.
Highlights

ELECTRICAL PANEL HYDRAULIC CIRCUIT


manufactured according to EN60204-1, includes: the atmospheric, made of
main disconnect switch, numbered electrical cables non-ferrous material and
and standard phase monitor. Standard bifrequency equipped with automatic
50/60HZ power supply bypass valve. The HDPE
storage tank is thermally
insulated and fitted with level
indicator and front loading
and drainage connections.
Peripheral pump P3/P5
Microprecessor (optional)
Control XW07K

ROBUST STRUCTURE
self supporting, with REFRIGERATION CIRCUIT
galvanized steel made according to directive 2014/68/
panelling and RAL705 EU composed of :
powder coated. All panels -rotary or scroll compressor
are easily removable and -high efficiency plate evaporator
allow easy access to -finned coil condenser
internal components for -thermostatic valve
maintenance operations
Refrigerant fluid R134a
Advanced Technologies for Industrial Process Cooling

Designed for 24/7 industrial use:


all units are individually tested at the factory and functionally checked. The use of top brand components and the
complete set of safety devices (automatic hydraulic bypass valve, phase monitor, antifreeze sensor, differential
pressure switch) guarantee long-term reliability.

Corrosion Protection:
the HDPE plastic tank, the hydraulic circuit and the non-ferrous (stainless steel/polymer) pump are corrosion-free,
preserving the purity of the process fluid.

LT version for low ambient temperature:


suitable for ambient temperatures down to -5 °C/-10 °C includes increased insulation of the hydraulic circuit and a
system to regulate the speed of the fans in the condensing section.

LASERPACK Version:
All WLA Laser units are equipped with a LASERPACK regulation system, which integrates a hot gas bypass valve to
regulate the cooling capacity and a microprocessor control with an advanced PI algorithm to guarantee a standard
hysteresis of ±0.5K/1K under variable load conditions.

Dynamic set point function:


Thanks to a temperature sensor fixed on the side panel of the unit, the controller adjusts the working set point to the
outside temperature. This makes it possible, for example, to avoid deflections and deformations of the axis when
cooling spindles or to prevent moisture condensation when cooling electrical devices.
Designed for Process Applications

Machine Tools: Plastic & Rubber: Laser


spindles, CNC machining moulding, extrusion, blow laser and optical source
centres, milling machines, moulding, thermoforming cooling of welding, cutting,
lathes, EDM, presses, welders, marking, medical lasers, 3D
induction machines, water printers
jets, bending machines.

Food & Beverage Oenology Printing


temperature control of flexographic lines, digital
meat processing, pasta/
fermentation processes, printers, offset, UV systems
bread production, chocolate
clarification, tartaric
industry, dairy industry, coffee
stabilisation
production, carbonation of
mineral water and soft drinks,
fruit juice production, beer.

Chemical Medical Biogas


Pharmaceutical
MRI, X-ray instrumentation, drying systems for biogas
tank reactor cooling, CT to be fed into cogenerators
cosmetics industry, clean or for the production of
rooms, paint production, biomethane
electroplating
Technical Features

Cooling Circuit
• Piston compressor (mod. 02-03), rotary compressor (mod. 05-08) or scroll compressor (mod. 10-13)
• New plate heat exchangers optimized for operation at high evaporation temperatures
• New finned coil condensers protected by a metal anti-particulate filter and with reduced tube diameter: they
reduce the refrigerant charge content by about 20%
• HP high pressure switch with manual reset
• Thermostatic lamination valve

Non-ferrous atmospheric hydraulic circuit


• Hydraulic circuit at atmospheric pressure built with non-ferrous materials
• New dust-tight HDPE inertial tank equipped with visual level indicator, front connections for filling/draining,
overflow and level switch

• Automatic bypass valve in bronze as standard

• Flow switch Standard


• Pressure gauge 0-6 barg

Microprocessor Contror Versions & Options

XW07K manages and optimizes the operation of


refrigeration and hydronic circuits. It regulates the ON/
• Version without tank and without pump
OFF of the compressor according to the required water • Version without tank
temperature, respecting the minimum operating times for
the compressor. • Version for low T water outlet -5°C
• Version for low T environment -5°C or -10°C
Main Features
• LASER version with hot gas injection valve
• Tw out and T ambient measurement and display (hysteresis +/-1K)
• Antifreeze function for evaporator protection • Pump options: P3 standard; P5 high head
• Alarm Management: HP • Level switch option
• General alarm free contact • Under-user installation option: non-return valve +
• Remote digital input ON/OFF solenoid valve

• Fine temperature control function (hysteresis ± 1K) • Multi-pole connector option

• Dynamic set point function • Preheating heater option


• T amb probe option for dynamic set point
Accessories - Kit

• Water filter: cartrige 100μm


• Pivoting wheels
• Lifting eyebolts
• Vibration dampers
• RS485 ModBus connection
Technical Data

Mod. 02-03 Mod. 05-13

WLA02 WLA03 WLA05 WLA08 WLA10 WLA13

PERFORMANCE

Cooling Capacity @50Hz (1) [kW] 1,41 1,61 2,50 3,24 4,12 5,05

Cooling Capacity @60Hz [kW] 1,58 1,80 2,80 3,63 4,61 5,66

Total Power Consumption @50Hz(1) [kW] 0,60 0,71 0,74 0,93 1,34 1,67

EER (excluding pump) @50Hz (1) 2,4 2,3 3,4 3,5 3,1 3,0

Evaporator Water Flow Rate @50Hz(1) [l/min] 4,0 4,6 7,2 9,3 11,8 14,5

Evaporator Pressure Drops @50Hz [kPa] 12,0 15,3 10,5 16,4 25,0 36,3

Evaporator Water Flow Rate @60Hz [l/min] 4,5 5,2 8,0 10,4 13,2 16,2

Evaporator Pressure Drops @60Hz [kPa] 15,1 19,2 13,1 20,5 31,4 45,5

ELECTRICAL DATA

230-1-50/60 230-1-50/60 230-1-50 230-1-50

Power Supply [V/ph/Hz] 230-1-50/60 230-1-50/60 400-3-50 400-3-50 400-3-50 400-3-50

460-3-60 460-3-60 460-3-60 460-3-60

Auxiliary Power Supply [V/ph/Hz] 230-1-50/60

IP Protection Degree (electrical panel) 40 40 40 40 40 40

TECHNICAL DATA

N° compressors/circuits 1/1 1/1 1/1 1/1 1/1 1/1

N° Axial Fans 1 1 1 1 1 1

Air Flow Rate @50Hz [m³/h] 1820 1820 1820 1820 3415 3415

Fan Power Consumption @50Hz [kW] 0,13 0,13 0,13 0,13 0,30 0,30

Available Head P3 Pump @50Hz [barg] 2,4 2,3 3,9 3,7 3,4 3,2

Rated Power from P3 Pump [kW] 0,37 0,37 0,55 0,55 0,55 0,55

Sound Pressure Level [ dB(A) ] (2) 64,1 64,1 61,9 61,9 71,8 71,8

Hydraulic Connections Diameter [Rp] 1/2” 1/2” 1/2” 1/2” 1/2” 1/2”

Tank Volume [dm³] 8 8 20 20 20 20

Width [mm] 601 601 801 801 801 801

Depth [mm] 517 517 632 632 632 632

Height [mm] 477 477 527 527 527 527

Weight empty [kg] (3) 54,3 54,3 75,4 75,4 75,4 75,4

(1) Operating limits for standard chiller: outlet water temperature: +13°/+30°C; ambient air temperature min/max +15°/+45°C

(2) Sound pressure at 1m: average value obtained in a free field on a reflecting plane at a distance of 10m from the unit according to EN ISO 9614-2.

(3) Empty weight of the unit with tank and P3 pump without options/kit. Tolerance +/- 10%

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