Workshop Manual - V90-LH

V90
V90 Service
Workbook
orkbook
V90
2019 Year
Overview
Overview
Overview
Precautions for Battery Disconnection Precautions for Vehicle Lifting
Prior to servicing any electrical components, the ignition When the main components are detached from the
key must be in "OFF" or "LOCK" position and all electrical vehicle and the vehicle is supported by the hook, to avoid
loads must be in "OFF" unless otherwise specified in the any vehicle damage, serious personal injury and even
operation procedure. Disconnect the battery negative death, the vehicle shall be supported by the jack from the
cable if tools or settings are easily accessible to live opposite end of the detached part.
exposed electrical terminals. Violation of these safety
instructions may result in personal injuries and/or
damages to the vehicle or its components. Precautions for Window(s) Removal
When processing any type of glass, use approved safety
goggles and gloves to avoid any injury.
Precautions for Electric Coolant Fan
Even when the engine is not running, the electric fan
under the engine hood will start and cause injuries. Special Precautions for Drive Belt Repair
Hands, clothes and tools shall be kept away from any Do not repair the drive belt. Repairing the drive belt will
electric fan under the engine hood. cause the drive structure to break. Failure to comply with
this recommendation may result in damage to the drive
belt.
Precautions for Moving Parts and Hot
Surfaces
Moving parts and hot surfaces shall be avoided to touch Precautions for Fasteners
when the engine is running, in case of any personal Use the correct fasteners in the correct positions. The
injury. part number of the fastener for replacement must be
correct. Fasteners requiring thread locking compound,
lubricating oil, anti-corrosion agent or sealant or fasteners
Precautions for Radiator Cover Removal requiring replacement parts are specifically mentioned in
In case of burn, do not remove the radiator cover or the maintenance procedure. Do not use paint, lubricating
auxiliary water tank cap before the engine is cooled. If the oil or anti-corrosion agent on fasteners or fastener
radiator cover or auxiliary water tank cap is opened while connection surfaces unless otherwise specified. These
the engine and radiator are still not cooled, hot high- coatings will affect the torque and joint force of the
pressure liquid and steam will be released by the cooling fastener and cause damage to the fastener. When
system. fasteners are installed, be sure to use the correct
tightening sequence and tightening torque value. Special
Precautions for Using Appropriate Power Steering Fluid
Precautions for Fuel Pressure Relief When it is added or completely replaced, be sure to use
Prior to servicing the component(s) of the fuel system, the appropriate power steering fluid. Use of improper fluid
release the pressure of the fuel system to prevent any fire could cause damage to hoses or seals and fluid leakage.
from hurting people. After the system pressure is
released, a small amount of fuel will overflow when
repairing the fuel line or connectors. To avoid any
personal injury, cover the regulator and fuel line
connectors with a cotton towel before disconnecting, so
as to absorb leaked fuel. When disconnected, place the
towel in a proper container
1-1
Overview
1-2
General
General
General
Specification
The V90 has a modern style. The intake grille of the engine
adopts an octagonal design. Four chrome-plated intake
grilles are added in the middle. The headlights on both the
left and right sides adopt a full LED automatic induction
design. The V90 is equipped with an engine named "SAIC
π" with a displacement of 2.0T. The engine has both single
and double turbocharged forms, with options of AT, AMT
and MT transmissions. The center console is equipped
with a control panel, an LED display, an A/C outlet and an
A/C control assembly. Very considerate detail design has
been adopted, for instance, the air outlet on the A-pillar can
demist the rearview mirror areas of both sides. A camera is
installed behind the center rearview mirror. The vehicle is
equipped with ESP+AEB (Autonomous Emergency
Braking), LDW (lane departure warning system), ACC
(Adaptive cruise control), TPMS (Tire pressure monitoring
system), basic reversing camera and radar. The interior is
arranged in four rows of 1+2 seats. The number of seats
inside has reached 15, with 3 seats in the front row and 12
seats in the passenger compartment. The seats are all
installed on slide rails. If there are fewer passengers on
board, the front and rear distance of each row can be
adjusted at will, thus providing more seating space for
passengers.
2-1
General
Vehicle Technical Parameters

Rear Wheel Drive Models
Model SH6591H4DB-NS SH6551H4DB-N SH6591H2DB SH6551H2DB SH5043XXYH7D

SH6591H4DB-S SH6551H4DB B-S
Driving type FR
Length of outline 5940 5546 5940 5546 5940

dimension, in mm
Width of outline 2110 2062 2062 2062 2110

dimension, in mm
Height of outline 2525,2740 2545 2520,2735 2535 2535,2755

dimension, in mm
Wheel base, in 3760 3366 3760 3366 3760

mm
Front/Rear 1020/1160 1020/1160 1020/1160 1020/1160 1020/1160

suspension, in mm
Front wheel track, 1740 1732 1732 1732 1740

in mm
Rear wheel track, 1654 1743 1743 1743 1654

in mm
Minimum turning 14.1 12.9 14.1 12.9 14.1

circle diameter, in
m
Model SH5043XXYH9D SH5042XXYH7D SH5042XXYH9DB SH1043H7DB-PS SH1042H7DB-P

B-S B
Driving type FR
Length of outline 5940 5546 5546 5820 5426

dimension, in mm
Width of outline 2110 2062 2062 2094 2052

dimension, in mm
Height of outline 2535,2755 2555 2555 2320 2320

dimension, in mm
Wheel base, in 3760 3366 3366 3760 3366

mm
Front/Rear 1020/1160 1020/1160 1020/1160 1020/1040 1020/1040

suspension, in mm
Front wheel track, 1740 1732 1732 1740 1732

in mm
Rear wheel track, 1654 1743 1743 1654 1743

in mm
Minimum turning 14.1 12.9 12.9 14.1 12.9

circle diameter, in
m
2-2
General
Front Wheel Drive Models
Model SH6521J2 SH6551J2 SH5041XXY SH5042XX SH5041XX SH5042XX SH1042J7

DB DB J7DB YJ7DB YJ9DB YJ9DB DB-P
Driving type FF
Length of outline 5180 5546 5180 5546 5180 5546 5180,5546

dimension, in mm
Width of outline 2062 2062 2062 2062 2062 2062 2062

dimension, in mm
Height of outline 2365,2535 2535 2555 2555 2555 2555 2555

dimension, in mm
Wheel base, in 3000 3366 3000 3366 3000 3366 3000,3366

mm
Front/Rear 1020/1160 1020/1160 1020/1160 1020/1160 1020/1160 1020/1160 1020/1160

suspension, in
mm
Front wheel track, 1734 1734 1734 1734 1734 1734 1734
in mm
Rear wheel track, 1756 1756 1756 1756 1756 1756 1756
in mm
Minimum turning 12.1 13.4 12.1 13.4 12.1 13.4 12.1,13.4

circle diameter, in
m
Complete Vehicle Mass Parameters
Model SH6591H4DB-NS SH6551H4DB-N SH6591H2DB SH6551H2DB SH5043XXYH7D

SH6591H4DB-S SH6551H4DB B-S
Total mass, in kg 4250 3800 4000 3550 4495
Complete vehicle 2750,2800, 2570,2610, 2460,2480, 2390,2410, 2440 2440,2470

kerb mass, in kg 2850,2870 2590,2630 2500,2530
Chassis kerb - - - - -
mass, in kg
Axle load (front 1830/2420 1630/2170 1790/2210 1660/1890 1750/2745

and rear axle load
when fully loaded),
in kg
Number of Seats 10 ～ 15 10 ～ 12 7～8 7～8 3
2-3
General
Model SH5043XXYH9D SH5042XXYH7D SH5042XXYH9DB SH1043H7DB-PS SH1042H7DB-P

B-S B
Total mass, in kg 4495 3800 3800 4495 3800
Complete vehicle 2440,2470 2300,2330 2300,2330 2040,2060 1930

kerb mass, in kg
Chassis kerb 2040 - 1930 - -

mass, in kg
Axle load (front 1750/2745 1670/2130 1670/2130 1750/2745 1670/2130

and rear axle load
when fully loaded),
in kg
Number of Seats 3 3 3 3 3
Front Wheel Drive Models 3
Model SH6521J2D SH6551J2D SH5041XXY SH5042XXY SH5041XXY SH5042XXY SH1042J7D

B B J7DB J7DB J9DB J9DB B-P
Total mass, 3550 3550 3800 3800 3800 3800 3800

in kg
Complete 2180,2220, 2280 2160 2210 2160 2210 2160

vehicle kerb 2260
mass, in kg
Chassis kerb - - - - 2160 2160 -

mass, in kg
Axle load 1635/1915 1670/1880 1710/2090 1750/2050 1710/2090 1750/2050 1710/2090,

(front and 1750/2050
rear axle
load when
fully loaded),
in kg
Number of 5～9 7～8 3 3 3 3 3

Seats
2-4
General
Complete Vehicle Performance Parameters

Rear Wheel Drive Models
Model SH6591H4DB-NS SH6551H4DB-N SH6591H2DB SH6551H2DB

SH6591H4DB-S SH6551H4DB
Engine Model SC20M150Q6B, SC20M150Q6B, SC20M150Q6 SC20M150Q6

SC20M150Q6 SC20M150Q6
Comprehensive fuel 9.4 8.7 9.0 8.1, 8.3

consumption, in L/100km
Maximum design speed, in 145,100 (Commercial 145,100 (Commercial 145,150 145, 155
km/hr passenger car), 150 passenger car), 155
Maximum gradability, in % 40 40 40 40
Emission level of the China VI China VI China VI China VI

complete vehicle when
leaving the factory
Model SH5043XXYH7DB-S SH5042XXYH7DB SH1043H7DB-PS SH1042H7DB-P

SH5043XXYH9DB-S SH5042XXYH9DB
Engine Model SC20M150Q6B, SC20M150Q6B, SC20M150Q6B, SC20M150Q6B,

SC20M150Q6 SC20M150Q6 SC20M150Q6 SC20M150Q6
Comprehensive fuel 9.8 8.7 - -

consumption, in L/100km
Maximum design speed, in 145, 150 145, 155 145, 150 145, 155
km/hr
Maximum gradability, in % 40 40 40 40
Emission level of the China VI China VI China VI China VI

complete vehicle when
leaving the factory
Front Wheel Drive Models
Model SH6521J2D SH6551J2D SH5041XX SH5042XX SH5041XX SH5042XX SH1042J7D

B B YJ7DB YJ7DB YJ9DB YJ9DB B-P
Engine Model SC20M150. SC20M150. SC20M150. SC20M150. SC20M150. SC20M150. SC20M150.

1Q6 1Q6 1Q6 1Q6 1Q6 1Q6 1Q6
Comprehensive 7.6 7.8 8.1 -

fuel consumption,
in L/100km
Maximum design 160

speed, in km/hr
Maximum 35
gradability, in %
Emission level of China VI

the complete
vehicle when
leaving the factory
2-5
General
Main Engine Parameters
Engine Model SC20M150Q6B SC20M150Q6 SC20M150.1Q6
Type Common rail direct injection Common rail direct injection Common rail direct injection
diesel engine, with diesel engine, with diesel engine, with
turbocharger and intercooler turbocharger and intercooler turbocharger and intercooler
Displacement, in L 1.996 1.996 1.996
Number of cylinders 4 4 4
Cylinder bore * stroke, in mm 83*92 83*92 83*92

* mm
Volume compression ratio (15.9±0.2):1 (15.9±0.2):1 (15.9±0.2):1
Maximum net power, in kW 108.5 108.5 108.5
Rated power, in kW 110 110 110
Engine speed at rated power, 3500±50 3500±50 3500±50

in r/min
Maximum torque, in N·m 375 375 375
Engine speed at maximum 1400 ～ 2800 1400 ～ 2800 1500 ～ 2400

torque, in r/min
Idle speed, in r/min 750±50 750±50 750±50
Fuel Type and Grade Diesel oil, conforming to Diesel oil, conforming to Diesel oil, conforming to
China VI and above China VI and above China VI and above
Fuel tank capacity, in L 80 80 80
2-6
General
Braking System Parameters
Item Parameter Value
Front Suspension Structure Mcpherson independent suspension
Rear Suspension Structure Leaf spring dependent suspension
Form of leaf spring Taper leaf spring
Specification of leaf spring (Front wheel drive models) 80 or 100 (N/mm)
Specification of leaf spring (Rear wheel drive models) 60/100, 60/110, 60/130, 70/135 or 70/160 (N/mm)
Wheel dynamic balance requirements The remaining dynamic unbalance on both sides of the
wheel assembly shall be less than 10g.
Rational range of brake pedal free stroke Within 10 mm
Rational use range of brake friction pair The wear limit of the friction material shall be at least 2 mm.
Wheels and Tires
Wheel size 6 1/2J×16
Tire size 235/65R16LT 215/75R16LT
Vehicle type Passenger car Van-type light goods vehicle Van/Chassis/ Passenger car/
Platform truck Van-type light
goods vehicle/Van/
Chassis/Platform
truck
Total mass, ≤ 3800 ≤ 3800 ＞ 3800 ≤ 4050 ≤ 4050

in kg
Tire pressure 4.5/5.5 4.5/5.5 4.5/6.3 4.5/6.3 4.0/5.2

(front/rear
wheels) (cold
state), in bar
Spare tire 5.5 5.5 6.3 6.3 5.2

pressure
(cold state),
in bar
2-7
General
Wheel size 6J×16
Tire size 195/75R16LT
Vehicle type Passenger car Van Chassis/Platform

truck
Total mass, ＜ 4700 ≥ 4700 ＜ 4700 ≥ 4700 ≤ 5000

in kg
Tire pressure 5.3/3.6 5.3/4.3 5.3/4.3 5.3/4.6 5.3/4.6

(front/rear
wheels) (cold
state), in bar
Spare tire 5.3

pressure
(cold state),
in bar
Wheel Alignment Parameters
0°20'±30' (-0.167° ～ 0.83°)

Wheel toe-out
The absolute value of the left-right difference is ≤ 0.5°
2.33°±0.5° (1.83° ～ 2.83°)

Wheel caster
Front wheels
Single side 0° 11.5'±5' (0.108 ~ 0.28°)
Kingpin front rake
Kingpin inclination 12.16°±0.5° (11.66° ～ 12.66°)

angle The absolute value of the left-right difference is ≤ 0.5°
Toe-in angle 0±25'
Camber angle 0±30'

Rear wheel
Rear wheel thrust 0±15'
angle The absolute value of the left-right difference is ≤ 0.2°
2-8
General
Vehicle Lifting
Lifting Instructions
Prior to lifting the vehicle off the ground, the following items
must be paid attention to:
1 2
• The ground for parking vehicles shall be level and
firm. 3
• The brake shall be pulled up.
• The transmission shall be in P gear or N gear.
Do not place jack or axle bracket under the following
components:
S01023009
• Body structure
• Bumper Double-tire Models
• Fuel line Front wheel lifting points: On the bolt head of subframe and
• Braking line swing arm, as shown in Fig. (1).
• Front suspension arm
Rear wheel lifting points: On the leaf spring, with distance
• Steering linkage
of about 200 mm from the center of the rear axle tube, as
• Rear suspension arm
shown in Fig. (2).
• Fuel tank
• Engine oil pan Caution: The lifting equipment used shall be
• Transmission housing considered to avoid unnecessary contact with the
body and structure.
• Rear towing Eye
Vehicle front and rear support points
Jack that the vehicle is equipped with shall be only used for 2
1
wheel replacement in case of emergency. Do not use it for
other purposes.
Single-tire Models
Front wheel lifting points: On the bolt head of subframe and
swing arm, as shown in Fig. (1).
Rear wheel lifting points: The lifting points of the front wheel
drive models are on the leaf spring, as shown in Fig. (2);
the lifting points of the rear wheel drive models are on the S01023010
rear axle, as shown in Fig. (3).
Vehicle Towing
When towing a vehicle or making a vehicle be towed, be
sure to observe relevant national regulations on vehicle
towing.
Towing Eye
Front towing eye: If the vehicle needs to be towed from the
front side, fix the towing eye to the left side of the front
bumper. This towing eye is placed in the on-board tool kit.
2-9
General
Caution: The maximum mass borne by the towing

eye is 1/2 GVW (the maximum gross vehicle
weight). Do not drag vehicles exceeding this value.
Towing
During towing process, release the brake of the vehicle
and place the transmission in N gear or P gear.
Caution: Prior to towing, in order to ensure the

steering device can rotate freely, the ignition
switch must be turned to the "ON" position and
kept during towing. This is to ensure that the
steering is unlocked and the steering and brake
S01023011
lights can work normally.
Rear towing eye: A rear towing eye is arranged at the rear Caution: When the engine is not operating, it is not
of the vehicle and can be used for dragging other vehicles assisted by brake booster and power steering. In
from the rear side. When it is used, the plastic cover at the this case, it needs to operate the brake pedal with
rear towing eye must be removed first. larger force and rotate the steering wheel for
longer time.
Type one
Caution: The driving distance for vehicle towing
shall not exceed 50 km and the towing speed shall
not exceed 50 km/hr, otherwise the transmission
will be damaged. Reverse towing shall be
prohibited, otherwise the planetary gear
mechanism inside the transmission will be
damaged.
S01023012
Type two
S01023013
2-10
General
Maintenance and Lubrication
Item Grade Capacity
Engine lubricating oil, in L SAE 5W-30 ACEA C3 6
Engine coolant, in L D-35(-35 ℃ ) 10.5 (Without rear warm air)

12 (With rear warm air)
13.5 (Long axis)
Low temperature circulating coolant, in L D-35(-35 ℃ ) 4.5
6MT Manual Transmission Fluid (Front Laike 75W/85 2.7

wheel drive models), in L
6MT Manual Transmission Fluid (Rear Fuchs 75w/85 3.3

wheel drive models), in L
6AMT Automatic Transmission Fluid, in L Laike 75W/85 2.7
6AT Automatic Transmission Fluid, in L Petro-Canada Dexron VI 9
Brake fluid, in L Laike 901-4 DOT 4 1
Power steering fluid, in L ATF-DEXRON Ⅲ 1.2
Washer fluid, in L 3E Care Ultra-Bright Glass Cleaner 4
750 30 (single A/C)

Air conditioning refrigerant, in g R134a 1450 30 (middle axis double A/C)
1600 30 (long axis double A/C)
Rear axle lubricant, in L Tambo GL-5 80W-90 2.5
Transmission shaft spline grease, in g EP2 8±1
2-11
General
2-12
Engine Mechanical System
Specification
Torque
Tightening Torque for Fasteners
Item Name Torque, in N.m
Bolt - Vacuum Pump Parts 10 ± 1 N.m
Bolt - Crankshaft Shock Absorber 18 N.m ＋ 40°

Bolt - Steering Pump 33 ± 3 N.m
Bolt - Camshaft Timing Pulley 31 ± 1 N.m
Bolt - Timing Tension Pulley 25 ± 1 N.m
Bolt - Crankshaft Timing Pulley 135 N.m + 120°
Bolt - High-pressure Fuel Pump Timing Pulley 30 ± 1 N.m
Bolt - Timing Idler I 40 ± 1 N.m
Bolt - Timing Idler II 50 ± 1 N.m
Bolt - Timing Idler III 40 ± 1 N.m
Bolt - Engine Belt Tension Pulley 50 ± 1 N.m
Bolt - Belt Idler 50 ± 1 N.m
Bolt - Camshaft Timing Pulley Intermediate Flange 65 N.m ± 90°
Nut - High-pressure Fuel Pump Timing Pulley Intermediate 80 ± 1 N.m

Flange
Bolt - A/C Compressor Bracket 35 ± 3 N.m
Bolt - Accessory Bracket 35 ± 3 N.m
Bolt - Steering Pump Bracket 25 ± 2 N.m
Cold Start Glow Plug 13 ± 2 N.m
Bolt - Camshaft 11 ± 1 N.m
Bolt - Camshaft Position Sensor Bracket 11 ± 1 N.m
Bolt - Valve Chamber Cover 11 ± 1 N.m
Bolt - Fuel Injector Clamp 33 ± 3 N.m
Bolt - Water-Air Intercooler Bracket 45 ± 3 N.m
Bolt - Timing Cover (Lower) 8 ± 1 N.m
Bolt - Timing Pulley Chamber 11 ± 1 N.m
Bolt - Camshaft Frame 11 ± 1 N.m
Bolt - Cylinder Head Step 1: 45 ± 2 N.m

Step 2: 75 ± 5 N.m
Step 3: Tighten by 100°
3-1
Step 1: 30 ± 2 N.m
Bolt - Connecting Rod
Step 2: 90 ± 5°
Bolt - Crankshaft Signal Plate 11 ± 1 N.m
Bolt - Crankshaft Front Oil Seal Assembly 11 ± 1 N.m
Bolt - Crankshaft Rear Oil Seal Assembly 11 ± 1 N.m
Piston Cooling Nozzle 27 ± 3 N.m
Bolt - Flywheel Assembly 80 N.m + 140°
Bolt - Flexible Plate 80 N.m + 140°
Bolt - Balance Shaft 45 N.m + 105°
Bolt - Balance Shaft Idler 60 ± 4 N.m
Bolt - Flywheel Housing to Cylinder Block 80 ± 3 N.m
Bolt - Flywheel Housing to Frame 43 ± 2 N.m
Oil Bleeding Bolt 25 ± 2 N.m
Bolt - Oil Pump (Long) 22 ± 2 N.m
Bolt - Oil Pump (Short) 9 ± 1 N.m
Bolt - Oil Filter Cooling Module 25 ± 2 N.m
Bolt - Lower Block Frame (M8) 22 ± 2 N.m
Bolt - Lower Block Frame (M6) 10 ± 1 N.m
Bolt - Oil Pan 11 ± 1 N.m
Bolt - Oil Pump Suction Pipe 9 ± 1 N.m
3-2
Engine Model/No. 5: Total capacity
6: Manufacturer (SDEC)
Note 1: When the capacity and power of the engines are

රਧ: SC 20 M 150 ⌘1 Q 6 ⌘2 the same, but other characteristics such as speed and
1 torque are different, and they must be distinguished in the
2 models, it is allowed to distinguish the models with "1, 2,..."
3 following the power.
4
Note 2: When the technical route needs to be distinguished
5
in the same emission stage, it is allowed to add the
6
supplementary symbol A/B/C... following the emission
S02013183 code; when further subdivision is required, it is allowed to
add 1, 2... following the supplementary symbol to
1: Emission stage
distinguish.
2: Automotive engine
Parameters
3: Power (HP) Technical Parameters
4: Serial code
Model SM20M150Q6/SM20M150Q6B
Cylinder bore 83mm
Stroke 92mm
Displacement 1.996L
Injection sequence 1-3-4-2
Compression ratio 15.9 : 1
Idle speed rpm 700 ± 50
Cylinder Head
Thickness of cylinder head Type A - 1.45mm
gasket (optional based on the Type B - 1.55mm
actual piston protrusion) Type C - 1.65mm
Cylinder head gasket selection Piston Protrusion
rules 0.56 - 0.66mm: Type A (without mark hole);
0.66 - 0.76mm: Type B (with 1 mark hole);
0.76 - 0.86mm: Type C (with 2 mark holes)
Flatness requirement for the
bottom surface of cylinder ≤ 0.075mm
head
Cylinder head height 101±0.08mm
Deflection of valve on the
0.65±0.2mm
cylinder head
Outer diameter of hydraulic
12mm
tappet
Valve
Valve cone angle 45°
Valve stem diameter 6mm
3-3
Clearance between valve stem Intake: 0.025 - 0.052mm;

and valve guide Exhaust: 0.035 - 0.062mm
Valve retainer diameter Intake: 27.5mm
Exhaust: 25.6mm
Valve Guide
Valve guide inner diameter Φ6H7 (0, + 0.012)
Valve guide mounting height
(from valve oil seal mounting 14 ． 6±0.2mm
surface)
Valve Spring
Free height 49.7mm
Mounting height 34mm
Camshaft
Crankshaft rotation angle at Intake valve open: 26° in front of the top dead center
which the intake valve is open
and closed Intake valve closed: 60° behind the lower dead center
Crankshaft rotation angle at Exhaust valve open: 26° in front of the lower dead center
which the exhaust valve is
Intake valve closed: 32° behind the top dead center
open and closed
Axial clearance 0.07-0.12mm
Clearance between journal 0.04-0.073mm
and bearing
Journal diameter 22mm
Connecting Rod
Inner diameter of connecting 30.028-30.038mm
rod sleeve
Inner diameter of connecting 56.6-56.017mm
rod big end
Axial clearance 0.35 ～ 0.63mm
Weight of connecting rod Group Weight (KG)
B 0.820-0.824
C 0.825-0.829
D 0.830-0.834
E 0.835-0.839
F 0.840-0.844
G 0.845-0.849
Balance Shaft Size
Balance shaft journal diameter 31.994~32mm
Piston
Clearance between piston and 0.043-0.076mm
inner wall of cylinder bore
Piston protrusion 0.56-0.86mm
Piston diameter (measure at 82.938-82.956mm
the position 16mm above the
piston skirt)
3-4
Clearance Between the Piston Ring Grooves

The 1st gas ring 0.12~0.165mm
The 2nd gas ring 0.06~0.105mm
Oil ring 0.03~0.07mm
Piston Ring Opening Clearance

The 1st gas ring 0.2-0.3mm
The 2nd gas ring 0.4-0.65mm
Oil ring 0.25-0.5mm
Piston pin diameter 29.994-30mm
Crankshaft Axial Clearance
Thickness of axial clearance 0.1-0.29mm
thrust washer
Size of main bearing journal 2(-0.06,-0.02)mm
Main bearing shell thickness 58 （-0.017,0） mm
(Optional according to Bearing Black: 1.984~1.987 mm
Shell Configuration List) Green: 1.988~1.991 mm
Blue: 1.992~1.995 mm
Size of connecting rod journal 53(-0.017,0)mm
Thickness of connecting rod Black: 1.784~1.788 mm
bearing shell Green: 1.789~1.793 mm
(Optional according to Bearing Blue: 1.794~1.798 mm
Shell Configuration List)
Cylinder Block
Inner diameter of cylinder bore 83(0,0.014)mm
Glow plug
Type/model GLP2 HS
Voltage 1.9s after preheating start: 11V
Stable preheating: 4.4V
Lubrication System
Oil pump Two-stage variable-displacement oil pump
Pressure High pressure: 4±0.2bar
Low pressure: 2±0.2bar
Displacement 17cc/rev
Gear radio 1.115
Vacuum System
Minimum vacuum degree at ≥ 800mbar
idle speed
3-5
Cylinder Block
12.6
A 67.6
118
B
S02010028
Item Standard Value (mm)

Deformation of top surface of cylinder block 0.05
Standard value: 83-83.014
Inner diameter of cylinder bore
Wear limit: 0.01
Out-of-roundness (difference between Direction X and Direction
0.008
Y)
Taper (difference between Position A and Position C) 0.01
62-62.0085
Diameter of main bearing hole
62.0085-62.017
3-6
Layout
Accessory Pulley System
5
8
S02010021
1 Compressor Belt 5 Engine Belt Tension Pulley

2 Belt Idler Assembly 6 Accessory Belt
3 Timing Pulley Chamber Cover 7 Crankshaft Shock Absorber
4 Steering Pump 8 Timing Cover (Lower)
3-7
Cylinder Head
4
3
14
15 5
13
6
7
12 11
8
10
S02010022
1 Valve Chamber Cover Parts 9 Cylinder Head Assembly

2 Roller Rocker (Qty.: 16) 10 Valve (Qty.: 16)
3 Hydraulic Tappet (Qty.: 16) 11 Valve Spring (Qty.: 16)
4 Camshaft Position Sensor Bracket 12 Intake Camshaft
5 Camshaft Frame Parts 13 Exhaust Camshaft
6 Valve Cotter (Qty.: 32) 14 Camshaft Cover (Qty.: 5)
7 Valve Spring Upper Seat (Qty.: 16) 15 Camshaft Oil Seal
8 Valve Stem Oil Seal (Qty.: 16)
3-8
Crankshaft Connecting Rod
1
2
4
13
12 8
10
11
S02010023
1 Top Piston Ring (Qty.: 4) 8 Crankshaft Assembly

2 Second Piston Ring (Qty.: 4) 9 Main Bearing Shell (Qty.: 10)
3 Oil Ring (Qty.: 4) 10 Main Bearing Cap (Qty.: 5)
4 Piston Pin Retainer (Qty.: 8) 11 Crankshaft Thrust Bearing (Qty.: 2)
5 Piston Pin (Qty.: 4) 12 Flywheel
6 Connecting Rod Assembly (Qty.: 4) 13 Piston (Qty.: 4)
7 Connecting Rod Bearing Shell (Qty.: 8)
3-9
Timing Belt Pulley System
4
3
10
8
9
S02010024
1 Timing Drive Belt 6 Timing Idler I

2 Timing Tension Pulley 7 High-pressure Oil Pump Timing Pulley
3 Camshaft Timing Pulley 8 Timing Idler II
4 Timing Pulley Chamber 9 Crankshaft Timing Pulley
5 Timing Cover (Upper) 10 Timing Idler III
3-10
Engine Block
2
19
3
17
18
16 4
15
14
13
6
12
11
10
7
S02010025
1 Cylinder Head Gasket 10 Flywheel Housing

2 Engine Front Bracket 11 Exhaust-side Balance Shaft Gear
3 Crankshaft Front Oil Seal Seat 12 Balance Shaft
4 Crankshaft Front Oil Seal 13 Crankshaft Rear Oil Seal Seat
5 Engine Right Front Mount 14 Crankshaft Rear Oil Seal
6 Lower Block Frame 15 Balance Shaft Idler Assembly
7 Oil Pump Assembly 16 Balance Shaft Needle Bearing
8 Oil Pump Suction Pipe Assembly 17 Engine Left Front Mount
9 Oil Pan Assembly Parts 18 Engine Block
3-11
19 Oil Filter Cooling Module Assembly 20 Intake-side Balance Shaft Gear
3-12
Vacuum Unit
3
5
1
2
S02010026
1 Vacuum Pump/On-off Solenoid Valve Hose 6 Solenoid Valve/High-pressure Turbine End

Bypass Valve Hose
2 Vacuum Control Solenoid Valve
7 Solenoid Valve/Low-pressure Turbine End Bypass
3 Vacuum Pump/Solenoid Valve Hose
Valve Hose
4 Vacuum Control Valve
8 Vacuum Pump Parts
5 Solenoid Valve/High-pressure Pressure End
Bypass Valve Hose
3-13
Under normal circumstances, the higher the speed is, the

Diagnostic Information and Procedures
louder the abnormal mechanical sound will be. At high
Abnormal Engine Sound Diagnosis and speeds, however, various kinds of sounds mingle together,
Troubleshooting some abnormal sounds are not easy to distinguish,
therefore the speed for diagnosis depends on the condition
1 Large fit clearance
of the abnormal sound. For example, in the case of valve
Fit clearance is an important indicator of automobile
and piston knocking cylinder sound, it is noticeable at idle
assembly quality. When the lubrication, temperature, load
or low speeds. If the main bearing, connecting rod bearing
and speed are constant, the abnormal sound will become
and piston pin sounds are serious, they can also be heard
more obvious with the increase of the fit clearance. The
at idle and low speeds. In short, the diagnosis of abnormal
abnormal sound such as knocks generated from the piston
sound shall be carried out at the speed when the sound is
and the cylinder wall and clashes from the connecting rod
most obvious and at low speeds as much as possible to
bearing and the bearing journal may be caused by
reduce unnecessary noise and loss.
excessive clearance due to natural wear of some moving
parts of the engine. 7 Temperature
Some abnormal sounds are related to the engine
2 Insufficient lubrication
temperature, while some are not the case. In the diagnosis
Lubricating is an important condition for the normal
of abnormal mechanical sound, special attention shall be
operation of the engine. Lubrication, cooling, cleaning,
paid to the working condition of the accessories with high
sealing and rust prevention can be achieved by the
coefficient of thermal expansion in hot engine state, for
lubrication system. When the fit clearance, temperature,
example the piston knocking cylinder sound which
load and speed are constant, the thickness of the lubricant
becomes more obvious during engine cold start while
film is affected by the pressure of the lubrication system
weakens or disappears as the temperature rises.
and the quality of the lubricant, so good lubricant film
Therefore, the diagnosis of cylinder knocking sound shall
benefits from good lubricant and suitable pressure. The
be carried out at low engine temperatures. However, the
thicker the lubricant film is, the smaller the mechanical
temperature has little effect on the abnormal sound
impact will be, as a result, the abnormal sound is less likely
generated by the accessories with small coefficient of
to occur. If the lubricant film is too thin, resulting in
thermal expansion. For example, the abnormal sounds of
increased wear, abnormal sound will occur and be obvious
the crankshaft main bearing, connecting rod bearing and
and clear.
valve have no special requirements for the diagnostic
3 Deformation and damage to individual parts temperature. The temperature is also one of the main
Abnormal sound due to deformation or damage to a part. factors affecting the abnormal combustion sound.
For example, knocks caused by bent connecting rod, and 8 Load
abnormal sound caused by broken valve spring and
Many abnormal sounds are related to the engine load,
cracked crankshaft.
such as the crankshaft main bearing sound, connecting
4 Abnormal combustion rod bearing sound, piston knocking cylinder sound and
Metal knocking sound caused by premature roughness cylinder air leak sound, which increase with the increase of
due to premature oil injection of diesel engine. the load and weaken with the decrease of the load.
5 Improper assembly, adjustment or repair 9 Cylinder position
Inaccurate fit clearance between parts due to improper Some abnormal sounds are related to the cylinder position.
assembly, adjustment or repair. For example, the For piston knocking cylinder sound and connecting rod
abnormal sound caused by tightly assembled piston pin. bearing sound, twice a working cycle (abnormal sound
disappears when cutout occurs in a single cylinder); for
6 Speed valve train sound, once a working cycle; for piston pin
sound, connecting rod bearing sound, etc., once a
3-14
revolution of crankshaft; for valve sound, valve seat ring

sound, etc., once two revolutions of crankshaft.
Diagnostic methods of abnormal sound

Common abnormal engine sounds are mainly in the crank
train and the valve train. There are two diagnostic methods
of abnormal engine sounds: artificial auscultation and
instrument-aided diagnosis.
1 Artificial auscultation
The technician reproduces the abnormal sound by
changing the engine working condition and other means to
find out the characteristics and laws of the abnormal
sounds and understand the engine running condition and
the failure symptom when the abnormal sound occurs, so
as to determine the abnormal sound part, which is by far
the most common and the dominant method.
In the process of using artificial auscultation to diagnose

abnormal sounds in the engine, a screwdriver is often
used. Although the traditional method is simple and
effective, it has obvious shortcomings: a) The screwdriver
is limited in length and cannot be bent, as a result, multiple
parts cannot be touched and diagnosed due to limited
vehicle space. b) In the course of diagnosis, one ear of the
technician must be put close to the abnormal sound part,
which means it is impossible for him/her to watch the
screwdriver, for the sake of safety, a variety of rotating
parts are kept untouchable. c) When checking with a
screwdriver, one ear can hear the sound from the
screwdriver while the other ear is hearing strong
background noise, which reduces the accuracy of the
determination.
2 Instrument-aided diagnosis
Due to the low accuracy of artificial auscultation, some
instruments and equipment are often used to assist in the
auscultation and analysis. The commonly used
instruments mainly include the stethoscope, noise limiter,
vibration analyzer, etc.
3-15
Symptom Table
Symptoms Possible Causes Measures
Look for the evidence of oil leakage on the parts.
If the oil leakage is not noticeable, a UV leak
Oil leakage in engine or vehicle
detector can be used to locate the leakage part.
accessory parts relating to lubrication
Refer to "UV Test"
system
Replace with a new sealing gasket or a part
when necessary.
Lack of engine oil
Check if there is any oil film on the surface of
Oil cooler internal or external leakage coolant in the auxiliary radiator, and install a new
oil cooler or oil cooler gasket.
Leakage in crankshaft front and rear oil
Replace with a new oil seal.
seals
Confirm the type of the last used oil and compare
Oil that does not meet the standard
it with the standard oil required; replace the oil
(standard brand) is used
when necessary.
Failure of crankcase ventilation system
- Blocked vent pipe. This results in
high pressure in the crankcase,
causing the engine oil to enter the
Check the crankcase ventilation system for
combustion chamber.
normal operation; repair it when necessary.
- Failure of oil separator on the cylinder
head; the oil enters the combustion
chamber through the crankcase vent
pipe and the intake manifold.
High oil consumption
Check and maintain, and replace with a new
Leakage in turbocharger and seal ring turbocharger when necessary. Refer to
"Turbocharger Replacement"
Remove the cylinder head. Check the cylinder
Damaged or warped joint surface of head gasket for deformation or ablation; check
cylinder head, cylinder block and the flatness of the joint surface of cylinder head
cylinder head gasket and cylinder block. Refer to "Cylinder Head
Deformation".
Worn piston ring or inner wall of Check the piston ring or inner wall of cylinder
cylinder bore bore; replace with a new one when necessary.
Worn valve oil seal, causing oil to enter
Replace with a new valve oil seal.
the combustion chamber
Replace with a new cooling system part when
Leakage in cooling system parts
necessary.
Replace with a new EGR cooler when
Leakage in EGR cooler
necessary.
Leakage in oil cooler Replace with a new oil cooler when necessary.
Excessive coolant
consumption Damaged or warped joint surface of Check the cylinder head gasket for deformation
cylinder head, cylinder block and or ablation; check the flatness of the joint surface
cylinder head gasket of cylinder head and cylinder block.
Cracks on engine parts such as
Find out the damaged engine part, and replace it
cylinder block and cylinder head water
with a new one.
jackets
3-16
No fuel Check the fuel tank.

Water in the fuel system Drain the water from the fuel system.
Blocked fuel filter Replace with a new fuel filter.
Bleed the fuel system. Check the fuel system for
Engine cranks but does not Air in the fuel pipe
leakage.
start
Blocked engine intake pipe and air filter Check the intake system.
Check the glow plug and replace it with a new
Glow plug failure
one when necessary.
Engine management system Check the engine management system.
High-pressure oil pump or fuel injector Check the high-pressure oil pump or the fuel
failure injector for normal operation.
Engine cranks but does not Incorrect valve timing Check and adjust the valve timing system.
start Check the timing drive belt and replace it with a
Broken timing drive belt
new one when necessary.
Blocked exhaust pipe Check the exhaust system.
Fuel system Check the fuel system parts.
Engine intake system Check the intake system.
Low power output/high oil Blocked exhaust system Check the exhaust system.
consumption/unsteady engine Engine management system Check the engine management system.
running
Turbocharger Check the turbocharger.
High-pressure oil pump or fuel injector Check the high-pressure oil pump or the fuel
failure injector.
Low power output/high oil
Incorrect valve timing and damaged Check and adjust the valve timing. Replace with
consumption/unsteady engine
timing chain or timing sprocket a new part when necessary.
running
Vehicle accessories such as front
Check the vehicle accessories for damage/
Noise in running wheel parts and support mountsLoose
looseness.
or damaged parts
Find out the standard brand of the fuel added last
Incorrect fuel
time.
Check the fuel system for water or other
Water in fuel or contaminated fuel
Noise in running, misfire/ impurities.
backfire High-pressure oil pump or fuel injector Check the high-pressure oil pump or the fuel
failure injector.
Incorrect valve timing and abnormally Check and adjust the valve timing. Replace with
worn timing chain or timing sprocket a new part when necessary.
Engine parts
- Piston
- Piston ring
Noise in running/worn or Check the engine parts for wear or damage.
damaged engine moving parts - Connecting rod big-end bearing, Replace with a new part when necessary.
crankshaft main bearing shell or thrust
bearing
- Bent or damaged connecting rod
3-17
Worn valve rocker Replace the valve rocker.

Broken valve spring Replace the valve spring.
Check the cam lobe of the engine.
Worn engine cam lobe Replace the camshaft and valve lash adjuster
when necessary.
Upper engine noise, regardless Check the components below, and repair or
of engine speed replace them when necessary.
Worn valve guide or valve stem
Valve.
Valve guide.
Stuck valve Check the components below, and repair or

Carbon deposits on the valve stem or replace them when necessary.
the valve seat may cause the valve to Valve.
get stuck in the open position Valve guide.
Worn accessory drive component -
Abnormal conditions, such as severe
Check the accessory drive system, and repair or
crack, swell or partial absence of the
replace it when necessary.
accessory drive belt and/or system part
misalignment occur
Loose or damaged flywheel Repair or replace the flywheel.
Damaged oil pan touching oil pump
screen - A damaged oil pan may result Check the oil pan.
Lower engine noise, regardless in wrong location of the oil pump Check the oil pump screen.
of engine speed screen, preventing the oil from flowing Repair or replace when necessary.
to the oil pump properly
Loose, damaged or blocked oil pump Check the oil pump screen, and repair or replace
screen it when necessary.
Large clearance between piston and Check the piston and cylinder bore and repair it
cylinder when necessary.
Large clearance between piston pin
Check the piston, piston pin and connecting rod.
and pin bore
3-18
Service Guide
Vacuum Pump Replacement

Removal
1 Remove 2 vacuum pipes.
S03013015
Installation
1 Replace with a new sealing gasket.
2 Install the vacuum pump on the camshaft frame.
Caution: If the vacuum pump does not lean against
S03013014 the rear end of the cylinder head when assembling
the vacuum pump, it indicates that there is a
2 Remove 4 bolts fixing the vacuum pump to the
clearance. At this time, do not force to tighten the
camshaft frame.
bolts to avoid displacement of the camshaft thrust
3 Remove the vacuum pump (1). ring.
3 Fix the vacuum pump to the camshaft frame,
install 4 bolts, tighten them to 10±1N.m, and check
the torque.
Caution: When assembling the vacuum pump, if
the vacuum pump convexity is not aligned with the
camshaft concavity, do not hit the vacuum pump
housing by using a copper rod to make it fall into
the camshaft concavity.
1
S02013226
4 Remove the vacuum pump sealing gasket.

Caution: Discard the used sealing gasket.
3-19
Crankshaft Shock Absorber Replacement Accessory Belt Replacement

Removal Removal
1 Remove the engine under guard. 1 Remove the engine under guard.
2 Remove the accessory belt. Refer to "Accessory 2 Turn the engine belt tension pulley (1)
Belt Replacement". counterclockwise with a large torque wrench until
3 Remove 4 bolts fixing the crankshaft shock the accessory belt (2) can fall down from the
absorber to the crankshaft timing pulley. engine belt tension pulley.
4 Remove the crankshaft shock absorber (1). 3 Remove the accessory belt (2).
1
1
S02013229 S02013230
Installation Installation
1 Fix the crankshaft shock absorber to the 1 Turn the engine belt tension pulley
crankshaft timing pulley, install 4 bolts, tighten counterclockwise with a large torque wrench until
them to 18 N.m and then by 40°, and check the the accessory belt can be installed on the engine
torque. belt tension pulley.
2 Install the accessory belt. Refer to "Accessory Belt Warning: Do not bend the accessory belt when
Replacement". installing, and there shall be no oil, water and other
3 Install the engine under guard. impurities on the accessory belt, so as not to affect
the service life of the belt.
Caution: When installing the accessory belt, the
font reading direction on the belt shall be
consistent with the running direction of the
crankshaft shock absorber, otherwise the
accessory belt will be damaged.
Caution: When installing the accessory belt, make
sure that the belt is oriented the same as it is
removed.
2 Install the engine under guard.
3-20
Steering Pump Replacement Timing Drive Belt Replacement

Removal Removal
1 Drain the power steering fluid. 1 Remove the engine front bracket if equipped.
2 Remove the accessory belt. Refer to "Accessory
Belt Replacement".
3 Disconnect the steering pump inlet and outlet
pipes. 1
4 Remove the intercooler.
5 Remove 6 bolts fixing the steering pump to the
steering pump bracket.
6 Remove the steering pump (1).
1 S02013232
2 Remove the timing pulley chamber cover. Refer to

"Timing Pulley Chamber Cover Replacement".
3 Align the timing gear mark, and install the special
tools C00189125, C00189138 and C00189137.
Caution: For ease of installation, make the timing
mark before removal.
S02013231
Installation
1 Fix the steering pump to the pump bracket, install
6 bolts, tighten them to 33 ± 3 N.m, and check the
torque.
2 Install the intercooler.
3 Install the steering pump inlet and outlet pipes.
4 Install the accessory belt. Refer to "Accessory Belt
Replacement".
5 Refill the power steering fluid, to drain the power S02013233
steering hydraulic system.
4 Fix the timing tension pulley (1) with a tool, and
remove 1 bolt fixing the timing tension pulley to the
block.
Caution: Unscrew the timing tension pulley
retaining bolt, but do not screw it out.
3-21
3 Remove the special tools C00189125, C00189138

and C00189137.
4 When carrying out timing inspection, rotate the
motor for 4 turns after the timing system is
assembled, and reinstall C00189138 and
C00189125. However, the crankshaft pulley
locating tooling pin C00189125 may deviate, and
can not be inserted into the locating hole. In this
1 case, unscrew 3 bolts of camshaft pulley, and
rotate the crankshaft, so that the crankshaft pulley
locating pin C00189125 can be inserted into the
locating hole. Then, check whether the pointer of
timing tensioner is within the deviation range. If it
S02013234
deviates much from the range, re-adjust the timing
tensioner; after it is in place, tighten the 3 retaining
5 Remove the timing drive belt (1).
bolts of camshaft pulley to 31±1 N.m.
5 Install the timing pulley chamber cover. Refer to
"Timing Pulley Chamber Cover Replacement".
1 6 If equipped, install the engine front bracket.
S02013235
Installation
1 Make sure that the timing gear timing mark is
aligned, and install the timing drive belt.
Warning: Do not bend the timing drive belt when
installing, and there shall be no oil, water and other
impurities on the timing drive belt, so as not to
affect the service life of the timing drive belt.
Caution: When installing the timing drive belt, the
font reading direction on it shall be consistent with
the running direction of the crankshaft shock
absorber, otherwise the timing drive belt will be
damaged.
Caution: When installing the timing drive belt,
make sure that the timing drive belt is oriented the
same as it is removed.
2 Tighten 1 bolt fixing the timing tension pulley to the
block to 25±1 N.m, and check the torque.
Caution: Check the tension on the timing drive
belt.
3-22
Camshaft Timing Pulley Replacement Timing Tension Pulley Replacement

Removal Removal
1 Remove the timing drive belt. Refer to "Timing 1 Remove the timing drive belt. Refer to "Timing
Drive Belt Replacement". Drive Belt Replacement".
2 Fix the special tool C00189138 (1) to the camshaft 2 Return the timing tension pulley, and install the
intermediate flange. timing tension pulley locating pin.
3 Remove 1 bolt fixing the timing tension pulley to
the block.
4 Remove the timing tension pulley (1).
1
S02013236
3 Remove 3 bolts fixing the camshaft timing pulley to

the camshaft timing pulley intermediate flange.
S02013238
4 Remove the camshaft timing pulley (1).
Installation
1 Return the timing tension pulley, and install the
1 timing tension pulley tooling.
2 Fix the timing tension pulley (1) to the block, install
1 bolt, tighten it to 25±1 N.m, and check the
torque.
3 Install the timing drive belt. Refer to "Timing Drive
Belt Replacement".
S02013237
Installation
1 Fix the camshaft timing pulley to the camshaft
timing pulley intermediate flange, install 3 bolts,
tighten them to 31±1 N.m, and check the torque.
2 Remove the special tool C00189138.
Belt Replacement".
3-23
Crankshaft Timing Pulley Replacement High-pressure Oil Pump Timing Pulley

Removal Replacement
Removal
1 Remove the timing drive belt. Refer to "Timing
Drive Belt Replacement". 1 Remove the timing drive belt. Refer to "Timing
2 Remove the starter. Refer to "Starter Drive Belt Replacement".
Replacement". 2 Fix the special tool C00189137 (1) to the gear
3 Install the special tool C00189130. transition plate.
4 Remove the crankshaft timing pulley bolt. 3 Remove 3 bolts fixing the high-pressure oil pump
timing pulley to the gear transition plate.
5 Remove the crankshaft timing pulley (1).
4 Remove the high-pressure oil pump timing pulley
(2).
1
2
1
S02013241
Installation S02013242
1 Fix the crankshaft timing pulley to the crankshaft, Installation
install 1 bolt, and tighten it to 135 N.m +120°.
1 Fix the high-pressure oil pump timing pulley to the
Caution: The bolt only can be used for 3 times. gear transition plate, install 3 bolts, and tighten
2 Remove the special tool C00189130. them by hand.
3 Install the starter. Refer to "Starter Replacement". 2 Tighten 3 bolts on the high-pressure oil pump
timing pulley to 30±1 N.m, and check the torque.
Belt Replacement". 3 Remove the special tool C00189137.
Belt Replacement".
3-24
Timing Idler Replacement Engine Belt Tension Pulley Replacement

Removal Removal
1 Remove the timing drive belt. Refer to "Timing 1 Remove the accessory belt. Refer to "Accessory
Drive Belt Replacement". Belt Replacement".
2 Remove 3 bolts fixing the timing idler to the block. 2 Remove 1 bolt fixing the engine belt tension pulley
3 Remove the timing idler I (1), timing idler II (2) and to the block.
timing idler III (3). 3 Remove the engine belt tension pulley (1).
2
1
1
31
S02013244 S02013245
1 Fix the timing idlers to the engine block, tighten 1 Fix the engine belt tension pulley to the block,
timing idler I and timing idler III to 40±1 N.m, and install 1 bolt, tighten it to 50±1 N.m, and check the
check the torque. torque.
2 Tighten timing idler II to 50±1 N.m, and check the 2 Install the accessory belt. Refer to "Accessory Belt
torque. Replacement".
Belt Replacement".
3-25
Belt Idler Assembly Replacement Camshaft Timing Pulley Intermediate Flange

Removal Replacement
Removal
Belt Replacement". 1 Remove the camshaft timing pulley. Refer to
2 Remove 1 bolt fixing the belt idler assembly to the "Camshaft Timing Pulley Replacement".
block. 2 Fix the special tool C00189138 to the camshaft
3 Remove 2 belt idler assemblies (1). timing pulley intermediate flange (1).
3 Install the special tool C00189130 to the camshaft
timing pulley intermediate flange with the 3 bolts of
camshaft timing pulley.
4 Keep the special tool C00189139 stationary
without rotation by hand, and remove 1 bolt fixing
the camshaft timing pulley intermediate flange to
the intake camshaft
1
5 Remove the camshaft timing pulley intermediate
flange (1).
1 1
S02013246
Installation
1 Fix the belt idler assembly to the block, install 1
bolt, tighten it to 50±1 N.m, and check the torque.
Replacement".
S02013247
Installation
1 Fix the camshaft timing pulley intermediate flange
with the special tool C00189139.
2 Fix the camshaft timing pulley intermediate flange
to the intake camshaft, install 1 bolt, tighten it to 65
N.m ± 90°, and check the torque.
3 Install the camshaft timing pulley. Refer to
"Camshaft Timing Pulley Replacement".
3-26
Water-Air Intercooler Bracket Replacement 5 Disconnect the low-pressure EGR temperature

Removal sensor harness connector.
1 Disconnect the fuel injector assembly harness

connector.
2 Remove the harness.
S02013254
6 Disconnect the low-pressure EGR harness

connector.
S02013251
3 Disconnect the harness connector from the water

temperature sensor (1).
S02013255
7 Remove the engine harness.

8 Remove 4 clips connecting the fuel injector oil
S02013252 return pipe and the fuel injector assembly.
9 Remove the fuel injector oil return pipe (1).
4 Disconnect the turbocharger control valve harness
connector.
S02013256
S02013253
3-27
10 Remove 1 bolt fixing the oil dipstick (1) to the 4 Install the high-pressure fuel rail. Refer to "High-
water-air intercooler bracket. pressure Fuel Rail Replacement".
5 Install the water-air intercooler. Refer to "Water-Air
Intercooler Replacement".
6 Fix the oil dipstick to the water-air intercooler
bracket, install 1 bolt, tighten it to 11±1 N.m, and
check the torque.
7 Fix the fuel injector oil return pipe to the fuel
injector assembly and install 4 clips.
8 Connect the low-pressure EGR harness
1
connector.
9 Connect the low-pressure EGR temperature
sensor harness connector.
S02013257
10 Connect the turbocharger control valve harness
11 Remove the water-air intercooler. Refer to "Water- connector.
Air Intercooler Replacement". 11 Connect the harness connector of water
12 Remove the high-pressure fuel rail. Refer to "High- temperature sensor.
pressure Fuel Rail Replacement". 12 Connect the fuel injector assembly harness
13 Remove the thermostat outlet tube. Refer to connector.
"Thermostat Outlet Tube Replacement".
14 Remove the vacuum control solenoid valve
bracket. Refer to "Vacuum Control Solenoid Valve
Bracket Replacement".
15 Remove 4 bolts fixing the water-air intercooler
bracket to the cylinder head.
16 Remove the water-air intercooler bracket (1).
S02013258
Installation
1 Fix the water-air intercooler bracket to the cylinder
head, install 4 bolts, tighten them to 45±3 N.m,
and check the torque.
2 Install the vacuum control solenoid valve bracket.
Refer to "Vacuum Control Solenoid Valve Bracket
Replacement".
3 Install the thermostat outlet tube. Refer to
3-28
High-pressure Oil Pump Timing Pulley Solenoid Valve/Bypass Valve Hose

Intermediate Flange Replacement Replacement (Dual-supercharged)
Removal Removal
1 Remove the high-pressure oil pump timing pulley. 1 Disconnect the two ends of the solenoid valve/low-
Refer to "High-pressure Oil Pump Timing Pulley pressure turbine end bypass valve hose, and
Replacement". remove the solenoid valve/low-pressure turbine
2 Keep the high-pressure oil pump timing pulley end bypass valve hose (1).
intermediate flange stationary by holding the 2 Disconnect the two ends of the solenoid valve/
special tool C00189140 with hand, and remove 1 high-pressure turbine end bypass valve hose and
nut fixing the intermediate flange to high-pressure the retaining clips, and remove the solenoid valve/
oil pump. low-pressure turbine end bypass valve hose (2).
3 Remove the high-pressure oil pump timing pulley 3 Disconnect the two ends of the solenoid valve/
intermediate flange (1). high-pressure end bypass valve hose and the
retaining clips, and remove the solenoid valve/
high-pressure end bypass valve hose (3).
3
1
S02013260
1 Fix the high-pressure oil pump timing pulley
Installation
intermediate flange to the high-pressure oil pump
with the special tool C00189140, install 1 nut, 1 Connect the two ends of the solenoid valve/high-
tighten it to 80±1 N.m, and check the torque. pressure end bypass valve hose and the retaining
2 Install the high-pressure oil pump timing pulley. clips.
Refer to "High-pressure Oil Pump Timing Pulley 2 Connect the two ends of the solenoid valve/high-
Replacement". pressure turbine end bypass valve hose and the
retaining clips.
3 Connect the two ends of the solenoid valve/low-
pressure turbine end bypass valve hose.
3-29
A/C Compressor Bracket Replacement (Dual- Engine Right Front Mount Bracket
supercharged) Replacement
Removal Removal
1 Remove the A/C compressor. Refer to "A/C 1 Remove 4 bolts fixing the engine right front mount
Compressor Replacement". bracket (1) to the block.
2 Remove 4 bolts fixing the A/C compressor bracket 2 Remove the engine right front mount bracket (1).
to the block.
3 Remove the A/C compressor bracket (1).
S02013264
Installation
S02013263
1 Fix the engine right front mount bracket to the
Installation block, install 4 bolts, tighten them to 110±10 N.m,
1 Fix the A/C compressor bracket to the block, and check the torque.
install 4 bolts, tighten them to 35±3 N.m, and
check the torque.
2 Install the A/C compressor. Refer to "A/C
Compressor Replacement".
3-30
Engine Left Front Mount Bracket Replacement Accessory Bracket Replacement

Removal Removal
1 Remove 4 bolts fixing the engine left front mount 1 Remove the alternator. Refer to "Alternator
bracket (1) to the block. Replacement".
2 Remove the engine left front mount bracket (1). 2 Remove the small circulation pipe. Refer to "Small
Circulation Pipe Replacement".
3 Remove the timing pulley chamber. Refer to
"Timing Pulley Chamber Replacement".
4 Remove 3 bolts fixing the steering pump bracket
to the cylinder head.
5 Remove the steering pump bracket (1).
S02013265
Installation
1 Fix the engine left front mount bracket to the block,
check the torque.
S02013266
6 Remove the intake manifold. Refer to "Intake

Manifold Replacement".
7 Remove 5 bolts fixing the accessory bracket to the
engine block.
8 Remove the accessory bracket (1).
S02013267
Installation
1 Fix the accessory bracket to the engine block,
check the torque.
2 Install the intake manifold. Refer to "Intake
3-31
3 Fix the steering pump bracket to the cylinder head, Cold Start Glow Plug Replacement
install 3 bolts, tighten them to 25±2 N.m, and Removal
check the torque.
1 Remove the water-air intercooler. Refer to "Water-
4 Install the timing pulley chamber. Refer to "Timing
Air Intercooler Replacement".
Pulley Chamber Replacement".
2 Remove the electronic throttle. Refer to "Electronic
5 Install the small circulation pipe. Refer to "Small
Throttle Replacement".
Circulation Pipe Replacement".
3 Disconnect the cold start glow plug harness
6 Install the alternator. Refer to "Alternator
connector, and remove it.
Replacement".
S02013268
4 Remove the cold start glow plug.
S02013269
Installation
1 Install the cold start glow plug, tighten it to 13±2
N.m, and check the torque.
2 Connect the cold start glow plug harness
connector.
3 Install the electronic throttle. Refer to "Electronic
3-32
Cold Start Glow Plug Harness Replacement Roller Rocker, Hydraulic Tappet Replacement
Removal Removal
1 Disconnect the cold start glow plug harness 1 Remove the intake and exhaust camshafts. Refer
connector. to "Intake and Exhaust Camshafts Replacement".
2 Remove the roller rocker and the hydraulic tappet
(1).
S02013270 1
2 Remove the water-air intercooler. Refer to "Water-

S02013272
Air Intercooler Replacement".
3 Remove the electronic throttle. Refer to "Electronic 3 Remove the connecting tab (3) fixing the roller
Throttle Replacement". rocker (1) to the hydraulic tappet (2).
4 Disconnect the cold start glow plug harness
connector.
5 Remove the cold start glow plug harness (1). 1
2
S02013273
S02013271
Installation
1 Install the cold start glow plug harness.
4 Connect the cold start glow plug harness
connector.
3-33
4 Separate the roller rocker from the hydraulic Intake and Exhaust Camshafts Replacement
tappet. Removal
Installation
1 Remove the vacuum pump. Refer to "Vacuum
1 Fix the roller rocker (1) to the hydraulic tappet (2) Pump Replacement".
with the connecting tab (3). 2 Remove the thermostat outlet tube. Refer to
3 Remove the camshaft position sensor. Refer to
1 "Camshaft Position Sensor Replacement".
2
4 Remove the fuel injector assembly. Refer to "Fuel
Injector Assembly Replacement".
5 Remove the water-air intercooler bracket. Refer to
"Water-Air Intercooler Bracket Replacement".
flangec. Refer to "Camshaft Timing Pulley
3 Intermediate Flange Replacement".
7 Remove 12 bolts fixing the valve chamber cover to
S02013273
the camshaft frame.
2 Install the roller rocker and the hydraulic tappet (1) Caution: Do not damage the sealing gasket on the
to the camshaft frame. valve chamber cover when removing the valve
chamber cover. Replace it if damaged.
8 Remove the valve chamber cover (1).
1
S02013272
3 Install the intake and exhaust camshafts. Refer to

"Intake and Exhaust Camshafts Replacement". S02013274
9 Remove 2 bolts fixing the camshaft position

sensor bracket to the camshaft frame.
3-34
10 Remove the camshaft position sensor bracket (1). 14 Remove the camshaft cover.
9 17 13 5
1 1
3 11 19 15 7
4 12 20 16 8
2 10 18 14 6
S02013275 S02013278
11 Confirm the markers before removing the 15 Remove the exhaust camshaft (1) and intake
camshaft cover for the ease of installation. camshaft (2) from the camshaft frame (3).
Ｈ５－１ 1
3
S02013276 S02013279
12 Confirm the direction of the camshaft cover before Installation

removing the camshaft cover for the ease of 1 Install the exhaust camshaft (1) and intake
installation. camshaft (2) on the camshaft frame (3).
Caution: Lubricate the camshafts with the original
engine oil before installation.
1
3
S02013277
13 Remove 20 bolts fixing the camshaft cover to the

camshaft frame in the sequence shown. S02013279
Caution: Do not screw the bolt out at once when
removing it.
3-35
2 Ensure that the two gear marks are aligned when 4 Set the two camshafts at the top dead center of
installing the intake and exhaust camshafts. the 1st cylinder piston with the camshaft timing
tooling C00189124 (1).
S02013280
S02013282
3 Fix the camshaft cover to the camshaft frame,
install 20 bolts in the sequence shown, tighten 5 Fix the camshaft position sensor bracket to the
them to 11±1 N.m, and check the torque. camshaft frame, install 2 bolts, tighten them to
11±1 N.m, and check the torque.
Caution: Ensure that the marks on the camshaft
covers are installed correctly. 6 Fix the valve chamber cover to the camshaft
frame, install 12 bolts, tighten them to 11±1 N.m,
Caution: Lubricate the camshaft covers with the and check the torque.
original engine oil before installation.
7 Install the camshaft timing pulley intermediate
flange. Refer to "Camshaft Timing Pulley
Intermediate Flange Replacement".
12 4
8 Install the water-air intercooler bracket. Refer to
8 16
20 "Water-Air Intercooler Bracket Replacement".
18 10 2 6 14 9 Install the fuel injector assembly. Refer to "Fuel
10 Install the camshaft position sensor. Refer to
17 "Camshaft Position Sensor Replacement".
9 5 13
1
19 11 "Thermostat Outlet Tube Replacement".
3 7 15
S02013281 12 Install the vacuum pump. Refer to "Vacuum Pump
Replacement".
3-36
Valve Chamber Cover Replacement 4 Disconnect the low-pressure EGR temperature

Removal sensor harness connector.

connector, and remove the harness.
S02013254
5 Disconnect the low-pressure EGR harness

S02013251 connector.
2 Disconnect the harness connector of the water

S02013255
6 Remove the engine harness.

S02013252 7 Remove the clips connecting the fuel injector oil
return pipe and the fuel injector assembly.
3 Disconnect the turbocharger control valve harness
connector. 8 Remove the fuel injector oil return pipe (1).
S02013253 S02013256
9 Remove the high-pressure fuel rail. Refer to "High-

pressure Fuel Rail Replacement".
3-37
10 Remove 1 bolt fixing the oil dipstick (1) to the 18 Remove the fuel injector assembly (2).
water-air intercooler.
2 2 2 2
1 1
1
S02013283
S02013257
11 Remove the water-air intercooler. Refer to "Water- the camshaft frame.
Air Intercooler Replacement". 20 Remove the valve chamber cover (1).
12 Remove the thermostat outlet tube. Refer to Caution: Discard the used sealing gasket, replace
it with a new one, and ensure it is installed
13 Remove the vacuum control solenoid valve correctly.
bracket. Refer to "Vacuum Control Solenoid Valve
14 Remove 4 bolts fixing the water-air intercooler 1
bracket to the cylinder head.
15 Remove the water-air intercooler bracket (1).
S02013274
Installation
1 Fix the valve chamber cover to the camshaft
S02013258 and check the torque.
2 Fix the fuel injector assembly and the fuel injector
16 Remove 2 bolts fixing the fuel injector clamp to the
clamp to the cylinder, install 2 bolts, tighten them
cylinder head assembly.
to 33±3 N.m, and check the torque.
17 Remove the fuel injector clamp (1).
3 Fix the water-air intercooler bracket to the cylinder
head, install 4 bolts, tighten them to 45±3 N.m,
4 Install the vacuum control solenoid valve bracket.
Refer to "Vacuum Control Solenoid Valve Bracket
Replacement".
3-38
6 Install the water-air intercooler. Refer to "Water-Air Camshaft Oil Seal Replacement
Intercooler Replacement". Removal
7 Fix the oil dipstick to the water-air intercooler,
1 Remove the vacuum pump. Refer to "Vacuum
install 1 bolt, tighten it to 11±1 N.m, and check the
Pump Replacement".
torque.
2 Remove the thermostat outlet tube. Refer to
8 Install the high-pressure fuel rail. Refer to "High-
pressure Fuel Rail Replacement".
3 Remove the camshaft position sensor. Refer to
9 Fix the fuel injector oil return pipe to the fuel
"Camshaft Position Sensor Replacement".
injector assembly with the clips.
4 Remove the fuel injector assembly. Refer to "Fuel
10 Connect the low-pressure EGR harness
connector.
5 Remove the water-air intercooler bracket. Refer to
11 Connect the low-pressure EGR temperature
12 Connect the turbocharger control valve harness
flangec. Refer to "Camshaft Timing Pulley
connector.
13 Connect the harness connector of water
temperature sensor.
the camshaft frame.
14 Connect the fuel injector assembly harness
8 Remove the valve chamber cover (1).
connector.
Caution: Do not damage the sealing gasket on the
valve chamber cover when removing the valve
chamber cover. Replace it if damaged.
S02013274
9 Remove the camshaft oil seal (1) from the

camshaft frame (2).
3-39
Caution: Care must be taken not to damage other 6 Install the camshaft position sensor. Refer to
components when removing the camshaft oil seal. "Camshaft Position Sensor Replacement".
2
8 Install the vacuum pump. Refer to "Vacuum Pump
Replacement".
S02013284
Installation
1 Install the seal ring (2) to the camshaft frame (3)
with the steering tool in special tool C00189132,
and then press the seal ring (2) with the
C00189132 pressure head.
Caution: Install a new camshaft oil seal.
Caution: Apply the appointed grease to the oil seal
lip before installing the camshaft oil seal.
Caution: Slowly and evenly push it in when
installing.
2 3
1
S02013285
2 Fix the valve chamber cover to the camshaft

3 Install the camshaft timing pulley intermediate
flange. Refer to "Camshaft Timing Pulley
4 Install the water-air intercooler bracket. Refer to
5 Install the fuel injector assembly. Refer to "Fuel
3-40
Timing Pulley Chamber Cover Replacement Timing Pulley Chamber Replacement

Removal Removal
1 Remove the belt idler assembly. Refer to "Belt 1 Remove the timing drive belt. Refer to "Timing
Idler Assembly Replacement". Drive Belt Replacement".
2 Remove the crankshaft shock absorber. Refer to 2 Remove the camshaft timing pulley. Refer to
"Crankshaft Shock Absorber Replacement". "Camshaft Timing Pulley Replacement".
3 Remove 2 bolts fixing the timing cover (lower) to 3 Remove the timing tension pulley. Refer to "Timing
the timing pulley chamber cover. Tension Pulley Replacement".
4 Remove the timing cover (lower) (1). 4 Remove the timing idler. Refer to "Timing Idler
Replacement".
5 Remove 8 bolts fixing the timing pulley chamber to
the block.
6 Remove the timing cover (upper) (1).
7 Remove the timing pulley chamber (2)
1
1
2
S02013286
5 Remove the retaining clips fixing the timing pulley

chamber cover to the timing pulley chamber.
6 Remove the timing pulley chamber cover (1).
S02013289
Installation
1 Fix the timing pulley chamber and the timing cover
(upper) to the block, install 8 bolts, tighten them to
1
2 Install the timing idler. Refer to "Timing Idler
Replacement".
3 Install the timing tension pulley. Refer to "Timing
Tension Pulley Replacement".
4 Install the camshaft timing pulley. Refer to
S02013287
"Camshaft Timing Pulley Replacement".
Installation 5 Install the timing drive belt. Refer to "Timing Drive
1 Fix the timing pulley chamber cover to the timing Belt Replacement".
pulley chamber with the clips.
2 Fix the timing cover (lower) to the timing pulley
chamber cover, install 2 bolts, tighten them to 8±1
3 Install the crankshaft shock absorber. Refer to
"Crankshaft Shock Absorber Replacement".
4 Install the belt idler assembly. Refer to "Belt Idler
Assembly Replacement".
3-41
Cylinder Head Assembly Replacement

Removal
1 Remove the intake and exhaust camshafts. Refer
to "Intake and Exhaust Camshafts Replacement".
2 6 10 8 4
2 Remove the turbocharger assembly. Refer to
"Turbocharger Assembly Replacement".
3 Remove the intake manifold. Refer to "Intake
4 Remove the exhaust manifold. Refer to "Exhaust
Manifold Replacement". 1 5 9 7 3
5 Remove and scrap 8 bolts fixing the camshaft
frame to the cylinder block in the sequence shown. S02013294
6 Remove the camshaft frame.

9 Remove the cylinder head gasket.
Caution: Never reuse the cylinder head gasket. It
must be replaced.
Disassembly
2 6 8 4
1 Remove the valve cotter (1), valve spring upper
seat (2) and valve spring (3) successively.
1
2
3 7 5 1
3
S02013293
7 Remove 10 bolts fixing the cylinder head

assembly to the block in the sequence shown.
8 Remove the cylinder head assembly.
Caution: Do not screw the bolt out at once when
removing it. S02013297
Caution: Never reuse the bolts.
2 Remove 16 valve stem oil seals (2) with the tool
Caution: Lift the cylinder head in a groove between (1).
the cylinder head and the block with a screwdriver,
Caution: Never reuse the valve stem oil seal. It
if it is difficult to remove.
must be replaced.
Caution: Be careful not to damage the mounting
plane of the cylinder head and the cylinder block.
3-42
Assembly
1 Clean the contact surface of the cylinder head and
the cylinder block.
S02013298
3 Remove the exhaust valve (1) and the intake valve

(2) from the cylinder head (3).
S02013301
Caution: Mark the location of each valve to prevent
confusion with other valves.
2 Install the exhaust valve on the cylinder head,
tighten it to 25±2 N.m, and check the torque.
3 Install a new valve stem oil seal (2) on the cylinder
1
head with the special tool C00189123 (1).
Caution: Lubricate the valve stem oil seal with the
3
original engine oil before installation.
Caution: Check if the valve stem oil seal is in place
2
as shown in the figure.
S02013299
1
4 Remove the exhaust valve (1) from the cylinder
head (2).
4 Clean the intake and exhaust valves.

5 Install the exhaust valve and intake valve to the
cylinder head.
11
Caution: Apply clean engine oil to the valve stem.
2
Caution: If the original valve is to be installed,
S02013300 ensure that the valve is installed in the same
position as when it is removed.
3-43
6 Install the valve cotter, valve spring upper seat and A. If the protrusion is 0.56-0.66mm, select the cylinder
valve spring on the valve stem successively. head gasket of the 1st group without mark hole (with the
Caution: After the valve is installed, tap the top of thickness of 1.45mm).
the valve stem with a plastic hammer to ensure
B. If the protrusion is 0.66-0.76mm, select the cylinder
that the valve is installed properly.
head gasket of the 2nd group with 1 mark hole (with the
Installation thickness of 1.55mm).
1 Clean the contact surface of the cylinder block and
the cylinder head. C. If the protrusion is 0.76-0.86mm, select the cylinder
head gasket of the 3rd group with 2 mark holes (with the
thickness of 1.65mm).
The mark holes of cylinder head gasket groups are shown

in the figure.
S02013302
2 Measure the piston protrusion with the tool.

Caution: The cylinder head gasket should be
selected based on the following measurements.
S02013377
4 Install a new cylinder head gasket on the engine

block.
Caution: Place the cylinder head gasket on the top
surface of block, and make sure the cylinder head
gasket locating pin hole is sleeved in the locating
pin bush on the top surface of block.
5 When assembling, the cylinder head gasket shall
be installed at the position as shown below, with
the mark upward, to prevent reverse installation.
S02013307
3 Before assembly, measure the protrusions of the

four pistons by taking a measurement point
respectively at the front end and rear end of the
top surface of each piston, average the
protrusions at the two measurement points of each
piston, and select the cylinder head gasket based
on the maximum value of the four average values
accordingtothefollowingrules:
3-44
Caution: Assemble the frame within 5min after

applying sealant.
Caution: The sealant shall be applied evenly.
S02013387
S02013309
8 Install the camshaft frame (1) on the cylinder head.

Caution: Check if the locating pin is installed
correctly when installing the camshaft frame.
S02013295
6 Fix the cylinder head to the engine block, install 10 1

new bolts in the sequence shown, tighten them to
45±2 N.m, then to 75±5 N.m (re-tightening), and
then rotate them 100 °, then 70° and then 50°, and
check the torque.
S02013310
9 Install 8 bolts successively in the sequence

1 3 7 shown, tighten them to 11±2 N.m, and check the
9 5
torque.
Caution: Check if the locating pin is installed
correctly when installing the camshaft frame.
10 6 2 4 8
S02013308
7 Clean the camshaft frame and apply sealant along

the line.
3-45
Piston Connecting Rod Assembly

Replacement
Removal
7 3 1 5 1 Remove the engine assembly. Refer to "Engine
2 Remove the flywheel assembly. Refer to "Flywheel
3 Remove the cylinder head assembly. Refer to
"Cylinder Head Assembly Replacement".
6 2 4 8 4 Remove the lower block frame. Refer to "Lower
Block Frame Replacement".
S02013311 5 Remove the crankshaft rear oil seal assembly.
Refer to "Crankshaft Rear Oil Seal Replacement".
10 Install the exhaust manifold. Refer to "Exhaust
6 Remove the crankshaft front oil seal assembly.
Refer to "Crankshaft Front Oil Seal Replacement".
11 Install the intake manifold. Refer to "Intake
7 Remove the oil pump assembly. Refer to
"Crankshaft Front Oil Seal Replacement".
12 Install the turbocharger assembly. Refer to
8 Remove and scrap 8 bolts fixing the connecting
rod bearing shell to the connecting rod.
13 Install the intake and exhaust camshafts. Refer to
9 Remove the connecting rod bearing shell (1).
"Intake and Exhaust Camshafts Replacement".
Caution: Remember the corresponding mark for
each connecting rod bearing shell to avoid mixing
the connecting rod caps.
S02013315
10 Remove the piston connecting rod assembly.
3-46
S02013316 S02013319
Disassembly Assembly
1 Remove the top compression ring (1), the second 1 Assemble the piston, the connecting rod and the
compression ring (2) and the multi-piece oil ring piston pin successively.
(3) successively. 2 Fix the piston pin to the piston, and install the
piston pin retainer.
Caution: Apply a small amount of engine oil when
installing the piston pin.
1
Caution: Insert the piston pin into the piston pin
2
bushing and through the connecting rod small-end
hole until it reaches the first piston pin retainer.
3 Caution: Install the second piston pin retainer with
the opening facing the 7 o'clock position; after it is
installed, rotate the retainer with circlip pliers to re-
check if it has been installed properly in the
retainer groove of the piston. Mark its location with
S02013317 a marker after confirmation.
3 Install the top compression ring, the second
2 Remove the piston pin retainer (2) fixing the piston compression ring and the multi-piece oil ring with
pin (1) to the piston. the piston ring pliers.
Caution: Be careful not to expand the piston ring
too much during installation, it is better to just fit
1 the piston ring into the piston ring groove.
4 Separate the 3 piston rings from each other by a
certain end clearance as shown.
2 Caution: The piston ring notches must be placed

120° relative to each other, and the oil ring opening
shall be placed 90° relative to the piston pin hole.
S02013318
3 Disassemble the piston pin (1), the connecting rod

(2) and the piston (3) successively.
3-47
2 Select the correct connecting rod bearing from the

corresponding weight groupings and connecting
rod seat hole groupings as per the mark on the
connecting rod bearing shell.
Weight grouping: Letters B-G
12
0°
Connecting rod seat hole grouping: Numbers 1 and 2
0°
12
S02013320
F1
5 Clamp the piston ring with the piston installer,
place the piston connecting rod on the top end of
F1
F1
the cylinder sleeve opening, and push the piston
connecting rod into the cylinder sleeve with a
wooden rod.
Caution: Apply the genuine oil to the piston before
S02013322
installation.
Caution: The arrow mark on the top of the piston 3 To replace with a new connecting rod, select the
shall point to the front end of the engine when correct connecting rod assembly by reading the
assembling. weight grouping mark on the connecting rod
bearing shell.
Caution: The forward mark of the connecting rod
4 Selection of connecting rod bearing thickness.
(the small emboss on the connecting rod cap) shall
be in the same orientation as the forward arrow of Black: 1.784 ～ 1.788mm
the piston.
Green: 1.789 ～ 1.793mm
Caution: The same engine shall be equipped with
the connecting rods of the same weight grouping. Blue: 1.794 ～ 1.798mm
Installation
1 Select the correct connecting rod bearing from the Connecting
corresponding connecting rod journal groupings
rod seat hole
as per the mark on the crankshaft.
grouping
Connecting rod journal grouping: Numbers 1 and 2 1 2
Connecting
rod journal
grouping

1 Black Green
2 Green Blue
Caution: The upper and lower connecting rod

bearings are of the same color.
5 Install the connecting rod bearing.
Caution: The bearing locating lip shall be stuck in
S02013321 the bearing seat locating groove.
3-48
6 Fix the connecting rod bearing shell to the Crankshaft Signal Plate Replacement
connecting rod, install 8 bolts, tighten them by Removal
hand; tighten them to 30±2 N.m first and then to
90±5°, and check the torque. 1 Remove the crankshaft. Refer to "Crankshaft
Replacement".
Caution: Apply new engine oil to the crankshaft
connecting rod bearing journal and the inner walls 2 Remove 3 bolts fixing the crankshaft signal plate
to the crankshaft assembly.
of upper and lower connecting rod bearing shells.
3 Remove the crankshaft signal plate (1).
Caution: The connecting rod cap shall correspond
to the slip groove. Check to confirm if the
connecting rod cap has the same number mark as
1
that on the outside of connecting rod.
Caution: After tightening, check the joints on both
sides of the connecting rod by hand, which shall
not have a sense of touch step-like.
7 Measure the connecting rod axial clearance with a
dial indicator, which shall be within the allowed
range, refer to "Engine Parameters".
8 Install the oil pump assembly. Refer to "Crankshaft
Front Oil Seal Replacement". S02013334
9 Install the crankshaft front oil seal assembly. Refer
Installation
to "Crankshaft Front Oil Seal Replacement".
10 Install the crankshaft rear oil seal assembly. Refer 1 Install the crankshaft signal plate.
to "Crankshaft Rear Oil Seal Replacement". 2 Install 3 bolts fixing the crankshaft signal plate to
11 Install the lower block frame. Refer to "Lower the crankshaft assembly, tighten them to 11±1
Block Frame Replacement". N.m, and check the torque.
12 Install the cylinder head assembly. Refer to 3 Install the crankshaft. Refer to "Crankshaft
"Cylinder Head Assembly Replacement". Replacement".
13 Install the flywheel assembly. Refer to "Flywheel

14 Install the engine assembly. Refer to "Engine
3-49
Crankshaft Assembly Replacement

Removal
Refer to "Piston Connecting Rod Assembly
Replacement".
2 Remove and scrap 10 bolts fixing the main
bearing cap to the engine block.
3 Remove the main bearing cap (1).
Caution: Do not screw the bolt out at once.
S02013329
6 Remove the crankshaft main bearing shell from

1 1 1 1 1 the main bearing cap.
S02013325
4 Remove the crankshaft assembly (1) from the

engine block (2).
Caution: Lift the crankshaft up in parallel to avoid
bumps. S02013330
Installation
1
1 Clean and check the crankshaft.
2 Select the main bearing shell of correct color
2
according to the mark shown. The cylinder block
mark corresponds to the block crankshaft hole
grouping, and the crankshaft mark corresponds to
the main bearing journal grouping.
Block crankshaft hole grouping: Letters A and B
Main bearing journal grouping: Numbers 1 and 2
S02013326
5 Remove the crankshaft main bearing shell from

the engine block.
3-50
Block
crankshaft
AABBB
hole
grouping A B
Main bearing
journal
grouping
1 Black Green
S02013388 2 Green Blue
4 Install the crankshaft main bearing shell on the

engine block.
Caution: The crankshaft main bearing shell group
shall correspond to the main bearing bore
diameter and the main bearing journal diameter.
Caution: Never apply oil to the main bearing shell
mounting surface on the engine block or the
external surface of the main bearing shell.

Caution: After the lower main bearing shell is

installed on the main bearing cap, apply new oil to

the mating surface of the lower main bearing shell
and the crankshaft.
S02013331 5 Install the crankshaft assembly on the engine
block.
3 Selection of main bearing shell thickness.
Caution: Apply a small amount of oil to the main
Black: 1.984 ～ 1.987mm shaft bearing before installation. And install the
crankshaft assembly in parallel/vertical.
Green: 1.988 ～ 1.991mm
6 Fix the main bearing cap to the engine block,
Blue: 1.992 ～ 1.995mm install 10 new bolts in the sequence shown, tighten
them to 40 N.m, then to 60 N.m and then rotate
Caution: The upper and lower main bearing shells
120°, and check the torque.
are of the same color.
Caution: Install the bolts in the numbering
sequence with the arrow on the main bearing cap
facing the front of the engine.
Caution: Apply a small amount of engine oil to the
main bearing cap bolt threads and the root of the
flange face before assembling.
Caution: Never use a bolt for more than twice.
3-51
Crankshaft Front Oil Seal Seat and Oil Seal

Replacement
Removal
7 3 1 5 9
1 Remove the engine belt tension pulley. Refer to
"Engine Belt Tension Pulley Replacement".
2 Remove the timing drive belt. Refer to "Timing
Drive Belt Replacement".
3 Remove the crankshaft timing pulley. Refer to
8 4 2 6 10 "Crankshaft Timing Pulley Replacement".
4 Remove 8 bolts fixing the crankshaft front oil seal
seat and oil seal to the engine block.
S02013332 5 Remove the crankshaft front oil seal seat and oil
seal (1).
7 Install the piston connecting rod assembly. Refer
to "Piston Connecting Rod Assembly
Replacement".
1
S02013336
6 If required, remove the oil seal from the crankshaft

front oil seal seat, and scrap it.
Installation
1 Install a new oil seal to the crankshaft front oil seal
seat with the special tool C00189243 (1).
S02013378
2 Fix the crankshaft front oil seal seat and oil seal to
the engine block with the special tool C00189136.
3-52
3 Install 8 crankshaft front oil seal assembly bolts, Crankshaft Rear Oil Seal Seat and Oil Seal
tighten them to 11 ± 1 N.m, and check the torque. Replacement
Caution: Apply sealant to the crankshaft front oil Removal
seal seat, and assemble it within 5 min. Failure to 1 Remove the flywheel housing. Refer to "Flywheel
follow the instruction may cause oil leakage. Do Housing Replacement".
not add more than a specified amount of sealant.
2 Remove 9 bolts fixing the crankshaft rear oil seal
4 Install the crankshaft timing pulley. Refer to seat and oil seal to the engine block.
"Crankshaft Timing Pulley Replacement". 3 Remove the crankshaft rear oil seal seat and oil
5 Install the timing drive belt. Refer to "Timing Drive seal (1).
Belt Replacement"
6 Install the engine belt tension pulley. Refer to
1
"Engine Belt Tension Pulley Replacement".
S02013337
4 If required, remove the oil seal from the crankshaft

rear oil seal seat, and scrap it.
Installation
1 Install a new oil seal to the crankshaft rear oil seal
seat with the special tool C00189126 (1).
S02013379
2 Install the crankshaft rear oil seal seat and oil seal
to the engine block with the special tool
C00189129.
3 Install 9 bolts, tighten them to 11±1 N.m, and
check the torque.
Caution: Apply sealant to the crankshaft rear oil
seal seat, and assemble it within 5 min. Failure to
3-53
follow the instruction may cause oil leakage. Do Piston Cooling Nozzle Replacement
not add more than a specified amount of sealant. Removal
4 Install the flywheel housing. Refer to "Flywheel 1 Remove the crankshaft assembly. Refer to
Housing Replacement". "Crankshaft Assembly Replacement".
2 Remove 4 nuts fixing the piston cooling nozzle to
the engine block.
3 Remove the piston cooling nozzle (1).
S02013338
Installation
1 Fix the piston cooling nozzle to the engine block,
install 4 nuts, tighten them to 27±3 N.m, and check
the torque.
2 Install the crankshaft assembly. Refer to
"Crankshaft Assembly Replacement".
3-54
Flywheel Assembly Replacement Caution: Use new flywheel bolts.

Removal
1 Remove the transmission assembly.
2 Remove the starter. Refer to "Starter
Replacement".
3 Fix the flywheel assembly with the special tool
C00189130 (1).
S02013340
1
2 Install the special tool C00189130, and fix the
flywheel assembly.
3 Install 8 flywheel assembly bolts in the sequence
shown, tighten them to 80 N.m and then rotate
140°, and check the torque.
S02013390
4 Remove and scrap 8 bolts fixing the flywheel

assembly to the crankshaft assembly. 1
5 Remove the flywheel assembly (1). 6
7
Caution: Scrap the bolts.
4
3
8
5
2
S02013341

5 Install the starter. Refer to "Starter Replacement".
1 6 Install the transmission assembly.
S02013339

Installation
1 Align the flywheel assembly locating pin, fix the
flywheel assembly to the crankshaft, and tighten
the bolts by hand.
3-55
Balance Shaft Replacement

Removal
Refer to "Piston Connecting Rod Assembly
Replacement".
2 Remove the rear balance shaft cover (1).
1 3
S02013344
1 5 Tighten the special tool C00189291 with 4 hex

1 flange bolts
2
S02013342
1
3 Remove the front balance shaft cover (1) and the
intermediate balance shaft gear cover (2).
3
2
3
S02013351
6 Remove bolt (2) from the balance shaft idler and

1 bolt (1) from the balance shaft.
2 1
S02013343
4 Fix the special tool C00189291 (1) to the 1

crankshaft (2) and engine block (3).
Caution: When installing the special tool 1
C00189291, rotate the crankshaft, to make the
special tool C00189291 pin hole just correspond to
2
the crankshaft pin hole.
S02013345
7 Remove the retainer (1).
3-56
12 Remove the ball bearing (1) and the transition

shaft bushing (2).
1
1
1
S02013346
2
8 Remove the special tool C00189291. S02013350
9 Remove the crankshaft assembly from the engine
block. Refer to "Crankshaft Assembly Installation
Replacement".
1 Install the ball bearing and the transition shaft
10 Remove the balance shaft idler (1) and the bushing.
balance shaft (2).
2 Install the balance shaft needle bearing.
3 Install the balance shaft idler and the balance shaft
on the engine block.
1 4 Install the crankshaft assembly on the engine

block. Refer to "Crankshaft Assembly
Replacement".
5 Fix the special tool C00189291 (1) to the
crankshaft and engine block, and tighten it with 4
2
hex flange bolts.
Caution: When installing the special tool
C00189291, rotate the crankshaft, to make the
special tool C00189291 pin hole just correspond to
S02013348 the crankshaft pin hole.
Caution: The 1st cylinder piston has set to the top
11 Remove the balance shaft needle bearing.
dead center.
2
1 1 3
S02013349
S02013351
3-57
6 Set the balance shaft to the top dead center of the Caution: Apply sealant to the balance shaft cover
piston. before installation.
7 Rotate the balance shaft to make the special tool Caution: The rear cover is required to be 0.7~1mm
C00189135 locating pin correspond to the two lower than the block surface, and the front balance
locating holes of the balance shaft. shaft cover 3.5~4mm lower than the block surface.
Caution: The correct mounting position of the
Caution: The intermediate balance shaft gear cover
balance shaft is only guaranteed when and only
is required to be 1~2mm lower than the block
when the two locating pins align with the two holes
surface.
for the special tool C00189135.
15 Install the piston connecting rod assembly. Refer
to "Piston Connecting Rod Assembly
Replacement".
S02013352
8 Fix the special tool C00189135 (1) to the engine

block (2), and install 2 bolts.
S02013353
9 Install the retainer.

10 Tighten the balance shaft idler bolt to 60±4 N.m,
11 Tighten the balance shaft idler bolt to 45± 105°,
14 Install the front and rear balance shaft covers and
the intermediate balance shaft gear cover.
3-58
Flywheel Housing Replacement Engine Oil Drain and Refill

Removal Drain
1 Remove the flywheel assembly or the flexible 1 Raise and support the vehicle.
plate. 2 Put an oil collector under the oil pan drain bolt.
2 Remove 9 bolts fixing the flywheel housing to the 3 Remove the oil pan drain bolt, and drain the
engine block. engine oil.
3 Remove the flywheel housing (1).
S02013356
S02013354
4 Install the oil pan drain bolt on the oil pan, tighten it
Installation to 25±2 N.m, and check the torque; replace the
1 Fix the flywheel housing (1) to the engine block, drain bolt and the seal ring when necessary.
install 9 bolts, tighten bolt (2) to 80±3 N.m and bolt
(3) to 43±2 N.m, and check the torque.
2 2
2
2 2
S02013356
3 3
3 3 5 Replace the oil filter (1) with the special tool
S02013355
C00189128.
2 Install the flywheel assembly or the flexible plate. 6 Install a new oil filter (1) with the special tool
C00189128, and tighten it to 20 N.m.
3-59
Caution: When draining oil, fully cover the mount Caution: Do not refill oil if the oil level is between
with the water-proof (oil-proof) cloth, to prevent oil the MIN and MAX marks. Refill oil immediately if
from falling onto the mount. the oil level reaches the MIN mark. The oil level
must not exceed the MAX mark.
MAX
S02013357 MIN
S02013359
3 Cap the oil filler and rotate to tighten it.
S02013391
7 Lower the vehicle.
Refill
1 Remove the oil filler cap (1), and refill the engine
oil.
Caution: Renew the oil filter element before
refilling new engine oil.
S02013358
2 Check the engine oil level.
3-60
Oil Pump Assembly Replacement Oil Filter Cooling Module Assembly

Removal Replacement
Removal
1 Remove the oil pan. Refer to "Oil Pan
Replacement" 1 Remove the connecting clamp (2) of the oil filter
2 If required, remove the lower block frame. Refer to cooling module assembly inlet pipe (1).
"Lower Block Frame Replacement". 2 Remove the oil filter cooling module assembly inlet
3 Remove the oil pump oil suction pipe and the pipe (1).
harness. 3 Remove the connecting clamp (4) of the oil filter
4 Remove 3 bolts fixing the oil pump assembly to cooling module assembly outlet pipe (3).
the engine block. 4 Remove the oil filter cooling module assembly
5 Remove the oil pump assembly (1). outlet pipe (3).
1
4
2
1
S02013361
S02013314
5 Remove 1 bolt fixing the oil filter cooling module
Installation (1) to the engine block.
1 Install the oil pump drive belt on the oil pump.

2 Fix the oil pump assembly (3) to the engine block,
install 3 bolts, tighten bolt (2) to 22±2 N.m and bolt
(1) to 9±1 N.m, and check the torque.
1 1
1 S02013362
2 6 Remove 3 bolts fixing the oil filter cooling module

to the cylinder block.
S02013324
3 Install the oil pump oil suction pipe and the harness.
4 If required, install the lower block frame. Refer to
"Lower Block Frame Replacement".
5 Install the oil pan Refer to "Oil Pan Replacement"
3-61
7 Remove the oil filter cooling module (1). Oil Pump Belt Replacement
Removal
1 If required, remove the oil pump. Refer to "Oil
Pump Replacement".
2 Remove the crankshaft front oil seal seat and oil
seal. Refer to "Crankshaft Front Oil Seal Seat and
Oil Seal Replacement".
3 Remove the oil pump belt (1).
S02013363
Installation 1
1 Fix the oil filter cooling module to the cylinder

block, install 4 bolts, tighten them to 25±2 N.m,
2 Connect the inlet and outlet hoses of the oil filter
cooling module.
S02013366
Installation
1 Install the oil pump belt.
2 Install the crankshaft front oil seal seat and oil
seal. Refer to "Crankshaft Front Oil Seal Seat and
Oil Seal Replacement".
3 If required, install the oil pump. Refer to "Oil Pump
Replacement".
3-62
Lower Block Frame Replacement Caution: Apply sealant to the lower block frame,
Removal and assemble it within 5 min. Failure to follow the
instruction may cause oil leakage. Do not add more
1 Remove the crankshaft shock absorber. Refer to
than a specified amount of sealant.
2 Remove the A/C compressor bracket. Refer to "A/
C Compressor Bracket Replacement".
3 Remove 1 bolt fixing the small circulation pipe to
the lower block frame.
S02013367
2 Fix the lower block frame to the engine block,

install 19 bolts in the sequence shown, tighten 2
M8X65 bolts at the engine rear end to 22±2 N.m
S02013360 and the rest 17 bolts to 10±1 N.m, and check the
torque.
4 Remove the flywheel housing. Refer to "Flywheel
Housing Replacement". 19
17 18
5 Remove the oil pump oil suction pipe assembly. 13 16
Refer to "Oil Pump Oil Suction Pipe Assembly
Replacement". 11
10
6 Remove 19 bolts fixing the lower block frame to 9
6
the engine block in the sequence shown. 3
2
Caution: Do not damage the contact surface of the 1
4
lower block frame and the engine block when 5
prying the lower block frame. 8
12 7
19
S02013368 15 14
17 18
13 16 3 Install the oil pump suction pipe assembly. Refer to
11 "Oil Pump Oil Suction Pipe Assembly
10 Replacement".
9
6 4 Install the flywheel housing. Refer to "Flywheel
3
2 Housing Replacement".
1
4 5 Fix the small circulation pipe to the lower block
5 frame, install 1 bolt, tighten it to 10±1 N.m, and
8
7 check the torque.
12
6 Install the A/C compressor bracket. Refer to "A/C
S02013368 15 14
Compressor Bracket Replacement".
Installation
1 Apply sealant to the lower block frame.
3-63
Oil Pan Assembly Parts Replacement Caution: Apply the sealant of 2.5±0.5mm in
Removal diameter to the junction surface of the oil pan
along the line as shown in the figure.
1 Drain the engine oil.
Caution: Assemble the oil pan with the lower block
2 Remove the engine under guard.
frame within 5min after the sealant is applied, and
3 Remove 20 bolts fixing the oil pan assembly parts tighten them within 30min.
to the lower block frame.
7 3 4 8
11 12
15 16
19 20
17 18
13 14
9 10
5 1 2 6 S02013224
S02013369
3 Tighten the bolts clockwise in the sequence shown
4 Cut the sealant between the oil pan and the lower
block frame with a flat chisel, and pry the oil pan
open.
14 18 17 13
Caution: Do not damage the contact surface of the
10 9
lower block frame and the oil pan when prying the
oil pan.
6 5
2 1
4 3
8 7
12 11
S02013225 16 20 19 15

5 Refill the engine oil.
S02013370
5 Remove and scrap the oil pan assembly parts.

Installation
1 Install a new oil pan.
2 Apply sealant to a new oil pan junction.
Caution: Clean the junction surface of the lower
block frame and the oil pan, and ensure that all
junction surfaces are free of oil, paint, ink marks,
iron filings or cleaning residues.
3-64
Oil Cooler Inlet Hose Assembly Replacement Oil Cooler Outlet Hose Assembly Replacement
Removal Removal
1 Remove the clamps on both ends of the oil cooler 1 Remove the clamps on both ends of the oil cooler
inlet hose assembly. outlet hose assembly.
2 Remove the oil cooler inlet hose assembly (1). 2 Remove the oil cooler outlet hose assembly (1).
1
S02013222 S02013223
1 Fix the oil cooler inlet hose assembly to the oil 1 Fix the oil cooler outlet hose assembly to the block
cooler and the small circulation pipe, and install thermostat and the oil cooler, and install clamps
clamps on both ends. on both ends.
3-65
Oil Pump Oil Suction Pipe Assembly Camshaft Check

Replacement
Camshaft Bearing Journal Diameter
Removal
1 Measure the camshaft bearing journal diameter.
1 Remove the oil pan assembly parts. Refer to "Oil
Pan Assembly Parts Replacement" Measure the diameter with a micrometer at 90° interval to
2 Remove 2 bolts fixing the oil pump oil suction pipe determine if the bearing journal is out of round.
assembly to the lower block frame.
Measure at two different points of the bearing journal to
3 Remove the oil pump oil suction pipe assembly
determine for taper.
(1).
Caution: Discard the used oil pump oil suction pipe Replace with a new camshaft if the measured value
assembly seal ring. exceeds the specified range.
S02013365 S02013188
Installation
Camshaft Journal Clearance
1 Fix the oil pump oil suction pipe assembly (1) to
the lower block frame, install 2 bolts, tighten them 1 Install a plastic line clearance gauge with certain
to 9±1 N.m, and check the torque. width on the bearing cap.
Caution: Use a new oil pump oil suction pipe Insert the camshaft not applying lubricant into the cylinder
assembly seal ring. head.
Install the plastic line clearance gauge on the bearing

journal that the width is equivalent to that of the bearing
cap.
1
Caution: The camshaft must meet the limit
specification of the parts used.
Caution: No oil and dust on the bearing cap and
the bearing journal.
S02013365
2 Install the oil pan assembly parts. Refer to "Oil Pan

Assembly Parts".
3-66
S02013189 S02013191
2 Install the camshaft bearing cap, and tighten the 2 Replace with a new component if the measured
mounting bolts of the bearing cap according to the value does not meet the specification.
specified tightening torque.
Camshaft Surface Detection
3 Remove the camshaft bearing cap.
Caution: Do not hit the bearing cap. 1 Check the active area of the camshaft cam for
pitting corrosion or damage. The pitting corrosion
4 Read the measured value with the plastic line out of the active area is acceptable.
clearance gauge.
Compare the width of the plastic line clearance gauge with
its scale. 45º
The read value is the bearing clearance.
S02013192
Camshaft Cam Lift
1 Measure the cam lift.
S02013190 Measure the cam at two directions with the micrometer.
Camshaft Axial Clearance
1 Measure the axial clearance with the dial indicator.

Slide the camshaft. Read and record the maximum and
the minimum on the dial indicator.
The bearing end clearance is equal to the difference of the

maximum and the minimum value.
Caution: Ensure that the camshaft meets the limit

specification of the part used.
3-67
The difference between the two measured values is the Crankshaft and Bearing Shell Check
cam lift.
Crankshaft Main Bearing Journal Diameter
1 Measure the main crankshaft bearing journal

diameter.
Measure the diameter with a micrometer at 90° interval to
determine if the bearing journal is out of round.
Measure at two different points of the bearing journal to

determine for taper.
Y
S02013193
1
S02013194
2 Replace with a new crankshaft if the measured

value exceeds the specified range.
Crankshaft Axial Clearance
1 Measure the axial end clearance
S02013195
Install the dial indicator as shown in the figure.
Move the crankshaft with the screwdriver, measure the

crankshaft axial jump clearance that is equal to the
difference of the maximum dial reading and the minimum.
Replace with a new thrust gasket when necessary, and

correct the bearing end clearance.
3-68
Main Crankshaft Bearing Shell Check Crankshaft Connecting Rod Bearing Journal
Diameter Measurement
1 Check the main crankshaft bearing shell for the
defects below. 1 Measure the diameter with a micrometer at 90°
a Top groove friction - fatigue failure. interval to determine if the bearing journal is out of
round.
b Polished spot - improper installation. 2 Measure at two different points of the bearing
journal to determine for taper.
c Engine oil with dust.
d Scratch - Dirty oil.
e Exposed steel backing - insufficient oil lubrication.
f Ends friction - Bearing journal damaged.
g Either end friction - Tapered bearing journal or loose

crankshaft shell.
2
1
S02013218
3 Replace with a new crankshaft if the measured

value exceeds the specified range.
Select a correct connecting rod bearing shell according
to the measurement result.
a b Crankshaft Crank Pin Center Diameter
Measurement
1 Measure the diameter of crankshaft crank pin

center.
c d e
f g
S02013216 S02013220
Select a correct main crankshaft bearing shell

according to the measurement result.
3-69
Cylinder Block Check 2 If the measured value does not meet the limit
specification of the part used, replace with a new
Cylinder Journal Taper cylinder block when necessary.
1 Measure the cylinder journal with the inside Cylinder Block Deformation
micrometer.
Measure the cylinder journal at three different heights as 1 As shown in the figure, measure the cylinder block
contact surface with the thickness gauge and the
shown in the figure with the inside micrometer, and check
ruler for deformation.
for out-of-roundness or taper.
Caution: Install the main bearing cap or the

cylinder skirt rack, and tighten it to the specified
tightening torque; but, do not install the main
bearing shell.
S02013214
2 If the measured value does not meet the

specification, polish the contact surface within the
allowed range; or otherwise, replace with a new
cylinder block.
Main Bearing Hole Measurement
1 Measure the main bearing.
A
B
C
C
10
S02013196
S02013217
Select a correct bearing shell according to the

measurement result.
3-70
Piston and Connecting Rods Check Piston Diameter

Piston Check 1 Measure the piston diameter with the micrometer,
1 Perform the appearance inspection.
Caution: Mark the piston, and ensure that the
Clean the piston skirt, piston pin pushing bore, piston ring
piston is arranged correctly.
groove and piston top, and check for friction or crack.
Caution: Do not clean the piston with corrosive

cleaning fluid or wire brush.
S02013200
2 If the value does not meet the specification,

replace with a new piston.
S02013197
Piston and Connecting Rod Assembly
2 If there is any friction evidence on the piston skirt, Clearance
check the connecting rod for twist or beading.
1 Directly insert the thickness gauge between the
Piston Pin Bore Diameter piston and the connecting rod, as shown in the
figure, and measure the clearance.
1 Measure the piston pin bore diameter.
Measure the bore diameter at two directions.
If the value does not meet the specification, replace with a

new piston and piston pin.
Caution: The piston shall be matched with the

piston pin. Do not mix the parts.
S02013199
X
Piston Ring Opening Clearance
1 Remove the piston ring, push it with a piston

without ring to 30mm in the cylinder bore.
Y
S02013198
3-71
Caution: Do not mix the piston rings, and install clearance, directly insert the thickness gauge into
them in their original places. the piston groove.
30
S02013201 S02013203
2 Measure the piston ring opening clearance with Piston Pin Diameter
the thickness gauge.
1 Measure the piston pin diameter at two directs, as
shown in the figure.
Caution: The piston pin shall be used matching
with the piston. Do not mix them when checking.
S02013202
Piston Ring Groove End Clearance
1 Directly insert the thickness gauge into the piston S02013204

ring groove, as shown in the figure, and measure
the groove end clearance. If the value does not meet the specification, replace
Caution: Make the piston ring stand out of the with a new piston and piston pin.
piston groove. In order to calculate the piston ring
Connecting Rod Big-end Hole Diameter
1 Measure the connecting rod bearing shell hole

diameter at two directions. The difference is the
connecting rod hole diameter roundness. Ensure
that the roundness and the bore diameter of the
connecting rod bearing shell are within the
specification range.
3-72
Connecting Rod End Hole Center Diameter

Measurement
1 Measure the diameter of the connecting rod end

hole center.
S02013205
Connecting Rod Small-end Hole Diameter
15°
15°
1 Measure the connecting rod small-end hole Measurement points
diameter, as shown in the figure.

S02013219
2 Select a correct connecting rod bearing shell

according to the measurement result.
S02013206
S02013207
2 Replace with a new connecting rod if the

measured value does not meet the specification.
3-73
Valve System Check

Valve Seat Check
Valve Stem Diameter
1 As shown in the figure, measure the valve seat
1 Measure the valve stem with the micrometer, as width with the valve seat width gauge.
shown in the figure.
S02013210
S02013208
2 Correct the valve seat ring if the measured value
2 Replace with a new valve if the measured value does not meet the specification.
does not meet the specification.
Valve Check
1 Check the valve for the following damage

evidences, and replace with a new valve when
necessary.
Whether the valve angle is within the correct range.
Whether there is any abnormal abrasion on the valve

contact surface.
Whether the valve edge width is within the normal range.
S02013209
3-74
Flywheel Check Cylinder Head Check

Flywheel Check 1 As shown in the figure, measure the cylinder head
contact surface with the thickness gauge and the
1 Check the flywheel for the following damage ruler for deformation.
evidences, and replace with a new flywheel when
necessary. Caution: First, confirm that there is no gasket
residues, oil and coolant on the cylinder head
Cracking
contact surface. Make sure the cylinder head
Flywheel ring gear worn surface is clean and tidy before test.
Flywheel ring gear notched or cracked
S02013213
If the measured value does not meet the specification,

S02013211
polish the contact surface within the allowed range.
Flywheel Clutch Surface Check
1 Check the flywheel for the following problems:

Friction burn mark
Notching
Crack
Replace with a new flywheel when necessary.
S02013212
3-75
Exhaust Manifold Cleaning and Check Engine Under Guard Replacement

Removal
1 Check the cylinder head flange connecting to the
exhaust manifold for obvious exhaust leakage. 1 1 Lift the vehicle.
2 Check the exhaust manifold for cracks, the 2 2 Remove 5 bolts (1) fixing the engine under guard
cylinder head gasket surface for damage or other to front bottom deflector.
damages that are not suitable for continued use.
3 As shown in the figure, measure the exhaust
manifold end with the thickness gauge and the
ruler, and check it for deformation.
1
S02013374
3 Remove 4 engine under guard bolts (1) and

S02013215 gaskets (2).
4 Remove the engine under guard (3).
3
2
S02013375
Installation
2 Install 4 engine under guard bolts (1) and gaskets
(2), tighten them to 9±1 N.m, and check the
torque.
3 Install 5 bolts fixing the engine under guard to front
bottom deflector, tighten them to 2.5±0.5 N.m, and
check the torque.
3-76
Oil Dipstick Replacement Flexible Plate Replacement

Removal Removal
1 Remove the alternator. Refer to "Alternator 1 Remove the transmission assembly.
Replacement". 2 Remove the starter. Refer to "Starter
2 Remove 1 bolt fixing the oil dipstick (1) to the Replacement".
water-air intercooler bracket.
3 Install the special tool C00189130，
3 Remove the oil dipstick (1). 4 Remove 8 bolts (1) fixing the flexible plate to the
crankshaft assembly.
5 Remove the flexible plate (2) and the flange (3).
1
1
3
S02013376
2
Installation
S02013380
1 Fix the oil dipstick to the water-air intercooler
bracket, install the oil dipstick bolt, tighten it to Caution: And discard the used bolts.
2 Install the alternator. Refer to "Alternator
Installation
Replacement".
1 To install the flange and flexible plate, screw the
bolts by hand.
Caution: Use new bolts.
2 Install the special tool C00189130.
3 Install 8 flexible plate bolts in the sequence shown,
tighten them to 70 N.m and then rotate 90°, and
check the torque.
6 1
4 7
8 3
2 3
S02013381
3-77
4 Remove the special tool C00189130. Engine Replacement (Rear-drive)

5 Install the starter. Refer to "Starter Replacement". Removal
6 Install the transmission assembly. 1 Disconnect the negative battery cable.
2 Recycle the air conditioning system. Recycle and
refill the refrigerant.
3 Drain the engine oil. Refer to "Engine Oil Drain
and Refill".
4 Discharge the coolant. Refer to "Cooling System
Drain and Refill".
5 Drain the power steering hydraulic system. Refer
to "Power Steering Hydraulic System Bleeding".
6 Remove the outer circulating air duct assembly.
7 Remove the water-air intercooler exhaust pipe.
Refer to "Water-Air Intercooler Exhaust Pipe
Replacement".
8 Remove the engine exhaust pipe. Refer to
"Engine Exhaust Pipe Replacement".
9 Remove the air filter outlet pipe. Refer to "Air Filter
Outlet Pipe Replacement".
10 Disconnect the brake booster vacuum pipe from
the vacuum pump.
11 Disconnect the electrical connectors of the
harnesses around the engine.
12 Disconnect the power steering pump inlet and
outlet pipes.
14 Disconnect the expansion tank compensation
pipe.
15 Disconnect the radiator water inlet and outlet
pipes.
16 Disconnect the low-temperature radiator water
inlet and outlet pipes.
17 Disconnect the heater water inlet and outlet hoses.
18 Remove the front catalytic converter assembly.
Refer to "Front Catalytic Converter Assembly
Replacement".
19 Disconnect the low-pressure EGR assembly
intake pipe from the engine. Refer to "Low-
pressure EGR Assembly Intake Pipe
Replacement".
20 Disconnect the intake and exhaust pipes from the
A/C compressor.
21 Disconnect the A/C compressor and condenser
hoses from the A/C compressor.
22 Remove the front wheel.
3-78
23 Remove the nut (1) fixing the steering gear to the 32 After the support stand is located, fully lift it to
steering knuckle, remove the nut (2) fixing the contact the engine mount beam and the engine
stabilizer bar to the steering knuckle, and remove front suspension.
the nut (3) fixing the front suspension lower swing 33 27 Remove the engine front suspension bolts (1,2)
arm to the steering knuckle. and the engine mount beam bolts (3).
1 1
1 2
2
3 3
S02013382 3
S02013384
24 Disconnect the bolt (1) fixing the steering gear to 34 Lower the support stand carefully, and remove the
the steering column. engine, transmission, engine mount beam and
engine front suspension at the same time.
35 If necessary, disconnect the electrical connection,
and re-locate the harness.
36 Remove 10 bolts (1) connecting the engine to the
transmission.
1
S02013383
25 Disconnect the steering gear assembly oil pipe.

26 Disconnect the gear selection/shift lever stay wire. 1
27 If equipped with manual transmission, remove the
clutch oil pipe.
S02013385
28 If equipped with automatic transmission, remove
the transmission cooling pipe.
29 Remove the drive shaft. Refer to "Drive Shaft
Replacement".
30 Place a support stand under the powertrain
system assembly to support the engine mount
beam and the engine front suspension.
31 Wood blocks may be used on the mount beam to
keep the powertrain system level during
disassembly.
3-79
13 Install the nut fixing the steering gear to the

steering knuckle. Refer to "Steering Gear
1
Replacement".
14 Install the nut fixing the lower stabilizer bar to the
steering knuckle. Refer to "Stabilizer Bar
Replacement".
15 Install the nut fixing the front suspension lower
swing arm to the steering knuckle. Refer to "Front
Suspension Lower Swing Arm Replacement".
16 Install the front wheel.
17 Connect the intake and exhaust pipes to the A/C
compressor.
S02013386
18 Connect the A/C compressor and condenser
37 Separate the engine from the transmission. hoses to the A/C compressor.
38 If required, remove the engine mount, and 19 Install the low-pressure EGR assembly intake pipe
separate the engine from the engine mount beam. on the engine. Refer to "Low-pressure EGR
Assembly Intake Pipe Replacement".
39 If required, remove the rear mount at the rear end
of transmission, and separate the transmission 20 Install the front catalytic converter assembly. Refer
from the engine front suspension. to "Front Catalytic Converter Assembly
Replacement".
Installation
21 Connect the heater water inlet and outlet hoses.
1 Install 10 bolts connecting the engine to the
22 Connect the radiator water inlet and outlet pipes,
transmission, tighten them to 50±5 N.m, and
low-temperature radiator water inlet and outlet
check the torque.
pipes as well as expansion tank compensation
2 Install the engine and transmission. pipe.
3 If required, install the rear mount at the rear end of 23 Install the engine under guard.
transmission, and install the transmission to the
24 Install the power steering pump inlet and outlet
engine front suspension.
pipes.
4 If required, install the engine mount, and install the
25 Connect the electrical connectors of the
engine to the engine mount beam.
5 Fix the engine, transmission, engine mount beam
26 Connect the brake booster vacuum pipe to the
and engine front suspension to the support band.
vacuum pump.
6 Lift the support band carefully, and install the
27 Install the air filter outlet pipe. Refer to "Air Filter
engine front suspension bolts and engine mount
Outlet Pipe Replacement".
beam bolts. Refer to "Engine Front Suspension
Replacement" and "Engine Mount Beam 28 Install the engine exhaust pipe. Refer to "Engine
Replacement". Exhaust Pipe Replacement".
7 Install the drive shaft. Refer to "Drive Shaft 29 Install the water-air intercooler exhaust pipe. Refer
Replacement". to "Water-Air Intercooler Exhaust Pipe
Replacement".
8 Install the steering gear assembly oil pipe.
30 Install the outer circulating air duct assembly.
9 Install the gear selection/shift lever stay wire.
31 Refill the power steering hydraulic system.
10 If equipped with manual transmission, install the
clutch oil pipe. 32 Refill the coolant. Refer to "Cooling System Drain
and Refill".
11 If equipped with automatic transmission, install the
transmission cooling pipe. 33 Refill the engine oil. Refer to "Engine Oil Drain and
Refill".
12 Connect the steering gear to the steering column,
install the bolt to fix them, tighten it to 35 ± 3 N.m, 34 Connect the negative battery cable.
3-80
Engine Replacement (Front-drive) 25 Remove the transmission mount. Refer to

Removal "Transmission Mount Replacement".
26 Remove the rear mount torsion-resistance pull
1 Disconnect the negative battery cable.
rod. Refer to "Rear Mount Torsion-resistance Pull
2 Recycle the air conditioning system. Recycle and Rod Replacement".
refill the refrigerant.
27 Remove 10 bolts (1) connecting the transmission
3 Drain the engine oil. Refer to "Engine Oil Drain to the engine.
and Refill".
28 Remove the transmission.
4 Discharge the coolant. Refer to "Cooling System
Drain and Refill".
to "Power Steering Hydraulic System Bleeding". 1
1
6 Remove the outer circulating air duct assembly.
7 Remove the air filter assembly. Refer to "Air Filter 1
Assembly Replacement". 1
8 Remove the water-air intercooler exhaust pipe.
Refer to "Water-Air Intercooler Exhaust Pipe
Replacement". 1
9 Remove the engine exhaust pipe. Refer to
"Engine Exhaust Pipe Replacement". S02013409
10 Remove the air filter inlet and outlet pipes.
11 Remove the intercooler intake hose. Refer to
"Intercooler Intake Hose Replacement".
1
12 Disconnect the brake booster vacuum pipe from
the vacuum pump.
13 Disconnect the electrical connectors of the
1
14 Disconnect the power steering pump inlet and 1
1 1
outlet pipes.
16 Disconnect the expansion tank compensation
S02013410
pipe.
29 Remove the engine mount. Refer to "Engine
17 Disconnect the radiator water inlet and outlet
Mount Replacement".
pipes.
30 Remove the engine assembly.
18 Disconnect the low-temperature radiator water
inlet and outlet pipes. Installation
19 Disconnect the heater water inlet and outlet hoses. 1 Install the engine assembly.
20 Remove the front catalytic converter assembly. 2 Install the engine mount. Refer to "Engine Mount
Refer to "Front Catalytic Converter Assembly Replacement".
Replacement". 3 Install 10 bolts connecting the engine to the
21 Disconnect the A/C compressor and condenser transmission, tighten them to 50±3 N.m, and
hoses from the A/C compressor. check the torque.
22 Remove the front wheel drive axle shaft. Refer to 4 Install the transmission mount. Refer to
"Drive Axle Shaft Replacement". "Transmission Mount Replacement".
23 Disconnect the gear selection/shift cable and the 5 Install the rear mount torsion-resistance pull rod.
clutch oil pipe on the transmission. Refer to "Rear Mount Torsion-resistance Pull Rod
24 Lift the engine with a suitable tool. Replacement".
3-81
6 Install the steering gear assembly oil pipe. Engine Under Guard Replacement
7 Install the gear selection/shift lever stay wire. Removal
8 Install the gear selection/shift cable and the clutch 1 Lift the vehicle.
oil pipe on the transmission.
2 Remove 2 engine under guard bolts (1).
9 Install the front wheel drive axle shaft. Refer to
3 Remove the engine under guard (2).
"Drive Axle Shaft Replacement".
10 Connect the A/C compressor and condenser
hoses to the A/C compressor.
11 Install the front catalytic converter assembly. Refer 1
1
to "Front Catalytic Converter Assembly
Replacement".
12 Connect the heater water inlet and outlet hoses.
13 Connect the radiator water inlet and outlet pipes,
low-temperature radiator water inlet and outlet
pipes as well as expansion tank compensation
pipe.
2
15 Install the power steering pump inlet and outlet S02013411
pipes.
Installation
16 Connect the electrical connectors of the
harnesses around the engine. 1 Install the engine under guard.
17 Connect the brake booster vacuum pipe to the 2 Install 3 engine under guard bolts, tighten them to
vacuum pump. 10±1 N.m, and check the torque.
18 Install the air filter inlet and outlet pipes. 3 Lower the vehicle.
19 Install the intercooler intake hose. Refer to
20 Install the engine exhaust pipe. Refer to "Engine
Exhaust Pipe Replacement".
21 Install the water-air intercooler exhaust pipe. Refer
to "Water-Air Intercooler Exhaust Pipe
Replacement".
22 Install the air filter assembly. Refer to "Air Filter
24 Refill the power steering hydraulic system.
25 Refill the refrigerant. Refer to "Refrigerant Recycle
and Refill".
26 Refill the coolant. Refer to "Cooling System Drain
and Refill".
27 Refill the engine oil. Refer to "Engine Oil Drain and
Refill".
28 Connect the negative battery cable.
3-82
Engine Mount Replacement (Front-drive) Oil Filter Cooling Module Assembly

Removal Replacement (Front-drive)
Removal
1 Disconnect the negative battery.
2 Remove the outer circulating air duct assembly. 1 Lift the vehicle.
3 Remove the air filter assembly. Refer to "Air Filter 2 Drain the engine oil. Refer to "Engine Oil Drain
Assembly Replacement". and Refill".
4 Remove the air filter inlet and outlet pipes. 3 Drain the coolant. Refer to "Engine Coolant Drain
and Refill".
"Intercooler Intake Hose Replacement". 4 Remove the oil filter cooling module assembly inlet
pipe.
6 Fix the engine in place with a suitable tool.
5 Remove the oil filter cooling module assembly
7 Remove 4 engine mount bolts (1).
outlet pipe.
8 Remove 3 engine mount nuts (2).
6 Disconnect the harness from the oil filter cooling
9 Remove the engine mount (3). module.
7 Remove 4 bolts (1) fixing the oil filter cooling
1 module.
8 Remove the oil filter cooling module (2).
3 2
S02013412
Installation 2
1 Install the engine mount.
2 Install 4 engine mount bolts, tighten them to 60±5 S02013396
N.m, and check the torque. Installation
3 Install 3 engine mount nuts, tighten them to 90 1 Install the oil filter cooling module.
N.m+ 90°, and check the torque.
2 Install 4 bolts fixing the oil filter cooling module,
4 Install the intercooler intake hose. Refer to tighten them to 22±2 N.m, and check the torque.
3 Connect the oil filter cooling module harnesses.
5 Install the air filter inlet and outlet pipes. 4 Install the oil filter cooling module inlet and out
6 Install the air filter assembly. Refer to "Air Filter hoses.
Assembly Replacement". 5 Refill the engine oil. Refer to "Engine Oil Drain and
7 Install the outer circulating air duct assembly. Refill".
8 Connect the battery negative. 6 Refill the coolant. Refer to "Engine Coolant Drain
and Refill".
3-83
metal chains instead of belts. Since the broken toothed

Description and Operation
timing belt can cause severe damage to the internal engine
Accessory Belt System valves, manufacturers generally specify the replacement
The accessory belt system includes accessory belt, idler, period of the timing belt.
tension pulley, crankshaft shock absorber, timing drive belt, Timing belts are rubber parts. As the engine working time
timing idler, timing tension pulley, camshaft timing pulley, increases, the timing belt and its accessories such as
high-pressure oil pump, steering pump, vacuum pump, timing belt tension pulley, timing belt tensioner and water
alternator, compressor and other components. pump, wear or age. Therefore, for engines equipped with
As an important part of the engine valve train, the timing timing belts, manufacturers will have strict requirements on
belt connected with the crankshaft is used to ensure the the regular replacement of timing belts and accessories
accurate time of intake and exhaust under a certain within the specified period. The replacement period varies
transmission ratio. The use of a belt rather than a gear for with the structure of the engine. Generally, the parts should
transmission is due to such advantages of it as low noise, be replaced when the vehicle travels to 60,000 to 100,000
small variation and ease of compensation. However, it is kilometers. The specific replacement period should be
obvious that the service life of a belt is shorter than a metal subject to the maintenance manual.
gear, so the belt shall be replaced regularly.
The timing belt functions as a link, the upper and lower

parts of which are connected with the timing pulley on the
engine cylinder head and the crankshaft timing pulley
respectively. The timing pulley is connected with the
camshaft with a cam contacting the small rocker which
produces pressure through the power from the timing belt,
functioning as a jack, jacking the intake valve to let the
atomized gasoline enter the cylinder block and the exhaust
valve to bleed the cylinder block. Once the camshaft
concavity (note: not convexity) touches the small rocker,
the intake and exhaust valves will close, thus compression
ratio generates, the distributor ignites, internal combustion
starts and power is generated.
The timing belt is a consumable part, once it breaks, the

camshaft will of course not operate in the right direction. At
this time, it is very likely that the valve will collide with the
piston, causing serious damage. Therefore, the timing belt
must be replaced based on the mileage or time specified
by the manufacturer.
During the operation of the engine, four processes of

intake, compression, explosion and exhaust carries out
continuously in the cylinder, and the timing of each step
matches the motion state and position of the piston to
make the intake, exhaust and the rise and fall of the piston
coordinate with each other. The timing belt acts as a
"bridge" in the engine, driven by the crankshaft, transferring
power to the corresponding parts. In order to ensure the
stability of the timing system, a lot of premium cars use
3-84
Valve System The intake valve is generally made of alloy steel (chrome
The engine valve train (internal combustion engine valve steel, nickel-chromium steel) and the exhaust valve is
train) is to open and close the intake and exhaust valves of made of heat-resistant alloy (silicon chrome steel).
each cylinder according to the requirements of the working Sometimes, in order to save heat-resistant alloys, the
cycle and ignition sequence in each cylinder of the engine, exhaust valve head is made of heat-resistant alloy while
so that the fresh combustible mixture (gasoline engine) or the stem is made of chrome steel, and then the two parts
the air (diesel engine) can enter the cylinder in time, and are welded together.
the exhaust gas can be discharged from the cylinder in The valve head may be flat, spherical, horn-type, etc. The
time [1]. In the compression and power strokes, the valve is engine uses the flat head. The flat valve head is of simple
closed to ensure the seal of the combustion chamber. structure, manufacturing convenience, small heat
All kinds of valve trains can be divided into two parts: valve absorption area and low mass, which can be used for both
group and valve transmission group. The valve group intake and exhaust valves. The spherical valve head
includes valves and associated components, the applies to the exhaust valve and is of high strength, low
composition of which is substantially independent of the exhaust resistance and good exhaust gas elimination
form of valve train. effect, however its heating area is large, mass and inertia
are large and the processing is complicated. The horn-type
The valve transmission group includes all parts from the valve head is of a certain streamlined shape, which can
timing gear to the parts that drive the valves to act, the reduce the intake resistance, however its heating area is
composition of which varies with the form of valve train. It large, thus it only applies to the intake valve.
serves to drive the valves to open and close at regular
intervals. In order to reduce the intake resistance and improve the
cylinder intake efficiency, most engine intake valves are
Valve Group larger than the exhaust valves. The used intake and
The valve group includes valves, valve guides, valve seats exhaust valves are also different in color. The valve stem is
and valve springs. Some intake valves are also equipped cylindrical and continuously reciprocates in the valve guide,
with a valve rotating mechanism. The valve group shall and its surface must be subject to heat treatment and
ensure valve-to-cylinder sealing, and the requirements on polishing. The shape of the valve stem end depends on the
the valve group are as follows: fixing mode of the valve spring. Commonly, a two-half
The valve head is tightly attached to the valve seat; locking plate is used to fix the spring seat. The end of the
valve stem has a ring groove for installing the locking plate,
The valve moves up and down well in the valve guide. some of which are fixed by locking pins, and there is a hole
The end faces of the valve spring are perpendicular to the on the end for mounting the locking pin.
centerline of the valve stem to ensure that the valve head is 2 Valve Guide
not deflected on the valve seat.
The valve guide is used to guide the valve in a straight line,
The valve spring force is sufficient to overcome the inertial to make the valve and valve seat fit correctly. In addition,
force of the valve movement, so that the valve can be the valve guide serves as a thermal conductor between the
opened and closed at a constant speed. valve stem and the cylinder block.
1 Valve The valve guide works at a high temperature of about

500K, and the valve stem moves in it. It is easy to wear as
The valve consists of the valve head and the stem. The
it is only lubricated by the oil splashed by the valve train.
temperature of the valve head is very high (intake valve:
Therefore, most of the valve guides are made of gray cast
570~670; exhaust valve: 1,050~1,200), and it also
iron and nodular cast iron.
withstands the gas pressure, the valve spring force and the
inertia force of the transmission components. Since the The outer cylindrical surface of the valve guide is machined
lubrication and cooling conditions are poor, the valve must and pressed into the cylinder head. In order to prevent the
be of certain strength, stiffness, heat and wear resistance. valve guide from loosening during use, it is secured with a
3-85
snap ring in some engines. There is a clearance of one spring is broken. In addition, it also can reduce the
0.05~0.12mm between the valve stem and the valve height of the valve spring. When two valve springs are
guide, so that the valve stem can move freely in the guide. installed, the spiral direction of the spring coils shall be
opposite. This prevents the broken spring coil from sticking
3 Valve Seat
into the other spring coil.
The valve seat can be directly bored on the cylinder head
(top-mounted valve) or the cylinder block (side-mounted Valve Transmission Group
valve). It also can be made of better materials and then 1 Camshaft
embedded on the cylinder head or the block. Together with The camshaft is the key component of the valve train,
the valve head, they seal the cylinder and receive the heat which controls the valve timing of the valve. In some
from the valve. engines, it is also used to drive the oil pump, gasoline
The intake valve is of low temperature and can be directly pump and distributor.
bored, while the exhaust valve is of high temperature but The camshaft mainly consists of intake and exhaust cams,
poor lubrication and is easy to wear, so the inlaid type is a support shaft, a timing gear shaft, a gasoline pump
commonly used. The disadvantage of the inlaid type is that eccentric cam, an oil pump and a distributor drive gear.
the thermal conductivity is poor, the processing precision is
high, and it is easy to fall off, so the directly-bored type is During the operation of the engine, in order to reduce the
better. For the cylinder head made of aluminum alloy, the deformation of the camshaft to avoid malfunction of the
intake and exhaust valves are inlaid because the valve train, the camshaft commonly uses full support.
aluminum alloy is soft.
The camshaft is generally forged from high-quality steel or
4 Valve Spring cast from alloy cast iron or nodular cast iron. The working
surfaces of the cam and the journal are generally finely
The valve spring serves to overcome the inertial force of
ground after heat treatment to improve the abrasive
the valve and the transmission components during the
resistance.
valve closing process, so as to prevent the inertia between
the transmission parts from generating a clearance, and 2 Valve Tappet
ensure timely seating of the valve and close contact
The tappet serves to transmit the thrust of the cam to the
between the valve and the seat, so as to prevent the valve
push rod (or valve stem) and to withstand the lateral force
from jumping when the engine vibrates, deteriorating the
applied during the rotation of the camshaft. In the side-
sealing effect.
mounted valve train, the tappet is generally made into a
Most of the valve springs are cylindrical spiral springs mushroom shape, and an adjusting screw is arranged on
made of high carbon manganese steel cold drawn steel the top of the tappet to adjust the valve clearance. The
wire which is subject to heat treatment after processing tappet of the top-mounted valve train is generally made
and the surface of which to grinding, polishing and shot into a cylinder shape to reduce the weight. The roller tappet
blast. The surface is galvanized to avoid rusting. as shown has the advantage of reducing the lateral force
on the tappet caused by friction. Such tappet is complex in
One end of the valve spring is supported on the cylinder structure and heavy in weight. Generally, it is used on large
head or the cylinder block, and the other end is pressed bore diesel engines. The tappet is commonly made of
against the spring seat at the valve stem end, and the nickel-chromium alloy cast iron or chilled alloy cast iron.
spring seat is fixed to the end of the valve stem by a locking The friction surface should be finely ground after heat
plate. The variable-pitch cylindrical spring can be used to treatment.
prevent the spring from resonating. In most of the high-
speed engines, a valve with two valve springs (inner and
outer) installed concentrically is used. This can improve the
operational reliability of the valve spring, that is, not only
can prevent resonance, but also can keep operating when
3-86
Crank Train Lubrication System

The crank train is the main part in the engine. It serves to The term "Lubrication System" refers to a series of grease
convert the reciprocation of the piston into the rotation of supply, grease drain and accessory devices that supply
the crankshaft and at the same time transform the force lubricant to the lubrication parts. The lubrication system
acting on the piston into the torque output by the crankshaft includes a circulation lubrication system, a centralized
to drive the vehicle wheels. The crank train consists of a lubrication system, a spray lubrication system, an oil
piston group, a connecting rod group, a crankshaft and immersion and splash lubrication system, and a total-loss
flywheel group and the like. oil and grease lubrication system.
The crank train serves to provide a combustion place and The design of the lubrication system depends on the
converts the expansion pressure of the post-combustion characteristics and service conditions of various
gas acting on the top of the piston into the torque of the mechanical equipment. It always consists of several main
crankshaft rotation, to output power continuously. components such as hydraulic pump, fuel tank, filter,
cooling device, heating device, sealing device, buffer
(1) Convert the gas pressure into the crankshaft torque.
device, safety device and alarm.
(2) Convert the reciprocation of the piston into the rotation
The lubrication system serves to deliver a quantitative
of the crankshaft.
amount of clean lubricant to the surface of the parts that
(3) Convert the force from combustion acting on the top of move relative to each other to achieve liquid friction,
the piston into the crankshaft torque, to output mechanical reduce frictional resistance and mitigate wear of the parts.
energy to the working machine. In addition, it can clean and cool the surface of the parts.
The lubrication system usually consists of lubricating oil
The crank train consists of a block group, a piston
passage, oil pump, oil filter and some valves.
connecting rod group and a crankshaft flywheel group.
After the fuel enters the engine and burns, the internal
(1) Block group: cylinder block, cylinder gasket, cylinder
energy of the fuel is successfully converted to make the
head, crankcase, cylinder sleeve and oil pan.
engine run. However, not all the power is used to drive the
(2) Piston connecting rod group: piston, piston ring, piston engine, as the friction between the parts in the engine
pin and connecting rod. consumes the power generated by the engine and
converts it into thermal energy. In order to reduce friction to
(3) Crankshaft flywheel group: crankshaft, flywheel, protect the engine, a lubrication system is required to
torsional shock absorber and balance shaft. lubricate the engine.
The block is the skeleton of the engine and the foundation
of the mechanisms and systems of the engine. All the main
parts and accessories of the engine are installed inside
and outside the block, bearing various loads. Therefore,
the block must have sufficient strength and stiffness.
3-87
Special Tool
SN. Tool name Illustration
SN. Tool name Illustration
C00189129
6 Rear Oil Seal Seat
Assembly Tooling
C00189123
1 Valve Oil Seal
Tooling
C00189129
C00189123
C00189130
7
Flywheel Lock
C00189124
2 Camshaft Timing
Tooling
C00189130
C00189124
C00189131
8 Clutch Pressure
Plate Steering
C00189125
Crankshaft Front
3
Timing Lock
Tooling C00189131
C00189125
C00189132
9 Camshaft Oil Seal
Installer
C00189126
4 Rear Oil Seal
Tooling
C00189132
C00189126
C00189133
10 Shaft 1 Bearing
Remover
C00189128
5
Oil Filter Sleeve
C00189133
C00189128
3-88
SN. Tool name Illustration SN. Tool name Illustration
C00189140
C00189135
Fuel Pump
11 Balance Shaft 16
Transition Plate
Timing Tooling
Locating Tooling
C00189135 C00189140
C00189136 C00189243
12 Front Oil Seal Seat 17 Front Oil Seal
Tooling Tooling
C00189136 C00189243
C00189137
C00189291
High-pressure
13 18 Crankshaft Rear
Pump Pulley
Locating Tooling
Locating Rod
C00189137 C00189291
C00189138 C00189316
14 Timing Pulley 19 Fuel Injector
Locating Pin Remover
C00189138 C00189316
C00189139
Camshaft C00189087
15 20
Intermediate Oxygen Sensor
Flange Installer Sleeve
C00189139
C00189087
3-89
3-90
Engine Control System
Specification
Fastener Specifications
Bolt - Camshaft Position Sensor 10 ± 1 N.m
Water Temperature Sensor 23 ± 2 N.m
Bolt - Low-pressure EGR Differential Pressure Sensor 10 ± 1 N.m
High-pressure EGR Temperature Sensor 45 ± 2 N.m
Low-pressure EGR Temperature Sensor 45 ± 2 N.m
Bolt - Intake Manifold Pressure Sensor 11 ± 1 N.m
Intercooler Rear Intake Air Temperature Sensor 23 ± 2 N.m
Bolt - Crankshaft Speed Sensor 10 ± 1 N.m
Turbocharger Front Exhaust Temperature Sensor 45 ± 2 N.m
Oil Pressure Switch 15 ± 2 N.m
Bolt - Vacuum Switching Valve 10 ± 1 N.m
Bolt - Vacuum Control Valve 7 ± 1 N.m
Bolt - Turbocharger Heat Shield 30 ± 3 N.m
Bolt - Upper Turbocharger Bracket to Intercooler
25 ± 2 N.m
Bracket
Bolt - Upper Turbocharger Bracket to Turbocharger 35 ± 2 N.m
Bolt - Lower Turbocharger Bracket to EGR Cooler 35 ± 2 N.m
Bolt - Lower Turbocharger Bracket to Turbocharger 43 ± 3 N.m
Bolt - Turbocharger Oil Return Pipe to Turbocharger 10 ± 2 N.m
Bolt - Turbocharger Oil Return Pipe to Cylinder Block 10 ± 2 N.m
Bolt - Turbocharger Oil Inlet Pipe to Turbocharger 30 ± 2 N.m
Bolt - Turbocharger Oil Inlet Pipe to Cylinder Block 35 ± 2 N.m
Bolt - Turbocharger Assembly 55 ± 3 N.m
Nut - Turbocharger Assembly 70 ± 3 N.m
Bolt - Vacuum Control Solenoid Valve Bracket 25 ± 1 N.m
4-1
Layout
Engine Electronic Control
1 3
S02020004
1 Intercooler Rear Temperature Sensor 4 Crankshaft Speed Sensor

2 Camshaft Position Sensor 5 Low-pressure EGR Temperature Sensor
Turbocharger Front Exhaust
3 6 Differential Pressure Sensor
Temperature Sensor
4-2
2 3
7
6
S02020005
Electronic Vacuum Switching Valve (Two-

1 Intake Manifold Pressure Sensor 5
Stage)
2 Water Temperature Sensor 6 High-pressure EGR Temperature Sensor
3 Electronic Vacuum Switching Valve 7 Oil Pressure Switch
Electronic Vacuum Control Valve (Two-
4
Stage)
4-3
Turbocharging System (Two-Stage)
2
1
S02020006
1 Turbocharger Oil Inlet Pipe 4 Turbocharger Heat Shield

Turbocharger Water Outlet Pipe
2 Two-stage Turbocharger Assembly 5
Assembly
Turbocharger Water Inlet Pipe
3 6 Turbocharger oil return pipe
Assembly
4-4
Turbocharging System (Single-stage)
S02020007
1 Turbocharger Oil Inlet Pipe 3 Turbocharger Heat Shield

2 Turbocharger Assembly 4 Turbocharger oil return pipe
4-5
When carrying out failure diagnosis for electronic control

system, the failure shall be analyzed by using the grasped
Check and Confirmation professional knowledge and experiences, to identify the
possible causes, and the direction and location that are
1 Identify the problems, and carry out the given priority during check, to access the target, so as to
corresponding check and road tests.
prevent the unnecessary check for failure-free items, and
2 Check the appearance for obvious mechanical or the missing check for check-related items. In addition, due
electrical damages.
to the factors in design, manufacturing, use environment
3 Solve the found problems before carrying out the and other aspects, certain failures of some vehicles are
next check.
common in some part or assembly, the maintenance
4 If the causes can't be identified visually, identify personnel shall give priority to these components and
the symptoms first, and then carry out the check
assembly for check according to their experiences, which
according to Symptom Table.
will also eliminate the failures.
Appearance Checklist
Principle of "first up, and then down; first external, and
Mechanical Electrical then internal"
• Sensor • Fuses With the more and more application of electronic control
• Actuator • Wiring system in engine, the quantity of automotive parts and
• Electrical Connection
wiring harnesses is more and more, especially in the
• Engine Control Module
(ECM) engine chamber, there is little spare space. Sometimes, for
some check, many surrounding parts shall be
Basic Principles for Electronic Control Failure disassembled. Therefore, grasping this principle is quite
Diagnosis beneficial to save labor and time.
The general principles for electronic control system failure
Principle of "first preparation, and then use; code first"
diagnosis are summarized as follows: first simple, and then
complex; first easy, and then difficult; first thinking, and When diagnosing electronic control system, the
then action; first familiar, and then unknown; first up, and performance of electronic control elements and the
then down; first external, and then internal; first conditions of circuits shall be determined according to the
preparation, and then use; code first. accuracy voltage or resistance and other parameters. If the
is no such data, and no conditions for failure diagnosis by
Principle of "first simple, and then complex; first easy, replacing parts, the failure diagnosis will not be carried out.
and then difficult" The principle of "first preparation, and then use" requests
The structure of engine electronic control system and the that the maintenance materials shall be prepared prior to
causes of its failures are quite complex. In order to avoid the failure diagnosis for references in the future. When
detours in the failure diagnosis process, the simple check diagnosing the electronic control system, the DTC shall be
shall be carried out first by using sample tools, and by the retrieved first, and the diagnosis shall be carried according
ways of seeing, smelling, hearing and touching. If no failure to the indication of DTC. After eliminating the failures
is diagnosed during the simple check, and the instruments indicated in DTCs, if there is still failure in engine, or there
and equipment shall be used for failure diagnosis, the no DTC output at beginning, the other possible failure parts
items that use simple instruments and equipment, and of engine shall be checked.
those that are easy for check shall be given priority, and
Basic Procedures for Electronic Control
then disassembly is required for the check of more difficult
Failure Diagnosis
items by using more complex instruments and equipment.
After the failures of electronic control system of electric
Principle of "first thinking, and then action; first familiar, control machine are found, the failure diagnosis shall be
and then unknown" carried out according to the following basic procedures.
Investigation of insider
4-6
It is very necessary to learn about the time, location, repair. After determining the repair is qualified via the test,
phenomena, conditions before and after failures, recent the DTCs shall be cleared.
overhaul, etc. from insiders. Although some insiders'
Electronic Control Intermittent Failure
description is not clear enough, careful analysis of the
Diagnosis
information provided by insiders will be more or less helpful
for rapid failure diagnosis. Intermittent failure refers to the failures that exist
sometimes and disappear automatically sometimes under
External Check the effect of external factors (temperature, moisture and
The purpose of external check is to eliminate the causes of vibration). It is difficult to diagnose such failures because
general failure, and avoid detours; the main contents of they do not have obvious symptoms, or the symptoms are
external check include: check whether the exhaust pipes not stable which may appear sometimes and disappear in
are damaged, connected improperly and blocked; check another time, the conditions and environment in which the
whether the connecting nodes of various wiring harnesses failures occur stated by the client generally shall be
are connected reliably; check the engine for obvious oil simulated, to reproduce the failures, so as to find out the
leakage, gas leakage or external damages; and listen to causes according to the failure symptoms.
whether the engine sound is abnormal.
Vibration
Retrieval of DTCs For the failures caused by poor circuit connection of
If the "MIL" goes on, that is, there is a current failure, the electronic control system or infirm installation of elements,
DTCs shall be retrieved according to the specified the vibration during vehicle running will make the failure
procedures, and a check shall be carried out for relevant symptoms appear sometimes and disappear in another
sensors or actuating elements and their circuits according time. In case of such failures, keep the engine running at
to the indications of DTCs. In the use of vehicle, if the idle. Shake the wiring harnesses or harness connectors in
failures appear sometimes and disappear in another time, horizontal and vertical directions, tap the components
and there are DTCs, but the DTCs at this time may be the containing sensors, to observe whether the failures of
current failures, and also may be converted in to historical engine will reoccur, if yes, it indicates that there are failures
failures. At this time, the causes are difficult to be checked, in the electronic control system at the harnesses shaken or
and the failures shall be checked as intermittent ones. In parts tapped. Notes: don't tap the relay hardly, otherwise it
the use of vehicle, if the failure symptoms are obvious, but may be disconnected; while the sensor is subject to
the "MIL" is off, and the retrieved DTCs are empty or there vibration test, a multimeter may be used to measure its
are no DTCs consistent with the failure symptoms, the output signals for abnormal changes, so as to determine
failures shall be checked as those without DTCs. whether the sensor has failures.
Detection Heating
Only after detection, can the failure locations be finally If failures only occur when the engine is warm, the
determined and the causes be found. The detection suspected faulty electronic control element may be heated
includes many contents, such as: signal detection, data with an electric blower, if the failures reoccur, it indicates
detection, pressure detection, actuator action detection, that the element have problems. Note: the elements in
etc.. The involved detectors are also more complex, which ECU can't be directly heated, and the temperature shall not
shall be properly selected and used. exceed 60 ℃ .
Test Water Spray
After the exact causes of failures are determined and If failures only occur in rainy days, after car wash or in high
repaired, a test must be carried out, to confirm that whether humidity environment, the vehicle may be sprayed with
the failures are eliminated, and check the effects after water to reproduce the failures, so as to analyze and
determine the causes according to the failure symptoms.
Note: water shall not be directly sprayed on the elements of
4-7
electronic control system, but shall be sprayed on the front which deviate from the true values at this time, which may
of engine radiator, to indirectly change the temperature cause adverse impact on the working performance of
around engine. engine. A comprehensive analysis and judgment shall be
made according to the failure symptoms of engine. If
All Electrical Appliances On
possible, the special diagnostic instruments shall be used
If the failures are suspected to be caused by excessive to read the relevant data blocks, analyze the waveforms,
electrical load, all the electrical appliances may be turned and then carry out targeted testing for the sensor, so as to
on to check whether the failures will reoccur. find out the failures and eliminate them.
Road Test If the "MIL" goes on, that is, there is a current failure, the
Some failures only occur under specific driving conditions, DTCs shall be retrieved according to the specified
which must be reproduced by road test method. In general, procedures, and a check shall be carried out for relevant
intermittent failures will not appear for a long time. sensors or actuating elements and their circuits according
Therefore, during failure diagnosis, preparations shall be to the indications of DTCs. In the use of vehicle, if the
made in advance, for example: turn on the scan tool to the failures appear sometimes and disappear in another time,
window for DTC reading; if you want to see the data flow and there are DTCs, but the DTCs at this time may be the
state while the failures reoccur, turn to the data flow current failures, and also may be converted in to historical
window (several targeted data flows may be selected), and failures. At this time, the causes are difficult to be checked,
make good preparations for retention, so as to diagnose and the failures shall be checked as intermittent ones.
the failures and store them, once they reoccur.
Diagnosis without DTC

The failures without DTCs refer to that the vehicle has
obvious failure symptoms, but "MIL" is off, or there are no
corresponding DTCs when reading DTCs. Self-diagnosis
system can only monitor the circuits of electronic control
system, which means: first, if the failures do not belong to
circuits, there are generally no DTCs; second, if the failures
do not belong to the circuits of electronic control system
(starting system and charging system), the DTCs will not
be stored. Therefore, the failures without DTCs are often
independent of electronic control system. At this time,
troubleshooting shall be carried out according to the
diagnosis steps for failures not belonging to electric control
machine. Please keep in mind that don't check the ECUs,
actuating elements, sensors and circuits of electronic
control systems without aim at this time. Otherwise, not
only working in vain, but also causing damage to the
electronic control elements in case of a slight
carelessness.
In addition, self-diagnosis system can only monitor the

range of signals, but can't detect the changes of the
electrical characteristics of sensor. That is, if the electrical
characteristics of sensor signals are changed for some
reasons, but they are still within the monitoring scope of the
self-diagnosis system, the DTCs will not be generated
either. However, ECU has read the sensor signal values
4-8
Symptom Table
• The air filter element is too dirty, and • Replace the air filter element, or remove the
the intake pipe is blocked by foreign foreign matters; tighten the pipeline connection
Reduced boosting effect matters or has air leakage or replace the damaged components.
of turbocharger • The turbocharger impeller is loose or • Remove the foreign matters, or replace the
damaged, or there are foreign matters damaged components.
stuck in the turbocharger
• Filter element or pipe is damaged, • Replace the damaged filter element or intake
foreign matters get into the pipe, and replace the turbocharger assembly.
turbocharger, which directly damages
the impeller or shaft
• Engine oil is too dirty or deteriorated • Replace with engine oil complying with the
Sudden run-down of after a long period, which leads to poor standard, and replace the turbocharger
turbocharger lubrication and stuck turbocharger assembly.
bearing
• Turbocharger exhaust bypass valve is • Eliminate the failures of turbocharger exhaust
faulty, which leads to the long-term bypass valve components, and replace the
high-load operation of turbocharger or turbocharger assembly.
the damage of bearing
foreign matters get into the pipe, and replace the turbocharger assembly.
after a long period, which leads to poor standard, and replace the turbocharger
lubrication and stuck turbocharger assembly.
bearing
Abnormal turbocharger • Engine oil pressure is too low, which • Eliminate the low oil pressure, and replace
operation sound leads to late turbocharger oil supply, the turbocharger assembly.
and poor bearing lubrication
• Turbocharger impeller is damaged • Replace the turbocharger assembly.
and has friction with housing
• There is periodic abnormal sound • Replace the turbocharger assembly.
while rotating the turbocharger
impeller, and the bearing clearance
and excessive wear can be detected
while shaking the turbocharger impeller
4-9
Water Temperature Sensor Replacement

Service Guide
Removal
Camshaft Position Sensor Replacement Warning: Coolant is toxic. It is fatal to eat it by
Removal mistake, and the immediate medical help is
required.
2 Disconnect the harness connector of camshaft Warning: There will be steam when the coolant is
position sensor. hot, and the inhalation of steam shall be avoided.
3 Remove 1 bolt fixing the camshaft position sensor 1 Discharge the coolant.
to the valve chamber cover.
4 Remove the camshaft position sensor (1).
3 Disconnect the harness connector of water
temperature sensor.
4 Remove the water temperature sensor (1).
S02023041
Installation
1 Fix the camshaft position sensor to the valve S02023042
chamber cover, install 1 bolt, tighten it to 10±1 Installation
1 Fix the water temperature sensor to the
2 Connect the harness connector of camshaft
thermostat, tighten it to 23±2 N.m, and check the
position sensor.
torque.
2 Connect the harness connector of water
temperature sensor.
4 Refill the coolant.
4-10
Low-pressure EGR Differential Pressure High-pressure EGR Temperature Sensor

Sensor Replacement Replacement
Removal Removal
1 Disconnect the negative battery cable. 1 Disconnect the negative battery cable.
2 Loosen the clamps, and disconnect the pipes of 2 Remove the starter. Refer to "Starter
low-pressure EGR differential pressure sensor (1). Replacement".
3 Disconnect the harness connector of low-pressure 3 Disconnect the harness connector of high-
EGR differential pressure sensor (2). pressure EGR temperature sensor.
4 Remove 1 bolt (3) fixing the low-pressure EGR 4 Remove the high-pressure EGR temperature
differential pressure sensor to the cylinder head. sensor (1).
5 Remove the low-pressure EGR differential
pressure sensor (4).
3
2
4
1
S02023044
S02023043 Installation
1 Fix the high-pressure EGR temperature sensor to
Installation the EGR assembly, tighten it to 45±2 N.m, and
1 Fix the low-pressure EGR differential pressure check the torque.
sensor to the cylinder head, install 1 bolt, tighten it 2 Connect the harness connector of high-pressure
to 10±1 N.m, and check the torque. EGR temperature sensor.
2 Connect the harness connector of low-pressure 3 Install the starter. Refer to "Starter Replacement".
EGR differential pressure sensor. 4 Connect the negative battery cable.
3 Connect the pipes of low-pressure EGR
differential pressure sensor, and install the
retaining clamps.
4-11
Low-pressure EGR Temperature Sensor Intake Manifold Pressure Sensor Replacement

Replacement Removal
Removal
1 Disconnect the negative battery cable. 2 Remove the intercooler. Refer to "Intercooler
2 Disconnect the low-pressure EGR temperature Replacement".
sensor harness connector. 3 Disconnect the harness connector of intake air
3 Remove the low-pressure EGR temperature temperature sensor (1).
sensor (1). 4 Remove 1 bolt (2) fixing the intake air temperature
sensor to the intake manifold.
5 Remove the intake manifold pressure sensor (3).
1
S02023045 3
Installation
S02023046
1 Install the low-pressure EGR temperature sensor
on the low-pressure EGR assembly, tighten it to Installation
1 Install the intake manifold pressure sensor on the
2 Connect the low-pressure EGR temperature intake manifold, install 1 bolt, tighten it to 11±1
sensor harness connector. N.m, and check the torque.
3 Connect the negative battery cable. 2 Install the intercooler. Refer to "Intercooler
Replacement".
4-12
Intercooler Rear Intake Air Temperature Crankshaft Speed SensorReplacement

Sensor Replacement Removal
Removal
1 If required, remove the A/C compressor bracket.
1 Disconnect the negative battery cable. Refer to "A/C Compressor Bracket Replacement".
2 Disconnect the harness connector of intercooler 2 Disconnect the harness connector of crankshaft
rear intake air temperature sensor. speed sensor.
3 Remove the intercooler rear intake air temperature 3 Remove 1 bolt fixing the crankshaft speed sensor
sensor (1). to the cylinder block.
4 Remove the crankshaft speed sensor (1).
1
1
S02023047
1 Install the intercooler rear intake air temperature Installation

sensor on the intercooler exhaust pipe, tighten it to 1 Install the crankshaft speed sensor on the cylinder
23±2 N.m, and check the torque. block, install 1 bolt ,tighten it to 10±1 N.m, and
2 Connect the negative battery cable. check the torque.
2 Connect the harness connector of crankshaft
speed sensor.
3 If required, install the A/C compressor bracket.
Refer to "A/C Compressor Replacement".
4-13
Turbocharger Front Exhaust Temperature Oil Pressure Switch Replacement

Sensor Replacement Removal
Removal
1 Disconnect the negative battery cable. 2 Disconnect the harness connector of oil pressure
2 If required, remove the intercooler air inlet hose. switch, and remove the oil pressure switch (1).
3 Remove the turbocharger front exhaust
S02023050
Installation
S02023049
1 Install the oil pressure switch, tighten it to 15±2
Installation N.m, and check the torque.
1 Install the turbocharger front exhaust temperature 2 Connect the harness connector of oil pressure
sensor, tighten it to 45±2 N.m, and check the switch.
torque. 3 Connect the negative battery cable.
2 Connect the harness connector of turbocharger
front exhaust temperature sensor.
3 If required, install the intercooler air inlet hose.
4-14
Electronic Vacuum Switching Valve Electronic Vacuum Control Valve

Replacement Replacement (Two-Stage)
Removal Removal
1 Disconnect the harness connector of electronic 1 Disconnect the harness connector of electronic
vacuum switching valve (1). vacuum control valve.
2 Disconnect the connecting pipes of electronic 2 Disconnect the connecting pipes of electronic
vacuum switching valve. vacuum control valve.
3 Remove 2 screws (2) fixing the electronic vacuum 3 Remove 4 screws (1) fixing the electronic vacuum
switching valve to the bracket. control valve to the bracket.
4 Remove the electronic vacuum switching valve 4 Remove the electronic vacuum control valve (3)
(3). from the bracket (2).
1
2
2 1
1
3
1 3 2
S02023051 S02023099
1 Fix the electronic vacuum switching valve to the 1 Fix 2 electronic vacuum control valves to the
bracket, install 2 bolts, tighten them to 10±1 N.m, bracket, install 4 bolts, tighten them to 7±1 N.m,
and check the torque. and check the torque.
2 Connect the harness connector, and connect the 2 Connect the harness connector, and connect the
connecting pipes of electronic vacuum switching connecting pipes of electronic vacuum switching
valve. valve.
3 Connect the negative battery cable. 3 Connect the negative battery cable.
4-15
Preheating Engine Harness Replacement Engine Harness Replacement

Removal Removal
1 Remove the water-air intercooler, refer to "Water- 1 Disconnect the harness connector of differential
Air Intercooler Replacement". pressure sensor.
2 Disconnect the preheating engine harness
connector.
S02023054
2 Disconnect the low-pressure EGR temperature

S02023052
3 Disconnect 4 harness connectors connecting the
preheating engine harness to the glow plug.
4 Remove the preheating engine harness.
S02023055
3 Disconnect the harness connector of intercooler

rear temperature sensor.
S02023053
Installation
1 Install the preheating engine harness on the
engine, and connect 4 harness connectors to the
glow plug.
2 Connect the preheating engine harness connector.
3 Install the water-air intercooler, refer to "Water-Air
S02023056
4 Disconnect the harness connector of high-

pressure EGR temperature sensor.
4-16
S02023057 S02023060
5 Disconnect the harness connector of oil pressure 8 Disconnect the harness connector of intake
switch. manifold pressure sensor.
S02023058 S02023061
6 Disconnect the harness connector of water 9 Disconnect the harness connector of camshaft
temperature sensor. position sensor.
10 Remove the engine harness clips, and remove the
engine harness assembly.
Installation
1 Fix the engine harnesses to various harness
brackets.
2 Connect various engine harness connectors in
turn.
S02023059
7 Disconnect the harness connector of vacuum

control valve.
4-17
Turbocharger Heat Shield Replacement Upper Turbocharger Bracket Replacement

Removal (Two-Stage)
Removal
1 Remove the bolt fixing the turbocharger heat
shield to the turbocharger. 1 Remove 2 bolts (1) fixing the turbocharger bracket
2 Remove the turbocharger heat shield (1). to the intercooler bracket.
2 Remove 1 bolt (2) fixing the turbocharger bracket
to the turbocharger.
3 Remove the turbocharger bracket (3).
3
1 2
S02023062
Installation
1 Install the turbocharger heat shield. S02023063
2 Fix the turbocharger heat shield to the
Installation
turbocharger, tighten it to 30±3 N.m, and check the
torque. 1 Install the upper turbocharger bracket
2 Fix the turbocharger bracket to the intercooler
bracket, install 2 bolts, tighten them to 25±2 N.m,
3 Fix the turbocharger bracket to the turbocharger,
install 1 bolt, tighten it to 35±2 N.m, and check the
torque.
4-18
Lower Turbocharger Bracket Replacement Turbocharger Replacement (Two-Stage)

(Two-Stage) Removal
Removal
1 Remove 2 bolts (1) fixing the turbocharger bracket "Intercooler Intake Hose Replacement".
to the low-pressure EGR assembly bracket. 2 Remove the air filter inlet pipe. Refer to "Air Filter
2 Remove 1 bolt (2) fixing the turbocharger bracket Inlet Pipe Replacement".
to the turbocharger. 3 Remove the turbocharger water outlet pipe. Refer
3 Remove the turbocharger bracket (3). to "Turbocharger Water Outlet Pipe Replacement".
4 Remove the turbocharger heat shield. Refer to
"Turbocharger Heat Shield Replacement".
5 Remove the front catalytic converter. Refer to
"Front Catalytic Converter Replacement".
6 Disconnect the harness connector of turbocharger
control valve.
2
3
S02023064
Installation
1 Install the lower turbocharger bracket.
2 Fix the turbocharger bracket to the EGR cooler,
check the torque.
S02023066
3 Fix the turbocharger bracket to the turbocharger,
install 1 bolt, tighten it to 43±3 N.m, and check the 7 Remove 1 through-hole bolt fixing the
torque. turbocharger oil inlet pipe to the cylinder block.
S02023067
8 Remove 1 bolt (1) fixing the turbocharger

assembly to the lower bracket.
9 Remove 1 bolt (2) fixing the turbocharger oil return
pipe to the cylinder block.
4-19
S02023068 S02023071
10 Remove 2 bolts fixing the low-pressure EGR 15 Remove 2 bolts fixing the turbocharger oil return
exhaust pipe to the turbocharger, and remove the pipe to the turbocharger.
gaskets.
S02023072
S02023069
16 Remove 2 bolts fixing the turbocharger oil return
11 Remove 2 nuts (1) and 1 hexagon bolt (2) fixing pipe to the turbocharger.
the turbocharger to the exhaust manifold. 17 Remove the turbocharger oil return pipe (1).
12 Remove 1 bolt (3) fixing the turbocharger to the
upper bracket.
13 Remove the turbocharger assembly.
3
2
S02023073
S02023070 1 Installation
1 Fix the turbocharger oil return pipe assembly and
14 Remove 2 through-hole bolts fixing the
gasket to the turbocharger, install 4 bolts, tighten
turbocharger oil inlet pipe to the turbocharger.
them to 10±2 N.m, and check the torque.
Remove the turbocharger oil inlet pipe.
4-20
2 Fix the turbocharger oil inlet pipe assembly and Turbocharger Replacement (Single-Stage)
gasket to the turbocharger, and install 2 through- Removal
hole bolts. Tighten them to 30±2 N.m, and check
the torque. 1 Remove the intercooler intake hose. Refer to
3 Fix the turbocharger assembly and gasket to the
exhaust manifold, install 2 nuts (1) and 1 bolt (2). 2 Remove the air filter inlet pipe. Refer to "Air Filter
Tighten nuts (1) to 70±3 N.m. Tighten bolt (2) to Inlet Pipe Replacement".
55±3 N.m, and check the torque. 3 Remove the turbocharger water inlet pipe. Refer to
Caution: Check the gasket. If any damage, replace "Turbocharger Water Inlet Pipe Replacement".
it. 4 Remove the turbocharger water outlet pipe. Refer
to "Turbocharger Water Outlet Pipe Replacement".
5 Remove the front catalytic converter. Refer to
"Front Catalytic Converter Replacement".
6 Disconnect the harness connector of turbocharger
control valve.
S02023074
4 Fix the turbocharger oil return pipe assembly to

the cylinder block, install 1 bolt, tighten it to 10±2
5 Fix the turbocharger oil inlet pipe assembly to the S02023075
cylinder block, install 2 bolts, tighten them to 35±2
N.m, and check the torque. 7 Remove 3 bolts fixing the turbocharger heat shield
6 Fix the low-pressure EGR exhaust pipe and its to the turbocharger.
gasket to the turbocharger. 8 Remove the turbocharger heat shield (1).
7 Fit the upper and lower turbocharger bracket bolts.
8 Install the water pipe and its clamp. 1
9 Install the turbocharger heat shield.
10 Install the front catalytic converter. Refer to "Front
Catalytic Converter Replacement".
11 Install the turbocharger water outlet pipe. Refer to
"Turbocharger Water Outlet Pipe Replacement".
12 Install the turbocharger water inlet pipe. Refer to
"Turbocharger Water Inlet Pipe Replacement".
13 Install the air filter inlet pipe. Refer to "Air Filter
Inlet Pipe Replacement". S02023076
"Intercooler Intake Hose Replacement". 9 Remove 1 bolt (1) fixing the turbocharger to the
upper bracket.
10 Remove 1 through-hole bolt (2) fixing the
turbocharger oil inlet pipe to the turbocharger.
4-21
1
2
S02023077 S02023080
11 Remove 1 bolt fixing the turbocharger oil return 14 Remove 2 bolts fixing the turbocharger oil return
pipe to the cylinder block, and remove the pipe to the turbocharger, and remove the
turbocharger oil return pipe (1). turbocharger oil return pipe (1).
1
1
S02023078 S02023081
12 Remove 1 bolt fixing the turbocharger to the Installation

exhaust manifold. 1 Fix the turbocharger oil return pipe assembly and
2 Fix the turbocharger assembly and gasket to the
exhaust manifold, install 2 nuts and 1 bolt. Tighten
nuts to 70±3 N.m. Tighten bolt to 55±3 N.m, and
check the torque.
Caution: Check the gasket. If any damage, replace
it.
S02023079
13 Remove 2 nuts fixing the turbocharger to the

exhaust manifold, and remove the turbocharger.
4-22
Turbocharger Oil Inlet Pipe Replacement

(Single-Stage)
Removal
1 Remove the turbocharger (single-stage). Refer to

"Turbocharger Replacement (Single-Stage)".
2 Remove 1 through-hole bolt fixing the
turbocharger oil inlet pipe to the cylinder block,
and remove the turbocharger oil inlet pipe (1).
S02023074 1
3 Fix the turbocharger oil return pipe assembly to

the cylinder block.
4 Install the turbocharger assembly to the upper
bracket.
5 Fix the turbocharger oil inlet pipe assembly to the
turbocharger, install 1 through-hole bolt, tighten it
6 Fix the turbocharger heat shield to the S02023082
turbocharger, install 3 bolts, tighten them to 30±2
7 Connect the harness connector of turbocharger 1 Fix the turbocharger oil inlet pipe to the cylinder
control valve. block, install 1 through-hole bolt, tighten it to 35±2
8 Install the front catalytic converter. Refer to "Front N.m, and check the torque.
Catalytic Converter Replacement". 2 Install the turbocharger assembly. Refer to
9 Install the turbocharger water outlet pipe. Refer to "Turbocharger Replacement (Single-Stage)".
"Turbocharger Water Outlet Pipe Replacement".
10 Install the turbocharger water inlet pipe. Refer to
"Turbocharger Water Inlet Pipe Replacement".
11 Install the air filter inlet pipe. Refer to "Air Filter
Inlet Pipe Replacement".
4-23
Turbocharger Oil Return Pipe Replacement Turbocharger Oil Inlet Pipe Replacement
(Single-Stage) (Two-Stage)
Removal Removal
1 Remove the turbocharger (single-stage). Refer to 1 Remove the turbocharger (two-stage). Refer to
"Turbocharger Replacement (Single-Stage)". "Turbocharger Replacement (Two-Stage)".
2 Remove 2 bolts fixing the turbocharger oil return 2 Remove 2 through-hole bolts fixing the
pipe to the turbocharger, and remove the turbocharger oil inlet pipe to the turbocharger.
turbocharger oil return pipe (1). Remove the turbocharger oil inlet pipe.
S02023081 S02023071
1 Fix the turbocharger oil return pipe assembly and 1 Fix the turbocharger oil inlet pipe assembly and
gasket to the turbocharger, install 2 bolts, tighten gasket to the turbocharger, and install 2 through-
them to 10±1 N.m, and check the torque. hole bolts. Tighten them to 30±2 N.m, and check
2 Install the turbocharger (single-stage). Refer to the torque.
"Turbocharger Replacement (Single-Stage)". 2 Install the turbocharger (two-stage). Refer to
"Turbocharger Replacement (Two-Stage)".
4-24
Turbocharger Oil Return Pipe Replacement Turbocharger Water Inlet Pipe Replacement
(Two-Stage) (Two-Stage)
Removal Removal
1 Remove the turbocharger (two-stage). Refer to 1 Loosen the water inlet hose clamp to release the
"Turbocharger Replacement (Two-Stage)". water inlet hose (1). Remove 1 bolt fixing the
2 Remove 2 bolts fixing the turbocharger oil return turbocharger water inlet pipe to the turbocharger,
pipe to the turbocharger. and remove the turbocharger water inlet pipe (2).
2
1
S02023072 S02023083
Installation
3 Remove 2 bolts fixing the turbocharger oil return
pipe to the turbocharger. 1 Fix the turbocharger water inlet pipe to the
4 Remove the turbocharger oil return pipe (1). turbocharger, install 1 bolt, tighten it to 10±1 N.m,
2 Connect the water inlet hose, and install the
clamp.
S02023073
Installation
1 Fix the turbocharger oil return pipe assembly and
2 Install the turbocharger (two-stage). Refer to
"Turbocharger Replacement (Two-Stage)".
4-25
Turbocharger Water Outlet Pipe Replacement Vacuum Control Solenoid Valve Bracket
(Two-Stage) Replacement
Removal Removal
1 Remove 1 bolt (1) fixing the turbocharger water 1 Remove the vacuum control valve. Refer to
outlet pipe to the turbocharger. "Vacuum Control Valve Replacement".
2 Release the pipe clip (2). Remove the 2 Remove 4 bolts fixing the vacuum control solenoid
turbocharger water outlet pipe (3). valve bracket to the water-air intercooler bracket.
3 Remove the vacuum control solenoid valve
bracket (1).
2
1
1
S02023084
Installation
S02013259
1 Fix the turbocharger water outlet pipe to the
turbocharger, install 1 bolt, tighten it to 10±1 N.m, Installation
and check the torque. 1 Fix the vacuum control solenoid valve bracket to
2 Fix the vacuum tube clip. the water-air intercooler bracket, install 4 bolts,
2 Install the vacuum control valve. Refer to "Vacuum
Control Valve Replacement".
4-26
Glow Plug Controller Replacement ECM Replacement

Removal Removal
1 Disconnect the negative battery. 1 Disconnect the negative battery.
2 Remove the expansion tank bracket bolt, remove 2 Remove the expansion tank bracket bolt, remove
the expansion tank with the water pipe connected. the expansion tank with the water pipe connected.
3 Disconnect the connector of glow plug controller. 3 Disconnect the connector from the ECM.
4 Remove the glow plug controller bolt (1). Caution: When disconnecting the ECM connector,
5 Remove the glow plug controller (2). avoid shaking the connector all round; avoid
applying force on one side only; avoid damaging
the connector structure.
4 Remove 4 bolts (1) fixing the ECM to the battery
1 tray bracket.
5 Remove the ECM (2).
2 2
S02023100 1
Installation
1 Install the glow plug controller.
2 Install the glow plug controller bolt, tighten it to 9±1
N.m, and check the torque. 1
3 Connect the connector of glow plug controller. S02023101

Installation
4 Fit the expansion tank.
1 Fix the ECM to the battery tray bracket, fit 4 bolts,
5 Connect the battery negative.
2 Connect the ECM connector.
3 Fit the expansion tank.
5 Program and set the ECM.
4-27
Air Flow Sensor Replacement Accelerator Pedal Replacement

Removal Removal
1 Disconnect the negative battery. 1 Disconnect the negative battery.
2 Disconnect the electrical connector of the air flow 2 Disconnect the electrical connector of the
sensor. accelerator pedal.
3 Remove 2 air flow sensor bolts (1). 3 Remove 2 accelerator pedal nuts (1).
4 Remove the air flow sensor (2). 4 Remove the accelerator pedal (2).
1
2
2
S02023102 S02023103
1 Install the air flow sensor. 1 Fit the accelerator pedal.
2 Install 2 air flow sensor bolts, tighten them to 2 Install 2 accelerator pedal nuts, tighten them to
1.5±0.3 N.m, and check the torque. 18.5±1.5 N.m, and check the torque.
3 Connect the electrical connector of the air flow 3 Connect the electrical connector of the accelerator
sensor. pedal.
4 Connect the battery negative. 4 Connect the battery negative.
4-28
Crankshaft Speed Sensor

Water Temperature Sensor
S02023086
The function of crankshaft speed sensor is to locate the

S02023085
crankshaft, that is, the rotation angle of crankshaft. It
Water temperature sensor is a thermistor sensor with the usually works with the camshaft position sensor to
temperature resistance as a part of 5V voltage division determine the basic ignition time.
circuit, and the two ends of temperature sensor are
Crankshaft speed sensor is one of the most important
connected with the voltage bearing circuit. When the
sensors in the control system. Functions: detection of
temperature resistance of temperature sensor is changed
engine speed, also known as engine speed sensor;
with the temperature of coolant, the voltage of voltage
detection of piston top dead center (TDC) position, also
bearing circuit will change, which will be input to the
known as TDC sensor, including the detection of the top
analog-digital conversion circuit of ECU interface circuit.
dead center signals of various cylinders which are used for
The characteristic curve of the relationship between
ignition control, and the detection of the top dead center
voltage and temperature is stored in the ECU of engine's
signals of the first cylinder used to control the fuel injection
management system. Thus, the ECU can determine the
in sequence.
temperature of coolant according to the input voltage
signals, correct the fuel injection amount, accurately control
the fuel injection amount, time and idle speed. The coolant
temperature sensor is installed on the cylinder head water
outlet pipe.
4-29
Camshaft Position Sensor Intake Manifold Pressure Sensor
S02023087 S02023088
Camshaft position sensor is installed on the cam chamber Intake manifold pressure sensor is used to detect the
seat, which consists of camshaft position sensor and cam. absolute pressure of the intake manifold behind the
ECU shall calculate the engine speed and determine the throttle. It detects the changes of the absolute pressure in
piston stroke position in the cylinder according to the actual the manifold according to the engine speed and load, and
information of operating speed and load, so as to control then converts them into signal voltages and sends them to
the injector's opening time, fuel injection amount, time and the engine control unit (ECU), and the ECU will control the
idle speed. basic fuel injection amount according to this signal voltage.
Camshaft position sensor is also known as cylinder

identification sensor. The functions of camshaft position
sensor are to collect the position signals of air distribution
camshaft, and input ECU, to make it easy for ECU to
identify the compression top dead center of cylinder 1, so
as to carry out the sequential fuel injection control and
knock control.
4-30
Low-pressure EGR Differential Pressure Intercooler Rear Intake Air Temperature

Sensor Sensor
S02023089 S02023090
Differential pressure sensor is a sensor designed to Intercooler intake temperature sensor is a negative
accurately control the "regeneration" triggering time. temperature coefficient thermistor. When the temperature
Differential pressure sensor sends the differential pressure increases, the resistance value will decrease; and when
signals to ECU by measuring the pressure difference the temperature decreases, the resistance value will
between the front and rear channels of the collector, and increase. With the changes of the circuit resistance, the
the ECU will determine the accumulation of the particles in voltage changes, generating different voltage signals, to
the collector, so as to determine the "regeneration" complete the automatic operation of control system. When
triggering time and additional fuel injection amount. ECU the vehicle is in cold state, the signals of intake
may also increase the exhaust gas temperature by temperature sensor are basically the same as those of
controlling the opening of EGR valve and electronic engine water temperature sensor. When the vehicle is in
throttle. hot state, its signal voltage is about 2~3 times of water
temperature sensor. The low-pressure intercooler intake
temperature sensor converts the air intake amount and
pressure information into electrical signals, and input them
to ECU for calculation, so as to determine the fuel injection
advance angle, fuel injection time and amount.
4-31
High-pressure EGR Temperature Sensor Turbocharger Front Exhaust Temperature

Sensor
S02023091
S02023093
EGR temperature sensor detects the temperature of the
exhaust gas recycled in EGR system, ensures the normal Turbocharger front exhaust temperature sensor detects
operation of system, and reduces the content of NOx and the exhaust temperature, and provides it to ECU as the
S compounds as well as other harmful gas in the exhaust. reference for calculating the air density.
Low-pressure EGR Temperature Sensor Oil Pressure Switch
S02023092 S02023094
EGR temperature sensor detects the temperature of the
exhaust gas recycled in EGR system, ensures the normal For oil pressure switch, when the pressure within the
operation of system, and reduces the content of NOx and system is higher or lower than the rated safety pressure,
S compounds as well as other harmful gas in the exhaust. the disc in the inductor will move instantaneously, which
will push the switch connector on or off by connecting the
guide rod; when the pressure is decreased or increased to
the rated recovery value, the disc will be reset
instantaneously, and the switch will be reset automatically.
In brief, when the measured pressure exceeds the rated
value, the free ends of elastic elements will shift, which will
push the switch elements directly or by comparison, to
change the on-off state of switch elements, so as to control
the measured pressure.
4-32
Glow Plug 2 The application two-stage turbocharger extremely

broadens the range of turbocharging system,
Glow plug is located on the side of cylinder head, which is enables the diesel engine to meet the
used to help the engine start-up and improve the efficiency. requirements of high power, high torque and low
The glow plug and its indicating lamp are controlled by oil consumption.
engine's electronic control unit. 3 The application of turbocharger may adjust the
exhaust pressure in exhaust manifold and the
The glow plug preheats the combustion chamber to help turbocharging pressure in intake pipe, to realize
with cold start-up. During the preheating, the engine's EGR, and meet the exhaust requirements.
electronic control unit receives the engine temperature 4 The application of low-pressure turbocharger with
signals from coolant temperature sensor, and determines small inertness in two-stage turbocharging system
the preheating time according to the signals. The lower the may effectively solve the system acceleration lag.
temperature is, the longer the preheating time is. Under
the temperature of - 20°C or lower, the longest preheating
time is 8 s. Above 80°C, no preheating stage.
Once the engine is started, the glow plug enters the post-
heating stage. The post-heating stage helps to improve
the idle and reduce the hydrocarbon emissions through the
efficient combustion after starting. The post-heating stage
is effective only when the engine speed is lower than 2,500
RPM. Beyond this speed, the post-heating stage will be
interrupted to extend the service life of glow plug. Under
the temperature of - 20°C or lower, the longest post-
heating time is 30 s.
Turbocharging System (Two-Stage)

If the turbocharging system of this engine is a two-stage
adjustable turbocharging system, the two turbochargers
shall be arranged in series. The two-stage adjustable
turbocharging system consists of high-pressure
turbocharger, low-pressure turbocharger, exhaust flow
distribution valve and exhaust bypass valve. High pressure
turbocharger is a small turbocharger, and the low-pressure
turbocharger is a large turbocharger. If the turbocharging
ratio is higher, the turbocharged air shall be cooled during
air compression. The turbocharging system with high-
pressure turbine bypass valve is mainly used in
commercial vehicle. In order to meet the transient
characteristics, the required turbocharging pressure and
other requirements, this turbocharging system can be used
in passenger vehicle with a slight improvement.
Advantages
1 The application of two-stage turbocharging system

may obtain higher intake pressure, and improve
the dynamic performance and plateau adaptability
of engine.
4-33
Operating principle
When the engine is running at a low speed of about 750 - 1500 rpm, HP TC operates. Due to the small amount of the
exhaust amount at the turbine end, LP TC only plays the role of air circulation.
To converter From air cleaner

（到催化转化器） LP （来自空气滤清器）
turbocharger
（LP增压器）
WGV
VGT HP
turbocharger CBV
（HP增压器）
TBV
From exhaust manifold

（来自排气歧管） To intercooler（到中冷器）
S02022001
4-34
When the engine is running at a medium-high speed of about 1500 -3000 rpm, both HP and LP TC operate, but HP TC is
the main force.

turbocharger
（LP增压器）
WGV
VGT HP
turbocharger CBV
（HP增压器）
TBV

S02022002
4-35
When the engine is running at a high speed of about 3000-4000 rpm, HP TC is bypassed, but still compresses the air (only
the compression amount is lower); LP TC is the main force.

turbocharger
（LP增压器）
WGV
VGT HP
turbocharger CBV
（HP增压器）
TBV

S02022003
4-36
Turbocharging System (Single-stage)

Function
Improve the intake amount of engine, and increase the
power and torque of engine.
Principle
Drive the turbine using the exhaust gas from engine, so as
to push the compressor to compress the fresh air, and
improve the density of the air entering cylinder.
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ࡦᧈ≊㇗
ᶛ㠠グ┚ಞ
ᶛ㠠ᧈ≊㇗ ࡦ䘑≊㇗
S02023095
4-37
4-38
Engine Fuel System
Engine Fuel System
Specification
Bolt - High-pressure Fuel Pump 33 ± 3 N.m
Nut - High-pressure Fuel Pump Timing Pulley Intermediate 80 ± 1 N.m
Flange
Bolt - High-pressure Fuel Pump Timing Pulley 30 ± 1 N.m
Nut - High-pressure Fuel Pipe to High-pressure Fuel Pump 35 ± 3 N.m
Bolt - Fuel Injector Clamp 33 ± 3 N.m
High-pressure Fuel Pipe 27 ± 3 N.m
Nut - High-pressure Fuel Pipe to High-pressure Fuel Rail 27 ± 3 N.m
Bolt - Fuel Filler Pipe 23 ± 2 N.m
Bolt - Fuel Filter 23 ± 2 N.m
Clamp - Dosing Module 4.6 ± 0.5 N.m
Bolt - Urea Filler Pipe Fixing 1.2 ± 0.2 N.m
Bolt - Urea Filler Pipe Fixing Clamp 9 ± 1 N.m
Nut - Supply Module Protective Cover 2 ± 0.5 N.m
Bolt - Urea Reservoir 40 ± 0.5 N.m
Bolt - Injection Control Module 9 ± 1 N.m
Bolt - Fuel Tank 40 ± 5 N.m
5-1
Engine Fuel System
Parameters
Fuel System
Injection system Common rail direct-injection (CRDI) diesel system
High-pressure pump CP4H1/BOSCH
ECM MD1CS089
Fuel injector CRI2-20/BOSCH
5-2
Engine Fuel System
Layout
Fuel System
2
6
8
7
3 5
11
12
10
S02030002
1 Fuel Injector Fuel Return Pipe 7 Cylinder 2 High-pressure Fuel Pipe

2 Fuel Injector Clamp (Qty.: 2) 8 Cylinder 1 High-pressure Fuel Pipe
3 Fuel Injector Assembly (Qty.: 4) 9 Fuel Return Manifold Assembly
4 Cylinder 4 High-pressure Fuel Pipe 10 High-pressure Fuel Pump
5 Cylinder 3 High-pressure Fuel Pipe 11 High Pressure Fuel Rail
High-pressure Fuel Pipe - High-
6 12 Water-air Intercooler Bracket
pressure Fuel Pump to Fuel Rail
5-3
Engine Fuel System
Fuel System 2
2
4
14
10
13 6
12
11
9
8
7
S02030003
1 Fuel Return Pipe Assembly 11 Fuel Filler Pipe

2 Fuel Filter to Engine Fuel Pipe 12 Urea Filler Cap
3 Urea Reservoir 13 Fuel Filler Cap
4 Urea Supply Pipe 14 Urea Reservoir Strap
5 Fuel Tank
6 Fuel Pump
7 Fuel Tank Strap
8 Fuel Filter
9 Fuel Tank Supply Pipe
10 Urea Filler Pipe
5-4
Engine Fuel System
Check and Confirmation

1 Identify the problems, and carry out the
2 Check the appearance for obvious mechanical or
electrical damages.
3 Solve the found problems before carrying out the
next check.
4 If the causes can't be identified visually, identify
according to Symptom Table.
5-5
Engine Fuel System
Symptom Table
• Excessive bending of fuel hose, crack • Replace the damaged component, and
and damage of fuel pipe and reasonably arrange and install the fuel pipe.
components, and fuel leakage at the
connection can cause low fuel
pressure
Low fuel pressure
• Fuel filter dirty and blocked • Replace the fuel pump fuel injector.
• Fuel pump injector failure • Replace the fuel pump fuel injector.
• High-pressure fuel pump assembly • Replace the high-pressure fuel pump
failure assembly.
• Direct fuel leakage • Check or replace the damaged component.
• Water temperature sensor failure, and • Replace the water temperature sensor.
fuel injection correction deviation
• Clutch pedal position sensor failure • Replace the clutch pedal position sensor.
High engine fuel • High fuel system pressure • Replace the high-pressure fuel pump/fuel rail.
consumption
• Intake pressure temperature sensor • Replace the intake pressure temperature
failure, and fuel injection correction sensor.
deviation
• Fuel injector leakage, and poor • Clean or replace the fuel injector.
atomization
5-6
Engine Fuel System
Service Guide
High-pressure Fuel Pump Replacement

Removal
Warning: Ensure that the fuel pressure has been
reduced to zero, and fuel is at room temperature.
Warning: Perform the cleaning procedures before 1
maintaining the fuel injection system parts.
1 Remove the crankshaft shock absorber. Refer to 2

S02033017
2 Remove the belt idler assembly. Refer to "Belt
Idler Assembly Replacement".
7 Remove the timing cover. Refer to "Timing Cover
3 Remove the high-pressure EGR assembly. Refer Replacement".
to "High-pressure EGR Assembly Replacement".
8 Remove the timing drive belt, refer to "Timing
4 Disconnect the high-pressure fuel pump harness
Drive Belt Replacement".
connector.
9 Remove the high-pressure fuel pump timing pulley
intermediate flange, refer to "High-pressure Fuel
Pump Timing Pulley Intermediate Flange
Replacement".
10 Remove 3 bolts fixing the high-pressure fuel pump
to the accessory bracket.
11 Remove the high-pressure fuel pump (1).
S02033016
5 Disconnect the fuel return manifold assembly (1).

6 Remove the hollow nut (2) fixing the high-pressure
fuel pipe to the high-pressure fuel pump.
Warning: Completely clean the connection before
loosening the high-pressure fuel pipe nut.
S02033026
Warning: Ensure that all fuel pipe openings have
been sealed by hole plugs. Installation
1 Fix the high-pressure fuel pump to the accessory
bracket, install 3 bolts, tighten them to 33±3 N.m,
2 Install the high-pressure fuel pump timing pulley

intermediate flange, refer to "High-pressure Fuel
Pump Timing Pulley Intermediate Flange
Replacement".
3 Install timing drive belt, refer to "Timing Drive Belt
Replacement".
5-7
Engine Fuel System
4 Install the timing cover. Refer to "Timing Cover High-pressure Fuel Rail Replacement
Replacement". Removal
5 Fix the high-pressure fuel pipe to the high- Warning: Ensure that the fuel pressure has been
pressure fuel pump, install hollow nuts, tighten reduced to zero, and fuel is at room temperature.
Caution: Perform the cleaning procedures before
6 Connect the fuel return manifold assembly.
7 Connect the high-pressure fuel pump harness
connector. 1 Disconnect the high-pressure fuel rail temperature
8 Install the high-pressure EGR assembly. Refer to sensor harness connector (1), the high-
"High-pressure EGR Assembly Replacement". temperature fuel rail pressure sensor harness
connector (2).
9 Install the belt idler assembly. Refer to "Belt Idler
1
2
S02033028
2 Disconnect the fuel return manifold assembly.
S02033029
3 Remove the hollow nut fixing the Cylinder 1-4

high-pressure fuel pipes to the high-pressure fuel
rail.
Caution: Ensure that all fuel pipe openings have
been sealed by hole plugs.
Caution: Completely clean the connection before
loosening the high-pressure fuel pipe nut.
4 Remove the high-pressure fuel pipes (1), (2), (3)
and (4).
5-8
Engine Fuel System
Fuel Injector Fuel Return Pipe Replacement

Removal
1 2 3 maintaining the fuel injection system parts.
4
1 If equipped, remove the vacuum switching valve
and control valve.
2 Disconnect the fuel injector return pipe and the
manifold.
S02033030
5 Remove 1 hollow nut (1) fixing the high-pressure

fuel pipe to the high-pressure fuel rail.
6 Remove 2 bolts (2) fixing the high-pressure fuel
rail to the water-air intercooler bracket.
7 Remove the high-pressure fuel rail (3).
S02033032
1
3 Loosen the clips fixing the fuel injector return pipe
to the fuel injector.
4 Remove the fuel injector return pipe (1).
2 2
3
S02033031
Installation
1 Install the high-pressure fuel rail.
1
2 Fix the high-pressure fuel rail to the water-air
intercooler bracket, install 2 bolts, tighten them to
33±3 N.m, and check the torque. S02033033
3 Fix the high-pressure fuel pipe to the high- Installation

pressure fuel rail, install 1 hollow nut, tighten it to
1 Connect the fuel injector return pipe and the return
manifold.
4 Fix the Cylinder 1-4 high-pressure fuel pipes to the
2 Fix the fuel injector return pipe to the fuel injector,
high-pressure fuel rail, install 4 hollow nuts, tighten
and install the clips.
Caution: Check if the locking plate is pressed in
5 Connect the fuel return manifold assembly.
place.
6 Connect the high-pressure fuel rail temperature
sensor harness connector, the high-pressure fuel 3 If equipped, install the vacuum switching valve and
rail pressure sensor harness connector. control valve.
5-9
Engine Fuel System
Fuel Injector Assembly Replacement 3 Install the cylinder high-pressure fuel pipe. Refer
Removal to "Cylinder High-pressure Fuel Pipe
Replacement".
Caution: Ensure that the fuel pressure has been
reduced to zero, and fuel is at room temperature. 4 Install the fuel injector fuel return pipe. Refer to
"Fuel Injector Fuel Return Pipe Replacement".
5 Connect the fuel injector assembly harness
connector.
Caution: Plug all fuel pipes with plugs immediately 6 Connect the battery negative.
after they are disconnected.

connector.
3 Remove the fuel injector fuel return pipe. Refer to
"Fuel Injector Fuel Return Pipe Replacement".
4 Remove the cylinder high-pressure fuel pipe.
Refer to "Cylinder High-pressure Fuel Pipe
Replacement".
5 Remove 2 bolts fixing the fuel injector clamp to the
cylinder head.
6 Remove the fuel injector clamp (1) and the fuel
injector (2) with the special tool C00189316.
Caution: If required, the long sliding weights of
other special tools may be used.
1
2
1
2
S02033036
Installation
Caution: As the fuel injector is manufactured
precisely, when operating on these parts, it must
be under extreme cleaning condition, and provide
a hole plug for any hole or pipe.
1 Check and ensure the fuel injector assembly seal

ring does not fall off or is damaged.
2 Fix the fuel injector and the fuel injector clamp to
the cylinder head, install 2 bolts, tighten them to
5-10
Engine Fuel System
Cylinder High-pressure Fuel Pipe High-pressure Fuel Pump to Fuel Rail High-
Replacement pressure Fuel Pipe Replacement
Removal Removal
Warning: Ensure that the fuel pressure has been Warning: Ensure that the fuel pressure has been
reduced to zero, and fuel is at room temperature. reduced to zero, and fuel is at room temperature.
Caution: Perform the cleaning procedures before Caution: Perform the cleaning procedures before
maintaining the fuel injection system parts. maintaining the fuel injection system parts.
Caution: Plug all fuel pipes with plugs immediately Caution: Plug all fuel pipes with plugs immediately
after they are disconnected. after they are disconnected.
1 Remove the fuel injector harness. 1 Remove the nut (1) fixing the high-pressure fuel
2 Remove the cylinder high-pressure fuel pipe pipe to the high-pressure fuel rail.
hollow nut.
3 Remove and scrap the Cylinder 1 high-pressure
fuel pipe (4), the Cylinder 2 high-pressure fuel pipe
(3), the Cylinder 3 high-pressure fuel pipe (2) and 1
the Cylinder 4 high-pressure fuel pipe (1).
1 2 3
4
S02033037
2 Remove the hollow nut (1) fixing the high-pressure

fuel pipe to the high-pressure fuel pump.
3 Remove 1 bolt (2) fixing the high-pressure fuel
pipe to the water-air intercooler bracket.
S02033030
4 Remove and scrap the high-pressure fuel pipe (3).
Installation
1 Install a new high-pressure fuel pipe.
2 Fix the Cylinder 1 high-pressure fuel pipe, Cylinder
2 high-pressure fuel pipe, Cylinder 3 high-
pressure fuel pipe and Cylinder 4 high-pressure 3 2
fuel pipe to the high-pressure fuel rail, install the
hollow nuts retaining the cylinder high-pressure
fuel pipes, tighten them to 27±3 N.m, and check
the torque.
3 Install the fuel injector harness.
1
S02033038
Installation
1 Install a new high-pressure fuel pipe.
2 Fix the high-pressure fuel pipe to the high-
pressure fuel pump, install hollow nuts, tighten
5-11
Engine Fuel System
3 Fix the high-pressure fuel pipe to the water-air Fuel Return Manifold Assembly Replacement
intercooler bracket, install 1 bolt, tighten it to 11±1 Removal
4 Fix the high-pressure fuel pipe to the high- maintaining the fuel injection system parts.
pressure fuel rail, install nuts, tighten them to 27±3
N.m, and check the torque. 1 Loosen the fuel return manifold assembly quick
coupling (1).
2 Remove the clip (2) fixing the fuel return manifold
to the bracket.
3 Remove the fuel return manifold assembly (3).
1
2
2 3
1
S02033039
Installation
1 Install the fuel return manifold assembly.
2 Connect the fuel return manifold assembly quick
coupling.
3 Install the clip fixing the fuel return manifold to the
bracket.
4 Connect the fuel injector return pipe.
5-12
Engine Fuel System
Fuel Filter Replacement Fuel Filler Pipe Replacement

Removal Removal
1 Lift the vehicle. Warning: The evaporants of fuel are highly
inflammable, and also explosive and toxic within
2 Remove the fuel filter to fuel tank pipe. Refer to
specific space. Therefore, prepare any of foam,
"Fuel Filter to Fuel Tank Pipe Replacement".
carbon dioxide, gas or powder fire extinguisher on
3 Remove the fuel filter to engine fuel pipe. Refer to hand, to treat the fuel.
"Fuel Filter to Engine Fuel Pipe Replacement".
4 Remove the fuel filter electrical connectors. 1 Disconnect the negative battery.
5 Remove 2 fuel filter bolts (1). 2 Drain the fuel tank.
6 Remove the fuel filter (2). Caution: Before disconnecting any component of
fuel system, all dust, dirt and debris around the
component must have been removed, to prevent
the foreign materials from entering the fuel system
during operation.
2
3 Remove the filler cap (1).
1
S02033042
Installation
1 Install the fuel filter.
2 Install 2 fuel filter bolts, tighten them to 23±2 N.m,
and check the torque. S02033043
3 Connect the fuel filter electrical connectors.
4 Lift the vehicle.
4 Install the fuel filter to engine fuel pipe. Refer to
5 Remove the fuel filler pipe bolt (1).
"Fuel Filter to Engine Fuel Pipe Replacement".
6 Disconnect the fuel filler pipe clamp (2).
5 Install the fuel filter to fuel tank pipe. Refer to "Fuel
Filter to Fuel Tank Pipe Replacement". 7 Remove the fuel filler pipe (3).
S02033044 2 3 1
5-13
Engine Fuel System
Installation Dosing Module Replacement

1 Install the fuel filler pipe. Removal
2 Install the fuel filler pipe clamp. 1 Lift the vehicle.
3 Install the nut fixing fuel filler pipe, tighten it to 2 Remove the connection between the urea supply
23±2 N.m, and check the torque. pipe and the dosing module. Refer to "Urea
4 Lower the vehicle. Supply Pipe Replacement".
5 Install the filler cap. 3 Disconnect the dosing module electrical

connector.
4 Remove the dosing module clamp (1).
7 Fully refill the fuel tank.
5 Remove the dosing module (2).
S02033045
Installation
1 Install the dosing module.
2 Install the dosing module clamp, tighten it to
4.6±0.5 N.m, and check the torque.
3 Connect the dosing module electrical connector.
4 Install the urea supply pipe on the dosing module.
Refer to "Urea Supply Pipe Replacement".
5-14
Engine Fuel System
Urea Filler Pipe Replacement Supply Module Protective Cover Replacement

Removal Removal
1 Remove the urea filler cap. 1 Lift the vehicle.
2 Remove 4 urea filler pipe bolts (1). 2 Remove 3 supply module protective cover nuts
(1).
3 Remove the supply module protective cover (2).
1
S02033046
2
3 Lift the vehicle.
4 Remove the urea filler pipe fixing clamp bolt (1). S02033048
5 Remove the urea filler pipe fixing clamp (2). Installation

6 Disconnect the connection between the urea filler 1 Install the supply module protective cover.
pipe and urea reservoir.
2 Install 3 supply module protective cover nuts,
7 Remove the urea filler pipe (3). tighten them to 2±0.5 N.m, and check the torque.
3 1
2
S02033047
Installation
1 Install the urea filler pipe.
2 Install the urea filler pipe fixing clamp, tightly
clamp the urea filler pipe and locate it to the body
as required.
3 Install the bolt fixing the urea filler pipe fixing
clamp, tighten it to 9±1 N.m, and check the torque.
5 Install 4 urea filler pipe bolts, tighten them to
1.2±0.2 N.m, and check the torque.
6 Install the urea filler cap.
5-15
Engine Fuel System
Urea Reservoir Replacement Urea Supply Pipe Replacement

Removal Removal
1 Lift the vehicle. 1 Lift the vehicle.
2 Remove the supply module protective cover. Refer 2 Remove the supply module protective cover. Refer
to "Supply Module Protective Cover to "Supply Module Protective Cover
Replacement". Replacement".
3 Disconnect the supply module electrical connector 3 Disconnect the urea supply pipe from the supply
and the urea supply pipe. module (1).
4 Remove 4 urea strap bolts (1).
5 Remove the rear urea strap (2) and the front urea
strap (3).
6 Remove the urea reservoir (4).
1 4
1
1
S02033050
4 Remove the buckle connecting the urea supply
2 3 1
pipe to the body.
5 Remove the urea supply pipe (1) from the dosing
1
S02033049 module.
Installation
1 Install the urea reservoir.
2 Install the front and rear urea straps.
3 Install 4 urea reservoir bolts, tighten them to 40±5 1
4 Connect the supply module electrical connector
and the urea supply pipe.
5 Install the supply module protective cover. Refer to
"Supply Module Protective Cover Replacement".
S02033051
Installation
1 Install the urea supply pipe on the dosing module.
2 Install the buckle connecting the urea supply pipe
to the body.
3 Install the urea supply pipe on the supply module.
4 Install the supply module protective cover. Refer to
"Supply Module Protective Cover Replacement".
5-16
Engine Fuel System
Injection Control Module Replacement Fuel Pipe and Component Assembly

Removal Replacement
Removal
1 Lift the vehicle.
2 Disconnect the injection control module electrical 1 Disconnect the negative battery.
connector. 2 Remove the fuse box assembly.
3 Remove the injection control module bolt (1). 3 Lift the vehicle.
4 Remove the injection control module (2). 4 Disconnect 2 fuel pipe quick couplings.
5 Disconnect all the clamps connecting the fuel
pipes to the body.
S02033052
Installation
S02033053
1 Install the injection control module.
6 Remove the fuel pipe and component assembly
2 Install the injection control module bolt, tighten it to (1) from the engine.
3 Connect the injection control module electrical
connector.
S02033054
Installation
1 Install the fuel pipe and component assembly on
the engine.
2 Install all the clamps connecting the fuel pipes to
the body.
3 Connect 2 fuel pipe quick couplings.
5 Install the fuse box assembly.
5-17
Engine Fuel System
Fuel Tank Replacement

Removal 5
Warning: The evaporants of fuel are highly
inflammable, and also explosive and toxic within
specific space. Therefore, prepare any of foam,
carbon dioxide, gas or powder fire extinguisher on
hand, to treat the fuel.

2 Drain the fuel tank. 1
2
Caution: Before disconnecting any component of 3
4
fuel system, all dust, dirt and debris around the S02033056
component must have been removed, to prevent
Installation
the foreign materials from entering the fuel system
during operation. 1 Lift the fuel tank with a tool.
3 Lift the vehicle. 2 Connect the harness on the fuel pump.
4 Disconnect the fuel return pipe and the fuel tank 3 Install the front, intermediate and rear fuel tank
supply pipe quick couplings. straps.
5 Remove the fuel filler pipe clamp. 4 Install 6 fuel tank bolts, tighten them to 40±5 N.m,
5 Install the fuel filler pipe clamp.
6 Install the fuel return pipe and the fuel tank supply
pipe quick couplings.
7 If equipped with parking heater, install the fuel
supply pipe of parking heater.
10 Fully refill the fuel tank.
S02033055
6 If equipped with parking heater, remove the fuel
supply pipe of parking heater.
7 Support the fuel tank with a tool.
8 Remove 6 fuel tank bolts (1).
9 Remove the front, intermediate and rear fuel tank
straps (2, 3, 4).
10 Lower the fuel tank (5) slowly.
11 Disconnect the harness on the fuel pump.
5-18
Engine Fuel System
Fuel Pump Replacement Fuel Filter Element Replacement

Removal Removal
2 Remove the fuel tank. Refer to "Fuel Tank 2 Remove the fuel filter cylinder (1) from the fuel
Replacement". filter integrated sensor assembly (4).
3 Remove the fuel supply pipe and the fuel return 3 Remove the seal ring (2) and the fuel filter element
pipe quick couplings. (3) from the fuel filter cylinder.
4 Remove the fuel pump threaded ring (1).
5 Remove the fuel pump (2). 4
1
3
2
1
S02033059
Installation
S02033057
1 Install a new seal ring on the cylinder.
Installation 2 Install a new fuel filter element.
1 Install the fuel pump. Caution: The fuel filter element and the seal ring
2 Install the fuel pump threaded ring. should be replaced at the same time.
3 Install the fuel supply pipe and the fuel return pipe 3 Install the fuel filter cylinder on the fuel filter
quick couplings. integrated sensor assembly.
4 Install the fuel tank. Refer to "Fuel Tank 4 Lower the vehicle.
Replacement".
5-19
Engine Fuel System
a result, the engine can obtain good fuel economy and

emission, and the vehicle's performance is also improved.
Fuel system
Safety Precautions
The engine uses the high-pressure common rail. High-
pressure common rail EFI refers to an fuel supply method
Cautions Before Fuel System Operation
in which the injection pressure generation and the injection 1 Disconnect the negative battery cable before
process are completely separated from each other in a checking and maintaining the fuel system.
closed loop system composed of a high-pressure fuel 2 Release the pressure of the fuel pipe before
pump, a pressure sensor and an electronic control unit removing the fuel pipe; put the discharged diesel
(ECU). in a suitable container when removing.
3 Fuel is flammable. When operating the fuel
It delivers the high-pressure fuel to the common rail via the
system, keep cigarettes, open fires, indicator
high-pressure fuel pump to achieve the precise control by lights, arcing equipment and switches away from
the fuel pressure in the common rail, so that the high- the workplace, and provide the ventilation
pressure fuel pipe pressure is independent of the engine equipment in the workplace to avoid personal
speed, greatly reducing the degree to which the diesel injury or death.
engine fuel supply pressure varies with the engine speed. 4 The high-pressure fuel pipe and the fuel rail of the
fuel pump contain high-pressure fuel. In order to
The common rail technology refers to an fuel supply avoid personal injury, do not loosen any fuel pipe
method in which the injection pressure generation and the joint when the engine is running.
injection process are completely separated from each 5 Keep fuel away from rubber or leather parts.
other in a closed loop system composed of a high-pressure 6 Manufacture diesel injection equipment according
fuel pump, a pressure sensor and an ECU. It delivers the to the extremely precision tolerance and
high-pressure fuel to the common rail via the high-pressure clearance. Therefore, the cleaning work
fuel pump to achieve the precise control by the fuel environment is very important when operating the
pressure in the common rail, so that the high-pressure fuel fuel system. Seal all openings with special covers.
pipe pressure is independent of the engine speed, greatly 7 Check and confirm no dirt or impurities around the
reducing the degree to which the diesel engine fuel supply fuel pipe joint before disconnecting the fuel system
pipe; if yes, clean it up because dirt or impurities
pressure varies with the engine speed. Therefore, the
may damage the fuel system or the engine.
defects of the conventional diesel engine are reduced.
8 Do not allow the cleanser to contact with rubber or
ECU is used to control the fuel injection amount of the fuel
plastic parts, which may damage the tightness of
injector, which depends on the opening time of the fuel rail
the fuel system.
(common rail) pressure and the solenoid valve.
9 Do not excessively bend or twist the fuel system
The fuel injection device uses the engine control module as fuel pipe.
the control center to accurately control the fuel injection 10 Ensure no damage to the fuel pipe joints before
amount and time using the engine working parameters connecting the fuel system pipes; if damaged or
provided by the sensors installed on the engine according cracked, replace the fuel pipe assembly; ensure
no dirt on the fuel pipe connection surface.
to the control procedures set in the computer through the
control of the fuel injector, so that the engine can obtain the 11 Wear eye protection equipment when working on
or near the fuel-related parts. Failure to follow the
best concentration of mixed gas under the working
instructions may cause personal injury.
conditions, which can realize start-up rich, warm-up rich,
12 Put all parts removed from the vehicle on the
acceleration rich, full-load rich, and deceleration lean,
cotton-free and non-velvet materials.
forced fuel cut-off and automatic idle speed control, etc. As
13 Active metals such as zinc and copper
manganese are easily dissolved in the diesel,
coking occurs in the fuel injector due to high
temperature, blocking the orifice causing the
power reduction as a result of fuel amount decline.
5-20
Engine Fuel System
Therefore, there shall be no active metal materials

such as zinc, copper and manganese in the high-
pressure common rail fuel system fuel passage.
14 Keep the fuel system clean, without impurities
such as rust and welding slag; or otherwise, the
fuel circuit may be blocked, the engine may be
automatically turned off, and in severe cases, the
expensive common rail system components may
be damaged.
Cautions in Fuel System Operation
1 Wear fuel-resistant gloves and goggles to

minimize your skin contact with fuel.
2 It is forbidden to have open fires, sparks and
electrical equipment that are prone to sparks in the
workplace.
3 In order to avoid wear the fuel pipe, be careful
when installing to keep sufficient distance from all
moving or hot parts, and do not excessively bend
the pipe.
5-21
Engine Fuel System
Special Tool
SN. Tool Number/ Illustration

Description
C00189316
1 Fuel Injector
Remover
C00189316
5-22
Engine Cooling System
Specification
Item Name Torque, N·m
Bolt - Water Pump Inlet Pipe to Engine Block 22±2 N·m
Bolt -Water Pump Inlet Pipe to Body Frame 10±1 N·m
Bolt - Water Pump Assembly 25±2 N·m
Bolt - Small Circulation Water Pipe 10±1 N·m
Bolt - Cylinder Block Thermostat 10±1 N·m
Bolt - Cylinder Head Thermostat 22±2 N·m
Exhaust Valve 25±2 N·m
Bolt - Electronic Water Pump 5±1 N·m
Bolt - Expansion Tank 9±1 N·m
Bolt - Expansion Tank Compensation Pipe 9±1 N·m
Bolt - Radiator Inlet Pipe 9±1 N·m
Bolt - Low Temperature Radiator Inlet Pipe 9±1 N·m
Bolt - Low Temperature Radiator Outlet Pipe 5±1 N·m
Bolt - Air Intake Deflector 5±0.5 N·m
Bolt - Parking Heater 22±2 N·m
Parameter Specifications
Item Name Parameters

Temperature at which the thermostat begins to work (cylinder block)
Initial open 65°C
Full open 75°C
Full open lift >6mm
Temperature at which the thermostat begins to work (cylinder head)
Initial open 90°C
Full open 100°C
Full open lift >8mm
Cooling fan (model) Fan with brush
Cooling fan switch (operating at low speed)
Open Coolant temperature ≥ 95 ℃ , A/C ON & medium voltage
switch reset (medium voltage switch off) (MT), A/C ON(AT)
Close Coolant temperature ≤ 93 ℃ , A/C OFF
Cooling fan switch (operating at high speed)
Open Coolant temperature ≥ 99 ℃ , A/C ON & medium voltage
switch set (medium voltage switch on) (MT), A/C system
pressure ≥ 1770kpa(AT)
6-1
Close Water temperature ≤ 97 ℃ , A/C ON & medium voltage

switch reset and r back to medium gear (MT), A/C system
pressure ＜ 1370kpa(AT)
Cooling fan switch - after engine shutdown
Open/Duration Water temperature ≥ 95 ℃ , the fan OFF after 120s of
operation at low speed.
When the water temperature is less than 88 ℃ within 120s,
the fan will stop.
6-2
Layout
Cooling System
7
1
4
3
2
4
6
6
8
S02040002
Cylinder Head Thermostat Hose

1 5 Water Pump Inlet Pipe
Assembly
2 Cylinder Head Thermostat Assembly 6 Cylinder Block Thermostat
3 Small Circulation Water Pipe 7 Thermostat Outlet Tube
4 Water Pump Assembly
6-3
Engine Cooling II
12
13
6 15
9
8
7 6
10
14
11
6 5
S02030004
1 Expansion Tank 9 Fan Assembly (with shield)

2 Low Temperature Radiator Outlet Pipe 10 Radiator Water Outlet Pipe
3 Electronic Water Pump 11 Radiator Water Inlet Pipe
4 Hose between Water-air Intercooler to Electronic 12 Low Temperature Radiator Inlet Pipe (double
Water Pump turbocharged)
5 Expansion Tank Compensation Pipe 13 Low Temperature Radiator Inlet Pipe (single
turbocharged)
6 Air Intake Deflector
14 Engine Exhaust Pipe
7 Low Temperature Radiator Assembly
15 Water-air Intercooler Exhaust Pipe
8 Radiator Assembly
6-4
Check and Confirmation

1 Identify the problems, and carry out the
2 Check the appearance for obvious mechanical or
electrical damages.
3 Solve the found problems before carrying out the
next check.
4 If the causes can't be identified visually, identify
according to the Symptom Table.
6-5
Symptom Table
• Insufficient coolant • Refill the coolant as appropriate.
• Faulty water temperature sensor or • Check the circuit, or replace the faulty water
High engine coolant
circuit temperature sensor
temperature
• Water pump leakage, loosen or fallen • Replace the water pump.
blade, or poor operation
• Faulty water temperature sensor or • Check the circuit, or replace the faulty sensor
Low engine coolant circuit
temperature • Electronic fan always rotating • Check the circuit, fuse, solenoid valve and
fan motor, and replace the faulty components.
foreign materials get into the pipe, and replace the turbocharger assembly.
for a long period, which leads to poor standard, and replace the turbocharger
lubrication and stuck turbocharger assembly.
bearing
Abnormal turbocharger • Engine oil pressure is too low, which • Eliminate the low oil pressure, and replace
operation sound leads to late turbocharger oil supply, the turbocharger assembly.
and poor bearing lubrication
• Turbocharger impeller is damaged • Replace the turbocharger assembly.
and has friction with housing
• There is periodic abnormal sound • Replace the turbocharger assembly.
while rotating the turbocharger
impeller, and the bearing clearance
and excessive wear can be detected
while shaking the turbocharger impeller
6-6

Service Guide
Replacement".
Water Pump Assembly Replacement

Removal
Belt Replacement".
2 If necessary, remove the turbocharger assembly.
Refer to "Turbocharger Assembly Replacement".
3 If necessary, remove the low temperature EGR
assembly. Refer to “Low Temperature EGR
Assembly Replacement”.
4 Remove the water pump inlet pipe. Refer to
“Water Pump Inlet Pipe Replacement”.
5 Remove the low-pressure EGR cooler inlet hose.
Refer to “Low-pressure EGR Cooler Inlet Hose
Replacement”.
6 Remove 4 bolts fixing the water pump assembly to
the engine block.
7 Remove the water pump assembly (1).
S02043032
Installation
1 Fix the water pump assembly to the engine block,
place 4 bolts, tighten them to 25±2 N·m, and
check the torque.
2 For the installation of low-pressure EGR cooler
inlet hose, please refer to “Low-pressure EGR
Cooler Inlet Hose Replacement”.
3 For the installation of water pump inlet pipes,
please refer to “Water Pump Inlet Pipe
Replacement”.
4 If necessary, install the low temperature EGR
assembly, which shall refer to “Low Temperature
EGR Assembly Replacement”.
5 If necessary, install the turbocharger assembly,
which shall refer to “Turbocharger Assembly
Replacement”.
6-7
Cylinder Head Thermostat Hose Assembly Cylinder Head Thermostat Assembly

Replacement Replacement
Removal Removal
1 If necessary, remove the intercooler inlet pipe. 1 Remove the water temperature sensor. Refer to
Refer to “Intercooler Inlet Pipe Replacement”. “Water Temperature Sensor Replacement”.
2 Remove the clamp fixing the cylinder head 2 Remove the clamp (1) fixing the cylinder head
thermostat hose assembly (1) to the cylinder head thermostat hose assembly to the cylinder head
thermostat. thermostat, and release the cylinder head
thermostat hose assembly (2).
3 Remove the clamp (3) fixing the low-pressure
EGR cooler water inlet pipe assembly to the
cylinder head thermostat, and release the low-
pressure EGR cooler water inlet pipe assembly
1 (4).
2
1
S02043033
3 Remove the clamp fixing the cylinder head

thermostat hose assembly to the thermostat outlet 4 3
tube.
4 Remove the cylinder head thermostat hose
assembly (1). S02043036
4 Remove 2 bolts fixing the cylinder head thermostat

to the cylinder head.
5 Remove the cylinder head thermostat (1).
S02043034
Installation
1 Fix the cylinder head thermostat hose assembly to
the thermostat outlet tube, and install the clamp. S02043037
2 Fix the cylinder head thermostat hose assembly to
Installation
the cylinder head thermostat, and install the
clamp. 1 Fix the cylinder head thermostat to the cylinder
3 If necessary, install the intercooler inlet pipe. head, install 2 bolts, tighten to 22±2 N·m, and
Refer to “Intercooler Inlet Pipe Replacement”. check the torque.
6-8
2 Fix the cylinder head thermostat hose assembly Cylinder Block Thermostat Assembly
and the low-pressure EGR cooler water inlet pipe Replacement
assembly to the thermostat, and install the clamp. Removal
3 Install the water temperature sensor. Refer to
1 Remove the high-pressure EGR assembly. Refer
“Water Temperature Sensor Replacement”.
to “High-pressure EGR Assembly Replacement”.
2 Remove the clamp fixing the hose assembly to the
cylinder block thermostat.
3 Release the cylinder block thermostat hose
assembly (1).
4 Release the oil cooler water inlet hose assembly
(2).
5 Release the high-pressure EGR cooler water inlet
hose assembly (3).
2
S02043038
6 Remove 4 bolts fixing the cylinder block

thermostat to the engine block.
7 Remove the cylinder block thermostat (1).
S02043039
Installation
1 Fix the cylinder thermostat to the engine block,
place 4 bolts, tighten them to 10±1 N·m, and
check the torque.
2 Fix the oil cooler water inlet hose assembly to the
cylinder block thermostat, and install the clamp.
6-9
3 Fix the high-pressure EGR cooler water inlet hose Water Pump Inlet Pipe Replacement
assembly to the cylinder block thermostat, and Removal
install the clamp.
1 If necessary, remove the turbocharger assembly.
4 Fix the cylinder block thermostat hose assembly to
Refer to “Turbocharger Assembly Replacement”.
the cylinder block thermostat, and install the
clamp. 2 If necessary, remove the low-pressure EGR
assembly. Refer to “Low-pressure EGR Assembly
5 Install the high-pressure EGR assembly. Refer to
Replacement”.
“High-pressure EGR Assembly Replacement”.
3 Remove the bolts that fix the water pump inlet pipe
to the engine block.
4 Remove the water pump inlet pipe (1) and discard
the seal ring.
S02043044
1
S02043045
Installation
1 Install the new seal ring for the water pump inlet
pipe.
2 Insert the water pump inlet pipe into the water
pump assembly.
3 Fix the water pump inlet pipe to the engine block,
tighten the bolts to 22±2 N·m, and check the
torque.
4 Fix the water pump inlet pipe to the lower frame of
the engine block, tighten the bolts to 10±1 N·m,
6-10
5 If necessary, remove the low-pressure EGR Exhaust Valve Replacement

assembly. Refer to “Low-pressure EGR Assembly Removal
Replacement”.
1 Remove the cylinder head thermostat assembly.
6 If necessary, install the turbocharger assembly.
Refer to "Cylinder Head Thermostat Assembly
Refer to “Turbocharger Assembly Replacement”.
Replacement".
2 Remove the exhaust pipe (1).
S02043040
Installation
1 Install the exhaust valve, tighten to 25±2 N·m, and
check the torque.
2 Install the cylinder head thermostat assembly.
Refer to "Cylinder Head Thermostat Assembly
Replacement".
6-11
Thermostat Outlet Tube Replacement Small Circulation Water Pipe Replacement

Removal Removal
1 Drain the coolant. 1 Drain the coolant.
2 Remove the engine exhaust pipe. Refer to “Engine 2 Remove the clamp (1) connecting the small
Exhaust Pipe Replacement”. circulation water pipe to the hose, and release the
3 Remove the bolt (1) that fixes the thermostat outlet hose.
tube to the Water-air intercooler bracket. 3 Remove 1 bolt (2) fixing the small circulation water
4 Remove the clamps (2) on the two ends of pipe to the lower block frame.
thermostat outlet tube, and release the hose.
5 Remove the thermostat outlet tube (3).
3
2 1
2
1
2
S02043042
1
4 Remove the clamps (1) connecting the high-

S02043041 pressure EGR cooler water outlet hose assembly
and the oil cooler water outlet hose assembly to
Installation
the small circulation water pipe.
1 Install the thermostat outlet tube. 5 Remove 1 bolt (2) fixing the small circulation water
2 Install three bolts fixing the thermostat outlet tube, pipe to the alternator bracket.
tighten to 22±2 N·m, and check the torque. 6 Remove the small circulation water pipe (3).
3 Install the clamps on the two ends of thermostat
outlet tube.
4 Install the engine exhaust pipe. Refer to “Engine
Exhaust Pipe Replacement”.
5 Refill the coolant drained.
1
1
2
3
S02043043
Installation
1 Connect the high-pressure EGR cooler water
outlet hose assembly and the oil cooler water
outlet hose assembly to the small circulation water
pipe, and install the clamps.
2 Fix the small circulation water pipe to the
alternator bracket, install one bolt, tighten to 10±1
N·m, and check the torque.
6-12
3 Connect the small circulation water pipe to the Water Temperature Sensor (Water Pipe)
hose, and install the clamps. Replacement
4 Fix the small circulation water pipe to the lower Removal
block frame, install one retaining bolt, tighten to
10±1 N·m, and check the torque.
2 Drain the cooling system.
3 Remove the connector of the water temperature
sensor.
4 Remove the water temperature sensor (1) on the
hose between the Water-air intercooler to the
electronic water pump.
S02093018
Installation
1 Install the water temperature sensor.
2 Connect the water temperature sensor connector.
3 Fill the cooling system.
6-13
Electronic Water Pump Replacement Expansion Tank Compensation Pipe

Removal Replacement
Removal
2 Drain the engine coolant. 1 Disconnect the negative battery cable.
3 Remove the engine guard. 2 Drain the engine coolant.
4 Disconnect the water supply pipe from the 3 Remove the engine guard.
electronic water pump. 4 Remove the front bumper upholstery. Refer to
5 Disconnect the electrical connector from the “Front Bumper Upholstery Replacement”.
electronic water pump. 5 Remove the 3 bolts (1) fixing the expansion tank
6 Remove the electronic water pump bolt (1) and compensation pipe.
gasket (2).
7 Remove the electronic water pump (3).
2 S02093020
1
S02093019
Installation
1 Install the electronic water pump.
2 Install 3 electronic water pump gaskets and bolts,
tighten to 5±1 N·m, and check the torque.
3 Connect the connector of the electronic water
pump.
1
4 Connect the water pipe to the electronic water
pump.
5 Install the lower guard of the engine.
6 Fill the engine coolant. S02093021
7 Connect the negative battery cable. 6 Disconnect both ends of the expansion tank
compensation pipe.
7 Remove the compensation pipe (1) of the
expansion tank.
6-14
Expansion Tank Replacement

Removal
1 Drain the engine coolant.
2 Disconnect the water pipe from the expansion
tank.
3 Remove the 2 bolts (1) of the expansion tank.
4 Remove the expansion tank (2).
5 If necessary, remove the expansion tank cover
1
(3,4).
1
S02093022
1
Installation 3
1 Install the expansion tank compensation pipe.
2
2 Install 3 retaining bolts of the expansion tank
compensation pipe, tighten to 9±1 N·m, and check 1
the torque.
3 Install the front bumper upholstery. Refer to “Front 4
Bumper Upholstery Replacement”.
5 Fill the engine coolant. S02093023
Installation
1 If necessary, install the expansion tank cover.
2 Install the expansion tank.
3 Install 2 bolts of the expansion tank, tighten to 9±1
4 Connect the water pipe to the expansion tank.
5 Fill the engine coolant.
6-15
Radiator Inlet Pipe Replacement Engine Exhaust Pipe Replacement

Removal Removal
1 Drain the engine coolant. 1 Drain the engine coolant.
2 Disconnect the clamps at both ends of radiator 2 Remove the 2 bolts (1) of the engine exhaust pipe.
inlet pipe.
3 Remove the bolt (1) of the radiator inlet pipe.
4 Remove the radiator inlet pipe (2).
1
1
S02093025
3 Disconnect the clamps at both ends of the engine

exhaust pipe.
S02093024
4 Remove the engine exhaust pipe (1).
Installation
1 Install the radiator inlet pipe.
2 Install the radiator inlet pipe bolts, tighten to 9±1
1
3 Install the clamps at both ends of radiator inlet
pipe.
1
S02093026
Installation
1 Install the engine exhaust pipe.
2 Install the engine exhaust pipe bolts, tighten to 9±1
3 Install the clamps at both ends of the engine
exhaust pipe.
6-16
Radiator Outlet Pipe Replacement Low Temperature Radiator Inlet Pipe

Removal Replacement (single turbocharged)
Removal
3 Remove the lower guard of the engine. 2 Drain the engine coolant.
4 Remove the front bumper mudguard. 3 Remove the front end module and the bolt (1) of
the low temperature radiator inlet pipe on the
5 Remove clamps at both ends of radiator outlet
engine.
pipe.
6 Remove the radiator outlet pipe (1).
1
1
1
S02093028
S02093027 4 Remove the clamps at both ends of the inlet pipe

of the low temperature radiator.
Installation
5 Remove the inlet pipe (1) of the low temperature
1 Install the radiator outlet pipe. radiator.
2 Install clamps at both ends of radiator outlet pipe.
3 Install the front bumper mudguard.
6 Connect the negative battery cable. 1
S02093029
Installation
1 Install the inlet pipe of the low temperature
radiator.
2 Install clamps at both ends of the inlet pipe of the
low temperature radiator.
3 Install the bolts of low temperature radiator inlet
pipe to the front end module and the engine,
6-17
4 Fill the engine coolant. Low Temperature Radiator Inlet Pipe

5 Connect the negative battery cable. Replacement (double turbocharged)
Removal
3 Remove the clamps at both ends of the inlet pipe
of the low temperature radiator.
4 Disconnect it from the air filter intake pipe and
remove the inlet pipe (1) of the low temperature
radiator.
S02093030
Installation
1 Install the inlet pipe of the low temperature
radiator.
2 The inlet pipe of the low temperature radiator is
clamped to the air filter intake pipe.
3 Install clamps at both ends of the inlet pipe of the
low temperature radiator.
6-18
Low Temperature Radiator Outlet Pipe 3 Install the bolts fixing the outlet pipe of the lower
Replacement temperature radiator, tighten to 5±1 N·m, and
Removal check the torque.
4 Install the expansion tank. Refer to “Expansion
Tank Replacement”.
3 Remove the expansion tank. Refer to “Expansion
Tank Replacement”.
4 Remove the bolt (1) fixing the outlet pipe of the low
temperature radiator.
S02093031
5 Disconnect the clamps between the outlet pipe of

the low temperature radiator and the electronic
water pump/low-pressure radiator.
6 Remove the outlet pipe (1) of the low temperature
radiator.
S02093032
Installation
1 Install the outlet pipe of the low temperature
radiator.
2 Install the clamps between the outlet pipe of the
low temperature radiator and the electronic water
pump/low-pressure radiator.
6-19
Water-air Intercooler Exhaust Pipe Assembly Hose between Water-air Intercooler to

Replacement Electronic Water Pump Replacement
Removal Removal
2 Disconnect the clamps at both ends of the air 2 Drain the engine coolant.
bleed pipe of the water-air intercooler. 3 Remove the engine guard.
3 Disconnect the air bleed pipe of the water-air 4 Disconnect the electrical connector of the water
intercooler from other water pipes. temperature sensor.
4 Remove the air bleed pipe (1) of the water-air 5 Disconnect the clamps at both ends of hose
intercooler. between the water-air intercooler and the
electronic water pump
6 Remove the hose (1) from the water-air intercooler
to the electronic water pump.
S02093033
Installation
1 Install the air bleed pipe of the water-air
S02093034
intercooler.
2 Install the air bleed pipe of the water-air intercooler Installation
connecting to other water pipes. 1 Install the hose between the water-air intercooler
3 Install the clamps at both ends of the air bleed pipe to the electronic water pump
of the water-air intercooler. 2 Install the clamps at both ends of hose between
4 Fill the engine coolant. the water-air intercooler and the electronic water
pump
3 Connect the electrical connector of the water
temperature sensor.
6-20
Air Intake Deflector Replacement Caution: The left and right sides are the same, and
Removal the left side is shown in the Fig.

2 Remove the front bumper. Refer to “Front Bumper
2
3 Remove the front grille. Refer to “Front Bumper
4 Remove the 2 bolts (1) of the upper air intake
deflector. 1
5 Remove the 2 snap fasteners (2) of the upper air

intake deflector.
6 Remove the upper air intake deflector (1). 1
S02093037
Installation
1 Install the air intake deflector.
2 Install the snap fasteners of the air intake
deflector.
3 Install the air intake deflector bolts, tighten to
5±0.5 N·m, and check the torque.
4 Install the front grille. Refer to “Front Bumper
5 Install the front bumper. Refer to “Front Bumper
S02093035
7 Remove the 2 snap fasteners (2) of the lower air 6 Connect the negative battery cable.
intake deflector.
8 Remove the 2 bolts (1) of the lower air intake
deflector.
9 Remove the lower air intake deflector (1).
S02093036
10 Remove the 2 bolts (1) of the left air intake

deflector.
11 Remove the left air intake deflector (1).
6-21
Cooling Module Assembly Replacement

Removal
3 Recycle the refrigerant. 1
4 Remove the front bumper. Refer to “Front Bumper

5 Remove the front grille. Refer to “Front Grille
Replacement”.
6 Remove the upper beam of the headlamp frame.
7 Remove the 4 radiator mounting frame bolts (1) on S02093040
the left and right sides.
Caution: There are bolts of radiator mounting 11 If necessary, remove the 2 condenser assembly
frame on both the left and right sides, and only the bolts (1) and split the condenser assembly (5).
left side is shown in the Fig. 12 If necessary, remove the 2 low temperature
radiator assembly bolts (2) and split the low
temperature radiator assembly (6).
13 If necessary, remove the 2 bolts (3) of the fan
1 1 assembly (with shield) and split the fan assembly
(with shield) (4) and the radiator assembly (7).
S02093038 1
4 2
8 Remove the 4 bolts (1) of radiator mounting frame.
7 1
9 Remove the side radiator mounting frame (2).
6
5
S02093041
2 Installation
1
1 1 Assemble the condenser assembly, low
temperature radiator assembly, fan assembly (with
shield) and radiator assembly.
1 2 Install the bolts of the fan assembly (with shield),
1 low temperature radiator assembly and condenser
assembly, tighten to 9±1 N·m, and check the
torque.
3 Install the cooling module assembly.
S02093039 4 Install the side radiator mounting frame.
5 Install 8 bolts of the radiator mounting frame,
10 Remove the cooling module assembly (1).
6 Install the upper beam of the headlamp frame.
6-22
7 Install the front grille. Refer to “Front Grille Parking Heater Replacement
Replacement”. Removal
8 Install the front bumper. Refer to “Front Bumper
1 Drain the cooling system. Discharge and fill of the
cooling system.
9 Refill the refrigerant.
2 Lift the vehicle.
3 Disconnect water pipes and oil pipes connecting to
11 Connect the negative battery cable. the parking heater.
S02093042
4 Disconnect the electrical connector of the parking

heater.
5 Remove the 5 parking heater bolts (1).
6 Remove the parking heater (2).
2 1
1
S02093043
Installation
1 Install the parking heater.
2 Install 5 parking heater bolts, tighten to 22±2 N·m,
3 Connect the electrical connector of the parking
heater.
4 Connect water pipes and oil pipes connecting to
the parking heater.
6-23
5 Lower the vehicle. Park Heater Water Pipe Replacement

6 Fill the cooling system. Discharge and fill of the Removal
cooling system.
1 Drain the cooling system.
2 Lift the vehicle.
3 Disconnect the water pipe clamp of the parking
heater.
4 Remove the parking heater water pipe (1).
S02093044
Installation
1 Install the parking heater water pipe.
2 Install 2 water pipe clamps of the parking heater.
4 Fill the cooling system.
6-24
Cooling System
The internal combustion engine will produce a large
amount of heat during operation. If the heat can't be
dissipated timely, the serious damages of engine, such as
invalid lubricating oil, piston scraping, crankshaft and
bearing burnt, will be caused due to the excessive
temperature. Uneven engine dissipation will also damage
some components due to the excessive temperature.
Therefore, the engine shall have a good cooling system to
dissipate the excess heat.
The excessive heat dissipation of cooling system will lead

to low operating temperature of engine and high viscosity
of engine oil, which is not beneficial to the lubrication of
engine moving components, and will cause the poor
lubrication in some locations needed to be lubricated,
increasing the whole running resistance of engine. The
excessive heat dissipation will also reduce the fuel
economy of engine.
The poor heat dissipation of cooling system will lead to

excessive operating temperature of engine and
overheated engine oil, which will destroy the formation of
oil film on the surface of moving components, is not
beneficial to the lubrication of engine moving components,
and will cause delayed heat dissipation, excessive
expansion and stuck of some engine parts, piston
scraping, bearing burnt and other serious damages.
A good cooling system can reasonably adjust and control

the operating temperature of engine, so as to obtain an
ideal power output and good fuel economy.
6-25
6-26
Engine Electrical System
Specification
Name Torque (N·m)
Bolt - Engine 25±3 N·m
Bolt - Starter 45±5 N·m
Stud - Starter 45±5 N·m
Bolt - Battery 22±2 N·m
Bolt - Battery Retaining Plate 1.5±0.3 N·m
Nut - Battery Negative to Battery Sensor 22±2 N·m
7-1
Layout
Engine Electrical Location Diagram
S02050001
1 Alternator 2 Starter
7-2
Battery Location Diagram
S02050002
1 Battery
7-3
Negative Battery Terminal Replacement

Service Guide
(Without Start & Stop)
Disconnection and Connection of Negative Removal
Battery Cable 1 Move the driver seat to the frontmost place.
Removal
2 Open the battery negative cover.
1 Move the driver seat to the frontmost place.
3 Remove the negative battery cable (1).
2 Open the battery negative cover.
3 Disconnect the negative battery cable (1).
1
1
S02053014
Installation
S02053013
1 Install the negative battery terminal.
Installation
2 Install the battery negative nuts, tighten to 5±1
1 Connect the negative battery cable. N·m, and check the torque.
2 Install the battery negative cover. 3 Fasten the ground wire at the lower end to the
3 Reset the driver seat. ground wire of the body, tighten to 9±1 N·m, and
check the torque.
4 Install the battery negative cover.
5 Reset the driver seat.
7-4
Negative Battery Terminal Replacement Alternator Replacement

(With Start & Stop) Removal
Removal
1 Move the driver seat to the frontmost place. 2 Remove the engine belt. Refer to “Engine Belt
2 Open the battery negative cover. Replacement”.
3 Remove the nuts (1) between the negative 3 Disconnect the harness and connectors from the
battery terminal to the battery sensor. alternator.
4 Remove the negative battery cable (2). 4 Remove 2 bolts fixing the alternator to the
accessory bracket.
5 Remove the alternator (1).
2 Caution: When removing the engine bolts for the

front wheel drive model, it is necessary to
withdraw to the longitudinal beam, but not too
much to prevent the bolts from falling into the
longitudinal beam.
S02053015
Installation
2 Install the nuts that fix the negative battery
terminal to the battery sensor, tighten to 20±2
S02013262 1
3 Fasten the ground wire at the lower end to the
ground wire of the body, tighten to 9±1 N·m, and
check the torque. Installation
4 Install the battery negative cover. 1 Fix the alternator to the accessory bracket.
5 Reset the driver seat. 2 Install 2 bolts of the alternator, tighten to 25±3
3 Connect the harness and connectors of the

alternator.
4 Install the engine belt. Refer to “Engine Belt

Replacement”.
7-5
Starter Replacement Battery Replacement (With Start & Stop)

Removal Removal
2 Lift the vehicle. 2 Remove the positive battery terminal.
3 Remove the nut (1) fastening the starter harness 3 Remove the driver seat. Refer to “Driver Seat
to the starter assembly. Replacement”.
4 Remove the 4 battery cover bolts (1).
5 Remove the battery cover (2).
1 1
S02053016
4 Disconnect the harness connector of starter. 1 1

S02053018
5 Remove the 2 starter bolts (1) and starter studs
(2).
6 Remove the 4 battery bolts (1).
6 Remove the starter (3).
7 Remove the 4 battery compacts (2).
8 Remove the battery (3).
1 1
1 2
2
2 1 3
S02053017 3
1 Install the starter to the engine.
Installation
2 Install 2 bolts and studs of starter, tighten to 45±5
N·m, and check the torque. 1 Install the battery.
2 Install the 4 battery compacts.
3 Connect the harness connector of starter.
3 Install 4 battery bolts, tighten to 22±2 N·m, and
check the torque.
4 Install the battery cover.
7-6
5 Install the 4 battery cover bolts, tighten to Battery Replacement (Without Start & Stop)
1.5±0.3 N·m, and check the torque. Removal
6 Install the driver seat. Refer to “Driver Seat 1 Disconnect the negative battery cable.
Replacement”.
2 Remove the positive battery terminal.
7 Install the positive battery terminal.
3 Remove the driver seat. Refer to “Driver Seat
8 Connect the negative battery cable. Replacement”.
4 Remove the 4 battery cover bolts (1).
5 Remove the battery cover (2).
1 1
S02053018
6 Remove the 4 battery bolts (1).
7 Remove the 4 battery compacts (2, 3).
8 Remove the battery (4).
1
1
2
3
S02053021
Installation
1 Install the battery.
2 Install the 3 battery compacts.
3 Install 4 battery bolts, tighten to 22±2 N·m, and

check the torque.
4 Install the battery cover.
7-7
5 Install the 4 battery cover bolts, tighten to Battery Bracket Replacement

1.5±0.3 N·m, and check the torque. Removal
6 Install the driver seat. Refer to “Driver Seat 1 Disconnect the negative battery cable.
Replacement”.
2 Remove the battery. Refer to “Battery
7 Install the positive battery terminal. Replacement”.
8 Connect the negative battery cable. 3 Remove the battery bracket (1).
S02053022
Installation
1 Install the battery bracket.
2 Install the battery. Refer to “Battery
Replacement”.
7-8
Battery Sensor Replacement DC Voltage Stabilizer Assembly

Removal Replacement
Removal
2 Remove the battery sensor (1). 1 Remove the driver seat. Refer to “Driver Seat
Replacement”.
2 Remove the battery. Refer to “Battery
Replacement”.
1
3 Disconnect the electrical connector of the DC
voltage stabilizer assembly.
4 Remove the 2 nuts of the DC voltage regulator

assembly.
5 Remove the DC voltage stabilizer assembly.
Installation
1 Install the DC voltage stabilizer assembly.
2 Install nuts of the DC voltage stabilizer assembly,
S02053023
Installation 3 Connect the electrical connector of the DC
1 Install the battery sensor to the battery voltage stabilizer assembly.
assembly. 4 Install the battery. Refer to “Battery
2 Connect the negative battery cable. Replacement”.
5 Install the driver seat. Refer to “Driver Seat

Replacement”.
7-9
electrical appliances; when the electric power of the

electrical appliances is less than the output power of the
Description and Operation of Engine alternator, the alternator will supply power to the battery
Electrical Components and the electrical appliances.
Overview
Warning: Battery may produce explosive gases. The
The vehicle starting system includes a 12V starter motor, battery contains corrosive acid. The current generated
which drives the engine to start the combustion process by the battery is high enough to cause burns.
and converts electrical energy into mechanical energy.
The vehicle power system must be able to provide When operating beside the battery, the following
sufficient energy to ensure that the starter motor can guidelines must be obeyed in order to reduce the risk of
rotate the crankshaft. any personal injuries:
The charging system consists of battery, alternator and Be sure to wear protective glasses and try to avoid the
related electrical components. When the engine is battery from tilting.
running, the alternator acquires mechanical energy from Do not place the battery near open fire or sparks.
the crankshaft and converts it into electrical energy to
supply power to the electric components of the whole Protect skin and eyes from contacting battery electrolyte.
vehicle and charge the battery. The charging indicator is If skin or eyes contact the electrolyte, flush immediately
installed on the instrument cluster. It will be lightened and take medical measures.
when the alternator has no output voltage or the voltage
Follow each step of the jump start procedure in order.
is lower than the battery voltage.
Treat both the booster and the discharged battery with
Starter Motor care when using a jumper cable.
The starter motor is located on the right rear side of the
engine and is fixed by two bolts. The mechanical energy
of the pinion drives the flywheel, and the transmission
ratio between the two amplifies the torque to provide
sufficient torque.
Alternator
The alternator is located on the left front side of the
engine and is fixed to the bracket by three bolts. The
drive pulley is connected with the tail end of the rotor and
is driven by the drive belt of the crankshaft. The belt
tension is maintained by the friction suppression tension
wheel. The instrument cluster is used in conjunction with
a charging warning indicator that flashes when the
alternator does not output or the output is low.
Battery
The function of the battery is to provide electric energy for
starting the vehicle and to adjust the imbalance between
the alternator output and the load. When the engine does
not work or runs at a low speed, the battery will supply
power to the electrical appliances; when the electric
power of the electrical appliances is greater than the
output power of the alternator, the battery and the
alternator are connected in parallel to supply power to the
7-10
Engine Intake/Exhaust System
Specification
Torque
Item Name Torque, N·m
Bolt - Intake Manifold 25±2 N·m
Nut - Exhaust Manifold 35±3 N·m
Bolt - Exhaust Manifold Heat Shield 30±3 N·m
Bolt - Throttle 10±1 N·m
Nut - Exhaust Manifold 35±3 N·m
Bolt - Water-air Intercooler 22±2 N·m
Bolt - High-pressure EGR Exhaust Pipe 22±2 N·m
Bolt - High-pressure EGR Assembly Intake Pipe to EGR 22±2 N·m
Bolt - High-pressure EGR Assembly Intake Pipe to Exhaust 30±2 N·m

Manifold
Bolt - High-pressure EGR Module 22±2 N·m
Bolt - Low-pressure EGR Exhaust Pipe to EGR 10±1 N·m
Bolt- Low-pressure EGR Module 22±2 N·m
Bolt - Low-pressure EGR Exhaust Pipe to Turbocharger 22±2 N·m
Bolt - Engine Control Module 9±1 N·m
Bolt - Glow Plug Controller 9±1 N·m
Bolt - Air Filter Outlet Pipe Assembly Bracket 5±1 N·m
Bolt - Air Filter Inlet Air Inlet 5±0.5 N·m
Bolt - air filter assembly 9±1 N·m
Bolt - Low-pressure EGR Assembly Bracket 25±2 N·m
Bolt - Bracket of Low-pressure EGR Differential Pressure 10±1 N·m

Sensor Intake Pipe
Bolt - Low-pressure EGR Cooler Inlet Pipe Bracket 10±1 N·m
Bolt - Air Filter Inlet Pipe 5±1 N·m
Bolt - Front Catalytic Converter Support 45±5 N·m
Nut - Front Catalytic Converter to Rear Catalytic Converter 45±5 N·m

Assembly
Nut - Rear Catalytic Converter to Muffler Assembly 45±5 N·m
8-1
Layout
Intake/Exhaust System
7
6
S02060001
Engine Intake Elbow (Intercooler Outlet

1 5 Exhaust Manifold Heat Shield
Hose)
2 Water-air Intercooler 6 Intake Manifold
3 Intercooler Intake Hose 7 Electronic Throttle
4 Exhaust Manifold
8-2
EGR System
7
6
S02060002
High-pressure EGR Assembly Exhaust

1 5 Low-pressure EGR Assembly
Pipe
Low-pressure EGR Differential Pressure
2 High-pressure EGR Assembly 6
Sensor Intake Pipe
Low-pressure EGR Assembly Exhaust Low-pressure EGR Differential Pressure
3 7
Pipe Sensor Exhaust Pipe
High-pressure EGR Assembly Intake
4 Low-pressure EGR Assembly Bracket 8
Pipe
8-3
Symptom Table

• Connecting bolts loose • Tighten the loose bolts.
• Exhaust pipe gasket damaged and • Check and replace the exhaust pipe
leak; exhaust pipe damaged and leak gasket; replace the exhaust pipe.
Large exhaust pipe noise
• Exhaust pipe gasket damaged or • Replace the exhaust pipe gasket or
exhaust pipe connection loose; exhaust tighten the connection; replace the
pipe damaged damaged component.
• Insufficient fuel • Refuel.
• Exhaust pipe is blocked by foreign • Remove the foreign materials.

materials, resulting in large exhaust
resistance
Weak exhaust of exhaust pipe
• Large clearance between the piston • Check the piston ring, piston and
ring, the piston and the cylinder, cylinder.
causing that the oil enters the
combustion chamber and burns,
blocking the catalytic converter.
8-4
Electronic Throttle Replacement

Service Guide
Removal
Intercooler Exhaust Hose Replacement 1 Remove the intercooler outlet hose. Refer to
Removal “Intercooler Outlet Hose Replacement”.
1 Loosen the retaining clamps on both ends of the 2 Disconnect the harness connector of the
intercooler exhaust hose, and disconnect the electronic throttle.
intercooler exhaust hose from the intercooler and
electrical throttle.
2 Remove the intercooler exhaust hose (1).
S02063023
3 Remove 4 bolts fixing the electronic throttle to the

intake manifold.
S02063022
4 Remove the electronic throttle (1).
Installation
1 Install the intercooler exhaust hose, and install the
retaining clamps on both ends.
S02063024
Installation
1 Secure the electronic throttle valve to the intake
manifold, install 4 bolts, tighten to 10±1 N·m, and
check the torque.
2 Connect the harness connector of the electronic
throttle.
3 Install the intercooler outlet hose. Refer to
“Intercooler Outlet Hose Replacement”.
8-5
Intake Manifold Replacement

Removal
1 1 Disconnect the negative battery cable.
2 Remove the engine assembly. Refer to “Engine
3 Remove the electronic throttle. Refer to "Electronic
5 Remove the intake manifold pressure sensor.
Refer to "Intake Manifold Pressure Sensor S02063027
Replacement".
2 Fix the intake manifold to the cylinder head, install
6 Disconnect the intake control valve harness
9 bolts, tighten to 25±2 N·m in sequence as shown
connector.
in the Fig, and check the torque.
7 3 1 5 8
6 4 9
2
S02063025
S02063028
7 Remove 9 bolts fixing the intake manifold to the
3 Connect the intake manifold control valve harness
cylinder head, and remove the intake manifold (1).
connector.
4 Install the intake manifold pressure sensor. Refer
to “Intake Manifold Pressure Sensor
1 Replacement”.
6 Install the high-pressure EGR cooler assembly.
Refer to "High-pressure EGR Cooler Assembly
Replacement".
7 Install the engine assembly. Refer to “Engine
S02063026 8 Connect the negative battery cable.
Installation
1 Install the intake manifold rubber ring.
Caution: Check the intake manifold seal ring, and
replace it if damaged.
8-6
Water-air Intercooler Replacement 2 Connect the Water-air intercooler water pipe, and
Removal install the pipe clamp.
3 Connect the intercooler exhaust hose, and install
1 Remove the intercooler rear intake air temperature
the retaining clamps.
sensor. Refer to "Intercooler Rear Intake Air
Temperature Sensor Replacement". 4 Connect the intercooler intake hose, and install the
retaining clamps.
2 Loosen the retaining clamps on both ends of the
intercooler intake hose, and disconnect the 5 Install the intercooler rear intake air temperature
intercooler intake hose from the intercooler. sensor. Refer to "Intercooler Rear Intake Air
Temperature Sensor Replacement".
3 Loosen the retaining clamps on both ends of the
intercooler exhaust hose, and disconnect the
intercooler exhaust hose from the intercooler.
S02063030
4 Loosen the retaining clamps of the intercooler

water pipe, and disconnect the intercooler water
pipe from the intercooler.
5 Remove 4 bolts fixing the Water-air intercooler to

the intercooler bracket, and remove the Water-air
intercooler (1).
S02063032
Installation
1 Fix the water-air intercooler to the intercooler
bracket, install 4 bolts, tighten to 22±2 N·m, and
check the torque.
8-7
Intercooler Intake Hose Replacement Exhaust Manifold Heat Shield Replacement

Removal Removal
1 Only remove 4 fixing bolts of the water-air 1 Remove the turbocharger assembly. Refer to
intercooler without the pipe being disconnected, "Turbocharger Assembly Replacement".
and move the water-air intercooler. 2 Remove 4 bolts fixing the exhaust manifold heat
2 Loosen the retaining clamps on both ends of the shield to the exhaust manifold, and remove the
intercooler intake hose, and disconnect the exhaust manifold heat shield (1).
intercooler intake hose from the intercooler and
the turbocharger assembly.
3 Remove the intercooler intake hose (1). 1
S02063034
1
Installation
S02063111 1 Secure the heat shield of the exhaust manifold to

the exhaust manifold, install 4 bolts, tighten to
Installation 30±3 N·m, and check the torque.
1 Install the intercooler intake hose, and install the 2 Install the turbocharger assembly. Refer to
retaining clamps on both ends. "Turbocharger Assembly Replacement".
2 Fix the water-air intercooler, install the 4 fixing

bolts of the water-air intercooler, tighten to 22±2
8-8
Exhaust Manifold Replacement Caution: Check the leakage identification of

Removal exhaust manifold, as shown in the following Fig.

2 Remove the exhaust manifold heat shield. Refer to
"Exhaust Manifold Heat Shield Replacement".
3 Remove the turbocharger front exhaust
1
S02063037
2 Fix the exhaust manifold to the cylinder head,

install 8 nuts, tighten to 35±3 N·m in sequence as
shown in the Fig, and check the torque.
6 2 3 7
S02063035
4 Remove 8 bolts fixing the exhaust manifold to the

cylinder head.
5 Remove the exhaust manifold (1) and the exhaust
manifold gasket. 8 4 1 5
S02063038
3 Install the turbine front exhuast temperature

sensor to the exhaust manifold, tighten to 20±2
4 Install the exhaust manifold heat shield. Refer to
"Exhaust Manifold Heat Shield Replacement".
S02063036 "Turbocharger Assembly Replacement".
Installation
1 Install the exhaust manifold gasket.
Caution: Check the exhaust manifold gasket, and
replace it if damaged.
8-9
High-pressure EGR Assembly Replacement

Removal
2 Drain the coolant.
3 Remove the starter. Refer to “Starter
Replacement”.
4 Remove the high-pressure EGR temperature
sensor. Refer to "High-pressure EGR Temperature
Sensor Replacement".
5 Disconnect the vacuum pipe and the harness
connector. S02063041
8 Remove the high-pressure EGR assembly

exhaust pipe. Refer to "High-pressure EGR
Assembly Exhaust Pipe Replacement".
9 Remove the oil filter cooling module assembly.
Refer to "Oil Filter Cooling Module Assembly
Replacement".
10 Remove 2 bolts fixing the high-pressure EGR
intake pipe to the high-pressure EGR assembly.
11 Move the high-pressure EGR assembly intake
pipe.
S02063039
6 Loosen the clamps, and disconnect the water

pipe.
1
S02063042
12 Remove 3 bolts fixing the high-pressure EGR

assembly to the cylinder block.
S02063040
7 Loosen the clamps, and disconnect the water inlet

pipe.
8-10
13 Remove the high-pressure EGR assembly (1). Low-pressure EGR Assembly and Its Bracket
Replacement
Removal
2 Drain the coolant.
3 Remove the front catalyst assembly. Refer to
“Front Catalytic Converter Assembly
Replacement”.
4 Disconnect the low-pressure EGR temperature
sensor harness connector and the low-pressure
1 EGR assembly harness connector.
S02063043
Installation
1 Fix the high-pressure EGR assembly to the
cylinder block, install 3 bolts, tighten to 30±3 N·m,
2 Fix the high-pressure EGR inlet pipe to the high-
pressure EGR assembly, install the gasket and 2
bolts, tighten to 22±2 N·m, and check the torque.
3 Install the high-pressure EGR exhaust pipe. Refer
to "High-pressure EGR Assembly Exhaust Pipe
Replacement". S02063044
4 Install the oil filter cooling module. Refer to "Oil
5 Remove the differential pressure sensor intake
Filter Cooling Module Assembly Replacement".
pipe (1).
5 Connect the high-pressure EGR assembly water
6 Remove 2 bolts (2) fixing the low-pressure EGR
inlet/outlet pipe and clamps.
assembly exhaust pipe to the EGR assembly, and
6 Install the high-pressure EGR control valve remove the low-pressure EGR assembly exhaust
vacuum pipe, and connect the high-pressure EGR pipe (3).
assembly harness connector.
7 Install the high-pressure EGR temperature sensor.
Refer to "High-pressure EGR Temperature Sensor
Replacement".
3
8 Install the starter. Refer to “Starter Replacement”.
2
1
2
S02063045
7 Remove 1 bolt (1) fixing the turbocharger oil return

pipe assembly to the cylinder block.
8 If equipped, remove the 2 retaining bolts (2) fixing
the low-pressure EGR assembly bracket to the
turbocharger.
8-11
9 Loosen the clamp (3), and disconnect the EGR 6 Connect the harness connector of the low-
assembly water pipe. pressure EGR temperature sensor. Connect the
low-pressure EGR assembly harness connector.
7 Remove the front catalyst assembly. Refer to
Replacement”.
3
2
1
S02063046
10 Remove 3 bolts fixing the low-pressure EGR

assembly and its bracket to the cylinder block.
11 Remove the low-pressure EGR assembly (1) and
its bracket (2).
S02063047
Installation
1 Fix the low-pressure EGR assembly and its
bracket to the cylinder block, install 3 bolts, tighten
to 22±2 N·m, and check the torque.
2 Connect the low-pressure EGR assembly pipe.
3 If equipped, fix the low-pressure EGR assembly
bracket to the turbocharger bracket, install 2 bolts,
4 Fix the booster return pipe assembly to the
cylinder block, install a bolt and tighten it to 10±1
5 Fix the low-pressure EGR assembly exhaust pipe
and gasket to the low-pressure EGR assembly,
install 2 bolts, tighten to 10±1 N·m, and check the
torque.
8-12
Low-pressure EGR Differential Pressure

Sensor Intake Pipe Replacement
Removal
2 Remove the bolts fixing the low-pressure EGR
1
differential pressure sensor intake pipe to the low-
pressure EGR exhaust pipe.
S02063050
Installation
1 Install the intake pipe of the low-pressure EGR
differential pressure sensor and 2 bolts to the
cylinder block, tighten to 10±1 N·m, and check the
torque.
2 Connect the low-pressure EGR differential
pressure sensor intake pipe and the differential
S02063048 pressure sensor, and install the retaining clamps.
3 Install the low-pressure EGR differential pressure
3 Remove the bolt (1) fixing the low-pressure EGR
sensor intake pipe to the low-pressure EGR
differential pressure sensor intake pipe to the low-
exhaust pipe.
pressure EGR exhaust pipe.
4 Loosen the clamp (2), and disconnect the low-
pressure EGR differential pressure sensor intake
pipe from the differential pressure sensor.
S02063049
5 Remove the bolts fixing the low-pressure EGR

differential pressure sensor intake pipe to the
cylinder block.
6 Remove the low-pressure EGR differential
pressure sensor intake pipe (1).
8-13
Low-pressure EGR Assembly Exhaust Pipe High-pressure EGR Cooler Water Outlet Hose
Replacement Assembly Replacement
Removal Removal
1 Remove 2 bolts fixing the low-pressure EGR 1 Drain the coolant.
exhaust pipe to the turbocharger, and remove the 2 Loosen the retaining clamps on both ends of the
low-pressure EGR exhaust pipe gasket. high-pressure EGR cooler water outlet hose
assembly, and remove the high-pressure EGR
cooler water outlet hose assembly (1).
S02063051
2 Remove the differential pressure sensor intake

S02063053
pipe (1).
3 Remove 2 bolts (2) fixing the low-pressure EGR Installation
exhaust pipe to the low-pressure EGR assembly. 1 Connect the high-pressure EGR cooler water
4 Remove the low-pressure EGR exhaust pipe (3) outlet hose assembly, and install the retaining
and its gasket. clamps on both ends.
?
1
2
S02063052
Installation
(3) and gasket to the low-pressure EGR assembly,
install 2 bolts and tighten to 10±1 N·m.
2 Install differential pressure sensor inlet pipe,
and gasket to the turbocharger, install 2 bolts,
8-14
High-pressure EGR Cooler Water Inlet Hose 3 Install the oil filter cooling module. Refer to "Oil
Assembly Replacement Filter Cooling Module Replacement".
Removal 4 Connect the high-pressure EGR cooler water inlet
hose assembly (1) to the high-pressure EGR
1 Remove the high-pressure EGR cooler. Refer to
assembly. Install the high-pressure EGR cooler
“High-pressure EGR Cooler Replacement”.
water inlet hose assembly, and install the retaining
2 Loosen the retaining clamps of the high-pressure clamps.
EGR cooler water inlet hose assembly, and
5 Install the high pressure EGR cooler. Refer to
remove the high-pressure EGR cooler water inlet
“High-pressure EGR Cooler Replacement”.
hose assembly (1).
S02063054
3 Remove the oil filter cooling module. Refer to "Oil

Filter Cooling Module Replacement".
5 Loosen the retaining clamps of the high-pressure
EGR cooler water inlet hose assembly, and
remove the high-pressure EGR cooler water inlet
hose assembly.
S02063055
Installation
1 Connect the high-pressure EGR cooler water inlet
hose assembly and the block thermostat,and
install the retaining clamps.
2 Install the high-pressure EGR assembly. Refer to
“High-pressure EGR Assembly Replacement”.
8-15
High-pressure EGR Assembly Exhaust Pipe High-pressure EGR Assembly Intake Pipe
Removal Removal
1 Remove 4 bolts fixing the high-pressure EGR 1 Remove the starter. Refer to “Starter
exhaust pipe to the high-pressure EGR assembly Replacement”.
and the throttle. 2 Remove 2 bolts fixing the high-pressure EGR
2 Remove the high-pressure EGR assembly assembly intake pipe to the exhaust manifold.
exhaust pipe (1). 3 Remove the high-pressure EGR assembly intake
pipe (1).
1
S02063056
1 Fix the high-pressure EGR assembly exhaust pipe 4 Remove 2 bolts fixing the high-pressure EGR
to the intake manifold and the high-pressure EGR assembly intake pipe to the high-pressure EGR
assembly, install 4 bolts, tighten to 22±2 N·m, and assembly.
check the torque. 5 Remove the high-pressure EGR assembly intake
pipe (1).
S02063058
Installation
1 Secure the intake pipe of the high pressure EGR
assembly to the exhaust manifold, tighten to 30±2
2 Fix the intake pipe of the high-pressure EGR
assembly to the high-pressure EGR assembly,
3 Install the starter. Refer to “Starter Replacement”.
8-16
Low-pressure EGR Cooler Water Inlet Hose low-pressure EGR cooler water inlet hose
Assembly Replacement assembly (1).
Removal
1 Remove the outlet pipe of the air filter element.
Refer to “Air Filter Element Outlet Pipe
Replacement”.
2 Loosen the clamps of the low-pressure EGR 1
cooler water inlet hose assembly, and remove the
low-pressure EGR cooler water inlet hose
assembly.
S02063061
Installation
1 Connect the low-pressure EGR cooler water inlet
hose to the low-pressure EGR assembly, and
install the retaining clamps.
2 Connect the low-pressure EGR cooler water inlet
hose to the thermostat, and install the retaining
clamps.
S02063059
3 Install the fixing bolts of the low-pressure EGR
3 Remove 1 bolt fixing the low-pressure EGR cooler cooler inlet hose bracket, tighten to 10±1 N·m and
water inlet hose assembly to the water pump check the torque.
assembly. 4 Install the outlet pipe of the air filter element. Refer
to “Air Filter Element Outlet Pipe Replacement”.
S02063060
4 Loosen the clamps of the low-pressure EGR

cooler water inlet hose assembly, and remove the
8-17
Low-pressure EGR Assembly Intake Pipe

Replacement
Removal
1 Remove the front catalyst assembly. Refer to 1
Replacement”.
2 Remove the 2 bolts (1) fixing the low-pressure 3
EGR assembly intake pipe to the engine
assembly, and discard the gaskets (2).
2
2
S02063091
Installation
1
1 Install the inlet pipe of the low-pressure EGR
assembly.
2 Install 2 nuts fitting the low-pressure EGR
assembly intake pipe to the rear catalytic
converter assembly, tighten to 22±2 N·m, and
check the torque.
1
3 Install the bolts fitting the low-pressure EGR
S02063089 assembly intake pipe to the rear catalytic
converter assembly, tighten to 22±2 N·m, and
3 Remove the bolt (1) fitting the low-pressure EGR
check the torque.
converter assembly. 4 Install the bolts of the low-pressure EGR assembly
intake pipe to the engine, tighten to 22±2 N·m, and
4 Remove the bolts (2) fixing the low-pressure EGR
check the torque.
assembly intake pipe to the engine.
5 Install the bolts of the low-pressure EGR assembly
intake pipe to the catalytic converter assembly,
6 Install new gaskets, install 2 bolts fastening the
low-pressure EGR assembly intake pipe to the
1 2 engine assembly, tighten to 22±2 N·m, and check
the torque.
7 Install the front catalytic converter assembly. Refer
to “Front Catalytic Converter Assembly
Replacement”.
S02063090
5 Remove the bolt (1) fitting the low-pressure EGR
converter assembly.
6 Remove the 2 nuts (2) fixing the low-pressure
EGR assembly intake pipe to the rear catalytic
converter assembly.
7 Remove the intake pipe (3) of the low-pressure
EGR assembly.
8-18
Oxygen Sensor Replacement NOX Sensor Replacement (Front)

Removal Removal
2 Disconnect the electrical connector of the oxygen 2 Lift the vehicle.
sensor. 3 Disconnect the electrical connector of the NOX
3 Remove the oxygen sensor (1) with special tool sensor.
C00189087. 4 Remove the 2 NOX sensor bolts (1).
1 1
S02063092 S02063093
Installation
5 Remove the NOX sensor (1).
1 Install the oxygen sensor with special tool
C00189087, tighten to 45-55 N m, and check the
torque.
2 Connect the electrical connector of the oxygen
sensor. 1
S02063094
Installation
1 Install the NOX sensor, tighten to 45-55 N·m, and
check the torque.
2 Install the NOX sensor bolts, tighten to 9±1 N·m,
3 Connect the electrical connector of the NOX
sensor.
8-19
NOX Sensor Replacement (Rear) Crankcase Vent Pipe Replacement

Removal Removal
1 Disconnect the negative battery cable. 1 Remove the quick connectors at both ends of
2 Lift the vehicle. crankcase vent pipe.
3 Disconnect the electrical connector of the NOX 2 Remove the crankcase vent pipe (1) from the
sensor. engine.
4 Remove the 2 NOX sensor bolts (1).

5 Remove the NOX sensor (2).
1
2 S02063096
Installation
1 Install the crankcase vent pipe to the engine.
S02063095
Installation 2 Connect the quick connectors at both ends of
crankcase vent pipe.
1 Install the NOX sensor, tighten to 45-55 N·m, and
check the torque.
2 Install the NOX sensor bolts, tighten to 9±1 N·m,
3 Connect the electrical connector of the NOX
sensor.
8-20
Air Filter Outlet Pipe Assembly Replacement Air Filter Inlet Pipe Assembly Replacement
Removal Removal
1 Remove the crankcase vent pipe. Refer to 1 Remove the air filter outlet pipe. Refer to “Air Filter
“Crankcase Vent Hose Replacement”. Outlet Pipe Replacement”.
2 Remove clamps at both ends of the air filter outlet 2 Remove the air filter inlet pipe (1).
pipe.
3 Remove the bolt (1) on the bracket of the air filter
outlet pipe assembly.
4 Remove the air filter outlet pipe assembly (2).
2
1
S02063098
Installation
1 Install the air filter inlet pipe assembly.
2 Install the air filter outlet pipe. Refer to “Air Filter
S02063097 Outlet Pipe Replacement”.
Installation
1 Install the air filter outlet pipe assembly.
2 Install clamps at both ends of the air filter outlet
pipe.
3 Install the bolts on the bracket of the air filter outlet
pipe assembly, tighten to 5±1 N·m, and check the
torque.
4 Install the crankcase vent pipe. Refer to
“Crankcase Vent Hose Replacement”.
8-21
Inlet of Air Filter Inlet Pipe Replacement Air Filter Assembly Replacement
Removal Removal
1 Remove the front grille plate. 1 Remove the air filter outlet pipe. Refer to “Air Filter
2 Remove the 2 bolts (1) at the inlet of the air filter Outlet Pipe Replacement”.
inlet pipe. 2 Remove the air filter inlet pipe. Refer to “Air Filter
3 Remove the inlet (2) of the air filter inlet pipe. Inlet Pipe Replacement”.
3 Remove the mass air flow sensor. Refer to “Mass
Air Flow Sensor Replacement”.
4 Remove the air filter bolt (1).
5 Remove the 2 shock pads (2) and the air filter
assembly (3).
1
1
2
3 2
S02063099
Installation
1 Install the inlet of the air filter inlet pipe.
2 Install the 2 bolts at the inlet of the air filter inlet
pipe, tighten to 5±0.5 N·m, and check the torque.
S02063100
3 Install the front grille plate.
Installation
1 Install 2 shock pads and the air filter assembly.
2 Install bolts of the air filter assembly, tighten to 9±1
3 Install the mass air flow sensor. Refer to “Mass Air
Flow Sensor Replacement”.
4 Install the air filter inlet pipe. Refer to “Air Filter
Inlet Pipe Replacement”.
5 Install the air filter outlet pipe. Refer to “Air Filter
Outlet Pipe Replacement”.
8-22
Air Filter Element Replacement Front Catalytic Converter Assembly

Removal Replacement
Removal
2 Remove the air filter outlet pipe. Refer to “Air Filter 1 Remove the outer circulating air duct assembly.
Outlet Pipe Replacement”. 2 Remove the 2 nuts connecting the front and rear
3 Disconnect the electrical connector of the mass air catalytic converter. Refer to “Rear Catalytic
flow sensor. Converter Assembly Replacement”.
4 Remove the 3 clips of the air filter upper cover. 3 Remove the clamp (1) connecting the front
catalytic converter to the turbocharger.
5 Remove the air filter upper cover.
4 Remove and discard the gasket (2) connecting the
front catalytic converter to the turbocharger.
1 2
S02063101
6 Remove the air filter element.
S02063102
Installation 5 Remove the 2 bolts (1) fixing the front catalytic
1 Clean the internal part of the air filter. converter to the engine.
2 Install the air filter element.
3 Install the 3 clips of the air filter upper cover.
4 Connect the electrical connector of the mass air
flow sensor.
5 Install the air filter outlet pipe. Refer to “Air Filter 1
Outlet Pipe Replacement”.
S02063103
6 Remove the bolt (1) fixing the front catalytic
converter to the engine.
8-23
Rear Catalytic Converter Assembly

Replacement
Removal
2 Lift the vehicle.
1 3 Remove the intake pipe of the low-pressure EGR
assembly and the rear end of the catalytic
converter. Refer to “Low-pressure EGR Assembly
Intake Pipe Replacement”.
4 Disconnect the harness connected to the rear
catalytic converter.
S02063104
5 Remove the 2 nuts (1) connecting the front and
7 Remove the bolt (1) on the bracket of the front
rear catalytic converter.
catalytic converter.
6 Remove and discard the gasket (2) of the front
8 Remove the front catalytic converter assembly (2).
and rear catalytic converter .
1
1
S02063105
S02063106
Installation
7 Remove the 2 nuts (1) connecting the rear
1 Install the front catalytic converter assembly. catalytic converter and the exhaust muffler.
2 Install the bolts on the bracket of the front catalytic 8 Remove and discard the gasket (2) connecting the
converter, tighten to 45±5 N·m, and check the rear catalytic converter and the exhaust muffler.
torque.
9 Remove the four fixing points of the rubber lug
3 Install 3 bolts fixing the front catalytic converter to from the vehicle and remove the rear catalytic
the engine, tighten to 45±5 N·m, and check the converter assembly (3).
torque.
4 Install the new gasket between the front catalytic
1 2
converter to the turbocharger and install the clamp
3
fixing the front catalytic converter to the
turbocharger.
5 Install the 2 nuts connecting the front and rear
catalytic converter. Refer to “Rear Catalytic
Converter Assembly Replacement”.
1
S02063107
8-24
Installation Exhaust Muffler Assembly Replacement

1 Install the rear catalytic converter assembly and fix Removal
the 4 fixing points of the rubber lug. 1 Disconnect the negative battery cable.
2 Install new gaskets, install 2 nuts for connecting 2 Lift the vehicle.
the rear catalytic converter to the exhaust muffler,
tighten to 45±5 N·m, and check the torque. 3 Remove the 2 nuts connecting the exhaust tail
pipe assembly and the exhaust muffler assembly.
3 Install new gaskets, install 2 nuts for connecting Refer to “Exhaust Muffler Assembly
the front and rear catalytic converter, tighten to Replacement”.
45±5 N·m, and check the torque.
4 Remove the 2 nuts connecting the exhaust tail
4 Install the intake pipe of the low-pressure EGR pipe assembly and the rear catalytic converter
assembly to the rear catalytic converter. Refer to assembly. Refer to “Rear Catalytic Converter
“Low-pressure EGR Assembly Intake Pipe Assembly Replacement”.
Replacement”.
5 Remove the 2 fixing points of the rubber lug from
5 Connect the harness connected to the rear the vehicle and remove the exhaust muffler
catalytic converter. assembly (1).
S02063108
Installation
1 Install the exhaust muffler assembly and fix the 2
fixing points of the rubber lug.
2 Install 2 nuts connecting the exhaust tail pipe
assembly and the rear catalytic converter
assembly. Refer to “Rear Catalytic Converter
3 Install 2 nuts connecting the exhaust tail pipe
assembly and the exhaust muffler assembly. Refer
to “Exhaust Muffler Assembly Replacement”.
8-25
Exhaust Tail Pipe Assembly Replacement Mass Air Flow Sensor Replacement (Front-
Removal wheel Drive)
Removal
2 Lift the vehicle. 1 Disconnect the negative battery cable.
3 Remove the 2 nuts (1)connecting the exhaust tail 2 Remove the 2 bolts (1) of mass air flow sensor.
pipe assembly and the exhaust muffler assembly. 3 Disconnect the electrical connector of the mass air
4 Remove and discard the gasket (2) connecting the flow sensor.
exhaust tail pipe assembly and the exhaust muffler 4 Remove the mass air flow sensor (2) from the air
assembly. filter.
5 Remove 1 rubber lug.
1
1
2
S02063129
S02063109
Installation
6 Remove 1 rubber lug and remove the exhaust tail
pipe assembly (1) from the vehicle. 1 Install the mass air flow sensor.
flow sensor.
3 Install 2 bolts of the mass air flow sensor, tighten
to 1.5±0.2 N·m, and check the torque.
1
S02063110
Installation
1 Install the exhaust tail pipe assembly and fix the 2
fixing points of the rubber lug.
2 Install new gaskets, install 2 nuts connecting the
exhaust tail pipe assembly to the exhaust muffler
torque.
8-26
Air Filter Inlet Pipe Replacement (Front-wheel Air Filter Assembly Replacement (Front-wheel
Drive) Drive)
Removal Removal
1 Remove the grille plate. 1 Disconnect the negative battery cable.
2 Remove the 2 bolts (1) fixing the air filter inlet pipe. 2 Disconnect the electrical connector of the mass air
3 Remove the air filter inlet pipe (2). flow sensor.
3 Release the air filter outlet pipe.
4 Disconnect the air filter outlet pipe.
5 Remove the air filter shock pad (1).
2 1
1
S02063130
Installation
1 Install the air filter inlet pipe. S02063131
2 Install 2 bolts fixing the air filter inlet pipe, tighten
to 5±1 N·m, and check the torque. 6 Remove the air filter (1).
3 Install the air filter assembly. Refer to “Air Filter
S02063132
Installation
1 Install the air filter and the shock pad.
2 Install the outlet and inlet pipe of the air filter.
flow sensor.
8-27
Air Filter Outlet Pipe Assembly Replacement Air Filter Element Replacement (Front-wheel
(Front-wheel Drive) Drive)
Removal Removal
1 Remove the air filter. Refer to “Air Filter Assembly 1 Disconnect the clamp from the air filter outlet pipe.
Replacement”. 2 Disconnect the electrical connector of the mass air
2 Disconnect the crankcase vent hose from the air flow sensor.
filter outlet pipe. 3 Remove the 8 bolts (1) of the air filter.
3 Disconnect the harness fixed to the air filter outlet 4 Remove the air filter upper cover (2).
pipe.
4 Disconnect the 2 clamps of the air filter outlet pipe
assembly.
5 Remove the air filter outlet pipe assembly (1). 2
1
1
1
1 1
S02063134
5 Remove the air filter element.

Caution: In order to prevent deformation of the air
S02063133 filter, foreign materials in the air filter housing shall
be removed when the air filter element is replaced
Installation for after-sales maintenance. Meanwhile, it is also
1 Install the air filter outlet pipe assembly. necessary to check whether there is any foreign
2 Install the 2 clamps of the air filter outlet pipe materials in the mass air flow sensor and remove it
assembly. in time if any.
3 Connect the crankcase vent hose to the air filter Installation

outlet pipe.
1 Install the air filter element.
4 Secure the harness to the air filter outlet pipe.
2 Install the air filter upper cover, tighten 8 bolts of
5 Install the air filter. Refer to “Air Filter Assembly the air filter to 1.5±0.2 N·m, and check the torque.
Replacement”.
flow sensor.
4 Install the clamp of the air filter outlet pipe.
8-28
Crankcase Vent Hose Replacement (Front- Front Catalytic Converter Assembly

wheel Drive) Replacement (Front-wheel Drive)
Removal Removal
1 Remove the air filter. Refer to “Air Filter Assembly 1 Remove the air filter. Refer to “Air Filter Assembly
Replacement”. Replacement”.
2 Disconnection the quick connectors at both ends 2 Remove the intercooler inlet pipe.
of crankcase vent hose. 3 Remove the 2 nuts connecting the front and rear
3 Remove the crankcase vent hose (1). catalytic converter. Refer to “Rear Catalytic
Converter Assembly Replacement”.
4 Remove the clamp (1) connecting the front
catalytic converter to the turbocharger.
5 Remove and discard the gasket (2) between the
front catalytic converter to the turbocharger.
1
2 1
S02063135
Installation
1 Install the crankcase vent hose
2 Connect the quick connectors at both ends of
crankcase vent hose. 063136
3 Install the air filter. Refer to “Air Filter Assembly
6 Remove the 3 bolts (1) fixing the front catalytic
Replacement”.
converter to the engine.
7 Remove the front catalytic converter assembly (2).
1
2
S02063137
Installation
1 Install the front catalytic converter assembly.
8-29
2 Install 3 bolts fixing the front catalytic converter to Rear Catalytic Converter Assembly
the engine, tighten to 45±5 N·m, and check the Replacement (Front-wheel Drive)
torque. Removal
3 Install the new gasket between the front catalytic
1 Lift the vehicle.
converter to the turbocharger and install the clamp
fixing the front catalytic converter to the 2 Disconnect the connecting pipeline on the rear
turbocharger. catalytic converter assembly.
4 Install the 2 nuts connecting the front and rear 3 Remove the two nuts (1) connecting the front
catalytic converter. Refer to “Rear Catalytic catalytic converter assembly and the rear catalytic
Converter Assembly Replacement”. converter assembly， and discard the gasket.
5 Install the intercooler inlet pipe. 4 Remove the two nuts (2) connecting the rear
catalytic converter assembly and the muffler
6 Install the air filter. Refer to “Air Filter Assembly
assembly， and discard the gasket.
Replacement”.
5 Remove the 5 fixing points of the rubber lug from
the vehicle and remove the rear catalytic converter
assembly (3).
2
3
S02063138
Installation
1 Install the catalytic converter assembly to the
rubber hook.
2 Install new gaskets, install 2 nuts connecting the
rear catalytic converter assembly to the muffler
torque.
3 Install new gaskets, install the 2 nuts connecting
the rear catalytic converter assembly to the front
catalytic converter assembly, tighten to 45±5 N·m,
4 Connect the connecting pipeline on the rear
catalytic converter assembly.
8-30
Intake/Exhaust System
The intake system is mainly used to provide the engine
with sufficient clean air to the cylinder under different
working conditions. The intake mode adopted by the
vehicle is exhaust turbocharging. The air enters the air filter
assembly in the engine compartment and is filtered by the
air filter element. During this process, impurities in the air
are filtered by the filter element and remain on the surface
at the air intake side of the filter element. After being
filtered, the air passes through the intake pipe and is
boosted by the turbocharger, and the turbocharged air has
a temperature increase; after being cooled down tin the
intercooler, it passes through the intake pipe, and then
enters the cylinder through the intake valve.
The intake system mainly includes:
• Air filter assembly

• Intake manifold pressure sensor
• Air duct
• Air intercooler
• Intake manifold
The exhaust system is mainly used to discharge the
burned exhaust gas in the cylinder block as much as
possible. When the exhaust gas is discharged from the
exhaust pipe, a small part enters the intake pipe through
the EGR valve, and enters the cylinder through the intake
pipe to burn again, thus reducing emission pollution; most
of the exhaust gas enters the catalytic converter through
the turbocharger (drives the turbocharger to work) for
catalytic conversion to reduce emission pollution, and is
discharged through the muffler.
EGR System
EGR system has a full name of: Exhaust Gas Re-
circulation. It is controlled by the EGR valve, draws exhaust
gas (mainly containing CO2) from the exhaust manifold or
the exhaust pipe,which is delivered to the intake system
after being cooled down by the EGR cooler, and enters the
cylinder with fresh air for burning to reduce the combustion
pressure,thus reducing NOx emission;
8-31
8-32
Clutch
Clutch
Clutch
Specification
Name Torque (N·m)
Bolt - Clutch Pressure Plate 35±3 N·m
Bolt - for Clutch Oil Pipe Bracket 9±1 N·m
Bolt - Clutch Master Cylinder 20±2 N·m
Bolt - Clutch Pedal Position Sensor 1.5±0.3 N·m
Parameters
Model/Type Dry-type Single Disc
Driven Disc Diameter 270 mm
Pressure Plate Diameter 272 mm
Thickness of Driven Disc:
New 7.9±0.3mm
Maintenance Wear Limit (Maximum Wear Loss) 2 mm
Length of Rivet:
New 1.4 mm
Maintenance Wear Limit 0.2 mm
12-1
Clutch
Layout
Clutch Layout
S03010002
1 Transmission Assembly 4 Clutch Hose/Tube Subassembly

2 Clutch Cover 5 Clutch Main Pump Assembly
3 Clutch Disc 6 Oil Pipe between Reservoir to Clutch Main Pump
12-2
Clutch
Failure Possible Causes Measures

Whether the linkage mechanism is Repair or replace the loose linkage
loose or not mechanism if necessary
Whether the clutch disc is damaged or Replace the damaged clutch disc
not
When the clutch pedal is fully Whether the shift fork shaft is Remove the shift fork shaft and re-
depressed, the shift lever cannot be improperly installed or not install it properly. Apply a small
easily engaged in and disengaged amount of wheel bearing grease to the
from the reverse gear shift fork end at the release bearing.
Whether the clutch disc hub is stuck Repair or replace the clutch disc hub
on the input shaft spline or not
Whether the clutch disc is warped or Replace the warped or bent clutch
bent or not disc
Whether the operation of the driver on Correct the driver's operation on the
the vehicle is incorrect or not vehicle if necessary
Whether the clutch disc is immersed in Resolve the leak at the leak point and
oil or not install a new clutch disc
Whether the friction surface of clutch Replace the worn clutch discs with a
disc is worn or torn or not new one
Whether the clutch cover or flywheel is Replace the warped clutch cover or
Clutch slip
warped or not flywheel
Whether the diaphragm spring is weak Replace the clutch cover

or not
Whether the clutch disc is not in place Start the engine 30-40 times. Don't
or not allow the engine to overheat
Whether the clutch disc is overheated Allow the clutch disc to cool down
or not
The friction surface is burnt or abraded Resolve the leak at the leak point and
whether due to the oil on the friction install a new clutch disc
surface or not
Whether the input shaft spline is worn Replace the worn input shaft
or not
Clutch judder
Whether the clutch cover or flywheel is Replace the warped clutch cover or
warped or not flywheel
Whether there is scorched or smeared Grind away the burned or smeared

resin on the clutch cover or flywheel resin on surface Replace any burned
or hot cracked part
Whether the retractable spring is weak Troubleshoot any oil leakage source
or not and replace the clutch disc
Whether there is oil in the clutch disc Troubleshoot any oil leakage source
Clicking noise from the clutch
buffer block or not and replace the clutch disc
Whether the clutch disc damper spring Replace the clutch disc
is damaged or not
12-3
Clutch

Whether the operation of the driver on Correct the driver's operation on the
the vehicle is incorrect or not vehicle if necessary
The clutch makes noises during Check whether the release lever is Remove and reinstall the release lever
engagement improperly installed correctly
Whether the linkage return spring is Replace the weak linkage return
weak or not spring
Whether the linkage is stuck or not Lubricate and move the stuck linkage
The pedal stays on the floor without
recovery Whether the clutch cover spring is Replace the clutch cover
weak or not
12-4
Clutch
recommended to replace the pressure plate as

Service Guide
well.
Clutch Cover and Clutch Disc Replacement 6 Check whether the central separation cylinder
Removal has any sign of abrasion or damage and replace
it if necessary.
1 Remove the manual transmission assembly.
Refer to “Manual Transmission Assembly 7 Clean the pressure plate, flywheel, locating pin
Replacement”. and pin hole.
2 Use the special tool C00189130 to limit the 8 Check whether the flywheel has any scratch or
flywheel. other damage. If it is worn or damaged, replace
it.
3 Gradually loosen and remove the 6 bolts that
secure the clutch cover assembly to the flywheel. Installation
1 Lubricate the central separation cylinder with the
specified grease.
2 Apply the specified grease to the splines of the
clutch driven disc.
3 Pay attention to the installation direction when

fixing the driven disc to the pressure plate.
4 Align the driven disc and the pressure plate with

a suitable special tool C00189131 to ensure that
the driven disc is aligned to the center of the
pressure plate.
5 Install the 6 bolts fixing the pressure plate to the

S03013016 flywheel and tighten with your fingers.
4 Remove the clutch housing assembly and take 6 Use the special tool C00189130 to limit the
out the driven disc. flywheel and tighten the bolts to 35±3 N·m
gradually in diagonal sequence.
Inspection
7 Take away the special tool C00189131 and
1 Visually inspect whether the diaphragm release remove the special tool C00189130.
fingers are worn or irregular in height.
8 Install the manual transmission assembly. Refer
2 Check whether the clutch driven disc has any
to “Manual Transmission Assembly
sign of abrasion or oil contamination. If
Replacement”.
necessary, replace the driven disc.
3 Measure the thickness of the clutch disc. If it is

below the maintenance limit, replace the driven
disc.
4 Measure the length of rivet and replace the

driven disc if it is less than the maintenance limit.
5 Check whether the pressure plate has any sign

of abrasion or damage. Check whether the drive
plate has any sign of overheating (dark yellow to
blue), and replace the pressure plate if
necessary.
Caution: If the clutch pressure plate falls off

accidentally, it must be replaced. If the driven
disc is replaced due to abrasion, it is
12-5
Clutch
Clutch Master Cylinder Replacement

Removal
1
1 Drain the brake fluid from the brake fluid 2
reservoir.
Caution: The brake fluid may damage the
coatings. If the oil overflows, immediately remove
it and clean the area with water. 3
2 Release the clamp (1) and disconnect the clutch
master cylinder hose from the reservoir. 4
master cylinder hose from the clutch master
cylinder. S03013018
4 Remove the rubber sleeve (3) of the clutch Installation

master cylinder hose.
1 Position the clutch master cylinder on the dash
panel to ensure that the seal ring is installed in
place.
2 Fix the clutch master cylinder to the pedal box, fit
2 bolts and tighten to 20±2 N·m, and check the
1 torque.
3
3 Install the locking pin and pin shaft.
2 4 Install the rubber sleeve of the clutch master

cylinder hose.
5 Connect the clutch master cylinder hose to the

clutch master cylinder and fix it with clamps.
6 Connect the clutch master cylinder hose to the

S03013017
reservoir tank and fix them with clamps.
5 Remove the locking pin (1) and pin shaft(2). 7 Fill the reservoir with brake fluid to the "MAX"
marking.
6 Remove the 2 bolts (3) that secure the clutch
master cylinder to the pedal box. 8 Exhaust the clutch pipeline system. Refer to
“Hydraulic Clutch System Bleeding”.
7 Remove the clutch master cylinder (4) from the
dash panel.
12-6
Clutch
Hydraulic Buffer of Clutch Oil Pipe

Replacement
Removal
1 Drain the brake fluid from the brake fluid
reservoir.
Caution: Note: The brake fluid may damage the
coatings. If the oil overflows, immediately remove 2 1
3
it and clean the area with water.
oil pipe from the buffer.
3 Remove the clutch oil pipe (2) from the clutch oil
pipe bracket. S03013020
4 Disconnect the buffer buckle (3). Installation
5 Remove the buffer (4). 1 Connect the clutch tube assembly to the buffer
and fix them with clamps.
2 Connect the clutch oil pipe to the buffer and fix
them with clamps.
3 Install the buffer.
4 Install the buffer buckle.

2
5 Fix the clutch oil pipe to the clutch oil pipe
bracket.
4
6 Fill the reservoir with brake fluid to the "MAX'
marking.
3 1
7 Exhaust the clutch pipeline system. Refer to
“Hydraulic Clutch System Bleeding”.
S03013019


tube assembly from the buffer.
12-7
Clutch
Clutch Oil Pipe Replacement 2 Connect the clutch oil pipe to the buffer and fix
Removal them with clamps.
1 Drain the brake fluid from the brake fluid 3 Lower the vehicle.
reservoir. 4 Connect the clip of the clutch oil pipe.
Caution: The brake fluid may damage the
5 Connect the clutch oil pipe to the buffer and fix
coatings. If the oil overflows, immediately remove them with clamps.
it and clean the area with water.
6 Fill the reservoir with brake fluid to the "MAX'
2 Release the clamp (1) and disconnect the clutch marking.
7 Exhaust the clutch pipeline system. Refer to
3 Disconnect the clip (2) of the clutch oil pipe. “Hydraulic Clutch System Bleeding”.
1 2 2 2
S03013021
4 Lift the vehicle.

6 Remove the clutch oil pipe (2) from the clutch oil
pipe bracket.
S03013022
Installation
1 Fix the clutch oil pipe to the clutch oil pipe
bracket.
12-8
Clutch
Clutch Pedal Position Sensor Replacement Hydraulic Clutch System Bleeding

Removal Caution: Note: Brake fluid may damage electrical
1 Disconnect the electrical connector (1) from the connector and painting surface. Use cotton cloth,
clutch pedal position sensor. a suitable container, and a fender cover to
prevent the brake fluid from contacting these
2 Remove the bolt (2) that secures the clutch
areas.
pedal position sensor to the pedal box.
Caution: Note: It is prohibited to refill the fluid
3 Remove the clutch pedal position sensor (3).
drained from the system into the reservoir of the
clutch master cylinder.
1 Exhaust air entering into the hydraulic system

when pipelines are disconnected for repair.
1 During air exhaust, the brake fluid in the clutch
2 reservoir must be kept at the lowest ("MIN") or
slightly higher position.
2 Connect the ethylene plastic hose to the air
exhaust plug of the clutch sub-pump. Insert the
3
other end of the ethylene plastic hose into a
glass container filled with a half volume of the
brake fluid.
S03013023 3 Slowly depress the clutch pedal.
4 While depressing the clutch pedal, rotate the

Installation
knob at the upper part of bleed connector by
1 Install the clutch pedal position sensor. hand until the fluid flows out, tighten the knob
and release the clutch pedal.
2 Fix the clutch pedal position sensor to the pedal
box, install one bolt, tighten to 1.5±0.3 Nm, and 5 Repeat steps 3 and 4 until there are no bubble in
check the torque. the fluid.
3 Connect the electrical connector of the clutch 6 Refill the brake fluid to the position marked with
pedal position sensor. "MAX" in the fluid reservoir.
4 Perform self-learning of clutch position sensor, Because:
which shall refer to "Use of Clutch Stroke
Sensor". 1 Air may mix in the fluid
2 The fluid may be contaminated
3 The fluid may contain too much water
12-9
Clutch
depressed. The clutch housing is stamped from steel

plates.
The hydraulic clutch release system consists of two main
The diaphragm spring is a cast ring with several release
components,i.e. a master cylinder and a release bearing.
fingers on its inner ring. A circular support ring is mounted
Clutch Hydraulic System on the housing so that the diaphragm spring can rotate
The clutch master cylinder is directly installed on the between them. The diaphragm spring is not directly
pedal box in the passenger compartment, and the piston connected to the pressure plate. When the release
push rod of the master cylinder is fixed to the clutch pedal bearing applies pressure to the release fingers of the
box by the fixing clamp equipped with the master diaphragm spring, the diaphragm spring rotates around
cylinder. The clutch pipeline is connected to the master the support ring to release from the pressure plate. At the
cylinder via rotary couplings that facilitate installation and same time, the spring that connects the pressure plate to
adjustment. The other end of the pipeline is connected to the housing also release from the driven disc.
the release bearing via a quick connector. The pipeline is
flexible, easy to install and can buffer the displacement
and vibration generated by the engine.
The oil cylinder connector installed on the manual

transmission housing and the release bearing coaxial
with the transmission input shaft form a release
mechanism. The clutch pipeline from the oil cylinder
connector is connected to the pipeline of the master
cylinder via a quick connector.
Clutch Mechanical System

Models with manual transmissions are equipped with
dual-mass flywheels. The clutch cover assembly is
installed on the flywheel with three locating pins and fixed
with six bolts. Driven disc
The driven disc is installed between the flywheel and the

pressure plate and is featured by that the spline hub is
meshed with the spline on the transmission input shaft.
The friction plate consists of two plates riveted and fixed
on each side of the driven disc body. Rivets are installed
in the concave hole of the friction plate and the concave
hole on the other side to prevent damage to the pressure
plate and flywheel.
Clutch Cover Assembly

The clutch cover assembly consists of the diaphragm
spring, pressure plate and cover. The pressure plate is
made of cast iron, with a smooth plane is machined to
join the driven disc. There are three pull rings on the outer
circle of the pressure plate, which are then connected to
the housing by springs. The spring is three quenched
and tempered steel plates, which will pull the pressure
plate away from the driven disc when the clutch pedal is
12-10
Clutch
Special Tool

Name
C00189130
1
Flywheel Lock
C00189130
C00189131
2 Clutch pressure
Plate Guide
C00189131
12-11
Clutch
12-12
Gear Shift Control System
Gear Shift Control System - AT

Specification
Name Torque (N·m)
Nut - Transmission Shift Lever Assembly 20±2 N·m
Nut - Shift Cable Assembly 9±1 N·m
Nut - Gear Shift Lock Assembly to Transmission Rocker 33±3 N·m

Arm
Bolt - Cable Bracket Assembly 20±2 N·m
13-1
Layout
Layout of Gear Shift Control System
S03020004
1 Gear Shift Mechanism Handle Assembly

2 Transmission Shift Lever Assembly
3 Shift Cable Assembly
4 Cable Bracket Assembly
5 Transmission Rocker Arm
13-2
Transmission Shift Lever Assembly

Service Guide
Replacement
Handle Assembly of Gear Shift Mechanism Removal
Replacement 1 Disconnect the negative battery cable.
Removal
2 Remove the instrument panel body assembly.
1 Lever up the protective sleeve of the shift lever. Refer to “Instrument Panel Body Assembly
2 Carefully pull up the shift lever handle and Replacement”.
remove the shift mechanism handle assembly 3 Disconnect the shift cable from the transmission
(1) from the shift lever. shift lever.
4 Remove the 4 nuts (1) from the transmission

shift lever.
5 Remove the transmission shift lever assembly

1 (2).
S03023023
Installation
2 1
1 Position the protective sleeve on the shift lever of
the shifter.
S03023024
2 Press the handle into the shift lever and adjust it
into place.
Installation
3 Clip tightly the shift mechanism handle assembly 1 Position the transmission shift lever to the
to the lower panel assembly of the centre instrument panel beam.
console.
2 Install the 4 nuts of the transmission shift lever,
3 Install the shift cable to the transmission shift

lever.
4 Adjust the cable if necessary. Refer to “Shift

Cable Adjustment”.
5 Install the instrument panel body assembly.

Refer to “Instrument Panel Body Assembly
Replacement”.
13-3
Shift Cable Assembly Replacement 9 Remove the nut (1) fixing the shift cable
Removal assembly to the transmission rocker arm.
1 Disconnect the negative battery cable. 10 Remove the shift cable (2) from the
transmission.
Replacement”.
3 Disconnect the gear shift cable (1) from the

2
transmission shift lever.
1
S03023027
Installation
1 Install the shift cable to the transmission.
2 Install the shift cable assembly to the
S03023025
transmission rocker arm nuts, tighten to 20±2
4 Remove the lower guard in the middle. Refer to N·m, and check the torque.
“Middle Lower Guard Replacement”. 3 Pull out the transmission N gear locating pin.
5 Remove the 2 nuts (1) fixing the gear shift cable 4 Lower the vehicle.
assembly.
5 Fix the gear shift cable to the body floor, install
6 Remove the gear shift cable (2) from the vehicle the 2 nuts fixing the gear shift cable assembly,
body. tighten to 9±1 N·m, and check the torque.
Caution: The arrow in the Fig. indicates the 6 Install the gear shift cable to the transmission
direction of the vehicle front. shift lever.

2 1
Caution: After the shift cable is connected to the
transmission, the cable tie needs to be removed,
and then press the locking mechanism of the
shift cable to lock the cable length.
8 Install the lower guard in the middle. Refer to
“Middle Lower Guard Replacement”.

Replacement”.
S03023026
7 Lift the vehicle.
8 Install the transmission N gear locating pin.
13-4
Transmission Rocker Arm Replacement Cable Bracket Assembly Replacement

Removal Removal
2 Disconnect the shift cable from the rocker arm. 2 Remove the transmission rocker arm. Refer to
“Transmission Rocker Arm Replacement”.
3 Remove the nut (1) from the transmission rocker
arm. 3 Remove the 2 bolts (1) of the cable bracket
assembly.
4 Remove the transmission rocker arm (2).
4 Remove the cable bracket assembly (2).
2
1
1
1
S03023028
S03023029
Installation
Installation
1 Install the transmission rocker arm.
1 Install the cable bracket assembly.
2 Install the nuts of the transmission rocker arm,
tighten to 33±3 N·m, and check the torque. 2 Install the 2 bolts of the cable bracket assembly,
3 Connect the shift cable with the rocker arm.
3 Install the transmission rocker arm. Refer to
“Transmission Rocker Arm Replacement”.
13-5
Gear Shift Cable Adjustment

1 Prior to assembly, it must be confirmed that the
transmission shift lever is in N position, and the
shifter has a N positioning pin (1).
S03023030
2 The joint position of the shift cable must be

adjusted to align with the shaft pin axis of the
rocker arm.
3 The joint must be in the locked state after the

adjustment.
4 After the cable and the transmission are

assembled, pull off the N gear locating pin of the
13-6
Gear Shift Control System - MT

Specification
Name Torque (N·m)
Nut - Transmission Shift Lever Assembly 20±2 N·m
Nut - Gear Shift Cable Assembly 9±1 N·m
13-7
Layout
S03020005
1 Transmission Shift Lever Assembly 2 Gear Shift Cable Assembly
13-8
Gear Shift Cable Assembly Replacement

Service Guide
Removal
Transmission Shift Lever Assembly 1 Disconnect the negative battery cable.
Replacement
Removal
1 Disconnect the negative battery cable. Replacement”.
2 Remove the instrument panel body assembly. 3 Lift the vehicle.
Replacement”. 4 Disconnect the buckles (1) and (2) of the gear
shift cable on the transmission.
3 Disconnect the buckles (1) and (2) on the
4 Remove the 4 nuts (3) securing the transmission

shift lever to the instrument panel beam.
5 Remove the transmission shift lever assembly 1

(4). 2
1
2
3
3
1
4
1
S03013025

2
3 3 6 Disconnect the buckles (1) and (2) on the
2
S03013024
Installation
1 Position the transmission shift lever to the
1
instrument panel beam.
1
2 Secure the transmission shift lever to the
instrument panel beam, install the 4 nuts, tighten
to 20±2Nm, and check the torque. 2
3 Fix the gear shift cable to the transmission shift

lever. 2
4 Adjust the cable if necessary. Refer to “Shift S03013026
7 Remove the lower guard in the middle. Refer to
“Middle Lower Guard Replacement”.
Replacement”. 8 Remove the 2 nuts (1) securing the gear shift
cable assembly to the body floor.
9 Remove the gear shift cable (2) from the body
floor.
13-9
Caution: The arrow in the Fig. indicates the Shift Cable Adjustment
direction of the vehicle front.
1 Prior to assembly, it must be confirmed that the
transmission shift lever is in N position, and the
shifter has a N positioning pin (1).
1
1
1
S03013027
Installation
S03013028
1 Fix the gear shift cable to the body floor, install
the 2 nuts, tighten to 9±1 N m, and check the 2 The joint position of the shift cable must be
torque. adjusted to align with the shaft pin axis of the
2 Install the lower guard in the middle. Refer to rocker arm.
“Middle Lower Guard Replacement”. 3 The joint must be in the locked state after the
3 Fix the gear shift cable to the transmission shift adjustment.
lever. 4 After the cable and the transmission are
4 Lift the vehicle. assembled, pull off the N gear locating pin of the
5 Fix the gear shift cable to the transmission.

Caution: After the shift cable is connected to the

transmission, the cable tie needs to be removed,
and then press the locking mechanism of the
shift cable to lock the cable length.
Replacement”.
13-10
Gear Shift Control System–AMT

Specification
Name Torque (Nm)
Nut - Transmission Shift Lever 20±2 N·m
13-1
Layout
S03020005
1 Gear shift mechanism handle assembly 2 Transmission shift lever
13-2
Transmission Shift Lever Assembly

Maintenance Instructions
Replacement
Gear Shift Mechanism Handle Assembly Removal
Replacement 1 Disconnect the negative battery cable.
Removal
1 Lever up the protective sleeve of the shift lever. Refer to “Instrument Panel Body Assembly
2 Carefully pull up the shift lever handle and Replacement”.
remove the shift mechanism handle assembly 3 Disconnect the electrical connector of the
(1) from the shift lever. transmission shift lever.
4 Remove the 4 nuts (1) of the transmission shift

lever.
5 Remove the transmission shift lever assembly

1 (2).
S03023031
S03023023
Installation
1 Position the protective sleeve on the shift lever of 2
the shifter.
2 Press the handle into the shift lever and adjust it 1
into place. S03023031
3 Clip tightly the shift mechanism handle assembly
to the lower panel assembly of the centre Installation
console. 1 Position the transmission shift lever to the
2 Install the 4 nuts of the transmission shift lever,
3 Install the gear shift cable to the transmission

shift lever.
4 Connect the electrical connector of the


Replacement”.
13-3
13-4
Automatic Transmission 6AT
Technical Parameters
Model 6L50
Engine input power 150kw
Max. input torque of diesel engine 500 N.m
Speed ratio Gear 1. 4.065 Gear 2. 2.371 Gear 3. 1.551

Gear 4. 1.157 Gear 5. 0.853 Gear 6. 0.674
Lubricant petro-Canada DEXRON VI
Weight 88KG
Torque
Application Torque (N.m)
Bolt - cable bracket assembly 20±2
Nut - transmission rocker arm 33±3
Bolt - transmission shift lever assembly 20±2
Nut - transmission shift lever assembly 20±2
Bolt - shift cable assembly 9±1
Bolt - engine to transmission 55±5
Bolt - flexible plate to hydraulic torque converter 55±5
Bolt - flexible plate to engine First 50 N.m, release 90°, then 25 N.m+75°
14-1
Layout
Layout
1
1
2
10
12
13
4
3
11
8
6
5
ES050000
1 RWD AT/4WD AT 7 Transmission oil pan gasket

2 Hydraulic torque converter assembly 8 Transmission fluid filter component
3 Electric component 9 Transmission oil pan component
4 O-ring component 10 Seal plug for transmission fluid filter
5 Drain plug component for transmission fluid 11 Transmission retaining bolt
change 12 Shift control component
6 Transmission oil pan retaining bolt 13 Transmission O-ring
Caution: Electric component = hydraulic valve assembly + 2 gaskets + control & support sealing gasket +
electric plug sleeve + speed sensor + internal mode switch + bolt
14-2
Transmission/Electric Component Diagnosis
变速箱或电控原件的故障诊断
测试及维修说明测试及维修说明
清除故障码并路试30英里
NO
返回车辆 ᭵䳌⸱޽⅑ࠪ⧠˛
YES
参考测试建议
ES050136
14-3
Oil Leak
漏油
NO ⋴䵢Ⲵᱟ੖Ѫ
检查是否有其他问题件
ਈ䙏㇡⋩⏢
YES
使用抹布清除可能泄露的区域
正常行驶15-20分钟使油温正常。
请注意，不要在高速行驶，
油液会分散，无法确认泄露位置
停在干净区域关闭发动机
需找泄露位置
⋴䵢ᱟ੖ਟԕ䙊䗷୞ NO
联系我们
ਾᴽ࣑䴦Ԧ㔤‫˛؞‬
YES
维修
ES050154
Caution: Do not use active detergent like brake cleaner, etc to remove the leaking fluid, this may damage
the rubber gasket, gasket and shaft bush.
14-4
Location of 2WD Seal
6
2
12
1 3
7 13
11
10
14
8
4A
4B
5 9
ES050144
1 Electric plug sleeve 8 Output shaft seal
2 Hole for pressure test 9 Oil pan gasket
3 Junction between main transmission body and front 10 Seal for torque converter installation
housing
11 Oil level plug of oil pan
4A Transmission to oil cooler
12 External control of ASM park pawl
4B Oil cooler to transmission
13 Park pawl guide shaft
5 Shift shaft seal
14 Adjuster extension
6 Breather pipe
7 Seal plug for lubricant filler hole
14-5
Location of 4WD Seal
6
14 2
12
1 3
7 13
11
10
4A
4B
5 9
ES050145
1 Electric plug sleeve 8 Output shaft seal
2 Hole for pressure test 9 Oil pan gasket
3 Junction between main transmission body and front 10 Seal for torque converter installation
housing
11 Oil level plug of oil pan
4A Transmission to oil cooler
12 External control of ASM park pawl
4B Oil cooler to transmission
13 Park pawl guide shaft
5 Shift shaft seal
14 Transfer case seal
6 Breather pipe
7 Seal plug for lubricant filler hole
14-6
6 Slowly unscrew and remove the drain plug of the

Service Guide
transmission.
Transmission Drain & Oil Pan Removal
1 Park on the lifting machine.

Maintain the transmission shift lever in P gear.
· Place the ignition switch in OFF position.
2 · Lift the vehicle, and ensure there is an

appropriate space for smoothly removing the
transmission oil pan.
3 If the transmission is equipped with the guard
plate, remove and keep the mounting bolt and
gasket.
4 Place a container under the transmission for oil ES050006
collection.
Caution: The ATF may burst out when the drain 7 If the O-ring (gasket) is deformed, and the drain
plug is used, replace with a new drain plug.
plug is released, please ensure a container is
placed under the oil pan.
ES050007
ES050005
8 Remove the drain plug to drain the transmission
fluid until the fluid changes from line to drop.
5 Wait until the temperature of the transmission
fluid is the same as that of the ambient 9 Release 17 bolts of the oil pan with an ordinary
temperature. hexagon wrench (M10).
ES050008
14-7
Caution:
• Check the surface of the oil pan gasket for obvious
deformation or fracture.
• Seal of the oil pan gasket is achieved by deformation

under compression, it can be reused.
• Check the two protrusions on the gasket, which can

locate the gasket and also the oil pan installation. If the oil
pan gasket is damaged, do not reuse it.
ES050009
10 Remove the oil pan and its gasket.
ES050011
11 Check the oil pan gasket for fracture, bubble due

to overheating and de-lamination of the rubber
and base metal, etc.
ES050010 12 In case of the above situations, even leak, use
new parts for reinstallation.
14-8
Oil Pan Installation Transmission Fluid Filler Rubber Plug

Removal/Installation
1 The sealing surface of the oil pan shall be clean
and free from any metal debris, etc. 1 Lift the vehicle to facilitate the operation.
2 Install the oil pan and its gasket with the aid of 2 Before the removal, clear the surrounding (J) of
two positioning devices. the fluid filler pipe.
顶塞J1
胶塞J2
润滑油填充口J
ES050012 ES050014
3 When removing the magnetic absorptive piece, 3 Place the screwdriver under the top plug (J1).
metal debris may occur.
4 Pry the top plug up (1).
4 Install the above parts properly, and tighten 17
5 Clamp the rubber plug (J2) with a plier.
bolts.
6 Pull out the rubber plug (2).
5 Tighten 17 bolts with a torque of 8-10 N.m in the
sequence below.
5 4 1 9 17
7
13 14
11 12
16 15
8 6 2 3 10
ES050015
ES050013
7 Discard the removed filler plug (J), and do not
reuse it.
6 Get ready to refill the transmission fluid, please
refer to procedures for transmission fluid refill. Caution: When the top plug (J1) is pried up, the
diameter of the rubber plug (J2) diminishes, so it
is easy to remove the whole rubber plug.
8 Insert a new filler plug into the main transmission
body.
14-9
9 Press the top plug down (J1).

Transmission Fluid Level Adjustment
Caution: Lift the vehicle and remove the guard
plate.
1 Remove the fluid filler plug, please refer to the

document, Fluid Filler Plug Removal and
Installation.
J
ES050016
ES050017
2 Eliminate fluid residues in all pipes with a

compressed air tool. Use a machine to connect
the fluid filler hole.
ES050018
Caution: Use the following parameters to give an

approximate estimation of the fluid volume to be
refilled.
- Oil pan removal, 6.5-7L
- Hydraulic torque converter removal, 1L
- Transmission cooler oil circuit, 0.4L
3 Refill the fluid until it overflows the filler port.
14-10
Caution: Use petro-Canada DEXRON VI fluid only,

Transmission Fluid Level Check
use of other fluids may cause damage to the
transmission. 1 Read the transmission fluid temperature (TFT)
4 Remove the fluid refill tool. with the testing tool.
5 Install and refill the fluid filler pipe, please refer to 2 Start the engine and run at idling speed.
the document, Transmission Fluid Pipe 3 Fully depress the brake pedal, make gear shifts
Installation and Removal. and ensure to stay in each gear for more than 3s,
6 Lower the vehicle. and finally return to P gear.
7 Check the fluid level, please refer to

Transmission Fluid Level Check.
2 3 100 120 140

80 160
60 180
1 4 40 200
20 220
0 240
0 5
P
R
N
D
SD
M1...M4
ES050020
4 Idle the engine for at least 1min.

Caution: If the transmission is provided with the
manual mode, there is no need to upshift to M5
and M6 gears, because the clutch for these two
gears is identical with that for the M2 and M3
gears.
5 Lift the vehicle with a lifting machine, maintain in
P gear and engine idling.
6 Place a container under the transmission for oil
collection, and slowly unscrew the drain plug (F).
Caution: During fluid level check, the engine shall
be in a stable idling. If the engine does not work,
when refilling according to the above methods,
the fluid volume is below the normal value, this
can directly lead to premature wear or failure of
the parts.
Caution: For fluid check and refill, the TFT shall
be 30°-50°.
14-11
7 Remove the drain plug (F) and replace with a Caution:

new one.
Check the color of the fluid.
The fluid shall be red or dark brown.
If the fluid appears to be dull black or black, and has a

pungent burning odor, the fluid is contaminated or
becomes invalid due to overheating.
ES050023
8 Observe the following instructions:

• When the temperature rises, the transmission fluid
starts to come out, the fluid changes from stable liquid
flow to drops.
• The TFT is increasingly continuously, it is required to

observe its state at a temperature of 30°-50°.
• If the TFT is above 50°, but the fluid is still not coming
out in drops, the fluid may become invalid, it is required to
refill transmission fluid and repeat the above steps.
• The identification standard is as follows:
Upper limit: when the fluid becomes drops at 30°C (+/-

2°C);
Normal volume: when the fluid becomes drops at 40°C

(+/- 2°C);
Lower limit: when the fluid becomes drops at 50°C (+/-

2°C).
9 Replace with a new drain plug and tighten it with

a torque of 25N.m.
10 Check the surrounding of the drain plug, and
observe for fluid leak. For other locations that
requires a check for possible leaks, please refer
to the document on Oil Leak Location.
11 Install the guard plate under the transmission.
12 Lower the lifting machine and vehicle.
14-12
Hydraulic Torque Converter Removal
1 Drain the transmission fluid. Please refer to

Transmission Fluid Drain and Oil Pan Removal.
2 Remove the transmission from the vehicle.
B
ES050026
Caution: When removing the hydraulic torque
converter, the transmission fluid will come out.
Be sure to place a container under the
2
transmission for oil collection.
5 Remove the O-ring (D) of the input shaft with a
ES050024 screwdriver and discard it.
Caution: Keep the transmission level to avoid the 6 Replace with a new O-ring (D) and soak it with
transmission fluid.
fall-off of the hydraulic torque converter.
3 Secure the transmission on the turnover rack.
ES050027
ES050025 7 Install it onto the input shaft.
4 Pull out and remove the hydraulic torque

converter (B).
ES050028
14-13
Hydraulic Torque Converter Installation 3 Check the distance between the surface of the
transmission housing and the hydraulic torque
Caution: Please make sure that the O-ring (D) is
converter with a gauge or check if the hydraulic
not damaged and have it installed into the ring torque converter is properly installed with the
groove. retaining plate for transportation (if the hydraulic
torque converter is properly installed, it will not
interfere with the retaining plate in the rotation).
ES050029
ES050030
1 Push the hydraulic torque converter along the
input axial direction, rotate it manually until it
Caution: The distance (a) shall be at least 13mm.
completely enters into the housing.
ES050031
ES050030
2 Install in the axial direction.
14-14
Oil Filter Edge Seal Removal Acceptable:
1 Drain the transmission fluid, please refer to Oil

Drain and Oil Pan Removal.
2 Manually remove and discard the oil filter.
Directly pull out the oil filter, do not bend or twist
the pipe of the filter.
ES050156
• Remove the bush with a screwdriver or plier.
• Replace the bush, and do not reuse it.
• Install a new bush (refer to procedures for bush

installation).
ES050032
3 If the edge of the bush is completely higher than

the pump body, the seal is invalid.
Note: A good bush shall be smooth and fit with
the oil circuit.
Unacceptable:
ES050033
14-15
5 Uniformly press the bush.

Oil Filter Bush Seal Installation
Caution: Ensure the bush is properly installed,
please refer to Oil Filter and Bush Removal.
1 If the pump seal is correct and intact, please

directly refer to section 6 of the document.
2 Before using a new bush, please ensure the C00089880
edge of the mounting hole is free from any
rubber debris that affects the sealing.
3 Bush with transmission fluid is allowed.
4 Install the bush with seal installer C00089880.
ES050036
ES050035
ES050037
6 When installing the filter component (H), ensure

it is perpendicular with the pump.
ES050038
14-16
7 Ensure the filter is correctly installed, then the

Electric Component Removal
guide positioning of the filter can press the bush
and guarantee the seal function. 1 Drain the transmission fluid, please refer to Oil
2 Remove the oil filter, please refer to Oil Filter and
Seal Removal.
ES050039
ES050041
Caution: The seal position of the bush is very

crucial, it shall be smooth, fit and free of
deformation.
3 Remove the harness connector, rotate the
handle, and disconnect the connector plug with
the guide of the guide groove.
ES050040
ES050042
Caution: Do not touch the connector pin.

4 Unlock the slide lock (1) that locks the sleeve of
the electric connector.
14-17
5 Remove the sleeve (2) of the electric connector. Special precautions: Do not touch the connector
pin and welding component on the circuit board.
边缘密封 O型密封圈
1
SCALE : FULL
2
ES050043
ES050046
Caution: Pull out the sleeve of the connector
axially, do not rotate/twist it. Caution:
6 Remove 6 bolts only in the sequence shown. Check the sealing surface:
Bolt - Quantity:6 – M5×73 – 10N.m O-ring (X2)
Edge seal (X1)
8 Reinstall the sleeve (2).

3 2 6
4 1 5
ES050044
7 Remove the electric control module.

ES050047
Caution: For sleeve installation, a position notch

for correct installation is provided, please align
and insert it into the notch.
ES050045
14-18
9 Lock the anti-release lock (1). 12 Remove the seal component (5) from the main
transmission body.
ES050048
5
ES050050
Caution: If the sleeve is improperly installed, the
anti-release lock cannot lock. Caution: Discard the seal component, and do not
10 Remove the seal component (3) from the valve reuse it.
component. Important precautions: When the shaft of the gear
11 Remove the seal component (4) from the valve selector shall be removed or replaced, remove
component. the electric component.
4
ES050049
Caution: Discard the seal component, and do not

reuse it.
14-19
Precautions for Electro Static Discharge Electric Component Installation

(ESD) Protection Special precautions: For electro static discharge
The electric component is quite susceptible to the static protection, please refer to Precautions for Electro
(including TCU, sensor, etc), and the static warning sign Static Discharge (ESD) Protection.
will be provided during the service.
1 Check the oil inlet port of the electric component.
E - Electro
S - Static
D - Discharge
When the operator touches any electric component, the

static carried will be discharged directly;
When replacing any electric component, pay particular

attention to the electro static discharge (ESD) protection,
and failure to follow the general safety specifications will
cause damage to other electric components of the
vehicle; ES050051
To avoid electric component damage due to static,
2 Check the oil outlet port of the oil pump.
please follow the following instructions:
During the part replacement, do not open the original

package in advance, remove the part from the original
package only when the installation is to be carried out
immediately. Do not directly touch the pin of the electric
component, touch the outer package of the electric
component only, if the electric component must be
removed, please put it back into the original package as
soon as possible (quick operation is required).
Protective appliance necessary for the operator: Anti-

static shoes, anti-static gloves.
ES050052
3 Check the middle oil passage hole.
TEHCM
ES050137
ES050053
14-20
Caution: The hole shall be clean, smooth and free 8 Use the two holes of the main transmission body
from residues. to ensure correct installation of the control valve
body component.
4 Install a new seal component (3).
4
ES050057
ES050054
ES050058
Caution: When installing a new electric
component, do not forget to remove the spring of
the shift mechanism from the former component,
ES050055 and a H10 wrench shall be used, the torque is
12N.m.
7 Remove the connector sleeve (1), please refer to
9 Install bolt 1-6 in the sequence shown, ensure
Electric Component Removal.
the control valve body component is on the
ES050056
14-21
transmission body, quantity: 6 – M5×73 – torque: 16 Perform a road test and execute the self-learning
10N.m. of the new module. Refer to “Operating
Instructions for After-sales Scan Tool Software -
TCU Controller”.
Caution: Do not touch the connector pin.
3 2 6
4 1 5
ES050059
Caution: Be sure to tighten the bolts in the

sequence shown.
10 Reinstall the sleeve (1) of the electric connector,
axially insert the sleeve to connect with the
connector, do not rotate the sleeve and ensure it
is installed in place. For correct installation, the
distance between the outer surface of the sleeve
and the surface of the transmission shall be 14-
16mm. If the sleeve is properly installed, the
slide lock (2) can be locked smoothly.
14 - 16 mm
2
ES050060
11 Reinstall the oil filter and oil pan, please refer to

Oil Filter/Oil Pan Installation.
12 Connect the vehicle harness, please refer to
Procedure for Electric Component Removal.
13 Rewrite the transmission data.
14 Clear the TCU cache, input the VIN of the TCU
with the scan tool.
15 Clear the DTCs due to rewriting or replacement.
14-22
9 Remove the spring pin (L1) of the shift lever

Gear Selector and Seal Removal
shaft, discard the spring pin removed, and do not
1 Lift the vehicle and drain the transmission fluid, reuse it.
please refer to Oil Drain and Oil Pan Removal. Caution: The two spring pins are different in size,
2 Remove the oil filter, please refer to Oil Filter and Remove L2 first, then L1.
Seal Removal. 10 Remove the shift shaft (L3) as illustrated, the
3 Remove the electric control valve body, please shift shaft cannot be reused in case of any wear
refer to Electric Component Removal. or deformation.
4 Remove the lever of the gear selector from the
gear selector shaft of the transmission.
L1
L2
L3
ES050067
ES050061
5 Install C00089882 (1) onto the gear selector

shaft, and rotate it to the end, then rotate the bolt
to remove the seal ring with a tool.
C00089882(1)
ES050062
6 Discard the gasket, and do not reuse it.

7 Remove the lever of the gear selector from the
gear selector shaft of the transmission.
8 Remove the spring pin (L2) of the shift lever
shaft, discard the spring pin removed, and do not
reuse it.
14-23
4 Install the spring pin (L1) of the shift shaft with a

Gear Selector Shaft and Seal Installation
hammer.
1 Select an appropriate new seal ring, and ensure
the shaft hole and the mounting surface of the
seal ring are free from any residue.
2 Install a new seal ring (L4) with C00089882 (2),
and ensure it is completely pressed into the
corresponding location with a uniform force.
L1
C00089882(2)
ES050070
L4
5 Align the pin hole of the stop shaft with that of the
shift shaft, and install a new spring pin (L2) with a
hammer.
ES050068
3 Install a new shift shaft (L3) and stop lever. L2
L3
ES050071
Caution: The two sides of the spring pin shall

have a same exposed length.
ES050069
L1 L2
ES050072
14-24
5 Install it on the output shaft.

AWD Output Shaft O-ring Removal/
Installation
1 Drain the transmission fluid, please refer to Oil

2 Remove the transmission, please refer to
Transmission Removal.
3 Pry up and remove the O-ring (M) with a
screwdriver.
ES050075
M
ES050073
Caution: Discard the ring, and do not reuse it.

4 Apply transmission fluid to the new ring.
ES050074
14-25
4 Insert tool C00045013 into the shift arm to fix the

Shift Connector Adjustment
shift arm, for this operation, the transmission is in
Caution: Lift the vehicle with the lifting machine, N gear.
remove the guard plate under the automatic
transmission, and maintain the shift lever in N
gear.
1 Remove the shift cable.
C00045013
ES050139
5 Clamp the shift cable into the slot of the shift

mechanism, rotate 90° to clamp the shift cable
and connect the cable connector with the pin
ES050076 shaft. At the moment, the shift mechanism shall
be in N gear.
2 Confirm that the shift lever and transmission
gear selector are in N gear.
Confirm that the position of the gear selector is
unchanged during the fastening process.
3 Push out the adjuster of the shift cable laterally.
ES050140
ES050138
Caution: Push out the adjuster of the shift cable

to adjust the length of the cable.
14-26
6 Install the shift cable to the vehicle body. latch, the shift cable will be in locked state, and
remove the installer of the shift cable.
ES050141
ES050143
Caution: The arrow of the shift cable is facing
9 Confirm that the shift lever corresponds to the
forward.
instrument indication displayed on the vehicle.
7 Install the shift cable into the shift cable bracket.
10 Lower the lifting machine.
Push up firmly until a "snap" sound is heard,
which indicates it is in place.
ES050142
8 Adjust the latch of the shift cable to align it with

the shaft pin axis of the rocker arm, install the
latch into the rocker arm shaft, and push the
14-27
The scan tool can monitor the state of the transmission

Procedure for transmission adjustment
(position of the throttle and accelerator pedal, TFT, gear
Description
contact ratio,etc) during the self-learning.
After the transmission rewriting, mechanical part or
electric component replacement, a self-learning is The self-learning shall be carried out after the TFT is
required for the transmission (actually the control valve). above 25 ℃ .
The electric component will keep learning the Caution: Each process shall be performed for
accumulative operation of the transmission, so as to multiple times to ensure there are enough input
continuously optimize the quality of the shift, power value for the calculation of basic effective value
during the self-learning. Therefore, each step in
output and fuel economy.
the operation is very important, including the
If the data is rewritten or the electric component and process of gear shift and gear maintenance.
transmission part are replaced, the self-learning value will
be cleared. Before the transmission acquires enough
self-learning values, Gear shift in the low speed and steady driving:
N-R: depress the brake for at least 5 times.
the user may experience the change in shift quality of the
transmission. N-DS: depress the brake for at least 5 times (do not stop
in D gear).
The following procedures for transmission adaptive
adjustment is an instructive document for shortening the N-D: depress the brake for at least 5 times.
duration of self-learning and reducing the difficulties in
In the sequence of D-R and R-D: release the brake for at
operation, in a period of time after program update or part
least 5 times (shift once every two seconds during the
replacement, customers' questions about the change in
low speed movement).
shift quality shall be solved as soon as possible through
constant learning of the working conditions for different
gears in different driving environments.
Upshift in warm-up and downshift by coasting
(throttle off or accelerator pedal not depressed)
Caution: Safety shall be guaranteed for self-
Maintain the accelerator pedal at a fixed position (appr.
learning, the operation shall comply with
applicable laws and regulations and shall be 30%-50%), ensure the upshift (1-6). After the vehicle
done in the site that will not affect the traffic. upshifts to the 6th gear (with the accelerator pedal not
depressed), the vehicle speed will drop slowly until the
vehicle downshifts to the 1st gear, then slightly depress
Procedures for transmission adaptive the brake pedal to stop.
adjustment:
More upshifting, coasting, downshifting and slow driving
are more favorable to the rapid self-learning of the
transmission than constant driving in a single mode.
In the driving before the self-learning is completed, if

some frequent downshifts occur, especially when
multiple gears are reduced at a time, a jerk will appear,
this will substantially reduce drive comfort.
The procedure listed below is only a basic driving

principle which can be used to optimize the shift
performance and improve comfort, avoiding more
customer complaints due to the shift quality.
14-28
Steady shift in warm-up /after warm-up : At low speed, quickly depress the accelerator pedal:
N-R: depress the brake pedal.
Perform 6-5/5-4/4-3/3-2 and 2-1 (shift when engine
N-DS: depress the brake (do not stop in D gear). speed reaches 2000-4000rpm)
N-D: depress the brake, N-D gear, release the brake, do

not depress the accelerator pedal.
Low-speed shift at normal oil temperature:
In the sequence of D-R and R-D: release the brake (shift Same with the operation steps in warm-up (see above)
once every two seconds during the low-speed
Upshift at normal oil temperature:
movement).
1-6 gear:
Perform 1-2/2-3/3-4/4-5 and 5-6, slightly depress the

Upshift in warm-up:
accelerator pedal to upshift (10-20%).
1-6 gear:
1-6 gear:
Maintain the accelerator pedal at a fixed position (appr.
30%-50%), ensure steady upshift (1-2, 2-3, 3-4, 4-5, 5-6). Perform 1-2/2-3 and 3-4, moderately depress the
1-5 gear:
Downshift by coasting (with the accelerator pedal
not depressed):
Perform 1-2, 2-3 and 3-4, moderately depress the
After the vehicle upshifts to the 6th gear (approximately),
with the accelerator pedal released, the vehicle speed
will drop slowly until the vehicle downshifts to the 1st 1-4 gear:
gear, then slightly depress the brake pedal to stop.
Perform 1-2, 2-3 and 3-4, quickly depress the accelerator
The adaptive operation of the future upshift and downshift pedal to upshift (100%).
shall follow the same way: when the accelerator pedal is
Prompt: Downshift by coasting.
released, the vehicle speed drops slowly until the vehicle
is driving at a low speed, then slightly depress the brake 6-1 gear:
to stop the vehicle, this will help the accumulation of data Whenever an upshift cycle is finished, perform a steady
during the self-learning. downshift (the vehicle decelerates slowly and stops
finally), and depress the brake pedal only in the final low
speed stage.
Downshift controlled by accelerator pedal:
Depress the accelerator pedal gradually in the following Important precautions:
shift ways, to perform the self-learning for downshift. Before replacing the transmission, hydraulic torque
converter or electric component, contact PPT
Two different ways of gear operation:
and acquire authorization.
1. At medium speed, depress the accelerator pedal with
moderate acceleration;
2. At low speed, quickly depress the accelerator pedal.
At medium speed, moderately depress the accelerator

pedal:
Perform 6-5/5-4/4-3/3-2 and 2-1 (shift when engine

speed reaches 2000-4000rpm)
14-29
Replacement of Transmission Mount

Automatic Transmission Assembly Removal/
Installation Removal
Removal 1 Lift the vehicle.
1 Remove the engine and transmission. Refer to 2 Support the transmission with a suitable bracket.
“Replacement of Engine Assembly (RWD)”. 3 Remove the bolt (1) fixing the transmission
Installation mount to the bracket.
1 Install the engine and transmission. Refer to 4 Remove 2 nuts (2) fixing the transmission mount
“Replacement of Engine Assembly (RWD)”. to the bracket.
5 Remove 4 bolts (3) fixing the transmission mount

to the body.
6 Remove the transmission mount (4).
1
2
4
1
2
3
S03043112
Installation
1 Install the transmission mount.
2 Install the bolt fixing the transmission mount to
the body, tighten it to 60±5 N.m, and check the
torque.
3 Install the nut fixing the transmission mount to

the bracket, tighten it to 180±10 N.m, and check
the torque.
4 Install the bolt fixing the transmission mount to

the bracket, tighten it to 110±10 N.m, and check
the torque.
14-30
Replacement of Transmission Mount Bracket Replacement of Rear Mount Anti-torsion Bar

Removal Removal
2 Remove the transmission mount. Refer to 2 Support the transmission with a suitable bracket.
“Replacement of Transmission Mount”.
3 Remove the rear mount anti-torsion bar bolt (1).
3 Remove 6 bolts (1) fixing the transmission mount
4 Remove the rear mount anti-torsion bar (2).
bracket to the transmission.
4 Remove the transmission mount bracket (2).
1
1
1
1
2 2
S03043114
1 1
1 Install the rear mount anti-torsion bar.
Installation
2 Install the rear mount anti-torsion bar bolt,
1 Install the transmission mount bracket.
tighten it to 150±10 N.m+60°, and check the
2 Install the bolt fixing the transmission mount torque.
bracket, tighten it to 110±10 N.m, and check the
torque.
3 Install the transmission mount. Refer to

“Replacement of Transmission Mount”.
14-31
Replacement of Rear Mount Anti-torsion Bar

Bracket
Removal
1 Lift the vehicle.
2 Remove the rear mount anti-torsion bar. Refer to
“Replacement of Rear Mount Anti-torsion Bar”.
3 Remove 4 rear mount anti-torsion bar bracket

bolts (1).
4 Remove the rear mount anti-torsion bar bracket

(2).
2 1
S03043115
Installation
1 Install the rear mount anti-torsion bar bracket.
2 Install the rear mount anti-torsion bar bracket
bolt, tighten it to 150±10 N.m+60°, and check the
torque.
3 Install the rear mount anti-torsion bar. Refer to

“Replacement of Rear Mount Anti-torsion Bar”.
14-32
Special Tool
SN. Tool number Tool Name Illustration Tool Name
1 C00089880 Oil seal installer
C00089880
Use for removal.
C00089882
Installer/Remover
2 C00089882
for shift shaft oil seal
Use for installation.
C00089882
14-33
14-34
Transmission 6AMT (SH36MS6F)

Torque
Description Torque (N·m)
Bolts - Gear Shift Lever to Transmission Main Housing 25-30
Drain Plug 23-27
Oil Filler Plug 23-27
Reverse Lamp Switch 23-27
Bolt - CSC Valve Body to Housing 8-12
CSC Oil Pipe to CSC Valve Body 15-20
Locating Pin - Housing 25-30
Interlocking Pin 15-20
Bolt - Cable Bracket to Housing 23-27
Lock Bolt 175-185
Bolt - Housing 25-30
Bolt - Bearing Cover Plate 25-30
Bolt - Reverse Gear Idler Shaft to Bottom of Housing 25-30
Bolt - Reverse Gear Idler Shaft to Side of Housing 33-37
Bolt - Final Drive Driven Gear 90-100
Bolt - Input Shaft Front Bearing Pressure Plate 8-12
Bolt - VB and Shift Lever Cover 10-12
Bolt - Powerpack and Main Housing 25--30
14-1
Parameters
Model SH36MS6F
Speed Ratio
1st Gear 3.818
2nd Gear 2.087
3rd Gear 1.213
4th Gear 0.925
5th Gear 0.787
6th Gear 0.604
Reverse Gear 3.355
Final Drive 1/2/5/6 4.867
Transmission Center Distance 3/4/R 5.214
Matched Engine Rated Power 110 kW
Maximum Input Torque 375 N·m
Maximum Input Speed 4000 rpm
Mass (Oil Excluded) 72 kg
Lubricant Laike 75W-85
Standard Oil Quantity 2.7±0.1 L
Hydraulic Oil of AMT Gear Selection/Shift Execution TUTELA CS SPEED

System
Standard Oil Quantity Factory built-in and lifetime maintenance-free
Maximum Overall Dimension of Transmission (Length × 648X395X500

Width × Height)
14-2
System Layout
Diagram of Transmission Assembly and Accessories
7
5
5 6
1 Hexagon Socket Head Bolt M6X1X65

2 Hexagon Socket Head Bolt M6X1X45
3 AMT Actuator Assembly
4 Hexagon Flange Bolt M8X1.25X25
5 Bolt M6X18
6 CSC Valve Body Assembly
7 CSC Oil Pipe Assembly
14-3
14
13
1
2
3
12
11
5 6
7
10
1 Double Harness Clamp 13 Speed Sensor

2 Hollow Pin 14 Rear Cover Bolt
3 Liner
4 Harness Clip
5 Seal Washer M12
6 Reverse Lamp Switch
7 Interlocking Pin
8 Locating Pin
9 Filler /Drain Plug
10 Aluminum Gasket 18
11 Oil Level Hole Plug
12 Aluminum Gasket 16
14-4
Exploded View of Transmission Operating Mechanism
1
13
4
32
5
8 6
7
9
10
12 11
DS570010
1 Hexagon Socket Head Bolt M8X1.25X35 10 Gear Selection/Shift Shaft

2 Shift Finger 11 Gear Selection/Shift Sleeve
3 Thrust Bearing of Gear Selection/Shift Shaft 12 Combined Elastic Pin 6X40
4 Return Spring of Gear Selection 13 Combined Elastic Pin
5 Spring Seat
6 Oil Seal 14×24×6
7 Vent Plug Assembly
8 Bearing (Sealed)
9 Shift Lever Cover
14-5
1 2
3
6 7
1 Coil Spring Pin (5X26)

2 Shift Fork Assembly of 1st, 2nd, 5th and 6th
Gears
3 Shift Fork Assembly of 5th and 6th Gear
4 Shift Fork Assembly of 3rd, 4th and R Gear
5 Shift Fork Shaft 1
6 Shift Fork Assembly of 3rd and 4th Gears
7 Shift Fork Shaft 2
14-6
Exploded View of Transmission Housing
3 2
9
8
10
11
12
13
1 Vent Cover 12 Axle Shaft Oil Seal with Mud Ring

2 Outer Ring of Output Shaft Front Bearing 13 Clutch Housing
3 Shift Fork Shaft Sleeve 15X15
4 Cone Bearing Outer Ring
5 Pressure plate of Input Shaft Front Bearing
6 Bolt M6X12
7 Outer Ring of Input Shaft Front Bearing
8 Oil Nozzle
9 Locating Pin
10 Magnetic Steel
11 Input Shaft Oil Seal
14-7
3
4
1 Main Housing
2 Shift Fork Shaft Sleeve 15X15
3 Cone Bearing Outer Ring
4 Differential Axle Shaft Oil Seal
5 Linear Bearing
14-8
Exploded View of Gear drive Mechanism

Input Shaft
1 Input Shaft Front Bearing

2 Input Shaft
3 3rd and 5th Gear of Input Shaft
4 Input Shaft Sleeve
5 4th and 6th Gear of Input Shaft
6 Rear Bearing of Input Shaft
7 Lock Bolt
14-9
Output Shaft 1 (1st, 2nd, 5th and 6th Gears)
1 Front Bearing of Output Shaft 1 12 6th Gear Needle Bearing

2 Output Shaft 1 13 Rear Bearing of Input Shaft
3 1st Gear Needle Bearing 14 Lock Bolt
4 Output Shaft 1st Gear Assembly
5 1st and 2nd Gear Synchronizer Assembly
6 2nd Gear Needle Bearing
7 Output Shaft 2nd Gear Assembly
8 5th Gear Needle Bearing
9 Output Shaft 5th Gear Assembly
10 5th or 6th Gear Synchronizer Assembly
14-10
Output Shaft 2 (3rd,4th and R Gears)
1 Front Bearing of Output Shaft 2 12 Lock Nut

2 Output Shaft 2
3 Reverse Gear Needle Bearing
4 Output Shaft Reverse Gear Assembly
5 Reverse Gear Synchronizer Assembly
6 3rd Gear Needle Bearing
7 Output Shaft 3rd Gear Assembly
8 3rd or 4th Gear Synchronizer Assembly
10 4th Gear Needle Bearing
11 Rear Bearing of Driven Shaft
14-11
Reverse Gear Idler Shaft
1 Reverse Gear Idler Gasket

2 Thrust Bearing
3 Reverse Gear Idler Gasket
4 Reverse Gear Double Idler Gear Assembly
5 Reverse Gear Idler Shaft
6 Hexagon Socket Flat Head Bolt
7 Bolt
14-12
Exploded View of Differential Assembly

1 Cone Bearing Inner Ring

2 Differential Housing
3 Axle Shaft Gear Gasket
4 Axle Shaft Gear
5 Planet Gear Gasket
6 Final Drive Driven Gear
7 Bolt M10X22
8 Planet Gear
9 Planet Shaft
10 Coil Spring Pin D6
14-13
Description and operation
Description
Overview
The vehicle is equipped with a 6-speed mechanical AT.
The shift lever is located on the center console of the
passenger compartment and provides the driver with 2
modes of selection-automatic mode and manual mode.
All gears are meshed by the synchronizer. The drive
shaft is installed in the differential assembly at the rear of
the transmission and transmits the driving force to the
wheels. The main housing of the transmission is made of
cast aluminum and is connected with the engine cylinder
block by bolts. The transmission input and output shafts
are supported by bearings. The oil level plug is installed
on the transmission clutch housing, while the oil drain
plug is located below the rear side of the transmission
main housing and both are sealed with aluminum
gaskets. The transmission is filled with lubricant to
lubricate the internal components by splash lubrication.
The vent plug is installed on the rear side of the control
seat. Stamped steel closure panels are used to seal the
opening between the transmission and the engine
cylinder block.
Gear Shift and Selection
The gear selection is realized by operating the shift lever
installed on the center console of the passenger
compartment.
Differential
The traditional differential fixes the final drive driven
wheel to the differential housing with bolts, and the
differential housing supports the planet shaft, the planet
gear and the sun gear.
The differential assembly is supported by bearings in the
transmission main housing.
14-14
Operation which changes the rotation direction of the output shaft

Transmission Assembly by meshing with the reverse idler.
Differential
The transmission system changes the speed and
direction of rotation through meshing between different The differential allows the wheels to rotate at different
gears on the input shaft and the output shaft, thus speeds when the same amount of torque is output. The
generating 6 drive gears and 1 reverse gear with different pinion integrated with the output shaft is meshed with the
speed ratios. All other gears are continuously engaged. final drive driven gear on the differential assembly.
When the 1st gear is selected, the synchronizer gear When the output shaft rotates and the wheels move
sleeve applies the pressure to the synchronizer gear ring forward in a straight line, the torque is applied to the
to make it contact with the cone ring of the corresponding entire assembly and the planet gears do not rotate. The
gear. This synchronizes the speeds of the synchronizer torque is transmitted to the wheel via the drive shaft.
hub and the gear. Then, the synchronizer gear sleeve When the vehicle turns, the inner wheel travels a short
extends into the gear through the synchronizer slide distance at a slower speed. This causes the planet gears
block assembly and the protruding teeth on the to rotate and the outer sun gear provides a faster speed
synchronizer gear sleeve. The shift head on the gear to the outer wheel.
selection/shift sleeve ensures that the gear can be
accurately selected and that the gear is kept in the
working position. The torque is transmitted from the
engine to the transmission input shaft via the clutch.
Then, the torque is transmitted to the output shaft pinion
and the final drive driven gear via the selected gear, and
then to the drive shaft. The operation process of 2nd, 3rd,
4th, 5th, 6th and reverse gears are the same as that of
1st gear. When the reverse gear is selected, the reverse
gear teeth (integrated with the input shaft) meshes with
the reverse gear teeth of the output shaft and the reverse
gear idler, so as to change the direction of rotation of the
driven shaft and realize the reverse gear.
Gear Shift and Selection
Switch the shift lever to the 1st gear position, the shift
lever operates the gear selection and shift rocker arm via
the cable. The gear selection rocker arm rotates to move
the gear selection/shift shaft by the torque of the gear
shift cable, and the gear shift head on the gear selection/
shift shaft moves together and is positioned to the groove
of the 1st/2nd gear shift fork, and at this time, the gear
shift head should be completely separated from the
groove of the 3rd/4th gear shift head. One end of the
interlocking pin will catch the 1st/2nd gear. Then the gear
shift rocker arm drives the gear selection/shift shaft to
rotate by the cable torque. The gear selection/shift sleeve
rotates together with the gear selection/shift shaft. One
side of the gear shift head toggles the 1/2 gear shift block,
which drives the 1/2 gear synchronizer to realize the gear
selection/shift functions of the 1st gear. The operation
mode of other drive gears is the same as that of 1st gear.
When the shift lever moves to the reverse gear, the
reverse driven gear and the output shaft are integrated,
14-15
Service Guide
Transmission Assembly Replacement
Required tools: C00017051 and C00017050
Removal
1 Disconnect the battery.
2 Remove the left front wheel trim cover, remove
the transmission shaft nuts, and loosen the left
front wheel bolts.
3 Separate the intake pipe.
4 Release the pressure

CS123103
a. Turn the ignition key to the "ON" position and do not
start the engine;
11 Remove the left drive shaft and pull the right
b. Use relevant diagnostic device to release the pressure drive shaft away from the transmission (Refer to
of the hydraulic system; "Drive Shaft Replacement").
c. Turn off the ignition key;
d. Remove the negative battery terminal to avoid 12 Remove the starter motor (Refer to the "Starter
Motor Replacement").
accidental triggering of voltage building conditions.
5 Disconnect the TCU harness connector. 13 Disconnect the reverse lamp harness ① , and
remove the cable from the housing harness clip.
6 Loosen the 6 bolts installed on the left drive train
(as shown by arrows).
7 Unscrew all clutch housing bolts from above.
8 Raise the vehicle on the lift and remove the left

front wheel.
CS123087
14 Separate the engine rear bracket.
CS123094
9 Disconnect the CSC bleed connector. Remove

with the tube upward, so that brake fluid leak can
be avoided.
10 Drain the brake fluid to a proper container.
CS123088
14-16
15 Unscrew the 2 bolts of the clutch housing and

install the motor bracket C00017050 with preset
screw length of 90-100mm.
16 Use a proper bracket to support the weight of the

transmission.
C00017050
CS123091
19 Unscrew the remaining bolts and lower the

transmission to separate it. (The left side of the
engine will be supported by the tool C00017050).
Caution: If the original transmission is

CS123089
reinstalled, the oil seal of the transmission shaft
needs to be replaced.
17 Remove the bolt at the position indicated by the
arrow and remove the left drive train mount. Installation
1 Installation is the reverse of removal. Pay
attention to the followings:
- Lubricate the input shaft splines slightly.
- Before installing the bolt, never suspend the
transmission on the input shaft.
- When installing the left side bracket of the drive train, the
tool C00017051 must be used to check whether the
brackets on both sides have equal clearance of 5 mm (as
shown in the Fig.).
CS123090
18 Pull the engine/transmission assembly toward

the front of the vehicle until the rear of the engine
can align and contact with the screws of the
bracket of the tool C00017050.
14-17
Transmission Fluid Drain and Refill

Drain and Refill
1 Place a suitable container under the
transmission.
2 Clean the areas around the drain plug (B),
remove the drain plug and discard the sealing
gasket.
CS123087
5 ↿㉇ 1P 5 ↿㉇
1P
B
1P CS123173
3 Drain the transmission fluid.
4 Clean the filler (A) and drain plug.
5 Place a new sealing gasket on the drain plug,

CS123092 install and tighten it to 23-27 N·m.
- Refill 2.5 L of designated oil after the transmission shaft
6 Use a tool to add the transmission fluid to the
is installed.
transmission through the filler until the fluid
- Self-learning is required after the transmission assembly
is installed, which shall refer to "Procedures for Special overflows.
Functions".
7 Place a new sealing gasket on the oil filler plug,
install and tighten it to 23-27 N·m.
14-18
Transmission Accessories and Release 4 Unscrew the bolt fixing the gear shift control
Mechanism mechanism and remove the gear shift control
Removal mechanism assembly.
1 Remove the reverse lamp switch.
DS570010
DS570010 5 Turn the transmission upside down and remove

the release bearing.
2 Remove the interlocking pin.
DS570010
DS570010
6 Remove the oil filler plug and gasket.
3 Remove the locating pin on the housing.
DS570010
7 Remove the drain plug and gasket.
14-19
Caution: Oil plug gasket needs to be replaced

after disassembly and cannot be reused.
DS570010
11 Remove the 6 bolts fixed to the transmission.
8 Remove AMT actuator.
CS123173
12 Separate the high-pressure oil pipe connector of

DS570010 the clutch actuator.
9 Release the pressure. Caution: Prior to remove and installation, dust

must be removed with cloth to maintain the
a. Turn the ignition key to the "ON" position and do not
cleanliness of the installation area, but no liquid
start the engine;
cleaning solution is allowed during the cleaning
b. Use relevant diagnostic device to release the pressure
process.
of the hydraulic system;
c. Turn off the ignition key;
d. Remove the negative battery terminal to avoid
accidental triggering of voltage building conditions.
10 Pull off the connector related to the harness of
hydraulic actuator assembly.
14-20
·Voltage fault of power supply can be recovered by itself,

and other faults need to be repaired at the authorized
service provider. It is prohibited to remove and repair at
any non-authorized service provider.
·When refilling, service stations or users must choose the
special oil for the hydraulic actuator provided by SAIC
MAXUS Automobile Co., Ltd. instead of ordinary
transmission fluid, brake oil, steering oil, etc. The wrong
oil may be physically and chemically reacted with the
existing hydraulic oil in the system, damaging the seals
and producing sediments or excessive bubbles. The
wrong oil may also be unable to mix with the existing
hydraulic oil in the system and stratification may occur,
DS570010
resulting in insufficient instantaneous pressure of
Installation hydraulic actuator during use and large deviations
between the actual and designed strokes of each piston,
1 Install the oil filler/drain plug and gaskets and
thereby causing the clutch to be unable to be effectively
tighten to 23-27 N·m.
disengaged or closed, the gear to be unable to be
2 Install CSC valve body and tighten the bolts to engaged, oil leakage and other failures.
15-20 N·m. ·Prior to removing/installing accumulators, solenoid
3 Install CSC oil pipe and tighten the nuts to 25-29 valves, high-and low-pressure oil pipes and other related
N·m. parts, the cleanliness of the installation area must be
maintained, which requires impurities of no more than
4 Install the gear shift control mechanism
400 um(0.4 mm).
assembly and tighten the fixing bolts to 25-30
N·m. ·Use the scan tool to release pressure of the hydraulic
circuit before repair the hydraulic actuator.
5 Install the locating pin on the housing and tighten ·In order to prevent accidental injury caused by false
to 25-30 N·m. triggering of pressure building conditions during the
6 Install the interlocking pin and knock it in with a whole service process, keep the left front door open
hammer. during the whole pressure relief process, and remove the
negative battery cable immediately after successful
7 Install the shift lever cover locating pin and
pressure relief.
tighten to 25-30 N·m.
·After remove & installation/replacement of hydraulic
8 Install the reverse lamp switch and tighten to 23- actuator assembly, the hydraulic actuator harness, clutch
27 N·m. position sensor, TCU, clutch assembly, solenoid valve,
9 Install AMT actuator VB(valve block) and transmission and other components, relevant self-
transmission, and tighten the bolts to 10-12 N·m. learning for gear and clutch engagement point shall be
performed.
10 Install the AMT actuator powerpack and
·During self-learning process, self-learning for gears shall
transmission, and tighten the bolts to 25-30 N·m.
be performed first, and then the self-learning for clutch
Caution: engagement point. The ignition key must be turned off
·Personnel for installation, disassembly and maintenance and pulled out after each self-learning is completed, and
must receive special training. Non-professionals shall not then wait for at least 15s.
repair or replace the AMT assembly and related parts.
·Prior to the product is correctly installed in the vehicle, it
is forbidden for non-professional personnel to operate
with electricity to prevent any accidents.
·The system must be an independent supporting product
and not compatible with other system products. DO NOT
install this system on other vehicle models.
14-21
Disassembly of Transmission 6 Remove the housing connecting bolts.

Removal
1 Remove the transmission assembly. Refer to
“Transmission Assembly Removal”
2 Remove the gear shift control mechanism.
3 Remove the release mechanism. Refer to

“Transmission Accessories and Release
Mechanism Removal”
4 Remove the reverse connection bolts of the

housing.
7 Separate the transmission housing.
Caution: When removing the transmission

housing, the nylon hammer can be used to tap
the ribs of the housing to separate the
transmission housing from the clutch housing.
5 Turn the transmission upside down and remove

the bolts of the rear housing bearing cover.
8 Remove the reverse gear idler assembly. Refer

to “Reverse Gear Idler Shaft Assembly Removal”
9 Hold out the shafting and shift fork group

assembly.
14-22
Installation
Caution: Clean all components and seals before
assembly.
11
Caution: Use the original transmission fluid to
lubricate bearings, rotating parts, oil seals, etc.
11 11 10
Caution: Check the parts for signs of abrasion,
scratches and damage, and replace them if
necessary.
Caution: Apply sealant or fastening glue to the
threaded part.
S1220022
1 Install the oil guide nozzle on the clutch housing.
2 Use C00051482 to install the cone bearing outer
Check the clearance between gears of the shafting and ring of the differential on the clutch housing and
the teeth side of the synchronizer. Please refer to the transmission.
following table for the parameters:
Caution: Prior to installing the cone bearing outer
ring on the transmission main housing, measure
Gear Axial Synchronizer Rem
Clearance / Backup arks the thickness of the removed adjusting gasket
mm Allowance /mm and select a new adjusting gasket according to
1st Gear 0.113-0.237 1.08-2.12 this thickness. Only after installing the adjusting
gasket can the cone bearing outer ring be
2st Gear 0.125-0.225 1.08-2.12
pressed in.
3st Gear 0.125-0.225 1.08-2.12
The gasket dimensions are as follows:
4st Gear 0.125-0.225 1.08-2.12
Part Number X
5st Gear 0.125-0.225 0.91-1.49
C00056924 1.8
6st Gear 0.125-0.225 0.91-1.49
C00056925 1.9
Reverse 0.73-1.67
Gear C00056926 2.0
C00056927 2.1
10 Remove the differential assembly.
C00056928 2.2
C00056929 2.3
C00056930 2.4
S1220052
14-23
TPT00123
CS123173
3 Use C00051476 to install the input shaft oil seal 6 Install the adjusting gasket on the transmission
on the clutch housing. main housing.
Measure the distance X1 from the joint surface of the

clutch housing to the end surface of the cone bearing
outer ring after installing the differential assembly with a
depth gauge, and then measure the distance X2 from the
joint surface of the main housing to the bearing mounting
surface, thus the thickness of the adjusting gasket can be
calculated:
∆=X2-X1+0.1
PART NO. X
C00056924 1.8
DS1220054
C00056925 1.9
4 Use C00051474 to install the gear selection/shift C00056926 2.0
linear bearing on the transmission main housing.
C00056927 2.1
C00056928 2.2
C00056929 2.3
C00056930 2.4
7 Install the differential oil seal on the clutch

C00051474
housing and the transmission main housing.
Refer to “Oil Seal on Left Side of the Differential”.
Refer to “Oil Seal on Right Side of the
Differential”.
8 Install the shafting assembly, shift fork group

assembly and differential assembly to the clutch
housing.
5 Use the tool to install the shift fork shaft bush on Caution: The lock bolt shall be tightened after the
the clutch housing and the transmission main three shafts are combined into a whole. Use tools
housing. to cover the three rear bearings and tighten them
to 175 N·m-185 N·m one by one.
14-24
Reverse Gear Idler Shaft Assembly

Removal
1 Remove the bolts that secures the reverse gear
idler shaft to the clutch housing.
DS570010
Caution: When positioning the shift fork on the

shift fork shaft, use tools to install the elastic pin.
S1220059
2 Remove the reverse gear idler shaft, reverse

gear, gasket, needle bearing and thrust bearing
in sequence.
CS123173
9 Install the reverse gear idler assembly.
Refer to "Reverse Gear Idler Assembly Installation"

10 Apply sealant to the clutch housing. Combine the
locating pin to assemble the transmission main
housing and the clutch housing together.
11 Install the housing connecting bolts and tighten Installation

to 25-30 N·m.
1 Install the thrust bearing, needle bearing, gasket,
12 Install the bearing cover bolts and tighten to 25- reverse gear and reverse gear idler shaft onto
30 N·m. the clutch housing in sequence.
13 Place the transmission upside down, install the 2 Tighten the bolts in the hole of the reverse gear
housing reverse connection bolt, and tighten to idler shaft to 25-30 N·m.
25-30 N·m.
3 Tighten the bolts on the side of the reverse gear
14 Install the transmission operating mechanism. idler shaft to 33-37 N·m.
15 Install the transmission release mechanism.
Refer to “Transmission Accessories and Release
Mechanism Installation”.
16 Install the transmission assembly. Refer to

“Transmission Assembly Installation”.
14-25
Oil Seal on Left Side of the Differential– Oil Seal on Right Side of the Differential–
Manual Manual
Removal Removal
1 Drain the transmission fluid. Refer to 1 Drain the transmission fluid. Refer to
“Transmission Fluid Drain”. “Transmission Fluid Drain”.
2 Remove the left drive shaft. Refer to “Left Drive 2 Remove the right drive shaft. Refer to “Right
Shaft Assembly Removal”. Drive Shaft Assembly Removal”.
3 Carefully remove and discard the oil seal, and 3 Carefully remove and discard the oil seal, and
take care to not damage the oil seal groove. take care to not damage the oil seal groove.
1 Clean the oil seal groove. 1 Clean the oil seal groove.
Caution: The oil seal already has wax seal and Caution: The oil seal already has wax seal and
does not need lubrication before installation. does not need lubrication before installation.
2 Use the C00051484 tool to install a new oil seal. 2 Use the C00051477 tool to install a new oil seal.
DS1220061 CS123173
3 Install the left drive shaft. Refer to "Left Drive 3 Install the right drive shaft. Refer to "Right Drive
Shaft Installation". Shaft Installation".
4 Fill up the transmission fluid. Refer to 4 Fill up the transmission fluid. Refer to
“Transmission Fluid Refill”. “Transmission Fluid Refill”.
14-26
Differential Assembly 5 Unscrew the bolts and remove the final drive
Removal driven gear.
1 Remove the transmission assembly. Refer to

“Transmission Assembly Removal”.
2 Remove the differential assembly. Refer to
“Transmission Disassembly”.
3 Use the thruster to remove the cone bearing

inner ring and take out the gasket.
Caution: The support bolt of the thruster cannot

be directly supported in the transmission shaft
hole, and cushion blocks are required.
S1220065
6 Remove the planet shaft,and get rid of the planet

gear, axle shaft gear and gasket.
Installation
1 Install planet gear, axle shaft gear and gasket.
Caution: Measure the thickness of the removed
axle shaft gear gasket and select a new gasket
according to the thickness.
S1220063 Part Number T
4 Remove the planet shaft pin with a punch. C00056917 0.95
C00056918 1.00
C00056919 1.05
C00056920 1.10
C00056921 1.15
C00056922 1.20
C00056923 1.25
2 Install the planet shaft.
3 Install the planet shaft pin.
4 Install the final drive driven gear and tighten the

S1220064
connecting bolt to a torque of 90-100 N·m.
5 Install the cone bearing inner ring using

C00051486.
6 Install the differential assembly. Refer to

“Transmission Assembly”.
7 Install the transmission assembly. Refer to

“Transmission Assembly Installation”.
14-27
Transmission Mount Replacement Transmission Mount Bracket Replacement

Removal Removal
2 Support the transmission with a suitable tray. 2 Remove the transmission mount. Refer to
“Transmission Mount Replacement”.
3 Remove the bolts (1)securing the transmission
mount to the bracket. 3 Remove the 6 bolts (1) fixing the transmission
mount bracket to the transmission .
4 Remove the 2 nuts (2) fixing the transmission
mount to the bracket. 4 Remove the transmission mount bracket (2).
5 Remove the 4 bolts (3) fixing the transmission

mount to the vehicle body.
6 Remove the transmission mount (4).
1
1 1
2
2
4
1
1 1
S03043113
2 Installation
3 1 Install the transmission mount bracket.
S03043112
2 Install the transmission mount bracket bolts,
Installation tighten to 110±10 N·m, and check the torque.
1 Install the transmission mount. 3 Install the transmission mount. Refer to

“Transmission Mount Replacement”.
2 Install the bolts fixing the rear transmission
mount to the vehicle body, tighten to 60±5 N·m, 4 Lower the vehicle.
3 Install the nuts fixing the transmission mount to

the bracket, tighten to 180±10 N·m, and check
the torque.
4 Install the bolts fixing the transmission mount to

the bracket, tighten to 110±10 N·m, and check
the torque.
14-28
Rear Mount Anti-torsion Bar Replacement Bracket of Rear Mount Anti-torsion Bar
Removal Replacement
Removal
1 Lift the vehicle.
2 Support the transmission with a suitable tray. 1 Lift the vehicle.
2 Remove the rear mount anti-torsion bar. Refer to
3 Remove the bolt (1) of the rear mount anti-
“Rear Mount Anti-torsion Bar Replacement”.
torsion bar.
3 Remove the 4 bolts (1) of the bracket of the rear
4 Remove the rear mount anti-torsion bar (2).
mount anti-torsion bar
4 Remove the bracket of the rear mount anti-

torsion bar (2).
1
1
S03043114
Installation
2 1
1 Install the rear mount anti-torsion bar. S03043115
2 Install the bolt of the rear mount anti-torsion bar, Installation

tighten to 150±10 N·m+60°, and check the
1 Install the bracket of the rear mount anti-torsion
torque.
bar.
2 Install the bolts of the bracket of the rear mount
anti-torsion bar, tighten to 150±10 N·m+60°, and
check the torque.
3 Install the rear mount anti-torsion bar. Refer to

“Rear Mount Anti-torsion Bar Replacement”.
14-29
14-30
Manual Transmission 6MT

Specification
Name Torque (N.m)
CSC to Bearing Box 10±1
Clutch Housing to Bearing Box: Rear Housing to Bearing 25±1.5

Box (Glued)
Oil Filler Plug 40±5
Intermediate Plate to Bearing Box (Glued) 25±1.5
Drain Plug 45±5
Shaft 1 Bearing, Intermediate Shaft Front Bearing, Shaft 2 25±1.5

Rear Bearing (Glued)
Interlocking Plate to Intermediate Plate 25±1.5
Intermediate Shaft to Front Bearing (Glued) 180±10
Reverse Lamp Switch Bracket to Neutral Sensor (Glued) 10±1
3rd/4th, 5th/6th, R Gear Shift Fork to Bearing Box (Glued) 40±3
Rear Housing 王 -shaped Slot (Glued) 25±1.5
Rear Housing to R Gear Shift Fork Shaft 27±1.5
Control Assembly to Rear Housing 25±1.5
Power Take-off (PTO) Cover to Bearing Box 25±1.5
Idler Shaft to Rear Housing (Glued) 25±1.5N
2WD Flange Lock Bolt (Glued) 200±10
Specifications
Center distance: 89 mm
Max. input torque: 400 Nm
Gross mass (no oil): ≤ 66kg
Overall dimensions: 717mm×417mm×387mm
Lubricating oil grade: gear oil (FUCHS GL-4 75W/85
Recommended to Use GL-4 75W/90
Standard fuel consumption: 3.3±0.1L
Hydraulic release bearing is used in the clutch release

mechanism
15-1
Speed ratio
Gear 1st gear 2nd gear 3rd gear 4th gear 5th gear 6th gear R (reverse)
Position gear
Speed ratio 5.188 2.839 1.714 1.231 1.000 0.806 4.252
15-2
Layout
Peripheral Transmission Accessory
15
16
14 17
13 18
12 19
11 20
10 21
9 10
8 22
7 23
5 24
4 25
3 26
2 27
1 7
28
29
30
31
32
S03040039
15-3
Gear Selection/Shift Mechanism & Housing
54 34 55
53 37
52 56
51 57
50 58
49 59
48 60
47 61
46 62
45 63
44 64
43 65
42 66
41 67
40 37
39 68
38 69
37 70
36 71
35 72
34 73
33 74
S03040040
15-4
Gear Drive Mechanism
92
91
93
90
94
89
95
88
96
87
97
86
98
85
99
84
100
83
101
82
102
81
103
80
104
79
105
78
106
77
107
76
108
109
75
110
S03040041
1 Breather Pipe Assembly 11 Reverse Lamp Bracket Bolt

2 Neutral Sensor 12 Reverse Lamp Switch Bracket
3 Reverse Lamp Bracket Bolt 13 Reverse Lamp Switch Assembly
4 Control Assembly 14 Combined Spring Pin 6×25
5 Hexagonal Flange Bolt M8X1.25X30 15 Flange Lock Bolt
6 Locating Pin of Gear Selection/N Gear 16 Flange
7 Locating Pin of Shift Fork Shaft 17 Dust Shield
8 Aluminum Gasket 16 18 Bolt M8*32
9 Oil Level Hole Bolt 19 Bolt M8X40
10 Shift Fork Pin Shaft 20 Drain Plug Assembly
15-5
21 Aluminum Gasket Φ24 56 Bearing
22 Locating Pin of Gear Shift 57 R Gear Shift Fork Component
23 R Gear Shaft Retaining Bolt 58 Shift Fork Leg Sleeve
24 王 -Shaped Slot Guide Pin 59 R Gear Shift Fork Leg
25 Shift Fork Pin Shaft 60 Fork Head of R Gear Shaft
26 PTO Window Cover 61 R Gear Shift Fork Shaft
27 Cable Bracket Bolt 62 1st/2nd Gear Shift Fork Shaft
28 Bolt M8X40 63 1st/2nd Gear Shift Fork Leg
29 Bolt M8*32 64 1st/2nd Gear Shift Fork
30 Hydraulic Release Bearing 630 65 Interlocking Plate Bolt
31 Tee Fitting 66 Interlocking Plate
32 Hexagon Socket Head Bolt M6X1X24 67 Interlocking Plate Gasket
33 Clutch Housing 68 Output Shaft Intermediate Bearing
34 Hollow Pin 69 Locating Pin Bush of Intermediate Plate
35 Bearing Box 70 Bearing Φ50X78X17.5
36 Shaft 1 Oil Seal Φ35X52X6.5 71 Intermediate Plate
37 Shift Fork Shaft Bush 72 3rd/4th Gear Shift Fork Component
38 3rd/4th Gear Shift Fork Shaft 73 5th/6th Gear Shift Fork Shaft Component
39 Gear Selection/Shift Fork Block 74 5th/6th Gear Shift Fork Component
40 Locating Sleeve of Gear Selection/N Gear 75 Intermediate Shaft
41 Snap Pin Φ6X25 76 Intermediate Shaft Component
42 Fork Head of 3rd/4th Gear Shaft 77 Bearing Φ35X72X18.2
43 Magnetic Steel 78 Normally Engaged Gear of Intermediate Shaft
44 Snap Pin Φ6X30 79 6th Drive Gear
45 Gear Selection/Shift Shaft 80 3rd Drive Gear
46 1st/2nd/R Gear Selection/Shift Block 81 Needle Bearing Φ42X47X34
47 Bolt M8X45 82 3rd/4th Gear Synchronizer Circlip
48 R Gear Shaft Bracket 83 3rd/4th Gear Synchronizer Ring Component
49 Needle Bearing Φ21X29X45 84 3rd/4th Gear Synchronizer Assembly
50 R Gear Shaft 85 4th Drive Gear Component
51 R Gear Idler 86 Needle Bearing Φ45X50X37
52 Bearing Φ27X45X25 87 Bush
53 Oil Seal 88 Needle Bearing Φ53X58X42.8
54 Rear Housing 89 R Driven Gear (Precisely Forged)
55 Gear Selection/Shift Shaft Oil Seal 90 R Gear Synchronizer Ring Component
15-6
91 R Gear Synchronizer Assembly 101 6th Driven Gear Component
92 Output Shaft Rear Bearing 102 Bearing Φ23X42X20
93 1st Driven Gear (Precisely Forged) 103 5th Engaged Gear
94 Needle Bearing Φ48X54X40 104 Shaft 1
95 1st/2nd Gear Synchronizer Circlip 105 Needle Bearing Φ33X38X36
96 1st/2nd Gear Synchronizer Ring Component 106 5th/6th Gear Ring
97 1st/2nd Gear Synchronizer Assembly 107 5th/6th Gear Synchronizer Assembly
98 2nd Driven Gear (Precisely Forged) 108 5th/6th Gear Synchronizer Circlip Φ29.2
99 Needle Bearing Φ53X58X37 109 Bearing Φ35X92X25.5
100 Shaft 2 110 Shaft 1 Bearing Circlip Φ33
15-7
Expanded Product Identification

Differences between SC48M6A and SC48M6
SN. Part Name Schematic Quantity Detailed

Differences
SC48M6A SC48M6
1 Flange 1 Three-hole
flange is
changed to
four-hole
one
S03040042 S03040043
Differences between SC48M6A1 and SC48M6
SN. Part Name Schematic Quantity Detailed

Differences
SC48M6A1 SC48M6
1 Flange Part canceled 1 Part

canceled
S03040044
2 Choke plug No such part 1 Newly
added part
S03040045
3 O-ring No such part 1 Newly
added part
S03040046
15-8
Differences between SC48M6A2 and SC48M6
SN. Part Name Schematic Quantity List of

Differences
SC48M6A2 SC48M6
1 Flange 1 Three-hole
flange is
changed to
four-hole
one
S03040042
S03040043
2 Neutral sensor Part canceled 1 Part
canceled
S03040044
3 Choke plug No such part 1 Newly
added part
S03040045
4 O-ring No such part Newly
added part
S03040046
15-9
Power Flow Chart

1st Gear
ẙੂ
ẙੂ ↛ಞᙱᡆ жẙ喵 ‫و‬ẙੂ↛
↛ಞᙱᡆ пẙ喵 ഑ẙ喵 ಞᙱᡆ
䗉‫ޛ‬䖪䗉࠰䖪
ᑮதਾ喵 ‫ޣ‬ẙ喵 ẙੂ ӂẙ喵 ‫و‬ẙ喵

↛ಞᙱᡆ
S03040013
15-10
2nd Gear
ẙੂ
ẙੂ ↛ಞᙱᡆ жẙ喵 ࡦẙੂ↛
ᑮதਾ喵 ‫ޣ‬ẙ喵 ẙੂ

ӂẙ喵 ‫و‬ẙ喵
↛ಞᙱᡆ
S03040014
15-11
3rd Gear
ẙੂ

↛ಞᙱᡆ
S03040015
15-12
4th Gear
ẙੂ

↛ಞᙱᡆ
S03040016
15-13
5th Gear
ẙੂ

↛ಞᙱᡆ
S03040017
15-14
6th Gear
ẙੂ

↛ಞᙱᡆ
S03040018
15-15
R Gear
ẙੂ
‫و‬ẙ喵
ᑮதਾ喵 ‫ޣ‬ẙ喵 ẙੂ ӂẙ喵
↛ಞᙱᡆ
S03040019
15-16

Diagnosis and Measures for Common Faults of
Transmission Assembly
Failure Mode Causes Measures

Out of gear Shift fork waveform groove severely Replace
worn
Locating seat failure Replace
Shift fork leg worn and deformed Adjust or replace
Failure in synchronizer gear sleeve Replace

engaged gear reverse taper; gear ring
and spring severely worn
Loud or abnormal noise Insufficient or inferior oil Refill or change oil
Large gear axial clearance Adjust or replace
Pitting corrosion, gluing or breakage of Replace

gear tooth
Synchronizer ring damaged Replace
Bearing damaged and severely worn Replace
Gear thrust washer damaged and Replace

worn
Difficult gear selection/shift Clutch not thoroughly disengaged Check/adjust
Shift mechanism worn or deformed Replace
Synchronizer ring stuck at the gear Replace

cone
Synchronizer spring damaged Replace
Gear sleeve tooth worn or ring key slot Replace

worn and broadened
Oil leakage/penetration Excessive oil, high oil temperature Drain oil to the specified location
Bolt with gluing requirements not glued Glue
Oil leakage of sealing parts Replace
Oil leakage of drain plug Housing thread damaged due to Adjust or replace
failure in tightening the screw plug
according to the required torque value
Missing or loose bolts Misoperation Reinstall and tighten as specified
Insufficient or inferior oil Due to oil leakage Refill or change oil
Interlocking plate deformed Brutal gear shift Replace
Mix of different oils or use of additive Failure to follow the specifications in Replace
operation
15-17
Service Guide
Assembly Removal Guide

1 Remove the drain plug (1) and aluminum gasket
Φ24 (2), drain the transmission oil, and remove
the oil level hole bolt (3) and aluminum gasket 16
（4）
1
S03043107
S03043105
S03043108 2
3 4
S03043106
2 Remove the combined spring pin 6×25 (1), 3

hexagon bolts M8X30 (2), and remove control
assembly (3).
S03043109 3
3 Remove 2 hexagon socket head bolts M6X1X24

(1), hydraulic release bearing 630 (2) and Tee
fitting (3), and 6 bolts M8×32 (4) and breather
pipe assembly (5).
15-18
1 2 3
S03043120 S03043123 3
5 Remove the reverse lamp bracket bolt (1) and

reverse lamp switch assembly (2), reverse lamp
switch assembly (3), 6 cable bracket bolts (4)
and PTO window cover (5).
S03043121 4
1 2 3
S03043124
5
S03043122
4 Remove the flange lock bolt (1), flange

component (2)and 4 bolts M8*32 (3).
S03043125 4 5
Caution: Note: Clean the surface sealant on the

junction surface of PTO window
6 If required, install the rear housing oil seal with a
special tool C00189263.
15-19
S03043197 S03043128 2
7 Remove the locating pin of shifter (1), 4 locating 8 Remove 6 shift fork pin shafts (1), unscrew and
pins of shift fork shaft (2), 王 -shaped slot bolt (3) remove 14 bolts M8X40 (2), and remove the rear
and locating pin of gear selection/N gear (4) with cover assembly (3) with a special tool
a special tool C00189271. C00189271.
1 3
S03043126 S03043129
4 2
2
S03043127 S03043130
15-20
(4), shift fork leg (5) and 1st/2nd gear shift fork
shaft (3).
S03043131 3
Caution: Note: Clean the surface sealant on the

S03043134 1
junction surface of housing
9 Remove the magnetic steel (1), R gear shift fork
component (2), shift fork leg (3) and R gear shift
fork shaft component (4).
S03043135 2 3 4 5
11 Remove the bearing Φ40X90X23 (1), R gear

1 synchronizer assembly (2), R driven gear (3),
S03043132 needle bearing Φ53X58X42.8 (4), bush (5) with
a puller; remove the 1st driven gear (6), needle
bearing Φ48X54X40 (7), 1st/2nd gear
synchronizer circlip (8), 1st/2nd gear
synchronizer assembly (9), 2nd driven gear (10),
and needle bearing Φ53X58X37 (11).
S03043133 4 2 3
10 Remove the gear selection/shift shaft component

(1), snap pin Φ6X25 (2), 1st/2nd gear shift fork
15-21
3
4
S03043136 S03043139 2
7
8
10
11
S03043137 S03043140 3
12 Remove 2 interlocking plate bolts (1), 13 Remove 3 bolts M8X45 (1), intermediate plate
interlocking plate (2) and 2 interlocking plate component (2), bearing Φ57X74X17 (3) and
gaskets (3). bearing Φ50X77X17 (4).
2
S03043138 1 S03043141
15-22
3 4
2
S03043142 S03043145
14 Remove the shaft 2 assembly (1), intermediate 16 Remove the R gear shaft retaining bolt on rear
shaft assembly (2), shaft 1 assembly (3), 3rd/4th housing (1), R gear shaft bracket (2), R gear idler
gear shift fork shaft component (4), 3rd/4th gear (3), needle bearing Φ21X29X45 (4) and R gear
shift fork component (5), 5th/6th gear shift fork shaft (5).
shaft component(6) and 5th/6th gear shift fork
component (7).
4
2
6
5
3 2 3 4 5
7 S03043146
S03043143
15 Remove 13 bolts M8X40 (1) and clutch housing

(2).
1
S03043147
17 Remove the shaft 1 bearing circlip (1), and

remove the bearing Φ35X92X25.5 (2) with a
1 puller.
S03043144
15-23
1 2 3 4
1 2
S03043148 S03043150
18 Remove the output shaft front bearing on shaft 2 20 Remove the 3rd drive gear component (1),
(1), 5th engaging gear (2), 5th/6th gear needle bearing Φ42X47X34 (2), 3rd/4th gear
synchronizer circlip Φ29.2 (3); remove the 5th/ synchronizer circlip Φ42.5 (3); remove the 3rd/
6th gear synchronizer assembly (4) with a puller; 4th gear synchronizer assembly (4) with a puller;
remove the 6th driven gear component (5) and remove the 4th drive gear component (5) and
needle bearing Φ33X38X36 (6). needle bearing Φ45X50X37 (6).
1 2 3 4 5 6
1 2 3 4 5 6
S02083003 S03043151
19 Remove the lock bolt on intermediate shaft (1);

remove the bearing Φ35X72X18.2 (2), normally
engaged gear of intermediate shaft (3) and 6th
drive gear (4) with a puller.
15-24
Pre-installation Check 9) R gear idler needle bearing
1 Clean all components disassembled with 6 Check the gear surface of the gear set for wear.
solvents, and dry them with compressed air.
7 Check the gear set for excessive wear, crack
Check the component for crack, wear and
and damage.
damage.
1) Clutch housing, bearing box, rear housing and 8 Check all synchronizer assemblies:
control assembly 1) Hub and gear sleeve engagement
2) 5th engaging gear 2) Wear of the inner conical surface of the

synchronizer ring
2 Check the support locations of the shaft and
bearing on the clutch housing, bearing box and
rear housing for wear, and replace when
necessary.
3 Check the surface condition of the following

components:
1) Input shaft
2) Output shaft and each gear
3) Intermediate shaft
4) R gear idler shaft and R gear idler
4 Check the following components for wear: S03043060

1) Control assembly
9 Measure the gap between the synchronizer ring
2) Gear shift fork and shift fork bush and the transmission gear:
1) 1st/2nd gear synchronizer ring: 1.02 ～ -1.6mm

3) Shift fork component of the 1st/2nd gear, 3rd/4th
gear, 5th/6th/R gear 2) 3rd/4th gear synchronizer ring: 1.1 ～ 1.7mm
4) Gear synchronizer assembly 3) 5th/6th gear synchronizer ring: 0.97 ～ -1.45mm
5) Interlocking plate 4) R gear synchronizer ring: 1.15 ～ -1.4mm
5 Check the following components for excessive

wear:
1) Bearing Φ50X78X17.5
4) Bearing Φ27X45X25
5) Bearing Φ23X42X20
6) Output shaft rear bearing
7) Needle bearing of the output shaft gear S03043061
8) Needle bearing of the intermediate shaft gear Caution: Note: If the gap is small, replace with a
new synchronizer ring; or otherwise, damage
15-25
may occur, which will lead to missing gear or Assembly Installation Guide
damaged gear.
1 Install the needle bearing Φ45×50×37 (1), 4th
10 Check the engaged gear for each gear and the drive gear component (2) and 4th gear
gear tooth of the synchronizer gear sleeve for synchronizer ring component (3) into the
wear. intermediate shaft in sequence.
11 Check the engagement state of the synchronizer
gear sleeve and the engaged gear for each gear.
3 2 1
S03043152
Caution: Note: The inner ring of the synchronizer

S03043062
ring should have no any conical surface
Caution: Caution: The intermediate ring clamp
leg of the synchronizer ring should be fixed into
the groove of the 4th gear engaged gear
2 Install the 3rd/4th gear synchronizer assembly
(1) with a special tool C00189267; install the 3rd
gear synchronizer ring component (2), 3rd/4th
gear synchronizer circlip (3) and needle bearing
Φ42X47X34 (4).
4 3 2 1
S03043153
Caution: Note: The high boss of the synchronizer

hub should face towards the 3rd gear
Caution: Caution: The outer conical ring clamp
leg of the synchronizer ring should be aligned
with the synchronizer hub groove
15-26
3 Install the 3rd drive gear component (1); install

the 6th drive gear (2) with a special tool
C00189255; install the normally engaged gear of
the intermediate shaft(3), bearing 35×72×18.2
(4) and lock bolt (5).
6 5 4 3 2 1
S03043156
5 4 3 2 1
6 If required, replace the input shaft oil seal with a
special tool C00189257.
S03043154
Caution: Note: The installation directions of 6th

drive gear, normally engaged gear of intermediate
shaft and bearing are shown in the figure
4 Install the bearing Φ35X92X25.5 (1) with a
special tool C00051495, and install the shaft 1
bearing circlip Φ33 (2) into shaft 1.
S03043196
7 Assemble the clutch housing (2) and the bearing

box (1), and install 13 bolts M8X40 (3).
2 1
S03043155
5 Install the needle bearing Φ33X38X36 (1), 6th

driven gear component (2), 6th gear ring (3) with
a special tool C00189255, and install 5th/6th
gear synchronizer assembly (4), 5th gear ring
(5) and 5th/6th gear synchronizer circlip (6) into
shaft 2. 1 2
S03043157
15-27
10 Install the 3rd/4th gear shift fork component (1),

3rd/4th gear shift fork shaft component (2), 4
shift fork legs (3), 5th/6th gear shift fork
component (4) and 5th/6th gear shift fork shaft
component (5) into the assembling base in
sequence with a special tool C00189265.
S03043158 3
8 Install the output shaft front bearing (1) and 5th
engaging gear (2) into shaft 2, and assemble
shaft 1 assembly and shaft 2 in place.
1 2 3 4 5
S03043161
11 Assemble the shaft system and the bearing box,

and install 4 shift fork pin shafts (1) and 6 bolts
M8X32 (2).
2 1
S03043159
Caution: Note: The 5th/6th gear ring and the 5th

engaging gear should be engaged in place, and
the 6th driven gear should rotate flexibly
9 Assemble intermediate shaft and shaft 1 and 2
components in place, and put them in the
assembling base with a special tool C00189265. S03043162
1
S03043160 S03043163
15-28
S03043164 2 S03043167 5
Caution: Note: The thread hole of the bearing 13 If required, install the bearing outer rings of
press plate should be aligned with the through- intermediate shaft and input shaft with a special
hole of the bearing box tool C00189260. Install the bearing Φ57X77X17
(1), bearing Φ50X78X17 (2), intermediate plate
12 Install the CSC assembly (1), 2 hexagon socket
component (3) and 3 bolts M8X45 (4).
head bolts M6X1X24 (2) and Tee fitting (3)and
breather pipe assembly (4) and (5).
1 2
S03043168
S03043165 1 2 3
4 3
S03043169
S03043166 4
14 Install the interlocking plate gasket (1),
interlocking plate (2) and 2 press plate bolts (3)
in sequence.
15-29
3
14
13
12
11
10
1 2
S03043170 S03043172
Caution: Note: The interlocking plate groove 16 Install the 1st/2nd gear shift fork (3), shift fork leg
should face towards the 5th/6th gear shift fork (4) and shift fork shaft (1), and install the snap
shaft side pin Φ6X25 (2). Install the gear selection/shift
shaft component (5). Install the R gear shift fork
15 Install the needle bearing Φ53X58X37 (1), 2nd
(7), shift fork leg (8) and R gear shift fork shaft
driven gear (2),2nd gear synchronizer ring (6).
component (3) with a special tool C00189267,
1st/2nd gear synchronizer assembly (4), and
install 1st/2nd gear synchronizer circlip (5), 1st
gear synchronizer ring component (6), needle
bearing Φ48X54X40 (7) and 1st driven gear (8)
into shaft 2 in sequence. Install the bush (9),
needle bearing Φ53X58X42.8 (10), R driven
gear (11), R gear synchronizer ring component
(12), R gear synchronizer assembly (13) and
output shaft rear bearing (14) in sequence into
shaft 2, in which the bush and R gear
synchronizer assembly are installed with a
special tool C00189252; The output shaft rear
bearing is installed with a special tool
S03043173 1 2 3 4
C00189220.
1
S03043171 S03043174 5
15-30
S03043175 6 7 8 S03043194
17 Install the R gear shaft (1), needle bearing 19 If required, install the gear selection/shift shaft oil
Φ21X29X45 (2), R gear idler (3) and R gear seal with a special tool C00189253.
shaft bracket (4) into rear housing, and then
install the R gear shaft retaining bolt (5) into rear
housing.
1
S03043193
20 If required, install the bearing with a special tool

S03043176 C00189261.
5 S03043195
S03043177
21 Install the magnetic steel (1), assemble rear
18 If required, install the intermediate shaft rear
housing component (2), and install 14 bolts
bearing with a special tool C00189253.
M8X40 (3).
15-31
1
1
S03043178 S03043181
S03043179 S03043182
23 Install the locating pin of shifter (1) and 王 -

shaped slot bolt (2), 2 locating pins of shift fork
shaft (3) and locating pin of gear selector/N gear
(4).
3
S03043180
22 Install 2 shift fork pin shafts (1) and 4 bolts

M8X32 (2).
1 2
S03043183
15-32
25 Install the dust shield into flange, and then install

the flange component (1) and flange lock bolt
(2).
S03043184 3 4
24 Install the PTO window cover (1), tighten 6 cable

bracket bolts (2), install the reverse lamp switch
assembly (5), reverse lamp switch bracket (6) S03043187
and reverse lamp bracket bolt (3), and install the
Caution: Note: The large end of dust shield
reverse lamp switch connector into the slot.
should face the transmission housing
26 Install the control assembly (1), combined spring
pin 6×25 (2) and 3 hexagonal flange bolts
M8X1.25X30 (3).
S03043185
1
S03043188
S03043186
Caution: Note: The junction surface of PTO

window should be applied with Tonsan 1596F
2
S03043189
15-33
Manual Transmission Assembly Removal/

Installation
Removal
1 Remove the engine and transmission. Refer to
“Engine Assembly Replacement (Rear Drive)”.
Installation
1 Install the engine and transmission. Refer to
“Engine Assembly Replacement (Rear Drive)”.
3
S03043190
27 Install the aluminum gasket 16 (2) and oil level

hole bolt (1), aluminum gasket Φ24 (4) and drain
plug (3).
1 2
S03043191
3 4
S03043192
15-34
normally engaged gears with synchronizers, the

transmission housing is an aluminum alloy die casting,
Type which can match the 2WD (SC48M6A/A1/A2), and the
The series of transmission includes 6 drive gears and 1 operation mode is direct operation. The outline view is
reverse gear. The drive gears and reverse gear are shown in the figure:
SC48M6 Transmission Outline View
S03040047
15-35
Special Tool SN. Tool Number/ Illustration

Description

Description C00189260
Intermediate
5
Shaft Bearing
Tooling
C00189252
1 Output Shaft C00189260
Sleeve 1
C00189252 C00189261
6 Linear Bearing
Tooling
C00189253
Intermediate C00189261
2
Shaft Rear
Bearing Tooling
C00189253 C00189263
7 Rear Housing
Oil Seal Tooling
C00189255
3 Intermediate C00189263
Shaft Sleeve 1
C00189255 C00189265
8 Assembling
Tooling
C00189257
4 Input Shaft Oil C00189265
Seal Tooling
C00189257 C00189267
9 Output Shaft
Sleeve 2
C00189249
15-36

Description
C00189270
10
Guide Rod
C00189270
C00189271
11 Locating Pin
Puller
C00189271
C00051495
12 Shaft 1/2
Bearing Installer
C00051495
C00189220
Press Tool for
13 Right Ball
Bearing of Even
Input Shaft
C00189220
15-37
15-38
Drive Shaft
Drive Shaft
Drive Shaft
Specification
Name Torque (Nm)
Bolt - Drive Shaft to Rear Axle 120±10
Bolt - Drive Shaft to Transmission 120±10
Bolt - Drive Shaft to Transmission (with Flexible Coupling) 180±10
Bolt - Drive Shaft Protection Bracket to Body (Front) 9±1
Bolt - Drive Shaft Protection Bracket to Body (Rear) 22±2
Bolt - Drive Shaft Intermediate Support to Drive Shaft 60±5

Bracket
17-1
Drive Shaft
Layout
Exploded View of Drive Shaft
10 11
12
6 5
13 3
13 4
1
7 8
S04020002
1 Drive Shaft 9 Drive Shaft Protection Bracket

2 Drive Shaft(with Flexible Coupling) 10 Drive Shaft Front Bracket
3 Bolt - Drive Shaft to Rear Axle 11 Drive Shaft Rear Bracket
4 Nut - Drive Shaft Protection Bracket to Body 12 Drive Shaft Protection Bracket Retaining Support
5 Bolt - Drive Shaft to Transmission 13 Bolt - Drive Shaft Bracket to Body
6 Nut - Drive Shaft to Transmission 14 Bolt - Drive Shaft Protection Bracket to Body
7 Nut - Drive Shaft to Transmission 15 Nut - Drive Shaft to Rear Axle
8 Bolt - Drive Shaft to Transmission
17-2
Drive Shaft
16 Bolt - Drive Shaft Intermediate Support to Drive 18 Drive Shaft Intermediate Support Assembly
Shaft Bracket
19 Cross shaft assembly
17 Flexible Coupling
17-3
Drive Shaft
Symptoms Check and Troubleshooting
Dynamic imbalance of drive shaft Check if the drive shaft tube is dented: if yes, it is the fault
cause.
Check if the balance tab on the drive shaft tube falls off: if
yes, it is the fault cause.
Check if the telescopic fork is correctly installed: if not, it is

the fault cause.
Remove the drive shaft for balance test: if there is any fault,
correct the bent drive shaft. If the fault is difficult to be
eliminated, replace with a new drive shaft.
Universal joint loosened Gently knock the flange joints of universal joints with a
hammer to check the tightness; if too loose, the fault cause
is the loose connection.
If noise disappears after greasing the intermediate support

bearing, the fault cause is the lack of greasing.
Intermediate support loosened and worn Unscrew all screws tightening the rubber ring, and then
tighten them after the drive shaft rotates for a number of
turns; if noise disappears, the fault cause is the improper
installation method of the intermediate support. Otherwise,
it may be the damaged rubber ring or poor technical
condition of rolling bearing.
Impact at start-up and abnormal noise at sliding The universal joint is worn, so the part shall be replaced.
The transmission output shaft spline is worn, so the

relevant parts shall be repaired or replaced.
The connection of drive shaft is loose, and the fault is

eliminated just by tightening the bolts.
Sliding yoke spline is worn and damaged, so the part shall

be replaced.
17-4
Drive Shaft
Service Guide
Drive Shaft Replacement

Removal
1 Raise the vehicle.
2 Remove 2 bolts (1) fixing the drive shaft
protective bracket to the body floor, and remove
the drive shaft protective bracket (2).
3 Remove 2 bolts (3) fixing the intermediate

support of drive shaft to the retaining bracket of
drive shaft.
S04023003
6 Remove 3 bolts fixing the drive shaft to the

transmission, and remove the drive shaft.
3 2
1
3 1
S03043117
4 Remove 4 bolts fixing the drive shaft to the rear

axle flange.
S04023007
Installation
Caution: Note: The flange of the drive shaft
should be closely fitted with the connected piece,
and the connecting bolts should be tightened
diagonally and evenly. During assembly, it should
be noted that the orange paint mark on the rear of
the drive shaft should correspond to the green
paint mark on the rear axle flange.
1 First align the pin shaft on the transmission with

the drive shaft for positioning.
S04023002 2 Fix the drive shaft to the transmission, install 3
bolts, tighten them to 120±10Nm, and check the
5 Remove 2 bolts fixing the intermediate support torque.
of drive shaft to the retaining bracket of drive
shaft. Caution: Note: It is required that the orange paint
mark on the rear of the drive shaft should
correspond to the green paint mark on the rear
axle flange.
17-5
Drive Shaft
Cross Shaft Replacement

Removal
Caution: Caution: Do not fix the drive shaft with a
bench vice directly, as indentation or local cracks
may lead to drive shaft failure during vehicle
usage.
1 Remove the drive shaft. Refer to the “Drive Shaft

Replacement”.
S04023008
3 Fix the intermediate support of drive shaft to the

fixed support of drive shaft, install 2 bolts, tighten
them to 60±5Nm, and check the torque.
4 Fix the drive shaft to the rear axle flange, install 4

bolts, tighten them to 120±10Nm, and check the
torque.
5 Fix the intermediate support of drive shaft to the

fixed support of drive shaft, install 2 bolts, tighten DS170005
2 Knock the circlip with a hammer and a punch to
6 Fix the drive shaft protective bracket to the body loosen it;
floor, install 2 bolts, tighten them to 9±1Nm, and
check the torque.
DS170006
3 Remove 4 circlips with the nipper pliers;
17-6
Drive Shaft
Installation:
1 Pay attention to the marked position on the
universal joint during the installation;
2 Prepare the cross shaft repair kit. Check whether
the needles in the bearing bowl are arranged
neatly without any shortage. Check and ensure
that the flange yoke and inner wall of universal
joint fork earhole are smooth and clean;
3 Place the bearing bowl outside one end of the
flange yoke earhole. Then place the cross shaft
near the earhole and insert its one end into the
bearing bowl;
DS170007
4 Knock the flange yoke with the hammer. Push

out the bearing bowl through the opposite force
of the universal joint;
DS170010
4 Knock the bearing bowl from outside of earhole

to the depth where the retainer groove is just
exposed with a hammer and a punch, and install
DS170008 the circlip with the nipper pliers;
5 Remove the bearing bowl pushed out, and

repeat this step to remove the other 3 bearing
bowls to remove the cross shaft;
DS170011
5 Turn the flange yoke for 180° and repeat the step
to install the bearing bowl and circlip on the other
DS170009 side. Please note that the cross shaft must be
swung during push-in, so as to prevent the
clamping stagnation between the cross shaft and
bearing bowl;
17-7
Drive Shaft
6 Place the cross shaft journals at the rest two Drive Shaft Intermediate Support
ends to the universal joint fork earhole. Repeat Replacement
this step to install the bearing bowls and circlips Removal
at two other sides;
1 Remove the drive shaft. Refer to the “Drive Shaft
Replacement”.
Caution: Note: Do not clamp the drive shaft with
pincer pliers.
2 Mark the installation position of intermediate
support;
3 Pry up the locking gasket tensioner with a flat-

blade screwdriver;
DS170012
7 After the installation, swing the universal joint

towards four directions
to check whether it swings flexibly. If the swing torque is
excessively great or it is stuck, knock the outside of the
earhole clamping the bearing with a rubber hammer;
Precautions
DS170013
a In case of a great resistance during push-in of
bearing bowl, stop pushing immediately, and check for 4 Lock the drive shaft with a long thrust rod, and
the correct matching between the cross shaft and loosen the bolt of intermediate support with a
wrench;
bearing bowl and the interference between the cross
shaft and the flange yoke and universal joint fork;
b After the installation, check and confirm the circlip is in

the retainer groove and has rebounded in place.
8 Install the drive shaft. Refer to the “Drive Shaft

Replacement”.
DS170014
5 Pull out the spline sleeve after removing U-

gasket;
17-8
Drive Shaft
DS170015 DS170018
4 Lock the drive shaft with a long thrust rod, fix the
Installation bolt of intermediate support with a wrench and
tighten to 34.3-39.2N.m.
1 Align with the mark at the installation position of
5 Turn the locking gasket outwards with a nipper
intermediate support;
awl.
2 After installing the intermediate support, install
the locking gasket and bolt into the spline sleeve,
and then into the intermediate shaft hole;
Caution: Note: The right angle of the sheet
should face toward the intermediate support to
make the lifting side outward.
DS170019
6 Flatten the turnup of thin locking gasket with a

flat-blade awl;
DS170119
3 Pry up the locking gasket with a flat-blade

screwdriver, meanwhile insert a new U-gasket;
DS170020
7 Install the drive shaft. Refer to the “Drive Shaft

Replacement”.
17-9
Drive Shaft
17-10
Front/Rear Drive Shafts

Specification
Name Torque (Nm)
Bolt - Bearing Seat Bracket 110±10 N·m
Nut - Hub 180±18 N·m
18-1
Layout
Layout of drive shafts
3
4
1
6
7
8
5
7
2
6
3
S04030003
1 Left drive shaft

2 Right drive shaft
3 Constant velocity joint
4 Left tripod universal joint
5 Right tripod universal joint
6 Dust shield of constant-velocity universal joint
7 Dust shield of tripod universal joint
8 Circlip
18-2
Service Guide
Front Axle Shaft Replacement – Left

Removal
1 Remove the left front tire and wheel assembly.
Refer to “Wheel Replacement”.
Warning: To avoid personal injury and/or
component damage, do not load the vehicle
weight on the front wheels or try to run the
vehicle after removing the wheel drive shaft or 1
wheel drive shaft nuts. Otherwise, it may cause
separation of the inner race of the bearing, S04033002
damage to braking and suspension components,
and loss of vehicle control. 6 Remove and discard the spring collar (1) from
the front axle shaft (2).
2 Remove the hub lock nuts (1).
S04033003
S04033001
Installation
3 Remove the outer tie rod of the steering gear
from the steering knuckle. Refer to “Steering 1 Install a new spring collar to the front axle shaft.
Gear Assembly Replacement”. Caution: Ensure that the intermediate shaft of the
4 Remove the lower control arm of the front front drive axle is fully assembled on the
suspension from the steering knuckle. Refer to transmission.
“Lower Swing Arm Assembly Replacement”. 2 Install the front axle shaft.
Caution: The wheel drive shaft sheath, seals and Caution: When only the axle shaft needs to be
clamps shall be free from the contact with sharp removed/installed, wear reducer Dow Corning
objects at all times when servicing the wheel molycote7400 shall be applied to the contact
drive shaft or its vicinity. If the sheath, seals or surface of the hub prior to the installation.
clamps are damaged, it may lead to lubricating oil
leakage from the universal joint, resulting in
increased noise and failure of the wheel drive
shaft.
5 Use a suitable tool to remove the front axle shaft
(1) from the transmission.
18-3
Front Axle Shaft Replacement – Right

Removal
1 Remove the right front tire and wheel assembly.
1
Warning: To avoid personal injury and/or
component damage, do not load the vehicle
weight on the front wheels or try to run the
vehicle after removing the wheel drive shaft or
wheel drive shaft nuts. Otherwise, it may cause
separation of the inner race of the bearing,
damage to braking and suspension components,
S04033006 and loss of vehicle control.
2 Remove the hub lock nuts (1).
3 Install the lower control arm of the front
suspension to the steering knuckle. Refer to
“Lower Swing Arm Assembly Replacement”.
4 Install the outer tie rod of the steering gear to the

steering knuckle. Refer to “Steering Gear
5 Install the hub lock nuts, tighten to 180±18 Nm 1

6 Install the left front tire and wheel assembly.

S04033001
3 Remove the outer tie rod of the steering gear

from the steering knuckle. Refer to “Steering
Gear Assembly Replacement”.
4 Remove the lower control arm of the front

suspension from the steering knuckle. Refer to
Caution: The wheel drive shaft sheath, seals and

clamps shall be free from the contact with sharp
objects at all times when servicing the wheel
drive shaft or its vicinity. If the sheath, seals or
clamps are damaged, it may lead to lubricating oil
leakage from the universal joint, resulting in
increased noise and failure of the wheel drive
shaft.
5 Remove the bolt (1) of the bearing seat bracket.
6 Use a suitable tool to remove the front axle shaft

(2) from the transmission.
18-4
1
1
2
S04033010 S04033006
7 Remove and discard the spring collar (1) from 3 Install the bearing seat bracket bolts, tighten to
the front axle shaft (2). 110±10 N·m, and check the torque.
4 Install the lower control arm of the front

suspension to the steering knuckle. Refer to
2 5 Install the outer tie rod of the steering gear to the
steering knuckle. Refer to “Steering Gear
6 Install the hub lock nuts, tighten to 180±18 N·m

7 Install the right front tire and wheel assembly.

1
S04033003
Installation
1 Install a new spring collar to the front axle shaft.
Caution: Ensure that the intermediate shaft of the
front drive axle is fully assembled on the
transmission.
2 Install the front axle shaft.
Caution: When only the axle shaft needs to be

removed/installed, wear reducer Dow Corning
molycote7400 shall be applied to the contact
surface of the hub prior to the installation.
18-5
Constant-velocity Universal Joint and its

Dust Shield Replacement
Removal
2
1 Remove the axle shaft assembly, please refer to
“Front Axle Shaft Replacement” for details.
2 Install the drive shaft clip to the vise.
3 Loosen and discard clamps at both ends of the
dust shield.
4 Align the constant-velocity universal joint with the
intermediate solid shaft. Then slightly knock the
1
constant-velocity universal joint with a copper
hammer to separate it. Remove the constant- S04033003
velocity universal joint and its dust shield.
2 Install a new snap ring to the intermediate solid
shaft.
3 Fill the constant-velocity universal joint with the
lubricating grease provided, and apply the
residual grease on the inner side of dust shield of
constant-velocity universal joint.
1 4 Press the intermediate solid shaft into the
constant-velocity universal joint completely.
5 Clean the junction between the dust shield and
constant-velocity universal joint, and fix the dust
shield clamp (large).
6 Ensure the constant-velocity universal joint will
S04033001 not interfere the dust shield when rotating freely
from each direction.
5 Remove the snap ring from the drive shaft and
7 Install the drive shaft, please refer to “Front Axle
discard.
Shaft Replacement”.
S04033002
Installation
1 Fix the dust shield to the intermediate solid shaft
with a clamp (small), and install its ends to the
outside of two grooves.
18-6
Tripod Universal Joint and its Dust Shield 8 Ensure the tripod universal joint will not interfere
Replacement the dust shield when rotating freely from each
Removal direction.
9 Install the drive shaft, please refer to “Front Axle
1 Remove the drive shaft, please refer to “Front
Axle Shaft Replacement” for details.
2 Install the axle shaft clip to the vise.
3 Loosen and discard clamps at both ends of the
dust shield.
4 Remove the intermediate solid shaft of drive
shaft.
5 Remove the snap spring at the end of
intermediate solid shaft with the nipper pliers and
discard it.
S04033006
6 Remove the tripod joint and dust shield from the

intermediate shaft.
Installation
1 Clean the intermediate solid shaft, tripod shaft
and sleeve.
2 Install the dust shield to the intermediate solid
shaft with a new clamp (small) and install its
ends to the outside of two grooves.
3 Locate the tripod joint onto the intermediate solid
shaft.
4 Install a new snap spring onto the end of
intermediate solid shaft.
5 Fill the tripod universal joint with the lubricating
grease provided, and apply the residual grease
on the inner side of dust shield of constant-
velocity universal joint.
6 Press the intermediate solid shaft into the tripod
universal joint completely.
7 Clean the junction between the dust shield and
tripod universal joint, and fix the dust shield
clamp (large).
18-7
Description and Operation of Drive Shaft

The wheel drive shaft is a flexible assembly consisting of
an inner universal joint and an outer constant velocity
joint connected by the axle shaft. The inner universal joint
is completely flexible and can extend and retract inside
and outside. The outer universal joint is also flexible, but it
cannot extend and retract inside and outside These drive
shafts are used to transmit rotational force from the
transmission to the front wheel tire and wheel
assemblies.
18-8
Rear Axle
Rear Axle
Rear Axle
Specification
Name Torque (Nm)
Bolt - Rear Shock Absorber to Axle 120±10 Nm
Bolt - Drive Shaft to Rear Axle 120±10 Nm
Nut - U-bolt 195±20 Nm
Drain Plug 50-70 Nm
Oil Filler Plug 28-42 Nm
Bolt - Axle Shaft 68.6-88.2 Nm
Nut - Drive Gear Flange 186.2-539 Nm
Bolt - Rear Cover 58.8-65.7 Nm
Bolt - Bearing Cover 127.4-176.4 Nm
19-1
Rear Axle
Layout
Rear Axle Layout
1
2
3 23
4 24
5
6
25 7
8
9
26
19 2021
15 22
12 13 14
10 11
16
17
18
S05020002
1 Drive Gear Lock Nut 9 Ventilation Pipe Assembly

2 Flange Assembly 10 Differential Bearing Adjusting Gasket
3 Drive Gear Oil Seal 11 Differential Bearing
4 Drive Gear Oil Gasket 12 Driven Gear Mounting Bolt
5 Drive Gear Outer Bearing 13 Differential Assembly
6 Bearing Spacer 14 Drive/Driven Gear Set
7 Drive Gear Inner Bearing 15 Oil Deflector
8 Drive Gear Adjusting Gasket 16 Rear Cover
19-2
Rear Axle
17 Rear Cover Bolt 22 Hub
18 Oil Filler Plug 23 Axle Shaft Bolt
19 Hub Lock Nut 24 Axle Shaft Assembly
20 Hub Washer 25 Washer
21 Oil Seal 26 Drain Plug
19-3
Rear Axle
Symptoms Check and Troubleshooting
Overheating Overheating appears at the oil seal, so the fault cause is the
overtightened oil seal;
Overheating appears at the bearing, so the fault cause is

the damage or improper adjustment of bearing;
Check the oil level height of gear;
Oil leakage Check if the screw plugs at the oil filler and drain ports are
loosened or damaged; or otherwise, replace them;
Check if the ventilation hole is blocked; or otherwise,

replace it;
Check if the oil seal is worn, hardened or installed reversely,

and if a groove is formed at the oil seal journal; or
otherwise, replace it;
Determine the specific causes of oil leakage based on the

traces and locations of the oil leakage.
19-4
Rear Axle
2 Install the bolts fixing the drive shaft to the rear

Service Guide
axle, tighten them to 120±10 Nm, and check the
Rear Axle Assembly Replacement torque.
Removal 3 Install the U-bolts and retaining nuts fixing the left
and right rear steel springs to the rear axle,
tighten them to 195±20 Nm, and check the
2 Remove the rear wheels. Refer to “Wheel torque.
Replacement”.
4 Install the bolts fixing the left and right rear
3 Raise the rear axle housing with a bracket suspension shock absorber assemblies to the
(bracket is required to be able to move up and rear axle, tighten them to 120±10 Nm, and check
down). the torque.
4 Remove the brake cable. Refer to “Brake Cable 5 Remove the bracket.
Replacement”.
6 Install the brake cable. Refer to “Brake Cable
5 Remove the bolts (1) fixing the left and right rear Replacement”.
suspension shock absorber assemblies to the
7 Fix the relevant pipeline and harness to the rear
rear axle.
axle.
6 Remove the U-bolts and 8 retaining nuts (2)
8 Install the rear wheels. Refer to “Wheel
fixing the left and right rear steel springs to the
Replacement”.
rear axle.
7 Remove 4 retaining bolts (3) fixing the drive shaft
to the rear axle.
2 2
1 1
S05023037
8 Detach the pipeline and harness fixed on the

rear axle housing, and record their installation
positions for re-installation.
9 Move the bracket downward to remove the rear

axle.
Installation
1 Raise the rear axle to the position of the
mounting bolt holes with a bracket, and align
them.
19-5
Rear Axle
Drain & Refill of Rear Axle Lubricant Rear Axle Shaft Replacement
Drain Removal
1 Raise the vehicle. 1 Remove the rear wheels. Refer to “Wheel
Replacement”.
2 Place an appropriate container under the
transmission to collect lubricant. 2 Remove 8 rear axle shaft bolts (1).
3 Remove the drain plug (1), discard the gasket (2) 3 Remove the rear axle shaft (2).
and drain the fluid.
Refill
1 Install the drain plug, tighten it to 50-70 Nm, and
clean the oil mark around the plug.
2 Remove the oil filler plug (3), and refill with the 2
specified GL-5 80W-90 (Tempo) lubricant. Refer 1
to “General Information”.
3 Wrap Teflon tape around the oil filler plug for 6-7
turns, and tighten it to 28-42 Nm.
S05023009
Installation
3
1 Install rear axle shaft.
Caution: Note: The gear oil on the hub and bolt
thread should be cleared.
2 Install the rear axle shaft bolts, tighten them to
68.6-88.2 Nm, and check the torque.
3 Install the rear wheels. Refer to “Wheel

2
Replacement”.
1
S05023008
19-6
Rear Axle
Drive Gear Flange and Oil Seal Replacement

Removal
1 Drain the rear axle lubricant. Refer to “Drain & 1
Refill of Rear Axle Lubricant”.
2 Remove the rear axle shaft. Refer to “Rear Axle
3 Remove the drive shaft assembly. Refer to

“Drive Shaft Assembly Replacement”.
4 Rotate the lock nut at the constant speed of

60RPM, and measure and record its pre-
tightening load.
S05023012
7 To identify the positions of flange assembly -

flange and drive gear, mark with paint.
S05023010
5 Remove the lock nut with a special tool

C00045930.
S05023014
8 Remove the flange assembly (1) with a puller,

and remove it from the spline of drive gear.
C00045930
1
S05023013
6 Remove and discard the drive gear flange lock

nut (1).
S05023015
9 Remove the drive gear oil seal (1).
Caution: Note: Do not damage the housing.
19-7
Rear Axle
Caution: Note: A new drive gear lock nut should

be used.
5 Install the drive shaft assembly. Refer to “Drive
Shaft Assembly Replacement”.
1
6 Install the rear axle shaft. Refer to “Rear Axle
7 Refill the rear axle lubricant. Refer to “Drain &

S05023017
Installation
1 Press the new drive gear oil seal on the housing
with a special tool C00189277.
Caution: Note: Do not damage the lip of oil seal.
C00189277
S05023019
2 Install the flange assembly.
Caution: Note: Ensure that the paint mark of

flange is consistent with that of drive gear.
Caution: Note: The foreign objects on flange
should be cleared.
3 Install the drive gear flange lock nut, and tighten
it to 196 Nm above.
4 Confirm the total pre-tightening load, which

should be 0.2-0.7 Nm. higher than the value of
the pre-tightening load test in Step 4.
For example: If the total pre-tightening load value in Step

4 before the removal is 2 Nm， the pre-tightening load
after the assembly should be 2.2-2.7 Nm.
Caution: Note: The tightening torque of drive gear

lock nut should be 196 Nm above.
19-8
Rear Axle
Drive/Driven Gear Replacement

Removal
1 Drain the rear axle lubricant.
2 Remove the rear axle shaft. Refer to “Rear Axle
3 Remove the drive shaft assembly. Refer to

“Drive Shaft Assembly Replacement”.
4 Remove the rear cover bolt (1) and stud (2).

1
5 Remove the rear cover (3). 2
S05023029
2
8 Remove the drive gear flange. Refer to “Drive
1
Gear Flange and Oil Seal Replacement”.
9 Detach the drive gear (1) from the housing in the

direction shown.
3
1
S05023038
6 Remove the bearing cover bolt, and remove the

bearing cover and oil deflector.
Caution: Note: When removing the left and right

bearing covers, the oil deflectors should be
assembled and marked at the same position and
S05023030
direction.
10 Knock out the outer bearing outer ring with a

tool.
11 Knock out the inner bearing outer ring with a tool.
12 Remove the drive gear inner bearing with a

puller.
Installation
1 Install the outer bearing outer ring in the rear
axle housing with a special tool C00189276.
2 Install the inner bearing outer ring in the rear axle
housing with a special tool C00189279.
S05023028
3 Install the drive gear adjusting gasket, and press
the drive gear inner bearing with a special tool
7 Remove 12 driven gear mounting bolts (1) and
C00189278.
the driven gear (2).
Caution: A new bearing spacer should be used.
19-9
Rear Axle
S05023032 S05023010
4 As shown in the figure, press the drive gear 7 Install the driven gear on the differential
assembly assembled in the final drive housing to assembly, install the driven gear bolt, and tighten
the drive gear (outer) bearing, and install a snap it to 137.2-156.8 Nm.
ring.
8 Install the differential assembly and the gasket in
the housing.
9 Install the bearing cover bolt, and tighten it to

127.4-176.4 Nm.
Caution: Note: When assembling, do not damage

the gear.
S05023033
5 Install the drive gear flange.
6 Install the drive gear lock nut, and tighten it to

186.2-539 Nm. so that the drive gear pre-
tightening force is 1.45-1.95 Nm.
Caution: Note: When measuring the pre- S05023034

tightening load, it should be rotated at the
10 Check the tooth clearance of the hypoid gear
constant speed of 60RPM.
with the driven gear and the drive gear at three
Caution: Note: A new drive gear lock nut should different positions with a dial indicator; the
be used. clearance reference value is 0.15-0.2mm.
19-10
Rear Axle
S05023035
11 Check the total pre-tightening force of drive gear

lock nut: the total pre-tightening force = drive
gear pre-tightening force + (2.8-6.3 Nm)/speed
ratio (4.1).
Caution: Note: The pre-tightening load shall be

measured at the constant speed of 60RPM.
Caution: Note: When adjusting the side
clearance, the value subtracting the drive gear
pre-tightening force from the total pre-tightening
force should be 0.68-1.54 Nm, so that the
thickness of differential gasket can be adjusted to
the total pre-tightening force = drive gear pre-
tightening force + (2.8-6.3 Nm)/speed ratio (4.1).
19-11
Rear Axle
Selection of Differential Gasket (Adjustment of Side

SN. Specification (mm) (Tolerance: ±0.01)
Clearance)
34 4.34
35 4.37
36 4.4
1 3.35
37 4.43
2 3.38
38 4.46
3 3.41
39 4.49
4 3.44
40 4.52
5 3.47
41 4.55
6 3.5
7 3.53
8 3.56
9 3.59
10 3.62
11 3.65
12 3.68
13 3.71
14 3.74
15 3.77
16 3.8
17 3.83
18 3.86
19 3.89
20 3.92
21 3.95
22 3.98
23 4.01
24 4.04
25 4.07
26 4.1
27 4.13
28 4.16
29 4.19
30 4.22
31 4.25
32 4.28
33 4.31
19-12
Rear Axle
Side Adjustment Method Reference

Clearance
Above 0.2mm Increase the thickness (reduce the side clearance) Increasing the thickness of differential gaskets
on both sides will increase the total pre-
tightening force
On the driven gear side, increase the thickness of

differential gasket to reduce the side clearance
Below Reduce the thickness (increase the side clearance) Reducing the thickness of differential gaskets on
0.15mm both sides will reduce the total pre-tightening
force
On the driven gear side, reduce the thickness of

differential gasket to increase the side clearance
12 Apply red lead oil on the front and back of 2-3

teeth in three positions 120° apart from each
other on the driven gear, so that the engaged
gear marks are established on the gear.
DS170115
14 Adjust the gear clearance and mark until they

meet the requirements.
DS170064 Selection of Drive Gear Gasket (Drive/Driven Gear

Engagement Adjustment)
13 As shown in the figure, the correct engagement
should be in the middle of gear height, and
account for 60% above of the gear width; the
contact mark in the direction of gear height SN. Specification (mm) (Tolerance: ±0.01)
should not be less than 60%;
1 1.38
2 1.41
3 1.44
4 1.47
5 1.5
6 1.53
7 1.56
19-13
Rear Axle
8 1.59
9 1.62
10 1.65
11 1.68
12 1.71
13 1.74
14 1.77
15 1.8
16 1.83
17 1.86
18 1.89
19 1.92
20 1.95
21 1.98
19-14
Rear Axle
Engaging Status of Driven Gear Adjustment Method Engaging Movement

Direction
Forward Surface Backward Surface
被齿
主齿
Gear TOP Gear TOP Increase the thickness of Move towards the gear root
drive gear gasket to move
the drive gear towards the
driven gear.
被齿
Gear ROOT 主齿
Reduce the thickness of
Gear ROOT
drive gear gasket to move Move towards the gear top
the drive gear towards the
outside of driven gear.
Move the driven gear Forward surface: Move

Gear OD Section Gear ID Section towards the drive gear by towards the gear ID (inner
adjusting the differential diameter) section
gasket Backward surface: Move
towards the gear OD (outer
diameter) section
Gear ID Section Move the driven gear Forward surface: Move

Gear OD Section towards the drive gear by towards the gear OD section
adjusting the differential Backward surface: Move
gasket towards the gear ID section
Caution: Note: Adjusting according to the drive (0.15-0.20mm) deviating from the side clearance
gear gasket can obtain better engagement; is allowed.
however, in order to align with the side clearance,
15 Install the oil deflector.
the engaging status may be poor when adjusting
the differential gasket. In this case, give the top 16 Install the rear cover.
priority to engagement,even the specification
19-15
Rear Axle
Caution: Note: When assembling the rear cover,

the sealant should be applied only after the
original sealant and oil are cleared.
Caution: Note: Sealant is equivalent to Loctite
5699; it should be continuous around the bolt
hole according to the centerline of flange surface,
with the diameter of 2-3mm.
Caution: Note: The oil deflector should be
assembled between the final drives.
17 Install the rear cover bolt, and tighten it to 58.8-
65.7 Nm.
18 Install rear axle shaft. Refer to “Rear Axle Shaft

Replacement”.
19 Install the drive shaft assembly. Refer to “Drive

Shaft Assembly Replacement”.
20 Refill the rear axle lubricant. Refer to “Drain &

19-16
Power Steering
Power Steering
Power Steering
Specification
Type Electric Power Steering (EPS)/Hydraulic Power Steering

(HPS)
Type of steering column Telescopic energy-absorbing type
Steering wheel Turns - from the dead point at one side to 3.48 (RWD HPS), 3.31 (FWD HPS)
that at the other side 3.53 (RWD EPS), 3.35 (FWD EPS)
Gross gear ratio 18.2(FWD), 18.1 (RWD)
Minimum turning circle diameter [RWD: ≦ 12.9m (wheelbase 3366); ≦ 14.1m (wheelbase
3760); ≦ 15.2m (wheelbase 4048)]
[FWD: ≦ 12.1m (wheelbase 2990); ≦ 13.4m (wheelbase
3356); ≦ 14.8m (wheelbase 3750)]
Type of electric steering gear Rack-assist electric power steering
Name Torque (Nm)
Nut/Bolt - Steering Column Bracket to Body 23±2
Bolt - Steering Column to Steering Gear Extension Shaft 35±3
Bolt - Steering Gear Extension Shaft to Steering Gear 30±3
Nut - Steering Intermediate Shaft Dust Shield to Body Dash 9±1

Panel
Steering Gear Tie Rod Lock Nut 53~72
Nut - Steering Gear Outer Tie Rod to Steering Knuckle 90±5
Bolt/Nut - Subframe to Steering Gear 160±10
Nut - Steering Wheel Assembly 35±3
21-1
Power Steering
Layout
Hydraulic Power Steering System Layout (LHD)
S06010004
1 Steering Column 3 Hydraulic Power Steering Gear Assembly

2 Dust shield 4 Steering Wheel
21-2
Power Steering
Electric Power Steering System Layout (LHD)
S06010005
1 Steering Column
2 Dust Shield
3 Electric Power Steering Gear Assembly
4 Steering Wheel
21-3
Power Steering
Exploded View of Hydraulic Power Steering Gear Assembly (LHD)
10
1 1
6 4
4 7 5
5 7
2
9 8 3 9
8
S06010006
1 Dust Shield Assembly 6 Steering Gear Body

2 Steering Gear Long Oil Tube 7 Steering Gear Inner Tie Rod Assembly
3 Steering Gear Short Oil Tube 8 Clamp - Steering Gear Body
4 Steering Gear Outer Tie Rod Assembly 9 Clamp - Steering Gear Inner Tie Rod
5 Lock Nut 10 Steering Gear Extension Shaft
21-4
Power Steering
Exploded View of Electric Power Steering Gear Assembly (LHD)
1 4 1
2 3 5 5 3 2
7 6 6
7
S06010007
1 Dust Shield Assembly 6 Clamp - Steering Gear Body

2 Steering Gear Outer Tie Rod Assembly 7 Clamp - Steering Gear Inner Tie Rod
3 Lock Nut 8 Steering Gear Extension Shaft
4 Steering Gear Body 9 Bolt - Steering Gear
5 Steering Gear Inner Tie Rod Assembly
21-5
Power Steering
Track Adjustment
Service Guide
1 Adjust the track by changing the length of tie rod
Drain of Power Steering Hydraulic System at any end of the steering gear.
1 Clean the area around the filler port of the power 2 The two steering tie rods are same in length
steering fluid reservoir and fluid level indicator when manufactured at factory. If the track is
surface. incorrect, the tie rods must be adjusted to have
2 Unscrew the cap from the power steering fluid the same length
reservoir and refill the steering fluid to the level Caution: If only the tie rod at one side is adjusted,
between the min and max scale of the dipstick. it may affect the vehicle operation and lead to
Caution: Operate with care to prevent oil or other excessive wear of tyres.
liquid from entering into or polluting the engine.
S03043119
S03043118
Caution: If only the tie rod at one side is adjusted,
3 Start the engine and operate it for 1min at idle it may affect the vehicle operation and lead to
speed, then stop it. excessive wear of tyres ；
4 Refill the power steering fluid reservoir, start the 3 Check and adjust the track:
engine, fully rotate the steering wheel to the left a. The wheels must be in straight forward direction;
and right locking positions respectively, repeat
the rotation for 3 times, and stop the engine. b. At the time, the steering wheel should not deviate from
Caution: Do not allow the steering wheel to stay the center. In case of deviation, adjust the length of tie
at the locking point for more than 10s. rods to be the same;
5 Check the steering fluid reservoir, if it discharges c. Check the track after the vehicle has traveled for some
air bubbles, just wait until no bubbles are distance;
discharged, then refill to the level between the
min and max scale of the fluid reservoir. d. If adjustment is necessary, unscrew the locking nut,
6 Install the fluid filler cap of the power steering and adjust the length of the two tie rods to be same;
fluid reservoir.
e. Adjust the track to the toe-in of 0±2°, with the
difference between left and right ≤ 0.1°;
f. After the adjustment, rotate the steering wheel leftward

and rightward to lock completely and tighten the lock nuts
at both ends of tie rods to the torque of 60Nm;
g. After the adjustment, turn the steering wheel leftward

and rightward to a fully locked position and check
21-6
Power Steering
whether the wheels interfere the suspension Steering Wheel Replacement

components. Removal
1 Disconnect the battery negative.
2 Remove the driver airbag module assembly.
Refer to “Driver Airbag Module Assembly
Replacement”.
3 Disconnect the electrical connectors (1) and (2)

of steering wheel switch.
4 Remove 1 nut (3) fixing the steering wheel

assembly to the steering column.
5 Remove the steering wheel assembly (4).
2
3
1
S03043198
Installation
1 Fix the steering wheel assembly to the steering
column, install 1 nut, tighten it to 35±3Nm, and
check the torque.
Caution: When installing the steering wheel,
ensure the steering column is matched with the
rectangular key slot of the steering wheel.
2 Connect the electrical connectors of steering
wheel switch.
3 Install the driver airbag module assembly. Refer

to “Driver Airbag Module Assembly
Replacement”.
21-7
Power Steering
Steering Column Assembly Replacement

Removal
Refer to “Driver Airbag Module Assembly
Replacement”.
2 Remove the steering wheel. Refer to "Steering
Wheel Replacement".
1
3 Remove 2 screws (1) fixing the lower guard plate
assembly of the instrument panel at driver side to
the instrument panel beam, and remove the
lower guard plate assembly of the instrument
panel at driver side (2). S06013017
11 Remove 2 clips (1) fixing the instrument panel

harness to the steering column.
12 Remove 2 nuts (2) and 2 bolts (3) fixing the

steering column bracket to the instrument panel
2 beam, and remove the steering column
assembly (4).
Caution: The steering column is connected to the

1 1 steering gear extension shaft through the spline
interface. When removing, the position should be
marked.
S06013016
4 Remove the upper and lower steering column

shrouds. Refer to “Steering Column Shroud
2 2
Replacement”.
5 Fix the clock spring with adhesive tape or 1

1
equivalent, remove the clock spring assembly,
clock spring return ring and steering angle 3 3
sensor. Refer to “Clock Spring Assembly and 4
Clock Spring Return Ring Replacement”.
6 Remove the combination switch. Refer to

“Combination Switch Replacement”.
S06013018
7 Remove the combination switch base. Refer to
“Combination Switch Base Replacement”. Installation
Caution: An error-proof connection is made
8 Remove the IMMO base station. Refer to
between the steering column and the steering
“Immobilizer Base Station Replacement (without
gear extension shaft through the spline interface.
Passive Entry)”.
When installing, pay attention to the installation
9 Remove the ignition switch. Refer to “Ignition direction, and do not install by force.
Switch Replacement”.
1 Fix the steering column bracket to the instrument
10 Remove 1 bolt (1) fixing the steering column to
panel beam, install 2 nuts and 2 bolts, tighten
the steering gear extension shaft.
21-8
Power Steering
2 Fix 2 clips on the instrument panel harness to the Steering Gear Extension Shaft Replacement
steering column. Removal
3 Fix the steering column to the steering gear 1 Remove 1 bolt (1) fixing the upper end of
extension shaft, install 1 bolt, tighten it to steering gear extension shaft to the steering
35±3Nm, and check the torque. column.
4 Install the ignition switch. Refer to “Ignition
Switch Replacement”.
5 Install the IMMO base station. Refer to

“Immobilizer Base Station Replacement (without
Passive Entry)”.
6 Install the combination switch base. Refer to

“Combination Switch Base Replacement”.
1
7 Install the combination switch. Refer to
8 Install the clock spring assembly, clock spring

return ring and steering angle sensor. Refer to
“Clock Spring Assembly and Clock Spring Return S06013017
Ring Replacement”.
9 Install the upper and lower steering column
shrouds. Refer to “Steering Column Shroud Caution: Do not operate under a vehicle
Replacement”. supported by a jack only. The vehicle must be
supported on a safe device.
10 Install 2 screws for the lower guard plate
assembly of the instrument panel at driver side. 3 Remove 1 bolt (1) fixing the lower end of steering
gear extension shaft to the steering gear, and
11 Install the steering wheel. Refer to "Steering remove the steering gear extension shaft(2).
Wheel Replacement".
Caution: The steering column is connected to the
steering gear extension shaft through the spline
interface. When removing, the position should be
Replacement”.
marked.
S06013020
Installation
1 Place the steering gear extension shaft to the
installation position.
21-9
Power Steering
Caution: An error-proof connection is made Steering Gear Assembly Replacement

between the steering column and the steering Removal
gear extension shaft through the spline interface.
1 Disconnect the battery negative cable.
When installing, pay attention to the installation
direction, and do not install by force. 2 Raise the vehicle.
2 Fix the lower end of steering gear extension Caution: Do not operate under a vehicle
shaft to the steering gear, install 1 bolt, tighten it supported by a jack only. The vehicle must be
to 30±3Nm, and check the torque. supported on a safe device.
3 Lower the vehicle. 3 Remove the left and right front wheels. Refer to
“Wheel Replacement”.
4 Fix the upper end of steering gear extension
shaft to the steering column, install 1 bolt, tighten 4 Locate the steering wheel in the straight forward
it to 35±3Nm, and check the torque. position.
5 Remove 1 nut (1) fixing the left and right steering

gear outer tie rod to the steering knuckle, and
detach the tie rod ball head with a special tool
C00017036.
6 Remove 2 nuts (2) fixing the stabilizer bar to the

left and right front connecting rods.
S06013014
DS120013
21-10
Power Steering
7 Remove the steering gear extension shaft. Refer 5 Re-connect the hydraulic pipeline on the steering
to "Steering Gear Extension Shaft gear, and keep the connection clean.
Replacement".
6 Install the steering gear extension shaft. Refer to
8 Place a proper oil pan under the steering gear, "Steering Gear Extension Shaft Replacement".
disconnect the hydraulic pipe (1) connected to
7 7. Fix the stabilizer bar to the left and right front
the steering gear, and plug the inlet port for
connecting rods, install 2 nuts, tighten them to
hydraulic pipe connection to prevent dust from
120±10 Nm, and check the torque.
entering.
8 Fix the left and right steering gear outer rods to
9 Remove 3 bolts and nuts (2) fixing the steering
the steering knuckle, install 2 nuts, tighten them
gear to the subframe.
to 90±5Nm, and check the torque.
10 Remove the steering gear assembly (3) from the
9 Install the left and right front wheels. Refer to
subframe.
“Wheel Replacement”.

1 to “Drain of Power Steering Hydraulic System”.
3 12 Check the toe-in track, and adjust it if needed.
1
Refer to “Adjustment of Toe-in Track”.
2
2
S06013021
Installation
1 Place the steering gear assembly to the
installation position.
2 Determine that the steering gear rack is fixed in
the center position:
a Rotate the steering wheel to a fully locked position;
b Accurately count the number of turns to the opposite

fully locked position;
c Then, rotate back by half of the number of turns, that is,

rotate to the center position of the steering rack;
d Make temporary marks on the gear and rack housing.
3 When installing, check whether the marks on the

gear and rack housing are aligned, and the
steering wheel is located in the straight forward
position.
4 Fix the steering gear to the subframe, install 3

bolts and nuts, tighten them to 160±10Nm, and
check the torque.
21-11
Power Steering
Steering Gear Outer Tie Rod Replacement 2 Fix the steering tie rod ball joint to the steering
Removal knuckle, install a new nut, and tighten it to
90±5Nm.
3 Install the wheels. Refer to “Wheel
2 Remove the wheels. Refer to “Wheel Replacement”.
Replacement”.
4 Perform four-wheel alignment. Tighten the
3 Remove 1 nut fixing the steering tie rod ball head steering tie rod lock nut to 53-72Nm.
to the steering knuckle, and detach the ball head
with a special tool C00017036.
C00017036
GS060015
4 Release the steering tie rod lock nut.
5 Mark the relative position of the outer tie rod on

the inner tie rod thread, and screw off the
steering tie rod from power steering gear.
GS060016
Installation
1 Tighten the steering tie rod to the position
marked on the inner rod thread, with the steering
tie rod ball joint upward. Never tighten the tie rod
lock nut.
21-12
Power Steering
Steering Gear Dust Shield Replacement

Removal
1 Remove the steering gear outer tie rod. Refer to
“Steering Gear Outer Tie Rod Replacement”.
2 Remove and discard 2 clamps (1) of the steering
gear sleeve.
3 Remove the steering gear sleeve (2).
1
2
S06013022
Installation
1 Clean the dust shield mating face of the steering
gear.
2 Apply silicone oil around the mating face of the
dust shield and the steering gear.
3 Install the dust shield and rotate it manually 3

turns and above.
4 Install a new clamp and tighten it.
5 Install the steering gear outer tie rod. Refer to

“Steering Gear Outer Tie Rod Replacement”.
6 Perform four-wheel alignment.
21-13
Power Steering
Special Tool
Tool Number and Illustration

Description
C00017036
Ball Head Puller
C00017036
C00189272
Engine Hanging Tool
C00189272
21-14
General Diagnosis of Suspension System
General Diagnosis of Suspension

System
Specification
Name Torque (Nm)
Nut - Steering Gear Outer Rod 90±5
Four-Wheel Alignment Parameters
Item Parameters
0°20'±30’ (-0.167° ～ 0.83°)

Wheel toe-out
Absolute value of the difference between left and right ≤ 0.5°
Wheel kingpin 2.33°±0.5° (1.83° ～ 2.83°)

caster Absolute value of the difference between left and right ≤ 0.5°
Front wheels
0°11.5'±5' （0.108° ～ 0.28°） for each side
Kingpin top rake
12.16°±0.5° (11.66° ～ 12.66°)

Kingpin inclination
Toe-in angle 0±25'
Camber angle 0±30'

Rear wheels
Rear wheel thrust 0±15'
angle
23-1
Service Guide
Four-Wheel Alignment
Check
1 Only the equipment approved by the company
can be used for the four-wheel alignment and
adjustment of the vehicle.
2 The equipment must be calibrated as required by
the manufacturer.
3 Ensure that the correct vehicle data is input into

the equipment.
S07023020
4 Check if the steering tie rod ball joint, front lower
swing arm ball joint and wheel bearing are worn. d. Repeat the above steps for the other side.
Replace or repair if required.
5 Check and adjust the tire pressure.
6 Lift the vehicle on the four-wheel aligner.
7 Ensure that the vehicle is in kerb mass, and lift

the vehicle.
8 Ensure that wheel installation fixture is adjusted

to the correct dimensions, and firmly fixed on the
vehicle.
9 Ensure that the camera is correctly installed and

aligned.
10 Conduct the alignment of the wheels according

to instruction of equipment manufacturer. Put the
vehicle down so that the suspension is in normal
condition.
11 Ensure that the steering wheel is centered.
Alignment
1 Observe the reading on the test equipment, and
adjust the four-wheel alignment data as required.
2 Alignment of front wheel toe-in:
a. Unscrew the locking nut (2) on the steering gear outer

rod.
b. Align the steering tie rod so that the front wheel

alignment parameters are adjusted to the specified
values.
c. Tighten the locking nut to 90±5 Nm.
23-2
Description for Scrub Radius

Theoretically, the scrub radius should be as small as
Description for Side-sway possible. Generally, the steering kingpin inclination (SAI)
Side-sway refers to the unintended drift or deviation of intersects with the centerline of tire and wheel under the
the vehicle from the linear direction to either side when road, forming a positive scrub radius. In a sliding column
force is applied to the steering wheel by hands. Side- structure, the steering axis inclination (SAI) is much larger
sway is a symptom resulting from over-sensitive than that in a long/short arm suspension system. Thus,
response of the vehicle to external disturbances such as the steering axis inclination (SAI) intersects with the
uneven road and crosswind, which may be aggravated wheel camber over the road, forming a negative scrub
by poor returnability of steering mechanism. radius. The smaller the scrub radius, the better the
directional stability. The installation of wheels added after
Description for Wheel Toe-in
sales leads to additional deviation of the vehicle, which
Wheel toe-in refers to the degree that the front and/or may significantly increase the scrub radius. The newly
rear wheels deflect inward or outward from the front added wheels may cause the tire centerline to further
position. When the wheels deflect inward, the toe-in is deviate from the spindle. This will increase the scrub
positive (+). When the wheels deflect outward, the toe-in radius.
is negative (-). The actual toe-in value is usually a fraction
of a degree. The toe-in can ensure that the wheels on Large scrub radius may cause severe shimmy after
both sides rotate in parallel. The toe-in can also impacting the uneven road. The AWD vehicle with large
compensate for a small amount of offset caused by the tires uses the steering damper to compensate for the
wheel support system when the wheels are rolling increased scrub radius. The scrub radius cannot be
forward. In other words, if the wheels are set to the measured directly with the routine method. It is designed
positive toe-in when the vehicle is stationary, and the geometrically by the engineer during the design phase of
wheels on both sides will move in parallel when the the suspension system.
vehicle is moving. Improper adjustment of the toe-in will
Description for Torque Steering
lead to premature tire wear and unstable steering.
When hardly accelerated, the vehicle may deviate in one
direction. When decelerated, the vehicle may deviate in
another direction.
- + + -
S07013005
Description for Memory Steering

Memory steering refers to the tendency of a vehicle to S07013004
deviate towards the direction in which the driver turned On the specific vehicle, the following factors may cause
last time. In addition, the vehicle still tends to deviate in the torque steering to be more obvious:
that direction after turning to the opposite direction.
• A right front tire with a smaller diameter causes
a right guide torque. Check the difference of the
front tires in brand, structure or dimension. If the
23-3
tires look similar, exchange the front tires on

both sides and retest the vehicle. The tire and
wheel assembly have a significant impact on the
correction of torque steering.
3 1
• There is a significant difference between right
and left front tire pressures.
• The difference of axle angle from left to right in
the front view may cause the significant steering
deviation. Deviation will occur on the side of
axle where it inclines down to the most extent
from the differential to the wheels. The axle
inclines down from the differential. The 2
inclination from the transaxle surface to the level
can be used as a mark of axle inclination angle. S07013003
The higher side of the transaxle surface (as
shown in the left figure) has the maximum axle
If the thrust angle is set incorrectly, the vehicle may run in
downward inclination angle.
the route like "Dog Track", and the steering wheel may
Description for Deviation
not be able to turn back, or the axle may be mistaken for
Vehicle deviation refers to the force applied to the bending. The thrust angle may be checked during the
steering wheel to keep the vehicle running in a straight wheel alignment.
line when the vehicle is driving on a typical straight line at
a constant high speed. The positive thrust angle indicates that the thrust line
points to the right (RHS) of the vehicle.
Prompt: Note: It is normal that the vehicle
deviates in the direction of road slope. Generally, The negative thrust angle indicates that the thrust line
deviation is caused by the following factors: points to the left (LHS) of the vehicle.
• Road slope If the thrust angle exceeds the specified value, the thrust
• Change in tire structure angle reading will vary with the relation of the axle to the
• Wheel alignment (difference between kingpin body.
casters of front left and right wheels, and
difference between cambers of left and right If the vehicle exceeds the value in the positive (+)
wheels) direction (the right moves forward and/or the left moves
• Imbalance of steering gear backward), this will cause the thrust angle to move
• The steering position of electronic power towards the zero angle.
steering (EPS) and torque sensor are not
properly calibrated If the thrust angle is in the negative (-) direction (the right
Description for Thrust Angle moves backward and/or the left moves forward), this will
The front wheels are used for vehicle orientation or cause the thrust angle to move towards the zero angle.
steering. The rear wheels are used for tracking control. Description for Wheel Camber
The tracking is related to the thrust angle (3). The thrust
The wheel camber refers to the angle at which the wheel
angle is the trajectory of rear wheels. Theoretically, the
deviates from the vertical direction when observing the
thrust angle should be geometrically consistent with the
vehicle from the front. When the top of wheel inclines
body centerline (2).
outward, the wheel camber is positive (+). When the top
As shown in the figure, the left rear wheel forms a front of wheel inclines inward, the wheel camber is negative
toe-in angle to deviate the thrust line (1) from the (??). Inclination is measured at the angle from the vertical
centerline. The resulting deviation from the centerline direction. The wheel camber setting has an effect on the
forms the thrust angle. direction control and tire wear.
23-4
• Large positive wheel camber may cause

premature wear to the outside of tires and the
excessive wear of suspension parts.
• Large negative wheel camber may cause
premature wear to the inside of tires and the
excessive wear of suspension parts. _
+ 0
• If the cambers on both sides differ from each
other by 1° or above, the vehicle may deviate to
the side with larger camber.
_ +
S07013002
When the positive kingpin caster is too small, it may be

difficult to steer at a high speed, and the wheel
straightening performance may reduce after the steering.
If the positive kingpin caster of a wheel is larger than that
of other wheels, the wheel will deviate to the center of the
vehicle. In this case, it may cause the vehicle to deviate
even if the positive kingpin caster is very small.
S07013001
Description for Kingpin Caster

The kingpin caster refers to the angle at which the
highest point of the steering axis inclines forward or
backward when observing from the side of the vehicle.
Backward inclination is expressed by positive (+), and
forward inclination by negative (-). The kingpin caster
affects the direction control while steering, but not the tire
wear. The kingpin caster is affected by the vehicle height,
so it is very important to keep the body at the design
height. Overloaded vehicle or weak or slack rear spring
will affect the kingpin caster. When the rear of the vehicle
is lower than the designed body level height, the front
suspension will move towards the direction in which the
positive kingpin caster increases. When the rear of the
vehicle is higher than the designed body level height, the
front suspension will move towards the direction in which
the positive kingpin caster reduces.
23-5
23-6
Front Suspension
Front Suspension
Front Suspension
Specification
Name Torque (Nm)
Nut - Front Shock Absorber Top Support 32±3
Bolt/Screw - Front Suspension Lower Swing Arm to 180±10 (rotary angle of 90°±5°)
Subframe
Nut - Locking Control Arm Ball Pin to Steering Knuckle 180±10
Nut - Front Link to Shock Absorber Assembly 110±10
Nut - Front Link to Stabilizer Bar 110±10
Bolt - Front Stabilizer Bar to Front Subframe 110±10
Nut - Front Shock Absorber to Steering Knuckle 200±20
Front Shock Absorber Locking Nut 60±5
Nut - Front Shock Absorber Top Support 32±3
24-1
Front Suspension
Layout
Front Suspension Layout
1 1
3 3
2
4 4
S07020002
1 Front Shock Absorber Strut and Spring

Assembly
2 Front Suspension Stabilizer Bar
3 Stabilizer Bar Link Assembly
4 Control Arm Subassembly
24-2
Front Suspension
Exploded View of Front Shock Absorber
5
1
4
2
9 11
3
10
S07020003
1 Nut - Front Shock Absorber Top Support 10 Front Shock Absorber Lower Spring Disk
Washer
2 Front Shock Absorber Strut and Spring
Assembly 11 Front Shock Absorber Dust Shield
3 Front Shock Absorber Coil Spring 12 Nut - Front Shock Absorber to Steering Knuckle
4 Front Shock Absorber Upper Spring Disk
Washer
5 Front Shock Absorber Top Connecting Plate
6 Front Shock Absorber Bearing
7 Front Shock Absorber Bumper Block
8 Front Shock Absorber Locking Nut
9 Front Shock Absorber Strut Subassembly
24-3
Front Suspension
Exploded View of Front Suspension
11 9
10 7
11
12
3
2 13
1
S07020004
1 Front Suspension Lower Swing Arm Assembly 9 Nut - Front Link to Stabilizer Bar
2 Front Suspension Stabilizer Bar 10 Bolt - Front Stabilizer Bar to Front Subframe
3 Bolt/Screw - Front Suspension Lower Swing Arm 11 Front Suspension Stabilizer Bar Clamping
to Subframe Bracket
4 Front Control Arm Rear Bushing 12 Bushing - Front Suspension Stabilizer Bar
5 Nut - Locking Control Arm Ball Pin to Steering
Knuckle
6 Nut - Front Link to Shock Absorber Assembly
7 Bolt/Screw - Front Shock Absorber Strut to

Steering Knuckle
8 Front Suspension Stabilizer Bar Connecting

Assembly
24-4
Front Suspension
Troubleshooting Information and

Procedure
Noise in front suspension The bolts for fixing front shock absorber Tighten the bolt
loosened
The coil spring failed or broken Replace the coil spring
Front wheel tires worn The front wheel tire pressure abnormal Adjust the tire pressure
abnormally
The front wheel alignment angle toe-in Adjust the toe-in
incorrect
24-5
Front Suspension
Service Guide
Front Shock Absorber Strut and Spring

Assembly Replacement 3
Required tools: C00017034-1, C00017034-2,
C00017035- 1, C00017035-2.
Removal
1 Place the vehicle on the lift and lift it to a certain
height, and then remove wheels (refer to the
"Wheels Replacement").
Warning: Do not operate under a vehicle
S07023015
supported by a jack only. The vehicle must be
supported on a safe device. 5 Remove the front shock absorber strut and the
2 On the bracket of shock absorber, disconnect the spring assembly.
front ABS wheel speed sensor harness 6 Fix the spring compressors C00017035-1 and
connection (1). C00017035-2 to the front shock absorber spring
Warning: When assembling the spring

compressor, there will generate a considerable
acting force. Before disassembling the front
1
shock absorber strut, you shall ensure to be
familiar with the proper use of the spring
compressor.
C00017035-1
S07023013
C00017035-2
3 Remove the bolt (2) fixing the shock absorber
strut to the steering knuckle.
2
CS223001
7 Remove and discard the locking nuts fixing the

top of front shock absorber with C00017034-1,
C00017034-2 and hex wrench.
S07023014
4 Remove 3 nuts fixing the front shock absorber

support to the body.
24-6
Front Suspension
8 Tighten the locking nut of front shock absorber

strut with a hex wrench, with the tightening
torque of 60±5 N.m.
C00017034-2 9 Unscrew the spring compressor to release the
elastic force of spring.
C00017034-1
10 Clean the junction between front shock
absorber/spring assembly and the body.
11 Locate the front shock absorber and the spring

assembly to the body, and fix the nuts with the
tightening torque of 32±3 N.m.
12 Install the front shock absorber and the spring

CS223014 assembly to the steering knuckle, install bolts
and tighten nuts with the tightening torque of
Warning: Make sure the spring compressor has 200±20 N.m.
compressed the spring and removed the bearing
pressure from shock absorber before removing 13 Fix the front brake hose to the front shock
absorber strut bracket, and connect the front
self-locking nut on the top of front shock
wheel ABS speed sensor harness.
absorber strut. 8 Remove the front shock
absorber support. 14 Install the wheels (refer to the "Wheels
Replacement").
Caution: Ensure that the black coating of the
spring is not damaged. 15 Lower the lift to put the vehicle to the ground.
8 Remove the upper bearing of front shock
absorber strut, upper spring base assembly and
front spring collar of insulated dust cover.
9 Release the elastic force of coil spring, loosen

the coil spring from spring compressor, and
remove the coil spring and bumper block.
Installation
1 Check the front shock absorber bearing for
cracks and damage.
2 Check the front shock absorber dust shield and
bumper block for any sign of aging or damage.
3 Install the bumper block on the front shock

absorber strut.
4 Install the coil spring on the front shock absorber

strut with C00017035-1 and C00017035-2 spring
compressors.
5 Install the insulated dust cover front spring collar,

upper spring base assembly and bearing into the
front shock absorber strut.
6 Determine the relative position for proper

installation, and install the shock absorber
support.
7 Install the locking nut at the top of front shock

absorber.
24-7
Front Suspension
Front Suspension Lower Swing Arm

Replacement
Removal
1 Lift the vehicle with a lift, and remove the wheels
(refer to the "Wheels Replacement").
2 Remove the nut (1) locking the lower swing arm 3
ball pin to the steering knuckle.
S07023018
5 Remove the control arm.
Caution: The control arm is heavier.

Installation
1 Install the bolt connecting the lower swing arm
rear shock absorber bushing to the subframe
and body, with the tightening torque of
1 180±10Nm and the rotary angle of 120°±5°.
2 Install the lower swing arm on the steering
knuckle ball pin, and fix it with nuts with the
S07023016
tightening torque of 180±10Nm.
3 Remove the bolt (2) connecting the lower swing 3 Install the bolt connecting the lower swing arm to
arm to the subframe. the front subframe, with the tightening torque of
180±10Nm and the rotary angle of 90°±5°.
4 Install the wheels (refer to the "Wheels

Replacement").
5 Lower the lift to put the vehicle to the ground.
S07023017
4 Remove the bolt (3) fixing the lower swing arm

rear shock absorber bushing.
24-8
Front Suspension
Front Suspension Stabilizer Bar Installation

Replacement Caution: There is a layer of special coating in the
Removal front suspension stabilizer bar bushing. Do not
lubricate it.
height. 1 Install the front suspension stabilizer bar
2 Unscrew the nut (1) fixing the stabilizer bar link bushing.
from the front suspension stabilizer bar with a 2 Locate the front suspension stabilizer bar, fix the
wrench. front suspension stabilizer bar clamping bracket,
and install bolts with the tightening torque of
60±5N.m.
3 Align the front stabilizer bar link with the front

suspension stabilizer bar, install nuts, and fix
1 them with a wrench, with the tightening torque of
110±10N.m.
4 Lower the vehicle on the lift to the ground.
S07023019
3 Remove 2 bolts fixing the front stabilizer bar

clamping bracket to the front suspension
stabilizer bar.
4 Remove the front suspension stabilizer bar, and

position the front stabilizer bar clamping bracket.
5 Remove the front stabilizer bar bushing.
3
4
CS223016
24-9
Front Suspension
Special Tool
Name Icon
22mm Hex Wrench
C00017034-1
9mm Dual-flat Wrench
C00017034-2
Ball Head Puller
C00017036
MacPherson Spring
Damper Removal and
Installation Tool 1
C00017035-1
MacPherson Spring
Damper Removal and
Installation Tool 2
C00017035-2
24-10
Rear Suspension
Rear Suspension
Rear Suspension
Specification
Name Torque (Nm)
Bolt - Rear Stabilizer Bar Link to Body 110±10
Bolt - Rear Stabilizer Bar Link to Stabilizer Bar 110±10
Bolt - Stabilizer Bar Clamp to Rear Axle 65±5
Bolt - Rear Suspension Bumper Block to Body 45±5
Bolt - Rear Leaf Spring 200±10
Nut - Rear Leaf Spring 195±20
Bolt/Screw - Leaf Spring Rear Shackle Upper Connector 200±10
Bolt - Leaf Spring Rear Bracket Front to Body 110±10
Nut - Rear Leaf Spring Front Spring Eye Bushing 310±15
Bolt - Rear Leaf Spring Front Connector 310±15
Bolt/Screw - Leaf Spring Rear Shackle Lower Connector 200±10
Nut - Rear Suspension Shock Absorber to Body 200±10
Nut - Rear Leaf Spring Shackle 200±10
Bolt - Leaf Spring Front Bracket to Body 110±10
Bolt - Leaf Spring Rear Bracket to Leaf Spring 40±5
Nut - Rear Shock Absorber to Axle 120±10
25-1
Rear Suspension
Layout
Rear Suspension Layout (Three-leaf Spring)
2
3
S07030006
1 Rear Leaf Spring Assembly

2 Rear Shock Absorber Assembly
3 Rear Leaf Spring Bumper block
4 Rear Suspension Stabilizer Bar Link Assembly
5 Rear Stabilizer Bar Assembly
25-2
Rear Suspension
Exploded View of Rear Suspension (Three-leaf Spring)
17
14
15 15
3
16
4
2 13
6
8 8 5
11
10
12
7
13
S07030007
1 Bolt - Rear Suspension Bumper Block to Body 10 Bolt/Screw - Leaf Spring Rear Shackle Upper
Connector
2 Rear Leaf Spring Bumper Block
11 Bolt - Leaf Spring Rear Bracket Front to Body
3 Bolt - Rear Leaf Spring
12 Rear Leaf Spring Rear Shackle Bushing
4 Rear Leaf Spring Mounting Plate
13 Rear Leaf Spring Rear Spring Eye Bushing
5 Nut - Rear Leaf Spring
14 Rear Leaf Spring End Gasket
6 Leaf Spring Shackle Cover Plate
15 Nut - Rear Leaf Spring Front Spring Eye Bushing
7 Rear Leaf Spring Shackle Cover Plate
16 Rear Leaf Spring Front Spring Eye Bushing
8 Rear Leaf Spring Shackle Bushing
17 Bolt - Rear Leaf Spring Front Connector
9 Bolt/Screw - Leaf Spring Rear Shackle Upper
Connector 18 Bolt - Rear Leaf Spring Front Connector
19 Rear Leaf Spring Assembly
25-3
Rear Suspension
Exploded View of Rear Shock Absorber Assembly
5 4
1
2
S07030008
1 Bolt - Rear Shock Absorber to Rear Axle

2 Nut - Rear Shock Absorber to Axle
3 Rear Suspension Shock Absorber
4 Bolt/Screw - Rear Suspension Shock Absorber

to Body
25-4
Rear Suspension
Exploded View of Rear Suspension Stabilizer Bar
6 5
7
8
S07030009
1 Rear Stabilizer Bar Assembly

2 Rear Stabilizer Bar Link Assembly
3 Gasket - Rear Stabilizer Bar Link to Body
4 Gasket - Rear Stabilizer Bar Link to Stabilizer Bar
5 Bolt - Rear Stabilizer Bar Link to Body
6 Bolt - Rear Stabilizer Bar Link to Stabilizer Bar
7 Rear Stabilizer Bar Bushing
8 Rear Stabilizer Bar Clamp
9 Bolt - Stabilizer Bar Clamp to Rear Axle
25-5
Rear Suspension
Troubleshooting Information and

Procedure
Noise in rear suspension Rear shock absorber leaked or damaged Replace the rear shock absorber
Rear hub bearing damaged Replace the bearing
Rear suspension retaining bolt loosened Tighten the bolt
Wobbing of rear wheels Unbalance of rear wheels Balance of rear wheels
Excessive rear hub bearing clearance Adjust the hub bearing clearance
Rear hub bearing damaged Replace the bearing
Rear wheel tire pressure abnormal Adjust the tire pressure
Rear shock absorber failed Replace the rear shock absorber
Abnormal impact noise of Excessive clearance between leaf spring Replace the leaf spring
leaf spring with large bushing and ring bracket
vibration
Leaf spring deformed due to fatigue, and Replace the leaf spring
arc height reduced
25-6
Rear Suspension
Rear Leaf Spring Replacement (Three-leaf

Service Guide
Spring)
Rear Shock Absorber Replacement Removal
Required tool: C00017038 1 Place the vehicle on the lift and lift it to a certain
height.
Removal
2 Remove the rear leaf spring front connecting bolt
1 Place the vehicle on the lift and lift it to a certain (1) fixing the rear leaf spring and the body with a
height, and then remove wheels (refer to the socket wrench.
2 Unscrew and remove the bolts (1) connecting
the rear shock absorber to the body and the bolts
(2) connecting the rear shock absorber to the
rear axle.
1
3 Remove the rear suspension shock absorber
assembly.
S07033035
3 Remove the bolt (2) fixing the rear leaf spring

rear-end and the rear leaf spring shackle.
2
CS223005
2
Installation
1 Make several full strokes for the replaced rear
suspension shock absorber.
2 Install and fix the bolts connecting the shock
absorber to the body and rear axle, with the
tightening torque of 200±10 N.m and 120±10
N.m.
S07033036
Replacement"). 4 Unscrew 4 nuts (3) on U-bolt connecting the rear
4 Lower the vehicle on the lift to the ground. leaf spring to the rear axle, and unscrew the rear
leaf spring.
25-7
Rear Suspension
Rear Stabilizer Bar Assembly Replacement

Removal
height, and then remove the wheels (refer to the
3 2 Unscrew 2 nuts fixing the rear stabilizer bar link

with a wrench.
S07033037 3
2
5 Lower the rear axle to remove the rear leaf 1
spring assembly.
6 Check the rear leaf spring eye hole bushings for 6 5

7
wear; if necessary, remove the rear leaf spring 8
front and rear spring eye bushings with a copper 8
bar and C00017038.
1 Press the leaf spring front/rear spring eye 3 Remove 2 blots fixing the rear stabilizer bar
bushings with C00017038. clamp to the rear stabilizer bar.
2 Determine the installation positions of rear leaf 4 Remove the rear stabilizer bar and position the
spring shackle and rear leaf spring front bracket. rear stabilizer bar clamp.
3 Install and pre-tighten U-bolt and nut connecting 5 Remove the rear stabilizer bar bushing.
rear leaf spring to the rear axle.
Installation
4 Install and pre-tighten the rear leaf spring
Caution: There is a layer of special coating in the
shackle, bushing and nut.
rear stabilizer bar bushing. Do not lubricate it.
5 Install and pre-tighten the front connecting bolts
and nuts of rear leaf spring. 1 Install the rear stabilizer bar bushing.
6 Re-tighten above-mentioned fasteners with the 2 Locate the rear stabilizer bar, fix the rear
torque: 195±20 Nm for U-bolt and nut; 200±10 stabilizer bar clamp, and install bolts with the
Nm for shackle nut; and 310±15 Nm for front tightening torque of 65±5 N.m.
bracket nut 3 Align the rear stabilizer bar link with the rear
7 Lower the vehicle on the lift to the ground. stabilizer bar, install nuts, and fix them with a
wrench, with the tightening torque of 110±10
N.m.

Replacement").
25-8
Rear Suspension
Special Tool
Name Icon
Gum Cover Removal and

Installation Tool
C00017038
25-9
Rear Suspension
25-10
Wheels and Tyres
Wheels and Tyres
Wheels and Tyres

Specification
Name Torque (N.m)
Bolt - Wheel 200±20 N.m
26-1
Wheels and Tyres
Service Guide
Replacement of Wheels 10°Max
Warning: DO NOT lubricate the wheel rim and 1

2
tyre with lubricant containing silicone oil. Clean
the tyre bead before the removal of tyre.
Lubricate the area completely with the mixture of
50% lubricant and 50% water before the
installation.
Warning: Use a tyre changer to remove tyres and
avoid using manual tools or a tyre lever alone to
replace tyres, otherwise wheel disk or rim may be ES060029
damaged.
• During the installation of alloy wheel, the tyre
Removal
with mark 1 of φ10 red dot shall be installed on
1 Place the vehicle on the lifting platform and lift it the same side with the steel wheel with mark 2
to a certain height. of φ10 red dot (if marked) at 0 angle. The tyre
assembly is required to be within 10 degrees
2 Remove the wheel trim cover with a screwdriver.
after the installation.
3 Remove 6 wheel bolts with a socket wrench.
4 Remove the wheel.
Caution: Avoid placing the hub panel towards the 10°Max
ground to prevent scratches. 1
2
5 Take down the wheel balance block and record
the location and mass of each balance block for
re-installation. (if applicable)
6 Loosen the valve cap to release the air. Remove
the tyre and pull out the wheel valve or tyre
pressure monitoring sensor.
Installation
Caution: Brush away the deposited corrosion on
ES060030
the mounting surfaces of wheel, brake drum and
brake disc with scraping tool or steel wire brush 3 Inflate the tyre until the wheel disk is in place.
before the installation of wheels. During the Ensure the locating ring at the outer side of the
installation, improper mating of metal mounting tyre bead is around the wheel rim flange on both
surface and metal will cause the looseness of sides. This method can ensure the correct
wheel bolts. The wheel may thus fall off in position of tyre bead.
driving, resulting in vehicle out of control and 4 Check the air tightness of the valve with soap
even personal injury. water, reinstall it in case of any leak.
Caution: DO NOT damage the tyre when installing
1 Install the wheel valve assembly and ensure it is
fully matched and sealed with the rim. accessories, especially the tyre bead.
2 Install the tyre with the tyre changer and align the 5 After each wheel is assembled, carry out the
tyre to the matching marks on the wheel. balance test to the tyre with a tyre dynamic
balancer.
• During the installation of steel wheel, the tyre
with mark 1 of φ10 red dot shall be installed on 6 Pay attention to the followings when installing
the same side with the steel wheel with mark 2 the balance block:
of φ8 white dot (if marked) at 0 angle. The tyre • After the installation of the steel wheel
assembly is required to be within 10 degrees assembly, the allowable unilateral residual
after the installation.
26-2
Wheels and Tyres
unbalance is 10 grams or less. The maximum

weight of the balance block is 60 grams on
either side and no more than 120 grams on both
sides.
• After the installation of the alloy wheel assembly,
the allowable unilateral residual unbalance is 8
grams or less. The maximum weight of the
balance block is 80 grams on either side and no
more than 160 grams on both sides.
7 After the wheel dynamic balance test, determine
the mass of the balance block and install it on the
wheel.
8 Install the wheel trim cover.
9 Install the wheel and tighten the wheel nut in
sequence with the socket wrench to the torque:
125±13 N.m.
Warning: The leaked oil on the vertical surface
between the wheel, the brake disc and brake
drum will cause wheel looseness in driving,
thereby resulting in personal injury accidents due
to vehicle out of control. DO NOT heat to loosen
the wheel fastened tightly, which will shorten the
service life of the wheel, wheel bolt, hub and
bearing assembly. The wheel nuts must be
tightened to the correct torque in proper
sequence to prevent distortion of the wheel,
brake disc and brake drum.
26-3
Wheels and Tyres
26-4
Tire Pressure Monitoring System
Operation of handheld TPMS matching tools


I. Introduction of hand-held TPMS matching
Service Guide
tools
Tire Pressure Monitoring Sensor Overview
Replacement The hand-held TPMS matching tool is used for factory
Removal matching and fault diagnosis of TPMS tire pressure
1 Remove wheels. Refer to “Wheels monitoring sensors and tire pressure monitoring
Replacement”. controllers to ensure that the TPMS system is under
2 Remove the tires. normal working conditions.
3 Remove the tire pressure monitoring sensor (1). Package content

1 One hand-held TPMS matching tool.
1 2 One SD card.
3 One OBDII adapter line.
4 One battery charger.
Appearance of equipment
S07053001
Installation
1 Install the tire pressure monitoring sensor.
2 Install the tires.
3 Install the wheels. Refer to “Wheels DS380004

Replacement”.
Schematic diagram of equipment
3.转接线接口
8.电源开关 4.充电电源接口
1.液晶屏
OK
2.键盘
1 2 3
4 5 6
7 8 9
ESC 0 DEL
5.SD卡接口 6.USB接口
DS380005
27-1
Keyboard
1 Keyboard diagram
读左前轮信息读右前轮信息中文
Read LF Tire Read RF Tire English
读左后轮信息读右后轮信息匹配
Read LR Tire Read RR Tire Match
OK
1 2 3
4 5 6
7 8 9
ESC 0 DEL
DS380006
2 Keyboard functions
Button Function
Read left front The function of quickly reading left front
wheel wheel information under matching
information mode.
Read left rear The function of quickly reading left rear
wheel wheel information under matching
information mode.
Read right front The function of quickly reading right
wheel front wheel information under matching
information mode.
Read right rear The function of quickly reading right
wheel rear wheel information under matching
information mode.
Chinese/English Display language switch
Matching Start the matching function quickly
under the matching mode.
Direction key Move to select the Cursor/Page Turn
OK Confirm
Number key Shortcut key to start the function
corresponding to the current menu
When setting a password or entering a
service command, it works as a
numeric keypad.
ESC Exit/cancel
DEL Quickly start the delete matching
function under the matching mode/
delete the contents of the current input
box when setting a password or
inputting a service instruction.
27-2
II, Battery and charging method of handheld TPMS matching tool

Item Parameters Remarks
Rated capacity Nominal capacity 1600mAh 0.2A standard discharge after standard
Minimum capacity 1560mAh charging.
Normal voltage 7.5V i.e. operating voltage

charging voltage DC12 ±0.06V
Standard charging Continuous current: 0.5A Charging time: about 4 hours.
Continuous voltage: 8.4 V
Cut-off current: 0.01A
Operating temperature range Charging: 0~45 ℃
Discharge: -20~60 ℃
III. RF working parameters of handheld TPMS matching tools

1 Low frequency communication parameters
Low frequency emission 125kHz±5kHz

frequency
Baud rate 3.9kbps±0.05kbps
Field intensity Based on the actual communication result, the communication distance of the sensor installed
in the tire is 0.2m-0.5m.
Modulation ASK
Encoding Manchester encoding
2 High frequency communication parameters
High frequency emission 433.92MHz±200kHz

frequency
Baud rate 9.6kbps
Field intensity Based on the actual communication result, the high frequency communication distance is more
than 5m.
Modulation ASK
Encoding Manchester encoding
IV. Profile of Handheld TPMS Matching Tools

By updating the profile in the SD card, the device
configuration information can be changed quickly and
easily.
27-3
V. Handheld TPMS Matching Tool: Matching 8 Press the OK button to start data matching with
Mode the control module;
9 It will prompt that the match is completed if
1 The ignition switch must be in the ON position;
successful;
2 Turn on the power switch of the TPMS matching
10 Press the ESC button, unplug the data cable and
tool;
turn off the power switch of TPMS matching tool.
3 The saved vehicle configuration is displayed,
and press the OK button; Caution: If it prompts that the matching fails, turn
off the switch of TPMS matching tool and perform
4 Select corresponding vehicle model options
matching again according to the above steps.
according to the current vehicle model
configuration; Select the vehicle model: SV63-2 11 After completing the above steps, it is required to
wheels /SV63-4 wheels. deflate and inflate the four tires, activate the tire
5 5. Select [Read Left Front Wheel Sensor pressure sensor and observe the information
Information], align the TPMS matching tool with displayed by the instrument cluster. Or perform
the left front tire valve, as shown in the figure, road test activation and observe the information
and press the OK button to start reading data; displayed by the instrument cluster.
DS380008
6 Read the tire pressure parameters in sequence

according to the interface prompt;
7 After reading, use the data line to connect the
adapter of OBD and TPMS matching tool, as
shown in the figure:
DS380009
27-4
Brake
Brake
Brake
Parameters
Type
• Front Disc brake
• Rear Disc brake
Brake caliper piston diameter:

• Front 2 x 48 mm
• Rear 1 x 48 mm (single tire) 2 x 43 mm (twin tire)
Brake disc diameter:

• Front 308 mm
• Rear 308 mm
Minimum thickness of front brake disc

• New (nominal size) 31mm
• Service limit 29mm
Minimum thickness of rear brake disc

• New (nominal size) 16.5mm (single tire) 28mm (twin tire)
• Service limit 14.5mm (single tire) 26mm (twin tire)
Minimum thickness / maximum bore diameter of rear

brake disc
• New (nominal size) 16.5mm 190mm
• Service limit 14.5mm 191mm
Minimum thickness of brake pad material

• Front brake pad (with self-adhesive gasket) 10 mm (friction block only has remaining thickness of 2mm)
• Rear brake pad (with self-adhesive gasket) 10.5 mm (friction block only has remaining thickness of 2mm)
• Rear brake shoe (with self-adhesive gasket) 4 mm (friction block only has remaining thickness of 2mm)
Brake: The manually operating mechanical-type, the cable transfers

power on the rear disc middle-drum brake
Antilock brake system Standard ABS
ABS wheel speed sensor 75Ω (Static)
Brake pipeline type Type X piping layout
Brake master cylinder Series-type dual-chamber independent master cylinder
Vacuum booster Vacuum booster with double diaphragms
28-1
Brake
Torque
Application Torque value (N.m)
Bleed screw 9-15
Front Brake Disc and Front Hub Screw 190±15
Rear Brake Disc and Rear Hub Screw 70±5
Rear Brake Caliper to Rear Axle Bolt 120±10 (single tire) 220±20 (twin tire)
Front Brake Caliper to Steering Knuckle Bolt 280±20
Park Brake to Rear Axle Bolt 78±5
Wheel bolt 180±13
Brake hard coupling, brake hose to brake hard coupling 15±2
Front Wheel Speed Sensor Bolt 9±2
Rear wheel speed sensor bolt 9±2
Brake handle bolt 19±2
Parking Lock Bracket Bolt 19±2
28-2
Brake
Layout
Brake system layout
1 4
5
3
S08010006
1 Front brake caliper
2 Rear brake caliper
3 ESP regulator
4 Booster assembly
5 Brake pedal assembly
28-3
Brake
Exploded view
1 2 3 4
5
6
DS180001
1 To the right rear hard brake pipe (front segment)

2 To the left front hard brake pipe
3 To the right front brake hard tube
4 To the left rear hard brake pipe (front segment)
5 From the rear chamber of the master cylinder to
the hard brake pipe.
6 From the front chamber of the master cylinder to
the hard brake pipe.
7 Regulator bracket
28-4
Brake
Exploded View of Vacuum Booster Assembly
2
4
5
6
DS180002
1 Vacuum booster
2 Master cylinder and fluid reservoir
3 Alarm switch for fluid reservoir
4 Seal ring for vacuum booster to brake master
cylinder assembly
5 Washer - Vacuum Booster to Master Cylinder
6 Nut - Vacuum Booster to Master Cylinder
28-5
Brake
Exploded View of Front and Rear Brake Calipers
3
5 7
2
3
4 7
6
GS110004
1 Brake block assembly 6 Buffer rubber sleeve

2 Brake block circlip 7 Guide pin dust cover
3 Pin bolt 8 Bleed screw
4 Guide pin 9 Bleed nut
5 Locating pin
28-6
Brake
Caution: Brake discs must be replaced in pairs

Service Guide
unless the disc has just been replaced with a new
Brake Disc Check one running for less than 1500 kilometers.
Removal 6 Fix the micrometer onto the steering knuckle as

illustrated below. Fix the dial indicator probe
1 Place the vehicle on the lifting platform and lift it 10mm from the edge of the brake disc.
to a certain height, and remove the wheel (Refer
7 Set the dial indicator to zero and rotate the wheel
to “Wheels Replacement”).
for one cycle to measure the jerk value of the
2 Remove the bolt fixing the caliper to the steering brake disc. The thickness changes of the brake
knuckle. Remove the brake caliper assembly disc shall be within 0.025mm, and the jerk value
and hold it with a bracket. of the brake disc shall not exceed 0.1mm for
Caution: Do not hang the brake caliper on the front brake disc and 0.19mm for rear brake disc.
hose. If the runout exceeds the limit, the brake pedal
will vibrate and shake during braking.
3 Clear slight rust spots, scratches and grooves on
the operating surface of brake disc with an 8 If the brake disc runout exceeds the limit:
abrasive paper. In case of severe wear signs, 1 Remove 8 bolts from the inner hub to the outer
scratches or cracks on the operating surface, hub and remove the brake disc. Ensure that the
conduct turning to the brake disc or replace it brake disc to hub flange is clean.
with a new one. 2 Install the front brake disc on the front hub,
4 Measure the brake disc thickness of more than 8 install the inner hub to outer hub bolts and
tighten to 190±15 N.m.
testing points on the circumference of contact
center between the brake disc and friction lining
with an outside micrometer. The minimum
thickness of brake disc shall not be lower than
the value specified in Technical Parameters, and
the thickness change on the same-radius
circumference shall not exceed 0.025mm. If
exceeds, the brake disc must be replaced.
S08013055
3 If the jerk value exceeds the limit, replace the

front brake disc.
9 Install the brake caliper to brake angle, install the
inner hub to outer hub bolts and tighten to
190±15N.m.
ES110007 10 Install the wheels.
11 Depress the brake pedal for several times to
5 Use an outside micrometer to measure the inner adjust the brake block.
diameter of the brake disc at more than 4 test
points on the circumference of the contact center
between the brake disc and the drum friction
plate. The maximum inner diameter of the brake
disc should not be higher than the value
specified in the technical parameters, otherwise
the brake disc must be replaced.
28-7
Brake
Brake System Drain 10 Fill the brake fluid reservoir with brake fluid to the
MAX marker line.
The following steps provide the method of draining the
whole system, but when the primary or secondary circuit 11 Apply braking and check for leakage.
is independent circuit, only drain the circuit if required. 12 Test the vehicle on road. When the brake is
Draining the hydraulic system is allowed only when the applied, check whether the free stroke of the
hard brake pipe or brake hose is disconnected and only a brake pedal is within 10 mm.
small amount of oil is lost.
Warning: Do not allow brake fluid to contact eyes

or skin.
Caution: Never reuse the brake fluid discharged
from the brake system.
Drain
1 Fill the brake reservoir until to the MAX marker
line.
Caution: Ensure that the level of new brake fluid
in the brake fluid reservoir is between the lowest
and highest level during the entire draining
process. CS243025

height.
3 Remove the cap of the bleeder screw at the rear

right brake caliper (left drive model) and fit the
hose to the bleeder screw. Immerse the free end
of the hose into a container filled with new brake
fluid.
4 Apply braking onto the brake pedal for several

times, and then apply stable pressure onto it.
5 Loosen the bleed screw to separate brake fluid

and air and allow the pedal to reposition without
any external force.
6 Under steady pressure, the brake pedal will

reach the maximum stroke, allow it to return
without any external force, repeat the operation
several times until no air brake fluid flows into the
container, then fix the brake pedal at the
maximum travel position, and tighten the bleed
screw to 9-15 N.m.
7 Remove the hose from the bleed screw and

install the bleed screw cap.
8 Repeated draining sequence of brake caliper:

·LHD mode: rear right: front left: rear left: Front right
·RHD mode: rear left: front right: rear right: Front left
Warning: If draining is not successful, braking
efficiency may be seriously weakened.
28-8
Brake
Clearance adjustment of brake pad

1 Clamp the wheel and release the brake handle.
2 Operate the brake handle 4-6 times to ensure
correct adjustment of the brakebrake.
Caution: If the regulator is disturbed, it is

necessary to operate the brake handle 20 times.
3 Raise the vehicle on the lift with the wheels off
the ground.

supported on a safe device. CS243034
4 Check whether the two rear wheels can rotate:
5 Release the brake handle and check whether the
When about 200N force is applied to pull the starting two rear wheels can rotate freely. If the wheel
handle until it is fully locked, generally 8 ~ 11 teeth are cannot rotate freely, adjust the gap between the
engaged. When the brake handle is fully released, the brake shoe and the brake drum and adjust back
1-2 teeth of the gap adjusting ratchet.
rear wheel should be free to rotate. Otherwise, the gap
between the brake shoe and the brake drum needs to be 6 Fully release the brake handle, the brake
adjusted, and then the adjusting bolt at the brake relay indicator shall be turned off, and shall be turned
on after pulling the handle.
rod.
7 When replacing the brake shoe or the brake
5 If the brake pad is worn and needs to adjust the cable, first adjust the gap between the brake
clearance, first use a screwdriver to open the clearance shoe and the brake drum according to the above
adjusting hole plug on the inner side of the brake caliper, method, and also adjust the cable length before
and then use a screwdriver or similar tool to rotate the the brake by adjusting the adjusting nut at the
clearance adjusting ratchet along the direction shown in brake relay rod, with a distance of 43±2mm
between the end face of the adjusting nut and
the Fig. For each tooth rotated, the clearance can be
the rear end of the cable.
eliminated by 0.11mm, and the shoe widens along the
direction of arrow to ensure the outer diameter of the
brake shoe is within ￠ 189.7 ~ 189.9 mm. (As the
operating space is very limited, it is recommended to
loosen the fixing bolts of the brake caliper, adjust the
position, and then adjust the clearance adjusting ratchet)
43±2mm
S08013053
Caution: When the fully loaded vehicle is stopped
on the slope, the number of teeth at the brake
handle end increases by ≥ 5, it is recommended
to adjust the clearance of the brake shoe.
S08013038
28-9
Brake
Front Brake Pad Replacement

Rear Brake Pad Replacement
Warning: Brake pads must be replaced in pairs
Caution: Brake pads must be replaced in pairs
along the wheel axle, otherwise the braking
efficiency will be weakened.
1 Lift the vehicle.
1 Lift the vehicle.
Caution: Do not operate under a vehicle
Caution: Do not operate under a vehicle
2 Remove the wheels. Refer to “Wheels
Replacement”.
Replacement”.
3 Loosen the pin mounting bolt (1), turn the clamp
3 Loosen the pin mounting bolt (1), turn the clamp
body (4) 180 degrees, and take out the brake
body (4) 180 degrees, and take out the brake
pad (3) of the circlip (2) from the bracket.
pad (3) of the circlip (2) from the bracket.
1
1
4
2
2
3
3 3
3
1
1 2
2
S08013059 S08013057
Installation
Installation
1 Fix the brake pad into the bracket through the
circlip, close the clamp body, tighten the guide 1 Fix the brake pad into the bracket via the circlip,
pin by bolts with a torque of 22-32N.m, and close the clamp body, tighten the guide pin by
check it. bolts with a torque of 22-32 N.m and check it.
2 Install the wheels. Refer to “Wheels 2 Install the wheels. Refer to “Wheels
3 Lower the vehicle. 3 Lower the vehicle.
28-10
Brake
Front Brake Disc Replacement 3 Check the jerk value of the front disc. Refer to
"Brake Disc Check".
Caution: Brake discs must be replaced in pairs.
Removal 4 Check brake pads and replace them if
necessary.
1 Lift the vehicle.
5 Fix the front brake disc to the front hub, install 8
2 Remove the wheels. Refer to “Wheels bolts, tighten to 190±15N.m, and check the
Replacement”. torque.
3 Remove 2bolts (1) fixing the front brake caliper 6 Remove the iron wire, fix the brake caliper to the
to the steering knuckle, and hang the front brake steering knuckle, install 2 bolts and tighten to
caliper (2) on the front shock absorber with iron 280±20N.m, and check the torque.
wire.
7 Install the wheels. Refer to “Wheels
Caution: Do not hang the brake caliper on the Replacement”.
brake hose.
S08013041
4 Remove 8 bolts (2) fixing the front brake disc to

the front hub.
5 Remove the front brake disc assembly (1).
S08013042
Installation
1 Ensure the junction surface between the front
brake disc and front hub is clean.
2 Secure the front brake disc to the front hub.
28-11
Brake
Rear Brake Disc Replacement

Caution: Brake pads must be replaced in pairs
Removal
1 Lift the vehicle.
Replacement”.
3 Remove 2 bolts (1) fixing the rear brake caliper

to the rear axle, and use iron wire to hang the
rear brake caliper (1) on the rear leaf spring.
S08013044
Caution: Do not hang the brake caliper on the
brake hose. 6 Remove 2 bolts (2) fixing the rear hub gasket to
the rear hub and remove the rear hub gasket.
2
2
S08013056
S08013045
4 Remove 8 bolts (1) fixing the rear hub to the rear
axle shaft. 7 Use the special tool C00189281 to remove the
lock nut (3).
1 3
S08013043
S08013046
5 5. Remove the oil seal (1).
8 Remove the rear hub and rear brake disc
Caution: Note: Please discard the disassembled assembly from the rear axle shaft end.
products and use new ones.
28-12
Brake
Caution: Be careful not to damage the inner oil Caution: During assembly, apply a thin layer of
seal when removing it. grease to the lip and use the new product.
8 Insert the axle shaft into the hub, install 8 bolts
and tighten to 69- 88 N.m.
9 Check the jerk value of the rear disc. Refer to

"Brake Disc Check".
10 Remove the iron wire, fix the rear brake caliper

to the rear axle, install 2 bolts and tighten to 115-
135 N.m.

Replacement”.
S08013047
9 Remove 6 bolts (1) fixing the rear brake disc to

the rear hub and remove the rear brake disc
assembly.
S08013048
Installation
1 Ensure the junction surface between the rear
brake disc and rear hub is clean.
2 Fix the rear brake disc to the rear hub, install 6
bolts and tighten to 65±75 N.m.
3 Fix the rear hub and rear brake disc assembly to

the rear axle.
4 Check brake pads and replace them if

necessary.
5 Use the special tool C00189281 to install the

lock nut and tighten to 440-540 N.m.
6 Fix the rear hub gasket to the rear hub, install 2

bolts and tighten to 7-11 N.m.
7 Install a new oil seal for the axle shaft.
28-13
Brake
Rear Brake Shoe Replacement 8 Take down the clearance adjusting mechanism
Removal assembly (6) and the expander (5) and take out
the brake shoe (7).
1 Lift the vehicle.
9 The above brake parts can be replaced as
2 Remove the wheels. Refer to “Wheels required.
Replacement”
3 Release the handbrake, loosen the adjusting

nut, and disconnect the cable from the balance
weight of the relay rod after the brake. 8 7
3 5
2
6 4
S08013050
Installation
1 Clean the reinstalled baseplate and all other
S08013052 components.
4 Remove 2 bolts (1) fixing the rear section of the Warning: Do not use compressed air to clean
parking cable to the rear axle. brake components. If friction materials will be
toxic if inhaled.
2 Check whether the clearance adjusting
mechanism is worn or damaged, and replace it if
necessary.
3 Apply an appropriate amount of 3# lithium

grease to the threaded connection of the
clearance adjusting mechanism prior to the
installation.
4 Install the clearance adjusting mechanism

assembly and expander to clamp the brake
shoe.
5 Install 2 springs, and install pressure spring and

S08013054
pressure spring pull rod to fix the brake shoe on
the baseplate.
5 Remove the rear brake disc. Refer to “Rear
Brake Disc Replacement”. 6 After assembly, use vernier caliper to detect the
outer diameter size, so that after it is installed in
6 Try the best to press the shoe compression
the brake disc, no part will interfere with the
spring and remove the compression spring and
brake disc and the brake disc will not be stuck.
the compression spring pull rod (2) to separate
the baseplate (1). 7 The brakes are symmetrical to each other.
During installation, care should be taken so that
7 Remove the two upper return springs (3) and (4).
the left and right parts will be installed incorrectly,
especially the left and right parts of the clearance
28-14
Brake
adjusting mechanism and the pull arm should not Brake Master Cylinder and Brake Fluid
be installed reversely. Reservoir Replacement
8 Install the rear brake disc. Refer to “Rear Brake Removal
Disc Replacement”. 1 Place a piece of cloth under the brake fluid
9 Install the rear section of the parking cable, first reservoir to absorb the spilled oil.
clip the front end of the cable into the slot of the 2 Disconnect the negative battery cable.
relay rod, and then tighten 2bolts at the rear end
to 9±1 N.m. 3 Disconnect the electrical connector (1)of the
brake reservoir level.
10 Adjust the clearance of the brake shoe and
drum. Refer to “Clearance adjustment of brake 4 Disconnect the front compartment harness clip
pad”. (2).
11 Finally, adjust the relay rod adjusting nut so that 5 Loosen the clamp (3) and disconnect the hose
the distance between the end face and the rear from the reservoir to the clutch master cylinder.
end of the nut is 41±2 mm. 6 Loosen the master cylinder hard brake pipe (4)
and cover all pipes and ports of the master
cylinder to prevent liquid leakage or dust
entering.
7 Remove 2 nuts (5) fixing the brake master

cylinder and the brake booster, discard the nuts
and remove the brake master cylinder (6).
Caution: Before disconnecting and removing the

reservoir, ensure that the middle area around the
43±2mm
connection and the connection are clean. Block
the opened connection to prevent any
contaminant from entering.
S08013053

Replacement”. 3

4
1 5 5
2
4
6
S08013065
Installation
1 Install the brake master cylinder to the vacuum
booster and fix it with new nuts with a tightening
torque: 25±4 N.m.
2 Clean up the brake connector.
3 Install the brake hard tube to the brake master

cylinder and tighten to 16±2 N.m.
28-15
Brake
4 Connect the hose from the brake fluid reservoir Booster Assembly Replacement
to the clutch master cylinder and secure with Removal
clamps.
1 Remove the brake master cylinder and brake
5 Connect the electrical connector of the brake reservoir. Refer to “Brake Master Cylinder and
fluid level. Brake Reservoir Replacement”.
6 Fill the reservoir with the specified new brake 2 Remove the elastic clip (1) and locking pin (2)
fluid. fixing the booster push rod to the brake pedal.
7 Bleed the braking system. Refer to “Braking 3 Remove 4 nuts (3) fixing the booster and brake
System Bleed”. booster reinforcement plate to the body.
8 Perform road tests on the vehicle.
3 3
2
3 1
S08013063
4 Disconnect the electrical connector (1) of the

vacuum tube and the front compartment harness
tape (2).
5 Loosen the vacuum tube (3) from the booster.
6 Remove the booster (4).
2 4
S08013066
7 Remove the booster gasket (1) and discard it.
28-16
Brake
Brake Pedal Assembly Replacement

Removal
2 Remove the locking pin (1) and pin shaft (2).
3 Remove 2 bolts (3) fixing the clutch master

cylinder to the brake pedal, and disconnect the
1
clutch master cylinder from the brake pedal.
1
S08013067 2
Installation
1 Clean the bonding surface between the vacuum
booster and the vehicle body. 3
2 Install a new vacuum booster gasket to the
vacuum booster.
4
3 Position the vacuum booster to the body, install
the nuts and tighten to 18.5±1.5 N.m.
S03013018
4 Connect the push rod of vacuum booster to the
brake pedal with elastic clip and locking pin. 4 Remove the elastic clip (1) and locking pin (2)
5 Connect the vacuum tube to the vacuum fixing the booster push rod to the brake pedal.
booster. 5 Remove 4 nuts (3) fixing the booster and brake
6 Connect the electrical connector of the vacuum booster reinforcement plate to the body.
tube and the front compartment harness tape.
7 Install the brake master cylinder and brake

reservoir. Refer to “Brake Master Cylinder and 3
Brake Reservoir Replacement”.
3 3
2
3 1
S08013063
6 Remove the clutch position sensor. Refer to

“Clutch Position Sensor Replacement”.
7 Remove the brake lamp switch. Refer to “Brake

Lamp Switch Replacement”.
8 Remove 1 bolt (1) fixing the steering column to

the steering extension shaft, and disconnect the
steering column from the steering extension
shaft.
28-17
Brake
7 Fix the clutch master cylinder to the pedal box,

tighten with 2 bolts to 20±2N.m, and check the
torque.
8 Install the locking pin and pin shaft
9 When the brake pedal is released, make sure

that the brake lamp and brake pedal operation
are in contact.
1
10 Connect the positive electrode of the battery.
Caution: After the installation, the brake pedal

shall be 160-165mm from the ground, and the free
stroke of the brake pedal shall be within 10mm;
S06013017
The clutch pedal shall be 145- 150mm from the
ground, and the free stroke of the clutch pedal
9 Remove 4 nuts (1) fixing the brake pedal to the
body dash panel. shall be 9 mm. When the brake pedal is
depressed, the brake lamp shall turn on.
10 Remove the brake pedal assembly (2).
11 After the new brake pedal assembly is replaced,
self-learning is required, which shall refer to "Use
of Clutch Travel Sensor".
1
1 12 Perform self-learning on the new module. Refer

to “Diagnostic Service Guide”.
1
1 2
S08013064
Installation
1 Fix the brake pedal to the body dash panel, and
fix it with a sleeve with nuts with a tightening
torque: 18.5±1.5 N.m.
2 Fix the steering column to the steering extension
shaft, install 1 bolt and tighten to 35±3N.m, and
check the torque.
3 Install the clutch position sensor. Refer to “Clutch

Position Sensor Replacement”.
4 Install the brake lamp switch. Refer to “Brake

Lamp Switch Replacement”.
5 Install the booster and tighten 4 nuts on the body

dash panel to 18.5±1.5 N.m.
6 Connect the push rod of vacuum booster to the

brake pedal with elastic clip and locking pin.
28-18
Brake
Use of Clutch Travel Sensor

For the brake pedal equipped with dual-mass flywheel
and clutch travel sensor, a diagnostic tool should be used
when the clutch travel sensor and brake pedal are
replaced.
CS243038
Learning mode of clutch pedal sensor:
Please install the latest version of diagnostic software

CVDS (version 1.7.3.4096 and above).
After data has been refreshed, enter into EMS Special

Function- Clutch Pedal Self-learning to perform learning
of clutch pedal sensor:
Caution: This function only applies to 6MT

vehicles equipped with clutch pedal position
sensor. When replacing with a new EMS or clutch
pedal or clutch pedal position sensor, it is aways
necessary to utilize Special Function- Clutch
Pedal Self-learning in the diagnostic software to
learn position information of clutch pedal
position sensor in EMS. Before learning, user can
enter into data flow, and view data flow - self-
learning state of clutch pedal position.
28-19
Brake
EMS - Euro IV special function - clutch pedal self-learning
EMS - Euro V special function - clutch pedal self-learning
After entering into this special function, operate according

to interface prompts. After learning, power off the key to
OFF position (for more than 60s).
Read the learning result with the scan tool, read EMS
data flow "self-learning status of clutch pedal position"
28-20
Brake
(1). Successful learning is as shown below;
(2). Repeat above-mentioned operation if learning fails;
(3). If learning continues to fail, check hardware installation.
28-21
Brake
Brake Pedal Return Spring Replacement ABS /ESP Regulator Replacement

Removal Removal
1 Remove the brake pedal. Refer to “Brake Pedal 1 Disconnect the negative battery cable.
Replacement”. 2 Place the cloth under the ABS /ESP regulator to
2 Loosen and remove the bolt and nut (1) fixing the absorb the spilled oil.
brake pedal and return spring. Caution: Brake fluid may damage the paint meter.
3 Remove the return spring (2). If it overflows accidentally, wipe off the brake
fluid quickly and clean these areas.
3 Disconnect the harness connection of the ABS /
ESP regulator.
2 4 Unscrew 2 brake pipes from the ABS /ESP
1 regulator.
1
brake line, make sure that the middle area around
the line and the connection are clean, and plug
contaminant from entering.
5 Record the oil outlet position of ABS /ESP
S08013061 regulator for assembly use, and then disconnect
the oil outlet pipe of the brake pipe from the top
Installation of the ABS /ESP regulator.
1 Insert the return spring and brake pedal into the

bolt.
2 Sleeve the long end of the return spring on the 4
pedal arm.
3 Fix the short end of the return spring on the

bracket with a screwdriver.
4 Fix the return spring with bolts and nuts.

5
Tightening torque: 25~35 N.m.
5 Install the brake pedal. Refer to “Brake Pedal

Replacement”.
CS243020
6 Remove the ABS /ESP regulator from the lower

bracket of the ABS /ESP regulator.
7 Remove the ABS shock pad clamped on the

ABS regulator bracket.
8 Remove the bolts fixing the ABS /ESP regulator

bracket to the body and remove the ABS /ESP
regulator bracket.
28-22
Brake
ESP Regulator Replacement

ABS Removal
6 ESP
8 6 2 Remove the front bumper assembly. Refer to

7 “Front Bumper Assembly Replacement”.
8
3 Drain the brake fluid from the brake fluid
8 reservoir.
8
8
4 Place the cloth under the ESP regulator to
absorb the spilled oil.
8 Caution: Brake fluid may damage the paint meter.

CS243005
If it overflows accidentally, wipe off the brake
Installation fluid quickly and clean these areas.
1 Install the ABS /ESP regulator bracket to the 5 Disconnect the electrical connector (1) of the
body, and install 3 bolts to fix it with a tightening ESP regulator.
torque: 16 ± 2 N.m.
6 Unscrew 2 brake pipes (2) from the ESP
2 Clip the ABS /ESP shock pad into the mounting
regulator.
hole of the ABS /ESP bracket.
3 Clip the lower end of the ABS regulator to the
brake line, make sure that the middle area around
ABS shock pad and the side to the ABS
the line and the connection are clean, and plug
regulator bracket.
Clip the side of ESP to ESP regulator bracket. contaminant from entering.
4 Clean up the brake connector. 7 Record the oil outlet position of ESP regulator for
assembly use, and then disconnect the 4 oil
5 Connect the inlet and outlet brake pipes to the outlet pipes (3) of the brake pipe from the top of
ABS /ESP regulator, ensure that each pipe is the ESP regulator.
connected to the corresponding nozzle, and
tighten the brake pipe joint. Tightening torque: 16 8 Remove 1 bolt (4) fixing the ESP regulator to the
2 N.m. ESP bracket.
6 Refill the brake fluid and bleed the air. 9 Remove the ESP regulator (5) from the ESP
regulator lower bracket.
7 Connect the ABS /ESP regulator harness.
8 Bleed the ABS /ESP regulator. please refer to

the instruction for the diagnostic instrument of 4
2
SACI MAXUS Automotive Co., Ltd.
9 Bleed the brake system (Refer to "Brake System 3

Bleed").
3 2
5 1
S08013051
28-23
Brake
10 Remove the ESP shock pad clamped on the ESP Regulator Bracket Replacement
ESP regulator bracket. Removal
Installation 1 Remove the ESP regulator. Refer to “ESP
1 Clip the ESP shock pad into the mounting hole of Regulator Replacement”.
the ESP bracket. 2 Remove 3 bolts (1) of the ESP regulator
2 Clip the lower end of the ESP regulator to the brackets.
ESP shock pad, clip the side to the bracket of the
ESP regulator, and install 1 bolt to secure it with
a tightening torque of 16±2 N.m.
3 Clean up the brake connector. 1
4 Connect the inlet and outlet brake pipes to the

ESP regulator, ensure that each pipe is 1
connected to the corresponding nozzle, and
tighten the brake pipe joint. Tightening torque:
16±2 N.m.
5 Connect the electrical connector of the ESP 1

regulator.
6 Connect the negative battery cable. S08013068

7 Refill the brake fluid and bleed the air.
3 Remove 2 bolts (1) of the ESP regulator brackets
8 Bleed the ESP regulator. please refer to the and take out the ESP regulator bracket (2).
instruction for the diagnostic instrument of SACI
MAXUS Automotive Co., Ltd.
9 Bleed the brake system. Refer to “Brake System

Bleed”.
10 Install the front bumper assembly. Refer to “Front

Bumper Assembly Replacement”.
1 2
S08013069
Installation
1 Secure the ESP regulator bracket to the vehicle
body, tighten with 5 bolts to 16±2N.m, and check
the torque.
2 Install the ESP regulator. Refer to “ESP
Regulator Replacement”.
28-24
Brake
Rear Brake Caliper Replacement Front Brake Caliper Replacement

Removal Removal
1 Drain the brake fluid from the brake fluid reservoir. 1 Drain the brake fluid from the brake fluid reservoir.
Caution: The brake fluid may damage the Caution: The brake fluid may damage the
coatings. If the oil overflows, immediately remove coatings. If the oil overflows, immediately remove
it and clean the area with water. it and clean the area with water.
3 Remove the rear brake pads. Refer to “Rear 3 Remove the front brake pads. Refer to “Front
Brake Pad Replacement”. Brake Caliper Replacement”.
4 Remove 1 bolt (1) fixing the rear brake hose 4 Remove 1 bolt (1) fixing the front brake hose
assembly to the rear brake caliper. assembly to the front brake caliper.
Caution: The brake fluid may damage the Caution: The brake fluid may damage the
coatings. If the oil overflows, immediately remove coatings. If the oil overflows, immediately remove
it and clean the area with water. it and clean the area with water.
5 Remove 2 bolts (2) fixing the rear brake caliper 5 Remove 2 bolts (2) fixing the front brake caliper
to the steering knuckle, and remove the rear to the steering knuckle, and remove the front
brake caliper assembly (3). brake caliper assembly (3).
2 1
2
3
3
1
2
2
S08013058 S08013060
1 Fix the rear brake caliper assembly to the 1 Fix the front brake caliper assembly to the
steering knuckle, install 2 bolts and tighten to steering knuckle, install 2 bolts and tighten to
115 -135 N.m. 280±20 N.m.
2 Install the rear brake pads. Refer to “Rear Brake 2 Install the front brake pads. Refer to “Front Brake
Pad Replacement”. Caliper Replacement”.
3 Fix the rear brake hose assembly to the rear 3 Fix the front brake hose assembly to the front
brake caliper and install 1 bolt. brake caliper and install 1 bolt.
4 Fill the tank with brake fluid to the MAX marker 4 Fill the tank with brake fluid to the MAX marker
line. line.
5 Bleed the brake caliper. Refer to “Braking 5 Bleed the brake caliper. Refer to “Braking
System Bleed”. System Bleed”.
6 Install the wheels. Refer to “Wheels 6 Install the wheels. Refer to “Wheels
28-25
Brake
ABS Fault Code Maintenance Guide
Fault code C1900

P-Code
Hardware structure Hardware structure
Fault Path Type Description Fault Path Type Description
ABS controller supply voltage is too high ECU Voltage supply: high voltage
Check Items Check Items
Check the line connection and voltage between ABS Check wiring connection and voltage between ABS
controller, F16 fuse of the passenger compartment main controller — fuse F16 in passenger compartment main
fuse box and the ignition switch IG1. fusebox — ignition switch IG1;Check connector FB03
and FB2IPL on front harness assembly, connector
Check the connectors FB03 and FB2IPL on the front
IP2FBL on instrument panel harness assembly as well as
harness assembly, check the connector IP2FBL on the
fuse F16 for corrosive connector or terminal, damaged
instrument panel harness assembly, check the fuse F16,
terminal, poor contact, slackening and physical harness
and check whether the connectors and terminals are
damage etc.Check supply voltage of battery
corroded, damaged, poorly contacted, loose, physically
damaged, etc.
Check the battery supply voltage
28-26
Brake
Fault code C1901

P-Code
Hardware structure Hardware structure
Fault Path Type Description Fault Path Type Description
ABS controller supply voltage is too low ECU Voltage supply: low voltage
Check Items Check Items
Check line connection and voltage between ABS Check wiring connection and voltage between ABS
controller and ground G103-1 controller — grounding G103-1
Check the ground circuit for open circuit or high Check grounding circuit for opening or high resistance
resistance, and check the ground G103-1. and check grounding G103-1
Check the battery supply voltage Check supply voltage of battery
28-27
Brake
28-28
Air Conditioner (A/C)

Specification
Name Torque (N.m)
Bolt - A/C Compressor 22±2 N.m
Nut - Compressor Inlet Pipe Assembly to Front A/C Inlet 22±2 N.m
and Outlet Pipe
Bolt - Compressor Inlet Pipe Assembly to Compressor 22±2 N.m
Bolt - Compressor Exhaust Pipe Assembly to Condenser 9±1 N.m
Bolt - Compressor Exhaust Pipe Assembly to Compressor 22±2 N.m
Bolt - Front A/C Inlet and Outlet Pipe Fastened to Front 9±1 N.m
Compartment Fuse Box Bracket Assembly
Nut - Front A/C Inlet and Outlet Pipe Fastened to Body 9±1 N.m
Nut - Front A/C Inlet and Outlet Pipe Assembly Fastened to 9±1 N.m
Dash Panel Subassembly
Bolt - Front A/C Inlet and Outlet Pipe Fastened to Front 9±1 N.m
HVAC Assembly
Nut - Condenser Outlet Pipe Assembly to Front A/C Inlet 9±1 N.m
and Outlet Pipe Assembly
Bolt - Condenser Outlet Pipe Assembly Fastened to 9±1 N.m

Condenser
Bolt - Front A/C Assembly to Instrument Panel Beam 9±1 N.m
Nut - Front A/C Assembly to Dash Panel Subassembly 9±1 N.m
Nut - Front A/C Assembly to Instrument Panel Beam 9±1 N.m
Nut - External Circulated Air Duct Assembly 5±0.5 N.m
Bolt - External Circulated Air Duct Assembly 5±0.5 N.m
Bolt - Front A/C Control Panel 1.2±0.2 N.m
Bolt - Rear A/C 9±1 N.m
Bolt - Rear A/C Bracket 9±1 N.m
Bolt - Rear Heater Assembly 11.5±1 N.m
31-1
Layout
A/C System Layout (Front and Rear A/C)
3 9
1
5
4 6
7
2
8 10
10
S09010002
1 Condenser 10 C-pillar Relief Valve

2 Compressor
3 External Circulated Air Duct Assembly
4 Front A/C Assembly
5 Rear A/C Air Duct
6 Rear A/C Air Duct
7 Rear A/C Air Duct
8 Rear Evaporator Drain Pipe
9 Rear A/C Assembly
31-2
A/C System Layout (Front A/C)
S09010003
1 Condenser
2 External Circulated Air Duct Assembly
3 Front A/C Assembly
4 Compressor
31-3
Rear Heater Layout
8
7
S09010004
1 Rear Heater Air Duct Assembly B

2 Rear Heater Air Duct Assembly C
3 Rear Heater Air Duct Assembly D
4 Rear Heater Assembly
5 Rear Heater Water Inlet and Outlet Pipe B
6 Rear Heater Water Inlet and Outlet Pipe B
7 Rear Heater Water Inlet and Outlet Pipe A
8 Front Heater to Engine Heater Pipe Assembly
9 Heater Water Inlet Hose
31-4
Diagnostic information and procedures
A/C System Diagnosis
System Failure
Poor refrigeration effect Lack of refrigerant Exclude leakage points, and refill the
refrigerant
Excessive refrigerant Release proper quantity of refrigerant
Check the evaporator core for dirts Clean/remove dirts
Condenser contaminated or blocked Remove dirts
There is frost on the compressor air Re-secure the temperature sensing

return connecting pipe joint bulb
Compressor starts and stops Check high pressure Release proper quantity of refrigerant
frequently
There is frost on the dryer connecting Receiver-drier blocked Replace

outlet
There is frost on the expansion valve Expansion valve blocked Replace

inlet side
Electric Appliance Failure
A/C does not work A/C fuse failure Replace
Compressor does not work A/C switch failure Replace
Compressor power line failure Repair
Pressure switch failure Re-plug or replace
Electromagnetic clutch failure Replace the compressor
The blower does not work Fuse failure Replace
Control panel air volume switch failure Replace
Blower wiring failure Repair
Blower failure Replace
Evaporator freezes Defroster switch is on Replace the defroster switch
Poor contact of defroster switch Repair
Fuse failure Replace
The condenser fan does not work Pressure switch failure Re-plug or replace
Condenser fan power line failure Repair
Condenser fan failure Replace
Control panel failure Replace
Mechanical Failure
Belt slackness Belt vibrates severely Adjust the belt tension
31-5
Clutch slip The clutch slips due to friction surface Clean the clutch surface
contamination Replace the compressor
The clutch makes friction noise after
engagement
The compressor makes abnormal The compressor makes metal friction Replace the compressor
sound sound inside
The compressor gets stuck The compressor does not work Replace the compressor
Poor Heating Effect
No warm air or poor heating effect Low water temperature Notify the engine manufacturer or
vehicle manufacturer
Lack of coolant Refill coolant
Coolant circulates inadequately Clean or replace
31-6
the A/C system, and then observe the weight on

Service Guide
the electronic scale anytime.
Refrigerant Drain and Refill 4 When the refilling amount reaches the specified
Drain weight, turn off the manifold gauge switch and
subsequently the refrigerant tank valve switch.
1 Connect 3 pipes onto the manifold gauge as
5 Remove the manifold gauge, and refilling is
required.
finished.
2 Respectively connect the red high-pressure pipe
Caution:
and blue low-pressure pipe onto the flush valve
of A/C system. High pressure: 3.14MPa
3 Prepare one measuring cup, place the yellow
Low pressure: 0.196MPa
intermediate pipe into the measuring cup and
cover it with a clean cloth to prevent the Medium pressure: 1.77MPa
refrigerant oil from spraying out.
4 Slowly turn the blue and red knobs on the
manifold gauge, and then refrigerant and
refrigeration oil will flow out slowly.
5 After the refrigerant in the system is drained 20分钟 5分钟放置压力表指示正常
抽抽气
completely, tighten the high and low pressure 真真体
制
冷
空空密结
knobs on the gauge, and remove the pipe. 开停封
剂
充
束
始止检注
查
6 The refrigeration oil drained out is sucked into －７５０ｍｍｈｇ
the system in virtue of the vacuum in the system
and manifold gauge after vacuuming the system.
检查连接部分压力回升
ES310002
ES300001
Refill
1 Confirm the system is vacuum without leakage,
connect the intermediate pipe connecting the
manifold gauge to the vacuum pump to the joint
of refrigerant tank.
2 Place the refrigerant tank on an electronic scale,
open the refrigerant tank valve, and loosen the
intermediate pipe on the manifold gauge to
release air in the pipe. Do not tighten the joint
until refrigerant flows out from the joint.
3 Check and record the weight on the electronic
scale, turn on the high-voltage switch on the
manifold gauge so that the refrigerant flows into
31-7
Refrigerant Oil Refill SN. Item Replaced Filling amount (ml)

Removal
5 Replace individual lines 20
1 Place the liquid filling machine on the workbench
If the residual oil
or oil drum. poured out of the
compressor is less
than 30ml, 50ml of
refrigerant oil shall
Replace the A/C
6 be replenished.
compressor
If it is more than
30ml, the same
amount of oil
poured out shall be
replenished.
Double A/C 50ml;

7 Recycle the refrigerant
Single A/C 20ml.
GS350008
2 Open the plug cap of the hole marked "IN" on the

reservoir and fill with refrigerant oil (model:
PAG). See the following table for the specific
filling amount. Press the plug cap tightly after
refill, and the filling process shall be completed
within one minute.
3 Check whether there is any oil stain on the tank
of the reservoir, and if so, wipe the tank clean.
GS350009
SN. Item Replaced Filling amount (ml)
1 Replace the condenser 30
Replace the secondary 30

2
condenser
3 Replace the dryer 15
4 Replace the evaporator 50
31-8
A/C Compressor Replacement (10B20) A/C Compressor Replacement (BX17/BX13)

Removal Removal
2 Recycle the A/C refrigerant. Refer to “Refrigerant 2 Recycle the A/C refrigerant. Refer to “Refrigerant
Drain and Refill”. Drain and Refill”.
4 Remove the engine belt. Refer to “Engine Belt 4 Remove the engine belt. Refer to “Engine Belt
5 Disconnect the electrical connector of the 5 Disconnect the electrical connector of the
compressor. compressor.
6 Disconnect the A/C pipeline connecting to the 6 Disconnect the A/C pipeline connecting to the
Caution: Block the disconnected joint with a plug Caution: Block the disconnected joint with a plug
to prevent contaminant from entering. to prevent contaminant from entering.
7 Remove 4 bolts (1) fixing the A/C compressor to 7 Remove 3 bolts (1) fixing the A/C compressor to
the engine. the engine.
8 Remove the A/C compressor (2). 8 Remove the A/C compressor (2).
1
2
2
1 1
S09013034 S09013035
1 Install the compressor to the vehicle. 1 Install the compressor to the vehicle.
2 Install 4 bolts of the A/C compressor, tighten 2 Install 3 bolts of the A/C compressor, tighten
them to 22±2 N.m, and check the torque. them to 22±2 N.m, and check the torque.
3 Install the A/C pipeline connecting to the 3 Install the A/C pipeline connecting to the
4 Connect the electrical connector of the 4 Connect the electrical connector of the
5 Install the engine belt. Refer to “Engine Belt 5 Install the engine belt. Refer to “Engine Belt
7 Refill the A/C system refrigerant. Refer to 7 Refill the A/C system refrigerant. Refer to
“Refrigerant Drain and Refill”. “Refrigerant Drain and Refill”.
8 Connect the battery negative cable. 8 Connect the battery negative cable.
31-9
Compressor Inlet Pipe Assembly Compressor Inlet Pipe Assembly

Replacement (Front A/C) Replacement (Front and Rear A/C)
Removal Removal
2 Recycle the A/C refrigerant. Refer to “Refrigerant 2 Recycle the A/C refrigerant. Refer to “Refrigerant
Drain and Refill”. Drain and Refill”.
4 Remove the engine lower guard plate. 4 Remove the engine lower guard plate.
5 Remove the bolt (1) fixing the compressor inlet 5 Remove the bolt (1) fixing the compressor inlet
pipe assembly to the compressor. pipe assembly to the compressor.
6 Remove the nut (2) fixing the compressor inlet 6 Remove the nut (2) fixing the compressor inlet
pipe assembly to the front A/C inlet and outlet pipe assembly to the front A/C inlet and outlet
pipe. pipe.
7 Remove the compressor inlet pipe assembly (3). 7 Remove the nut (3) fixing the compressor inlet
pipe assembly to the rear A/C inlet and outlet
pipe.
8 Remove the compressor inlet pipe assembly (4).

1
3
2
S09013036
4
Installation
1 Check the O-ring seal of the A/C pipeline, and S09013037
replace the new O-ring seal if necessary.
2 Install the compressor inlet pipe assembly. Installation
1 Check the O-ring seal of the A/C pipeline, and
3 Install the nut fixing the compressor inlet pipe
assembly to the front A/C inlet and outlet pipe,
tighten it to 22±2 N.m, and check the torque. 2 Install the compressor inlet pipe assembly.
4 Install the bolt fixing the compressor inlet pipe 3 Install the nut fixing the compressor inlet pipe
assembly to the compressor, tighten it to 22±2 assembly to the front A/C inlet and outlet pipe,
N.m, and check the torque. tighten it to 22±2 N.m, and check the torque.
5 Install the engine lower guard plate. 4 Install the nut fixing the compressor inlet pipe
assembly to the rear A/C inlet and outlet pipe,
7 Refill the A/C system refrigerant. Refer to
5 Install the bolt fixing the compressor inlet pipe
“Refrigerant Drain and Refill”.
assembly to the compressor, tighten it to 22±2
8 Connect the battery negative cable. N.m, and check the torque.
6 Install the engine lower guard plate.
31-10
7 Lower the vehicle. Compressor Exhaust Pipe Assembly

Replacement
“Refrigerant Drain and Refill”. Removal
9 Connect the battery negative cable. 1 Disconnect the negative battery cable.
2 Recycle the A/C refrigerant. Refer to “Refrigerant
Drain and Refill”.
3 Remove the front grille.
4 Remove the engine lower guard plate.
5 Remove the bolt (1) fixing the compressor

exhaust pipe assembly to the compressor.
S09013038
6 Remove the bolt (1) fixing the compressor

exhaust pipe assembly to the condenser.
7 Remove the compressor exhaust pipe assembly

(2).
1 2
S09013039
Installation
2 Install the compressor exhaust pipe assembly.
31-11
3 Install the bolt fixing the compressor exhaust Front A/C Inlet and Outlet Pipe Assembly
pipe assembly to the condenser, tighten it to 9±1 Removal
4 Install the bolt fixing the compressor exhaust
pipe assembly to the compressor, tighten it to 2 Recycle the A/C refrigerant. Refer to “Refrigerant
22±2 N.m, and check the torque. Drain and Refill”.
5 Install the engine lower guard plate. 3 Remove the bolt (1) fixing the front A/C inlet and
outlet pipe to the front HVAC assembly.
6 Install the front grille.

8 Connect the battery negative cable.
S09013040
4 Remove the nut (1) fixing the front A/C inlet and
outlet pipe assembly to the dash panel
subassembly.
S09013041
5 Remove the nut (1) fixing the front A/C inlet and
outlet pipe to the body.
31-12
6 Install the bolt fixing the front A/C inlet and outlet
pipe assembly to the dash panel subassembly,
pipe to the front HVAC assembly, tighten it to 9±1

1 9 Connect the battery negative cable.
S09013042
6 If equipped with rear A/C, disconnect the rear A/

C connecting pipe.
7 Remove the bolt (1) fixing the front A/C inlet and
outlet pipe to the front compartment fuse box
bracket assembly.
8 Remove the front A/C inlet and outlet pipe (2).
S09013043
Installation
2 Install the front A/C inlet and outlet pipe.
pipe to the front compartment fuse box bracket
assembly, tighten it to 9±1 N.m, and check the
torque.
4 If equipped with rear A/C, connect the rear A/C

connecting pipe.
pipe to the body, tighten it to 9±1 N.m, and check
the torque.
31-13
Condenser Outlet Pipe Assembly 7 Refill the A/C system refrigerant. Refer to
Replacement “Refrigerant Drain and Refill”.
Removal 8 Connect the battery negative cable.
2 Recycle the A/C refrigerant. Refer to “Refrigerant
3 Remove the front grille.
4 Remove the front compartment fuse box and

bracket.
5 Disconnect the electrical connector of the

condenser outlet pipe assembly.
6 Remove the bolt (1) fixing the condenser outlet

pipe assembly to the condenser.
7 Remove the nut (2) fixing the condenser outlet

pipe assembly to the front A/C inlet and outlet
pipe assembly.
8 Remove the condenser outlet pipe assembly (3).
1
S09013044
Installation
2 Install the condenser outlet pipe assembly.
3 Install the nut fixing the condenser outlet pipe

assembly to the front A/C inlet and outlet pipe,
4 Install the bolt fixing the condenser outlet pipe

assembly to the condenser, tighten it to 9±1 N.m,
5 Install the front grille.
6 Install the front compartment fuse box and

bracket.
31-14
Air Pressure Temperature Sensor Front A/C Assembly Replacement

Replacement Removal
Removal
1 Disconnect the negative battery cable. 2 Recycle the A/C system refrigerant. Refer to
2 Recycle the A/C refrigerant. Refer to “Refrigerant “Refrigerant Drain and Refill”.
3 Remove the bolt fixing the A/C hard pipe
3 Remove the front compartment fuse box and assembly to the expansion valve, and disconnect
bracket. the pipeline.
4 Disconnect the electrical connector of the air 4 Remove the heater water inlet and outlet hose of
pressure temperature sensor. the front A/C.
5 Remove the air pressure temperature sensor (1). 5 Disconnect the harness of the front A/C
assembly.
6 Remove the nut (1) fixing the front A/C assembly

to the dash panel subassembly.
S09013045
1
Installation
1 Install the air pressure temperature sensor. S09013046
2 Connect the electrical connector of the air
pressure temperature sensor. 7 Remove the instrument panel beam. Refer to
“Remove Instrument Panel Beam Replacement”.
3 Install the front compartment fuse box and
bracket. 8 Remove 4 bolts (1) fixing the front A/C assembly
to the instrument panel beam.
1
1
1
1
S09013047
31-15
9 Remove 2 nuts (1) fixing the front A/C assembly External Circulated Air Duct Assembly
to the instrument panel beam. Replacement
10 Remove the front A/C assembly. Removal
1 Open the engine hood.
2 Remove 2 bolts (1) of the external circulated air
duct assembly.
3 Remove 2 nuts (2) of the external circulated air

duct assembly.
4 Remove the external circulated air duct

assembly (3).
2.2
1 2.1
1
S09013022 1
Installation
1 Install the front A/C assembly.
2 Install the nuts fixing the front A/C assembly to 3
the instrument panel beam, tighten them to 9±1
N.m, and check the torque. 2
2
3 Install the bolts fixing the front A/C assembly to
S09013048
the instrument panel beam, tighten them to 9±1
4 Install the instrument panel beam. Refer to 1 Install the external circulated air duct assembly.
“Remove Instrument Panel Beam Replacement”.
2 Install 2 nuts of the external circulated air duct
5 5 Install the nut fixing the front A/C assembly to assembly, tighten them to 5±0.5 N.m, and check
the dash panel subassembly, tighten it to 9±1 the torque.
3 Install 2 bolts of the external circulated air duct
6 Connect the harness of the front A/C assembly. assembly, tighten them to 5±0.5 N.m, and check
the torque.
7 Fix the A/C hard pipe assembly to the expansion
valve.
8 Install the heater water inlet and outlet hose of

the front A/C.

31-16
Front A/C Control Panel Replacement Rear A/C Assembly Replacement

Removal Removal
1 Remove the lower centre console panel. Refer to 1 Remove the rear ceiling. Refer to “Rear Ceiling
“Lower Centre Console Panel Replacement”. Replacement”.
2 Remove 4 bolts (1) of the front A/C control panel. 2 Disconnect the electrical connector of the rear A/
C assembly.
3 Remove the front A/C control panel.
3 Remove the drain pipe of the rear A/C assembly.
4 Remove 4 bolts (1) of the rear A/C assembly.
5 Remove the rear A/C assembly (2).
S09013023
2
Installation
1
1 Install the front A/C control panel. 1
S09013049
2 Install the bolts of the front A/C control panel,
tighten them to 1.2±0.2 N.m, and check the Installation
torque.
1 Install the rear A/C assembly.
3 Install the lower centre console panel. Refer to
2 Install the bolts of the rear A/C assembly, tighten
“Lower Centre Console Panel Replacement”.
3 Connect the drain pipe of the rear A/C assembly.
4 Connect the electrical connector of the rear A/C

assembly.
5 Install the rear ceiling. Refer to “Rear Ceiling

Replacement”.
31-17
Rear A/C Bracket Replacement Rear Heater Assembly Replacement

Removal Removal
1 Remove the rear A/C assembly. Refer to “Rear 1 Disconnect the negative battery cable.
A/C Assembly Replacement”.
2 Remove 6 bolts (1) of the rear A/C bracket.
3 Lift the vehicle.
3 Remove the rear A/C bracket (2, 3).
4 Remove the rear heater water inlet and outlet
pipe.
1
2
1
S09013050
1 Install the rear A/C bracket. 5 Remove the heater cover assembly. Refer to
2 Install the bolts of the rear A/C bracket, tighten “Heater Cover Assembly Replacement”.
them to 9±1 N.m, and check the torque. 6 Disconnect the electrical connector of the rear
3 Connect the rear A/C bracket. Refer to “Rear A/ heater.
C Assembly Replacement”. 7 Remove 4 bolts (1) of the rear heater.
8 Remove the rear heater assembly (2).
2
1
1
S09013052
Installation
1 Install the rear heater assembly.
2 Install the bolts of the rear heater assembly,
tighten them to 11.5±1 N.m, and check the
torque.
31-18
3 Connect the electrical connector of the rear Rear Heater Air Duct Assembly Replacement
heater. Removal
4 Install the rear heater water inlet and outlet pipe. 1 Remove the heater cover assembly. Refer to
5 Refill the engine coolant. “Heater Cover Assembly Replacement”.
2 Remove the C-pillar lower trim panel. Refer to
“C-pillar Lower Trim Panel Replacement".
3 Remove the front side panel. Refer to “Front

Side Panel Replacement".
4 Remove the clip (1) of the rear heater air duct.
5 Remove the rear heater air duct assembly D (2).
S09013026
6 Remove the middle side interior trim panel. Refer

to “Middle Side Interior Trim Panel
Replacement”.
7 Remove the clip (1) of the rear heater air duct.
8 Remove the rear heater air duct assembly B (2).
9 Remove the rear heater air duct assembly C (3).
2
1
1
1
S09013053
31-19
Installation C-pillar Relief Valve Replacement

1 Install the rear heater air duct assembly B, C and Removal
D. 1 Remove the rear bumper side panel. Refer to
2 Install the clip of the rear heater air duct “Rear Bumper Side Panel Replacement”.
assembly. 2 Remove the C-pillar relief valve (1).
3 Install the middle side interior trim panel. Refer to
“Middle Side Interior Trim Panel Replacement”.
4 Install the front side panel. Refer to “Front Side

Panel Replacement".
5 Install the C-pillar lower trim panel. Refer to “C-

pillar Lower Trim Panel Replacement".
6 Install the heater cover assembly. Refer to

“Heater Cover Assembly Replacement”.
1
S09013054
Installation
1 Install the C-pillar relief valve.
2 Install the rear bumper side panel. Refer to “Rear
Bumper Side Panel Replacement”.
31-20
Operating Principle
Through the circulation of refrigerant, the heat in the air is
Overview absorbed, thus reducing the air temperature and
The heating, ventilation and air-conditioning (HVAC) eliminating water vapor in the air, thus achieving the
system can create a comfortable environment with fresh purpose of cooling and moisturizing.The HVAC system
air and moderate temperature for driver and passengers absorbs heat from air through refrigerant circulation to
in the vehicle. The automobile HVAC system shall have lower the air temperature and eliminate water vapor in
greater refrigerating capacity, warm air capacity and the air, so as to maintain the cooling and moisture.
ventilation volume Meanwhile,
to adapt to the great temperature disparity in different the HVAC system also can clear the frost and fog on the
areas. The HVAC system equipped for this vehicle can windshields and side windows by introducing cool and
realize rapid refrigeration to satisfy the user's demand. hot air.
HVAC system is mainly composed of a compressor, a HVAC Schematic Diagram

condenser, an expansion valve, an evaporator, a pipeline
assembly, etc.
气体
高温高压
低温、低压
压缩机
高温、高压气体气体
蒸发器
压缩
液体
冷凝器蒸发
冷凝
吸收热量
膨胀膨胀阀
释放热量
液体（高压）
ES310070
1 After starting the vehicle, driven by the engine, 2 2 After flowing into the condenser via pipeline,
the compressor starts operating to impel the high-temperature and high-pressure
refrigerant to circulate in the sealed HVAC refrigerant gas will radiate and cool down in the
system. Then the compressor compresses the condenser, and then become medium-
gaseous refrigerant into high-temperature and temperature and high-pressure liquid refrigerant
high-pressure refrigerant gas and exhausts the and flow out. (Condensation refers to the
gas. process of cooling steam to a temperature no
more than its saturation temperature to convert
31-21
the steam to liquid. It is an exothermic process capacity to absorb heat. It measures the volume of liquid
because the conversion from gas to liquid must refrigerant entering the evaporator by detecting the
be realized through heat release). temperature of evaporator outlet and adjusts the inlet
3 Then the medium-temperature high-pressure clearance to adapt to condition change. It automatically
liquid refrigerant flows into the receiver-drier via adjusts the refrigerant flow according to the size of
pipeline. After drying and filtration, it flows into thermal load, so as to ensure the evaporator operates
the expansion valve.
safely and efficiently.
4 The medium-temperature high-pressure liquid
Evaporator: It absorbs heat from exterior air to heat and
refrigerant will rapidly change into the low-
temperature/pressure fog-state refrigerant after it evaporate the refrigerant from the expansion valve to the
is throttled by the expansion valve. low-temperature and low-pressure gas. At this time, the
air around the evaporator exterior cools down, and then
5 Then the low-temperature/pressure fog-state
refrigerant immediately enters the evaporator the blower blows out the cool air. Then the gas is sent to
and absorbs heat from the air flowing through the compressor again to carry on refrigerating through
the evaporator, so as to lower the air circulation.
temperature and generate cool air, realizing
cooling effect. Then the refrigerant will evaporate
to the low-temperature/pressure gaseous
refrigerant due to heat absorption. (In
refrigeration technology, evaporation refers to
the process where a liquid converts from liquid to
gas in the boiling state. It is an endothermic
process because the conversion from liquid to
gas must be realized by absorbing heat from the
external).
6 Then the low-temperature/pressure gaseous

refrigerant is sucked by the compressor again
via pipeline for compression and enters the next
circulation. As long as the compressor keeps
operating, the refrigerant will circulate in the
HVAC system to realize refrigeration; if the
compressor stops operating, the refrigerant will
stop circulating accordingly and not produce
refrigeration effect.
Introduction of Parts Function

Compressor: It compresses the low-temperature and
low-pressure gas from the evaporator to the high-
temperature and high-pressure gas. It is located between
the evaporator and condenser and driven by the engine.
Condenser: It converts the gaseous refrigerant to liquid

refrigerant. It is located between the compressor and
receiver-drier.
Expansion valve: It is the throttling device which isolates

the system high-pressure side and low-pressure side.
After the high-pressure liquid refrigerant is throttled, the
refrigerant will convert into the low-pressure and low-
temperature fog mixture of gas and liquid, which has the
31-22
Interior Lighting
Interior Lighting
Interior Lighting
Specification
Bulb Specification
Bulb Specification
Bulb of rear ceiling reading lamp W5W
Bulb of front ceiling reading lamp W5W
Bulb of step lamp W5W
Specification
Application Specification
Bolts/Screws - Front Ceiling Interior Reading Lamp 2±0.5
Bolts/Screws - Rear Ceiling Interior Reading Lamp 2±0.5
35-1
Interior Lighting
Layout
Lighting system layout
1 2
S10010004
1 Front Ceiling Interior Reading Lamp Assembly

2 Rear Ceiling Interior Reading Lamp Assembly
3 Step lamp
35-2
Interior Lighting
3 Install the lampshade.

Service Guide
Front Ceiling Interior Reading Lamp
Assembly Replacement
Removal
2 Pry off the lampshade.
3 Remove the 2 screws fixing the front reading

lamp. (2)
2 1
S10013011
4 Pry off the front reading lamp assembly.
5 Disconnect the harness connector and remove

the front reading lamp assembly.
6 Remove the bulb and microphone that do not

work.
S10013002
Installation
1 Connect the harness connector.
2 Install the 2 screws fixing the front reading lamp,
tighten to 2±0.5 N.m and check the torque.
35-3
Interior Lighting
Rear Ceiling Interior Reading Lamp Step Lamp Assembly Replacement

Assembly Replacement Removal
Removal
1 Disconnect the negative battery cable. 2 Pry off the step lamp assembly.
2 Pry off the Ceiling Interior Reading Lamp
Assembly

rear ceiling interior reading lamp assembly and
remove the rear reading lamp assembly (2).
S10013012
1 3 Disconnect the harness connector and remove

the step lamp assembly.
4 Remove the inoperative bulb.

S02083003
Installation
1 Place the rear ceiling interior reading lamp
assembly and connect the electrical connector of
the rear ceiling interior reading lamp assembly.
2 Insert the rear ceiling interior reading lamp into
the upper inner panel of the quarter panel.
S10013005
Installation
2 Install the step lamp into the trim panel.
35-4
Exterior Lighting
Exterior Lighting
Exterior Lighting
Specification
Bulb Specification
Bulb Bulb Specification
License plate lamp bulb W5W
Rear position lamp/brake lamp bulbs P21/5W
Brake lamp bulb P21W
Rear turn light bulb PY21W
Reverse lamp bulb W16W
Rear fog lamp bulb P21W
Dipped beam bulb H7
Main beam bulb H7
Front turn light bulb PY21W
Front Fog Lamp H8
Specification
Application Bulb Specification
Bolt/Screw - Headlamp Assembly 4±0.5
Screws/Bolts - Tail Lamp 5.0±0.5
Nuts - Tail Lamp 5.0±0.5
36-1
Exterior Lighting
Layout
Lighting system layout
1
2
S10020005
1 Headlamp assembly
2 Front Outline Marker Lamps
3 Front Fog Lamp
36-2
Exterior Lighting
9
2
7 1
8
4
3
6
S10020006
1 Rear Combination Lamp

2 High-mounted brake lamp
3 License plate lamp assembly
4 Rear Outline Marker Lamps
5 Rear Reflex Reflector Assembly
36-3
Exterior Lighting
Front Outline Marker Lamps Replacement

Service Guide
Removal
Front Combination Lamp Replacement 1 Disconnect the negative battery cable.
Removal
2 Remove the 2 bolts fixing the front outline marker
1 Disconnect the negative battery cable. lamp.
2 Remove the front bumper assembly.
3 Remove the 5 bolts fixing the front headlamp

assembly.
S10020009
3 Disconnect the harness connector.
4 Remove the front outline marker lamp assembly.

S10020007
Installation
5 Remove the front headlamp assembly.
2 Install the bolts fixing the outline marker lamps,
6 Remove the rear cover. tighten to 4±0.5 N.m, and check the torque.
S10020008
Installation
2 Install the headlamp fixing bolts, tighten to 4±0.5
3 Install the front bumper assembly.
36-4
Exterior Lighting
Front Fog Lamp Replacement Rear Combination Lamp Replacement

Removal Removal
2 Remove the front bumper. 2 Remove the 3 bolts fixing the rear combination
lamp.
3 Remove the 3 bolts fixing the front fog lamp.
S10020011
S10020010
4 Remove the rear combination lamp.
5 Remove the front fog lamp assembly.
Installation
Installation
2 Install the buckle and fixing bolts of the rear
2 Install the bolts fixing the front fog lamps, tighten
combination lamp , tighten to 4±0.5 N.m, and
to 4±0.5 N.m, and check the torque.
check the torque.
3 Install the front bumper assembly.
36-5
Exterior Lighting
High Mounted Stop Lamp Replacement License Plate Lamp Assembly Replacement
Removal Removal
2 Remove the tail assembly. (Refer to "Tail 2 Pry off the license plate lamp.
Assembly Replacement").
3 Remove the four nuts fixing the high-mounted

stop lamp.
S10020013
3 Disconnect the electrical connector.
S10020012 4 Remove the license lamp assembly.
5 Remove the inoperative bulb of license lamp.

4 Remove the high-mounted stop lamp and
disconnect the harness connector.
Installation
2 Fix the high-mounted stop lamp on the tail
assembly.
3 Install the tail assembly.
S10013005
Installation
2 Clip the license plate lamp assembly into the
tailgate slot.
36-6
Exterior Lighting
Rear Outline Marker Lamp Assembly Rear Reflex Reflector Assembly

Removal Removal
2 Remove the clip of the rear outline marker lamp 2 Remove the rear bumper assembly (Refer to
assembly. “Rear Bumper Assembly Replacement").
3 Remove the 2 bolts fixing the rear reflex reflector

assembly.
S10020014
3 Remove the rear outline marker lamp assembly

and disconnect the harness connector. S10020015
4 Remove the rear reflex reflector assembly and

disconnect the harness connector.
Installation
2 Install the rear outline marker lamp. Installation
1 Install the rear reflex reflector on the rear bumper
assembly.
3 Install the rear bumper assembly.
36-7
Exterior Lighting
36-8
Instrument Panel and Console

Specification
Name Torque (N.m)
Bolt - Instrument Panel Side Guard Plate Assembly 5±0.5 N.m
Screw - Instrument Panel Side Guard Plate Assembly 1.5±0.3 N.m
Screw - Screws of Instrument Panel Bright Molding 1.5±0.3 N.m

Assembly
Screw - Instrument Cluster Shroud Assembly 1.5±0.3 N.m
Bolt - Lower Steering Column Shroud 1.5±0.3 N.m
Bolt - Center Lower Guard Plate 1.5±0.3 N.m
Bolt - Glove Box Assembly 1.5±0.3 N.m
Bolt - Instrument Panel Beam 20±2 N.m
Bolt - Passenger Side Airbag Bracket 9±1 N.m
37-1
Instrument Panel Side Guard Plate Assembly

Service Guide
Replacement
Instrument Panel Cover Plate Assembly Removal
Replacement 1 Remove the left instrument panel cover plate
Removal assembly. Refer to "Instrument Panel Cover
1 Use the flat-bladed plastic tool to disconnect the Plate Assembly Replacement".
instrument panel cover plate from the instrument 2 Remove the instrument panel driver side lower
panel assembly. guard plate assembly. Refer to "Instrument
2 Remove the left instrument panel cover plate (1). Panel Driver Side Lower Guard Plate Assembly
Replacement".
3 Remove the right instrument panel cover plate
(2). 3 Remove the right air outlet panel. Refer to "Air
Outlet Panel Assembly Replacement (Driver
Side)".
4 Remove the right bright molding. Refer to

"Instrument Panel Bright Molding Assembly
Replacement (Driver Side)".
5 Remove the right cup holder. Refer to "Cup

Holder Assembly Replacement".
6 Remove the rearview mirror regulating switch

and dimmer switch assembly. Refer to "Rearview
1 2 Mirror Regulating Switch and Dimmer Switch
7 Remove 4 bolts of the instrument panel side

S11013001 guard plate assembly (1).
Installation 8 Remove 5 screws of the instrument panel side

guard plate assembly (2).
1 Carefully put the edges of end covers at the left
and right sides of the instrument panel into the 9 Remove the instrument panel side guard plate
bottom of the door sealing strip, install the assembly (3).
instrument panel cover plate, and press tightly
the door sealing strip.
2 2 2 1 2
2
1 1
S11013026
Installation
1 Install the instrument panel side guard plate
assembly.
37-2
2 Install 5 screws of the instrument panel side Air Outlet Panel Assembly Replacement
guard plate assembly, tighten them to 1.5±0.3 (Driver Side)
N.m, and check the torque. Removal
3 Install 4 bolts of the instrument panel side guard 1 Remove the instrument cluster shroud. Refer to
plate assembly, tighten them to 5±0.5 N.m, and "Instrument Cluster Shroud Assembly
check the torque. Replacement".
4 Install the rearview mirror regulating switch and 2 Pry off the retaining clips of the driver side air
dimmer switch assembly. Refer to "Rearview outlet panel assembly.
Mirror Regulating Switch and Dimmer Switch
Assembly Replacement". 3 Remove the air outlet panel assembly (1).
5 Install the right cup holder. Refer to "Cup Holder

6 Install the right bright molding. Refer to

Replacement (Driver Side)". 1
7 Install the right air outlet panel. Refer to "Air

Side)".
8 Install the instrument panel driver side lower

guard plate assembly. Refer to "Instrument
Panel Driver Side Lower Guard Plate Assembly
Replacement". S11013044
9 Install the left instrument panel cover plate Installation

assembly. Refer to "Instrument Panel Cover
Plate Assembly Replacement". 1 Locate the driver side air outlet panel assembly
to the instrument panel,and make sure to tap the
clips into the correct positions.
2 Install the instrument cluster shroud. Refer to
"Instrument Cluster Shroud Assembly
Replacement".
37-3
Air Outlet Panel Assembly Replacement Central Control Panel Assembly of

(Passenger Side) Instrument Panel Replacement
Removal Removal
1 Pry off the retaining clips of the passenger side 1 Remove the passenger side air outlet panel
air outlet panel assembly. assembly. Refer to "Air Outlet Panel Assembly
Replacement (Passenger Side)".
2 Remove the air outlet panel assembly (1).
2 Remove the instrument cluster shroud. Refer to
Replacement".
3 Remove the lower centre console panel

assembly. Refer to "Lower Centre Console Panel
4 Remove the left bright molding assembly. Refer

to "Instrument Panel Bright Trim Plate Assembly
1 Replacement (Passenger Side)".
5 Remove the instrument panel central air outlet

switch assembly. Refer to "Instrument Panel
Central Air Outlet Switch Assembly
S11013043 Replacement".
Installation 6 Pry off the retaining clips of the central control

panel assembly of instrument panel.
1 Locate the passenger side air outlet panel
assembly to the instrument panel,and make sure 7 Remove the central control panel assembly of
to tap the clips into the correct positions. instrument panel (1).
S11013030
Installation
1 Install the central control panel assembly of
instrument panel to the instrument panel,and
make sure to tap the clips into the correct
positions.
2 Install the instrument panel central air outlet
switch assembly. Refer to "Instrument Panel
Replacement".
37-4
3 Install the left bright molding assembly. Refer to Instrument Panel Bright Molding Assembly
"Instrument Panel Bright Trim Plate Assembly Replacement (Driver Side)
Replacement (Passenger Side)". Removal
4 Install the lower centre console panel assembly. 1 Remove the instrument cluster shroud. Refer to
Refer to "Lower Centre Console Panel Assembly "Instrument Cluster Shroud Assembly
Replacement". Replacement".
5 Install the instrument cluster shroud. Refer to 2 Pry off the retaining clips of the driver side
"Instrument Cluster Shroud Assembly instrument panel bright molding assembly.
Replacement".
3 Remove the instrument panel bright molding
6 Install the passenger side air outlet panel assembly (1).
assembly. Refer to "Air Outlet Panel Assembly
S11013029
Installation
1 Locate the driver side instrument panel bright
molding assembly to the instrument panel,and
make sure to tap the clips into the correct
positions.
Replacement".
37-5
Instrument Panel Bright Molding Assembly 7 Remove 8 screws of the central control switch
Replacement (Passenger Side) block assembly (1), and remove the central
Removal control switch block assembly (2).
1 Remove the passenger side air outlet panel

3 Remove the bolts of the right bright molding

assembly (1).
1 2
1 S11023130
Installation
1 Connect the central control switch block
assembly.
2 Install the screws of the central control switch
block assembly, tighten them to 9±1 N.m, and
check the torque.
3 Connect the electrical connector of the central

S11013053
control switch block assembly.
4 Pry off the retaining clips of the right bright 4 Locate the right bright molding assembly and the
molding assembly and the central control switch central control switch block assembly to the
block assembly. instrument panel,and make sure to tap the clips
5 Disconnect the electrical connector of the central into the correct positions.
control switch block assembly. 5 Install the bolts of the right bright molding
6 Remove the right bright molding assembly and assembly, tighten them to 1.5±0.3 N.m, and
the central control switch block assembly (1). check the torque.
6 Install the lower centre console panel assembly.

Refer to "Lower Centre Console Panel Assembly
Replacement".
1 7 Install the passenger side air outlet panel
S11013028
37-6
Instrument Cluster Shroud Assembly Instrument Panel Driver Side Lower Guard
Replacement Plate Assembly Replacement
Removal Removal
1 Remove 2 plugs of the instrument cluster shroud 1 Remove 2 screws fixing the instrument panel
assembly (1). driver side lower guard plate assembly to the
instrument panel beam (1).
2 Remove 2 screws of the instrument cluster
shroud assembly (2). 2 Pry off the retaining clips of the instrument panel
driver side lower guard plate assembly,and
3 Remove the instrument cluster shroud assembly
remove the instrument panel driver side lower
from the upper steering column shroud (3).
2
2
1 1
S11013055
S06013016
Installation
Installation
1 Install the instrument cluster shroud assembly to
1 Locate the instrument panel driver side lower
the upper steering column shroud.
guard plate assembly to the instrument panel,
2 Install 2 screws of the instrument cluster shroud and make sure to tap the clips into the correct
assembly, tighten them to 1.5±0.3 N.m, and positions.
check the torque.
2 Install 2 screws.
3 Install 2 plugs of the instrument cluster shroud
assembly.
37-7
Lower Centre Console Panel Assembly 2 Install 4 bolts of front A/C control panel, tighten
Replacement them to 1.5±0.3 N.m, and check the torque.
Removal 3 Connect the electrical connector of the front A/C
1 Pry off the clips connecting the transmission shift control panel.
lever and the lower centre console panel 4 Locate the lower centre console panel assembly
assembly. to the instrument panel,and make sure to tap the
2 Pry off the retaining clips of the lower centre clips into the correct positions.
console panel assembly.
5 Put the clips of the transmission shift lever into
3 Disconnect the electrical connector of the front the lower centre console panel assembly,and
A/C control panel. make sure that the clips are in the correct
positions.
assembly and the front A/C control panel.
S11013054
5 Remove 4 bolts of the front A/C control panel (1).
6 Disconnect the front A/C control panel (2) and

the lower centre console panel assembly (3).
3
1
S11013052
Installation
1 Assemble the front A/C control panel and the
lower centre console panel assembly.
37-8
Steering Column Shroud Replacement Center Lower Guard Plate Replacement

Removal Removal
1 Remove the instrument cluster shroud assembly. 1 Disconnect the negative battery cable.
Refer to "Instrument Cluster Shroud Assembly
2 Remove 4 plugs of the center lower guard plate
Replacement".
bolts (1).
2 Remove the upper steering column shroud (1).
3 Remove 4 bolts of the center lower guard plate
(2).
4 Remove the center lower guard plate (3).

1
1 2
2
1 2
2
1
S11013012
3 1
3 Remove 3 bolts of the lower steering column
shroud (1). S11013031
4 Remove the lower steering column shroud (2).
Installation
1 Install the center lower guard plate.
1 2 Install 4 bolts of the center lower guard plate,
1
2 tighten them to 1.5±0.3 N.m, and check the
torque.
3 Install 4 plugs of the center lower guard plate

bolts.

1
S11013013
Installation
1 Install the lower steering column shroud.
2 Install 3 bolts of the lower steering column
shroud, tighten them to 1.5±0.3 N.m, and check
the torque.
3 Install the upper steering column shroud.
4 Install the instrument cluster shroud assembly.

Replacement".
37-9
Cup Holder Assembly Replacement Glove Box Assembly Replacement

Removal Removal
1 Pry off the retaining clips of the cup holder 1 Remove 6 bolts of the glove box assembly (1).
assembly.
2 Remove the glove box assembly (2).
2 Remove the cup holder assembly (1).
S11013045
S11013042
Installation
Installation
1 Install the glove box assembly.
1 Locate the cup holder assembly to the
2 Install 6 bolts of the glove box assembly, tighten
instrument panel,and make sure to tap the clips
them to 1.5±0.3 N.m, and check the torque.
into the correct positions.
3 Close the glove box.
37-10
Instrument Panel Body Assembly 16 16. Remove the radio+mp3 assembly. Refer to
Replacement "Radio+mp3 assembly Replacement".
Removal 17 Remove the glove box assembly. Refer to "Glove
1 Disconnect the negative battery cable. Box Assembly Replacement".
2 Remove the driver airbag module assembly. 18 Disconnect the electrical connector of the
Refer to "Driver Airbag Module Assembly passenger side airbag (1).
Replacement".
19 Remove 2 retaining bolts of the passenger side
3 Remove the steering wheel assembly. Refer to airbag bracket (2).
"Steering Wheel Assembly Replacement".
4 Remove the instrument cluster. Refer to

"Instrument Cluster Replacement".
5 Remove the left and right instrument panel cover

2 2
plate assemblies. Refer to "Instrument Panel
Cover Plate Assembly Replacement".
6 Remove the instrument panel driver side lower

guard plate assembly. Refer to "Instrument 1
Replacement".
7 Remove the left air outlet panel. Refer to "Air

Outlet Panel Assembly Replacement S11013032
(Passenger Side)"
20 Remove the bolts of the left and right instrument
8 Remove the right air outlet panel. Refer to "Air
panel bodies (1).
Side)".
9 Remove the left bright molding. Refer to

"Instrument Panel Bright Molding Assembly 1
Replacement (Passenger Side)"
10 Remove the right bright molding. Refer to

11 Remove the left and right cup holders. Refer to

"Cup Holder Assembly Replacement".
12 Remove the rearview mirror regulating switch

and dimmer switch assembly. Refer to "Rearview
Mirror Regulating Switch and Dimmer Switch S11013046
21 Remove 3 bolts of the right instrument panel
13 Remove the instrument panel side guard plate body (1).
assembly. Refer to "Instrument Panel Side
Guard Plate Assembly Replacement".

15 Remove the cigar lighter assembly. Refer to

"Cigar Lighter Assembly Replacement".
37-11
1
1
1
S11013047 S11013050
22 Remove 2 bolts of the instrument panel body at 25 Remove the bolts of the instrument panel body
the glove box (1). (1).
26 Remove the instrument panel body from the

instrument panel beam (2).
1
1
S11013048
23 Remove 3 bolts of the instrument panel body at

the central control (1). S11013051
27 Unscrew 2 screws fixing the airbag to the

instrument panel body assembly (1).
1 28 Carefully remove the airbag from the instrument
panel (2).
29 Store the airbag in place according to storage

requirements.
S11013049
24 Remove the bolts of the instrument panel body at

driver side (1).
37-12
14 Install the right bright molding. Refer to

15 Install the left bright molding. Refer to

2
16 Install the right air outlet panel. Refer to "Air
Side)".
17 Install the left air outlet panel. Refer to "Air Outlet

Panel Assembly Replacement (Passenger
1 Side)".
S15023020
Installation guard plate assembly. Refer to "Instrument
1 Install the airbag to the instrument panel body. Panel Driver Side Lower Guard Plate Assembly
Replacement".
2 Install 2 retaining bolts of the airbag, tighten
them to 1.5±0.3 N.m, and check the torque. 19 Install the left and right instrument panel cover
plate assemblies. Refer to "Instrument Panel
3 Install the instrument panel body to the
Cover Plate Assembly Replacement".
20 Install the instrument cluster. Refer to
4 Install 12 bolts of the instrument panel body,
tighten them to 5±0.5 N.m, and check the torque.
21 Install the steering wheel assembly. Refer to
5 Install 2 retaining bolts of the passenger side
airbag bracket, tighten them to 9±1 N.m, and
check the torque. 22 Install the driver airbag module assembly. Refer
to "Driver Airbag Module Assembly
Replacement".
passenger side airbag.
7 Install the glove box assembly. Refer to "Glove
Box Assembly Replacement". 24 After the installation, turn the ignition switch, and
check if the SRS warning lamp is normal.
8 Install the radio+mp3 assembly. Refer to
"Radio+mp3 assembly Replacement".
9 Install the cigar lighter assembly. Refer to "Cigar

Lighter Assembly Replacement"
10 Install the lower centre console panel assembly.

Refer to "Lower Centre Console Panel Assembly
Replacement".
11 Install the instrument panel side guard plate

assembly. Refer to "Instrument Panel Side
Guard Plate Assembly Replacement".
12 Install the rearview mirror regulating switch and

dimmer switch assembly. Refer to "Rearview
Mirror Regulating Switch and Dimmer Switch
13 Install the left and right cup holders. Refer to

"Cup Holder Assembly Replacement".
37-13
Instrument Panel Beam Replacement

Removal
1 Remove the driver airbag module assembly. 3 3
Refer to "Driver Airbag Module Assembly
4
Replacement".
2 Remove the steering wheel. Refer to "Steering
Wheel Replacement".
2
3 Remove the instrument panel driver side lower 1
Panel Driver Side Lower Guard Plate Assembly 2 1
Replacement".
4 Remove the upper and lower steering column S11013033

shrouds. Refer to "Steering Column Shroud
18 Remove 2 clips of the instrument panel harness
Replacement".
and the instrument panel beam (1).
5 Remove the clock spring and the steering angle
sensor. Refer to "Clock Spring Replacement".

"Combination Switch Replacement".

"Combination Switch Base Replacement".
1
8 Remove the immobilizer base station. Refer to
"Immobilizer Base Station Replacement (without
1
passive entry)".
9 Remove the ignition switch. Refer to "Ignition

Switch Replacement".
10 Remove the steering column assembly. Refer to S11013034

"Steering Column Assembly Replacement".
19 Remove 2 bolts between the instrument panel
11 11. Remove the instrument panel body harness ground wire and the instrument panel
assembly. Refer to "Instrument Panel Body beam (1).
20 Remove 1 nut between the front A/C assembly
12 Remove the center lower guard plate. Refer to and the instrument panel beam (2).
"Center Lower Guard Plate Replacement".
21 Remove 5 clips of the instrument panel harness
13 Remove the cigar lighter assembly. Refer to and the instrument panel beam (3).
"Cigar Lighter Assembly Replacement".

instrument panel harness (1).
15 Remove the clips of the electrical connector of

the instrument panel harness (2).
16 Remove 3 bolts between the fuse box and the

instrument panel beam (3.
17 Disconnect the fuse box (4) from the instrument

panel beam.
37-14

harness and the instrument panel beam (2).
2
3 3 beam and the front A/C assembly (3).
3
3
1
1
3
1 1
S11013035 2

beam and the body (1).
3
S11013038
1 27 Unscrew 4 bolts between the instrument panel

beam and the beam bracket (1).
1
S11013036
1
beam and the body (1)
S11013039
28 Remove 3 clips between the instrument panel

29 Remove 1 nut between the instrument panel

beam and the front A/C assembly (2).

1 1 beam and the front A/C assembly (3)
31 Unscrew 1 bolt between the instrument panel

harness ground wire and the instrument panel
beam (4).
S11013037
24 Remove 3 clips between the instrument panel

37-15
8 Fix the fuse box to the instrument panel beam.
9 Install 3 bolts between the fuse box and the

2
10 Install the clips of the electrical connector of the

1 instrument panel harness.

4 instrument panel harness.
1
12 Install the cigar lighter assembly. Refer to "Cigar
Lighter Assembly Replacement".
3 13 Install the center lower guard plate. Refer to

S11013040 "Center Lower Guard Plate Replacement".

32 Remove 2 bolts between the instrument panel Refer to "Instrument Panel Body Assembly
beam and the body (1) Replacement".
15 Install the steering column assembly. Refer to

"Steering Column Assembly Replacement".
16 Install the ignition switch. Refer to "Ignition

Switch Replacement".
1
17 Install the immobilizer base station. Refer to
"Immobilizer Base Station Replacement (without
passive entry)".
1 18 Install the combination switch base. Refer to

"Combination Switch Base Replacement".

"Combination Switch Replacement".
S11013041
20 Install the clock spring and the steering angle
33 Remove the instrument panel beam assembly. sensor. Refer to "Clock Spring Replacement".
Installation 21 Install the upper and lower steering column
1 Install the instrument panel beam assembly. shrouds. Refer to "Steering Column Shroud
Replacement".
2 Install 4 retaining bolts between the instrument
panel beam and the front A/C. 22 Install the instrument panel driver side lower
3 Install 2 retaining nuts between the instrument Panel Driver Side Lower Guard Plate Assembly
panel beam and the front A/C. Replacement".
4 Install 6 retaining bolts of the instrument panel 23 Install the steering wheel. Refer to "Steering
beam, tighten them to 20±2 N.m, and check the Wheel Replacement".
torque.
5 Install 4 retaining bolts between the instrument to "Driver Airbag Module Assembly
panel beam and the instrument panel beam Replacement".
bracket.
6 Install 5 retaining bolts of the instrument panel

harness ground wire.
7 Install 13 retaining clips between the instrument

panel harness and the instrument panel beam.
37-16
Instrument Panel Beam Retaining Bracket

Replacement
Removal
1 Remove the center lower guard plate. Refer to
2 Remove 4 bolts of the instrument panel beam
retaining bracket (1).
1
1
S11013039
3 Remove 4 bolts of the instrument panel beam

retaining bracket (1).
4 Remove 2 instrument panel beam retaining

brackets.
1 2
S11013025
Installation
1 Install 2 instrument panel beam retaining
brackets.
2 Install 8 bolts of the instrument panel beam
retaining bracket, tighten them to 20±2 N.m, and
check the torque.
3 Install the center lower guard plate. Refer to

37-17
37-18
Driver Compartment Interiors and Switches
Driver Compartment Interiors and

Switches
Specification
Name Torque (N.m)
Bolt - A-pillar Handle 5.5±0.5 N.m
Bolt - B-pillar Handle 5.5±0.5 N.m
Screw - Step Covering of the Rear Door 3±1 N.m
Screw - Step Covering of the Side Sliding Door 2.5±0.2 N.m
Screw - Step Covering of the Front Door 2.5±0.2 N.m
Screw - Contactor Switch Contact Plate of the Side Sliding 9±1 N.m
Door
Screw - Contactor Switch Contact Pin of the Side Sliding 9±1 N.m
Door
Bolt - Clock Spring Assembly 1.5±0.5 N.m
Screw - Combination Switch Base 1.5±0.5 N.m
38-1
A-pillar Handle Assembly Replacement

Service Guide
Removal
A-pillar Upper Trim Panel Assembly 1 Pry 2 plugs of the A-pillar handle (1).
Replacement
2 Remove 2 bolts fixing the A-pillar handle to the
Removal
body (2).
1 Remove the A-pillar handle assembly. Refer to
3 Remove the A-pillar handle (3).
"A-pillar Handle Assembly Replacement".
2 Carefully pry off the front door body side sealing
strip at the outside of the A-pillar upper trim
panel assembly.
3
3 Pry off the clips of the A-pillar upper trim panel
assembly.
4 Remove the A-pillar upper trim panel assembly

(1).
1
S11023131
Installation
1 Place the A-pillar handle in the correct position.
1
2 Install 2 retaining bolts of the A-pillar handle,
tighten them to 5.5±0.5 N.m, and check the
torque.
3 Install the plugs of the A-pillar handle.

S11023059
Installation
1 Locate the A-pillar upper trim panel assembly to
the body,and make sure to tap the clips into the
correct positions.
2 Install the front door body side sealing strip of the
A-pillar upper trim panel assembly.
3 Install the A-pillar handle assembly. Refer to "A-

pillar Handle Assembly Replacement".
4 Restore the sealing strip of the front door frame.
38-2
B-pillar Upper Trim Panel Replacement

Removal
1 Remove the B-pillar lower trim panel. Refer to 2
"B-pillar Lower Trim Panel Replacement".
2 Remove the plug of the seat belt guide ring (1). 3
1
S11023132
Installation
1 Locate the B-pillar upper trim panel assembly to
the B-pillar,and make sure to tap the clips into
the correct positions.
S11023108 2 Install the bolts of the B-pillar upper trim panel
assembly, tighten them to 5±1 N.m, and check
3 Remove the retaining bolts of the front seat belts the torque.
(1), move the front seat belts (2).
3 Install the plugs of the B-pillar upper trim panel.
4 Install the retaining bolts of the front seat belts,

and tighten them to 50±5 N.m.
5 Install the plug of the seat belt guide ring.
6 Install the B-pillar lower trim panel. Refer to "B-

1 pillar Lower Trim Panel Replacement".
S11023109
4 Pry off the bolt plugs (1) fixed on the B-pillar

upper trim panel and remove the bolts (2).
5 Pry off the clips, and remove the B-pillar upper

trim panel assembly (3).
38-3
B-pillar Handle Assembly Replacement (Type B-pillar Handle Assembly Replacement

C) (Floor Type)
Removal Removal
1 Pry 2 plugs of the B-pillar handle (1). 1 1. Pry 2 plugs of the B-pillar handle (1).
2 Remove 2 bolts fixing the B-pillar handle to the 2 2. Remove 4 bolts fixing the B-pillar handle to the
body (2). body (2).
3 Remove the B-pillar handle (3). 3 4. Remove the B-pillar handle (3).
1 2
3 1
2
2
1
S11023133 S11023063
1 Place the B-pillar handle in the correct position. 1 Place the B-pillar handle in the correct position.
2 Install 2 retaining bolts of the B-pillar handle, 2 Install 4 retaining bolts of the B-pillar handle,
tighten them to 5.5±0.5 N.m, and check the tighten them to 5.5±0.5 N.m, and check the
torque. torque.
3 Install the plugs of the B-pillar handle. 3 Install the plugs of the B-pillar handle.
38-4
B-pillar Lower Trim Panel Replacement

(Driver Side)
Removal
1 Remove the bolts of the front seat belt assembly
(1).
1
1 S11023064
Installation
1 Locate the B-pillar lower trim panel assembly to
S15013017
2 Install the retaining bolts of the bundling ring
2 Remove the retaining bolts of the bundling ring assembly.
assembly (1), and remove the bundling ring 3 Install the bolts of the front seat belt assembly,
assembly (2). and tighten them to 50±5 N.m.
S11023110
3 Pry off the clips, and remove the B-pillar lower

38-5
B-pillar Lower Trim Panel Replacement

(Front Passenger Side)
Removal
1 Remove the bolts of the front seat belt assembly
(1).
1
1 S11023064
Installation
1 Locate the B-pillar lower trim panel assembly to
S15013017
2 Install the retaining bolts of the bundling ring
2 Remove the retaining bolts of the bundling ring assembly.
assembly (1), and remove the bundling ring 3 Install the bolts of the front seat belt assembly,
assembly (2). and tighten them to 50±5 N.m.
4 Restore the sealing strip of the side sliding door

frame.
S11023111
3 Pry off the clips, and remove the B-pillar lower

38-6
C-pillar Upper Trim Panel Replacement C-pillar Lower Trim Panel Replacement
Removal Removal
1 Remove the C-pillar lower trim panel. Refer to 1 Remove the front side windowsill trim panel.
"C-pillar Lower Trim Panel Replacement". Refer to "Front Side Windowsill Trim Panel
Replacement".
2 Pry off the clips, and remove the C-pillar upper
trim panel assembly (1). 2 Remove the rear side windowsill trim panel.
Refer to "Rear Side Windowsill Trim Panel
Replacement".
3 Pry off the clips, and remove the right C-pillar

lower trim panel assembly (1).
S11023066
1
3 Pry off the clips, and remove the C-pillar upper
S11023068
4 Pry off the clips, and remove the left C-pillar

lower trim panel assembly (1).
1
1
S11023067
Installation
1 Locate the C-pillar upper trim panel assembly to
the C-pillar,and make sure to tap the clips into S11023069
2 Install the C-pillar lower trim panel. Refer to "C- Installation
pillar Lower Trim Panel Replacement". 1 Locate the left and right C-pillar lower trim panel
assemblies to the C-pillar,and make sure to tap
the clips into the correct positions.
2 Install the rear side windowsill trim panel. Refer
to "Rear Side Windowsill Trim Panel
Replacement".
38-7
3 Install the front side windowsill trim panel. Refer Front Side Windowsill Trim Panel Assembly
to "Front Side Windowsill Trim Panel Replacement
1 Pry off the clips, and remove the front side
windowsill trim panel assembly (1).
S11023070
Installation
1 Locate the front side windowsill trim panel
assembly to the body,and make sure to tap the
38-8
Rear Side Windowsill Trim Panel Assembly Middle Windowsill Trim Panel Assembly
Removal Removal
1 Pry off the clips, and remove the rear side 1 Remove the rear side windowsill trim panel
windowsill trim panel assembly (1). assembly. Refer to "Rear Side Windowsill Trim
Panel Assembly Replacement".
2 Pry off the clips, and remove the middle
windowsill trim panel assembly (1).
S11023071 1
Installation
1 Locate the rear side windowsill trim panel S11023072
clips into the correct positions. Installation
1 Locate the middle windowsill trim panel
2 Install the rear side windowsill trim panel
assembly. Refer to "Rear Side Windowsill Trim
38-9
D-pillar Upper Trim Panel Assembly D-pillar Lower Trim Panel Assembly
Removal Removal
1 Remove the D-pillar lower trim panel assembly. 1 Pry off the clips, and remove the D-pillar lower
Refer to "D-pillar Lower Trim Panel Assembly trim panel assembly (1).
Replacement".
2 Pry off the clips, and remove the D-pillar upper
S11023074
1
Installation
2 Locate the D-pillar lower trim panel assembly to
S11023073 the body,and make sure to tap the clips into the
correct positions.
Installation
1 Locate the D-pillar upper trim panel assembly to
the body,and make sure to tap the clips into the
correct positions.
2 Install the D-pillar lower trim panel assembly.
Refer to "D-pillar Lower Trim Panel Assembly
Replacement".
38-10
Front Door Interior Trim Panel Assembly

Replacement
Removal
1 Remove 4 plugs (1) and retaining screws (2) of
the front door interior trim panel.
2 Pry off the clips, and remove the front door
interior trim panel assembly (3).
1
Caution: The 6 spring leaves of the interior trim
panel and the door frame need to be lifted up.
1 S11023113
2
2 1
2 1
1
S11023112
1
3 Disconnect the front door inner handle cable
assembly from the front door interior trim panel
assembly (1). S11023135
4 Disconnect the electrical connector (2) of the Installation

front door interior trim panel assembly, and
1 Install the window regulator switch.
remove the front door interior trim panel
assembly (3). 2 Connect the electrical connector of the front door
interior trim panel assembly.
3 Install the front door interior trim panel to the

front door, install the front door interior trim panel
3 assembly and make sure to tap the clips into the
correct positions.
Caution: There are 6 spring leaves in the interior

2
trim panel and the door frame.
1
S11023140
5 Remove the window glass regulator switch (1).
38-11
Heater Cover Assembly Replacement

Removal
1 Remove the 2nd row seats. Refer to "2nd Row
Seats Replacement".
2 Remove the heater cover assembly.
S11023076
4 Install 5 retaining screws of the front door interior 1

trim panel, tighten them to 2.5±0.2 N.m, and
check the torque.
5 Install 5 plugs of the front door interior trim panel.

S11023077
Installation
1 Install the heater cover assembly.
2 Install the 2nd row seats. Refer to "2nd Row
Seats Replacement".
38-12
Front Side Interior Trim Panel Replacement Middle Side Interior Trim Panel Replacement
Removal Removal
1 Remove 24 retaining clips of the front side 1 Remove 19 retaining clips of the middle side
interior trim panel (1). interior trim panel (1).
2 Remove the front side interior trim panel (2). 2 Remove the middle side interior trim panel (2).
1 1
2 2
S11023114 S11023115
1 Install the front side interior trim panel. 1 Install the middle side interior trim panel.
2 Install 24 retaining clips of the front side interior 2 Install 19 retaining clips of the middle side
trim panel. interior trim panel.
38-13
Rear Side Interior Trim Panel Replacement Side Sliding Door Interior Trim Panel
Removal Assembly Replacement
Removal
1 Remove the 3rd/4th row seats. Refer to "3rd/4th
Row Seats Replacement". 1 Remove the sealing strip.
2 Remove the C-pillar lower trim panel. Refer to 2 Remove the block assembly of the side sliding
"C-pillar Lower Trim Panel Replacement". door.
3 Remove the D-pillar lower trim panel Refer to "C- 3 Pry off the clips, and remove the upper inner
pillar Lower Trim Panel Replacement". board assembly of the sliding door.
4 Remove the rear side windowsill trim panel.

Refer to "Rear Side Windowsill Trim Panel
Replacement".
5 Remove the rear side interior trim panel (1).
1
S11023081
4 Remove the retaining screws of the lower trim

panel assembly of the sliding door.
5 Remove the lower inner board assembly of the

S11023080 sliding door.
Installation
1 Install the rear side interior trim panel.
2 Install the C-pillar lower trim panel. Refer to "C-
3 Install the D-pillar lower trim panel. Refer to "C-

4 Install the rear side windowsill trim panel. Refer

to "Rear Side Windowsill Trim Panel
Replacement".
5 Install the 4th row seats. Refer to "3rd/4th Row

Seats Replacement".
S11023082
Installation
1 Firstly align the main and auxiliary locating pins
of the lower interior trim panel with the main and
auxiliary locating holes of the inner board of the
sliding door, then after locating them into the
correct positions, fix the clips tightly, and install
the lower inner board assembly of the sliding
door.
38-14
2 Install the retaining screws of the lower trim Side Sliding Door Trim Panel Replacement
panel assembly of the side sliding door,and Removal
tighten them securely.
1 Remove 20 clips of the side sliding door trim
3 Firstly align the main and auxiliary locating pins panel (1).
of the lower interior trim panel with the main and
auxiliary locating holes of the inner board of the 2 Remove the side sliding door trim panel (2).
sliding door, then after locating them into the
correct positions, fix the clips tightly, and install
the upper inner board assembly of the sliding
door.
S11023136
Installation
1 Install the side sliding door trim panel.
2 Install 20 clips of the side sliding door trim panel.
38-15
Sun Visor Assembly Replacement Roof Storage Separator Plate Replacement

Removal Removal
1 Pry off the sun visor cover plate (3). 1 Remove the sun visor assembly. Refer to "Sun
Visor Assembly Replacement".
2 Remove 3 bolts of the sun visor assembly (1).
2 Remove the retaining screws of the sun visor
3 Remove the sun visor assembly (2).
bracket (1).
3 Remove the sun visor bracket (2).
1
2
S11023084 2
1 Install the sun visor assembly.
4 Remove the plugs of the roof storage separator
2 Install 3 bolts of the sun visor assembly, tighten plate (1).
5 Remove the bolts of the roof storage separator
3 Install the sun visor cover plate. plate (2).
6 Remove the roof storage separator plate (3).
2
2
2 2 1
1
S11023085
Installation
1 Install the roof storage separator plate.
2 Install 4 bolts of the roof storage separator plate,
3 Install 2 plugs of the roof storage separator plate.
4 Install the sun visor retaining bracket.
38-16
5 Install the retaining screws of the sun visor Roof Air Outlet Grille Replacement
retaining bracket. Removal
6 Install the sun visor assembly. Refer to "Sun 1 Remove the roof air outlet grille (1).
S11023086
Installation
1 Install the roof air outlet grille.
38-17
Front Dome Lamp Trim Cover Replacement Compartment Roof Interior Assembly
Removal Replacement
Removal
1 Remove the sun visor assembly. Refer to "Sun
Visor Assembly Replacement". 1 Remove the sun visor assembly. Refer to "Sun
2 Remove the roof storage separator plate. Refer Visor Assembly Replacement".
to "Roof Storage Separator Plate Replacement". 2 Remove the roof storage separator plate. Refer
to "Roof Storage Separator Plate Replacement".
3 Remove the front ceiling interior reading lamp.
3 Remove the front ceiling interior reading lamp.
4 Remove 2 bolts of the front dome lamp trim
Refer to "Front Ceiling Interior Reading Lamp
cover (1).
5 Remove the front dome lamp trim cover (2).
4 Remove the front dome lamp trim cover. Refer to
"Front Dome Lamp Trim Cover Replacement".
5 Remove 7 clips of the compartment roof interior

assembly (1).
6 Remove the compartment roof interior assembly

(2).
1
1 1
1
S11023087
1
Installation
1 Install the front dome lamp trim cover. 1
2 Install 2 bolts of the front dome lamp trim cover,

tighten them to 5±1 N.m, and check the torque. 2
1
S11023117
3 Install the front ceiling interior reading lamp.
Installation
4 Install the roof storage separator plate. Refer to
"Roof Storage Separator Plate Replacement". 1 Install the compartment roof interior assembly.
5 Install the sun visor assembly. Refer to "Sun 2 Install 7 clips of the compartment roof interior
Visor Assembly Replacement". assembly into the correct positions.
3 Install the front dome lamp trim cover. Refer to

"Front Dome Lamp Trim Cover Replacement".
4 Install the front ceiling interior reading lamp.

Refer to "Front Ceiling Interior Reading Lamp
5 Install the roof storage separator plate. Refer to

"Roof Storage Separator Plate Replacement".
6 Install the sun visor assembly. Refer to "Sun

38-18
Middle Ceiling Replacement Rear Ceiling Replacement

Removal Removal
1 Remove the roof air outlet grille. Refer to "Roof 1 Remove the roof air outlet grille. Refer to "Roof
Air Outlet Grille Replacement". Air Outlet Grille Replacement".
2 Remove the ceiling interior reading lamp. 2 Remove the ceiling interior reading lamp..
3 Remove 8 clips of the middle ceiling (1). 3 Remove 14 clips of the rear ceiling (1).
4 Remove the middle ceiling (2). 4 Remove the rear ceiling (2).
1 1
1
1 1
1
1 1
1 1
2
1
1 1
1 1
2 1
1 1 1
1 1
S11023089 S11023090
1 Install the middle ceiling. 1 Install the rear ceiling.
2 Install the clips of the middle ceiling into the 2 Install the clips of the rear ceiling into the correct
correct positions. positions.
3 Install the ceiling interior reading lamp. 3 Install the ceiling interior reading lamp.
4 Install the roof air outlet grille. Refer to "Roof Air 4 Install the roof air outlet grille. Refer to "Roof Air
Outlet Grille Replacement". Outlet Grille Replacement".
38-19
Rear Ceiling Tail Gate Lock Catch Trim Cover Step Covering of the Rear Door Replacement
Replacement Removal
Removal
1 Remove the plugs of the step covering of the
1 Remove the rear ceiling tail gate lock catch trim rear door.
cover (1). 2 Remove 5 screws of the step covering of the rear
door (1).
3 Remove the step covering of the rear door (2).
1 2
S11023091
Installation
1 Install the rear ceiling tail gate lock catch trim S11023092
cover.
Installation
1 Install the step covering of the rear door.
2 Install 5 screws of the step covering of the rear
door, tighten them to 3±1 N.m, and check the
torque.
3 Install the plugs of the step covering of the rear

door.
38-20
Step Covering of the Side Sliding Door Step Covering of the Front Door
Removal Removal
1 Remove 5 plugs of the step covering of the side 1 Remove the driver seat or the front seat.
sliding door (1).
2 Remove the B-pillar trim panel. Refer to "B-pillar
2 Remove 5 screws of the step covering of the Trim Panel Replacement".
side sliding door (2).
3 Remove the plugs of the step covering of the
3 Remove the step covering of the side sliding front door.
door (3).
4 Remove the screws of the step covering of the
front door (1).
5 Remove the step covering of the front door (2).

1
1 2
2 1
2
2
1 1
2 2
1 1
S11023118 1
Installation
1 Install the step covering of the side sliding door. S11023094
2 Install the screws of the step covering of the side Installation

sliding door, tighten them to 2.5±0.2 N.m, and
check the torque. 1 Install the step covering of the front door.
2 Install the screws of the step covering of the front
3 Install the plugs of the step covering of the side
door, tighten them to 2.5±0.2 N.m, and check the
sliding door.
torque.
4 Restore the sealing strip of the side door.
3 Install the plugs of the step covering of the front
door.
4 Install the B-pillar trim panel. Refer to "B-pillar

Trim Panel Replacement".
5 Install the driver seat or the front seat.
38-21
Front and Rear Floor Covering Molding 6 Install the upper and lower handbrake cover
Replacement plates. Refer to "Front Handbrake Cover Plate
Removal Replacement".
1 Remove the upper and lower handbrake cover

plates. Refer to "Front Handbrake Cover Plate
Replacement".
2 Remove the left and right B-pillar lower trim
panels. Refer to "B-pillar Lower Trim Panel
Replacement".
3 Remove the step covering of the side sliding

door. Refer to "Step Covering of the Side Sliding
Door Replacement".
4 Remove the plugs of the front and rear floor

covering moldings (1).
5 Remove the screws of the front and rear floor

covering moldings (2).
6 Remove the front and rear floor covering

moldings (3).
1 1
2 1
2
2
2
2
3
S11023121
Installation
1 Install the front and rear floor covering moldings.
2 Install 5 screws of the front and rear floor
covering moldings, tighten them to 3±1 N.m, and
check the torque.
3 Install the plugs of the step covering of the front

door.
4 Install the step covering of the side sliding door.

Refer to "Step Covering of the Side Sliding Door
Replacement".
5 Install the left and right B-pillar lower trim panels.

Refer to "B-pillar Lower Trim Panel
Replacement".
38-22
Front Covering of the Driver Compartment

Floor Replacement
Removal
1 Remove the driver seat. Refer to "Driver Seat
Replacement".
2 Remove the front double seat. Refer to "Front
Double Seat Replacement".
1
3 Remove the center lower guard plate. Refer to
4 Remove the instrument panel beam retaining

bracket. Refer to "Instrument Panel Beam
Retaining Bracket Replacement". S06013017
5 Remove the step covering of the left front door. 14 Remove 2 retaining bolts of the fire extinguisher
Refer to "Step Covering of the Front Door retaining bracket and the floor (1), and remove
Replacement (Front Passenger Side)". the fire extinguisher and the fire extinguisher
bracket (2).
6 Remove the step covering of the right front door.
Refer to "Step Covering of the Front Door

Replacement". 1
2
panels. Refer to "B-pillar Lower Trim Panel
Replacement".

door. Refer to "Step Covering of the Side Sliding
Door Replacement".
10 Remove the front and rear floor covering S11023122

moldings. Refer to "Front and Rear Floor
Covering Molding Replacement". 15 Remove 3 plastic nuts of the front covering of the
driver compartment floor and the dash panel.
11 Remove the battery bracket. Refer to "Battery
Bracket Replacement". 16 Remove the front covering of the driver
compartment floor (1).
12 Remove the retaining bolts (1) fixing the steering
column to the steering extension shaft,
disconnect the connection between the steering
column and the steering extension shaft.
13 Remove 2 retaining bolts of the steering gear

input shaft dust shield (2), and remove the
steering gear input shaft dust shield (3).
38-23
13 Install the step covering of the right front door.

14 Install the step covering of the left front door.

1 Refer to "Step Covering of the Front Door
Replacement (Front Passenger Side)".
15 Install the instrument panel beam retaining

bracket. Refer to "Instrument Panel Beam
Retaining Bracket Replacement".
16 Install the center lower guard plate. Refer to

S11023096 17 Install the front double seat. Refer to "Front
Installation
18 Install the driver seat. Refer to "Driver Seat
1 Install the front covering of the driver Replacement".
compartment floor.
2 Install 3 plastic nuts of the front covering of the
driver compartment floor and the dash panel.
3 Place the fire extinguisher and the fire

extinguisher retaining bracket , install 2 retaining
bolts of the fire extinguisher retaining bracket
and the floor.
4 Install the steering gear input shaft dust shield.
5 Install 2 retaining bolts of the steering gear input

shaft dust shield.
6 Connect the steering column assembly and the

steering extension shaft.
7 Install the retaining bolts fixing the steering

column to the steering extension shaft.
8 Install the battery bracket. Refer to "Battery

9 Install the front and rear floor covering moldings.

Refer to "Front and Rear Floor Covering Molding
Replacement".
10 Install the step covering of the side sliding door.

Refer to "Step Covering of the Side Sliding Door
Replacement".
11 Install the left and right B-pillar lower trim panels.

Refer to "B-pillar Lower Trim Panel
Replacement".
12 Install the upper and lower handbrake cover

Replacement".
38-24
Contactor Switch Contact Plate of the Side Contactor Switch Contact Pin of the Side
Sliding Door Replacement Sliding Door Replacement
Removal Removal
1 Remove the screws of the contactor switch 1 Remove the side sliding door trim panel. Refer to
contact plate of the side sliding door (1). "Side Sliding Door Trim Panel Replacement".
2 Remove the contactor switch contact plate of the 2 Disconnect the electrical connector of the
side sliding door (2). contactor switch contact pin of the side sliding
door (1).
contactor switch contact plate of the side sliding 3 Remove 4 retaining clips of the contactor switch
door, and remove the contactor switch contact contact pin of the side sliding door and the inner
plate of the side sliding door. board of the side sliding door (2).
1
2
1 2 2
S11023137 S11023124
Installation 4 Remove 2 screws of the contactor switch contact

pin of the side sliding door (1).
1 Place the contactor switch contact plate of the
side sliding door, and connect the electrical 5 Remove the contactor switch contact pin of the
connector of the contactor switch contact plate of side sliding door (2).
the side sliding door.
2 Install the contactor switch contact plate of the
side sliding door to the front side outer board.
2
Caution: During installation,make sure that the
arrow on the contactor switch contact plate of the
side sliding door points to the inside of the
vehicle.
3 Install the screws of the contactor switch contact 1
plate of the side sliding door, tighten them to 9±1
S11023138
Installation
1 Install the contactor switch contact plate of the
side sliding door to the inner board of the side
sliding door.
38-25
2 Install 2 screws of the contactor switch contact Engine Fire Extinguisher Switch
plate of the side sliding door, tighten them to 9±1 Replacement
N.m, and check the torque. Removal
3 Install 4 retaining clips of the contactor switch 1 Pry off the engine fire extinguisher switch (1).
contact pin of the side sliding door and the inner
board of the side sliding door. 2 Disconnect the electrical connector of the engine
fire extinguisher switch.
4 Connect the electrical connector of the contactor
switch contact pin of the side sliding door.
5 Install the side sliding door trim panel. Refer to

"Side Sliding Door Trim Panel Replacement".
S11023099
Installation
1 Connect the electrical connector of the engine
fire extinguisher switch.
2 Install the engine fire extinguisher switch, and
install the clips into the correct positions.
38-26
Rearview Mirror Regulating Switch Assembly Central Control Switch Block Assembly
Removal Removal
1 Use the flat-bladed plastic tool to disconnect the 1 Remove the right bright molding. Refer to "Right
rearview mirror regulating switch and dimmer Bright Molding Replacement".
switch assembly from the instrument panel side
2 Remove 8 screws of the central control switch
block assembly (1).
3 Remove the central control switch block
rearview mirror regulating switch and dimmer
assembly (2).
switch assembly (2).
2 2
1 2
S11023130
S11023107
Installation
Installation
1 Connect the central control switch block
1 Place the rearview mirror regulating switch and
assembly.
dimmer switch assembly, and connect the
electrical connector of the rearview mirror 2 Install the screws of the central control switch
regulating switch and dimmer switch assembly. block assembly, tighten them to 9±1 N.m, and
check the torque.
2 Fix the rearview mirror regulating switch and
dimmer switch assembly to the instrument panel
side guard plate assembly.
38-27
Instrument Panel Central Air Outlet Switch Brake Lamp Switch Replacement
Assembly Replacement Removal
Removal
1 Disconnect the electrical connector of the brake
1 Pry off the instrument panel central air outlet lamp switch.
switch assembly (1). 2 Remove the brake lamp switch (1).
instrument panel central air outlet switch
assembly.
1 1
S11023139
Installation
S11023129 1 Install the brake lamp switch.
Installation 2 Connect the electrical connector of the brake
lamp switch.
instrument panel central air outlet switch
assembly.
2 Install the instrument panel central air outlet
switch assembly, and install the clips into the
correct positions.
38-28
Clock Spring Assembly and Clock Spring 8 Pry off the clips, and remove the clock spring
Returning Ring Replacement returning ring (1).
Removal 9 Pry off the clips, and remove the steering angle
1 Remove the steering wheel (driver) airbag sensor (2).
assembly. Refer to "Steering Wheel (Driver)
Airbag Assembly Replacement".
2 Remove the steering wheel assembly. Refer to 2
1
3 Remove the instrument cluster shroud assembly.
Replacement".
4 Remove the steering column shroud. Refer to

"Steering Column Shroud Replacement".
5 Disconnect the electrical connector of the clock

spring assembly, the clock spring returning ring
and the steering angle sensor (1). S11023127
Installation
1 Install the clock spring returning ring to the clock
spring.
2 Install the steering angle sensor to the clock
spring assembly.
1
1
3 Install the clock spring assembly, the clock
spring returning ring and the steering angle
sensor to the steering column.
4 Install 3 bolts of the clock spring assembly,

1 tighten them to 1.5±0.5 N.m, and check the
torque.
S11023126
5 Connect the electrical connector of the clock
6 Remove 3 bolts of the clock spring assembly (1). spring assembly, the clock spring returning ring
7 Remove the clock spring assembly, the clock and the steering angle sensor.
spring returning ring and the steering angle 6 Install the steering column shroud. Refer to
sensor (2). "Steering Column Shroud Replacement".

Replacement".

9 Install the steering wheel (driver) airbag

2 Caution: Note:Installation Requirements of the
1 Clock Spring:
S11023104 1 The clock spring is retained with a pin, which

shall not be pulled out before installing the
38-29
steering wheel, otherwise the clock spring will Combination Switch Base Replacement
rotate freely and deviate from the center position. Removal
2 When installing the steering wheel, pull out the
1 Remove the steering wheel (driver) airbag
pin to confirm whether the clock spring is at the
center position (If a yellow mark is visible on the
clock spring surface window, it means the spring
is centered). If yes, fix the steering wheel. 2 Remove the steering wheel assembly. Refer to
3 If not, adjust the spring to the center position,
and then install the steering wheel. 3 Remove the instrument cluster shroud assembly.
4 Removal and installation of the clock spring may Replacement".
cause the position change to the steering angle
sensor, please carry out zero calibration for the 4 Remove the steering column shroud. Refer to
steering angle sensor with an aftermarket scan "Steering Column Shroud Replacement".
tool after the installation (If not calibrated, ESP 5 Remove the clock spring assembly, the clock
warning indicator may keep ON). spring returning ring and the steering angle
sensor. Refer to "Clock Spring Assembly and
Clock Spring Returning Ring Replacement".
6 Remove the screws of the combination switch

base (1).
7 Remove the combination switch base (2).
S11023105
Installation
1 Install the combination switch base.
2 Install the screws of the combination switch
base, tighten them to 1.5±0.5 N.m, and check
the torque.
3 Install the clock spring assembly, the clock

spring returning ring and the steering angle
sensor. Refer to "Clock Spring Assembly and
Clock Spring Returning Ring Replacement".
4 Install the steering column shroud. Refer to

38-30
5 Install the instrument cluster shroud assembly. Window Regulator Switch Assembly
Refer to "Instrument Cluster Shroud Assembly Replacement
6 Install the steering wheel assembly. Refer to 1 Remove the front door interior trim panel
"Steering Wheel Assembly Replacement". assembly. Refer to "Front Door Interior Trim
7 Install the steering wheel (driver) airbag Panel Assembly Replacement".
assembly. Refer to "Steering Wheel (Driver) 2 Remove the window regulator switch assembly
Airbag Assembly Replacement". (1).
S11023135
S11023113
Installation
1 Install the window regulator switch assembly.
2 Install the front door interior trim panel assembly.
Refer to "Front Door Interior Trim Panel
38-31
Step Covering of the Front Door Step Covering of the Front Door
Replacement (Driver Side) Replacement (Front Passenger Side)
Removal Removal
1 Remove the driver seat, refer to "Driver Seat 1 Remove the front double seat. Refer to "Front
Replacement". Double Seat Replacement".
2 Remove the B-pillar lower trim panel. Refer to 2 Remove the B-pillar lower trim panel. Refer to
"B-pillar Lower Trim Panel Replacement". "B-pillar Lower Trim Panel Replacement".
3 Remove the vehicle tool box trim cover (1). 3 Remove 3 plugs of the step covering of the front
door (1).
4 Remove 3 plugs of the step covering of the front
door (2). 4 Remove 3 screws of the step covering of the
front door (2).
5 Remove 3 screws of the step covering of the
front door (3). 5 Remove the step covering of the front door (3)
6 Remove the step covering of the front door (4).
1 1
1 2
1 2
2
2 2
3 3
2
3 3
S11023120
Installation 1 Install the step covering of the front door.
1 Install the step covering of the front door. 2 Install 3 screws of the step covering of the front
2 Install 3 screws of the step covering of the front
torque.
torque. 3 Install 3 plugs of the step covering of the front
door.
3 Install 3 plugs of the step covering of the front
door. 4 Install the B-pillar lower trim panel. Refer to "B-
4 Install the B-pillar lower trim panel. Refer to "B-
pillar Lower Trim Panel Replacement". 5 Install the front double seat. Refer to "Front
5 Install the driver seat, refer to "Driver Seat
Replacement".
38-32
Rear Floor Covering Replacement 4 Install the front and rear floor covering moldings.
Removal Refer to "Front and Rear Floor Covering Molding
Replacement".
plates. Refer to "Front Handbrake Cover Plate 5 Install the step covering of the side sliding door.
Replacement". Refer to "Step Covering of the Side Sliding Door
Replacement".
panels. Refer to "B-pillar Lower Trim Panel 6 Install the left and right B-pillar lower trim panels.
Replacement". Refer to "B-pillar Lower Trim Panel
Replacement".
door. Refer to "Step Covering of the Side Sliding 7 Install the upper and lower handbrake cover
Door Replacement". plates. Refer to "Front Handbrake Cover Plate
Replacement".
4 Remove the front and rear floor covering
moldings. Refer to "Front and Rear Floor
Covering Molding Replacement".
5 Remove the step covering of the rear door. Refer

to "Step Covering of the Rear Door
Replacement".
6 Remove the retaining bolts of 6 bundling ring

assemblies and the floor (1).
7 Remove 6 bundling ring assemblies (2).
8 Remove the rear floor covering (3).
1
1
2
2
1
1
2 2
1 1
2 2
3
S11023123
9 Remove the plastic part and its base of the spare

wheel cover plate from the rear floor covering.
Installation
1 Install the plastic part and its base of the spare
wheel cover plate to the rear floor covering.
2 Install the rear floor covering.
3 Install the step covering of the rear door. Refer to

"Step Covering of the Rear Door Replacement".
38-33
Rain/Solar Sensor Cover Replacement Combination Switch Replacement

Removal Removal
1 Use the flat-bladed plastic tool to pry the clips of 1 Remove the steering wheel (driver) airbag
the rain/solar sensor cover (1), and remove the assembly. Refer to "Steering Wheel (Driver)
rain/solar sensor cover (1). Airbag Assembly Replacement".
2 Use the flat-bladed plastic tool to pry the clips of 2 Remove the steering wheel assembly. Refer to
the rain/solar sensor cover (2), and remove the "Steering Wheel Assembly Replacement".
rain/solar sensor cover (2).
Replacement".

2 "Steering Column Shroud Replacement".
5 Disconnect the electrical connector of the left

and right combination switches (1).
6 Pry off the clips, remove the combination switch

(2) and the combination switch (3).
1
S11023125 1 1
Installation 2 3
1 Locate the rain/solar sensor cover to the rain

sensor base,and make sure to tap the clips into
S11023128
Installation
1 Install the left and right combination switches.
2 Connect the electrical connector of the left and
right combination switches.


Replacement".

6 Install the steering wheel (driver) airbag

38-34
Seats
Seats
Seats
Specification
Name Torque (N.m)
Bolt - Driver Seat 58±5 N.m
Bolt - Driver Seat Base Assembly 58±5 N.m
Bolt - Front Double Seat 58±5 N.m
Bolt - Front Single Seat 58±5 N.m
Bolt - Single Passenger Seat 58±5 N.m
Bolt - Front Single Seat Base Assembly 58±5 N.m
Bolt - Double passenger Seat 58±5 N.m
Bolt - Armrests of Driver Seat and Front Single Seat 25±2 N.m
39-1
Seats
Layout
A2 A2 J 1
A2 J 1 A2 J 1
D E D
D D
客车 D E D E
D E D E D E D E
F E D E D E
D E
F F F
F F F
12座 15座 17座 18座
A2 J A2 C1
客货车 C F
GD
IX
6座 7座
A2 J 3
厢式车
3座
A2 J 3
底盘车
3座
S02090001
Code Seat Description Function Description
A2 8 way manual main driver seat Adjustable 8 way seat,the angle of seat back is
adjustable, the tilt angle of seat basin is adjustable, the
height of head restraint is adjustable, no map pocket.
C1 Front single passenger seat The angle of seat back is adjustable, the height of head
restraint is adjustable, no map pocket.
J1 Front double passenger seat Split type seat back, the angle of seat back is adjustable.
39-2
Seats
Code Seat Description Function Description
J3 Front double passenger seat Integral type seat back, the angle of seat back is
unadjustable.
D Adjustable rear double seat Thin seat back, the angle of seat back is adjustable.
E Adjustable rear single seat Thin seat back, the angle of seat back is adjustable.
F Unadjustable rear double seat Thin seat back, the angle of seat back is unadjustable.
CF Fixed rear double seat Unadjustable seat back, the seat back can be put forward
flat, the seat back is unadjustable, the head restraint is
unadjustable, two-side recliner, it can not be turned
sideways.
GD Fixed three-abreast rear seat The seat back can be put forward flat, the whole seat can
not be turned forward, the seat back is unadjustable, the
head restraint is unadjustable.
IX Three-abreast rear seat which can be The seat back can be put forward flat, the whole seat can
turned forward be turned forward, the seat back is unadjustable, the
head restraint is unadjustable.
39-3
Seats
2 Connect the electrical connector of the driver

Service Guide
seat.
Driver Seat Replacement 3 Install 4 bolts of the driver seat, tighten them to
Removal 58±5 N.m, and check the torque.
1 Adjust the driver seat to the utmost rear end.

2 Remove 2 bolts (1) at the front end of the driver
seat track.
S11033014
3 Adjust the driver seat to the utmost front end.
4 Remove 2 bolts (1) at the rear end of the driver

seat track.
5 Disconnect the electrical connector of the driver

seat.
6 Remove the driver seat (2).
Caution: Locator at the mounting point of the

seat.
S11033015
Installation
1 Install the driver seat to the driver seat base
assembly.
39-4
Seats
Driver Seat Base Assembly Replacement 5 Install the driver seat. Refer to "Driver Seat
Removal Replacement".
1 Remove the driver seat. Refer to "Driver Seat

Replacement".
2 Remove the driver seat base guard plate (1).
S11033016
3 Remove the battery cover plate.
4 Remove 4 bolts of the driver seat base assembly

(1).
5 Remove the driver seat base assembly (2).
1
1 2
S11033017
Installation
1 Install the driver seat base assembly.
Caution: Install the locating pins of the driver
seat base into the correct positions.
2 Install 4 bolts of the driver seat base assembly,
3 Install the battery cover plate.
4 Install the driver seat base guard plate.
39-5
Seats
Front Handbrake Cover Plate Replacement Front Double Seat Replacement

Removal Removal
1 Carefully remove the upper front cover plate of 1 Remove the front and rear guard plates of the
the handbrake (1). front double seat.
2 Remove 5 bolts of the front double seat (1).
3 Remove the front double seat (2).
1
1 1
S11033018
2 Carefully remove the lower front cover plate of

the handbrake (1). S11033020
Installation
1 Install the front double seat.
2 Install 5 bolts of the front double seat, tighten
1
3 Install the front and rear guard plates of the front

double seat.
S11033019
Installation
1 Install the lower front cover plate of the
handbrake.
Caution: For the convenience during installation,
please move the brake handle to the vertical state
and then install the handbrake cover plate.
Caution: The clip of the front cover plate is
clamped to the corresponding position of the
brake handle.
2 Install the upper front cover plate of the
handbrake.
39-6
Seats
Front Single Seat Replacement Front Single Seat Base Replacement

Removal Removal
1 Adjust the front single seat to the utmost rear 1 Remove the front single seat. Refer to "Front
end. Single Seat Replacement".
2 Remove 2 bolts (1) at the left and right sides of 2 Remove the front single seat base guard plate
the rear end of the front single seat. (1).
S11033021 S11033016
3 Adjust the front single seat to the utmost front 3 Remove 4 bolts of the front single seat base
end. assembly (1).
4 Remove 2 bolts (1) at the left and right sides of 4 Remove the front single seat base assembly (2).
the front end of the front single seat.
5 Remove the front single seat (2).

1
Caution: Locator at the mounting point of the 1 2
seat.
1
1 2 1
S11033017
Installation
1 Install the front single seat base assembly.
S11033022 Caution: Install the locating pins of the driver

seat base into the correct positions.
Installation 2 Install 4 bolts of the front single seat base
1 Install the front single seat to the base assembly. assembly, tighten them to 58±5 N.m, and check
the torque.
2 Install 4 bolts of the front single seat, tighten
them to 58±5 N.m, and check the torque. 3 Install the single seat base guard plate.
4 Install the front single seat. Refer to "Front Single

Seat Replacement".
39-7
Seats
2nd/3rd Row Single Passenger Seat 2nd Row Double Passenger Seat
Replacement Replacement (Vehicle for Passengers and
Removal Goods)
Removal
1 Remove 4 bolts of the single passenger seat (1).
2 Remove the single passenger seat (2). 1 Remove 7 bolts of the 2nd row double
passenger seat (1).
2 Remove the 2nd row double passenger seat (2).
2
1 1
1
2
S11033023
1 Install the single passenger seat.
Installation
2 Install 4 bolts of the single passenger seat,
1 Install the 2nd row double passenger seat.
2 Install 7 bolts of the 2nd row double passenger
seat, tighten them to 58±5 N.m, and check the
torque.
39-8
Seats
2nd/3rd/6th Row Double Seat Replacement 2nd Row Three-abreast Seat Replacement
(Vehicle for Passengers) Removal
Removal
1 Remove 6 bolts of the 2nd row three-abreast
1 Remove 4 bolts of the 2nd row double seat (1).
passenger seat (1). 2 Remove the 2nd row three-abreast seat (2).
2 Remove the 2nd row double passenger seat (2).
1 1
1
1
1
2 1
1 2
1 1
1
S11033026
S11033025
Installation
Installation
1 Install the 2nd three-abreast seat.
1 Install the 2nd row double passenger seat.
2 Install 6 bolts of the 2nd row three-abreast seat,
2 Install 4 bolts of the 2nd row double passenger tighten them to 58±5 N.m, and check the torque.
seat, tighten them to 58±5 N.m, and check the
torque.
39-9
Seats
3rd Row Three-abreast Seat Replacement 4th Row Double Seat Replacement (12 Seats)
Removal Removal
1 Pull the unlocking handle, and remove the rear 1 Remove 6 bolts of the 4th row double seat (1).
anchor point of the seat to loosen it from the
2 Remove the 4th row double seat (2).
floor.
2 Remove 4 bolts of the 3rd row three-abreast seat
(1).
3 Remove the 3rd row three-abreast seat (2).
1 1
2 1
1
S11033028
2 1
1 Installation
1
1 Install the 4th row double seat.
S11033027 2 Install 6 bolts of the 4th row double seat, tighten
Installation
1 Install the 3rd three-abreast seat.
2 Install 4 bolts of the 3rd row three-abreast seat,
3 Install the rear anchor point of the seat to the

correct position.
39-10
Seats
4th Row Single Seat Replacement 5th Row Single Seat Replacement
Removal Removal
1 Remove 4 bolts of the 4th row single seat (1). 1 Remove 5 bolts of the 5th row single seat (1).
2 Remove the 4th row single seat (2). 2 Remove the 5th row single seat (2).
1
1
1
1 2
1 2
1
S11033029 S11033030
1 Install the 4th row single seat. 1 Install the 5th row single seat.
2 Install 4 bolts of the 4th row single seat, tighten 2 Install 5 bolts of the 5th row single seat, tighten
them to 58±5 N.m, and check the torque. them to 58±5 N.m, and check the torque.
39-11
Seats
5th Row Double Seat Replacement Seat Common Track Replacement

Removal Removal
1 Remove 5 bolts of the 5th row double seat (1). 1 Remove the corresponding seat.
2 Remove the 5th row double seat (2). 2 Remove the bolts of the seat common track.
3 Remove the seat common track.
Installation
1 Install the seat common track.
2 Install the bolts of the seat common track, tighten
1
1 1 them to 58±5 N.m, and check the torque.
2
3 Install the corresponding seat.
S11033031
Installation
1 Install the 5th row double seat.
2 Install 5 bolts of the 5th row double seat, tighten
39-12
Seats
Armrests of Driver Seat and Front Single Rear Seat Armrest Replacement
Seat Replacement Removal
Removal
1 Adjust the seat to the utmost rear end.
1 Remove the wrap of the seat armrest. 2 Remove the bolts of the seat armrest cover plate
2 Remove the bolts of the seat armrest (1). (1).
3 Remove the seat armrest (2). 3 Remove the seat armrest cover plate (2).
1
1 2
S11033032 S11033033
Installation 4 Remove 2 bolts of the seat armrest (1).

1 Install the seat armrest. 5 Remove the seat armrest (2).
2 Install the bolts of the seat armrest, tighten them
3 Install the wrap to the seat armrest.
S11033034
Installation
1 Install the seat armrest.
2 Install and tighten 2 bolts of the seat armrest.
3 Install the seat armrest cover plate, Install and

tighten the bolts of the seat armrest cover plate.
4 Adjust the seat to the suitable position.
39-13
Seats
Seat Head Restraint Replacement

Removal
1 Press the button and pull up the seat head
restraint (1) to remove it from the seat.
S11033035
Installation
1 Install the head restraint to the seat.
39-14
Exteriors
Exteriors
Exteriors
Specification
Name Torque (N.m)
Screw - Front Grille Assembly 9±1
Screw - License Plate Trim Panel to Tail Gate 9±1
Bolt - Windscreen Cover Plate Assembly 9±1
Nut - License Plate Trim Panel to Tail Gate 9±1
Bolt/Screw - Front Bumper Lower Baffle 9±1
Bolt - Fastening Front Wheelhouse Liner to Front Bumper 2.5±0.5

Assembly
Bolt - Electric Step ECU 9±1
Bolt - Electric Step 22 ± 2
Nut - Electric Step 22 ± 2
Bolt - Rear Step Assembly 25 ± 2
Bolt - Rear Step Assembly 180 ± 10
Nut - Rear Step Assembly 180 ± 10
40-1
Exteriors
8 Remove the right windscreen washer nozzle (2).

Service Guide
9 Remove the retaining clips (3) of the vacuum
Windscreen Cover Plate Assembly pipe assembly.
Replacement
Removal
1 Remove the wiper arm. Refer to “Wiper Arm
Assembly Replacement”. 2
2 Remove the left and right windscreen cover plate

trim covers.
1
S12013035
10 Remove the left and right windscreen cover plate

drain pipes (1).
1
11 Remove the retaining bolts (2) fixing the left and
right windscreen cover plate assembly to the
windscreen gutter channel.
S12013019
3 Remove the snap fastener (1) fixing the

windscreen cover plate assembly to the external
recirculated duct assembly.
4 Remove the front washer fluid hose assembly (2)

from the left windscreen washer nozzle. 2
5 Remove the left windscreen washer nozzle (3).
6 Remove the retaining clips (4) of the vacuum

pipe assembly.
1
S12013036
3
12 Remove the windscreen cover plate assembly
2 from the windscreen sealing strip.
Installation
1 Fix the windscreen cover plate assembly to the
4 1 windscreen weatherstrip.
2 Install the retaining bolts fixing the left and right
windscreen cover plate assembly to the
windscreen gutter channel, and tighten the
S12013034 torque to 9±1 N.m.
7 Remove the front washer fluid hose assembly (1) 3 Install the left and right windscreen cover plate
from the right windscreen washer nozzle. drain pipes.
40-2
Exteriors
4 Install retaining clips of the vacuum pipe Radiator Grille Assembly Replacement
assembly. Removal
5 Install the left and right windscreen washer 1 Remove 11 snap fasteners (1) of the front grille
nozzle. plate.
6 Fix the front washer fluid hose assembly to the 2 Remove the front grille plate (2).
left and right windscreen washer nozzle and the
windscreen cover plate assembly.
7 Install the snap fastener fixing the windscreen 1 1

cover plate to the external recirculated duct 1
assembly. 1
1
8 Install the left and right windscreen cover plate 1

1
trim covers.
1
9 Install the wiper arm. Refer to “Wiper Arm 1
1
2
1
S12013037
3 Remove 4 screws (1) fixing the radiator grille

assembly to the front-end module.
4 Pry off the clips, and remove the radiator grille

assembly.
1
1
2
1
S12013038
Installation
1 Install the radiator grille assembly.
2 Install 4 screws fixing the radiator grille assembly
to the front-end module.
4 Install 11 snap fasteners of the front grille plate.
40-3
Exteriors
License Plate Trim Panel Replacement

Removal
1 Remove the license plate lamp assembly. Refer
to “License Plate Lamp Assembly Replacement”.
2 Remove the tail gate trim panel. Refer to “Tail
Gate Trim Panel Replacement”.
3 Remove the tail gate waterproof membrane (1). 1
S12013022
Installation
1 Install the license plate lamp trim panel.
2 Install 3 retaining bolts of the license plate lamp
trim panel, and tighten the torque to 9±1 N.m.
3 Install the tail gate waterproof membrane.

1 4 Install the tail gate trim panel. Refer to “Tail Gate
S13013015
Trim Panel Replacement”.
4 Remove 3 retaining bolts (1) of the license plate 5 Install the license plate lamp assembly. Refer to
lamp trim panel. “License Plate Lamp Assembly Replacement”.
1 1 1
S12013039
5 Remove the license plate lamp trim panel (1).
40-4
Exteriors
Front Bottom Deflector Replacement Front Wheelhouse Liner Replacement

Removal Removal
1 Remove 6 bolts (1) of the front bottom deflector. 1 Remove the snap fasteners (3) fixing the front
wheelhouse liner to the fender, front panel and
2 Remove 5 snap fasteners (2) of the front bottom
wheelhouse outer panel.
deflector.
2 Remove the front wheelhouse liner (1).
3 Remove the front bottom deflector (3).
2 1
1 1
2 1
3
1
1
3
2
1 S12013024
S12013041
Installation
Installation
1 Install the front wheelhouse liner.
1 Install the front bottom deflector.
2 Install the snap fasteners fixing the front
2 Install the snap fastener of the front wheelhouse
wheelhouse liner to the fender, front panel and
liner.
wheelhouse outer panel.
3 Install the bolt of the front bumper lower baffle,
and tighten the torque to 9±1 N.m.
40-5
Exteriors
Threshold Molding and Side Skirt Panel 4 Remove the side skirt panel
Removal Installation
1 Remove the front door lower trim panel 1 Install the upper side skirt panel
2 Install the snap fastener securing the side skirt
panel to the body.
3 Install the lower trim panels of the front door and

the rear door
S12013025
2 Remove the rear door lower trim panel
S12013026
3 Remove the snap fastener securing the side skirt

panel to the body.
S12013027
40-6
Exteriors
Electric Step ECU Replacement Electric Step Replacement (with sliding door)
Removal Removal
1 Disconnect the negative battery cable. 1 Disconnect the negative connection.
2 Remove the step covering of the front door. 2 Lift the vehicle.
3 Remove 6 bolts of the electric step (1).
Replacement".
Caution: Remove when the electric step is in
open status.
electric step ECU.
4 Remove the bolts of the electric step ECU (1).
5 Remove the electric step ECU (2).
1
1
1 1 1
S12013029
2
1 4 Disconnect the electrical connector of the

electric step.
S12013028
5 Remove 4 nuts of the electric step (1).
Installation
6 Remove the electric step (2).
1 Install the electric step ECU.
2 Install the bolts of the electric step ECU, tighten
1
3 Connect the electrical connector of the electric
step ECU.
4 Use the scan tool to conduct self-learning of the

electric step.
5 Install the step covering of the front door. Refer

to "Step Covering of the Front Door
Replacement".
2
S12013030
Installation
1 Install the electric step.
2 Install 4 nuts of the electric step, and tighten
them by hand.

step.
40-7
Exteriors
4 Install 6 bolts of the electric step, tighten them to Electric Step Replacement (without sliding
22±2 N.m, and check the torque. door)
Caution: Make the electric step in open status. Removal
5 Tighten 4 nuts of the electric step to 22±2 N.m, 1 Disconnect the negative connection.
and check the torque. 2 Lift the vehicle.
6 Use the scan tool to conduct self-learning of the 3 Remove 8 bolts of the electric step (1).
electric step.
Caution: Remove when the electric step is in
7 Lift the vehicle. open status.
1
S12013031

electric step.
5 Remove 4 nuts of the electric step (1).
6 Remove the electric step (2).
2
S12013032
Installation
1 Install the electric step.
2 Install 4 nuts of the electric step, and tighten
them by hand.

step.
40-8
Exteriors
4 Install 8 bolts of the electric step, tighten them to Rear Step Assembly Replacement
22±2 N.m, and check the torque. Removal
Caution: Make the electric step in open status. 1 Lift the vehicle.
5 Tighten 4 nuts of the electric step to 22±2 N.m, 2 Remove the rear bumper. Refer to "Rear
and check the torque. Bumper Replacement".
6 Use the scan tool to conduct self-learning of the 3 Remove 4 bolts (1) of the rear step assembly at
electric step. both the left and the right sides.
7 Lift the vehicle. Caution: The left and the right are symmetrical.
4 Remove 2 bolts (2) and screws (3) of the rear
step assembly at both the left and the right sides.
5 Remove the rear step assembly (4).
2
1
1 3
1
1
4
S12013033
Installation
1 Install the rear step assembly.
2 Install 2 bolts and screws of the rear step
assembly at both the left and the right sides,
tighten them to 180±10 N.m, and check the
torque.
3 Install 2 bolts of the rear step assembly at both

the left and the right sides, tighten them to 25±2
4 Install the rear bumper. Refer to "Rear Bumper

Replacement".
40-9
Exteriors
Tail Gate Trim Panel Replacement Front Wheel Eyebrow Assembly

Removal Replacement
Removal
1 Pry off the clips, and remove the tail gate trim
panel (1). 1 Open the front door.
2 Remove 2 retaining screws (1) of the front wheel
eyebrow assembly.
3 Pry off the clips, and remove the front wheel

eyebrow assembly (2).
2
S12013040
Installation 1
1 Install the tail gate trim panel.
S12013042
Installation
1 Install the front wheel eyebrow assembly.
2 Install 2 retaining screws of the front wheel
eyebrow assembly.
3 Close the front door.
40-10
Exteriors
Rear Wheel Eyebrow Assembly Replacement Fender Wheel Eyebrow Trim Panel
Removal Replacement
Removal
1 Remove the rear mudguard assembly. Refer to
“Rear Mudguard Assembly Replacement”. 1 Remove 3 snap fasteners (1).
2 Remove 2 snap fasteners (1). 2 Pry off the clips, and remove the fender wheel
eyebrow trim panel (2).
3 Pry off the clips, and remove the rear wheel
eyebrow assembly (2).
1
2
2 1
1
S12013044
1
Installation 1 Install the fender wheel eyebrow trim panel.
1 Install the rear wheel eyebrow assembly. 2 Install 3 snap fasteners.
2 Install 2 snap fasteners.
3 Install the rear mudguard assembly. Refer to

“Rear Mudguard Assembly Replacement”.
40-11
Exteriors
Front Door Lower Trim Panel Replacement Side Lower Valance Front Trim Panel
Removal Replacement
Removal
1 Remove the front wheel eyebrow assembly.
Refer to “Front Wheel Eyebrow Assembly 1 Remove the snap fastener (1).
Replacement”.
2 Remove the side lower valance front trim panel
2 Remove 2 retaining screws (1) of the front door (2).
lower trim panel.
3 Pry off the clips, and remove the front door lower
trim panel (2).
1
1
2 S12013046
Installation
S12013045 1 Install the side lower valance front trim panel.

2 Install the snap fastener.
Installation
1 Install the front door lower trim panel.
2 Install 2 retaining screws of the front door lower
trim panel.
3 Install the front wheel eyebrow assembly. Refer

to “Front Wheel Eyebrow Assembly
Replacement”.
40-12
Exteriors
B Pillar Lower Molding Rear Door Lower Trim Panel

Removal Removal
1 Pry off the clips, and remove the B pillar lower 1 Open the rear door.
molding (1).
2 Remove 2 retaining screws (1) of the rear door
lower trim panel.
3 Pry off the clips, and remove the rear door lower
trim panel (2).
1
2
S12013047
Installation
1 Install the B pillar lower molding.
S12013048
Installation
1 Install the rear door lower trim panel.
2 Install 2 retaining screws of the rear door lower
trim panel.
3 Close the rear door.
40-13
Exteriors
C Pillar Molding Replacement Front Mudguard Assembly Replacement

Removal Removal
1 Remove the rear wheel eyebrow assembly. 1 Remove the retaining bolts (1) of the front
Refer to “Rear Wheel Eyebrow Assembly mudguard assembly.
Replacement”.
2 Remove the retaining screws (2) of the front
2 Remove the retaining screws (1) of the C pillar mudguard assembly.
molding.
3 Remove the front mudguard assembly (3).
3 Pry off the clips, and remove the C pillar molding
(2).
2
2
1
3
S12013050
1 Install the front mudguard assembly.
Installation
2 Install the retaining screws of the front mudguard
1 Install the C pillar molding.
assembly.
2 Install the retaining screws of the C pillar
3 Install the retaining bolts of the front mudguard
molding.
assembly.
3 Install the rear wheel eyebrow assembly. Refer
to “Rear Wheel Eyebrow Assembly
Replacement”.
40-14
Exteriors
Rear Mudguard Assembly Replacement

Removal
1 Remove the snap fastener (1).
2 Remove the retaining screws (2) of the rear
mudguard assembly.
3 Remove 2 bolts (3) of the rear mudguard

assembly.
4 Remove the rear mudguard assembly (4).
3
3 4
S12013051
Installation
1 Install the rear mudguard assembly.
2 Install 2 bolts of the rear mudguard assembly.
3 Install the retaining screws of the rear mudguard

assembly.
4 Install the snap fastener.
40-15
Exteriors
40-16
Rearview Mirrors
Rearview Mirrors
Rearview Mirrors
Specification
Name Torque (N.m)
Bolt - Exterior Rearview Mirror 9±1
Bolt - Interior Rearview Mirror 1.5 ± 0.5
41-1
Rearview Mirrors
Layout
Rearview Mirror Layout
S12020001
1 Exterior Rearview Mirror 4 Interior Rearview Mirror
2 Lens 5 Screw
3 Lens
41-2
Rearview Mirrors
Service Guide
Exterior Rearview Mirror Replacement

Removal 1
1 Remove the front door interior trim panel. Refer
to “Front Door Interior Trim Panel Assembly
Replacement”.
2 Remove the front door waterproof membrane
(1). 1
S12023006
1
5 Remove 3 retaining bolts (1) fixing the exterior
rearview mirror to the front door.
6 Remove the exterior rearview mirror assembly

(2).
S12023004 1

2
exterior rearview mirror.
1
1
1 S12023007
Installation
1 Install the exterior rearview mirror assembly.
2 Remove 3 retaining bolts fixing the exterior
rearview mirror to the front door, and tighten
them to 9±1 N.m.
S12023005 3 Install 2 plugs.
4 Connect the electrical connector of the exterior

4 Remove 2 plugs (1).
rearview mirror.
5 Install the front door waterproof membrane.
6 Install the front door interior trim panel. Refer to

“Front Door Interior Trim Panel Assembly
Replacement”.
41-3
Rearview Mirrors
Exterior Rearview Mirror Lens Replacement Interior Rearview Mirror Replacement

Removal Removal
1 Adjust the lens to the position shown in the 1 Remove the mounting bolts of the interior
Figure. rearview mirror.
2 Push out the interior rearview mirror assembly
from the bottom to the top.
GS330010
1
2 Pry up the clip with a flat-blade screwdriver, then
remove the lens from the rearview mirror GS330012
assembly.
Installation
1 Push in the interior rearview mirror assembly
from the top to the bottom.
2 Install the bolt of the upper interior rearview
mirror and tighten it to 1.5 ± 0.5 N.m.
GS330011
3 Disconnect the heating glass wire (if installed).
Installation
1 Connect the heating glass wire (if installed).
2 Install the lens to the rearview mirror assembly.
41-4
Stationary Windows
Stationary Windows
Stationary Windows
Layout
Window Glass Layout
2 3
1 4
2
S13040004
1 Windscreen 3 Tail gate glass

2 Side window glass 4 Separator plate glass
42-1
Stationary Windows
Front Door Glass Layout
S13040005
1 Front door glass
42-2
Stationary Windows
2 With the help of an assistant,try to fit the

Service Guide
windscreen to the body， and adjust it to the
Windscreen Replacement correct position.
Removal 3 Use the adhesive tape to mark the relative

position of the windscreen on the body. Cut the
1 Open the engine hood, remove the front wiper
adhesive tape at the gap between the
arm (refer to "Front Wiper Replacement")
windscreen and the body, and remove the
2 Remove the windscreen cover plate (refer to windscreen.
"Windscreen Cover Plate Replacement").
4 Wipe the inner surface of glass with clean cloth
3 Remove the interior rearview mirror. Refer to or bleached fiber (roll paper) immersed with a
"Rearview Mirror Replacement". proper amount of specified glass cleaner, and
clean the body paint with organic solvent inactive
Caution: a If equipped with ADAS and rain
to the surface (such as acetone), then at least 10
sensor, the ADAS base should be removed before
minutes are needed to dry it.
removing other corresponding electrical
connecting pieces (refer to "Corresponding
Electrical Connecting Pieces Replacement" for
details)
Caution: b If equipped with printed antenna, the
roof and the relevant interiors should be removed
first,refer to "Relevant Parts Replacement" for
details
4 Use the tool to cut the adhesive around the
windscreen.
5 With the help of an assistant, use a sucking disc

to remove the windscreen.
CS123110
6 Use a blade to clean the adhesive on the
windscreen. 5 Fully shake the glass primer and paint primer for
7 Use a blade to clean the adhesive on the at least 2 minutes.
windscreen window frame. 6 Use a standard pneumatic or manual glue gun to
apply a layer of 8mm wide polyurethane
adhesive evenly, continuously and vertically
around the windscreen, 10 mm away from the
edge of the windscreen
3
ES210003
Installation
1 Install the new sealing strip to the windscreen.
ES210005
42-3
Stationary Windows
Caution: The surface coated with primer must be Tail Gate Glass Replacement
dry and free from dust, grease and other Removal
contaminants that may affect adhesion. Shake up
1 Disconnect the heating wire joint harness
the primer to prevent it from precipitation each
connector (if equipped).
time it is not in use for a long period. After
shaking, the aluminum bottle can be placed on 2 Remove the tail gate logo and the logo base.
the oscillator or the titled bracket. Refer to "Logo and Logo Base Replacement".
Warning: Do not apply primer onto the body and 3 Use the tool to cut the adhesive around the
glass with any remaining polyurethane adhesive, windscreen.
otherwise it may result in poor adhesion of the
newly coated polyurethane adhesive.
7 Align the adhesive tape on the windscreen with
the adhesive tape on the body.
8 Press the windscreen in place.
9 Stick tape around the windscreen to keep it in the

correct installation position until the polyurethane
adhesive is solidified. Note: For moisture-
curable polyurethane adhesive, solidify it at 21°C
(70°F) or higher temperature and the relative
humidity no less than 30% for at least 6 hours. It 3
takes at least 24 hours for the polyurethane
ES210003
adhesive to be fully solidified. For chemical-
curable polyurethane adhesive, solidify it for at
4 With the help of an assistant, use a sucking disc
least 1 hour. DO NOT touch the repaired area
to remove the rear window.
until the minimum solidification time has elapsed.
Installation
10 Conduct a rain test, that is, shower the
windscreen softly with warm water to check the 1 Wipe the inner surface of glass with clean cloth
windscreen for any sign of leakage. 11 If any or bleached fiber (roll paper) immersed with a
leakage is found, apply more polyurethane proper amount of specified glass cleaner, and
adhesive around the leakage point. If it still clean the body paint with organic solvent inactive
leaks, remove the windscreen and repeat the to the surface (such as acetone), then dry it for at
whole procedure. least 5 minutes. Note: The used cloth or
bleached fiber (roll paper) must be replaced.
Use the cleaner directly and never dilute it with
water. Warning: To avoid any adverse reaction
between cleaner and primer or polyurethane
adhesive, prevent the cleaner from contacting
with newly painted primer or polyurethane
adhesive. Do not use the cleaner to remove
excess primer or polyurethane adhesive; the
surface to be cleaned must be complete dry
before applying primer or polyurethane
adhesive.
2 Fully shake the glass primer and paint primer.
Dip a small amount of mixture with a clean brush
or gauze and evenly wipe the surface of the
glass and top fixing frame which have been
cleaned by cleaner. One-time instead of
repeated painting is required with drying time of
approximately 5-15 minutes.
42-4
Stationary Windows
Caution: For moisture-curable polyurethane

adhesive, solidify it at 21°C (70°F) or higher
temperature and the relative humidity no less
than 30% for at least 6 hours. It takes at least 24
hours for the polyurethane adhesive to be fully
solidified. For chemical-curable polyurethane
adhesive, solidify it for at least 1 hour. DO NOT
touch the repaired area until the minimum
solidification time has elapsed.
7 Conduct a rain test, that is, shower the rear
window softly with warm water to check the rear
window for any sign of leakage.
ES210005
8 If any leakage is found, apply more polyurethane
Caution: The surface coated with primer must be adhesive around the leakage point. If it still
dry and free from dust, grease and other leaks, remove the rear window and repeat the
whole procedure.
the primer to prevent it from precipitation each 9 Install the wiper arm.
time it is not in use for a long period. Warning:
10 Connect the heating wire harness (if equipped).
Do not apply primer onto the body and glass with
any remaining polyurethane adhesive, otherwise
it may result in poor adhesion of the newly coated
polyurethane adhesive.
3 Use a standard pneumatic or manual glue gun to
apply a layer of 8mm wide polyurethane
adhesive evenly, continuously and vertically
around the rear window by reference to the glue
track.
3
ES210003
Installation
1 With the help of an assistant,try to fit the
windscreen to the body， and adjust it to the
correct position.
2 Use the adhesive tape to mark the relative
position of the front window on the body. Cut the
ES210004 adhesive tape at the gap between the
windscreen and the body, and remove the
4 Align the upper locating pin of the rear window windscreen.
with the body hole. 3 Wipe the inner surface of glass with clean cloth
5 Press the rear window in place. or bleached fiber (roll paper) immersed with a
proper amount of specified glass cleaner, and
6 Stick tape around the rear window to keep it in clean the body paint with organic solvent inactive
the correct installation position until the to the surface (such as acetone), then at least 10
polyurethane adhesive is solidified. minutes are needed to dry it.
42-5
Stationary Windows
time it is not in use for a long period. After

shaking, the aluminum bottle can be placed on
the oscillator or the titled bracket.
Warning: Do not apply primer onto the body and
glass with any remaining polyurethane adhesive,
otherwise it may result in poor adhesion of the
newly coated polyurethane adhesive.
6 Align the adhesive tape on the side window with
the adhesive tape on the body.
7 Press the side window in place.
8 Stick tape around the side window to keep it in

CS123110
the correct installation position until the
polyurethane adhesive is solidified. Note: For
Caution: The used cloth or bleached fiber (roll
moisture-curable polyurethane adhesive, solidify
paper) must be replaced. Use the cleaner directly
it at 21°C (70°F) or higher temperature and the
and never dilute it with water. Warning: To avoid relative humidity no less than 30% for at least 6
any adverse reaction between cleaner and primer hours. It takes at least 24 hours for the
or polyurethane adhesive, prevent the cleaner polyurethane adhesive to be fully solidified. For
from contacting with newly painted primer or chemical-curable polyurethane adhesive, solidify
polyurethane adhesive. Do not use the cleaner to it for at least 1 hour. DO NOT touch the repaired
remove excess primer or polyurethane adhesive; area until the minimum solidification time has
the surface to be cleaned must be complete dry elapsed.
before applying primer or polyurethane adhesive. 9 Conduct a rain test, that is, shower the side
4 Fully shake the glass primer and paint primer for window softly with warm water to check the
at least 2 minutes. windscreen for any sign of leakage. 11 If any
leakage is found, apply more polyurethane
5 Use a standard pneumatic or manual glue gun to adhesive around the leakage point. If it still
apply a layer of 8mm wide polyurethane leaks, remove the side window and repeat the
adhesive evenly, continuously and vertically whole procedure.
around the side window , 10 mm away from the
edge of the side window
ES210005
Caution: The surface coated with primer must be

dry and free from dust, grease and other
the primer to prevent it from precipitation each
42-6
Stationary Windows
Side Window Glass and Separator Plate Front Door Glass Replacement
Glass Replacement Removal
1 Use the tool to cut the adhesive around the 1 Remove the interior trim panel and waterproof
windscreen. membrane of the door; remove the interior belt
2 With the help of an assistant, use a sucking disc line moulding and the exterior belt line moulding.
to remove the side window. 2 Lower the window glass to the visible section of
about 370mm~570mm (the section in which the
3 Use a blade to clean the adhesive on the
connecting bolts between the glass bracket and
windscreen.
the regulator can be seen); remove the
4 Use a blade to clean the adhesive on the connecting bolts between the glass and the
windscreen window frame. regulator.
S13043014
3 Remove the mounting bolts at the lower part of

the front/rear guide groove of the front door to
make the lower part of the front/rear door guide
groove in a loose state.
S13043012
4 Hold the lower end of the door with the lowered

window glass by hand to release the window
glass from the loose door guide track; pull up the
door glass and take out the glass from the inner
side of the sheet metal.
42-7
Stationary Windows
S13043013
Installation
1 Pre-install the run groove of the front door to the
door sheet metal, and install the run groove of A/
B pillar in place.
2 Install the quarter window glass of the front door.
3 Pre-install the guide groove of the front/rear

door; the mounting bolts at the lower part of A/B
pillar guide groove are not fully tightened.
4 Install the regulating glass of the door from the

inner side of the metal sheet into A/B pillar guide
groove.
5 Pull the door glass up and down for several

times in order to ensure the correct assembly,
securely tighten the mounting bolts at the lower
part of A/B pillar guide groove.
6 Securely tighten the door glass and the regulator

bracket.
7 Completely lift and lower the glass to ensure

smooth operation.
8 Make sure that the waterproof membrane is

sealed correctly.
42-8
Bumper
Bumper
Bumper
Specification
Name Torque (N.m)
Bolt - Front Bumper 9 ±1 N.m
Bolt - Front Bumper Retaining Bracket 9 ±1 N.m
Bolt - Front Bumpers at both sides 2.5±0.3 N.m
Bolt - Rear Bumper 9 ±1 N.m
Bolt - Rear Bumper Retaining Bracket 9 ±1 N.m
43-1
Bumper
front bumper (3) from the brackets at both sides

Service Guide
of the body.
Steering Gear Outer Rod Replacement
Removal
3
2 Remove the lower engine guard plate. Refer to 1 2 1
2
"Lower Engine Guard Plate Replacement".
3 Remove the front compartment trim panel. Refer

to "Front Compartment Trim Panel
Replacement".
4 Remove 6 clips (1) and 2 bolts (2) of the front

wheelhouse trim panel.
S12043003
Installation
1
1 Install the harness connector.
2 With assistance, install the front bumper
assembly to the body, and tap it into the front
1 bumper bracket.
2
3 Install 2 front bumper bolts and 2 front bumper
clips.
1
4 Install the front bumper bolts at both sides of
front bumper assembly, and tighten them to
S12043001 2.5±0.3 N.m.
5 Remove the front bumper bolts (1) at both sides 5 Install 6 clips and 2 bolts of the front wheelhouse
of front bumper assembly. trim panel.
6 Install the front compartment trim panel. Refer to

"Front Compartment Trim Panel Replacement".
7 Install the lower engine guard plate. Refer to

"Lower Engine Guard Plate Replacement".
1
S12043002
6 Remove 2 front bumper bolts (1) and 2 front

bumper clips (2).
8 Carefully lift up both sides of the front bumper

and pull outwards, then it is able to take off the
43-2
Bumper
Front Bumper Assembly Replacement Caution: This step requires two people to operate
Removal together.
1 Remove the front bottom deflector. Refer to

“Front Bottom Deflector Replacement”.
2 Remove the left and right fender wheel eyebrow
1
trim panels. Refer to “Fender Wheel Eyebrow
3 Remove the radiator grille assembly. Refer to

“Radiator Grille Assembly Replacement”.
4 Remove the retaining screws (1) fixing the left 2 2

and right front bumper to the front bumper
bracket.
S12043014
Installation
1 Place the front bumper assembly, connect the
1
left and right front fog lamp harness electrical
connectors.
2 Fix the front bumper assembly to the front
bumper bracket.
Caution: This step requires two people to operate

together.
3 Install 2 retaining bolts fixing the front bumper to
S12043012
the front bumper beam.
5 Remove 2 retaining bolts (1) fixing the front 4 Install the retaining screws fixing the left and
bumper to the front bumper beam. right front bumper to the front bumper bracket,
and tighten them to 2.5±0.3 N.m.
5 Install the radiator grille assembly. Refer to

“Radiator Grille Assembly Replacement”.
6 Install the left and right fender wheel eyebrow

trim panels. Refer to “Fender Wheel Eyebrow
1 1
7 Install the front bottom deflector. Refer to “Front
Bottom Deflector Replacement”.
S12043013
6 Carefully lift both sides of the front bumper and

pull it outwards to remove the front bumper (1)
from the front bumper brackets on both sides of
the body, and disconnect the left and right front
fog lamp harness electrical connectors.
43-3
Bumper
Front Bumper Bracket Replacement Rear Bumper Assembly Replacement

Removal Removal
1 Remove the front bumper. Refer to “Front 1 Open the tail gate.
2 Remove the left and right rear mudguard
2 Remove 3 retaining screws (1) of the front assemblies. Refer to “Rear Mudguard Assembly
bumper bracket. Replacement”.
3 Remove the front bumper bracket assembly (2). 3 Remove the left and right rear wheel eyebrow
assemblies. Refer to “Rear Wheel Eyebrow
Caution: There are left and right front bumper
brackets.
4 Remove the left and right rear bumper side panel
assemblies. Refer to “Rear Bumper Side Panel
1
rear radar sensor.
1 6 Remove 4 retaining clips (2) fixing the rear

bumper to the rear step rear panel.
2 1
S12043015
Installation
1
1 1
1 Install the front bumper retaining bracket. 1
Caution: There are left and right front bumper

brackets. 2 2
2 Install 3 retaining screws of the front bumper
bracket, and tighten them to 9±1 N.m. S12043016
3 Install the front bumper. Refer to “Front Bumper 7 Place the wood block on the jack and place the
Assembly Replacement”. jack to support the lower part of the left and right
tail gate.
8 Remove 3 retaining bolts(1) of the left and right

tail gate lower hinge, and remove the left and
right tail gate lower hinge (2).
43-4
Bumper
1
1 1
2
1 2 2 1
1
S12043017 S12043020
9 Remove 2 plugs(1) of the left and right tail gate 13 Remove 9 retaining screws (1) of the rear
lower hinge trim panel. bumper.
14 Remove the rear bumper assembly (1).
1 1
1
1 1 1 1
S12043018 2
10 Remove 2 retaining screws(1) of the left and S12043021

right tail gate lower hinge trim panel.
Installation
11 Pry off the clips, and remove the left and right tail
1 Install the rear bumper assembly.
gate lower hinge trim panel (2).
2 Install 9 retaining screws of the rear bumper, and
tighten them to 9±1 N.m.
3 Install 9 plugs.
4 Install the left and right tail gate lower hinge trim
panel.
1
5 Install 2 retaining screws of the left and right tail
gate lower hinge trim panel.
6 Install 2 plugs of the left and right tail gate lower

1 hinge trim panel.
7 Reset the left and right tail gate lower hinge, and
2
install 3 retaining bolts of the left and right tail
S12043019 gate lower hinge.
12 Remove 4 plugs (1) and 5 plugs (2). 8 Remove the wood block and the jack.
43-5
Bumper
9 Install 4 retaining clips fixing the rear bumper to Rear Bumper Replacement
the rear step rear panel. Removal
10 Connect the electrical connector of the rear radar 1 Disconnect the negative battery cable.
sensor.
2 Open the tail gate.
11 Install the left and right rear bumper side panel
assemblies. Refer to “Rear Bumper Side Panel 3 Remove the retaining screws of the rear bumper
Assembly Replacement”. and the rear bumper bracket.
12 Install the left and right rear wheel eyebrow Caution: There are retaining screws at both the
assemblies. Refer to “Rear Wheel Eyebrow left and the right sides.
Assembly Replacement”. 4 Remove the side outer frame.
13 Install the left and right rear mudguard
assemblies. Refer to “Rear Mudguard Assembly
Replacement”.
14 Close the tail gate.
S12043007
5 Remove the screws fixing the rear bumper

assembly to the body.
S12043008
6 Remove the rear bumper retaining screws.
7 Disconnect the electrical harness connector.
8 Take off the rear bumper, and disconnect the

reverse radar harness connector.
9 Remove the rear bumper.
43-6
Bumper
Rear Bumper Bracket Replacement (Rear

Bumper Side Panel Side)
Removal
1 Remove the rear mudguard assembly. Refer to
2 Remove the rear wheel eyebrow assembly.
Refer to “Rear Wheel Eyebrow Assembly
Replacement”.
3 Remove 3 screws (1) fixing the rear bumper

2
bracket to the body.
1
4 Remove the rear bumper bracket (2).
S12043009
Installation
1 1 1
1 With assistance, locate the rear bumper to the
vehicle.
2 Install the electrical harness connector.
3 Softly push the rear bumper into the correct

position, so that the bumper on each side and its 2
bracket are engaged.
4 Install the rear bumper retaining screws.
5 Install the retaining screws of the rear bumper

and the rear bumper bracket, and tighten them to
S12043022
9±1 N.m.
6 Install the screws fixing the rear bumper Installation

assembly to the body, and tighten them to 9±1 1 Install the rear bumper bracket.
N.m.
2 Install 3 retaining screws of rear bumper bracket,
7 Close the tail gate. and tighten them to 9±1 N.m.
8 Connect the negative battery cable. 3 Install the rear wheel eyebrow assembly. Refer
to “Rear Wheel Eyebrow Assembly
Replacement”.
4 Install the rear mudguard assembly. Refer to

43-7
Bumper
Rear Bumper Side Panel Assembly Rear Bumper Bracket Replacement (D Pillar
Replacement Side)
Removal Removal
1 Remove the retaining clips (1) of rear bumper 1 Remove the rear bumper assembly. Refer to
side panel assembly. “Rear Bumper Assembly Replacement”.
2 Remove 2 retaining screws (2) of rear bumper 2 Remove 2 screws (1) fixing the rear bumper
side panel assembly. bracket to the body.
3 Pry off the clips, and remove the rear bumper 3 Remove the rear bumper bracket (2).
side panel assembly (3).
2
3 1
2 1
1
S12043023
S12043024
Installation
Installation
1 Install the rear bumper bracket.
1 Install the rear bumper side panel assembly.
2 Install 2 retaining screws of rear bumper bracket,
2 Install 2 retaining screws of rear bumper side and tighten them to 9±1 N.m.
panel assembly, tighten them to 2.5±0.5 N.m,
3 Install the rear bumper assembly. Refer to “Rear
3 Install the retaining clips of rear bumper side
panel assembly.
43-8
Bumper
Rear Reflex Reflector Replacement

Removal
1 Remove 2 retaining screws (1) of rear reflex
reflector.
2 Remove the rear reflex reflector (2) from the rear
bumper.
S12043025
Installation
1 Install the rear reflex reflector.
2 Install 2 retaining screws of rear reflex reflector.
43-9
Bumper
43-10
Wiper washer system
Wiper washer system
Wiper washer system

Specification
Name Torque (N·m)
Nut - Wiper Arm Assembly 30±2 N·m
Bolt - Wiper Motor Assembly 9±1 N·m
Bolt - Front Washer Reservoir Assembly 9±1 N·m
Bolt - Front Washer Reservoir Cover Assembly 9±1 N·m
45-1
Wiper washer system
Layout
1 1 6 5
4
3
2
10
S12060003
1 Front Wiper Blade 6 Wiper Motor Assembly

2 Wiper Arm Assembly 7 Front Washer Fluid Hose Assembly
3 Windscreen Washer Nozzle Assembly 8 Washer Reservoir Cover Assembly
4 Nut - Wiper Arm Assembly 9 Washer Reservoir Assembly
5 Bolt - Wiper Motor Assembly 10 Windscreen Washer Pump
45-2
Wiper washer system
Wiper Arm Assembly Replacement

Service Guide
Removal
Front Wiper Blade Replacement 1 Remove the front wiper blade. Refer to “Front
Removal Wiper Blade Replacement”.
1 Rotate the wiper blade on the wiper arm. 2 Remove the wiper arm cap.
2 Slide the wiper blade down the wiper arm while 3 Remove the 2 nuts (1) securing the wiper arm to
holding down the retaining clip, so as to remove the linkage spindle.
the wiper blade.
4 Remove the wiper arm assembly (2).
S12063001
S12063011
Installation
Installation
1 Slide the blade into the wiper arm until the
retaining clip is engaged to finish the blade 1 Install the wiper arm assembly.
installation. 2 Install the wiper arm assembly nuts, tighten them
2 Locate the wiper blade to the windscreen. to 30±2 N·m, and check the torque.
3 Install the wiper arm cap.
4 Install the front wiper blade. Refer to “Front

Wiper Blade Replacement”.
45-3
Wiper washer system
Wiper Motor Assembly Replacement Washer Reservoir Assembly Replacement

Removal Removal
2 Remove the wiper arm assembly. Refer to 2 Disconnect the electrical connection of the
“Wiper Arm Assembly Replacement”. windscreen washer pump.
3 Remove the windscreen cover plate. 3 Disconnect the hose from the windscreen
washer pump.
4 Disconnect the electrical connector of the wiper
motor assembly. 4 Remove the washer reservoir cover assembly.
Refer to “Washer Reservoir Cover Assembly
5 Remove 2 connecting bolts (1) and washers (2)
Replacement”.
of the wiper motor assembly.
5 Remove the front bumper assembly. Refer to
6 Remove the wiper motor assembly (3).
“Front Bumper Assembly Replacement”.
6 Remove 3 bolts (1) of the washer reservoir

assembly.
7 Remove the washer reservoir assembly (2).

1 1
2 2
S12063012
2
Installation
1
1 Install the wiper motor assembly.
2 Install 2 connecting bolts and washers of the S12063013
wiper motor assembly, tighten them to 9±1 N·m,
and check the torque. Installation
1 Install the washer reservoir assembly.
3 Connect the electrical connector of the wiper
motor assembly. 2 Install the washer reservoir assembly bolts,
tighten them to 9±1 N·m, and check the torque.
4 Install the windscreen cover plate.
3 Install the front bumper assembly. Refer to “Front
5 Install the wiper arm assembly. Refer to “Wiper
Arm Assembly Replacement”.
4 Install the washer reservoir cover assembly.
Refer to “Washer Reservoir Cover Assembly
Replacement”.
5 Connect the windscreen washer pump and hose.

windscreen washer pump.
45-4
Wiper washer system
Washer water tank lid assembly

Replacement
Removal
2 1
S12063014
1 Remove the washer reservoir cover assembly

(1) from the washer reservoir mounting bracket
(2).
(1) from the washer reservoir assembly (3).

(1).
Installation
1 Install the washer reservoir cover assembly to
the washer reservoir assembly.
2 Install the washer reservoir cover assembly to
the washer reservoir mounting bracket.
45-5
Wiper washer system
45-6
Rear Body
Rear Body
Specification
Name Torque (N.m)
Bolt - Hinge to Tail Gate Assembly 26±2
Nut - Tail Gate Assembly (hinged) to Body 26±2
46-1
Rear Body
Layout
2
1
S13010003
1 Left tail gate

2 Right tail gate
46-2
Rear Body
Service Guide
Rear Doors/Hinges Replacement

Removal
1 Open the door.
2 Place the wood block on the jack and place the
jack to support the lower part of the door.
Caution: Following steps require two people to

operate.
3 Remove 3 retaining bolts (1) fixing the rear door
hinge to the body. S13013033
1
1
2
1
S13013012
S13013014
6 Remove the rear door assembly.
Installation
1 Installation is the reverse of removal.
2 The adjustment of rear door hinge is the same as
that of front door hinge.
S13013013
4 Remove 3 retaining bolts (1) fixing the ear door

hinge to the rear door.
5 Remove the rear door hinge assembly (2).
46-3
Rear Body
Rear Door Outer Handle Cover Component

Replacement
Removal
2 Remove the tail gate waterproof membrane (1).
S13013017
5 Pry off the clip (1) of the rear door lock cylinder.
6 Remove the rear door lock cylinder lever (2).
1
S13013015
3 Remove the plug (1) of the rear door.
S13013018
7 Pull out the rear door outer handle cover

1 component and rear door lock cylinder assembly
(1).
S13013016
4 Loosen the retaining bolt (1) fixing the rear door

outer handle cover component to the rear door.
S13013019
46-4
Rear Body
8 Pry off the clip, and remove the rear door lock Rear Door Outer Handle Bracket Assembly
cylinder assembly (1) from the rear door outer Replacement
handle cover component. Removal
1 Remove the rear door outer handle cover
component. Refer to “Rear Door Outer Handle
Cover Component Replacement”.
2 Remove the rear door outer handle cable
assembly (1).
1
S13013015
Installation
1 Install the rear door lock cylinder assembly to the
rear door outer handle cover component.
2 Before installing the rear door outer handle cover
component and rear door lock cylinder assembly, S13013021
make sure the seal gasket is installed in place.
3 Remove the retaining screw (1) fixing the rear
door outer handle bracket assembly to the rear
door.
4 Remove the rear door outer handle bracket

assembly (2) from the rear door.
2
1
S13013020
3 Install the rear door outer handle cover

component and rear door lock cylinder assembly
to the rear door.
4 Restore the rear door lock cylinder lever. S13013022
5 Restore the clip of the rear door lock cylinder.
Installation
6 Tighten the retaining bolt fixing the rear door
1 Install the rear door outer handle bracket
outer handle cover component to the rear door.
assembly to the rear door.
7 Install the plug of the rear door.
2 Install the retaining screw fixing the rear door
8 Install the tail gate waterproof membrane. outer handle bracket assembly to the rear door.
9 Install the tail gate trim panel. Refer to “Tail Gate 3 Install the rear door outer handle cable
Trim Panel Replacement”. assembly.
46-5
Rear Body
4 Install the rear door outer handle cover Rear Door Middle Lock Assembly
component. Refer to “Rear Door Outer Handle Replacement
Cover Component Replacement”. Removal
2 Remove the tail gate waterproof membrane (1).
1
S13013015

middle lock assembly to the rear door.
S13013023
4 Disconnect the rear door harness electrical

connector (1).
5 Remove the tail gate lock cylinder lever (2).
6 Remove the right tail gate upper lock unlock

cable (3).
7 Remove the tail gate outer handle cable (4).
8 Remove the tail gate inner handle cable (5).
9 Remove the rear door middle lock assembly (6).
46-6
Rear Body
Rear Door Upper Lock Catch Assembly

Replacement
Removal
1
2 upper lock catch to the body, and remove the
3 rear door upper lock catch assembly (2).
5
1
1
S13013024
Installation 2 1
1 Install the rear door middle lock assembly.

2 Install the tail gate inner handle cable.
3 Install the tail gate outer handle cable.

S13013025
4 Install the right tail gate upper lock unlock cable.
5 Install the tail gate lock cylinder lever. Installation
6 Connect the rear door harness electrical 1 Place the rear door upper lock catch assembly,
connector. and install 3 retaining bolts fixing the rear door
upper lock catch to the body.
7 Install 3 retaining bolts fixing the rear door middle
lock assembly to the rear door.
8 Install the rear door waterproof membrane.
9 Install the tail gate trim panel. Refer to “Tail Gate

46-7
Rear Body
Rear Door Upper Secondary Lock Assembly Rear Door Middle Lock Catch Assembly
Removal Removal
1 Remove 3 retaining bolts (1) fixing the rear door 1 Remove 2 retaining bolts (1) fixing the rear door
upper secondary lock assembly to the rear door. middle lock catch assembly to the rear door, and
remove the rear door middle lock catch
assembly (2).
1 2
1
1 1
1
S13013026
2 Pull out the rear door upper secondary lock S13013028

assembly, remove the rear door upper lock
unlock cable from the rear door upper secondary Installation
lock assembly, and remove the rear door upper
1 Place the rear door middle lock catch assembly.
secondary lock assembly (2).
2 Install 2 retaining bolts fixing the rear door middle
lock catch assembly to the rear door.
S13013027
Installation
1 Place the rear door upper secondary lock
assembly, and install the rear door upper lock
unlock cable to the rear door upper secondary
lock assembly.
2 Install the rear door upper secondary lock
3 Install 3 retaining bolts fixing the rear door upper

secondary lock assembly to the rear door.
46-8
Rear Body
Rear Door Lower Lock Catch Assembly Rear Door Lower Secondary Lock Assembly
Removal Removal
1 Remove 2 retaining bolts (1) fixing the rear door 1 Remove 3 retaining bolts fixing the rear door
lower lock catch assembly to the body, and lower secondary lock assembly to the rear door.
remove the rear door lower lock catch assembly
(2).
1
1
1 1
S13013030
S13013029 2 Pull out the rear door lower secondary lock

assembly, remove the rear door lower lock
Installation unlock cable from the rear door lower secondary
lock assembly, and remove the rear door lower
1 Place the rear door lower lock catch assembly.
secondary lock assembly (2).
2 Install 2 retaining bolts fixing the rear door lower
lock catch assembly to the body.
S13013031
Installation
1 Place the rear door lower secondary lock
assembly, and install the rear door lower lock
unlock cable to the rear door lower secondary
lock assembly.
2 Install the rear door lower secondary lock
3 Install 3 retaining bolts fixing the rear door lower

secondary lock assembly to the rear door.
46-9
Rear Body
Rear Step Assembly Replacement

Removal
1 Remove the rear bumper assembly. Refer to
“Rear Bumper Assembly Replacement”.
2 Remove 9 retaining clips (1) fixing the rear
reverse radar sensor harness to the rear step
assembly.
3 Remove 8 retaining bolts (2) fixing the rear step

assembly to the rear beam.
4 Remove 4 bolts and 4 nuts (3) fixing the rear

step assembly to rear step assembly mounting
bracket, and remove the rear step assembly (4).
1 1 1 1 1
2 2 2 2
3 3 3 3
S13013032
Installation
1 Place the rear step assembly, and install 4 bolts
and 4 nuts fixing the rear step assembly to rear
step assembly mounting bracket.
2 Install 8 retaining bolts fixing the rear step
assembly to the rear beam.
3 Install 9 retaining clips fixing the rear reverse

radar sensor harness to the rear step assembly.
4 Install the rear bumper assembly. Refer to “Rear

46-10
Front Body
Front Body
Front Body
Specification
Name Torque (N.m)
Bolt - Engine Hood Hinge 22±2 N.m
Bolt - Fender 9±1 N.m
47-1
Front Body
Layout
Engine Hood Layout
S13020005
1 Engine hood
47-2
Front Body
Fender Layout
S13020006
1 Fender
47-3
Front Body
Service Guide
Engine Hood Replacement

Removal
1 Pull the release handle of the engine hood.
1 2
S13023012
4 Remove the engine hood.
Installation
attention to the following precautions:
S13023016
- Tighten the hinge bolt of the engine hood, and tighten
2 Lift and support the engine hood. the torque.
S13023011
3 Remove 2 nuts (1) of the engine hood hinge on

both sides.

together.
47-4
Front Body
Engine Hood Hinge Replacement Fender Replacement

Removal Removal
1 Pull the release handle of the engine hood. 1 Remove the front bumper. Refer to “Front
2 Remove the left and right front bumper brackets.
Refer to “Front Bumper Bracket Replacement”.
3 Remove the front combination lamp. Refer to

“Front Combination Lamp Replacement”.
4 Remove the wheelhouse liner. Refer to

“Wheelhouse Liner Replacement”.
5 Remove the front door hinge cover (1).
S13023016
2 Lift and support the engine hood.

1
3 Remove 2 nuts (1) and 2 bolts (2) of the engine
hood hinge.

together.
4 Remove the engine hood hinge.
S13043005
6 Remove 7 retaining bolts (1) fixing the front

fender to the body.
7 Remove the front fender (2).
1 2
1 1
3
S13023012 2
1
Installation
attention to the following precautions: 1
1
- Tighten the hinge bolt of the engine hood, and tighten S13023015
the torque.
Installation
1 Installation is the reverse of removal.
47-5
Front Body
47-6
Door
Door
Specification
Name Torque (N.m)
Bolt - Front Door Hinge 34±2
Bolt - Front Door Check 22±2
Bolt - Side Sliding Door Upper Hinge Assembly 22±2
Bolt - Side Sliding Door Middle Hinge Assembly 40±2
Bolt - Side Sliding Door Lower Hinge Assembly 22±2
47-1
Door
Layout
Front Door Layout
S13040002
1 Front Door Assembly
47-2
Door
Side Sliding Door Layout
S13040003
1 Front Door Assembly
47-3
Door
Service Guide
Front Door Outer Handle Cover Component

Replacement (Driver Side)
Removal
1 Remove the front door interior trim panel 1
assembly. Refer to "Front Door Interior Trim
(1).
S13043029
1
5 Pry off the clip (1) of the front door lock cylinder.
6 Remove the front door lock cylinder lever (2).
1
S13043026
2
3 Remove the front door plug (1).
S13043027
7 Pull out the front door outer handle cover

1 component and front door lock cylinder
assembly (1).
S13043028
4 Loosen the retaining bolt (1) fixing the front door 1

outer handle cover component to the front door.
S13043030
47-4
Door
8 Pry off the clip, and remove the front door lock 9 Install the front door interior trim panel assembly.
cylinder assembly (1) from the front door outer Refer to "Front Door Interior Trim Panel
handle cover component. Assembly Replacement".
S13043015
Installation
1 Install the front door lock cylinder assembly to
the front door outer handle cover component.
2 Before installing the front door outer handle
cover component and front door lock assembly,
make sure the seal gasket (1) is installed in
place.
S13043031
3 Install the front door outer handle cover

component and front door lock assembly to the
front door.
4 Restore the front door lock cylinder lever.
5 Restore the clip of the front door lock cylinder.
6 Tighten the retaining bolt fixing the front door

7 Install the front door plug.
47-5
Door
Front Door Outer Handle Cover Component

Replacement (Front Passenger Side)
Removal
1 Open the front door.
1
2 Remove the front door plug (1).
1
S13043018
Installation
1 Before installing the front door outer handle
cover component, make sure the seal gasket (1)
is installed in place.
S13043016 S13043019
3 Loosen the retaining bolt (1) fixing the front door

1 1
S13043019
2 Install the front door outer handle cover

S13043017 component to the front door.
4 Pull out the front door outer handle cover 3 Tighten the retaining bolt fixing the front door
component (1). outer handle cover component to the front door.
4 Install the front door plug.
5 Close the front door.
47-6
Door
Front Door Lock Assembly Replacement 8 Remove the front door lock assembly (5).
(Driver Side)
Removal
1
1 Remove the front door interior trim panel
1
(1).
2
4
1
3
S13043021
Installation
1 Install the front door lock assembly.
2 Connect the front door inner handle cable
assembly to the front door lock assembly.
3 Connect the front door outer handle rod to the

S13043026 front door lock assembly.
3 Remove 3 retaining bolts (1) fixing the front door 4 Connect the front door lock cylinder lever to the
lock assembly to the front door. front door lock assembly.
5 Connect the driver side door harness electrical

connector.
6 Install 3 retaining bolts fixing the front door lock

assembly to the front door.
1

1 Assembly Replacement".
1
S13043020
4 Disconnect the driver side door harness

electrical connector (1).
5 Disconnect the front door lock cylinder lever (2)

from the front door lock assembly (5).
6 Disconnect the front door outer handle rod (3)


assembly (4) from the front door lock assembly
(5).
47-7
Door
Front Door Lock Assembly Replacement

1
Removal
1
1 Remove the front door interior trim panel
2
(1). 4
3
1
S13043033
Installation
1 Install the front door lock assembly.
2 Connect the front door inner handle cable
assembly to the front door lock assembly.
3 Connect the front door outer handle rod to the

front door lock assembly.
S13043026 4 Connect the front passenger side door harness
electrical connector.
3 Remove 3 retaining bolts (1) fixing the front door
lock assembly to the front door. 5 Install 3 retaining bolts fixing the front door lock
assembly to the front door.

1 Assembly Replacement".
S13043032
4 Disconnect the front passenger side door

harness electrical connector (1).
5 Disconnect the front door outer handle rod (2)


assembly (3) from the front door lock assembly
(4).
7 Remove the front door lock assembly (4).
47-8
Door
Front Door Lock Catch Assembly Front Door/Hinge Replacement

Replacement Removal
Removal
1 Open the front door.
1 Open the front door. 2 Place the wood block on the jack and place the
2 Remove 2 retaining bolts (1) fixing the front door jack to support the lower part of the front door.
lock catch assembly to the body, and remove the
3 Remove the front door upper hinge cover (1).
front door lock catch assembly (2).
1
1
2
S13043005
S13043022
4 Remove the retaining bolts (1) fixing the front
Installation
door upper hinge to the front door.
1 Place the front door upper lock catch assembly,
and install 2 retaining bolts fixing the front door
upper hinge to the front bodyside outer panel.
lock catch assembly to the body.
2 Close the front door. 6 Remove the front door upper hinge (3).
S13043023
7 Remove the fender. Refer to “Fender

Replacement”.
8 Remove the acoustic wool of the fender.
9 Remove the retaining bolt (1) fixing the front door

lower hinge to the front door.

lower hinge to the front bodyside outer panel.
47-9
Door
11 Remove the front door lower hinge (3). Installation

- Tighten the hinge bolt of the front door to the torque of
26±1.0 N.m;
1
Adjustment
2 1 Remove the hinge cover to check the top hinge
3
connecting the body fastener.
2 Remove the fender and check the bottom hinge
bolts.
3 Jack will be used to help correct the door.

S13043008 4 Remove the jack and close the door to check
whether it has been corrected.
12 Remove the retaining bolt (1) fixing the front door
check to the front bodyside outer panel. 5 After the correction, tighten the hinge bolt with a
tightening torque of 26±1.0 N.m.
S13043024
13 Disconnect the front door harness electrical

connector (1).
S13043025
14 Remove the front door assembly.
47-10
Door
Side Sliding Doors and Hinges Replacement

Removal
1 Open the side sliding door to the appropriate
position.
2 Use the door bracket to support the sliding door.
3 Remove the bolts on the side sliding door upper

hinge.
S13043036
6 Remove the side sliding door.
7 Slide the hinge to disengage the hinge from the

guide rail, and remove the hinge.
Installation
S13043034
- Tighten the bolts on the upper hinge with a tightening
4 Remove the bolts on the side sliding door middle torque: 22±2 N.m.
hinge.
- Tighten the bolts on the side sliding door middle hinge
and the lower hinge. The tightening torque will be 40±2
N.m for the middle hinge and 22±2 N.m for the lower
hinge.
Adjustment
1 Open the side sliding door to the appropriate
position to check the hinges that fixes the door.
2 Use the door bracket to help correct the door.
3 Remove the door bracket and close the door to

check whether it has been corrected.
4 Tighten the hinge bolts to the specified torque

S13043035 after the correction.
5 Remove the bolts on the side sliding door lower

hinge.
47-11
Door
47-12
Horn
Horn
Specification
Name Torque (N.m)
Bolt - Horn 9±1
49-1
Horn
Layout
Layout
S13050002
1 Tweeter 2 Woofer
49-2
Horn

Service Guide
Horn Replacement
Removal
2 Remove 11 snap fasteners (1) of the front grille
plate.
3 Remove the front grille plate (2).
1
1
1
1
1
1
1
1
1 2
1
S13053003
4 Disconnect the electrical connector of the horn.
5 Remove 1 bolt (1) fixing the horn to the front-end

module.
6 Remove the horn assembly (2).
S13053002
Installation
1 Install 1 retaining bolt of the horn, and tighten it
to 9±1 N.m.
2 Connect the electrical connector of the horn.
4 Install 11 snap fasteners of the front grille plate.
49-3
Horn
49-4
Seat Belt
Seat Belt
Specification
Name Torque (N.m)
Bolt - Driver Seat Buckle 50±5 N.m
Bolt - Front Seat Belt Assembly 50±5 N.m
Bolt - Front Seat Belt Retractor 9±1 N.m
Bolt - Front Seat Belt Height Adjuster 45±5 N.m
Bolt - Seat Belt Lower Anchor Point Bracket 58±5 N.m
Bolt - 2nd Row Seat Belt Assembly 50±5 N.m
Bolt - 3rd Row Seat Belt Assembly 50±5 N.m
51-1
Seat Belt
Front Seat Belt Assembly Replacement

Service Guide
Removal
Seat Belt Check/Test Warning: For seat belt retractors with
In case of impact, perform the following checks/tests for pretensioner, do not start work until the battery
the seat belt unused in the impact, if any damage is (or any possibly connected auxiliary power
found, install new seat belt parts. supply of the vehicle) is disconnected and the
capacitor of the SRS control module is
1 Check the appearance for obvious mechanical discharged for at least 10 min.
damage, if any, replace the parts. Check if all
bolts and screws of the seat belt are secure. 1 Disconnect the negative battery cable.
The buckle shall be easily locked and unlocked. 2 Remove the B-pillar lower trim panel. Refer to
Insert the locking plate into the buckle, and pull “B-pillar Lower Trim Panel Replacement (Driver
the belt hard. The buckle shall not be loose. Pull Side)/B-pillar Lower Trim Panel Replacement
out all shoulder straps, and ensure the strap is (Front Passenger Side)”.
not twisted or torn.
3 Remove the B-pillar upper trim panel. Refer to
2 The seat belt pretensioner is controlled as a part "B-pillar Upper Trim Panel Replacement".
of the SRS. When turning the ignition switch to
START position, the SRS warning lamp will 4 Remove the seat belt guide ring cover (1).
illuminate for 4 s. If the self-test of the system is 5 Remove the bolt (2) of the front seat belt
OK, the SRS warning lamp will be off. If any assembly.
failure occurs (airbag or seat belt pretensioner),
the SRS warning lamp will illuminate the SRS
warning lamp on the instrument panel.
3 Test seat belt retaining performance: keep the 1 2

vehicle stationary, park the vehicle on the level
road, and tightly hold the seat belt and pull it out
swiftly, the retractor shall retract within appr. 0.05
m, and the damaged belt will be pulled beyond
this range, then renew the seat belt assembly.
Warning: All seat belts (including the retractor,

buckle and other hardwares) used in the impact
shall be replaced with a new seat belt assembly.
Never attempt to service or lubricate the
S15013018
retractor/buckle mechanism or modify the seat
belt. 6 Remove the bolt (1) of the front seat belt
After replacement, if the seat belt cannot properly retract assembly.
to the retractor, check if the trim panel is properly installed 7 Remove the bolt (2) of the front seat belt
or if it rubs the seat belt. If any friction appears, release retractor.
the bolts and correct the retractor to keep the seat belt in
8 Remove the front seat belt assembly (3).
the center and then tighten the bolts.
51-2
Seat Belt
Driver Seat Buckle Replacement

Removal
2 Move the seat to the appropriate position and
3 remove the upper cover plate of the inner guard
plate (1).
2
S15013003
1
Installation
1 Install the front seat belt assembly.
2 Install the bolt of the front seat belt retractor and
tighten it to 9±1 N.m.
3 Install the bolt of the front seat belt assembly,

S15013029
and tighten it to 50±5 N.m.
4 Install the seat belt guide ring cover. 3 Disconnect the driver seat buckle harness
electrical connector (1).
5 Install the B-pillar upper trim panel. Refer to "B-
pillar Upper Trim Panel Replacement". 4 Remove 3 retaining clips (2) of the driver seat
buckle harness and driver seat.
6 Install the B-pillar lower trim panel. Refer to “B-
pillar Lower Trim Panel Replacement (Driver
Side)/B-pillar Lower Trim Panel Replacement
(Front Passenger Side)”.
2
8 Perform the system check, turn the ignition

switch, and check whether the SRS warning 1
lamp is normal. 2
2
S15013030
5 Remove the driver seat buckle bolt (1).
6 Remove the driver seat buckle (2).
51-3
Seat Belt
Front Seat Belt Height Adjuster Replacement

Removal
1 Remove the B-pillar lower trim panel. Refer to
“B-pillar Lower Trim Panel Replacement (Driver
2 Remove the B-pillar upper trim panel. Refer to
"B-pillar Upper Trim Panel Replacement".
2
3 Remove the height adjuster retaining bolt (1) of
the front seat belt.
1
4 Remove the front seat belt height adjuster (2).
S15013031
Installation
1
1 Install the driver seat buckle.
2 Install the bolt of the driver seat buckle, tighten it
2
3 Install 3 retaining clips of the driver seat buckle

harness and driver seat.
4 Connect the driver seat buckle harness electrical

connector.
5 Install the upper cover plate of the inner guard 1

plate.
S15013032
Installation
1 Install the front seat belt height adjuster.
2 Install the retaining bolts of the front seat belt
height adjuster and tighten them to 45±5 N.m.
3 Install the B-pillar upper trim panel. Refer to "B-

pillar Upper Trim Panel Replacement".
4 Install the B-pillar lower trim panel. Refer to “B-

pillar Lower Trim Panel Replacement (Driver
51-4
Seat Belt
Second Row Seat Belt Assembly

Replacement
Removal 2
Warning: For seat belt retractors with
pretensioner, do not start work until the battery
(or any possibly connected auxiliary power
supply of the vehicle) is disconnected and the
discharged for at least 10 min.
1 Disconnect the negative battery cable. 1

2 Remove the seat belt cover plate.
S15013023
3 Remove the bolt (1) of the second row seat belt
assembly. 8 If necessary, remove the seat belt lower anchor
point bracket bolt (1).
9 If necessary, remove the seat belt lower anchor

point bracket (2).
1 2
15013021
4 Remove the seat belt guide ring cover (1).
5 Remove the bolt (2) of the second row seat belt

S15013024
assembly.
Installation
1 If necessary, tighten the bracket and bolts of the
lower anchor point of the safety belt to 58±5 N.m
2 Install the second row seat belt assembly.
2 1 3 Install 3 bolts of the second row seat belt

assembly and tighten them to 50±5 N.m.
4 Install the seat belt guide ring cover.
5 Install the seat belt cover plate.

S15013022 7 Perform the system check, turn the ignition
switch, and check whether the SRS warning
6 Remove the bolt (1) of the second row seat belt.
lamp is normal.
7 Remove the second row seat belt assembly (2).
51-5
Seat Belt
Third Row Seat Belt Assembly Replacement

Removal
Warning: For seat belt retractors with
pretensioner, do not start work until the battery
2
(or any possibly connected auxiliary power
supply of the vehicle) is disconnected and the
1
2 Remove the bolt (1) of the third row seat belt
assembly.
S15013027

point bracket bolt (1).

point bracket (2).
1
1
S15013025
3 Remove the seat belt guide ring cover (1).
4 Remove the bolt (2) of the third row seat belt

assembly.
S15013028
Installation
2
1 If necessary, tighten the bracket and bolt of the
1
lower anchor point of the safety belt to 58±5 N.m
2 Install the third row seat belt assembly.
3 Install 3 bolts of the third row seat belt assembly

and tighten them to 50±5 N.m.
4 Install the seat belt guide ring cover.
S15013026 5 Connect the battery negative cable.
6 Perform the system check, turn the ignition

5 Remove the bolt (1) of the third row seat belt.
switch, and check whether the SRS warning
6 Remove the third row seat belt assembly (2). lamp is normal.
51-6
Supplemental Inflatable Restraint (SIR)

Specification
Name Torque (Nm)
Bolt - Steering Wheel Airbag 10±2N·m
Bolts - Instrument Panel Airbag to Instrument Panel 1.5±0.3N·m
Bolts/Screws - Airbag ECU 9± 1N.m
52-1
Layout
S15020004
1 Steering Wheel (Driver) Airbag Assembly
2 Instrument Panel (Front Passenger) Airbag
Assembly
3 Airbag Controller Module
52-2
Instrument panel Replacement (Front

Service Guide
Passenger) Airbag Assembly
Steering Wheel (Driver) Airbag Assembly Removal
Replacement Warning: Do not disassemble the airbag until the
Removal battery (or any possibly connected auxiliary
Warning: Do not disassemble the airbag until the power supply of the vehicle) is disconnected and
battery (or any possibly connected auxiliary the capacitor of the SRS control module is
power supply of the vehicle) is disconnected and discharged for at least 10 min.
the capacitor of the SRS control module is
1 Disconnect the negative battery cable. Refer to “Instrument Panel Body Assembly
2 Make sure that the wheels are in a position of Replacement”.
straight driving and loosen the lower screws of 3 Unscrew 2 bolts (1) fixing the airbag to the
steering wheel on both sides. instrument panel body assembly.
3 Carefully lift the airbag module (1) from the 4 Carefully remove the airbag (2) from the
steering wheel and disconnect the airbag instrument panel.
electrical connection.
Caution: The airbag electrical connector has a

safety buckle to secure it in place. Loosen the
safety buckle before removing the connector.
2
1
1
S15023020
5 Position the airbag according to the storage

requirements.
4 Store the airbag in place according to storage 1 Install the airbag to the instrument panel body.
requirements. 2 Install 2 retaining bolts of the airbag , tighten
them to 1.5±0.3 N·m, and check the torque.
Installation
3 After the installation, turn the ignition switch, and
1 Install the air connection of the airbag.
check whether the SRS warning lamp is normal.
Caution: When installing the electrical
connection, the safety buckle must be re-
buckled.
2 Install the airbag in place.
3 Install 2 retaining bolts of the airbag, tighten

them to 10±2N·m, and check the torque.

52-3
Airbag Controller Module Replacement 2 Install 3 bolts of the full airbag controller module,
Removal tighten them to 9±1 N·m, and check the torque.
Warning: Do not disassemble the airbag 3 Connect the electrical connector of the airbag
controller module until the battery (or any controller module.
possibly connected auxiliary power supply of the
4 Reset the cab floor cover.
vehicle) is disconnected and the capacitor of the
SRS control module is discharged for at least 10 5 Install the front handbrake cover. Refer to
min. “Handbrake Cover Plate Replacement”.
6 If necessary, perform self-learning of the airbag

controller module.
2 Remove the front handbrake cover plate. Refer
to “Handbrake Cover Plate Replacement”. 7 After the installation, turn the ignition switch, and
3 Open the cab floor cover.

airbag controller module.
S15023017
5 Remove 3 bolts (1) of the full airbag controller

module.
6 Remove the airbag controller module (2).
S15023012
Installation
1 Install the airbag controller module.
52-4
Airbag Side Impact Sensor Replacement Side Curtain Airbag Assembly Replacement
Removal Removal
1 Disconnect the negative battery harness. Warning: Do not disassemble the airbag until the
battery （ or any possibly connected auxiliary
2 Remove the front pedal cover. Refer to “Front
power supply of the vehicle） is disconnected
Pedal Cover Replacement”.
and the capacitor of the SRS control module is
3 Disconnect the electrical connector of the airbag discharged for at least 10 min.
side impact sensor.
4 Remove the nuts of the airbag side impact
sensor. 2 Remove A-pillar trim panel. Refer to "A-pillar
5 Remove the airbag side impact sensor.
3 Remove the cab roof interior trim. Refer to “Cab
Installation Roof Interior Trim Replacement”.
1 Install the airbag side impact sensor. 4 Disconnect the electrical connector (1) of the
2 Install the nut of the airbag side impact sensor, side curtain airbag assembly.
tighten it to 9±1 N·m, and check the torque. 5 Remove 3 bolts (2) fixing the side curtain airbag
3 Connect the electrical connector of the airbag assembly.
side impact sensor. 6 Remove the buckle (3) fixing the side curtain
4 Install the front pedal cover. Refer to “Front airbag assembly and remove the side curtain
Pedal Cover Replacement”. airbag assembly (4).
5 Connect the negative battery harness.
2 1
4
2
S15023018
Installation
1 Place the side curtain airbag assembly and
install the retaining clips of the side curtain
airbag assembly.
2 Install 3 retaining bolts of side curtain airbag
assembly, tighten them to 9±1 N·m, and check
the torque.
3 Connect the electrical connector of the side

curtain airbag assembly.
4 Install the cab roof interior trim. Refer to “Cab

Roof Interior Trim Replacement”.
5 Install the A-pillar trim panel. Refer to "A-pillar

52-5
6 Connect the negative battery cable. Airbag Side Impact Sensor Replacement
check whether the SRS warning lamp is normal. Removal
Warning: Do not disassemble the airbag side
impact sensor until the battery （ or any possibly
connected auxiliary power supply of the vehicle）
is disconnected and the capacitor of the SRS
control module is discharged for at least 10 min.

Pedal Cover Replacement (Front Passenger
Side)”.

airbag side impact sensor.
4 Remove the bolt (2) of the airbag side impact

sensor.
5 Remove the airbag side impact sensor (3).
2
1
S15023015
Installation
1 Install the bolts of the airbag side impact sensor,
2 Connect the electrical connector of the airbag
side impact sensor.
3 Install the front pedal cover. Refer to “Front

Pedal Cover Replacement (Front Passenger
Side)”.
52-6
Airbag Side Impact Sensor Replacement

(Driver Side)
Removal
Warning: Do not disassemble the airbag side
impact sensor until the battery （ or any possibly
connected auxiliary power supply of the vehicle）
is disconnected and the capacitor of the SRS
control module is discharged for at least 10 min.

Pedal Cover Replacement (Driver Side)”.

airbag side impact sensor.
4 Remove the bolt (2) of the airbag side impact

sensor.
5 Remove the airbag side impact sensor (3).
1
2
S15023016
Installation
1 Install the bolts of the airbag side impact sensor,
2 Connect the electrical connector of the airbag
side impact sensor.
3 Install the front pedal cover. Refer to “Front

Pedal Cover Replacement (Driver Side)”.
52-7
52-8
Reverse/Parking Assist System

Specification
Name Torque (N.m)
Nut - Reverse Radar Module Assembly 9±1
53-1
Layout
Layout
S15030007
1 Parking Assist Controller
53-2
Layout
S15030008
1 Reverse Radar Sensor Bracket

2 Reverse Radar Sensor
3 Camera of Rear Camera Parking Aid
53-3
Rear Bumper Radar Sensor and its Bracket

Service Guide
Replacement
Parking Assist Controller Replacement Removal
Removal 1 Disconnect the negative battery cable.
1 Disconnect the negative battery cable. 2 Lift the vehicle.
2 Remove the middle side interior trim panel. Refer 3 Disconnect the electrical connector of the rear
to “Middle Side Interior Trim Panel bumper radar sensor.
Replacement”.

parking assist controller.
4 Remove 2 screws (2) fixing the parking assist

controller to the rear side inner panel.
5 Remove the parking assist controller assembly

(3).
S15033014
1 1
1 1
2 S15033015
4 Pry off the clips, and remove rear bumper radar

1 sensor.
3
5 Pry off the clips, and remove rear bumper radar

sensor bracket.
S15033014
Installation
1 Install 2 screws of the parking assist controller to
the rear side inner panel, and tighten them to
9±1 N.m.
2 Connect the electrical connector of the parking
assist controller.
3 Install the middle side interior trim panel. Refer to

S15033011
“Middle Side Interior Trim Panel Replacement”.
4 Connect the negative battery cable. Installation

1 Fix the rear bumper radar sensor bracket to the
rear bumper assembly.
2 Clip the rear bumper radar sensor into the rear
bumper radar sensor bracket.
3 Connect the electrical connector of the rear

bumper radar sensor.
53-4
5 Connect the negative battery cable. Cameras of Rear Camera Parking Aid
Replacement
Removal
1 Disconnect the negative battery harness.
2 Remove the rear ceiling. Refer to “Rear Ceiling
Replacement”.

camera of the rear camera parking aid.
4 Remove the nut (1) of the camera of the rear

camera parking aid.
5 Remove the camera (2) of the rear camera

parking aid.
1
1
S15033013
Installation
1 Install the camera of the rear camera parking
aid.
2 Install the camera nuts of the rear camera
parking aid, tighten them to 5±1 N.m, and check
the torque.
3 Connect the electrical connector of the camera

of the rear camera parking aid.
4 Install the rear ceiling. Refer to “Rear Ceiling

Replacement”.
53-5
Lane Change Auxiliary Radar and Bracket

Assembly Replacement
Removal
2 Remove the rear bumper. Refer to “Rear Bumper
Replacement”.
3 Disconnect the electrical connector of the lane

change auxiliary radar.
4 Remove the nut (1) of the lane change auxiliary

radar and bracket assembly.
5 Remove the lane change auxiliary radar and

bracket assembly (2).
Caution: The Fig. only shows the left lane change

auxiliary radar and its bracket.
2
S15033012
Installation
1 Install the lane change auxiliary radar and
bracket assembly
2 Install the nut of lane change auxiliary radar and
its bracket assembly, tighten it to 9±1 N.m, and
check the torque.
3 Connect the electrical connector of the lane

change auxiliary radar.
4 Install the rear bumper. Refer to “Rear Bumper

Replacement”.
53-6
Keyless Start and IMMO (including key start)
Keyless Start and IMMO (including key

start)
Specification
Name Torque (N·m)
Nut - Keyless Entry System Controller 9±1 N·m
Bolt - Instrument Panel Indoor Low Frequency Antenna 1.5±0.3 N·m
Screw - IMMO Base Station 1.5±0.2 N·m
54-1
Layout
3
2
8
7
S15040004
1 Ignition Switch 5 Indoor Low Frequency Antenna (Instrument

Panel)
2 Electronic Steering Column Lock
6 Indoor Low Frequency Antenna (Floor)
3 Keyless System Controller
7 IMMO Base Station (with keyless entry)
4 Start-stop Switch
8 IMMO Base Station (without keyless entry)
54-2
Keyless Entry System Controller

Service Guide
Replacement
Start-stop Switch Replacement Removal
Removal 1 Disconnect the negative battery cable
1 Remove the start-stop switch (1) from the (disconnect the negative electrode first).
instrument panel body. 2 Remove the instrument panel body assembly.
2 Disconnect the electrical connector of the start- Refer to “Instrument Panel Body Assembly
stop switch and take out the start-stop switch (1). Replacement”.
3 Disconnect the connector of the keyless entry

system controller.
4 Remove 2 retaining bolts (1) of keyless entry

system controller.
5 Remove the keyless entry system controller (2).
S15043023
Installation 1
1 Place the start-stop switch and connect the

2
electrical connector of the start-stop switch.
2 Install the start-stop switch on the instrument
S15043012
panel body to ensure that the start-stop switch is
installed in place.
Installation
1 Install the keyless entry system controller.
2 Install 2 retaining bolts of keyless entry system
controller, tighten them to 9±1 N·m, and check
the torque.
3 Connect the connector of the keyless start

controller.

Replacement”.
Caution: After the keyless entry system controller

ECU is replaced, use diagnostic software to
complete the controller configuration according
to the actual configuration of the vehicle.
54-3
In-vehicle Low-Frequency Antenna In-vehicle Low Frequency Antenna (Floor)

(Instrument Panel) Replacement Replacement
Removal Removal
1 Remove the middle lower guard plate. Refer to 1 Remove the cab carpet cover. Refer to “Cab
“Middle Lower Guard Plate Replacement”. Carpet Cover Replacement”.
2 Remove the bolt (1) of the in-vehicle low 2 Disconnect the connector of the in-vehicle low
frequency antenna. frequency antenna.
3 Remove the in-vehicle low frequency antenna 3 Remove the bolt (1) of the in-vehicle low
(2). frequency antenna.
4 Remove the in-vehicle low frequency antenna

(2).
1 1
1
2
2
1
S15043013
Installation
S15043014
1 Install the in-vehicle low frequency antenna.
2 Install 2 bolts of in-vehicle low frequency Installation
antenna, tighten them to 1.5±0.3 N·m, and check 1 Install the in-vehicle low frequency antenna.
the torque.
2 Install 2 bolts of in-vehicle low frequency
3 Install the middle lower guard plate. Refer to antenna, tighten them to 5±1 N·m, and check the
“Middle Lower Guard Plate Replacement”. torque.
3 Connect the connector of the in-vehicle low

frequency antenna.
4 Install the cab carpet cover. Refer to “Cab Carpet

Cover Replacement”.
54-4
Electronic Steering Column Lock Ignition Switch Replacement

Replacement Removal
Removal
1 Remove the steering column shroud. Refer to Refer to “Driver Airbag Module Assembly
“Steering Column Shroud Replacement”. Replacement”.
2 Remove the twist-off bolt of the electronic 2 Remove the steering wheel. Refer to “Steering
steering column lock. Wheel Replacement”.
3 Disconnect the electrical connector of the 3 Remove the instrument panel driver side lower
electronic steering column lock. Guard plate assembly. Refer to "Instrument
4 Remove the electronic steering column lock (1).
Replacement"

“Steering Column Shroud Replacement”.
5 Remove the clock spring assembly, clock spring

return ring and angle sensor. Refer to “Clock
Spring Assembly and Clock Spring Return Ring
1
Replacement”.


“Combination Switch Base Replacement”.
S15043015 8 Remove the IMMO base station. Refer to “IMMO

Base Station Replacement (Without Keyless
Installation Entry)”.
1 Install a new electronic steering column lock. 9 Disconnect the electrical connector (1) of the
ignition switch.
2 Connect the electrical connector of the electronic
steering column lock. 10 Remove the twist-off bolt (2) of the ignition
switch.
3 Install 2 twist-off bolts of the electronic steering
column lock and tighten them evenly until the 11 Remove the ignition switch (3).
bolt heads are twisted off.

“Steering Column Shroud Replacement”. 2
1
Caution: After the electronic steering column
lock is replaced, use diagnostic software to
complete the configuration according to the
actual configuration of the vehicle.
1
S15043021
Installation
1 Install the new ignition switch.
54-5
2 Install 2 twist-off bolts of the ignition switch and IMMO Base Station Replacement (Without
tighten them evenly until the bolt heads are Keyless Entry)
twisted off. Removal
3 Connect the electrical connector of the ignition 1 Remove the driver airbag module assembly.
switch. Refer to “Driver Airbag Module Assembly
4 Install the IMMO base station. Refer to “IMMO Replacement”.
Base Station Replacement (Without Keyless 2 Remove the steering wheel. Refer to “Steering
Entry)”. Wheel Replacement”.
5 Install the combination switch base. Refer to 3 Remove the instrument panel driver side lower
“Combination Switch Base Replacement”. Guard plate assembly. Refer to "Instrument
Replacement"
7 Install the clock spring assembly, clock spring
return ring and angle sensor. Refer to “Clock
Spring Assembly and Clock Spring Return Ring 5 Disconnect the electrical connector (1) of the
Replacement”. IMMO base station.
8 Install the steering column shroud. Refer to 6 Remove the screws (2) of the IMMO base
“Steering Column Shroud Replacement”. station.
9 Install the instrument panel driver side lower 7 Remove the IMMO base station (3).
guard plate assembly . Refer to "Instrument
Replacement"
3
10 Install the steering wheel. Refer to “Steering
Wheel Replacement”.

Replacement”.
1
S15043022
Installation
1 Install the IMMO base station.
2 Install the screws of the IMMO base station,
tighten them to 1.5±0.2 N·m, and check the
torque.
3 Connect the electrical connector of the IMMO

base station.


guard plate assembly . Refer to "Instrument
Replacement"
54-6
6 Install the steering wheel. Refer to “Steering IMMO Base Station Replacement (With
Wheel Replacement”. Keyless Entry)
7 Install the driver airbag module assembly. Refer Removal
to “Driver Airbag Module Assembly 1 Remove the left cup holder. Refer to “Cup Holder
2 Disconnect the electrical connector of the IMMO
base station.
3 Remove the IMMO base station (1).
S15043018
Installation
1 Install the IMMO base station.
2 Connect the electrical connector of the IMMO
base station.
3 Install the left cup holder. Refer to “Cup Holder

Replacement”.
54-7
RF Receiver Module Replacement (Not for RF Receiver Module Replacement (For

passenger cars and van-type light goods passenger cars and van-type light goods
cars) cars)
Removal Removal
2 Remove the front dome lamp trim cover. Refer to 2 Remove the middle ceiling. Refer to “Middle
“Front Dome Lamp Trim Cover Replacement”. Ceiling Replacement”.
3 Remove 2 bolts of the RF receiver module. 3 Remove 2 bolts of the RF receiver module.
4 Remove the RF receiver module. 4 Remove the RF receiver module.
1 Install the RF receiver module. 1 Install the RF receiver module.
2 Install the bolts of the RF receiver module, 2 Install the bolts of the RF receiver module,
tighten them to 5±1 N·m, and check the torque. tighten them to 5±1 N·m, and check the torque.
3 Install the front dome lamp trim cover. Refer to 3 Install the middle ceiling. Refer to “Middle Ceiling
“Front Dome Lamp Trim Cover Replacement”. Replacement”.
4 Install the disconnected negative battery cable. 4 Install the disconnected negative battery cable.
54-8
Driver Assistance System

Layout
Driver Assistance System Layout
S15050003
1 Driver Assistance System Controller
55-1
Service Guide
Driver Assistance System Controller

Replacement
Removal
2 Remove the rain/solar sensor cover. Refer to
“Rain/Solar Sensor Cover Replacement”.
3 Disconnect the electrical connector (1) of the rain

& solar sensor.
4 Remove the driver assistance system controller

(2) from the rain & solar sensor base.
S15053009
Installation
1 Install the driver assistance system controller to
the rain & solar sensor base to ensure that the
driver assistance system controller is installed in
place.
2 Connect the electrical connector of the rain &
solar sensor.
3 Install the rain & solar sensor cover. Refer to

“Rain/Solar Sensor Cover Replacement”.
55-2
Entertainment System and Navigation System
Entertainment System and Navigation

System
Specification
Name Torque (N·m)
Bolts/Screws - Radio-cassette Player 1.5±0.3
Bolts/Screws - DVD Display 1.5±0.3
Bolts/Screws - DVD Host 22±2
Screw - Speaker 1.5±0.3
56-1
Layout
Layout
S16010027
1 Radio-cassette Player + mp3
56-2
Layout
S16010028
1 All-in-One Entertainment System
56-3
Layout
2
1
S16010029
1 Front Speaker
2 Rear Speaker
56-4
Installation
Service Guide
1 Place the radio-cassette player + mp3 assembly.
Radio-cassette Player + mp3 Replacement
2 Connect the electrical connector of the radio-
Removal cassette player + mp3 assembly.
1 Disconnect the negative battery cable. 3 Install 7 fixing bolts of the radio-cassette player +
2 Remove the passenger side air outlet panel mp3 assembly. The torque will be 1.5±0.3 N·m.
assembly. Refer to “Air Outlet Panel Assembly
4 Install the instrument panel central console panel
Replacement (Passenger Side)”.
assembly. Refer to “Instrument Panel Central
3 Remove the instrument cluster shroud. Refer to Console Panel Assembly Replacement”.
“Instrument Cluster Shroud Assembly
5 Install the Instrument Panel Central Air Outlet
Replacement”.
Switch Assembly. Refer to “Instrument Panel
4 Remove the center console lower panel Central Air Outlet Switch Assembly
assembly. Refer to “Central Console Lower Replacement”.
Panel Assembly Replacement”.
6 Install the left trim panel assembly. Refer to “Trim
5 Remove the left trim panel assembly. Refer to Panel Assembly Replacement (Passenger
“Trim Panel Assembly Replacement (Passenger Side)”.
Side)”.
7 Install the central console lower panel assembly.
6 Remove the Instrument Panel Central Air Outlet Refer to “Central Console Lower Panel
Switch Assembly. Refer to “Instrument Panel Assembly Replacement”.
Replacement”.
“Instrument Cluster Shroud Assembly
7 Remove the instrument panel central control Replacement”.
panel assembly. Refer to “Instrument Panel
9 Install the passenger side air outlet panel
Central Console Panel Assembly Replacement”.
assembly. Refer to “Air Outlet Panel Assembly
8 Remove 7 bolts (1) fixing the radio-cassette Replacement (Passenger Side)”.
player + mp3 assembly to the instrument panel
body.
9 Disconnect the electrical connector of the radio-

cassette player + mp3 assembly.
10 Remove the radio-cassette player + mp3

assembly (2).
1
1
1
S16013028
56-5
All-in-One Entertainment System 2 Install 6 bolts fixing the All-in-One Entertainment

Replacement System assembly. Torque is 1.5±0.3 N·m.
Removal 3 Install the instrument cluster shroud assembly
1 Disconnect the negative battery harness. (Refer to “Instrument Cluster Shroud Assembly
Replacement”).
2 Remove the wood grain trim panel assembly
(cladding trim panel assembly) of the instrument 4 Install the wood grain trim panel assembly
panel (Refer to "Wood grain trim panel assembly (cladding trim panel assembly) of the instrument
(cladding trim panel assembly) of the instrument panel (Refer to "Wood grain trim panel assembly
panel ") (cladding trim panel assembly) of the instrument
panel ")
3 Remove the instrument cluster shroud assembly
(Refer to “Instrument Cluster Shroud Assembly 5 Connect the negative battery harness.
Replacement”).
S16013024
4 Remove 6 bolts that secure the All-in-One

Entertainment System to the instrument panel
body.
S16013025
6 Remove the All-in-One Entertainment System

assembly.
Installation
56-6
Front Loudspeaker Replacement Rear Loudspeaker Replacement

Removal Removal
1 Disconnect the negative battery cable. 1 Disconnect the negative battery harness.
2 Remove the front door interior trim panel 2 Remove the rear door interior trim panel
assembly. Refer to “Front Door Interior Trim assembly. (Refer to “Rear Door Interior Trim
Panel Assembly Replacement”. Panel Assembly Replacement”)
3 Disconnect the electrical connector (1) of the 3 Remove four screws fixing the rear speaker
front speaker.
4 Remove 4 screws (2) fixing the front speaker.
5 Remove the front speaker assembly (3).
S16013027
1
2
5 Remove the front loudspeaker assembly.
S16013029
Installation
Installation
1 Position the front speaker assembly.
2 Install 4 bolts fixing the rear speaker. Torque is
2 Install 4 bolts fixing the front speaker. Torque is 1.5±0.3 N·m.
1.5±0.3 N·m.
3 Install the rear door interior trim panel assembly.
3 Connect the electrical connector of the front (Refer to “Rear Door Interior Trim Panel
speaker. Assembly Replacement”).
4 Install the front door interior trim panel assembly. 4 Connect the negative battery harness.
Refer to “Front Door Interior Trim Panel
56-7
56-8
Displays and Meters
Displays and Meters
Displays and Meters

Specification
Name Torque (N·m)
Bolts/Screws - Head Up Display 2.5±0.3
57-1
Displays and Meters
Layout
Layout
S16020004
1 Instrument Cluster Assembly
57-2
Displays and Meters
Service Guide
Instrument Cluster Replacement

Removal
Refer to “Instrument Cluster Shroud Assembly
Replacement”.
3 Remove 4 bolts (1) fixing the instrument cluster

to the instrument body.

instrument cluster assembly.
5 Remove the instrument cluster assembly (2).
1
1
S16023009
Installation
1 Install the instrument cluster assembly.
instrument cluster assembly.
3 Install 4 bolts fixing the instrument cluster with a

tightening torque of 2.5±0.3 N·m.

Refer to “Instrument Cluster Shroud Assembly
Replacement”.
57-3
Displays and Meters
57-4
Power Socket and Wiring Harness

Specification
Name Torque (N·m)
Screw - Wireless Charging Module 1.5±0.3
Bolt/Screw - USB Charger 1.5±0.3
58-1
Layout
Layout
S17010004
1 Cigar Lighter
58-2
Service Guide
Cigarette Lighter Assembly Replacement

Removal
2 Remove the front passenger instrument desk
container. (Refer to "Front Passenger Instrument
Desk Container Replacement").
3 Pry off the cigarette lighter assembly.
4 Disconnect the electrical connector.
S17013014
Installation
1 Connect the electrical connectors.
2 Clip the cigarette lighter assembly into the front
passenger instrument desk container.
3 Install the front passenger instrument desk

container.
58-3
58-4
Data Communication
Data Communication
Specification
Name Torque (N.m)
Screw - BD/GPS Output Antenna 2.5±0.5
Nut - Remote Monitoring Module 9±1
Bolt - 4G Antenna Assembly 9±1
Nut - Gateway 5±0.5
Bolt/Screw - Printed Antenna Amplifier Assembly 2.5±0.3
Nut - Body Controller 4±1
59-1
Data Communication
Layout
Layout
S17020005
1 Printed Antenna Amplifier Assembly 2 Antenna Assembly
59-2
Data Communication
Layout 2
S17020006
1 BD/GPS Output Antenna

2 On-board Communication Module
3 4G Antenna Assembly
59-3
Data Communication
Gateway Layout
S13020004
1 Gateway
59-4
Data Communication
Body Controller Layout
S13060002
1 Body Controller
59-5
Data Communication
On-board Communication Module

Service Guide
Replacement
BD/GPS Output Antenna Replacement Removal
Removal 1 Disconnect the negative battery harness.
1 Disconnect the negative battery harness. 2 Remove the instrument panel body assembly
2 Remove the instrument panel body assembly (Refer to "Instrument Panel Body Assembly
(Refer to "Instrument Panel Body Assembly Replacement").
Replacement"). 3 Remove 2 nuts fixing the on-board
3 Remove 2 screws fixing the BD/GPS output communication module to the instrument beam.
antenna to the instrument panel beam.
S17023010
S17023009
4 Disconnect the harness connector connected to
4 Remove the strip fixing the BD/GPS output BD/GPS output antenna and 4G antenna
antenna. assembly.
5 Disconnect the harness connector connected to 5 Remove the on-board communication module
the communication module. assembly.
6 Remove the BD/GPS output antenna. Installation
Installation 1 Connect the harness connector of the BD/GPS

output antenna and 4G antenna assembly.
1 Connect the harness connector to the
2 Install 2 nuts fixing the on-board communication
communication module.
module to the instrument panel beam. Torque:
2 Install the fixing strap of BD/GPS output 9±1 N.m.
antenna.
3 Install the instrument panel body assembly
3 Install 2 screws fixing the BD/GPS output (Refer to "Instrument Panel Body Assembly
antenna to the instrument panel beam. Torque is Replacement").
2.5±0.5 N.m.
4 Install the instrument panel body assembly
(Refer to "Instrument Panel Body Assembly
Replacement").
59-6
Data Communication
4G Antenna Assembly Replacement Printed Antenna Amplifier Assembly and

Removal Antenna Harness Replacement
Removal
2 Remove the instrument panel body assembly 1 Disconnect the negative battery cable.
(Refer to "Instrument Panel Body Assembly 2 Remove the left and right sun visor assemblies.
Replacement"). Refer to "Sun Visor Assembly Replacement".
3 Remove 2 bolts fixing the 4G antenna assembly 3 Remove the left and right A pillar upper trim
to the instrument beam. panel assemblies. Refer to “A-pillar Upper Trim
Panel Assembly Replacement”.
4 Remove the cab roof interior trim assembly.

Refer to “Cab Roof Interior Trim Assembly
Replacement”.
5 Remove the glove box assembly. Refer to "Glove

Box Assembly Replacement".
6 Remove the instrument cluster shroud. Refer to

Replacement".
7 Remove the instrument cluster. Refer to

S17023011 8 Remove 7 retaining clips (1) of the printed
antenna amplifier assembly.
4 Disconnect the harness connector connected to
the communication module. 9 Disconnect the electrical connector (2) of printed
5 Remove the 4G antenna assembly.
10 Remove the retaining nut (3) of the printed
Installation antenna amplifier assembly.
1 Connect the harness connector to the on-board 11 Remove the printed antenna amplifier assembly.
communication module.
2 Install 2 bolts fixing the 4G antenna assembly to
the instrument panel beam. Torque: 9±1 N.m. 1
1 1 1
3 Install the instrument panel body assembly 3
(Refer to "Instrument Panel Body Assembly 1
Replacement").
1
S17023017
12 Remove 4 retaining clips (1) of the antenna

harness, disconnect the electrical connector of
the antenna harness, and remove the antenna
harness (2).
59-7
Data Communication
Gateway Replacement
Removal
1
2 Remove the Instrument Panel Front Passenger
Side Lower Guard Plate Assembly. (Refer to
1 "Instrument Panel Front Passenger Side Lower
1
1 Guard Plate Assembly Replacement")
2
3 Disconnect the harness connector
4 Remove 3 nuts fixing the gateway to the dash

panel.
S17023018
Installation
1 Place the antenna harness, and connect the
electrical connector of the antenna harness.
2 Install 4 retaining clips of the antenna harness.
3 Place the printed antenna amplifier assembly.
4 Install the retaining nut of the printed antenna

amplifier assembly.
5 Connect the electrical connector of printed

S13023009
6 Install 7 retaining clips of the antenna harness.
5 Remove the gateway assembly.
7 Install the instrument cluster. Refer to
"Instrument Cluster Replacement". Installation
8 Install the instrument cluster shroud. Refer to 1 Install 3 nuts of the gateway. Torque: 5±0.5
"Instrument Cluster Shroud Assembly N.m.
Replacement". 2 Connect the harness connector.
9 Install the glove box assembly. Refer to "Glove 3 Install the instrument panel front passenger side
Box Assembly Replacement". lower guard plate assembly.
10 Install the cab roof interior trim assembly. Refer 4 Connect the negative battery harness.
to “Cab Roof Interior Trim Assembly
Replacement”.
11 Install the left and right A-pillar upper trim panel

assemblies. Refer to “A-pillar Upper Trim Panel
12 Install the left and right sun visor assemblies.

Refer to "Sun Visor Assembly Replacement".
59-8
Data Communication
Body Controller Replacement BD/GPS Antenna Replacement (Traveling

Removal Data Recorder)
Removal
2 Remove the glove box assembly. Refer to "Glove 1 Disconnect the negative battery cable.
Box Assembly Replacement". 2 Remove the cab roof interior trim assembly.
3 Disconnect the electrical connector of the body
Replacement”.
controller.
3 Remove A-pillar trim panel. Refer to "A-pillar
4 Remove 4 retaining nuts (1) fixing the body
controller to the body controller.
5 Remove the body controller (2).
Replacement”.
5 Remove the retaining bolt of the BD/GPS

antenna.
1
2
1
1
1
S17023019
Installation
1 Install the body controller to the body controller
bracket. S17023009
2 Install 4 nuts of the body controller, and tighten 6 Disconnect the BD/GPS antenna from the
them to 4±1 N.m. recorder.
3 Install the electrical connector of the body 7 Disconnect the antenna clip.
controller.
8 Remove the BD/GPS antenna.
Installation
1 Install the BD/GPS antenna.
2 Install the antenna clip.
3 Connect the BD/GPS antenna to the recorder.
4 Install the retaining bolts of the BD/GPS antenna.

Replacement”.
6 Install the A-pillar trim panel. Refer to "A-pillar

59-9
Data Communication
7 Install the cab roof interior trim assembly. Refer GSM Communication Antenna Replacement
to “Cab Roof Interior Trim Assembly Removal
Replacement”.
2 Remove the cab roof interior trim assembly.
Replacement”.
3 Remove A-pillar trim panel. Refer to "A-pillar

4 Disconnect the GSM communication antenna

from the recorder.
5 Disconnect the GSM communication antenna

clip.
6 Remove the GSM communication antenna (1).
S17023014
Installation
1 Install the GSM communication antenna.
2 Install the GSM communication antenna clip.
3 Connect the GSM communication antenna to the

recorder.
4 Install the A-pillar trim panel. Refer to “A-pillar

5 Install the cab roof interior trim assembly. Refer

to “Cab Roof Interior Trim Assembly
Replacement”.
59-10
Data Communication
SOS Alarm Switch Replacement Traveling Data Recorder Replacement

Removal Removal
2 Use a proper tool to remove the SOS alarm 2 Use a proper tool to loosen the clips on both
switch (1). sides and remove the traveling data recorder (1).
3 Disconnect the electrical connector of the SOS 3 Disconnect the electrical connector of the
alarm switch. traveling data recorder.
4 Disconnect the connector of BD/GPS antenna &

GSM communication antenna.
S17023015
Installation
S17023016
1 Connect the electrical connector of the SOS
alarm switch. Installation
2 Install the SOS alarm switch. 1 Connect the connector of BD/GPS antenna &
GSM communication antenna.
2 Connect the electrical connector of the traveling
data recorder.
3 Install the traveling data recorder.
59-11
Data Communication
Body Controller Bracket Replacement 4 Install the body controller. Refer to “Body
Removal Controller Replacement”.
1 Remove the body controller. Refer to “Body

Controller Replacement”.
2 Remove the retaining clip (1) of the instrument
harness and the body controller bracket.
S17023020
3 Remove 2 retaining bolts (1) of the body

controller bracket and the body.
4 Remove 1 retaining nut (2) of the body controller

bracket and the body.
5 Remove the body controller bracket (3).
2
1
S17023021
Installation
1 Install the body controller bracket.
2 Install 1 retaining nut and 2 retaining bolts of the
body controller bracket and the body, and tighten
them to 4±1 N.m.
3 Install the retaining clip of the instrument harness

and the body controller bracket.
59-12
Operating Instructions for V90 Controller After-sales Diagnostic Software Grade-X
EMS Engine Controller

Configuration
60-1
Special Function
60-2
1 HFM replacement
After replacement, open the diagnostic software, go to Configuration → EMS （Engine Management System）→ HFM
【HFM Drift compensation reset】 , FMO 【FMO reset(replace HFM)】 .
After finishing one procedure, close the diagnostic software and ignition switch, waiting for 2 minutes, the engine
controller will save the new value. Then open the diagnostic software and ignition switch again, go to the next procedure.
2 λ Oxygen sensor replacement
After replacement, open the diagnostic software, go to Configuration→EMS（Engine Management System）→λ Oxygen
sensor 【λ Oxygen sensor dew detection reset】 , 【FMO reset(HFM)】 .
60-3
3 Rail pressure sensor replacement
After replacement, open the diagnostic software, go to Configuration → EMS（Engine Management System）→【FMO
reset(replace RPS)】 .
After finishing learning, close the diagnostic software and ignition switch, waiting for 2 minutes, the engine controller will
save the new value.
4 Fuel injector replacement
After replacement, open the diagnostic software, go to Configuration → EMS（Engine Management System）→【Write
IQA】 , 【FMO reset(Replace Fuel Injector)】 .
60-4
5 Intake air temperature sensor replacement
After replacement, open the diagnostic software, go to Configuration → EMS（Engine Management System）→【HFM
Drift compensation reset】 .
save the new value.
6 Clutch pedal or clutch pedal position sensor replacement(This function only use for the vehicles with 6MT
and clutch pedal position sensor.)
After replacement, open the diagnostic software, go to Special Function → EMS （Engine Management System）→
【Clutch Pedal self learning】 .
60-5
In the following interface, step on the clutch pedal to keep 10 seconds, then press the “OK” button.
In the following interface, release the clutch pedal, waiting 10 seconds, and Routine status is “Routine control finished”,
then press the “OK” button.
60-6
After finishing learning, press the “OK” button to exit the following interface.
7 DPF replacement
After replacement, open the diagnostic software, go to Special Function → EMS（Engine Management System）→【DPF
reset】 .
save the new value.
60-7
8 DPF Soot mass VS DPF Special Functions in Diagnostic Software
Open the diagnostic software, go to Special Function → EMS （Engine Management System）→ DPF service.
60-8
9 Engine controller replacement (old engine controller can communication with diagnostic software)
9.1 Before replacing the engine controller, use the diagnostic software to connect to the old engine controller on
vehicle, read the data lists as follow and save them.
• VIN
• IQA injector quantity adjustment value
• ZFC correction value
• Engine running time
• Vehicle running distance
• Maximum Vehicle Speed Limitation
• Engine number
• HFM sensor correction value
• FMO value
• DPF value
9.2 Replace the new engine controller.
9.3 Reflash the data.
9.4 Match the IMMO(Take AT model for example).
For vehicles with PEPS, after EMS replacement, go to Special Function → 【IMMO】→ 【PEPS(Passive Entry Passive
Start)】→ 【AT】→ 【Replace engine controller】with diagnostic software to enable engine matching.
60-9
For vehicles with PEPS, IMMO function is offered by PEPS and IMMO not used in BCM, so IMMO in BCM is Not-Exist
and PEPS is Exist. And IMMO in EMS configuration is Immobillizer (PEPS).
Go to Configuration → 【BCM(Body Control Module)】→ 【Write BCM Configuration Information】
60-10
For vehicles with PEPS, IMMO function is offered by PEPS, and IMMO in EMS configuration is Immobillizer (PEPS).
60-11
For vehicles without PEPS, after EMS replacement, go to Special Function →【IMMO】→【BCM(Body Control Module)】
→ 【Change MC/EMS】with diagnostic software to enable engine matching.
60-12
For vehicles without PEPS, IMMO function is offered and used in BCM, so IMMO in BCM is Exist and PEPS is Not-Exist.
And IMMO in EMS configuration is Immobillizer (PEPS).
Go to Configuration → 【BCM(Body Control Module)】→ 【Write BCM Configuration Information】
60-13
9.5 Write the data lists of old engine controller to the new engine controller.
Go to Configuration → EMS（Engine Management System）→【Write VIN】, 【Write IQA】, 【Write Engine Running
Time】, 【Write Vehicle Running Distance】, 【Write Maximum Vehicle Speed Limitation】, 【Write Engine Number】
, HFM sensor 【HFM drift compensation write】 .
9.6 Go to reset.
Go to Configuration → EMS （Engine Management System）→ 【λ Oxygen sensor dew detection reset】 .
60-14
9.7 Clutch pedal self-learning （This function only use for the vehicles with 6MT and clutch pedal position
sensor.）
Go to Special Function → EMS （Engine Management System）→ 【Clutch Pedal self learning】
60-15
10 Engine controller replacement (old engine controller can not communication with diagnostic software)
10.1 Replace the new engine controller.
10.2 Reflash the data.
10.3 Match the IMMO. See 11.4.
10.4 Write the data lists to the new engine controller.
Go to Configuration → EMS（Engine Management System）→【Write VIN】, 【Write IQA】, 【Write Maximum Vehicle
Speed Limitation】 , 【Write Vehicle Running Distance】 .
60-16
10.5 Go to reset.
Go to Special Function → EMS (Engine Management System) → 【DPF reset】 .
10.6 Clutch pedal self-learning (This function only use for the vehicles with 6MT and clutch pedal position
sensor.)
Go to Special Function → EMS (Engine Management System) → Clutch Replacement and Learning【Clutch Pedal self
learning】
60-17
11 Special Functions for Auxiliary Engine Diagnosis
Go to Special Function → 【Test and diagnosis function】
11.1 Special Function → EMS(Engine Management System) → 【Cylinder Specific Engine Speed】
Cylinder Specific Engine Speed test is a function integrated in the electronic control unit (ECU) to evaluate the
comprehensive performance of the combusting condition of each cylinder. During the test, the engine shall be kept
running at a steady speed. The ECU will measure the instantaneous engine speed at the power stroke of each cylinder.
By comparing the rotational speed of each cylinder, the integrated conditions of combusting and power for each cylinder
can be evaluated comprehensively.
Prerequisites for Starting the Test: 1. Normal engine running; 2. Hand brake is applied; 3. Gear in the Neutral position,
with the vehicle speed at 0; 4. No synchronization signal or sensor-related electrical fault in the system; 5. Battery is fully
charged.
By the test, the instantaneous speed of each cylinder at the idle/stable speed shall be evaluated. When the speed of
one or more cylinders differs greatly from that of other cylinder, the engine cylinder air-tightness and/or fuel injector
performance shall be checked further through the 【Compression Test】and 【Run-Up Test】 .
11.2 Special Function → EMS(Engine Management System) →【Information For Trouble In Starting Of Engine】
This function is used to give the maintenance personnel the engine start trouble information, including the rail pressure
is not established, no engine speed signal is detected (no crankshaft / camshaft sensor signal), synchronization failure,
start failure due to serious system / sensor failure, etc. Reading the start trouble information can help the maintenance
personnel to quickly locate the cause leading to the start failure, thus indicating the direction for further troubleshooting.
Prerequisites for Starting the Test: 1. Engine stopped, with the ignition switch in the ON position; 2. Hand brake is
applied; 3. Gear in the Neutral position; 4. Battery is fully charged; 5. Air-conditioning equipment and other power
utilization equipment are turned off.
By the test, the fault reasons for failure to start can be read through the diagnostic tester and a preliminary assessment
can be made.
60-18
11.3 Special Function → EMS （Engine Management System）→ 【Compression Test】

Compression test is an engine test function integrated in the ECU and used primarily for the detection of the air
tightness of each cylinder. This function can work only after the diagnostic tester is triggered. After the compression test
is run through the diagnostic tester, the ignition switch needs to be turned and allows the starter to drive the engine to run.
The ECU will automatically measure the running time of a certain angle section after top dead center of each cylinder to
calculate the instantaneous speed. In this process, the ECU stops fuel injection so that the engine will not start.
Prerequisites for Starting the Test: 1. Engine stopped, with the ignition switch in the ON position; 2. Hand brake is
applied; 3. Gear in the Neutral position; 4. No crankshaft/camshaft-related electrical faults; 5. Battery is fully charged
(otherwise, the test may fail, or the test results cannot be trusted)
Procedures: 1. Turn the ignition switch to ON, and let the engine be shut down; 2. Connect the diagnostic tester and
activate the compression test through diagnostic tester; 3. After receiving the prompt from the diagnostic tester, turn the
ignition switch to operate the starter; 4. After receiving the prompt that the test by the diagnostic tester finishes, release
the ignition switch; 5. Check the test results.
By the test, the diagnostic tester will display the speed of each cylinder after the test finishes. The air tightness for each
cylinder can be assessed by calculating the deviation between the speed of each cylinder and the average speed of the
other cylinders. When the deviation is too large, it is recommended to check the air tightness of the cylinder, including
valve clearance and piston rings and other mechanical parts.
11.4 Special Function → EMS （Engine Management System）→ 【High Pressure Test】
High pressure test is a test function for the engine fuel system integrated in the ECU and used for the performance
evaluation of the engine oil lines and the fuel system components. This function is triggered by the diagnostic tester. High
pressure test is divided into two phases: efficiency detection of system pressure building and leak detection of high
pressure fuel lines.
The detection of the pressure-building efficiency of low pressure system is achieved by measuring the time required for
the fuel system to reach a certain set rail pressure at different engine speeds. In this process, the ECU will control the
engine to run at four different speeds, and respectively measure the time required from the lower rail pressure setpoint to
the higher one t1, t2, t3, t4.
The high-pressure fuel line leak detection is used to determine whether there is a leak phenomenon in the high
pressure fuel line by measuring the time required from the maximum of the system rail pressure to the rail pressure value
of certain two measuring points. In this test phase, the ECU will allow the system rail pressure to be maintained at the
allowable maximum rail pressure, and then stop fuel injection to allow the fuel in the rail to leak naturally. The ECU will
measure the time required from the highest rail pressure to a desired set point t5 and the time required from the set point
to another lower rail pressure value t6.
Prerequisites for Starting the Test: 1. Engine is idling; 2. Hand brake is applied; 3. Gear in the Neutral position, with the
vehicle speed at 0; 4. Battery is fully charged; 5. No water temperature sensor/fuel system actuator/sensor-related
electrical fault; 6. During the test, the brake pedal is released; 7. During the test, the accelerator pedal is released; 8.
During the test, the clutch pedal is released; 9. Coolant temperature must be greater than 70 °C.
By the test, for the two stages of the high-pressure test, evaluation of the test results shall be also divided into two parts.
System pressure-building efficiency detection: When one or more values in t1, t2, t3 and t4 is greater than the
prescribed limit, this may be caused by one or more of the following reasons: a. blockage or leakage of low-pressure fuel
60-19
line or fittings; b. fuel filter clogging; c. high-pressure pump inlet blockage; d. high-pressure pump’s gear pump failure; e.
high-pressure fuel line leakage.
High-pressure fuel line leak detection: When t5 and/or t6 are smaller than the prescribed limit, this may be caused by
one or more of the following reasons: a. leakage of high-pressure fuel line component/pipeline; b. excessive fuel return
caused by fuel injector valve seat wear.
11.5 Special Function → EMS （Engine Management System）→ 【Run-Up Test】

Run-up test is a function integrated in the ECU to evaluate the performance of fuel injectors of each cylinder. During the
test, the test is triggered by the diagnostic tester and the injection of each cylinder injector is disabled individually. The
ECU will control the other cylinder injectors to perform a limited number of injections under a certain rail pressure in
accordance with the programmed injection quantity, and automatically record the maximum speed of the engine after the
injection finishes. The performance of each cylinder injector can be evaluated through the assessment of the maximum
speed measured after each cylinder injector disabled. NOTE: Before the run-up test, the 【Compression Test】 must be
carried out to ensure that the air tightness of each cylinder is normal.
Prerequisites for Starting the Test: 1. 【Compression Test】has been completed, and the air tightness of each cylinder
is normal; 2. Engine is idle; 3. Hand brake is applied; 4. Gear in the Neutral position, with the vehicle speed at 0; 5. Battery
is fully charged; 6. No water temperature sensor/fuel system actuator/sensor-related electrical fault; 7. Air conditioning
equipment and other power utilization equipment are turned off; 8. For vehicle models with air brakes, make sure the air
pump is not operating in the whole testing process. Otherwise, the test results may be severely affected, and the test
needs to be re-triggered. It is proposed to start this test at a full pressure of the air reservoir; 9. During the test, the brake
pedal is released; 10. During the test, the accelerator pedal is released; 11. During the test, the clutch pedal is released;
12. Coolant temperature must be greater than 70 °C.
By the test, the results of the compression test must be judged before evaluating the run-up test results to ensure the
air tightness of each cylinder is normal. Otherwise, the difference of the air tightness of each cylinder of the engine will
seriously affect the credibility of the results of the run-up test, so that the assessment of the injectors cannot be trusted. If
a cylinder injector is disabled, when there is a great deviation between its measured speed and the average of the
measured speeds of the other cylinder injectors disabled, this indicates that there may be a larger injection deviation in
the injector corresponding to the cylinder. When the speed deviation is greater than the predetermined positive deviation
limit, this indicates that there may be a trouble of smaller fuel injection quantity in the injector corresponding to the
cylinder.
When the speed deviation is greater than the predetermined negative deviation limit, this indicates that there may be a
trouble of larger fuel injection quantity in the injector corresponding to the cylinder.
60-20
BCM controller
1 After replacement, complete controller configuration with diagnostic software based on vehicle actual
configuration.
2 For vehicles without PEPS, after BCM replacement, go to Special Function → 【IMMO】→ 【BCM(Body
Control Module)】→ 【Replace BCM】 with diagnostic software to enable BCM matching, then add current
vehicle keys to newly replaced BCM with 【Add Key】 .
60-21
For vehicles without PEPS, IMMO function is offered and used in BCM, so IMMO in BCM is Exist and PEPS is Not-Exist.
60-22
3 If your vehicle have Car Network function, after matching IMMO, go to Special Function → 【TBOX Car
Network Match】→ 【Replace BCM】 with diagnostic software to enable Car Network matching.
60-23
PEPS controller
1 After replacement, complete controller configuration with diagnostic software based on vehicle actual
configuration.
【ECU Configuration】function as follows：
60-24
2 For AT vehicles with PEPS, after PEPS replacement, go to Special Function →【IMMO】→【PEPS(Passive
Entry Passive Start)】→ 【AT】→ 【New PEPS Learn(AT)】 with diagnostic software to enable PEPS
matching. Press the unlock button to active the new key after the new key added.
60-25
IMMO matching method of replacing PEPS and EMS at the same time
1 For vehicles with PEPS, after simultaneous PEPS and EMS replacement, use GRADE-X to finish EMS
reflash with corresponding vehicles of data, complete controller PEPS and EMS basic configuration with
diagnostic software. Then go to Special Function → 【IMMO】→ 【PEPS(Passive Entry Passive Start)】→
【AT】→ 【All New System Learn (AT)】 to operate PEPS and EMS matching learning. At this time, the
original vehicle key will be out of service as well and a new key required to be learned again (no BCM IMMO
matching operation required as PEPS IMMO enabled). Press the unlock button to active the new key after
the new key added.
60-26
IMMO matching method of replacing BCM and EMS at the same time
1 For vehicles without PEPS, after simultaneous BCM and EMS replacement, use diagnostic software to finish
EMS reflash with corresponding vehicles of data, complete controller BCM and EMS basic configuration with
diagnostic software. Then go to Special Function →【IMMO】→【BCM(Body Control Module)】→【Replace
the Whole System】 to operate BCM matching, generate SK and teach EMS/MC learn SK in BCM. At this
time, the original vehicle key will be out of service as well and a new key required to be learned by going to
【Add Key】 process.
60-27
2 For vehicles with PEPS, after simultaneous BCM and EMS replacement, use diagnostic software to finish
EMS reflash with corresponding vehicles of data, complete controller BCM and EMS basic configuration with
diagnostic software. Then go to Special Function → 【IMMO】→ 【PEPS(Passive Entry Passive Start)】→
【AT】→ 【Replace Engine Controller】 to teach EMS/MC learn SK in BCM and complete IMMO learning.
For vehicles with PEPS, IMMO function is offered by PEPS and IMMO not used in BCM, so IMMO in BCM is Not-Exist
and PEPS is Exist.
3 If your vehicle have Car Network function, after matching IMMO, go to Special Function → 【TBOX Car
Network Match】→ 【Replace BCM】 with diagnostic software to enable Car Network matching.
60-28
TBOX controller
1 After replacement, go to Configuration to write vehicle VIN in with diagnostic software.
2 Go to Special Function with diagnostic software → 【TBOX Car Network Match】→ 【Replace TBOX】 to
enable controller matching.
3 Then go to Special Function → 【TBOX Car Network Match】→ 【Cloud Authentication】 to perform the
authentication.
60-29
ESP controller
1 After replacement, go to Configuration to complete controller configuration with diagnostic software based
on vehicle actual configuration.
60-30
2 Go to Special Function to complete special function with diagnostic software based on vehicle actual
configuration.
60-31
EPS controller
2 Go to Special Function to complete special function with diagnostic software based on vehicle actual
configuration.
60-32
SRS controller
60-33
IPK controller
Note: After writing VIN through after-sales diagnostic software, IPK will read the vehicle mileage from BCM automatic,
then re-start the engine, mileage copy success.
2 With next vehicle maintenance indicator lighting on, maintenance mileage can be reset with diagnostic
software to go to Special Function → 【Perform SIA Reset】 . This function is suggested for vehicle
maintenance every time.
60-34
GAW controller
60-35
HVAC controller
60-36
FICM-Color Radio controller
60-37
RF controller
60-38
TCU controller
60-39
PDC controller
60-40
DCDC controller
60-41
LCA controller
60-42
DRM controller
60-43
60-44
Contents
1.1 Electrical protection ..................................................................................................................... 1
Summary ................................................................................................................................................ 1
Equipment ............................................................................................................................................. 1
Polarity ............................................................................................................................................... 1
Disconnect the battery ..................................................................................................................... 1
Battery charging ................................................................................................................................ 1
Connector and wiring harness ........................................................................................................... 1
1.2 Wiring harness color information ................................................................................................. 2
1.3 Wiring harness code explanation ................................................................................................... 3
1.4 Configuration code .......................................................................................................................... 4
1.5 How to use the circuit diagram ................................................................................................... 10
2.1 Battery positive fuse box ............................................................................................................ 13
2.2 Engine compartment fuse box ........................................................................................................ 14
2.2.1 Fuse information sheet ......................................................................................................... 14
2.2.2 Relay information sheet ....................................................................................................... 16
2.3 Instrument panel fuse box ............................................................................................................ 17
2.3.1 Fuse information sheet ......................................................................................................... 17
2.3.2 Relay information sheet ....................................................................................................... 18
3.1 Grounding point distribution and location diagram .................................................................. 19
4.1 Engine wiring harness ................................................................................................................... 20
4.1.1 Engine wiring harness EN connector description ............................................................. 21 63
4.2 Engine compartment（LHD） ............................................................................................................. 36
4.2.1 Engine compartment wiring harness（LHD） EB plug-in description ............................... 37
4.3 Battery positive wiring harness ................................................................................................. 82
4.3.1 Battery positive wiring harness BT con- .......................................................................... 83
nector description ........................................................................................................................... 83
4.4 Front radar harness ...................................................................................................................... 85
4.4.1 Front radar harness PF connector Description ................................................................. 86
4.5 Instrument panel wiring harness ................................................................................................. 88
4.5.1 Instrument panel wiring harness IP con- .......................................................................... 89
nector description ........................................................................................................................... 89
4.6 Transmission wire harness ...........................................................................................................119
4.6.1Transmission wire harness GB connector de-scription .................................................... 120
4.7 Left floor wiring harness .......................................................................................................... 122
4.7.1 Left floor wiring harness RF Lplug-in descrip-tion .................................................... 123
4.8 Right floor wiring harness ........................................................................................................ 133
4.8.1 Right floor wiring harness RFR plug-in descrip-tion .................................................. 134
4.9 Chassis wiring harness ............................................................................................................... 139
4.9.1Chassis wiring harness CH connector description ........................................................... 140
4.10 Driver door wiring harness ...................................................................................................... 147
4.10.1 Driver door wiring harness DD connector .................................................................... 148
description ..................................................................................................................................... 148
4.11 Passenger door wiring harness ................................................................................................. 152
4.11.1 Passenger door wiring harness PD con- .......................................................................... 153
nector description ......................................................................................................................... 153
4.12 Tailgate harness ........................................................................................................................ 157
4.12.1 Tailgate harness TLDL connector description ............................................................... 158
4.13 Reverse radar wiring harness ................................................................................................. 161
4.13.1 Reverse radar wiring harness PR connec- ...................................................................... 162
tor description .............................................................................................................................. 162
5.1 Actuating system(Left-Hand Drive) ........................................................................................... 165
5.2 Actuating system(Right-Hand Drive) ......................................................................................... 168
5.3 Charging system(Left-Hand Drive) ............................................................................................. 171
5.4 Charging system(Right-Hand Drive) ............................................................................................. 172
5.5 Power distribution(Left-Hand Drive) ......................................................................................... 173
5.6 Power distribution(Right-Hand Drive)........................................................................................ 188
5.7 Engine management system(Left-Hand Drive) ............................................................................. 203
5.8 Engine management system(Right-Hand Drive) ........................................................................... 217
5.9 Passenger information display system(Left-Hand Drive) ......................................................... 231
5.10 Passenger information display system(Right-Hand Drive) ..................................................... 233
5.11 Front AC, heater system(Left-Hand Drive)............................................................................... 235
5.12 Front AC, heater system(Right-Hand Drive) ............................................................................. 238
5.13 Rear AC, heater system(Left-Hand Drive) ............................................................................... 241
5.14 Rear AC, heater system(Right-Hand Drive) ............................................................................. 245
5.15 Passenger entertainment system(Left-Hand Drive) .................................................................. 249
63
5.16 Passenger entertainment system(Right-Hand Drive) ................................................................ 254
5.17 Interior lighting system(Left-Hand Drive) ........................................................................... 260
5.18 Interior lighting system(Right-Hand Drive) ......................................................................... 264
5.19 Exterior lighting system(Left-Hand Drive) ........................................................................... 268
5.20 Exterior lighting system(Right-Hand Drive) ......................................................................... 273
5.21 Anti-lock brake system(Left-Hand Drive) ............................................................................... 278
5.22 Anti-lock brake system(Right-Hand Drive)............................................................................... 280
5.23 Drive control system(Left-Hand Drive) .................................................................................... 282
5.24 Drive control system(Right-Hand Drive) ................................................................................ 286
5.25 Electrical power steering system(Left-Hand Drive) ............................................................. 290
5.26 Electrical power steering system(Right-Hand Drive) ........................................................... 291
5.27 Passenger safety system(Left-Hand Drive) ............................................................................. 292
5.28 Passenger safety system(Right-Hand Drive) ........................................................................... 294
5.29 Wiper washing system(Left-Hand Drive) .................................................................................. 296
5.30 Wiper washing system(Right-Hand Drive) ................................................................................ 298
5.31 Window control system(Left-Hand Drive) ................................................................................ 300
5.32 Window control system(Right-Hand Drive) ............................................................................... 302
5.33 Rearview mirror system(Left-Hand Drive) ............................................................................... 304
5.34 Rearview mirror system(Right-Hand Drive) ............................................................................. 306
5.35 Parking assist system(Left-Hand Drive) ................................................................................ 308
5.36 Parking assist system(Right-Hand Drive) ............................................................................... 312
5.37 Tire pressure monitoring system(Left-Hand Drive) .............................................................. 316
5.38 Tire pressure monitoring system(Right-Hand Drive) ............................................................. 317
5.39 Body control system(Left-Hand Drive) .................................................................................... 318
5.40 Body control system(Right-Hand Drive) .................................................................................. 320
5.41 Keyless entry and one-key start system(Left-Hand Drive) .................................................. 322
5.42 Keyless entry and one-key start system(Right-Hand Drive) ................................................ 324
5.43 Safety anti-theft system(Left-Hand Drive) ........................................................................... 326
5.44 Safety anti-theft system(Right-Hand Drive) ......................................................................... 329
5.45 Auxiliary equipment(Left-Hand Drive) .................................................................................... 332
5.46 Auxiliary equipment(Right-Hand Drive) .................................................................................. 336
5.47 CarLog System(Left-Hand Drive) ............................................................................................... 340
5.48 CarLog System(Right-Hand Drive) ............................................................................................... 341
5.49 Advanced auxiliary driving system(Left-Hand Drive)............................................................. 342
5.50 Advanced auxiliary driving system(Right-Hand Drive) ........................................................... 344
5.51 Electric side pedal(Left-Hand Drive) ...................................................................................... 346
5.52 Electric side pedal(Right-Hand Drive) .................................................................................... 347
5.53 CAN data communication system(Left-Hand Drive) .................................................................... 348
5.54 CAN data communication system(Right-Hand Drive) .................................................................. 355
5.55 Grounding points distribution(Left-Hand Drive) .................................................................... 362
5.56 Grounding points distribution(Right-Hand Drive) .................................................................. 381
63
63
System Overview 1-1
1.1 Electrical protection
Summary
The instructions below aim to ensure the safety of the operator and prevent the damage to the electri-
cal and electronic components.
Equipment
Before the vehicle test procedures, ensure that the relevant test equipment works normally, the wiring
harness and connector are well connected.
Warning: ensure that the high-voltage terminals, adapters and diagnostic equipment for testing are fully
insulated or isolated to prevent the personal accidents and minimize the possibility of electric shock
before any operation on the ignition system.
Polarity
It is forbidden to connect the two poles of the battery reversely. When connecting to the test equip-
ment, the two poles must be connected correctly
Disconnect the battery

Before disconnecting the battery, turn off all the electrical equipment. When the battery is discon-
nected, some data may be lost, such as clock time.
63
Warning: In order to prevent the damage to the electrical equipment, it is necessary to disconnect the
battery when repairing the electrical system of the vehicle. When disconnecting the battery, the ground-
ing terminal must be disconnected first; when connecting, it must be connected finally.
Ensure that the battery wiring harness connection is correct at any time, and properly arranged, away
from any potential hazards.
Battery charging
When the battery is charged outside the vehicle, good ventilation must be ensured on the top of the bat-
tery. When the battery is charged and discharged for about 15 minutes, hydrogen will be released from
the battery. This gas is flammable.
Always ensure the good ventilation in the battery charging area at any time, and prevent the open
flames and sparks.
Connector and wiring harness

Make sure that the electronic parts and connectors are dry and free of oil before disconnecting and
connecting the test equipment. It is forbidden to remove and install the connector with tools and by
pulling the wiring harness.
Keep the greasy hands from touching the electronic connection area when replacing the parts. Make sure
that the connector is dry free of oil and that the connector clamps are fully engaged.
System Overview 1-2
1.2 Wiring harness color information
Wiring harness color Wiring harness color (English) Wiring harness color (Chinese)
BK Black 黑色
BN Brown 棕色
BU Blue 蓝色
GY Gray 灰色
GN Green 绿色
NAT Nature 本色
OG Orange 橙色
PK Pink 粉红色
PU Purple 紫色
RD Red 红色
TN Tan 褐色
WH White 白色
YE Yellow 黄色
D-BU Dark Blue 深蓝色
L-BU Little Blue 浅蓝色
D-GN Dark Green 深绿色
63 L-GN Little Green 浅绿色
YE/BK Yellow/Black 黄色 / 黑色
BARE Bare 屏蔽裸线
Note: Combination of two color codes is the mixed color code, and the first letter indicates the main
color and the last letter indicates the auxiliary color. (For example:
YE/WH indicates the mixed color wire with yellow as the main color and white as the auxiliary color.)
System Overview 1-3
1.3 Wiring harness code explanation
Wiring harness code Wiring harness English in full spelling Wiring harness name
PF Front parking radra harness 前倒车雷达线束
PR Rear parking radra harness 后倒车雷达线束
RFL Left roof harness 左顶棚线束
RFR Right roof harness 右顶棚线束
EB Engine bay harness 发动机舱线束
EN Engine harness 发动机线束
IP Instrument pannel harness 仪表板线束
GB Gear box harness 变速箱线束
CH Chassis harness 底盘线束
DD Diriver Door harness 驾驶员门线束
PD Passenger Door harness 副驾驶员门线束
TLDL Left tail door 左后背门线束
TLDR Right tail door 右后背门线束
BT Battery harness 蓄电池正极线束
63
System Overview 1-4
1.4 Configuration code
English code
1306 SV6 Platform
1353 3
A029 2019 MY
A02A 2020 MY
1401 CAB
1405 VAN
1406 Minibus
1409 Combi
140P Platform Vechile
360A Short Wheelbase+Low Roof
360B Short Wheelbase+Mid Roof
360C Long Wheelbase(Short Rear Suspension)+Mid Roof
360D Long Wheelbase(Short Rear Suspension)+High Roof
360E Long Wheelbase(Long Rear Suspension)+Mid Roof
360F Long Wheelbase(Long Rear Suspension)+High Roof
360G Middle Wheelbase+Low Roof(Cab)
360H Long Wheelbase(Short Rear Suspension)+Low Roof(Cab)
63 360J Long Wheelbase(Long Rear Suspension)+Low Roof(Cab)
360K Middle Wheelbase+Mid Roof
360L Extra-Long Wheelbase+Low Roof(Cab)
A50B Standard Edition
C01C 4E20C 110KW/375N.m
C01D 4E20C 120KW/375N.m
C01E 4E20C 130KW/400N.m
E00C SAGW 6AMT
E00G SAGW 6MT
E00P 6AT PUNCH
E00L Single Reduction Gear
420A LH+FF+Right Siding Door
420B LH+FF+No Sliding Door
420C LH+FR+Right Sliding Door
420D LH+FR+No Sliding Door
420E RH+FF+Left Sliding Door
420F RH+FF+No Sliding Door
420G RH+FR+Left Sliding Door
420H RH+FR+No Sliding Door
A202 2 Seats
A203 3 Seats
A205 5 Seats
System Overview 1-5
English code
A206 6 Seats
A207 7 Seats
A209 9 Seats
A20A 10 Seats
A20B 11 Seats
A20C 12 Seats
A20D 13 Seats
A20E 14 Seats
A20F 15 Seats
A20G 16 Seats
A20H 17 Seats
A20J 18 Seats
A20K 19 Seats
120L LDV
120T Maxus
145A ICE(internal-combustion engine)
150H Heavy Vehicle
150L Light Vehicle
210E 3500Kg 63
210G 3550Kg
210F 3700Kg
210N 3800Kg
210P 4000Kg
210J 4050Kg
210Q 4500Kg
210S 4700Kg
210T 4900Kg
210R 5000Kg
211A 750Kg Drag Force(No Brake)
211B 3500Kg Drag Force(With Brake)
211C 2500Kg Drag Force(With Brake)
211D 2800Kg Drag Force(With Brake)
211E 3000Kg Drag Force(With Brake)
211F 1500Kg Drag Force(With Brake)
211X No Drag Force Requestment
225A N1
225B N2
225C M1
225D M2
245A Ordinary Rear Track
245B Widen Rear Track
System Overview 1-6
English code
255S Standard Rear Overhang
255L Extended Rear Overhang
300S Short Wheelbase(SWB)
300M Middle Wheelbase(MWB)
300L Long Wheelbase(LWB)
300E Extra-Long Wheelbase(EWB)
400C Low Roof(CAB)
400L Low Roof
400M Mid Roof
400H High Roof
405H High Floor
405L Low Floor
405X No Floor
430A No Sliding Door
430V Right Sliding Door
430W Left Sliding Door
A031 Britain
B00L Left-Hand Drive
63 B00R Right-Hand Drive

C06C With Cruise Control
C06D With Adaptive Cruise Control
C06X No Cruise Control
C08J Europe 6d
C08K Europe VI
C08E China Six b
C08F Europe V
C09B With Driving Model(Power/Normal/Eco)
C25A With Engine Start/Stop
C25X No Engine Start/Stop
C26A With Parking heating System
C26X No Parking heating System
C37A Crankcase ventilation tube electric heater
C37B NONE
E10F Engine FF Drive
E10R Engine FR Drive
F00A Hydraulic Power Steering
F00D Electric Power Steering
F10J Polyurethane Multi-functional
F10K Polyurethane Non Multifunctional Steering Wheel
F13D Electronic Lock Control
F13X No Electronic Lock Control
System Overview 1-7
English code
H10C ABS+EBD
H10E ESP+EBA+HHC
H25A EPP
H25X No EPP
H30E Electronic Parking Brake
H30H Hand Parking Brake
J17P Tyre Pressure Monitoring System
J17Q Tyre Pressure Monitoring System(Only Front Tyre)
J17X No Tire Pressure Monitoring System(TPMS)
K20A Manual Outside Rearview Mirror
K20C Electric Heating Outside Rearview Mirror(Widen)
K20E Electric Heating Outside Rearview Mirror
K39A Electric Side Step
K39X No Side Step
K40C Electric Side Step
K40X No Side Step
Q01F Subdriver Airbag
Q01X No Airbag
Q02A With eCall
63
Q02X Without eCall
Q04A Automatic Emergency Braking System
Q04X No Automatic Emergency Braking System
Q05A Driver and Front Passenger Side Airbags
Q05X None
Q06A Lane Departure Warning System
Q06X No Lane Departure Warning System
Q08B Front Double Curtain Airbag
Q08X No Curtain Airbag
Q20D Driver Safety Belt Buckle Reminder
Q20R Driver & Subdriver Safety Belt Buckle Reminder
Q20S Full Vechile Safty Belt Buckle Reminder
R02A 4.2 inch Combination Instrument(Metric)
R02B 3.5 inchCombination Instrument
R02D 4.2 inch Combination Instrument(Inch)
R04A Chinese/English
R04B Multilingual
R05A No Overspeed Alarm
R05D Adjustable Overspeed Alarm
R40E VDR with G network(BD\GPS)
R40X No Travel Date Recorder
R41A No Dashboard Camera(With Wire Harness)
System Overview 1-8
English code
R41X No Dashboard Camera
S04F With Front Fog Lamp
S04W No Front Fog Lamp(Obligating Harness)
S12A With Side Marker Lamp
S12X No Side Marker Lamp
S19A With Lane Change Assist System
S19X No Lane Change Assist System
S20H Rear Window Electric Heating Defrosting
S20X No Rear Window Electric Heating Defrosting
S25V Visual Reversing Image
S25U No Reversing Image(Obligating Harness)
S25X No Reversing Image
S30P With No Key Entry And Start System
S30X Without No Key Entry And Start System
S33A Front LED Clearance Lamps
S33B Front & Rear LED Clearance Lamps
S33X No Clearance Lamps
S41F Front Radar
63 S41G Front Radar+Obligating Rear Radar Harness

S41R Rear Proximity Sensor
S41S Front and Rear Radar
S41X No Proximity Sensor
S45B Non Automatic Front Wiper(No Bone)
S45C Non Automatic Front Wiper(With Bone)
S45R Automatic Front Wiper(With Rain Sensor)
S603 Three Rear Compartment Lighting
S606 Six Rear Compartment Lighting
S60R Four Rear Compartment Lighting
S60T Two Rear Compartment Lighting
S60A One Rear Compartment Lighting
S60X No Rear Compartment Lighting
S69A With Side Door Step Lamp
S69X No Side Door Step Lamp
S72A With Front Door Step Lamp
S72X No Front Door Step Lamp
T01C Compressor-10Kw
T01D Compressor-7Kw
T01E Compressor-4.8Kw
T01L Compressor-4.8KW+7.0KW
T02A Manual Front Heating
T02B Manual Front & Rear Heating
System Overview 1-9
English code
T11A Manual Front Air Conditioner
T11B Manual Front & Rear Air Conditioner
U00U 10 Inch Touch Screen(GPS+MP5+USB+Bluetooth+Mobil
Internet+Telematics)
U00V 10 Inch Touch Screen(MP5+USB+Bluetooth+Mobil Internet)
U00W Radio+MP3+AUX+USB+Bluetooth
U07E With Internet Of Vehicles-Custom Distribution
U07X No Internet Of Vehicles
U102 2 Speakers
U104 4 Speakers
U106 6 Speakers
Z15A With Fire Extinguisher
Z15X No Fire Extinguisher
63
System Overview 1-10
1.5 How to use the circuit diagram
Power supply mode description
B+ Battery positive positive battery

ACC Ignition switch unlocks lgnition switch unlocks
IG1 Ignition switch 1 lgnition switch1
IG2 Ignition switch 2 lgnition switch1
ST Ignition switch starts lgnition switch starts
Connector
IP 5391AD PU FLRB 0.35 AT
The description of the wire properties is located above the wire in the circuit diagram.
“IP” indicates the instrument panel wiring harness;
“5391AD” indicates the wire code;
“PU”indicates the wire color, refer to “wiring harness color information”for details.
“0.35” indicates the section area of the wire, in square millimeter;
“AT”indicates 6AT Bunge
Connector
63
S P 0904
IP 249C WH FLRB 0.50
48 IP01_B
IG Relay
Body Control Module
For example: IP01_B indicates connector IP01_B, pin No. 48.

---Indicating the female connector
---Indicating the male connector
Fuse box 2-11
Grounding point
G_EBR3
Grounding points are generally indicated by double-loop symbols, marked with grounding points, as shown
in Figure G_EBR3.
Twisted pair
63
The twisted pair is shown as in the circuit diagram.

System Overview 1-12
Shielding wire
Power Line Signal Line Shielded Wire
The shielding wire is as shown in the circuit diagram.
63
Fuse box 2-13
2.1 Battery positive fuse box
BF01
500A
UEC
63
Fuse S Functions
BF01 500A Engine compartment fuse box
Fuse box 2-14
2.2 Engine compartment fuse box
U-FS39 U-R3 U-FS25 U-FS24 U-FS40 U-R23 U-FS28
U-R10 U-FS10 U-FS03 U-FS16
U-FS13
U-FS12
U-R4 U-R7 U-R12
U-FS30 U-FS29
U-R9 U-JF15 U-FS27
U-R2
U-FS07 U-FS21
U-FS14
U-FS23
U-FS03
U-JF05
U-JF17
U-FS33
U-FS02
U-JF16 U-JF04
U-R5 U-JF14 U-JF23
U-FS04
U-JF08
U-FS08
U-JF07
U-R6
U-FS42
U-FS01
U-FS26
U-FS19
U-FS20
U-FS11
U-FS17
U-JF13 U-JF03
U-R18 U-FS15
U-JF20 U-JF21 U-R11
U-FS22
U-FS06
U-FS09
U-R1
U-JF12 U-JF02
U-R19 U-R21
U-FS41
U-R17
U-JF25
U-R16 U-JF10 U-JF11 U-R8
U-R14 U-FS36
U-JF09
U-R20 U-JF18 U-JF01 U-JF06
U-JF24
U-FS35
U-FS43
U-FS37
U-FS38
U-JF19 U-JF22 U-R13 U-R15

U-FS32
U-FS31
U-FS18
U-FS34
U-R22
63
U-FL01
U-FL02
U-FL03
U-FL04
起动机
B+
2.2.1 Fuse information sheet

Fuse box S Functions
U-FL01 250A ALTERNATOR
U-FL02 100A EPS
U-FL03 80A PWM FAN1
U-FL04 80A PWM FAN2
U-JF01 50A COOLING FAN1
U-JF02 40A COOLING FAN2
U-JF03 30A DEOGGER
U-JF04 40A IPC/T-BOX/SCREEN/DCDC
U-JF05 30A IG POWER
U-JF06 40A ACC POWER
U-JF07 30A FRONT WPER
U-JF08 30A POWERPEDAL
U-JF09 40A PEAR BLOWER
U-JF10 40A HCU
U-JF11 60A ABS/ESP POMP
U-JF12 40A FRONT BLOWER
Fuse box 2-15

U-JF13 60A GLOW PLUG
U-JF14 30A TCU/DCDC
U-JF15 30A CENTER LOCK/INTERIOR LP
U-JF16 30A EXTERNAL LP
U-JF17 30A STARTER
U-JF18 40A REAR HOT BLOWER
U-JF19 60A SPARE
U-JF20 40A SPARE
U-JF21 30A SPARE
U-JF22 40A SPARE
U-JF23 40A SPARE
U-JF24 30A SPARE
U-JF25 30A SPARE
U-FS01 10A A/C COMPRESSOR
U-FS02 15A HORN
U-FS03 15A FRONT FOG LP
U-FS04 10A DRL
U-FS05 10A GCU/HCU
U-FS06 30A FUEL HEATER 63
U-FS07 10A REAR A/C COMPRESSOR
U-FS08 10A SPARE
U-FS09 15A SCR
U-FS10 7.5A BACK-UP LAMP
U-FS11 30A PTC1
U-FS12 10A BAT1
U-FS13 15A BAT3/WATER PUMP
U-FS14 20A BAT2
U-FS16 15A TCU(AT/AMT)
U-FS17 25A ABS/ESP PUMP
U-FS18 30A IEC/HVAC/OBD
U-FS19 30A TRAILER MODULE
U-FS20 30A TRAILER MODULE
U-FS21 15A REDIO/MP5
U-FS22 25A FUEL PUMP
U-FS23 10A SPARE
U-FS24 10A SYARTER FB
U-FS25 20A PARKING HEATER
U-FS26 10A FRONT WASH
U-FS27 10A BRAKE SW/DCDC/GATEWAY1
U-FS28 10A IPK/SCREEN/T-BOX
U-FS29 15A TCU(AT)
Fuse box 2-16

U-FS30 20A SPARE
U-FS31 25A P/WIN DRV
U-FS32 25A P/WIN PASS
U-FS33 10A TAIL DOOR LOCK
U-FS34 20A CENTER DOOR LOCK
U-FS35 20A SPARE
U-FS36 30A PTC2
U-FS37 30A SPARE
U-FS38 30A SPARE
U-FS39 30A PTC3
U-FS40 20A SPARE
U-FS41 20A SPARE
U-FS42 20A SPARE
U-FS43 15A SPARE
2.2.2 Relay information sheet

Relay S Functions
U-R1 - A/C COMPRESSOR relay
63 U-R2 - HRON relay
U-R3 - FL FOG LP relay
U-R4 - FR FOG LP relay
U-R5 - DRL L relay
U-R6 - DRL R relay
U-R7 - STAR TER relay
U-R8 - FUEL HEATER relay
U-R9 - REAR A/C COMPRESSOR relay
U-R10 - BACK-UP LAMP relay
U-R11 - SPARE
U-R12 - MAIN relay
U-R13 - MAIN&AUX FAN LOW relay
U-R14 - SPARE
U-R15 - MAIN FAN HIGH relay
U-R16 - SPARE
U-R17 - AUX FAN HIGH relay
U-R18 - FUEL PUMP relay
U-R19 - FRONT BLOWER relay
U-R20 - REAR HOT BLOWER relay
U-R21 - SCR relay
U-R22 - SPARE
U-R23 - SPARE
Fuse box 2-17
2.3 Instrument panel fuse box
I-F12
I-F11 I-R1
I-R2
I-F10
I-F09
I-F08 I-F20 I-R3
I-F27
I-F07 I-F19
I-F28
I-F06 I-F18 I-F26 I-JF03 I-R5 I-R4
I-F29
I-F05 I-F17 I-F25
I-JF02 I-F30
I-F04 I-F16 I-F24
I-F31
I-F03 I-F15 I-F23
I-JF01
I-F32
I-F02 I-F14 I-F22
I-R7 I-R6
I-F33
I-F01 I-F13 I-F21
I-F34
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2.3.1 Fuse information sheet

I-JF01 60A SPARE
I-JF02 40A SPARE
I-JF03 30A SPARE
I-F01 10A AC CONTORL PANEL
I-F02 10A ADAS/Driving Video Recorder/RF MODULE/REAR CAMERE
I-F03 7.5A SPRE
I-F04 5A RLS/SOLAR&LIGHT SENSOR
I-F05 5A SPARE
I-F06 10A GERA SHIFTER
I-F07 5A IGNITION SW/IMMO
I-F08 5A FIRE EXTINGUISHER SW
I-F09 10A REAR HOT BLOER FB
I-F10 10A REAR BLOWER FB
I-F11 15A SPRE
I-F12 15A PEPS
I-F13 5A ADAS/REAR CAMERA/RF MODULE KL15
Grounding Point Distribution and Location 3-18

I-F14 5A ECU KL15
I-F15 5A PEPS KL15
I-F16 10A ACU
I-F17 10A IPC/GATEWAY/PEPS/PTC KL15
I-F18 5A ABS/ESP/SAS/KL15
I-F19 10A AT/AMT/GEAR SHIFTER KL15
FRT/RR A/C PANEL/HEADLAMP LEVELING SW/CENTER
I-F20 10A CONTROL SW/DCDC/TRAIER/PDC KL15
I-F21 10A BLOWER FEEDBACK SIG

I-F22 10A OSRVM HEATING
I-F23 10A OBD
OSRVM ADJ/INVERTER/TRAILERMODULE/RADIO/Driving
I-F24 10A Video Recorder/FRTBLOWER/REAR BLOWER/PEPS ACC
I-F25 15A CIGAR LIGHTER ACC

I-F26 10A I-FS26 GATEWAY/BCM/TCU ACC
I-F27 10A SAPRE
I-F28 10A SAPRE
I-F29 10A SAPRE
63 I-F30 10A SAPRE

I-F31 10A SAPRE
I-F32 10A SAPRE
I-F33 10A SAPRE
I-F34 10A SAPRE
2.3.2 Relay information sheet

Relay S Functions
I-R01 - REAR BLOWER relay
I-R02 - IG1 relay
I-R03 - ACC relay
I-R04 - REAR DEFROST relay
I-R05 - PTC1 relay
I-R06 - PTC2 relay
I-R07 - PTC3 relay
Wiring Harness Distribution and Pin Definition of Electrical Components 4-19
3.1 Grounding point distribution and location diagram
G_IP4 G_IP3 G_IP2 G_EBL1 G_RFL1 G_RFL3 G_EB12 G_EB11 G_EB10 G_CH1_A G_CH2_A
G_RFL6
G_RFL5_1
G_EBR3
G_EBR2
G_EBR1
G_EBL2_B_1
G_EBL2_A_1
G_EBL2_A_2
63
G_EBL6 G_EBL5 G_EBL4 G_EBL3 G_EBL2_B_2 G_IP1 G_BT1_A G_BTN1 G_RFL4 G_RFL5_2
G_EBR3
G_EBR3
G_EBR3 G_RFR1
G_RFR5
G_RFR6
4.1 Engine wiring harness
EN38
EN51
EN37
EN34 EN30
EN33 EN2EB
EN45 EN58
EN32
EN36
EN64
EN60
EN43
EN42
EN49
EN08
EN35
63
EN07 EN39
EN31
EN01
EN61 EN47
EN2GP EN55
EN48
EN59
EN44
EN41
EN40
EN06
EN57
4.1.1 Engine wiring harness EN connector

description
1 2
EN07 EXHAUST A/C COMPRESSOR
EN01 ALTERNATOR Re-

Pin No. Color Functions
CONN 2 F 2.8 SLK MULTI SLD marks
1 D-BU POWER
Re-
marks
1 L-GN LIN 63
2 - -
EN08 INTAKE A/C COMPRESSOR
EN06 TARTER Re-

marks
1 D-BU POWER
Re-
marks
1 RD POWER
10
11
12
13
14
15
16
17
18
19
20
21
4
2
3
1
9
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
100
101
102
103
104
105
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
EN30 EMS
CONN 105 F 1.2 BLK SLD
Re- Re-
Pin No. Color Functions Pin No. Color Functions
marks marks
LP EGR
LP EGR EB_ACU2
DIFFERENTIAL
1 RD/BN ACTUATOR / EB_ 53 WH
PRESSURE
POS ACU3
SNSR GND
63 LP EGR
LP EGR EB_ACU2
DIFFERENTIAL
1 RD/BN ACTUATOR / EB_ 54 D-BU
PRESSURE
POS ACU3
SNSR SIG
LP EGR Exhaust gas

2 OG ACTUATOR EB_ACU2 55 L-BU temperature
NEG sensor1 T4-
LP EGR Exhaust gas

2 OG ACTUATOR EB_ACU3 56 VT/WH temperature
NEG sensor1 T4+
Exhaust throttle
3 WH EB_ACU2 57 RD/BN GND
actuator POS
4 - - EB_ACU3 57 RD/BN GND
SM5.2 Supply LP EGR

5 GY Module SIG_ 58 GY ACTUATOR
BACKFLOW SIG
LP EGR
6 YE O_T_MEU 58 GY ACTUATOR
SIG
WCAC inlet
Coolant
7 VT O_V_MEU 59 WH temperature
sensor(FFD)
SIG
TVA ACTUATOR
8 GY 60 -
POS
Re- Re-
marks marks
TVA ACTUATOR T21 TEMP

9 D-BU 61 L-GN
NEG SNSR SIG
RAIL
10 - - 62 YE PRESSURE
SNSR SIG
CRANKSHAFT RAIL
11 L-GN SPEED SNSR 63 BN PRESSURE
SIG SNSR GND
CRANKSHAFT
INJECTOR 1
11 L-GN SPEED SNSR 64 PK
SIG
SIG
12 TN GND 65 - -
T3 TEMP SNSR INJECTOR 4

13 L-BU 66 BN
SIG SIG
HP EGR
T3 TEMP SNSR
13 L-BU 67 BN ACTUATOR
SIG
POS
14 PK Vbat5V 68 GY GND
15 - - 69 GY GND
63
TVA ACTUATOR
16 BN 70 - -
Vbat5V
Reduction
17 RD/BN Vbat 5V 71 GY agent dosing
valve GND
LP EGR WCAC
17 RD/BN ACTUATOR 72 GY COOLANT
Vbat 5V PUMP PWM
18 - - 73 YE/BK GND
LP EGR Exhaust gas

19 YE ACTUATOR 74 L-GN temperature
Vbat 5V sensor2 T5-
Exhaust gas
20 - - 75 D-BU temperature
sensor2 T5+
21 - - 76 BN position sensor-
INJECTOR 3 position sensor

22 OG 77 D-BU
SIG SIG
23 - - 78 BN GND
HP EGR
INJECTOR 2
24 YE 79 GY ACTUATOR
SIG
SIG
Exhaust throttle
25 GY 80 L-GN Drive mode+
actuator NEG
Re- Re-
marks marks
PRESSURE
26 PK CONTROL 81 GY Drive mode-
VALVE GND
PRESSURE
27 D-BU CONTROL 82 - -
VALVE PWR
CRANKSHAFT
28 BN SPEED SNSR 83 OG Inner Electrode
GND
29 - - 84 - -
OIL PRESSURE INJECTOR 1

30 BN 85 BN
SW SIG GND
31 - - 86 - -
INJECTOR 4
32 - - 87 D-BU
GND
HP EGR
COOLER HP EGR
33 BN DOWNSTREAM 88 WH ACTUATOR
TEMP SNSR NEG
GND
63
HP EGR
COOLER
SM5.2 Supply
34 VT/WH DOWNSTREAM 89 OG
Module PWR
TEMP SNSR
SIG
LP EGR
COOLER
35 BN DOWNSTREAM 90 L-GN GND
TEMP SNSR
GND
LP EGR
COOLER
36 D-BU DOWNSTREAM 91 OG GND
TEMP SNSR
SIG
SM5.2 Supply
37 YE Vbat 5V 92 BN
Module SIG
38 D-BU Vbat 5V 93 GY PWN IN
Reduction
position sensor
39 GY 94 D-BU agent dosing
VBAT
valve PWR
HP EGR
INTAKE VALVE
40 GY ACTUATOR 95 TN
SNSR GND
Vbat5V
INTAKE VALVE
41 - - 96 TN
SNSR SIG
Re- Re-
marks marks
42 TN Vbat 5V 97 OG GND
TVA
INJECTOR 3
43 BN 98 D-BU ACTUATOR
GND
SIG
COOLANT
44 - - 99 BN
TEMP SNSR-
INJECTOR 2 COOLANT
45 YE/BK 99 BN
GND TEMP SNSR-
COOLANT
46 D-BU Heater- 100 L-GN
TEMP SNSR+
COOLANT
47 OG PWN IN 100 L-GN
TEMP SNSR+
47 OG PWN IN 101 - -
SM5.2 HEATER
48 VT & SENSOR 102 - -
GND
HOOD AJAR
49 L-GN PWN IN 103 D-BU
SW
SM5.2 HEATER Air duct 63

50 WH 104 GY
& SENSOR SIG electrode
CAMSHAFT
51 D-BU SPEED SNSR 105 -
GND
CAMSHAFT
52 BN SPEED SNSR
SIG
1 2 1 2
EN31 INJECTOR 1 EN33 INJECTOR 3

CONN 2 F 2.8 BLK SLD CONN 2 F 2.8 BLK SLD
Re- Re-
marks marks
1 PK SIG 1 OG SIG
2 BN GND 2 BN GND
63
1 2 1 2
EN32 INJECTOR 2 EN34 INJECTOR 4

CONN 2 F 2.8 BLK SLD CONN 2 F 2.8 BLK SLD
Re- Re-
marks marks
1 YE SIG 1 BN SIG
2 YE/BK GND 2 D-BU GND

4 3 2 1
3 2 1
EN35 CRANKSHAFT SPEED SNSR EN37 INTAKE VALVE SNSR

CONN 3 F 1.2 MCON-LL BLK SLD CONN 4 F 2.8 BLK SLD
Re- Re-
marks marks
1 L-GN SIG 1 TN GND
2 BN GND 2 - -
3 YE Vbat 5V 3 D-BU Vbat 5V

63
4 TN SIG
3 2 1
2 1
EN36 CAMSHAFT SPEED SNSR

CONN 3 F
EN38 T21 TEMP SNSR
CONN 2 F 2.8 TIMER BLK SLD JR PWR
Re-
marks
Re-
1 D-BU SIG marks
2 BN GND 1 L-GN SIG
3 YE Vbat 5V 2 TN GND
2 1 1 2
EN39 T21 TEMP SNSR EN41 HP EGR COOLER DOWNSTREAM TEMP SNSR
CONN 2 F 1.5 GRA SLD CONN 2 F 1.2 MLK BLK SLD
Re- Re-
marks marks
1 L-GN SENSOR+ 1 VT/WH SIG
2 BN SENSOR- 2 BN GND
63
1 2
1
EN40 OIL PRESSURE SW EN42 LP EGR COOLER DOWNSTREAM TEMP SNSR

CONN 1 F 090 BLK SLD CONN 2 F 1.2 MLK BLK SLD
Re- Re-
marks marks
1 BN SIG 1 VT/WH SIG
2 BN GND
1 2 1 2
EN45 T3 TEMP SNSR

EN43 LP EGR UPSTREAM TEMP SNSR CONN 2 F 2.8 BLK SLD
CONN 2 F 1.2 MLK BLK SLD
Re-
Re- marks
marks
1 L-BU 温度传感器信号
1 D-BU SIG
2 TN 接地
2 L-GN GND
63
3 2 1
1 2 3
EN47 RAIL PRESSURE SNSR

EN44 LP EGR DIFFERENTIAL PRESSURE SNSR CONN 3 F 2.8 BLK SLD
ASM CONN 18 F 0.64 6.3
Re-
Re- marks
marks
1 BN SIG
1 D-BU SIG
2 YE GND
2 WH GND
3 TN Vbat 5V
3 PK Vbat 5V
Re-
marks
2 OG POS
3 GY SIG C01B
4 - - C01H
2 4 6
1 3 5 5 RD/BN GND C01H
6 RD/BN NEG C01B
EN48 HP EGR ACTUATOR/POSITION SNSR

BLK
CONN 6 F 1.6 TIMER GRA SLD MICRO II
6 5
4 3
Re- 2 1
marks
1 BN GND
2 BN POS C01H
3 GY SIG C01B
63
4 - -
EN51 TVA ACTUATOR/POSITION SNSR
5 GY Vbat 5V CONN 6 F 1.5 MCP BLK SLD
6 WH NEG C01H
Re-
marks
1 D-BU SIG
2 BN Vbat 5V
3 GY POS
4 - -
2 4 6
1 3 5 5 D-BU NEG
6 OG GND
EN49 LP EGR ACTUATOR/POSITION SNSR

ASM CONN 20 F 090 II 250 II
Re-
marks
1 RD/BN Vbat 5V C01H

2 1 2 1
EN52 L-TURB BYPASS VALVE EN54 H-TURB BYPASS VALVE

CONN 2 F 2.8 TIMER BLK SLD JR PWR CONN 2 F 2.8 TIMER BLK SLD JR PWR
Re- Re-
marks marks
1 PK POWER 1 PK POWER
2 OG GND 2 YE/BK GND
63
2 1
2 1
EN53 H-CHARGER BYPASS VALVE EN55 HP EGR COOLER BYPASS VALVE

CONN 2 F 2.8 TIMER BLK SLD JR PWR CONN 2 F 2.8 TIMER BLK SLD JR PWR
Re- Re-
marks marks
1 PK POWER 1 PK POWER
2 GY GND 2 GY GND
2 4 6
2 1
1 3 5
EN57 ENGINE CYLINDER OUTSIDE EN59 VSA

CONN 2 F 1.2 BLK SLD CONN 6 F 1.6 TIMER BRN SLD MICRO II
Re- Re-
marks marks
1 PK POWER 1 GY PWN IN
2 L-GN GND 2 BK GND
3 - -
63
4 - -
5 L-GN Diagnosis
6 PK VBAT
1 2
1 2 3 4 5
EN58 PRESSURE CONTROL VALVE

Re-
marks
1 D-BU POWER EN60 VGT

2 PK GND CONN 5 F 2.8 SLK BLK SLD
Re-
marks
1 RD/BN Vbat S25W

Re-
marks
2 OG/L-GN GND S25W
3 - - S25W
4 OG PWN IN S25W
1 2 3 4
5 - -
EN64 LAMBDA SEN (DOC UPSTREAM)

1 2 CONN 4 F 2.8 BLK SLD
Re-
marks
1 WH Heater+
2 D-BU Heater-
3 OG Inner Electrode
EN61 FUEL METERING UNIT 63
CONN 2 F 2.8 BLK SLD 4 GY Air duct electrode
Re-
marks
1 VT O_V_MEU C01B
2 YE O_T_MEU C01H
1 2 3 4 5 6 7 8
9 10 11 12 13 14
15 16 17 18 19 20 21 22
23 24 25 26 27 28
29 30 31 32 33 34 35 36
EB2EB to Engine compartment

CONN 36 M BLK SLD
Re-
marks
1 RD ST
2 PK VBAT
3 D-BU VBAT
Re- Re-
marks marks
LP EGR upsream 20 BK GND

4 L-GN temperature sensor
SIG 21 - -
LP EGR upsream 22 D-BU GLOW PLUG 2

4 L-GN temperature sensor 23 D-BU I_A_HWS
SIG
24 L-GN Drive mode+
LP EGR upsream
5 D-BU temperature sensor 25 GY Drive mode-
GND
26 WH SENSOR+
LP EGR upsream
5 D-BU temperature sensor 27 VT SENSOR-
GND SM5.2 Supply
Exhaust throttle 28 GY Module SIG_
6 WH actuator/position BACKFLOW
sensor(FRD) POS 29 BN GLOW PLUG 3
Exhaust throttle 30 OG O_T_RAMCPH
7 GY actuator/position
sensor(FRD) NEG 31 BN O_T_RAMCP
8 - - 32 D-BU O_T_RAMVH
9 GY Vbat 5V 33 GY O_T_RAMVL
63
Exhaust throttle 34 WH I_A_WCACTS
10 D-BU actuator/position
sensor(FFD) SIG 35 GY FUNCTION
Exhaust throttle 36 RD/BN GLOW PLUG 4

11 BN actuator/position
sensor(FFD) GND
12 D-BU VBAT
Exhaust gas
13 VT/WH temperature
sensor1 T4 SIG
3 4
Exhaust gas
14 L-BU temperature 1 2
sensor1 T4 GND
15 BN GLOW PLUG 1
Exhaust gas
temperature
16 D-BU
sensor2 T5(FFD2)
SIG
Exhaust gas EN2GP to Wire harness for glow plug

temperature CONN 4 F 070 SWP BLK SLD
17 L-GN
sensor2 T5(FFD2)
GND
Re-
18 L-GN LIN Pin No. Color Functions
marks
19 GY PWN 1 BN GLOW PLUG 1
Re-
marks
2 D-BU GLOW PLUG 2
3 BN GLOW PLUG 3
4 RD/BK GLOW PLUG 4
63
4.2 Engine compartment（LHD）
EB2RFR EB2PD EB09_C EB09_B EB2IP_R EB55 EB73 EB71 EB44_A EB29_A
EB72_A
EB70_A
EB14_A EB56
EB38 EB30_A
EB81_A EB64
EB16 EB63
EB07 EB52
EB18 EB2DD
EB32 EB2IP_L
EB80_A EB2RFL
EB34_A EB08
EB21 EB25
EB20 EB28
63
EB59 EB10
EB2EN_1
EB2CH_1
EB22 EB23 EB05_A EB05_B EB15 EB04 EB54
EB37
EB57 EB06_G EB06_C EB79 EB36_A EB60
EB03
EB17
EB02_A
EB02_B
EB26
EB19
EB76
EB06_E
EB06_D
EB06_F
EB06_B
EB11_A EB58_A EB27_A EB31 EB06_A EB2PF EB53 EB33_A EB35_A EB2BT EB12_A EB13_A
4.2.1 Engine compartment wiring harness（LHD）

EB plug-in description
EB03 BATT
Re-
EB02_A BATT marks
1 RD BATT IBS
Re-
marks
1 RD BATT UEC
63
12 11 10 9 8 7 6 5 4 3 2
13 24 23 22 21 20 19 18 17 16 15 14
1
38 37 36 35 34 33 32 31 30 29 28 27 26 25
EB04 ABS/ESP
CONN 38 F BLK
EB02_B BATT Re-

marks
Re- EB_
Pin No. Color Functions 1 RD/WH PWR_MOTOR
marks ESP
1 RD BATT UEC EB_

1 RD PWR_MOTOR
ABS
2 - -
3 - -
4 D-GN WSS_FR
5 -
Re- Re-
marks marks
6 - 32 - -
7 - 33 - -
8 D-BU WSS_FL 34 - -
9 - 35 - -
VT/ 36 - -
10 VSO
D-GN
37 - -
11 -
EB_
38 WH/BK GND_ECU
12 L-GN ESP_OFF SIG ESP
EB_ EB_
13 BK/WH GND_MOTOR 38 BK GND_ECU
ESP ABS
EB_
13 BK
ABS
D-BU/
14 CAN1M
D-GN
15 -
16 VT WSP_FR
1
63 17 RD/BK WSP_RR
18 WH/BK WSS_RL
19 BN WSP_FL
20 - -
21 - -
22 - -
EB05_A Engine compartment fuse box
23 WH ESP_OFF IND
24 - - Re-
marks
EB_
25 RD/WH PWR_VALVE
ESP EB_
1 RD BATT UEC
BAT1
EB_
25 RD PWR_VALVE
ABS
D-BU/
26 CAN1P
WH
27 - -
RD/
28 PER_IGN
D-GN
RD/
29 WSS_RR
D-BU
30 OG BLS
31 WH/RD WSP_RL
Re-
marks
7 - -
MAIN&AUX FAN EB_

8 D-BU
SIG FAN1
1 9 L-BU FUEL HEATER SIG
FUEL HEATER
10 BN
PWR
EB_
11 WH/RD
PTC
12 - -
13 RD ACC PWR
EB05_B Engine compartment fuse box
MAIN FAN HIGH EB_
14 L-BU
SIG FAN1
Re-
marks MAIN FAN HIGH EB_
15 VT/D-GN
PWR FAN1
EB_
1 RD BATT UEC
BAT4 MAIN&AUX FAN EB_
16 VT/D-GN
PWR FAN1
63
1 2 3 4 5 6
10 11 12 13 1 2 3 4 5 6 7 8
7 8 9 14 15 16
9 10 11 12 13 14 15 16 17 18 19 20
EB06_A Engine compartment fuse box

EB06_B Engine compartment fuse box
Re-
Pin No. Color Functions Pin Re-
marks Color Functions
No. marks
1 - -
RD/ IPK/SCREEN/
2 OG SCR PWR 1
BK T-BOX
3 VT SCR SIG 2 RD TCU(AT/AMT) EB_BASE2
COOLING 2 RD TCU(AT/AMT) EB_BASE1
4 WH FAN(400W) HI
SPEED RD/
3 TCU(AT) EB_BASE2
YE
5 - -
4 RD RADIO/MP5
6 - -
Pin Re-
Color Functions
No. marks
RD/
5 ABS/ESP VALVE EB_ESP
WH
5 RD ABS/ESP VALVE EB_ABS

1 2 3 4 5 6 7
6 - -
11
12
13
14
8 9 10 15 16 17 18
7 RD ECU
8 - -
9 - -
10 - -
RD/ BRAKE SW/DCDC/

11 EB06_C Engine compartment fuse box
WH GATEWAY1
ASM CONN 18 F 090 250
12 - -
EB_SS2 /
Re-
EB_SS4 / Pin No. Color Functions
13 RD TCU marks
EB_SS7 /
EB_SS8 A/C
1 YE/BK COMPRESSOR
EB_SS1 /
RELAY
RD/ EB_SS3 /
13 POWER
WH EB_SS5 / FRONT BLOWER
63 EB_SS6 2 VT
RELAY POWER
14 RD IG POWER A/C
3 BK COMPRESSOR
15 - -
RELAY GND
EB
REAR HOT
ELECSTEP1/
16 RD PWR+ 4 VT BLOWER RELAY
EB_
POWER
ELECSTEP
REAR HOT
RD/ 5 VT/D-GN
17 DEFOGGER EB_HEAT1 BLOWER RELAY
BK
6 RD KL30 CDL3
18 - -
7 RD/D-GN POWER
19 - -
8 - -
20 - -
A/C
COMPRESSOR
9 WH
RELAY POWER
OUTPUT
10 - -
FRONT BLOWER
11 L-GN RELA YPOWER
OUTPUT
12 RD POWER
13 RD REAR BLOWER
Re- Pin Re-

Pin No. Color Functions Color Functions
marks No. marks
REAR HOT 8 RD EXTERNAL LP

14 BN BLOWER RELAY
POWER OUTPUT 9 RD/BK KL30_SPOC
FRONT BLOWER STARTER

15 D-BU 10 L-GN RELAY POWER
RELAY SIG
OUTPUT
16 - -
BN/ STARTER
11
PASS P/WIN SW WH RELAY SIG-
17 RD/WH
KL30
12 D-BU STARTER FB EB_BASE1
DRV P/WIN SW
18 RD
KL30
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
1 2 3 4
7 8 9 10
5 6 11 12
63
EB06_E Engine compartment fuse box
EB06_D Engine compartment fuse box

CONN 12 F 090 II 250 NAT Pin Re-
Color Functions
No. marks
DRL L RELAY
Pin Re- 1 WH
Color Functions SIG
No. marks
DRL R RELAY
RD/ FRT WASH 2 OG
1 PWR OUTPUT
WH PWR
REAR A/C
2 - - EB_HVAC2 /
3 BK COMPRESSOR
EB_HVAC4
STARTER RELAY GND
3 OG
RELAY SIG+
DRL L RELAY
4 D-GN
PARKING EB_ PWR OUTPUT
4 RD
HEATER PARKINGHEAT
TAIL DOOR
5 RD/WH
5 - - LOCK_KL30
TCU(AMT)_ REAR A/C

6 BN EB_PTC EB_HVAC2 /
KL30_30A 6 L-GN COMPRESSOR
EB_HVAC4
PWR OUTPUT
TCU(AMT)_
7 RD/BK EB_SS1 7 - -
KL30_30A
TCU(AMT)_
7 RD/BK EB_SS2
KL30_30A
Pin Re-
Color Functions
No. marks
REAR A/C
EB_HVAC2 /
8 D-BU COMPRESSOR
EB_HVAC4
RELAY SIG
R10 BACK-UP 1 2 3 4 5
9 YE LAMP RELAY 8 9 10 11
6 7 12 13 14
PWR OUTPUT
R10 BACK-UP
10 D-BU LAMP RELAY
SIG
11 GY/OG PTC3
DRL R RELAY
12 L-BU EB06_F Engine compartment fuse box
SIG
13 - -
Re-
14 - - Pin No. Color Functions
marks
15 - - AUX FAN
1 VT/D-GN EB_FAN1
HORN RELAY RELAY HIGH
16 BK
GND AUX FAN
2 L-BU EB_FAN1
HORN RELAY HIGH SIG
17 WH
63 PWR OUTPUT 3 - -
HORN RELAY MAIN RELAY
18 YE 4 D-GN
SIG SIG
FR FOG LP 5 YE BAT1
EB_
19 D-BU RELAY PER
FOGLAMP2
OUTPUT 6 WH FUEL PUMP
FR FOG LP FUEL PUMP

EB_ 7 L-BU
19 D-BU RELAY PER SIG
FOGLAMP1
OUTPUT
8 RD GLOW PLUG
EB_
FR FOG LP FOGLAMP1 FRONT
20 VT/D-GN 9 RD/YE
RELAY SIG / EB_ WIPER PWR
FOGLAMP2 EB_SS1 /
EB_ EB_SS3 /
10 RD POWER
FL FOG LP FOGLAMP1 EB_SS5 /
21 L-GN/GY EB_SS6
RELAY SIG / EB_
FOGLAMP2 EB_SS2 /
FL FOG LP EB_SS4 /
EB_ 10 RD DCB1
22 YE RELAY PER EB_SS7 /
FOGLAMP2 EB_SS8
OUTPUT
FL FOG LP 11 D-BU BAT2

EB_
22 YE RELAY PER 12 - -
FOGLAMP1
OUTPUT
13 VT/D-GN GCU/HCU
BAT3/WATER
14 VT
PUMP
2 1
1
4 3
EB06_G Engine compartment fuse box EB06_K Engine compartment fuse box
CONN 4 F 9.5 NAT
Pin Re-
Color Functions
Re- No. marks
marks
1 RD PWM FAN1 EB_FAN2
PWR_ABS/
1 RD/WH EB_ESP
ESP MOTOR
PWR_ABS/
1 RD EB_ABS
ESP MOTOR
63
COOLING
2 RD FAN LOW EB_FAN1
SPEED
COOLING 1
3 YE FAN(300W) HI EB_FAN1
SPEED
COOLING
4 WH FAN(400W) HI EB_FAN1
SPEED
EB06_L Engine compartment fuse box
Pin Re-
Color Functions
No. marks
1 RD PWM FAN2 EB_FAN2

Pin Re-
Color Functions
No. marks
5 BN LOW
1 2
20
11
1
10
EB07 FRT WASHER

ASM CONN 3 F 090 II GRA SLD WP
Pin Re-
Color Functions
No. marks
EB09_C BCM
1 BK GND ASM CONN 20 F CTS 280
2 D-BU PWR
3 - - Pin Re-
Color Functions
63 No. marks
1 WH CDL_UNLOCK_MOTOR
2 BK GND_POWER
3 RD KL30 CDL3
4 BK DRIVER UNLOCK
CDL_TRUNK_UNLOCK
1 2 3 5 L-GN
4 5
MOTOR
GRA TURN_UNLOCK_RELY_
6 BK
GND
RD/
7 KL30 CDL1
WH
8 D-BU FRT_WASH
RD/
EB08 FRT WIPER MOT 9 RT WASH PWR
WH
ASM CONN 3 F 090 II GRA SLD WP
FRONT_WASH_RELAY_
10 BK
GND
Pin Re-
Color Functions 11 VT CDL_LOCK_MOTORS
No. marks
1 YE PARK 12 - -
2 - - 13 - -
3 GY HIGH 14 RD/YE RT WASH PWR
4 BK GND 15 BK FRT WIPER GND

Pin Re- Pin Re-

Color Functions Color Functions
No. marks No. marks
16 GY FRT WIPER MOT HIGH 11 - -
17 BN FRT WIPER MOT LOW REAR_INTERNAL_

12 D-GN
LAMP
18 - -
HEADLAP_RH HI
19 - - 13 GY
BEAM PWR(LO/MID)
20 - - 14 D-GN REAR_FOG_LAMPS
FRONT_INTERNAL_
15 VT
LAMP_CTRL
16 OG DIPPED_BEAM_LH
17 - -
20 18 - -
11
19 BN/GY DIPPED_BEAM_RH
1 20 RD/BK KL30_SPOC
10
5 3 1
6 4 2
63
75 58 41 24 7
76 59 42 25 8
77 60 43 26 9
78 61 44 27 10
79 62 45 28 11
80 63 46 29 12
81 64 47 30 13
EB09_D BCM 82
83
84
65
66
67
48
49
50
31
32
33
14
15
16
85 68 51 34 17
ASM CONN 20 F CTS 280

86 69 52 35 18
87 70 53 36 19
88 71 54 37 20
89 72 55 38 21
90 73 56 39 22
91 74 57 40 23
Pin Re-
Color Functions
No. marks
KL30_EXTERNAL_
1 RD
LIGHT_1
POSITION_LAMP
2 BN
BATT
EB10 EMS
GY/ HEADLAP_LH HI
3 ASM CONN 91 F 1.2 2.8 SLD
D-BU BEAM PWR(LO/MID)
4 BK IGNITION SW BATT
Pin Re-
Color Functions
INTERNAL_LAMP_ No. marks
5 D-BU
POWER OUT
1 YE V_V_BAT1
KL30_EXTERNAL_
6 RD 2 BK G_G_BAT1
LIGHT_2
7 RD KL30_TURN_LAMP 3 D-BU V_V_BAT2
8 WH BRALE_LAMPS_A 4 BK G_G_BAT2
Ignition gear solenid 5 D-BU V_V_BAT3

9 D-BU
valve 6 BK G_G_BAT3
KL30)INTERNAL_ BN/ Electric fuel
10 RD/BK 7
LIGHT L-GN pump SNR-
Pin Re- Pin Re-

No. marks No. marks
8 YE FUEL TEMP- EB_SS1 / EB_

Brake Vacuum
26 YE SS3 / EB_SS5
CLUTCH PEDAL Sensor(STSP)-
/ EB_SS6
POSITION EB_CLUTCH1
9 L-GN
SENSOR(MT) Glow Control
27 L-GN
GND Unit GND
CLOCK Brake Vacuum EB_SS1 / EB_

10 VT
SPRING(HI)- 28 YE/BK Sensor(STSP) SS3 / EB_SS5
SIG / EB_SS6
11 - -
29 - -
WH/ BRAKE SW NC
12
RD SW 30 - -
D-BU/ 31 - -
13 CAN-H
YE
CCELERATOR
D-BU/ PEDAL
14 CAN-L 32 OG
L-GN MODULE(FPM)
SIG1
DIFFERENTIAL
15 OG PRESSURE CCELERATOR
SENSOR GND BN/ PEDAL
33
L-GN MODULE(FPM)
DIFFERENTIAL SIG2
16 D-GN PRESSURE
63 SENSOR SIG EB_SS1 / EB_
34 L-GN Start Stop switch SS3 / EB_SS5
VT/ / EB_SS6
17 VSO
D-GN
BODY
BN/ CONTROL
18 O_S_STATL 35 YE
WH MODULE KLR
D-BU/ WAKEUP
19 DPF SIG
VT 36 - -
FUEL HEATER 37 WH O_T_FAN1 EB_FAN2
20 L-BU
SIG
38 D-BU 0_T_STSTACC EB_SS5
A/C
21 YE/BK
COMPRESSOR 39 D-BU O_S_FAN1 EB_FAN1
22 VT SCR SIG 40 L-BU O_S_FAN2 EB_FAN1
23 - -
EB_BASE1 /
41 D-GN
24 - - EB_BASE3
5V
Gear Neutral
25 D-BU Switch(FRD) EB_SS6 EB_BASE2 /
41 D-GN
GND EB_BASE4
5V
Gear Neutral DIFFERENTIAL
25 D-BU Switch(FRD) EB_SS3 42 WH PRESSURE
GND SENSOR+
Gear Neutral 43 - -
25 D-BU Switch(FRD) EB_SS1
GND 44 - -
45 D-GN FUEL TEMP+

Pin Re- Pin Re-

No. marks No. marks
CLUTCH PEDAL CLOCK

63 YE
POSITION SPRING(HI)+
46 OG EB_CLUTCH1
SENSOR(MT)
SIG Electric fuel
64 L-GN
pump SNR+
47 GY I_A_LPETRGU
CCELERATOR
CCELERATOR PEDAL
65 L-BU
VT/ PEDAL MODULE(FPM)
48
D-GN MODULE(FPM) GND1
POWER1
CCELERATOR
CCELERATOR PEDAL
66 VT
PEDAL MODULE(FPM)
49 VT
MODULE(FPM) GND2
POWER2
67 - -
BN/
50 G_R_LPETRGU BK/
WH 68 P/N signal EB_BASE2
WH
Rear AC
pressure Gear Neutral
51 VT/WH EB_HVAC2 68 BN Switch(FRD) EB_SS6
switch(MT/AMT)
MID PRE SW SIG1
FRONT AC 68 BN P/N signal EB_SS3

pressure 68 BN P/N signal EB_SS1 63
52 GY EB_HVAC1
switch(MT/AMT)
MID PRE SW 69 D-GN O_S_MRLY
FRONT AC Fuel Filter WIF

70 D-GN
pressure SIG
52 GY EB_HVAC2
switch(MT/AMT)
MID PRE SW 71 - -
Glow Control 72 OG O_S_STATH

53 WH
Unit DI 73 YE/BK O_T_FAN2 EB_FAN2
BRAKE SW NO 74 L-BU FUEL PUMP SIG
54 OG
SW
75 RD IGN
55 - -
Rear A/C EB_HVAC2 / EB_BASE1 /

56 D-BU 76 YE
COMPRESSOR EB_HVAC4 EB_BASE3
IAT+
Glow Control
57 L-BU EB_BASE2 /
Unit ST 76 YE
EB_BASE4
EB_SS1 / EB_ IAT+
Brake Vacuum
58 VT SS3 / EB_SS5 77 - -
Sensor(STSP)+
/ EB_SS6
78 - -
CLUTCH PEDAL
59 GY POSITION EB_CLUTCH1 79 - -
SENSOR(MT)+
D-GN/
80 CAN-L
60 - - WH
61 - - WH/
81 CAN-H
BK
62 - -
Pin Re-
Color Functions
No. marks
82 - -
83 RD/BK LIN
84 - -
10 1
85 - -
20 11
VT/ EB_BASE1 /
86
D-GN EB_BASE3
FREQ
VT/ EB_BASE2 /
86
D-GN EB_BASE4
BN/ EB_BASE1 / EB11_A GATEWAY

87
WH EB_BASE3 GATEWAY CONN A
GND
BN/ EB_BASE2 /
87 Re-
WH EB_BASE4 Pin No. Color Functions
marks
Gear Neutral
WH/ 1 D-BU/VT CAN-H
88 Switch(FRD) EB_SS6
RD
SIG2
2 D-BU/WH CAN-H
Gear Neutral
WH/ 3 D-BU/RD CAN-H
63 88 Switch(FRD) EB_SS3
RD
SIG2 4 D-BU/YE CAN-H
Gear Neutral 5 D-BU/OG CAN-H
WH/
88 Switch(FRD) EB_SS1
RD 6 - -
SIG2
89 - - 7 - -
EB_SS1 / EB_ 8 - -
Start Stop switch
90 WH SS3 / EB_SS5
indicator 9 - -
/ EB_SS6
10 RD/WH ACC
91 RD V_V_PERMBAT
11 D-BU/GY CAN-L
D-BU/
12 CAN-L
D-GN
13 D-BU/BN CAN-L
D-BU/
14 CAN-L
L-GN
15 D-BU/BK CAN-L
16 - -
17 - -
18 YE IGN
19 RD/WH ACC
20 BK GND
1
2 3
B
A
4 C
EB12_A FRONT AC pressure switch EB13_A FRONT AC PRESSURE SENSOR(AT)

DJ7042Y-2.2-21 ASM CONN 3 F M/P 150 P2S BLK SLD
Re- Re-
marks marks
FRONT AC A BK/WH SGND EB_HVAC3

1 YE pressure EB_HVAC1
switch+ B YE 5V EB_HVAC3
MID PRE SW C L-GN SIG EB_HVAC3

2 BK
GND
EB_HVAC1 63
3 GY MID PRE SW EB_HVAC1
FRONT AC
4 BK pressure EB_HVAC1
switch-
4 3 2 1
EB14_A Hot-film air mass filter With NTC

ASM CONN 4 F APEX 1.2 SLD
Re-
marks
EB_BASE1 /
1 VT/D-GN FREQ
EB_BASE3
EB_BASE1 /
2 D-GN 5V
EB_BASE3
EB_BASE1 /
3 BN/WH GND
EB_BASE3
Re-
marks
EB_BASE1 /
4 YE IAT+
EB_BASE3
B
A
C
2 1
EB17 Rear AC pressure sensor

ASM CONN 3 F M/P 150 P2S BLK SLD
Re-
marks
EB15 WSS_FL A BK/WH SGND EB_HVAC4

ASM CONN 2 F 0.64 MQS BLK SLD
B YE 5V EB_HVAC4
C VT SIG EB_HVAC4
63 Re-
marks
1 D-BU SIG
2 BN GND
1
2 3
4
1 2
EB18 Rear AC pressure switch

DJ7042Y-2.2-21
Re-
EB16 WSS_FR marks
HI/LO PRE
1 BN EB_HVAC2
Re- SW
marks
MID PRE SW
2 BK EB_HVAC2
1 D-GN SIG GND
2 VT GND 3 VT/WH MID PRE SW EB_HVAC2

Re-
marks
HI/LO PRE
4 BK EB_HVAC2
SW GND
A B C
3 2 1
EB20 COOLING FAN(300W)

3F CONN¡¡630
Re-
marks
EB19 Brake Vacuum Sensor A YE HI SPEED EB_FAN1

ASM CONN 3 F 1.2 MCON-LL BLK SLD
B RD LOW SPEED EB_FAN1
C BK GND EB_FAN1
Re- 63
marks
EB_SS1 /
Brake Vacuum
EB_SS3 /
1 YE/BK Sensor(STSP)
EB_SS5 /
SIG
EB_SS6
EB_SS1 /
Brake Vacuum EB_SS3 /
2 YE
Sensor(STSP)- EB_SS5 /
A B C
EB_SS6
EB_SS1 /
Brake Vacuum EB_SS3 /
3 VT
Sensor(STSP)+ EB_SS5 /
EB_SS6

3F CONN¡¡630
Re-
marks
A WH HI SPEED EB_FAN1
B RD LOW SPEED EB_FAN1
C BK GND EB_FAN1
2
4 1 2 3 4 5 6
EB22 COOLING FAN(550W) EB25 ACCELERATOR PEDAL MODULE

ASM CONN 3 F 1.5 9.5 SLD BASE 4 ASM CONN 6 F 064 BLK SLD
Re- Re-
marks marks
1 BK - EB_FAN2 1 VT/D-GN POWER1
2 RD/BK + EB_FAN2 2 L-BU GND1
4 YE/BK PWM EB_FAN2 3 OG SIGN1

63
4 VT POWER2
5 VT GND2
6 BN/L-GN SIG2
2
4
1

ASM CONN 3 F 1.5 9.5 SLD BASE 4
Re-
marks
1 BK - EB_FAN2
2 RD + EB_FAN2
4 WH PWM EB_FAN2
Re-
marks
EB_
2 BK GND
ECHAUST2
D-GN/ EB_
3 CAN-L
WH ECHAUST2
1 2 3
EB_
4 WH/BK CAN_H
ECHAUST2
EB_
5 BK GND2
ECHAUST2
EB26 CLUTCH PEDAL POSITION SENSOR

ASM CONN 3 F 070 SENSOR BLK SLD
Re-
marks
EB_
1 L-GN -
CLUTCH1
EB_
2 OG SIG
CLUTCH1
63
EB_
3 GY +
CLUTCH1
5 4 3 2 1
EB27_A NOx UPSTREAM SENSOR

ASM CONN 5 F 1.2 MLK BLK SLD
Re-
marks
EB_
1 VT/D-GN KL87
ECHAUST2
Re-
marks
EB_
D-GN/ ECHAUST2
3 CAN-L
WH / EB_
ECHAUST9
B A EB_
ECHAUST2
4 WH/BK CAN-H
/ EB_
ECHAUST9
5 - -
EB28 BRAKE FLUID LEVEL SW

ASM CONN 2 F MP 150.2 BLK SLD
Re- 1 4
marks 3 2
A L-GN SIG
B BK GND
63
EB30_A PM PARTICLE SENSOR

ASM CONN 4 F 2.8 MCP GRN SLD
5 4 3 2 1
Re-
marks
EB_ECHAUST2
1 VT/D-GN KL87 / EB_
ECHAUST9
EB_ECHAUST2
2 BK GND / EB_
EB29_A NOx DOWNSTREAM SENSOR ECHAUST9
ASM CONN 5 F 1.2 MLK BLK SLD EB_ECHAUST2
3 WH/BK CAN-H / EB_
ECHAUST9
Re-
marks EB_ECHAUST2
D-GN/
4 CAN-L / EB_
EB_ WH
ECHAUST9
ECHAUST2
1 VT/D-GN KL87
/ EB_
ECHAUST9
EB_
ECHAUST2
2 BK GND
/ EB_
ECHAUST9
1 1 2
2
EB31 HORN_LH EB33 FOG LAMP_FL

ASM CONN 2 F GT 150 BLK SLD CONN 2 F LP SOC WEDGE BLK SLD
Re- Re-
marks marks
1 WH HORN_LH+ 1 BK GND
2 BK HORN_LH- 2 YE POWER
63
1 1 2
2
EB32 HORN_RH EB34 FOG LAMP_FR

ASM CONN 2 F GT 150 BLK SLD CONN 2 F LP SOC WEDGE BLK SLD
Re- Re-
marks marks
1 WH HORN_RH+ 1 BK GND
2 BK HORN_RH- 2 D-BU POWER

2 4 6
1 2
1 3 5
EB35_A WCAC inlet Coolant temperature sensor EB36_A Exhaust throttle actuator/position sensor
ASM CONN 2 F 1.5 GRA SLD ASM CONN 6 F 1.6 TIMER BRN SLD MICRO II
Re- Re-
marks marks
EB_BASE1 / EB_
1 WH/BK GND
EB_BASE3 ECHAUST2
/ EB_
EB_BASE1 / 1 BN/RD VBAT
2 BN/GY SIG ECHAUST7
EB_BASE3 / EB_
63
ECHAUST9
EB_
ECHAUST2
/ EB_
2 RD/WH NEG
ECHAUST7
/ EB_
ECHAUST9
EB_
ECHAUST2
/ EB_
3 GY/WH SIG
ECHAUST7
/ EB_
ECHAUST9
4 - -
EB_
ECHAUST2
/ EB_
5 YE/WH GND
ECHAUST7
/ EB_
ECHAUST9
EB_
ECHAUST2
/ EB_
6 BK/WH POS
ECHAUST7
/ EB_
ECHAUST9
4 3 2 1 4 3 2 1
9 8 7 6 5 9 8 7 6 5
14 13 12 11 10 14 13 12 11 10
EB37 HEADLAP_LH EB38 HEADLAP_RH

ASM CONN 14 F 025 060 ASM CONN 14 F 025 060
Re- Re-
marks marks
1 BK HI BEAM GND 1 BK HI BEAM GND
HI BEAM HI BEAM
2 GY/D-BU 2 GY
PWR(LO/MID) PWR(LO/MID)
3 BK LOW BEAM GND LOW BEAM 63

3 BK
GND
4 OG LO BEAM PWR
4 BN/GY LO BEAM PWR
5 BK TURN GND
5 BK TURN GND
6 VT/D-GN TURN PWR
6 D-BU TURN PWR
TURN FAULT
7 VT D-GN/ TURN FAULT
FEEDBACK 7
WH FEEDBACK
8 BK MOTOR GND
8 BK MOTOR GND
9 RD/D-BU MOTOR PWR
9 RD/D-BU MOTOR PWR
10 D-BU/WH MOTOR SIG
10 D-BU/WH MOTOR SIG
11 BK DRL/POS GND
11 BK DRL/POS GND
12 D-GN DRL PWR
12 OG DRL PWR
13 BN POS PWR
13 BN POS PWR
HI BEAM
14 D-GN HI BEAM
PWR(HI) 14 RD/BN
PWR(HI)
5 4 3 2 1
2 1 18 17 16 15 14 13 12 11 10 9 8 7 6
28 27 26 25 24 23 22 21 20 19
EB43 PASSENGER DOOR STEP LAMP EB45 TCU

C0NN 2 F 1.2 MCON-CB BLK SLD ASM CONN 28 F 0.6 1.5 2.8 SLD
Re- Re-
marks marks
EB_ 1 RD KL30 EB_SS1

1 D-BU POWER
STEPLAMP1
1 RD/BK KL30 EB_SS2
EB_
2 VT GND 2 - -
STEPLAMP1
63
3 RD KL30 EB_BASE1
4 - -
5 YE KL15 EB_BASE1
6 - -
AUTOMATIC/
7 GY SPORT EB_BASE1
2 1 MODE swicth
8 - -
9 - -
10 - -
LEVER
11 WH Selector EB_BASE1
position 4
EB44_A SLIDING DOOR STEP LAMP
CONN 2 F 6.3 FASTON BLK 12 - -
LEVER
Re- 13 BN Selector EB_BASE1
Pin No. Color Functions position 3
marks
EB_ KL50-
1 D-BU POWER 14 D-BU CRANKING EB_BASE1
STEPLAMP2
REQUEST
EB_
2 VT GND LEVER
STEPLAMP2
15 OG Selector EB_BASE1
position 2
Re- Re-
marks marks
16 - - 3 WH/RD SIG2 EB_SS3
LEVER 4 D-BU GND EB_SS3

17 L-GN Selector EB_BASE1
position 1
TCU WAKE-
18 BN UP SWITCH EB_BASE1
SIGNAL
19 - -
PEDAL Brake
20 OG EB_BASE1 2 4
signal 1 3
21 - -
HSS_MSS_
22 BK EB_BASE1
GND_SS
23 - -
D-BU/
24 CAN-L EB_BASE1
L-GN
EB46_B Gear Neutral Switch
25 D-BU/YE CAN-H EB_BASE1
26 D-BU/YE CAN-H EB_BASE1 Re-

Pin No. Color Functions 63
marks
27 - -
1 VT/D-GN POWER EB_SS1
D-BU/
28 CAN-L EB_BASE1 2 BN SIG1 EB_SS1
L-GN
3 WH/RD SIG2 EB_SS1
4 D-BU GND EB_SS1
2 4
1 3
EB46_A Gear Neutral Switch
Re-
marks
1 VT/D-GN POWER EB_SS3
2 BN SIG1 EB_SS3
1 2 2 1
4 3
EB47 REVERSE SW EB52 BRAKE SW

CONN 2 F SEALED BLK
Re-
Re- marks
marks
1 OG N0 SW
1 VT SIG EB_BASE3
2 WH/RD NC SW
2 BK GND EB_BASE3
3 RD/WH N0 SW KL30
63 4 VT/D-GN NC SW KL87
A B C
1 2 3
EB51 HOOD AJAR SW

ASM CONN 3 M GT 150 BLK SLD
EB53 WCAC COOLANT PUMP
Re-
Pin No. Color Functions Re-
marks Pin No. Color Functions
marks
EB_
A BK GND 1 VT VBAT
AJARSW
EB_ 2 D-GN PWM

B D-BU SIG
AJARSW
3 BK GND
EB_
C BN PWER
AJARSW
4 3 2 1
7 6 1 2 3
10 11 9
EB54 Glow Control Unit EB55 DIFFERENTIAL PRESSURE SENSOR

ASM CONN 9 F DCS-1 9.5 DCS-2 2.8 SLD CONN 3 F 1 928 403 966
Re- Re-
marks marks
1 RD/BN G1 1 WH +
2 BN G2 2 OG -
3 RD G3 3 D-GN SIG
63
4 WH G4
6 VT/D-GN ST
7 L-GN KL87
9 WH GND
10 L-BU BATT
11 RD DI 1
EB56 PARKING BRAKE SW

CONN 1 F 250 NAT
Re-
marks
1 D-BU POWER
Re-
marks
EB_
ECHAUST2
/ EB_
2 VT/RD GND
ECHAUST7
2 1
/ EB_
ECHAUST9
EB57 Exhaust gas temperature sensor1

ASM CONN 2 F 1.2 MLK BLK SLD 1 2
Re-
marks
1 D-BU/WH SIG
2 BN/D-GN GND
63 EB59 AMBIENT TEMP SEN

ASM CONN 4 F 1.2 MCON-CB BLK SLD
Re-
marks
1 BK/WH GND
2 1
2 OG SIG
EB58_A Exhaust gas temperature sensor2

ASM CONN 2 F 1.2 NAT SLD
Re-
marks
EB_
ECHAUST2
/ EB_
1 VT/D-GN SIG
ECHAUST7
/ EB_
ECHAUST9
Re-
marks
EB_SS1 /
EB_SS3 /
3 BK DCG1
EB_SS5 /
EB_SS6
2 1
EB_SS1 /
EB_SS3 /
4 BK DCG2
EB_SS5 /
EB_SS6
EB_SS1 /
EB_SS3 /
5 RD DCG1-1
EB_SS5 /
EB_SS6
EB60_A SCR SCR downstream temperature sensor
EB_SS1 /
ASM CONN 2 F 1.2 MLK BLK SLD EB_SS3 /
6 RD DCG2-1
EB_SS5 /
EB_SS6
Re-
marks 7 - -
EB_ 8 - -
ECHAUST2
1 GY SIG 9 - -
/ EB_
ECHAUST7
EB_SS1 /
EB_ EB_SS3 / 63
10 RD/D-BU KL15
ECHAUST2 EB_SS5 /
2 BN/WH GND EB_SS6
/ EB_
ECHAUST7
11 - -
12 -
13 -
14 - -
15 - -
16 - -
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16 17
17 - -
18 19 20 21 22 23 24 25 26 18 - -
19 - -
20 - -
21 - -
22 - -
EB61_A DCDC
23 - -
Re- 24 - -
marks
25 - -
1 RD/BK DCB2-1 EB_SS1
2 RD/BK DCB2-2 EB_SS1

Re- Re-
marks marks
EB_SS1 / 10 - -
EB_SS3 /
26 BN/WH - 11 - -
EB_SS5 /
EB_SS6 12 - -
- 13 - -
G_R_CRC 14 - -
15 - -
16 - -
17 - -
18 - -
19 - -
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16 20 - -
17 18 19 20 21 22 23 24
EB_SS1 /
EB_SS3 /
21 BK KL31
EB_SS5 /
EB_SS6
EB_SS1 /
63 D-BU/ EB_SS3 /
22 CAN-L
L-GN EB_SS5 /
EB61_B DCDC EB_SS6
ASM CONN 24 F 0.64 III 2.3 II
EB_SS1 /
EB_SS3 /
23 D-BU/YE CAN-H
Re- EB_SS5 /
marks EB_SS6
EB_SS1 / 24 - -
EB_SS3 /
1 RD/WH OUT1-1
EB_SS5 /
EB_SS6
EB_SS1 /
EB_SS3 /
2 RD/WH OUT1-2
EB_SS5 /
EB_SS6
EB_SS1 /
EB_SS3 /
3 RD/WH KL30
EB_SS5 /
EB_SS6
4 - -
5 RD OUT2-1 EB_SS1
6 RD OUT2-1 EB_SS1
7 - -
8 - -
9 - -
25 50
5 30
16 41
3 28
24 49
23 48
22 47
21 46
20 45
19 44
18 43
17 42
14 39
13 38
12 37
11 36
10 35
9 34
8 33
4 29
2 27
1 26
15 40
7
6
EB63 SRS airbag control unit
CONN 50 F 064 BRN
Re- Re-
marks marks
EB_ACU2 Curtain EB_ACU2

Side Airbag
1 D-GN / EB_ 25 RD Airbag Front / EB_
Front Drive+
ACU3 Passenger+ ACU3
Peripheral
Side Airbag
EB_ACU2
Acceleration
EB_ACU2 63
2 L-BU / EB_ 26 L-GN / EB_
Front Drive- Sensor Front
ACU3 ACU3
Driver+
Peripheral
Side Airbag EB_ACU2
Acceleration
3 BN Front EB_ACU2 27 VT/D-GN / EB_
Sensor Front
Passenger(A)- ACU3
Driver-
Peripheral
Side Airbag EB_ACU2
Acceleration
3 BN Front EB_ACU3 28 VT / EB_
Sensor Front
Passenger(A)- ACU3
Passenger-
Peripheral
Side Airbag EB_ACU2
Acceleration
4 D-BU Front EB_ACU2 29 GY / EB_
Sensor Front
Passenger(A)+ ACU3
Passenger+
Side Airbag
4 D-BU Front EB_ACU3 30 - -
Passenger(A)+
5 WH IGN 31 - -
6 BK GND 32 - -
Driver seat belt D-BU/

7 OG 33 CAN-L
SW+ L-GN
8 - - 34 D-BU/YE CAN-H
2sec PASS seat

9 - - 35 YE/RD EB_SBR
belt SW+
Re- Re-
marks marks
CLOCK
10 L-GN 36 - -
SPRING(HI)+
CLOCK
11 VT/D-GN 37 - -
SPRING(HI)-
12 - - 38 - -
EB_ACU1
Front
/ EB_
13 VT Airbag Front 39 - -
ACU2 /
Passenger+
EB_ACU3
EB_ACU1
Front
/ EB_ 1st PASS seat
14 GY Airbag Front 40 L-GN/RD EB_SBR
ACU2 / belt SW+
Passenger-
EB_ACU3
15 - - 41 - -
16 - - 42 - -
17 - - 43 - -
18 - - 44 - -
19 - - 45 - -
63 20 - - 46 WH/D-BU Crash Output
21 - - 47 - -
EB_ACU2
Curtain Airbag
22 L-GN / EB_ 48 - -
Front Driver+
ACU3
EB_ACU2
Curtain Airbag
23 VT/D-GN / EB_ 49 - -
Front Driver-
ACU3
Curtain EB_ACU2
24 BK Airbag Front / EB_ 50 - -
Passenger- ACU3
2 1
2 1
EB64 Peripheral Acceleration Sensor Front Driver EB66 Driver seat belt SW
ASM CONN 2 F 1.2 MCON-LL YEL SLD
Re-
Re- marks
marks
1 OG +
EB_ACU2 /
1 L-GN + 2 BK -
EB_ACU3
EB_ACU2 /
2 VT/D-GN -
EB_ACU3
63
2 1
2 1
EB69 Side Airbag Front Drive

CONN 2 F 2.1 YEL
EB65 Peripheral Acceleration Sensor Front

Passenger Re-
ASM CONN 2 F 1.2 MCON-LL YEL SLD marks
EB_ACU2 /
1 D-GN +
EB_ACU3
Re-
marks EB_ACU2 /
2 L-BU -
EB_ACU3
EB_ACU2 /
1 GY +
EB_ACU3
EB_ACU2 /
2 VT -
EB_ACU3
Re-
marks
EB_
2 GY STEP MTR-
ELECSTEP1
EB_
3 OG/VT STEP MTR+
ELECSTEP2
2 1
EB_
3 OG/VT STEP MTR+
ELECSTEP1
4 - -
5 - -
6 - -
7 VT/D-GN LIN
EB70_B Side Airbag Front Passenger
CONN 2 F 2.1 YEL 8 - -
9 - -
Re-
Pin No. Color Functions 10 - -
marks
11 - -
EB_
1 D-BU +
ACU3 EB_
ELECSTEP1
EB_ 12 BK PWR-
2 BN - / EB_
ACU3
63 ELECSTEP2
EB_
13 GY SNR PWR-
ELECSTEP2
EB_
13 GY SNR PWR-
ELECSTEP1
EB_
14 D-BU SNR_SIG_A
ELECSTEP2
1 2 3 10 11 12
4 5 6 7 8 9
EB_
13 14 15 16 17 18 19 20 21 22 23 24 25 26 14 D-BU SNR_SIG_A
ELECSTEP1
EB_
15 BN SNR_SIG_B
ELECSTEP2
EB_
15 BN SNR_SIG_B
ELECSTEP1
EB_
EB71 POWER PEDAL MODULE 16 D-GN SNR PWR+
ELECSTEP2
CONN 26 F 064 II 090 II
EB_
16 D-GN SNR PWR+
ELECSTEP1
Re-
marks
18 - -
EB_
ELECSTEP1 19 - -
1 RD PWR+
/ EB_
ELECSTEP2 20 - -
EB_ 21 - -
2 GY STEP MTR-
ELECSTEP2
Re-
marks
22 - -
23 - -
24 - -
25 - - 4 3 2 1
26 - -
EB73 SIDING DOOR CONTACT SW

1 2 3
4 5 6
Re-
marks
DOOR EB_
1 BN
AJAR SLIDINGDOOR
EB_
2 VT LOCK
SLIDINGDOOR
3 WH UNLOCK
EB_ 63
SLIDINGDOOR
EB72_A Side door pedal 1
CONN 6 F 090 RS SLD GRA EB_
4 BK GND
SLIDINGDOOR
Re-
marks
ELE STER EB_

1 OG/VT
MTR+ ELECSTEP2
EB_
2 D-GN SNR PWR+
ELECSTEP2
EB_
3 D-BU SNR_SIG_A
ELECSTEP2
ELE STER EB_

4 GY
MTR- ELECSTEP2
EB_
5 GY SNR PWR-
ELECSTEP2
EB_
6 BN SNR_SIG_B
ELECSTEP2
2 1 1 2
EB75 IBS EB78 REAR ANT

ASM CONN 2 F 1.2 MLK MULTI SLD CONN 2 F 070 SWP SLD NAT
Re- Re-
marks marks
EB_SS1 / 1 D-GN/RD ANT+ EB_PEPS

EB_SS3 /
1 RD/BK LIN 2 D-GN ANT- EB_PEPS
EB_SS5 /
EB_SS6
63 EB_SS1 /
EB_SS3 /
2 RD IBS+
EB_SS5 /
EB_SS6
1 2
B A
EB79 MIDDLE ANT

CONN 2 F 090 II NAT
Re-
marks
EB76 EMS CAN RESISTOR
ASM CONN 3 F 1.2 MLK BLK SLD 1 OG/D-GN ANT+ EB_PEPS
2 OG/WH ANT- EB_PEPS

Re-
marks
A WH/BK CAN-H
B D-GN/WH CAN-L
36 22 8
35 28 21 14 7
34 27 20 13 6
33 26 19 12 5
32 25 18 11 4
1 2 31 24 17 10 3
30 23 16 9 2
29 15 1
EB80_A FIRE EXTINGUISHER ACTUATOR EB2CH_1 to Chassis wiring harness

ASM CONN 2 F SUPERSEAL 1.5 BLK SLD CONN 36 F 1.5 2.8 SLD
Re- Re-
marks marks
EB_FIREEXTING FUEL
1 GY SIG_1 1 BN
UISHER1 HEATER+
OG/ EB_FIREEXTING Electric fuel

2 SIG_2 2 L-GN
WH UISHER1 pump SNR+
63
BN/ Electric fuel
3
L-GN pump SNR-
4 D-GN FUEL TEMP+
5 YE FUEL TEMP-
D-GN/
6 CAN-L
WH
2 1 WH/
7 CAN-H
BK
8 RD V-BATT EB_BASE2
D-BU/
9 CAN BUS-H EB_BASE2
YE
D-BU/
10 CAN BUS-L EB_BASE2
L-GN
EB81_A FIRE EXTINGUISHER SENSOR
ASM CONN 2 M SUPERSEAL 1.5 BLK SLD RD/
11 Ignition ACC EB_BASE2
WH
Re- Gear Neutral

Pin No. Color Functions 11 BN Switch(FRD) EB_SS6
marks
SIG1
WH/ EB_FIREEXTING
1 SIG_1 Start Stop
GY UISHER1
Accumulator
12 D-BU EB_SS5
EB_FIREEXTING Solenoid (For
2 BK/RD SIG_2
UISHER1 Stsp) LSD
Re- Re-
marks marks
Gear Neutral VT/

WH/ 31 PWER
12 Switch(FRD) EB_SS6 D-GN
RD
SIG2
BK/
32 P/N signal EB_BASE2
Gear Neutral WH
13 YE Switch(FRD) EB_BASE2
GND REVERSE
32 VT EB_BASE4
SW(FRD) SIG
RUN/
13 D-BU EB_SS6 33 D-GN I_S_WFLS
CRANK(KL15)
14 - - EB_
34 RD POWER+
PARKINGHEAT
15 RD KL30 BATT
BRIDGE EB_
35 D-BU
SM5.2 Supply SWITCH SIG PARKINGHEAT
16 L-GN Module SIG_
BACKFLOW 36 WH FUEL PUMP+
17 BN PWR
18 BK GND
M5.2 HEATER
19 GY & SENSOR
SIG
63 M5.2 HEATER
20 VT & SENSOR E D C B A
GND
WH/ EB_
21 K-LINE OBD
BK PARKINGHEAT
RD/
22 V-BATT EB_BASE2
YE
VT/ SM5.2 Supply

23
BK Module PWR EB2BT to Battery positive wiring harness
SM5.2 Supply ASM CONN 5 F GT 150 SLD
24 L-BU
Module SIG
WH/ Re-
25 WSS_RL+ Pin No. Color Functions
BK marks
WH/ A D-BU/WH CAN-H

26 WSS_RL-
RD B D-BU/D-GN CAN-L
WH/ C OG KL15
27 WSS_RR+
RD
D D-BU/WH CAN-H
RD/
28 WSS_RR-
BK E D-BU/D-GN CAN-L
29 RD KL30 BATT
M5.2 HEATER
& SENSOR
30 OG
PWR_
BACKFLOW
Pin Re-
Color Functions
No. marks
EB_
Exhaust throttle
ECHAUST12
actuator/
36 22 8 / EB_
6 BK/WH position
ECHAUST5
35 28 21 14 7
34 27 20 13 6
sensor(FRD)
33 26 19 12 5
/ EB_
32 25 18 11 4
POS
31 24 17 10
30 23 16 9
3
2 ECHAUST8
29 15 1
EB_
Exhaust throttle
ECHAUST2
actuator/
/ EB_
7 RD/WH position
ECHAUST7
sensor(FRD)
/ EB_
NEG
ECHAUST9
EB2EN_1 to Engine wiring harness EB_

Exhaust throttle
CONN 36 F 1.5 2.8 SLD ECHAUST10
actuator/
/ EB_
7 RD/WH position
ECHAUST3
sensor(FRD)
Pin Re- / EB_
Color Functions NEG
No. marks ECHAUST6
1 L-GN SOL Exhaust throttle

EB_
actuator/
2 VT BAT3 ECHAUST11
7 RD/WH position
/ EB_
sensor(FRD)
A/C ECHAUST4
NEG 63
3 WH Compressor
PWR EB_
Exhaust throttle
ECHAUST12
LP EGR actuator/
/ EB_
upsream 7 RD/WH position
4 GY ECHAUST5
temperature sensor(FRD)
/ EB_
sensor SIG NEG
ECHAUST8
LP EGR
8 - -
upsream
5 BN/WH
temperature EB_
sensor GND Exhaust throttle
ECHAUST2
actuator/
/ EB_
EB_ 9 BN/RD position
Exhaust throttle ECHAUST7
ECHAUST2 sensor(FFD)
actuator/ / EB_
/ EB_ VBAT
6 BK/WH position ECHAUST9
ECHAUST7
sensor(FRD)
/ EB_ EB_
POS Exhaust throttle
ECHAUST9 ECHAUST10
actuator/
/ EB_
EB_ 9 BN/RD position
Exhaust throttle ECHAUST3
ECHAUST10 sensor(FFD)
actuator/ / EB_
/ EB_ VBAT
6 BK/WH position ECHAUST6
ECHAUST3
sensor(FRD)
/ EB_ Exhaust throttle
POS EB_
ECHAUST6 actuator/
ECHAUST11
9 BN/RD position
Exhaust throttle / EB_
EB_ sensor(FFD)
actuator/ ECHAUST4
ECHAUST11 VBAT
6 BK/WH position
/ EB_
sensor(FRD)
ECHAUST4
POS
Pin Re- Pin Re-

No. marks No. marks
EB_ EB_
Exhaust throttle Exhaust throttle
ECHAUST12 ECHAUST12
actuator/ actuator/
/ EB_ / EB_
9 BN/RD position 11 YE/WH position
ECHAUST5 ECHAUST5
sensor(FFD) sensor(FFD)
/ EB_ / EB_
VBAT GND
ECHAUST8 ECHAUST8
EB_ REAR A/C

Exhaust throttle EB_HVAC2 /
ECHAUST2 12 L-GN COMPRESSOR
actuator/ EB_HVAC4
/ EB_ PWR
10 GY/WH position
ECHAUST7
sensor(FFD) Exhaust gas
/ EB_ D-BU/ EB_BASE2 /
SIG 13 temperature
ECHAUST9 WH EB_BASE4
sensor1 T4 SIG
EB_
Exhaust throttle Exhaust gas
ECHAUST10
actuator/ temperature EB_BASE2 /
/ EB_ 14 BN/D-GN
10 GY/WH position sensor1 T4 EB_BASE4
ECHAUST3
sensor(FFD) GND
/ EB_
SIG
ECHAUST6 15 RD/BN GLOW PLUG 1
EB_
actuator/ temperature EB_
ECHAUST11 16 VT/D-GN
10 GY/WH position sensor2 ECHAUST1
/ EB_
sensor(FFD) T5(FFD2) SIG
ECHAUST4
63 SIG
Exhaust gas
EB_ temperature EB_BASE2 /
Exhaust throttle 16 VT/D-GN
ECHAUST12 sensor2 EB_BASE4
actuator/
/ EB_ T5(FFD2) SIG
10 GY/WH position
ECHAUST5
sensor(FFD)
/ EB_ EB_
SIG
ECHAUST8 Exhaust gas ECHAUST2
temperature / EB_
EB_ 16 VT/D-GN
Exhaust throttle sensor2 ECHAUST7
ECHAUST2 T5(FFD2) SIG / EB_
actuator/
/ EB_ ECHAUST9
11 YE/WH position
ECHAUST7
sensor(FFD)
/ EB_ Exhaust gas EB_
GND
ECHAUST9 temperature ECHAUST11
16 VT/D-GN
sensor2 / EB_
EB_ T5(FFD2) SIG ECHAUST4
Exhaust throttle
ECHAUST10
actuator/
/ EB_ Exhaust gas
11 YE/WH position
ECHAUST3 temperature EB_
sensor(FFD) 17 VT/RD
/ EB_ sensor2 ECHAUST1
GND
ECHAUST6 T5(FFD2) GND

EB_
actuator/ temperature EB_BASE2 /
ECHAUST11 17 VT/RD
11 YE/WH position sensor2 EB_BASE4
/ EB_
sensor(FFD) T5(FFD2) GND
ECHAUST4
GND
EB_
Exhaust gas ECHAUST2
temperature / EB_
17 VT/RD
sensor2 ECHAUST7
T5(FFD2) GND / EB_
ECHAUST9
Pin Re-
Color Functions
No. marks
Exhaust gas EB_

temperature ECHAUST11
17 VT/RD
sensor2 / EB_
T5(FFD2) GND ECHAUST4
A B C D
18 RD/BK LIN E F G H
WCAC
19 D-GN COOLANT
PUMP PWN
PEPS ANT_DD
20 BK
GND
21 - -
EB2PF to Front radar harness
22 BN GLOW PLUG 2 ASM CONN 8 M GT 150 SLD
EB_
23 D-BU I_A_HWS
AJARSW
Pin Re-
Color Functions
24 L-GN/OG Drive mode+ No. marks
25 L-GN Drive mode- EB_

A L-GN SNR PWR
FRONTRADAR
26 GY SNR_SIG
EB_
27 VT SNR_GND B BK/RD FL SNR SIG
FRONTRADAR
63
SIG_ FLM SNR EB_
28 L-GN C BN/GY
BACKFLOW SIG FRONTRADAR
29 RD GLOW PLUG 3 FRM SNR EB_
D D-BU/YE
SIG FRONTRADAR
30 VT/BK O_T_RAMCPH
EB_
31 L-BU O_T_RAMCP E OG/WH FR SNR SIG
FRONTRADAR
32 BN O_T_RAMVH
EB_
F GY GND
33 BK O_T_RAMVL FRONTRADAR
EB_BASE1 / G - -
34 WH/BK I_A_WCACTS
EB_BASE3
H - -
EB_BASE2 /
34 WH/BK I_A_WCACTS
EB_BASE4
EB_BASE1 /
35 BN/GY FUNCTION
EB_BASE3
EB_BASE2 /
35 BN/GY FUNCTION
EB_BASE4
36 WH GLOW PLUG 4
Pin Re-
Color Functions
No. marks
REVERSE
15 YE
NAT
SIG
1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 RD IG POWER
15 16 17 18 19 20 21 22
UBATT+_
23 24
25 26
27 28 29 30 31 17 RD
32
34
33
35
PMDC
36 37 38 39 40 41 42 43
44 45 46 47 48 49 50 51 52 53 54 55 56 57 UBATT+_
18 VT/D-GN
PMDC
TURN
19 -
LAMP_R
20 - -
EB2IP_L to Engine compartment
21 - -
ASM CONN 57 M 0.64X42 GET 2.8X12 6.3X3
22 YE KL15 EB_BASE1
Pin Re- 22 YE KL15 EB_BASE2

Color Functions
No. marks
INTERNAL_
1 YE CRUISE+ LAMP_
23 D-BU
POWER
2 VT CRUISE- OUT
3 RD KL15 EB_
63 24 WH/BK K-LINE
PARKINGHEAT
EB_SS1 / EB_
Start Stop
4 L-GN SS3 / EB_SS5 / BRIDGE EB_
switch 25 D-BU
EB_SS6 SWITCH PARKINGHEAT
Start Stop EB_SS1 / EB_ 26 VT/D-GN V_SPEED EB_PEPS
5 WH switch SS3 / EB_SS5 /
Indicatior EB_SS6 27 RD/BK BATT
EB_SS1 / EB_ 28 RD ACC PWR

6 VT/D-GN KL87 SS3 / EB_SS5 /
FRONT
EB_SS6 29 L-GN
BLOWER+
L-GN/
7 Drive mode+ REAR
OG 30 RD
BLOWER
8 L-GN Drive mode-
31 WH IGN
RD/
9 PWR_IGN PAPKING
D-GN 32 D-BU
BRAKE SIG
ESP OFF
10 L-GN BRAKE LVL
SIG 33 L-GN
SEN
ESP OGG
11 WH 34 YE HORN+
IND
REAR HOT
MIRROR & 35 VT
D-BU/ BLOWER+
12 DIMMER
WH
SW SIG F_PRESS_
36 L-GN EB_HVAC3
SNRS
MOTOR
13 RD/D-BU
PWR F_PRESS_
36 L-GN EB_HVAC4
SNRS
14 RD/WH ACC PWR
Pin Re-
Color Functions
No. marks
DEFOGGER
37 RD/BK EB_HEAT1
PWR
Power
RD/ 11 12 13 14
38 Distribution
D-GN 15 16 17 18 19
System 20 21 22 23 24 25 26
39 -
40 GY/OG PTC3+ EB_PTC
41 WH/RD PTC2+ EB_PTC
42 BN PTC1+ EB_PTC
F-PRESS_
43 YE EB_HVAC1 EB2DD to Engine compartment
SW
CONN 16 F 1.5 2.8
F-PRESS_
43 YE EB_HVAC2
SW
Pin Re-
S/E MOOE Color Functions
44 GY EB_BASE1 No. marks
SW
DRV DOOR
SHIFT SW 11 VT LOCK A_D
45 BK EB_BASE1
GND LOCK
46 L-GN SP1 EB_BASE1 FL SIDE
12 BN MARKER EB_SIDELAMP 63
47 OG SP2 EB_BASE1
LAMP+
48 BN SP3 EB_BASE1
13 - -
49 WH SP4 EB_BASE1
DRV DOOR
F_ 14 BK LOCK A_C
BLOWER_ UNLOCK
50 D-BU
RELAY_
15 - -
CTRL
16 - -
R-PRESS_
51 BN EB_HVAC2
SW WOOFER_
17 D-BU
DD+
R-PRESS_
52 VT EB_HVAC4
SENS WOOFER_
18 YE
DD-
R-HOT_
BLOWER_ OSRVM LH
53 VT/D-GN 19 RD/BK EB_LCA
RELAY_ LCA_LED+
CTRL
20 RD KL30
54 RD/BK LIN
21 - -
55 OG EPS KL15
22 - -
REVERSE
56 D-BU 23 - -
LAMP-
57 - - 24 - -
25 BK GND
26 BK GND
Pin Re-
Color Functions
No. marks
D-BU/
17 CAN-L
D-GN
4 3 2 1
18 - -
10 9 8 7 6
11
12 18 17 16 15 14 13 5
26 25 24 23 22 21 20 19 19 - -
REAR_
20 D-GN INTERNAL_
LAMP
21 WH STOP LAMP
22 BN
23 D-GN REAP FOG

EB2RFL to Left floor wiring harness
ASM CONN 26 M 0.64 1.5 2.8 FRONT DOME
24 D-BU
LAMP POWER
Pin Re- 25 - -
Color Functions
No. marks
26 - -
RF MODULE
1 VT/D-GN
KL15
RF MODULE
2 RD
KL30
63
3 D-BU/RD CAN_H
4 D-BU/BN CAN_L
R-HOT-
11 12 13 14
15 16 17 18 19
5 BN BLOWER 20 21 22 23 24 25 26
POWER
6 - -
FRONT DOME
7 VT
LAMP SIG
8 - -
9 D-BU AUDIO LF+ EB2PD to Passenger door wiring harness

CONN 16 F 1.5 2.8
10 YE AUDIO LF-
11 - -
Pin Re-
Color Functions
12 - - No. marks
13 YE B/UP PASS DOOR

11 VT
LOCK_LOCK
Curtain Airbag EB_ACU2 /
14 L-GN FL SIDE
Front Driver+ EB_ACU3 EB_
12 BN MARKER LAMP
Curtain Airbag EB_ACU2 / SIDELAMP
15 VT/D-GN POWER
Front Driver- EB_ACU3
13 - -
D-BU/
16 CAN-H PASS DOOR
WH
14 WH LOCK_
UNLOCK
Pin Re- Pin Re-

No. marks No. marks
15 - - EB_
4 L-GN SNR PWR
FRONTRADAR
16 - -
5 - -
WOOFER_PD
17 VT
POS CDL_LOCK_
6 VT
MOTORS
WOOFER_PD
18 GY
NEG Curtain
EB_ACU2 /
7 RD Airbag Front
OSRVM RH EB_ACU3
19 RD/WH EB_LCA Passenger+
LCA_LED+
Curtain
20 RD/WH KL30 EB_ACU2 /
8 BK Airbag Front
EB_ACU3
21 - Passenger-
22 - - 9 GY AUDIO RF-
23 - - 10 VT AUDIO RF+
24 - - CDL_
TURN_
11 L-GN
25 BK GND UNLOCK
MOTOR
26 BK GND
12 - -
13 - - 63
14 RD/BK LED + EB_LCA
15 RD/WH LED + EB_LCA
EB_
16 BK/RD FL SNR SIG
4 3 2 1 FRONTRADAR
10 9 8 7 6
11
12 18 17 16 15 14 13 5
26 25 24 23 22 21 20 19 EB_
17 GY SNR_GND
FRONTRADAR
18 - -
19 - -
20 - -
21 YE B/UP
EB2RFR to Right floor wiring harness FLM SNR EB_
ASM CONN 26 M 0.64 1.5 2.8 22 BN/GY
SIG FRONTRADAR
FRM SNR EB_

23 D-BU/YE
Pin Re- SIG FRONTRADAR
Color Functions
No. marks
EB_
24 OG/WH FR SNR SIG
BRAKE_ FRONTRADAR
1 WH
LAMPS_A
25 - -
POSITION_
2 BN 26 - -
LAMPS
REAR_
3 D-GN FOG_
LAMPS
Pin Re-
Color Functions
No. marks
15 - -
NAT
16 D-BU TURN LAMP_R
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 17 WH DRL_RIGHT
23 24
25 26
27
32
28 29 30 31
33
18 L-BU DRL LEFT
34 35
36 37 38 39 40 41 42 43
44 45 46 47 48 49 50 51 52 53 54 55 56 57
EB_
L-GN/ FOGLAMP1
19 FRT FOG LEFT
GY / EB_
FOGLAMP2
EB_
VT/ FRT FOG FOGLAMP1
20
EB2IP_R to Right floor wiring harness D-GN RELAY_RH / EB_
ASM CONN 57 M 0.64X42 GET 2.8X12 6.3X3 FOGLAMP2
EB_
21 OG/WH GND FIREEXTING
Pin Re-
Color Functions UISHER1
No. marks
EB_
IGNITION SW
1 D-BU 21 OG/WH GND FIREEXTING
PWR
UISHER2
2 YE KLR Wakeup
22 YE KL5
63 Main Beam_
3 D-GN D-GN/
Left(High) 23 REAR ANT+ EB_PEPS
RD
FL TURN FAULT
4 VT SIDING DOOR EB_SLIDIN
FEEDBACK 24 BN
CONTACT SW GDOOR
D-GN/ FR TURN FAULT
5 25 D-GN REAR ANT- EB_PEPS
WH FEED BACK
D-BU/ Central control
Main Beam_ 26
6 RD/BN VT switch SIG
RighT(High)
WH/ CRASH_
REVERSE_ 27
7 VT EB_BASE4 D-BU SIGNAL
GEAR_SW
28 - -
REVERSE_
7 VT EB_BASE3
GEAR_SW 29 - -
FRT WIPER 30 - -
8 YE
MOT PARK
31 OG TEMP_AMB
9 BN HOOD SW EB_AJARSW
32 L-GN FAD-
10 BK GND EB_AJARSW
EB_ACU1 /
TCU WAKE- 33 VT FAD+ EB_ACU2 /
11 BN UP SWHITCH EB_BASE1 EB_ACU3
SIGANAL
VT/
OG/ 34 FAP+
12 MIDDLE ANT+ EB_PEPS D-GN
D-GN
EB_ACU1 /
13 OG/WH MIDDLE ANT- EB_PEPS 35 GY FAP- EB_ACU2 /
EB_ACU3
14 - -
Pin Re- Pin Re-

No. marks No. marks
36 YE REF_5V EB_HVAC3 D-BU/

54 CAN-H
YE
36 YE REF_5V EB_HVAC3
D-BU/
37 - - 55 CAN-L
L-GN
38 RD/WH BRAKE KL30 EB_PEPS D-BU/
56 CAN-H
39 OG BRAKE SIG EB_PEPS VT
FIRE EB_ D-BU/

57 CAN-L
40 GY EXTINGUISHER FIREEXTING GY
SW OUTPUT UISHER1
FIRE EB_
40 GY EXTINGUISHER FIREEXTING
SW OUTPUT UISHER2
EB_
41 BK/RD GND FIREEXTING
UISHER1
EB_
41 BK/RD GND FIREEXTING
UISHER2
FIRE EB_
42 WH/GY EXTINGUISHER FIREEXTING 63
SW SIG_2 UISHER1
FIRE EB_
42 WH/GY EXTINGUISHER FIREEXTING
SW SIG_2 UISHER2
43 BK/WH GND
D-BU/
44 CAN-H
OG
D-BU/
45 CAN-L
BK
46 - -
D-BU/
47 CAN-H
RD
D-BU/
48 CAN-L
BN
EB_
VT/ ELECSTEP1
49 LIN
D-GN / EB_
ELECSTEP2
BRAKE_
50 OG
PEDEL_SW
51 - -
52 - -
53 - -
4.3 Battery positive wiring harness
BT01_A
BT03_A
BT05
BT03_B
BT04
BT06
BT02_A
BT2EB
63
4.3.1 Battery positive wiring harness BT con-

nector description
2 1
BT03_A EPS
CONN 2 F BLK SLD
Re-
BT01_A ALTERNATOR marks
Re- 1 RD PWR+ F00D&&E10R
marks
2 BK PWR- F00D&&E10R
ST B+ E10R
1 RD
63
1 2
3 4
5 6
1
BLK
BT03_B EPS
CONN 2 F BLK SLD
BT02_A STARTER
Re-
Re- Pin No. Color Functions
Pin No. Color Functions marks
marks
1 OG KL15 F00D&&E10R
1 RD ALT B+ E10R
2 - -
3 - -
D-BU/
4 CAN_L F00D&&E10R
D-GN
5 -
Re-
marks
6 D-BU/WH CAN_H F00D&&E10R
BT06 UEC-EPS
Re-
marks
BT04 ALT B+ F00D&

1 RD PWR
&E10R
Re-
marks
63 1 RD PWR E10R
A B C D E
BT2EB to Engine compartment

CONN 5 M GT 150 SLD
Re-
BT05 ST B+ Pin No. Color Functions
marks
A D-BU/WH CAN-H
Re-
Pin No. Color Functions D-BU/
marks B CAN-L
D-GN
1 RD PWR ER10
F00D&
C OG KL15
&E10R
D D-BU/WH CAN-H
D-BU/
E CAN-L
D-GN
4.4 Front radar harness
PF04
PF03
PF2EB
PF02
PF01
63
4.4.1 Front radar harness PF connector

Description
1 2 3
1 2 3
PF02 FLM SNR

C0NN 3 F
PF01 FL SNR
CONN 3 F Re-
marks
Re- S41F/
Pin No. Color Functions 1 L-GN SNR PWR
marks S41G/S41S
S41F/S41G/ S41F/
1 L-GN SNR PWR 2 BN/GY SNR SIG
S41S S41G/S41S
63
S41F/S41G/ S41F/
2 BK/RD SNR SIG 3 GY SNR GND
S41S S41G/S41S
S41F/S41G/
3 GY SNR GND
S41S
1 2 3
PF03 FRM SNR

C0NN 3 F
Re-
marks
S41F/S41G/
1 L-GN SNR PWR
S41S
Re-
marks
S41F/S41G/
2 D-BU/YE SNR SIG
S41S
S41F/S41G/
3 GY SNR GND
S41S D C B A
H G F E
1 2 3
PF2EB to Engine compartment
CC0NN 8 FGT 150 BLK SLD
Re-
marks
S41F/S41G/
A L-GN SNR PWR
S41S
PF04 FR SNR S41F/S41G/

B BK/RD FL SNR SIG
C0NN 3 F S41S
63
FLM SNR S41F/S41G/
C BN/GY
Re- SIG S41S
marks FRM SNR S41F/S41G/
D D-BU/YE
S41F/ SIG S41S
1 L-GN SNR PWR
S41G/S41S S41F/S41G/
E OG/WH FR SNR SIG
S41F/ S42S
2 OG/WH SNR SIG
S41G/S41S S41F/S41G/
F GY GND
S41F/ S43S
3 GY SNR GND
S41G/S41S G - -
H - -
4.5 Instrument panel wiring harness
IP IP03 IP74 IP02 IP54_A IP64 IP56_A IP61 IP65_1 IP57 IP64_1 IP39 IP68
IP2DD
IP01
IP12
IP65 IP24
IP75_2 IP13
IP73 IP11
IP75_1 IP60_A
IP2EB_L IP61_1
IP51_A IP33
IP2DD IP09_B
IP30 IP2PD
IP28 IP09_A
IP2EB_R
63 IP2RFR
IP40
IP35 IP27 IP34 IP37 IP IP29 IP IP76 IP32
IP72 IP14 IP56_C IP56_B IP55_B IP55_A IP69_1 IP68_1
IP69
IP50_B
IP51_B
IP50_A
IP04
IP54_B IP78
IP71
IP70_2
IP70_1 IP70_3 IP55_E IP55_D IP58 IP59 IP38 IP05 IP78 IP79
4.5.1 Instrument panel wiring harness IP con- Re-

nector description marks
ANTI-THEFT
20 BK
WARNING LED-
ANTI-THEFT
21 L-GN
WARNING LED+
22 GY SET 2(HI/LO)
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 23 WH/VT SET 1(HI/LO)
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
24 D-BU/BK CAN-L
25 D-BU/OG CAN-H
26 BK GND SIG
27 - -
PARKING BRALE
28 D-BU
SIG
IP02 CLUSTER
CONN 32F 0.64 MQS 29 L-GN BRAKE LVL SEN
30 BK GND PWR
Re-
Pin No. Color Functions 31 RD/BK KL30
marks
32 YE KL15
1 - -
63
2 - -
3 - -
4 - -
5 - -
6 - - 1 2 3 4 5 6
7 - - 7 8 9 10 1112
8 - -
9 - -
10 - -
11 - -
12 - - IP03 COLUMN SW_LIGHT

13 - - CONN 12 F 025 NAT
14 - -
Re-
marks
16 - - 1 BK GND
17 - - 2 D-GN TURN_R_SW
18 - - 3 - -
19 - - 4 - -
Re- Re-
marks marks
MAIN BEAM FLASH 10 VT INE SIG

5 BK/WH
SW
6 BK GND
7 D-GN COMBL LAMP
8 GY REAR FOG LP SW
FRONT_FOG
9 L-GN
LAMP SW
1 2 3 4 5 6 7 8 9 10 11 12
10 GY SET 2(HI/LO)
13 14 15 16 17 18 19 20 21 22 23 24
11 WH
12 VT/D-GN MAIN BEAM SW
IP05 Central control switch

CONN 24 F 025 NAT
10 9 8 7 6
Re-
5 4 3 2 1 Pin No. Color Functions
63 marks
1 WH ILL+
2 BK SW GND& ILL-
Start Stop switch

3 WH
Indicatior
4 VT/D-GN KL87
IP04 COLUMN SW_LIGHT
CONN 10 F 0.64 MQS BLK 5 L-GN Start Stop switch
6 L-GN ESP OFF SIG

Re- 7 L-GN LDW SW
marks
8 WH/RD AEB SW
REAR WIPER SW
1 BK 9 L-GN/OG Drive mode+
GND
2 WH/VT CLUSTER SET 1 10 GY LCA_SIG
3 - - 11 WH/BK FRT RADAR SIG
4 - - 12 WH LDW IND
5 BK INT GND 13 GY AEB IND
6 YE FRE WASH SIG 14 GY/WH LCA_LED
7 GY FRT WIOER SIG1 FRT RADAR

15 VT/WH
Indicator
FRONT WIPER SW
8 BK 16 RD/D-GN ESP OFF IND KL15
GND
9 D-GN FRT WIOER SIG2 17 WH ESP OGG IND

Re- Re-
marks marks
18 L-GN Drive mode- FRT WIPER

11 GY
INPUT1
19 D-BU/VT DPF SIG
12 - -
20 - -
TURN_LAMPS_R_
21 - - 13 RD/BK
REAR
22 - - 14 - -
23 - - 15 - -
24 - - 16 L-GN/GY FRT FOG LEFT
Main Beam_
17 RD/BN
Righe(High)
FRONT_WIPER_
18 YE
PAPK_SW
1
19 - -
13
14 26 FRT WIPER
20 D-GN
INPUT2
27 39
40 52 FRT WIPER
21 OG
INPUT2
KL15_IGNITION_ 63
21 GY/D-GN
SW
22 BN IGNITION Switch
CDL_SNIB_LOCK_
IP09_A BODY CONTROL MODULE 23 L-BU
FB_SW_Driver
CONN 52 F MTS 0.64 BLK
24 D-GN TURN_R_SW
Re- 25 - -
marks 26 D-BU TURN_LAMPS_R
1 - - 27 - -
2 WH DRL LEFT 28 - -
Main Beam_ 29 BK GND
3 D-GN
Left(High)
30 YE KLR Wakeup
4 BK GND_SIGNAL
31 GY AEB IND
FRT FOG RELAY_
5 VT/D-GN
RH 32 - -
6 - - 33 VT 5V_ACC_OUTPUT
7 - - 34 L-BU Master_Unlock
MAIN BEAM FLASH 35 GY REAR FOG LP SW
8 VT/D-GN
SW
36 - -
9 WH KLR_SW
37 D-BU/BN CAN-L
9 D-BU/WH KLR_SW
38 OG LIN1
10 WH/D-BU CRA_SINAL
Re- Re-
marks marks
39 VT/D-GN TURN_LAMPS_L MAIN BEAM FLASH

4 BK/WH
SW
FL TURN FAULT
40 VT
FEEDBACK 5 - -
41 - - FRONT_WIPER_
6 VT
INT_LEVEL
42 - -
7 VT/D-GN SOLAR&LIGHT SIG
43 - -
8 BK GND_SIGNAL-1
44 - -
9 WH ILL+
45 - -
10 BK/WH CHMSL
46 YE HAZARD SW
11 WH/RD AEB SW SIG
CDL_SNIB_LOCK_
47 L-BU/RD
FB_SW_Passenger 12 - -
48 - - 13 - -
49 WH TURN_L_SW REVERSE_GEAR_
14 VT
SW
50 D-BU/RD CAN-H
15 L-BU ACC Relay
51 VT/D-GN LIN2
16 L-GN DIMMER SW
TURN_LAMPS_L_
63 52 WH/RD
REAR 17 - -
FRONT_WASH_
18 YE
SW
19 - -
20 D-GN COMBL LAMP
1 13 BRAKE_PEDEL_
21 OG
SW
14 26
27 39 22 BN HOOD SW
40 52 23 - -
24 - -
D-GN/ FR TURN FAULT

25
WH FEED BACK
26 BK GND_SIGNAL-2
IP09_B BODY CONTROL MODULE 27 - -
CONN 52 F MTS 0.64 BLU
28 - -
Re- 29 YE HORN_RELAY
marks 30 - -
1 - - 31 D-BU/YE Start Stop switch
2 - - DOOR_AJAR_RR_
32 BN
3 WH KL15_1 Relay SW
33 - -
Re-
marks
34 - -
REAR_INTERNAL_
35 BK/WH
LAMP_SW
DOOR_AJAR_ B A
36 GY
PASS_SW
37 - -
SECURITY_
38 L-GN
TELLTALE
39 - -
40 - -
IP11 BD CAN RESISTOR
41 D-BU REVERSE LAMP CONN 2 F GT 150 SLD
42 - -
Re-
43 L-BU DRL_RIGHT Pin No. Color Functions
marks
FRONT_FOG_
44 L-GN A D-BU/RD CAN-H
LAMP_SW
B D-BU/BN CAN-L
45 -
46 YE Master_lock 63
47 - -
48 - -
DOOR_AJAR_
49 WH
TRUNK_SW
1 2 3 4 5 6 7 8
DOOR_AJAR_
50 BN
DRV_SW
9 10 11 12 13 14 15 16
51 -
52 -
IP12 MIRROR & DIMMER SW
Re-
marks
1 WH ILL+
2 L-GN/YE R XY COMMON
3 D-GN/BN L XY COMMON
4 L-GN/WH R X MIR
5 - -
6 L-GN L$R Y MIR

Re-
marks
7 VT L X MIR
8 VT ACC
9 BK ILL-
HEADLAMP 1 2 3 4
10 RD/D-BU LEVELING SW
KL15
11 BK SW GND
12 - -
13 D-BU BRIDGE SWITCH
DIMMER SWBCM_ IP14 STEERING ANGLE SNR(SAS)

14 L-GN
OUT CONN 4 F 0.64 MQS YEL
DIMMER SWBCM_
15 BK
IN Re-
marks
HEADLAMP
16 D-BU/WH LEVELING SW 1 D-BU/D-GN CAN-L
OUT
2 D-BU/WH CAN-H
3 RD/D-GN 12V
63
4 BK GND
B A
1 2 3 4
IP13 DIAG CAN RESISTOR

CONN 2 F GT 150 SLD
Re- IP16 IMMO

marks CONN 4 F 025 NAT
A D-BU/VT CAN-H
B D-BU/GY CAN-L Re-

marks
1 RD PWR+
2 BK GND
3 OG LIN
Re- Re-
marks marks
4 WH LED+ 2 WH LED-
3 WH HOME SIG1
4 BK LED+
5 YE GND
6 BK HAZRAD SW SIG
1 2
16 15 14 13 12 11 10 9
8 7 6 5 4 3 2 1
IP24 Front Airbag Front Passenger

MISC SUBHARNESS PIGTAIL
Re-
marks 63
Front Airbag Front IP28 OBD
1 VT
Passenger+
CONN 16 F BLK
Front Airbag Front
2 GY
Passenger-
Re-
marks
1 - -
2 - -
3 - -
4 BK Chassis GND
4 5 6
5 BK SIG GND
1 2 3
6 D-BU/VT CAN-H
7 WH/BK K-LINE
8 - -
9 - -
10 - -
IP27 HAZARD SW
11 - -
CONN 6 F 0.64 MQS WHT
12 - -
Re- 13 - -
marks
14 D-BU/GY CAN-L
1 BK LED-
Re- Re-
marks marks
15 - - 2 - -
16 RD/GY KL30 3 D-BU/RD CAN-H
4 BK GND
5 BK GND
6 D-BU/YE CAN-H
7 RD/BK EMS_LIN
1
8 - -
9 D-BU/OG CAN-H
2 10 D-BU/BK CAN-L
11 D-BU/BN CAN-L
12 D-BU/WH CAN-H
D-BU/
13 CAN-L
D-GN
IP29 CIGAR LIGHTER D-BU/

14 CAN-L
CONN 2 F 250 BLK L-GN
15 VT/D-GN BCM_LIN
63
Re- 16 RD/GY KL30
marks
1 BN CIGAR LIGHTER+
2 BK CIGAR LIGHTER-
G S
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
IP32 FRONT BLOWER SPEED

CONN 3 F 6.3 NAT SLD
IP30 OBD(develop) Re-

CONN 16 F BLK marks
D D-BU BLOWER FB
Re- S BK PGND
marks
G OG CONTROL SIG
1 - -
Re-
marks
3 YE 5V
AIR MIX TEMP

4 VT/D-GN
MOTOR+
AIR MIX TEMP

5 D-BU
MOTOR-
1 2 3 4 5
IP33 FRS/REC MOTOR

ASM CONN 2 F 2.8 BLK 1 2 3 4 5
Re-
marks
1 BK/WH SGND
2 BN FRS/REC FB
3 YE 5V IP35 MODE MOTO 63

4 BN FRS/REC MOTOR-
Re-
5 VT FRS/REC MOTOR+ Pin No. Color Functions
marks
1 BK/WH SGND
2 D-GN MODE FB
3 YE 5V
4 WH MODE MOTOR-
5 GY MODE MOTOR+
1 2 3 4 5
IP34 AIR MIX TEMP MOTOR
Re-
marks
1 BK/WH SGND
2 VT TEMP FB
Re-
marks
6 D-BU/BN CAN-L
7 D-BU/RD CAN-H
8 YE F-PRESS_SW
1 2 9 OG F_BLOWER_CTRL
10 L-BU R-DEF-REQUEST
11 D-GN F_BLOWER_FB-
F_BLOWER_
12 D-BU
RELAY_CTRL
13 VT/D-GN MOTOR_TEMP+
IP37 EVAP TMP SEN-F
CONN 2F 050 NAT 14 D-BU MOTOR_TEMP-
15 WH MOTOR_MODE-
Re- 16 GY MOTOR_MODE+
marks
17 VT MOTOR_R/F+
1 BK/WH GND
18 BN MOTOR_R/F-
2 BN SIG
19 - -
63 20 - -
21 BK GND
22 BK/WH GND
23 - -
R-COOL-
24 OG
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 BLOWER_CTRL
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
R-COOL_
25 L-GN BLOWER_RELAY_
CTRL
R-COOL_
26 WH
BLOWER_FB-
R-HOT_
27 GY
IP38 AC CONTROL PANEL BLOWERY_CTRL
CONN 40 F 064 BLK R-HOT_BLOWER_
28 VT/D-GN
RELAY_CTRL
Re- R-HOT_BLOWER_
Pin No. Color Functions 29 VT/D-GN
marks FB-
1 RD/D-BU KL15 30 - -
2 RD KL30 31 - -
3 BN R-PRESS_SW 32 GY R-TEMP_EVAP
4 VT R-PRESS_SENS 33 OG TEMP_AMB
5 - - 34 BN F-TEMP_EVAP
Re-
marks
35 L-GN F-PRESS_SNRS
36 BN MOTOR_R/F_FB 2
MOTOR_MODE_ 1
37 D-GN
FB
38 VT MOTOR_TEMP_FB
39 GY/RD PTC
40 YE REF_5V
IP40 FRONT BLOWER

CONN 2 F 250 NAT
Re-
marks
1 2 3 4 5 6
1 L-GN FRONT BLOWER+
2 D-BU FRONT BLOWER-
63
IP39 SOLAR & LIGHT SENSOR

CONN 6 F 040 MULTI-LOCK BLK
Re- 1 2 3 4
marks
1 D-BU SENSOR PWR
2 - -
3 - -
4 - -
IP50_A CLOCK SPRING(HI)
5 VT/D-GN SENSOR SIG CONN 4 F 040 III YEL
6 BK SENSOR GND
Re-
marks
1 YE HORN+
2 BK HORN-
CLOCK
3 L-GN
SPRING(HI)+
CLOCK
4 VT/D-GN
SPRING(HI)-
1 2 3 4 5 6
1 2 3 4
7 8 9 10 1112
IP50_B CLOCK SPRING(HI) IP51_A CLOCK SPRING(LO)

CONN 12 F 025 BLK CONN 4 F 040 III YEL
Re- Re-
marks marks
1 WH SW1 1 - -
1 YE SW1 2 - -
2 VT/D-GN SW2 3 L-GN DAB+

63
2 WH SW2 4 VT/D-GN DAB-
3 BK SW COMMON
3 BK SW COMMON
4 - -
5 - -
6 - -
7 YE CRUISE+ 1 2 3 4 5 6
8 VT CRUISE- 7 8 9 10 1112
9 WH/VT SET1
10 GY SET2
11 BK ILL-
12 WH ILL+
IP51-B CLOCK SPRING(LO)
CONN 12 F 025 NAT
Re-
marks
1 - -
2 - -
3 - -
Re-
marks
4 - -
5 YE HORN+
6 BK HORN-
7 - - 4 3 2 1
8 - -
9 - -
10 - -
11 - -
12 - - IP54-B IGNITION SW
13 - -
14 - - Re-
marks
15 - -
1 BN KEY-IN TO PMM
16 - -
BATT FROM KEY-
2 WH/BK
IN SW
3 D-BU BATT
63
4 BK OUT
1 2 3 4 5 6
8 7 6 5
4 3 2 1
IP54-A IGNITION SW
CONN 6 F 0.8 NAT
Re-
marks IP55_A RADIO/MP5 MAIN
1 OG RUN/CRANK
Re-
2 RD BATT Pin No. Color Functions
marks
3 WH ACCESSORY
1 OG AUDIO RR+
4 WH/BK TO KEY-IN SW
2 VT AUDIO RF+
5 BN OFF/RUN/CRANK
3 D-BU AUDIO LF+
REGULATED
6 VT 4 WH AUDIO LR+
POWER
Re-
marks
5 VT/D-GN AUDIO RR-
6 GY AUDIO RF-
7 YE AUDIO LF- 6 5 4 3 2 1
8 D-GN AUDIO LR- 12 11 10 9 8 7
IP55-E RADIO/MP5 MAIN

7 8 9 10 11 12
CONN 12 F 0.64 NAT
1 2 3 4 5 6
Re-
marks
1 - -
2 D-BU/BN MIC2+
3 - -
63 IP55-D RADIO/MP5 MAIN
CONN 12 F 0.64 MQS BLK 4 BK HOME SIG2
REAR CAMERA
5 WH
Re- CVBS
marks 6 - -
1 - - CNTR STACK
7 WH
2 - - ENABLE
3 BK SWC COMMON 8 BARE MIC2-
4 WH SWC1+ 9 - -
5 BARE MIC- 10 - -
6 D-BU/OG CAN-H REAR CAMERA

11 BARE
GND(SHIELD)
7 - -
12 - -
8 - -
9 - -
10 VT/D-GN SWC2+
11 D-BU/RD MIC+
12 D-BU/BK CAN-L
Re-
marks
2 VT/D-GN Rear Right-
3 VT Front Right+
2 4 6 8 4 GY Front Right-
1 3 5 7
5 D-BU Front Left+
6 YE Front Left-
7 WH Rear Left+
8 D-GN Rear Left-
IP56_A RADIO+MP3
Re-
marks
20 19
1 BARE MIC- 18
17 16
2 YE REVERSE SIG 15
14 13
3 D-GN MIC+
4 VT ACC 63
5 - -
6 WH ILLUM_IN
7 RD UBATT IP56-C RADIO+MP3

8 BK GND
Re-
marks
13 - -
14 - -
15 - -
2 4 6 8
16 - -
1 3 5 7 17 BK SWC COMMON
18 - -
19 WH SWC2+
20 YE SWC1+
IP56-B RADIO+MP3
Re-
marks
1 OG Rear Right+
8 7 6 5
6 5 4 3 2 1
1 2 3 4
12 11 10 9 8 7
IP57 TFT SCREEN IP58GEAR SHIFT(AMT)

CONN 12 F 040 MULTI-LOCK BLK
Re-
marks Re-
marks
1 - -
1 YE KL15
2 - -
2 L-GN SP1
3 WH ENABLE
3 OG SP2
63 4 - -
4 BN SP3
5 RD/BK BATT
5 WH SP4
6 BK GND
6 BK SHIFT SW GND
7 - -
7 WH ILL+
8 - -
8 GY S/E MODE SW
9 BK MODE SW GND
10 - -
11 - -
12 BK ILL GND
11 10 9 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
IP59 GEAR SHIFT(AT) IP60_A T-BOX

CONN 12 F 040 MULTI-LOCK BLK CONN 40 F 064 NAT
Re- Re-
marks marks
1 VT KL30 1 - -
2 BK GND 2 - -
3 VT/D-GN LIN 3 - -
63
4 GY SHIFT SW OUT 4 - -
5 WH 5 - -
6 YE KL15 6 - -
7 - - 7 - -
8 - - 8 - -
9 - - 9 - -
10 - - 10 - -
11 - - 11 - -
12 - - 12 - -
13 - -
14 - -
15 - -
16 - -
17 - -
18 - -
19 D-BU/VT CAN-H
20 RD/BK KL30
21 - -
22 - -
Re-
marks
23 - -
24 - -
25 - -
4 1
26 - - 3 2
27 - -
28 - -
29 - -
30 - -
31 - - IP61 RADIO/MP5 MAIN

32 - -
33 - - Re-
marks
34 - -
1 - VBUS
35 - -
2 - USB+
36 - -
3 - USB GND
37 - -
63 4 - USB-
38 - -
39 D-BU/GY CAN-L
40 BK KL30
4 1
3 2
IP61_1 RADIO/MP5 MAIN

ASM CONN 24 F 025 BLK
Re-
marks
1 - -
2 - -
3 - -
4 - -
4 1
3 2
1 2 3 4
IP65 USB 1
IP64 TFT SCREEN ASM CONN 4 F 090 II NAT
Re- Re-
marks marks
1 - VBUS 1 - VBUS
2 - DATA+ 2 - DATA-
3 - GND 3 - DATA+
63
4 - DATA- 4 - -
5 - GND
4 1
3 2
1 2 3 4 5
IP64-1 TFT SCREEN
IP65_1 USB 1
Re-
marks
Re-
1 - DATA FOR FCD+ Pin No. Color Functions
marks
2 - DRAIN FOR FCD 1 - VBUS
3 - DATA FOR FCD+- 2 - DATA-
4 - DRAIN FOR FCD 3 - DATA+
Re-
marks
4 - -
5 - GND
1 2 3 4 5
1 2 3 4
IP68-1 RADIO/MP5 MAIN

ASM CONN 6 F 064 BLK SLD
Re-
marks
1 - VBUS
IP68 USB 2
SUBH USB L1600.00 2 - DATA-
3 - DATA+
63 Re-
marks
5 - GND
1 - VBUS
2 - DATA-
3 - DATA+
4 - -
5 - GND
1 2 3 4
IP69 USB 3
SUBH USB L1200.00
Re-
marks
1 - VBUS
2 - DATA-
Re-
marks
3 - DATA+
4 - -
5 - GND 1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 24 25 26
16 17 18 19 20 21 22 23
1 2 3 4 5
IP70_1 PEPS
CONN 26 F 040 II 070 II
Re-
marks
1 RD/BN KL_30_1
2 RD/BN KL_30_2
IP69-1 RADIO/MP5 MAIN
SUBH USB L1200.00 3 - -
63
DRVIER_DOOR_
4 L-GN/RD
SW
Re-
marks 5 - -
1 - VBUS 6 - -
2 - DATA- 7 RD/WH BRAKE_POWER
3 - DATA+ 8 - -
4 - - 9 VT ACC_FB
5 - GND ESCL_UNLOCK_
10 BN
FB(MT)
ESCLNLOCK_
11 GY/RD
POWER(MT)
12 YE/D-BU IMMO_LIN
13 - -
14 BK kl_31_1
15 BK kl_31_2
16 VT/D-GN V_SPEED
17 WH/RD PASS_DOOR_SW
18 - -
19 - -
20 OG BRAKE_IN
Re- Re-
marks marks
21 YE IGN1_FB 14 - -
22 - - 15 D-BU/BN CAN-L
ESCL_LOCK_ 16 GY AT-P
23 OG/BN
EN(MT)
24 OG/BK IMMO_PWR
25 L-GN IMMO_GND
26 - -
1 2 3 4 5 6
7 8 9 10 11 12
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
IP70-3 PEPS
CONN 12 F 070 II WHT
63
Re-
marks
IP70-2 PEPS DRV DOOR PEPS
CONN 16 F 040 II 1 WH/VT
ATN+
2 OG/D-GN MIDDLE ANT+

Re-
Pin No. Color Functions PASS DOOR PEPS
marks 3 L-BU/YE
ATN+
1 PK SSB_LED2
4 D-GN/RD REAR ANT+
2 - -
5 - -
3 - -
6 - -
4 D-BU/WH ACC_IGN_CTL
DRV DOOR PEPS
5 GY/D-GN Crank_IGN_CTL 7 WH/GY
ATN-
6 - - 8 OG/WH MIDDLE ANT-
7 D-BU/RD CAN-H PASS DOOR PEPS
9 L-BU/BK
ATN-
8 D-BU ESCL_LIN(MT)
10 D-GN REAR ANT-
9 - -
11 - -
10 L-GN/PK SSB_LED1
12 - -
11 OG SSB_SW1
12 - -
13 OG/BK SSB_GND1
6 7 8 9 10
1 2 3 4 5
3 2 1
IP71 one-key start switch IP72 IMMO_PEPS

ASM SUBH ANTENNA L2475 CONN 3 F 0.64 MQS BLU MR
Re- Re-
marks marks
1 WH LED+ 1 OG/BK IMMO_PWR
2 L-GN/PK SSB_LED1 2 YE/D-BU IMMO_LIN
3 PK SSB_LED2 3 L-GN IMMO_GND

63
4 OG SSB_SW1
5 OG/BK SSB_GND1
6 D-BU/YE SSB_SW2
7 BK SSB_GND2
8 BK GND
1
9 - -
2
10 - -
IP73 SOS ALARM SW

CONN 2 F NAT
Re-
marks
1 L-GN/RD SOS SW SIG
2 YE/BK SOS SW GND

Re-
marks
2 BK GND
3 OG/WH OUTPUT_1
3 6 4 GY OUTPUT_2
2 5
1 4
1
IP74 ESCL
2
CONN 6 F 0.64 MQS BRN
Re-
marks
1 GY/RD MOTOR_POWER
2 D-BU LIN
IP75-2 FIRE EXTINGUISHER SW
3 RD/BN KL30 CONN 2 F NAT
63
4 BN UNLOCK_FB
5 OG/BK LOCK_EN Re-

marks
6 BK GND
1 BK/RD GND
2 WH/GY SIG
1 2
3 4
IP75-1 FIRE EXTINGUISHER SW

CONN 4 M WHT
Re-
marks
1 RD/YE POWER
Re-
marks
A5 - -
A6 - -
R-COOL-
A7 OG
1 2 3
BLOWER_CTRL
R-HOT_BLOWER_
A8 GY
CTRL
B1 D-BU AUDIO LF+
B1 D-BU AUDIO LF+
B2 YE AUDIO LF-
IP76 PTC B2 YE AUDIO LF-
CONN 0 M 7.7 WHT BASE 3
B3 WH AUDIO LR+
B3 WH AUDIO LR+
Re-
marks B4 D-GN AUDIO LR-
1 BN/GY PTC1+ B4 D-GN AUDIO LR-
2 WH/D-BU PTC2+ B5 D-BU/RD MIC1+
3 GY/YE PTC3+ B6 BARE MIC1-
63
B7 D-BU/BN MIC2+
B7 D-GN MIC2+
B8 BARE MIC2-
B8 BARE MIC2-
BLK
B9 D-BU/WH CAN-H
D6
D5
D4
D3
D8
D7
D2
D1
C12
C11
C10
C9
C8
C7
C6
C5
C4
C3
C2
C1
C1 RD KL30
ADAS/RF
B12
B11
B10
B9
B8
B7
B6
B5
B4
B3
B2
B1
C2 VT/D-GN MODULE/REAR
A6
A5
A4
A3
A8
A7
A2
A1
CAMERA
ADAS Indicator
C3 WH
Light
C4 L-GN ADAS SW INPUT

IP2RFL to Right floor wiring harness
CONN 40 M GT 150X32 280X8 C5 - -
C6 - -
Re- C7 BN RLS POWER
marks
C8 VT/D-GN LIN
A1 WH/RD TURN LAMP
REAR CAMERA
A2 BK/WH CHMSL C9 WH
CVBS
A3 RD/WH C10 D-BU/BK CAN-L
A4 BN DEFOGGER RL+ C11 D-BU/OG CAN-H
Re- Re-
marks marks
D1 VT/D-GN ACC 4 L-GN Start Stop switch
FRONT DOME Start Stop switch

D2 BK/WH 5 WH
LAMP SW Indicatior
D3 WH/D-BU 6 VT/D-GN KL87
REAR HOT 7 L-GN/OG Drive mode+

D4 WH/BK
BLOWER+
8 L-GN Drive mode-
D5 - -
9 RD/D-GN PWR_IGN
D6 - -
10 L-GN ESP OFF SIG
D7 L-GN/RD SOS SW SIG
11 WH ESP OGG IND
D8 YE/BK SOS SW GND
MIRROR &
12 D-BU/WH
D-BU/ DIMMER SW SIG
B10 CAN-L
D-GN
13 RD/D-BU MOTOR PWR
EVAP TMP SEN-R
B11 GY 14 RD/WH ACC PWR
SIG
B12 BK/WH EVAP TMP SEN-R+ 15 YE REVERSE SIG
C10 BARE RFL SHIELD 16 RD IG POWER
C11 D-BU/OG CAN-H 17 RD UBATT+_PMDC

63
C12 D-BU/BK CAN-L 17 RD UBATT+_PMDC
18 VT/D-GN TURN LAMP_R
19 - -
20 - -
44 45 46 47 48 49 50 51 52 53 54 55 56 57
21 - -
36 37 38 39 40 41 42 43
34 35 22 YE KL15
32 33
27
25
28 29 30 31
26 23 D-BU
INTERNAL_LAMP_
23 24 POWER OUT
15 16 17 18 19 20 21 22
1 2 3 4 5 6 7 8 9 10 11 12 13 14
24 WH/BK K-LINE
NAT 25 D-BU BRIDGE SWITCH
26 VT/D-GN V_SPEED
27 RD/BK BATT
IP2EB_L to Engine compartment 28 RD ACC PWR

CONN 57 F 0.64X42 2.8X12 6.3X3 29 L-GN FRONT BLOWER+
30 RD REAR BLOWER
Re-
marks 31 WH IGN
1 YE CRUISE+ PAPKING BRAKE

32 D-BU
SIG
2 VT CRUISE-
33 L-GN BRAKE LVL SEN
3 RD KL15
Re-
marks
34 YE HORN+
REAR HOT
35 VT 29 30
BLOWER+ 27 28
31 32 33 34 35 36 37 38
36 L-GN F_PRESS_SNRS
39 40 41 42 43 44 45 46
37 RD/BK DEFOGGER PWR
Power Distribution
38 RD/D-GN
System
39 - -
40 GY/OG PTC3+
41 WH/RD PTC2+ IP2DD to Driver door wiring harness

CONN 20 F 1.5 NAT
42 BN PTC1+
43 YE F-PRESS_SW
Re-
44 GY S/E MOOE SW marks
45 BK SHIFT SW GND 27 VT PWR
46 L-GN SP1 28 WH/BK HEATED DEFOG
47 OG SP2 29 VT/D-GN PASS_WIN_UP

63
48 BN SP3 30 GY PASS_WIN_DOWN
49 WH SP4 TURN_LAMPS_R_
31 WH/RD
REAR
F_BLOWER_
50 D-BU DOOR_AJAR_
RELAY_CTRL 32 BN
DRV_SW
51 BN R-PRESS_SW
CDL_SNIB_LOCK_
52 VT R-PRESS_SENS 33 L-BU
FB_SW_Driver
R-HOT_BLOWER_ 34 L-BU CENTER UNLOCK
53 VT/D-GN
RELAY_CTRL
35 YE CENTER LOCK
54 RD/BK LIN
36 WH ILL+
55 OG EPS KL15
37 D-GN/BN L XY COOMMON
56 D-BU REVERSE LAMP-
38 VT L X MIR
57 - -
39 L-GN Y MTR
DRV DOOR SW
40 L-GN/RD
SIG
DRV DOOR SW
41 WH/VT
PEPS ATN+
DRV DOOR SW
42 WH/GY
PEPS ATN-
43 - -
44 - -
Re- Re-
marks marks
45 - - PASS DOOR PEPS

41 L-BU/YE
ATN+
46 - -
PASS DOOR PEPS
42 L-BU/BK
ATN-
43 - -
44 - -
45 - -
27 28 29 30 46 - -
31 32 33 34 35 36 37 38
39 40 41 42 43 44 45 46
NAT
14 13 12 11 10 9 8 7 6 5 4 3 2 1
22
21 20 19 18 17 16 15
24 23
26 25
IP2PD to Passenger door wiring harness 31
30 29 28 27
ACONN 20 F 1.5 NAT 33

35
32
34
43 42 41 40 39 38 37 36
63 Re- 57 56 55 54 53 52 51 50 49 48 47 46 45 44

marks
27 VT ACC PWR
28 WH/BK HEATED DEFOG IP2EB_R to Engine compartment

29 VT/D-GN PASS_WIN_UP CONN 57 F 0.64X42 2.8X12 6.3X3
30 GY PASS_WIN_DOWN
Re-
TURN_LAMPS_R_ Pin No. Color Functions
31 RD/BK marks
REAR
1 D-BU IGNITION SW PWR
PASS DOOR DOOR
32 GY
AJAR 2 YE KLR Wakeup
PASS DOOR LOCK Main Beam_

33 L-BU/RD 3 D-GN
SW Left(High)
34 - - FL TURN FAULT
4 VT
FEEDBACK
35 - -
D-GN/ FR TURN FAULT
36 WH ILL+ 5
WH FEED BACK
37 L-GN/YE R XY COMMON Main Beam_
6 RD/BN
38 L-GN/WH R X MIR RighT(High)
39 L-GN R Y NIR REVERSE_GEAR_

7 VT
SW
PASS DOOR SW
40 WH/RD FRT WIPER MOT
SIG 8 YE
PARK
9 BN HOOD SW
Re- Re-
marks marks
10 BK GND 39 OG BRAKE SIG
TCU WAKE- FIRE

11 BN UP SWHITCH 40 GY EXTINGUISHER
SIGANAL SW OUTPUT
12 OG/D-GN MIDDLE ANT+ 41 BK/RD GND
13 OG/WH MIDDLE ANT- FIRE

42 WH/GY EXTINGUISHER
14 - - SW SIG_2
15 - - 43 BK/WH GND
16 D-BU TURN LAMP_R 44 D-BU/OG CAN-H
17 WH DRL_RIGHT 45 D-BU/BK CAN-L
18 L-BU DRL LEFT 46 - -
19 L-GN/GY FRT FOG LEFT 47 D-BU/RD CAN-H
FRT FOG RELAY_ 48 D-BU/BN CAN-L
20 VT/D-GN
RH
49 VT/D-GN LIN
21 OG/WH GND
BRAKE_PEDEL_
22 YE KL5 50 OG
SW
23 D-GN/RD REAR ANT+ 63
51 - -
SIDING DOOR 52 - -
24 BN
CONTACT SW
53 - -
25 D-GN REAR ANT-
54 D-BU/YE CAN-H
Central control
26 D-BU/VT
switch SIG D-BU/
55 CAN-L
L-GN
27 WH/D-BU CRASH_SIGNAL
56 D-BU/VT CAN-H
28 - -
57 D-BU/GY CAN-L
29 - -
30 - -
31 OG TEMP_AMB
32 L-GN FAD+
32 L-GN FAD+
33 VT FAP+
34 VT/D-GN FAD-
34 VT/D-GN FAD-
35 GY FAP-
36 YE REF_5V
37 - -
38 RD/WH BRAKE KL30

Re-
marks
B6 GY LCA_SIG
B7 GY/WH LCA_LED
D3
D4
D5
D6
D1
D2
D7
D8
B8 - -
B10 C10
B11 C11
B12 C12
C1
C2
C3
C4
C5
C6
C7
C8
C9
B9 D-BU/WH CAN-H
B1
B2
B3
B4
B5
B6
B7
B8
B9
D-BU/
A3
A4
A5
A6
B10 CAN-L
A7
A1
A2
A8
D-GN
B11 - -
B12 - -
C1 - -
IP2RFR to Right floor wiring harness
CONN 40 F GT 150X32 280X8 C2 - -
C3 - -
Re- C4 - -
marks
C5 - -
TURN_LAMPS_R_
A1 RD/BK C6 - -
REAR
A2 - - C7 - -
63 A3 RD/WH PWR C8 - -
A4 - - C9 RD/D-BU IGN
A5 - - DOOR_AJAR_
C10 WH
TRUNK_SW
A6 - -
C11 - -
A7 WH/BK FET RADAR SIG
C12 - -
FET RADAR
A8 VT/WH D1 - -
Indicatio
B1 VT AUDIO RF+ D2 - -
B1 VT AUDIO RF+ D3 - -
B2 GY AUDIO RF- D4 - -
B2 GY AUDIO RF- D5 - -
B3 OG AUDIO RR+ D6 - -
B3 OG AUDIO RR+ D7 - -
B4 VT/D-GN AUDIO RR- D8 - -
B4 VT/D-GN AUDIO RR-
RR A/C PANCEL/
HEADLAMP
LEVELING/
B5 RD/D-BU DCDC/CENTER
CONTROL SW/
TRAILER/PDC
KL15
4.6 Transmission wire harness
GB01
GB02
GB04
GB03
GB2CH
63
4.6.1Transmission wire harness GB connector Re-

de-scription Pin No. Color Functions
marks
3 BK/WH P/N signal E00P
4 RD/YE V_BATT E00P
5 RD GND E00P
6 - -
1
2 7 - -
8 - -
9 RD/WH lgnition ACC E00P
10 D-BU/YE CAN BUS-H E00P
D-BU/
11 CAN BUS-L E00P
L-GN
GB01Start Stop Accumulator Solenoid 12 VT RUN/CRANK(KL15) E00P

CONN 2 F 1.2 MCON-CB BRN SLD 13 - -
14 - -
Re-
marks
E00P& 16 - -
1 VT/D-GN HSD
63 &C25A
E00P&
2 D-BU LSD
&C25A
2 1
7
14
2 6
9 13
16
5
12
1
4 8
11 15
3
10
GB03 REVERSE SW
CONN 2 F 2.2 GRA
GB02 TCU(AT) Re-

CONN 16 F 1.5 SLD marks
1 VT SIG E00G&&E10R
Re- 2 BK GND E00G&&E10R
marks
1 RD V_BATT E00P
2 RD GND E00P
Re-
marks
D-BU/
2 CAN BUS-H E00P
YE
RD/
3 lgnition ACC E00P
4 WH
3
2
RUN/CRANK
1
4 VT E00P
(KL15)
5 RD V_BATT E00P
VT/
6 POWER E00P&&C25A
D-GN
7 BK/WH P/N signal E00P

GB04 Gear Neutral Switch
8 D-BU SIG E00P&&C25A
WH/ O_T E00G&

Re- 8
Pin No. Color Functions RD STSTACC &E10R&&C25A
marks
E00G&
E00G& 9 D-BU GND
1 VT/D-GN POWER &E10R&&C25A
&E10R&&C25A
10 RD GND E00P
E00G&
2 BN SIG 1
&E10R&&C25A 11 RD/YE V_BATT E00P
3 WH/RD SIG 2
E00G& 12 VT - E00G&&E10R 63
&E10R&&C25A
13 BK - E00G&&E10R
E00G&
4 D-BU GND 14 RD GND
&E10R&&C25A
15 - -
16 - -
17 - -
18 - -
4 3 2 1
10 9 8 7 6 5
13 12
14 11
18 17 16 15
GB2CH to Chassis wiring harness

C0NN 18 M 1.5 NAT SEALED
Re-
marks
D-BU/
1 CAN BUS-L E00P
L-GN
4.7 Left floor wiring harness
RFL27_C RFL28_E
RFL30_A
RFL24_A
RFL29_A
RFL20_A
RFL26_C
RFL18_A RFL08_C
RFL23_A RFL16_A
RFL19_A RFL21_A
RFL17_A RFL25_A
RFL12 RFL09_A
RFL31
RFL2TLDL
RFL10
RFL13
RFL35_A RFL04_C
RFL11 RFL22_A
RFL03_C RFL34
RFL2IP RFL02
RFL2EB RFL15_C
RFL14_C
63
4.7.1 Left floor wiring harness RF Lplug-in Re-

descrip-tion Pin No. Color Functions
marks
FL CLEARANCE
2 BN
LAMP GND
1 2
RFL02 Curtain Airbag Front Driver

SUBHARNESS SRS PIGTAIL L1480
Re- RFL04 SPEAKER_RL

marks 2 F 250 NAT
Curtain Airbag Front
1 L-GN
Driver+ Re- 63
Curtain Airbag Front marks
2 VT
Driver- 1 WH POS
2 D-GN NEG
1 2
2 1
RFL03_C FL CLEARANCE LAMP

2 F 070 MULTI-LOCK WHT
RFL08_C SPEAKER_RL
Receptable Housing
Re-
marks
Re-
FL CLEARANCE Pin No. Color Functions
1 BK marks
LAMP POWER
1 BN POWER
Re-
marks
2 BK GND
1 2 3 4 5 6
7 8 9 10 11 12
1 2 3 4
5 6 7 8
RFL10 ADAS
12 F 025 NAT
Re-
marks
RFL09_A REAR COMBI LAMP LH
8 F 070 SWP BLK 1 D-BU/WH CAN H
2 - -
Re- 3 BK gnd
63 marks
4 - -
1 D-GN REAR FOG
5 WH GND
2 YE B/UP
6 VT/D-GN KL15 IGN
3 BN POSITION
D-BU/
4 WH STOP 7 CAN L
D-GN
5 BK GND_TURN 8 - -
6 WH/RD YURN 9 L-GN ADAS SW INPUT
7 - - 10 - -
8 BK GND_STOP/POS/B 11 - -
12 RD KL30
Re-
marks
4 - -
5 - -
6 - -
7 D-BU/OG CAN H
4 3 2 1 8 D-BU/BK CAN L
9 - -
10 - -
11 L-GN/RD SOS SW SIG
12 YE/BK SOS SW GND

RFL11 MICROPHONE
4 F 025 NAT
Re-
marks
1 WH MIC1+
2 BARE MIC1-
32 1
3 WH MIC2+ 8 7 6 5 4 63
4 BARE MIC2-
RFL13 FRONT DOME LAMP

8 F 090 NAT
5 1 Re-
12 6 marks
1 D-BU POWER
2 VT DOOR
REAR DOME LAMP

3 BK/WH
TRL
4 BK GND
RFL12 Driving Video Recorder 1
12 F NAT 5 - -
6 - -
Re-
marks
1 RD KL30 8 - -
2 VT/D-GN ACC
3 BK GND
2
1 2 1
RFL14 R-HOT-BLOWER RFL16_A REAR DOME LAMP

2 F 250 NAT 2 F 070 BLK
Re- Re-
marks marks
1 BN R-HOT-BLOWER+ 1 D-GN POWER
2 WH/BK R-HOT-BLOWER- 2 BK GND
63
2 1
G S
RFL15_C R-HOT-BLOWER SPEED RFL17_A 2 REAR DOME LAMP_FRT

3 F 6.3 NAT SLD 2 F 070 BLK
Re- Re-
marks marks
D WH/BK BLOWER FB 1 D-GN POWER
S BK CONTROL SIG 2 BK GND
G GY CONTROL SIG
2 1 2 1
RFL18_A 2 REAR DOME LAMP_RR RFL20_A REAR DOME LAMP_MID

2 F 070 BLK 2 F 070 BLK
Re- Re-
marks marks
1 D-GN POWER 1 D-GN POWER
2 BK GND 2 BK GND
63
2 1 2 1
RFL19_A 3 REAR DOME LAMP_FRT RFL21_A REAR DOME LAMP_MID

2 F 070 BLK 2 F 070 BLK
Re- Re-
marks marks
1 D-GN POWER 1 D-GN POWER
2 BK GND 2 BK GND
2
1 2 1
RFL26_C REAR BLOWER RFL29_A CHMSL

2 F 250 NAT 2 F 070 BLK
Re- Re-
marks marks
1 BN REAR BLOWER+ 1 BK/WH POWER
2 WU/D-BU REAR BLOWER- 2 BK GND
63
D
5
3 1
4 2
G S
RFL27_C REAR BLOWER SPEED RFL30_A REAR CAMERA

2 F 250 NAT 7 M MINI GRN SLD
Re- Re-
marks marks
D WH/D-BU BLOWER FB 1 RD KL30
S BK PGND 2 BK GND
G OG CONTROL SIG REAR CAMERA

3 BARE
GND(SHIELD)
REAR CAMERA
4 WH
CVBS
Re-
marks
5 YE R SIG
6 - -
7 - -
3 2 1
RFL34 RLS
2 1 3
3 F 0.64 MQS BLK
Re-
marks
1 BN POWER
2 VT/D-GN LIN
RFL31 2 Driving Video Recorder_CN
3 F 3 BK GND
63
Re-
marks
1 RD POWER
2 BK GND
3 - -
1 2 3 4 5 6
RFL35_A RF MODULE
6 F 0.8 NAT
Re-
marks
1 - -
2 VT/D-GN KL15
3 BK GND
4 D-BU/RD CAN_H
Re- Re-
marks marks
5 D-BU/BN CAN_L 16 D-BU/WH CAN-H
6 RD KL50 D-BU/
17 CAN-L
D-GN
18 - -
19 - -
REAR_
20 D-GN
INTERNAL_LAMP
1 2 3 4
21 WH STOP LAMP
5 6 7 8 9 10 11 12
13 14 15 16 17 18
19 20 21 22 23 24 25 26 22 BN POSITION_LAMPS
23 D-GN REAP FOG
FRONT DOME
24 D-BU
LAMP POWER
25 - -
26 - -
RFL2EB to Engine compartment
26 F 0.64 1.5 2.8
63 Re-
marks
1 VT/D-GN RF MODULE KL15

D3
D4
D5
D6
D1
D2
D7
D8
2 RD RF MODULE KL30
B10 C10
B11 C11
B12 C12
C1
C2
C3
C4
C5
C6
C7
C8
C9
B1
B2
B3
B4
B5
B6
B7
B8
B9
3 D-BU/RD CAN_H
A3
A4
A5
A6
A1
A2
A7
A8
4 D-BU/BN CAN_L
R-HOT-BLOWER
5 BN
POWER
6 - -
FRONT DOME RFL2IP to Instrument panel wiring harness

7 VT
LAMP SIG
40 F GT 150X32 280X8
8 - -
9 D-BU AUDIO LF+ Re-

marks
10 YE AUDIO LF-
A1 WH/RD TURN_LAMPS
11 - -
A2 BK/WH CHMSL
12 - -
DEFOGGER RL
13 YE B/UP A3 RD/WH
POWER
Curtain Airbag A4 BN REAR BLOWER+
14 L-GN
Front Driver+
A5 - -
Curtain Airbag
15 VT
Front Driver- A6 - -
Re- Re-
marks marks
R-COOL- D3 WH/D-BU REAR BLOWER-

A7 OG
BLOWER_CTRL
D4 WH/BK- BLOWER FB
R-HOT-BLOWER
A8 GY SPEED CONTROL D5 - -
SIG D6 - -
B1 D-BU AUDIO LF+ D7 L-GN/RD SOS SW SIG
B2 YE AUDIO LF- D8 YE/BK SOS SW GND
B3 YE AUDIO LR+
B4 D-GN AUDIO LR-
B5 WH MIC1+
B6 BARE MIC1-
B7 WH MIC2+
B8 BARE MIC2-
B9 D-BU/WH CAN-H
D-BU/
B10 CAN-L
D-GN
EVAP TMP SEN-R 63

B11 GY
SIG
B12 BK/WH EVAP TMP SEN-R-
C1 RD IGN
ADAS/REAR
C2 VT/D-GN CAMERA/RF
MODULE KL15
C3 WH ADAS Indicator light
C4 L-GN ADAS SW INPUT
C5 - -
C6 - -
C7 BN RLS POWER
C8 VT/D-GN LIN
REAR CAMERA
C9 WH
CVBS
REAR CAMERA
C10 BARE
GND(SHIELD)
C11 D-BU/OG CAN-H
C12 D-BU/BK CAN-L
D1 VT/D-GN ACC
REAR DOME LAMP

D2 BK/WH
CTRL
A B C D
E F G H
RFL2TLDL to Left tailgate harness

8 M GT 280 BLK
Re-
marks
DEFOGGER RL
A RD/WH
POWER
B BN POSITION_LAMPS
63 C - -
D BK GND
E - -
F - -
G - -
H - -
4.8 Right floor wiring harness
RFR08_C
RFR34_A
RFR09_A
RFR2TLDR
RFR03_C RFR07_A
RFR02
RFR2PR1
RFR04_C
RFR2EB
RFR2IP
63
4.8.1 Right floor wiring harness RFR plug-in

descrip-tion
2
1
1
RFR04 SPEAKER_RR
2 F 250 NAT
RFR02 Curtain Airbag Front Passenger

SUBHARNESS SRS PIGTAIL L1480 Re-
marks
Re- 1 OG POS
marks
2 VT/D-GN NEG
1 D-BU
63 Passenger+

2 BK
Passenger-
1 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24
1 2
RFR07_A PDC ECU

24 F 025 NAT
Re-
RFR03_C FR CLEARANCE LAMP Pin No. Color Functions
marks
2 F 070 MULTI-LOCK WHT
1 - -
Re- 2 - -
marks 3 WH IGN
1 BK GND 4 VT RRM SNR SIG
2 BN POWER D-BU/
5 CAN H
D-GN
Re-
marks
D-BU/
6 CAN L
D-GN
7 OG RL SNR SIG
8 VT/D-GN RLM SNR SIG 2 1
9 - -
10 - -
11 L-GN SNR_PWR
12 GY SNR_GND
13 BK SHIFT
RFR08_C RR CLEARANCE LAMP
14 - -
15 BK/WH RR SNR SIG Re-

16 BK GND marks
17 BK/RD FL SNR SIG 1 BN POWER
18 BN/GY FLM SNR SIG 2 BK GND
19 D-BU/YE FRM SNR SIG
20 OG/WH FR SNW SIG 63

21 - -
22 WH/BK FRT RADAR SIG
FRT RADAR
23 VT/WH
Indicator 1 2 3 4
5 6 7 8
24 - -
RFR09_A REAR COMBI LAMP RH

8 F 070 SWP BLK
Re-
marks
1 D-GN REAR FOG
2 YE B/UP
3 BN POSITION
4 WH STOP
5 BK GND_TURN
6 RD/BK TURN
Re- Re-
marks marks
7 - - 2 OG RL SNR SIG
8 BK GND_STP/POPS/B 3 VT/D-GN RLM SNR SIG
4 VT/D-GN RRM SNR SIG
5 BK/WH RR SNR
6 GY SNR_GND
7 - -
8 - -
B A
A B C D
FRD34 CH CAN RESISTOR E F G H

ASM CONN 2 F GT 150 SLD
63 Re-
marks
A CAN-H CAN-H
B CAN-L CAN-L RFR2TLDR to Right tailgate harness

8 M GT 280 BLK
Re-
marks
A RD/WH DEFOGGER RR+
1 2 3 4 B L-GN UNLOCK
C WH DOOR AJAR
5 6 7 8
D BK GND
D BK GND
E VT LOCK
F - -
G - -
RFR2PR1 to Reverse radar wiring harness
8 M 1.5 MX150 BLK SLD H - -
Re-
marks
1 L-GN SNR_PWR
Re-
marks
20 - -
21 YE B/UP
1 2 3 4
5 22 BN/GY FLM SNR SIG

6 7 8 9 10 11 12
13 14 15 16 17 18
19 20 21 22 23 24 25 26 23 D-BU/YE FRM SNR SIG
24 OG/WH FR SNR SIG
25 - -
26 - - -
RFR2EB to Engine compartment

CONN 2 F 070 NAT
Re-
Pin No. Color Functions BLK
marks
D6
D5
D4
D3
D8
D7
D2
D1
C12
C11
C10
C9
C8
C7
C6
C5
C4
C3
C2
C1
1 WH BRAKE_LAMPS_A
B12
B11
B10
B9
B8
B7
B6
B5
B4
B3
B2
B1
2 BN POSITION_LAMPS
A6
A5
A4
A3
A8
A7
A2
A1
REAR_FOG_
3 D-GN 63
LAMPS
4 L-GN SNR PWR
5 - -
CDL_LOCK_ RFR2IP to Instrument panel wiring harness

6 VT
MOTORS 40 M GT 150X32 280X8
7 D-BU
Passenger+ Re-
marks
8 BK
Passenger- TURN_LAMP_R_
A1 RD/BK
REAR
9 GY AUDIO RF-
A2 - -
10 VT AUDIO RF+
A3 RD/WH POWER
CDL_TURN_
11 L-GN
UNLOCK MOTOR A4 - -
12 - - A5 - -
13 - - A6 - -
14 RD/BK LED + A7 WH/BK FRT RADAR SIG
15 RD/WH LED + FRT RADAR
A8 VT/WH
Indicator
16 BK/RD FL SNR SIG
B1 VT AUDIO RF+
17 GY SNR_GND
B2 GY AUDIO RF-
18 - -
B3 OG AUDIO RR+
19 - -
Re-
marks
B4 VT/D-GN AUDIO RR-
FRT/RR A/C/
PANEL/HEADLAMP
LEVEING SW/
B5 RD/D-BU CENTER CINTROL
SW/DCDC/
TRAILER/PDC
KL15
B6 GY LCA_SIG
B7 GY/WH LCA_LED
B8 - -
B9 D-BU/WH CAN-H
D-BU/
B10 CAN-L
D-GN
B11 - -
B12 - -
C1 - -
C2 - -
63
C3 - -
C4 - -
C5 - -
C6 - -
C7 - -
C8 - -
C9 RD/D-BU IGN
DOOR_AJAR_
C10 WH
RURN_SW
C11 -
C12 -
D1 -
D2 -
D3 -
D4 -
D5 -
D6 -
D7 -
D8 -
4.9 Chassis wiring harness
CH04_A
CH03_A
CH02_A
CH06_A
CH01_A
CH08_A
CH11_A
CH10_2_A
CH09_A
CH10_1_A
DO2CH
DO01_A
CH07_A
CH2DO
CH2EB CH2GB 63
4.9.1Chassis wiring harness CH connector

description
1 2 3 4 5 6 7
3 2 1
6 5 4
CH02_A Fuel Filter

CONN 7 F 2.8 TIMRER BLK SLD JR PWR
CH01_A Electric fuel pump

CONN 6 F WHT Re-
marks
Re- 1 D-GN YFEL TEMP+

marks
2 YE YFEL TEMP-
Electric fuel pump
1 BK 3 VT/D-GN WIF SNR GND
63 MOT-
4 D-GN WIF SIG
Electric fuel pump
2 WH
MOT+ 5 BK WIF SNR GND
Electric fuel pump 6 BN Heater+
3 L-GN
SNR+
7 BK Heater-
Electric fuel pump
4 BN/L-GN
SNR-
5 - -
6 - -
1 2
CH03_A WSS_RL
Re-
marks
1 WH/BK WSS_RL SIG

Re- Re-
marks marks
2 WH/RD WSS_RL PWR 4 VT/BK PWR
1 2
1 2 3 4 5
CH04_A WSS_RR CH07-A SM5.2 HEATER & SENSOR

Re-
marks Re-
1 RD/D-BU WSS_RR SIG marks 63
2 RD/BK WSS_RR PWR 1 GY SNR_SIG
2 VT SNR_GND
3 OG SNG_PWR
4 BK Heater-
5 WH Heater+
1 2 3 4
CH06_A SM5.2 Supply Module

Re-
marks
1 OG PWR_BACKFLOW
2 L-GN SIG_BACKFLOW
3 L-BU SIG
4 3 2 1
8 7 6 5
1 2
10 11 9
CH08_A HCU CH09_A Urea supply tube heater

CONN 11 F DCS-2 2.8 SLD CONN 2 F SUPERSEAL 1.5 BLK SLD
Re- Re-
marks marks
1 WH/BK HEATER1 1 WH/BK LEVER SENSOR+
2 - - 2 BK LEVER SENSOR-
3 - -
63
4 WH HEATER2
5 - -
KL87 PLUS OVERC

6 VT/D-GN
MAIN PELAY
7 BK GND
8 - -
D-GN/
9 CAN-L
WH
10 WH/BK CAN-H
11 RD BATT
Re-
marks
FUEL METERING
6 BN
PUMPS
2 1
1 2
CH10_1_A PARKING HEATER MODULE

CONN 2 F HPCS 2.8 BLK SLD
Re-
marks
1 RD POWER+ CH11_A FUEL METERING PUMPS

2 BK GND CONN 2 F 0.64 MQS BLK SLD

Re- 63
marks
PARAKING
1 BN
HEATER MODULE
2 BK GND
6 5 4
3 2 1
CH10_2_A PARKING HEATER MODULE
Re-
marks
1 D-BU RBIDGE SWITCH
2 WH/BK K-LINE OBD
3 - -
4 - -
5 - -
Re-
marks
3 RD/WH Ignition ACC
3 RD/WH Ignition ACC
4 YE RUN/CRANK(KL15)
2 1
4 YE RUN/CRANK(KL15)
5 RD V-BATT
5 RD V-BATT
6 VT/D-GN PWER
7 BK/WH P/N signal
CH2DO 底盘线束 ( 尿素喷嘴） 7 BK/WH P/N signal

CONN 2 F MX 150 BLK SLD Gear Neutral
7 BN
Switch(FRD) SIG1
Re- Gear Neutral
Pin No. Color Functions 7 BN
marks Switch(FRD) SIG1
1 BN PWR Start Stop
Accumulator
2 BK GND 8 D-BU
Solenoid (For Stsp)
LSD
63
Start Stop
Accumulator
8 D-BU
Solenoid (For Stsp)
LSD
Gear Neutral
1 2 3 4 8 WH/RD
5
Switch(FRD) SIG2
6 7 8 9 10
11 12 13
14 Gear Neutral
15 16 17 18 8 WH/RD
Switch(FRD) SIG2
Gear Neutral
9 D-BU
Switch(FRD) GND
Gear Neutral
9 D-BU
Switch(FRD) GND
10 BK TCU(AT) GND
CH2GB to Transmission wire harness
CONN 18 F 1.5 NAT SEALED 10 BK TCU(AT) GND
11 RD/YE V-BATT
Re-
Pin No. Color Functions 11 RD/YE V-BATT
marks
REVERSE
D-BU/ 12 VT
1 CAN BUS-L SW(FRD) SIG
L-GN
REVERSE
D-BU/ 12 VT
1 CAN BUS-L SW(FRD) SIG
L-GN
REVERSE
2 D-GN/YE CAN BUS-H 13 BK
SW(FRD) GND
2 D-GN/YE CAN BUS-H
Re- Re-
marks marks
REVERSE D-BU/
13 BK 10 CAN BUS-L
SW(FRD) GND L-GN
14 BK TCU(AT) GND 11 RD/WH Ignition ACC
14 BK TCU(AT) GND Gear Neutral

11 BN
Switch(FRD) SIG1
15 - -
Start Stop
16 - - Accumulator
12 D-BU
17 - - Solenoid (For Stsp)
LSD
18 - -
Gear Neutral
12 WH/RD
Switch(FRD) SIG2
Gear Neutral
13 YE
Switch(FRD) GND
13 D-BU RUN/CRANK(KL15)
14 - -
1 2 3 4 5 6 7 8
9 10 11 12 13 14
15 RD KL30 BATT
15 16 17 18 19 20 21 22
23 24 25 26 27 28 SM5.2 Supply
29 30 31 32 33 34 35 36 16 L-GN Module SIG_
BACKFLOW 63
17 BN PWR
18 BK GND
M5.2 HEATER &

19 GY
CH2EB to Engine compartment SENSOR SIG
CONN 36 M BLK SLD M5.2 HEATER &
20 VT
SENSOR GND
Re- 21 WH/BK K-LINE OBD
marks
22 RD/YE V-BATT
1 BN FUEL HEATER+
SM5.2 Supply
23 VT/BK
Electric fuel pump Module PWR
2 L-GN
SNR+
SM5.2 Supply
24 L-BU
Electric fuel pump Module SIG
3 BN/L-GN
SNR-
25 WH/BK WSS_RL+
4 D-GN FUEL TEMP+
26 WH/RD WSS_RL-
5 YE FUEL TEMP-
27 RD/D-BU WSS_RR+
D-GN/
6 CAN-L 28 RD/BK WSS_RR-
WH
7 WH/BK CAN-H 29 RD KL30 BATT
8 RD V-BATT M5.2 HEATER &

30 OG SENSOR PWR_
9 D-BU/YE CAN BUS-H BACKFLOW
31 VT/D-GN PWER
Re-
marks
32 BK/WH P/N signal
REVERSE
32 VT
SW(FRD) SIG
33 D-GN I_S_WFLS 1 2
34 RD POWER+
BRIDGE SWITCH
35 D-BU
SIG
36 WH FUEL PUMP+
DO01-A 尿素喷嘴
CONN 2 F 0.64 MQS BLK SLD
Re-
marks
2 1
1 BN PWR
2 BK GND
63
DO2CH 尿素线束
CONN 2 F MX 150 BLK SLD
Re-
marks
1 BN PWR
2 BK GND
4.10 Driver door wiring harness
DD08_B
DD08_A
DD03
DD09
DD2EB DD04_B
DD04_A
DD05
DD02
63
4.10.1 Driver door wiring harness DD connector Re-

description marks
4 VT X MTR
5 D-GN/BN XY COMMON
6 L-GN Y MTR
7 WH/RD TURN LAMP
2 8 BK LCA_LED- S19A
D C B A
DD02 WOOFER_DD
CONN 2 F 250 NAT
Re-
marks
1 D-BU POS
63
2 YE NEG
DD04_A DRV DOOR LOCK
CONN 4 F GT 150 BLK SLD
Re-
marks
3 2 1 A BN DOORAJAR
8 7 6 5 4 B BK GND
C BK UNLOCK
NAT
D BN LOCK
DD03 OSRVM LH
CONN 8 M 090 NAT
Re-
marks
1 WH/BK HEATE DDEFOG
2 BK GND
3 RD/BK LCA_LED+ S19A

A B C D
2 1
DD04_B DRV DOOR LOCK DD07 FL SIDE MARKER LAMP

Re-
marks Re-
A L-BU LOCK SW marks
B BK GND 1 BK GND S12A
C - - 2 BN POWER S12A
D - - 63
13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12
1 2
DD08_A FL SIDE MARKER LAMP

CONN 4 M NAT
DD05 DRV_WIN_MOT
Re-
Re- marks
marks
1 - -
1 D-BU MOT+
2 - -
2 BK/L-GN MOT-
3 - -
4 - -
5 - -
Re-
marks
6 WH ILL+
7 BK ILL- 1 2
8 - -
3 4
9 - -
10 - -
11 - -
12 - -
13 L-BU CENTER UNLOCK
14 - - DD08_B DRV P/WIN SW

15 - - CONN 4 F 2.8 TIMER BLK JR PWR
16 - -
Re-
marks
18 - - 1 D-BU 电机 -
19 BK KL31-1 2 BK/L-GN 电机 +
20 - - 3 BK 接地
63
21 GY PASS_WIN_DOWN 4 RD/D-BU 电源
22 VT RAP
23 VT/D-GN PASS_WIN_UP
24 YE CENTER LOCK
2 4
1 3
DD09 左前门 PEPS ANT_DD

SUBM ANTENNA L975
Re-
marks
1 BK GND S30P
DRV DOOR SW
2 L-GN/RD S30P
SIG
3 WH/GY ATN- S30P

Re- Re-
marks marks
4 WH/VT ATN+ S30P 18 YE WOOFER_DD-
OSRVM LH LCA_
19 RD/BK
LED+
20 RD/D-BU KL30
21 - -
26
46 45 44 43 42 41 40 39
14
38 37 36 35 34 33 32 31
28 27
13
19 18 17 16 15
25 24 23 22 21
22 - -
23 - -
12
30 29
24 - -
20
11
6 7 8 9 10 25 BK GND
1 2 3 4 5
26 BK GND
DD2EB to Engine compartment

CONN 46 M 1.5 2.8
Re-
marks 63
1 - - S30P
2 - - S30P
3 - - S30P
4 - - S30P
5 - -
6 - -
7 - -
8 - -
9 - -
10 - -
DRV DOOR LOCK

11 BN
A_D LOCK
FL SIDE MARKER
12 BN
LAMP+
13 - -
DRV DOOR LOCK

14 BK
A_C UNLOCK
15 - -
16 - -
17 D-BU WOOFER_DD+
4.11 Passenger door wiring harness
PD03
PD06
PD2EB
PD09
PD02
PD04_B
PD04_A
PD05
63
4.11.1 Passenger door wiring harness PD con- Re-

nector description marks
4 L-GN/WH X MTR
5 L-GN/YE XY COMMON
6 L-GN Y MTR
7 RD/BK TURN LAMP
2 8 BK LCA_LED- S19A
PD02 WOOFER_PD D C B A
CONN 2 F 250 NAT
Re-
marks
1 VT POS
63
2 GY NEG
PD04-A PASS DOOR LOCK
CONN 4 F GT 150 BLK SLD
Re-
marks
A BK LOCK
3 2 1
B WH/RD UNLOCK
8 7 6 5 4
C L-BU/BK GND
NAT
D L-BU/YE A_D DOOR AJAR
PD03 OSRVM RH
CONN 2 F APEX 2.8 BLK SLD
Re-
marks
1 WH/BK HEATE DDEFOG
2 BK GND
3 RD/WH LCA_LED+ S19A

A B C D 5 4 3 2 1
12 11 10 9 8 7 6
PD04-B PASS DOOR LOCK PD06 PASS P/WIN SW

CONN 12 F 090 II NAT
Re-
marks Re-
marks
A -
1 BK KL31
B -
PASS_WIN_MOT_
C BK GND S30P 2 BN
DOWN
63 D L-BU/RD LOCK SW S30P
3 RD PASS_SW_COMM
PASS_WIN_MOT_
4 RD
UP
5 RD/D-BU
6 -
7 GY PASS_WIN_DOWN
1 2 8 BK ILL-
9 WH ILL+
10 VT RAP
11 VT/D-GN PASS_WIN_UP
12 -
PD05 PASS_WIN_MOT
Re-
marks
1 RD MOT+
2 BN MOT-
26
46 45 44 43 42 41 40 39
14
38 37 36 35 34 33 32 31
28 27
13
19 18 17 16 15
25 24 23 22 21
2 1
12
30 29
20
11
6 7 8 9 10
1 2 3 4 5
PD07 FR SIDE MARKER LAMP PD2EB to Engine compartment

CCONN 2 F 1.5 BLK SLD CONN 46 M 1.5 2.8
Re- Re-
marks marks
1 BK GND S12A 1 - -
2 BN POWER S12A 2 - -
3 - -
63
4 - -
5 - -
6 - -
7 - -
2 4
8 - -
1 3
9 - -
10 - -
PASS DOOR
11 BN
LOCK_LOCK
FL SIDE MARKER
12 BN S12A
LAMP POWER
PD09 PEPS ANT_PD
CONN 4 M NAT 13 - -
PASS DOOR
14 BK
Re- LOCK_UNLOCK
marks 15 - -
1 BK GND S30P 16 - -
PASS DOOR SW 17 VT WOOFER_PD POS
2 L-GN/RD S30P
SIG
18 GY WOOFER_PD NEG
3 WH/GY ATN- S30P
OSRVM RH LCA_
4 WH/VT ATN+ S30P 19 RD/WH S19A
LED+
Re-
marks
20 RD/D-BU KL30
21 - -
22 - -
23 - -
24 - -
25 BK GND
26 BK GND
63
4.12 Tailgate harness
TLDR02
TLDL04
TLDR03
TLDR2RFR
TLDL03
TLDL01
TLDL2RFL
TLDL02 TLDR01
63
4.12.1 Tailgate harness TLDL connector

description
21
TLDL03 DEFOGGER RL
TLDL01 LICENSE LAMP LH Re-

marks
Re- DEFOGGER S20H&

Pin No. Color Functions 1 RD/WH
marks RL+ &445D
1 BN POWER
2 BK GND
63
21
TLDL04 DEFOGGER RL
C0NN 1 F 6.3 BLK
TLDL02 LICENSE LAMP RH

Re-
marks
Re-
Pin No. Color Functions 1 BK GND S20H
marks
1 BN POWER
2 BK GND
E F G H
A B C D 4 3
6 5 2 1
TLDL2RFL to Right floor wiring harness TLDR01 TRUNK DOOR LOCK

CONN 8 F GT 280 BLK C0NN 6 F SICMA-3 1,5 BRN SLD
Re- Re-
marks marks
S68D/ 1 - -
A RD/WH POWER
S68G
2 BK GND S20H
S68D/
B BN POSITION+ S20X&
S70G 2 BK GND
&445D 63
C - -
3 VT LOCK 445D
S68D/
D BK GND 4 L-GN UNLOCK 445D
S71G
E - - 5 -
F - - 6 WH DOOR AJAR 445D
G - -
H - -
E F G H
1 A B C D
TLDR02 DEFOGGER RR TLDR2RFR DEFOGGER RR

C0NN 1 F 6.3 BLK CONN 8 F GT 280 BLK
Re- Re-
marks marks
DEFOGGER S20H& DEFOGGER S20H&

1 RD/WH A RD/WH
RR+ &445D RR+ &445D
B L-GN UNLOCK 445D

63 C WH DOOR AJAR 445D
S20X&
D BK GND
&445D
S20H&
D BK GND
&445D
1 E VT LOCK 445D
F - -
G - -
H - -
TLDR03 DEFOGGER RR
C0NN 1 F 6.3 BLK
Re-
marks
1 BK DEFOGGER RR- S20H

4.13 Reverse radar wiring harness
PR2RFR1
PR2RFR2
PR02 PR06
PR01
PR05
PR04
PR03 63
4.13.1 Reverse radar wiring harness PR connec- Re-

tor description marks
3 GY SNR GND
1 2 3
1 2 3
PR01 RL SNR
CONN 3 F
PR03 RRM SNR
CONN 3 F
Re-
marks
1 L-GN SNR PWR Re-

63 marks
2 OG SNR SIG
1 L-GN SNR PWR
3 GY SNR GND
2 VT SNR SIG
3 GY SNR GND
1 2 3
1 2 3
PR02 RLM SNR

CONN 3 F
PR04 RR SNR
Re- CONN 3 F
marks
1 L-GN SNR PWR Re-

marks
2 VT/D-GN SNR SIG
1 L-GN SNR PWR
Re-
marks
2 BK/WH SNR SIG
3 GY SNR GND
8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9
8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9
PR06 LCA SLAVE RADAR
CONN 2F 250 NAT
Re-
marks
1 - -
PR05 LCA MASTER RADAR
CONN 16 F 0.64 BLK SEALED 2 - -
3 - -
63
Re- 4 - -
marks
5 - -
1 RD/BK LED_L S19A
6 - -
2 RD/WH LED_R S19A
7 BK S_G S19A
3 GY SYS_SW S19A
8 RD S_V+ S19A
4 - -
9 - -
5 - -
10 - -
6 D-BU/WH V_CAN-H S19A
11 - -
7 BK S_G S19A
12 WH/BK S_CAN-L S19A
8 RD S_V+ S19A
13 RD/D-BU S_CAN-H S19A
9 - -
14 - -
10 - -
15 - -
11 GY/WH SW_LED S19A
16 - -
12 WH/BK S_CAN-L S19A
13 RD/D-BU S_CAN-H S19A
D-BU/
14 V_CAN-L S19A
D-GN
15 BK GND S19A
16 RD/D-BU KL15 S19A

Circuit diagram 5-164
4 3 2 1 D C B A
H G F E
8 7 6 5
PR2RFR1 to Right floor wiring harness 1 PR2RFR2 to Right floor wiring harness 2
CONN 8 F 1.5 MX150 SLD CONN 8 F GT 150 BLK SLD
Re- Re-
marks marks
1 L-GN PWR A RD/BK LED_L S19A
2 OG RL SNR SIG B RD/WH LED_R S19A
3 VT/D-GN RLM SNR SIG C BK GND S19A

63
4 VT RRM SNR SIG D RD/D-BU kL15 S19A
5 BK/WH RR SNR SIG E GY SYS_SW S19A
6 GY GND F GY/WH SW_LED S19A
7 - - G D-BU/WH V_CAN-H S19A
8 - - D-BU/
H V_CAN-L S19A
D-GN
5.1 Actuating system(Left-Hand Drive)
SP_EB51
C25A
EB 390A RD/BK FLRA 0.5
C25A
EB 9 RD FLRA 0.75
+
1 EB03
1 2 EB75 BATT BATT 500A 500A 5A

LIN + BF01 PFB BF01 BF02 PFB
UEC UEC IBS
IBS
- - 1 EB02_B 1 EB02_A
1 BTN01_A
1
BTN01_B
C25X
EB 8C RD FL2G 50.0
C25A
EB 8 RD FL2G 50.0
A03C&C25A
BTN 221E BK FL2G 25.0
A03C&C25A
BTN 221A BK FL2G 25.0
A03C&C25X
BTN 221C BK FL2G 25.0
Engine Compartment
1 EB05_B 1 EB05_A Fuse Box UEC
30A 30A
U-JF17 U-FS18
STARTER IEC
63
30 85
BTN05 1 10A U-R7
1 BTN03
U-FS24 STARTER
STARTER Relay 87 86
MAINS SW_B MAINS SW_A FB
ST
1 BTN02
BTN04 1 BT05 1 EB06_D 12 10 11 3 7 EB06_C
EB 358A BN/WH FLRA 0.35
E00C
EB 708 D-BU FLRA 0.5
EB 162 L-GN FLRB 2.5
EB 357 OG FLRA 0.35
EB 25 RD/D-GN FLRB 2.5

A03C&C25X
BTN 221 BK FL2G 25.0
A03C&C25X
BTN 221B BK FL2G 25.0
A03C&C25A
BTN 221D BK FL2G 25.0
BT 1 RD FL2G 35.0
EB2EN_1 EB2IP_L
14 EB45 1 38 IP2EB_L
EN2EB_1
CRANKING
EN 6DB RD FL2B 2.5
REQUEST
SP_EB6
a 5-166
EB 358 BN/WH FLRA 0.35
EB 390 RD/BK FLRA 0.5
TCU(AMT)
BT02_A 1 1 EN06 18 72 83 EB10

POWER O_S_STRTL O_S_STRTH+ LIN
START
G_BTN1
STARTER EMS_K
Instrument Cluster Fuse Box IEC IGNITION SW
5A
I-F07
IGNITION
REGULATED OFF/ RUN/ TO KEY- BATT FROM KEY-IN
SW/IMMO BATT POWER ACC RUN/CRANK CRANK IN SW KEY-IN SW TO PMM B+ OUT
6 19 2 6 3 5 1 4 IP54_A 2 1 3 4 IP54_B
IP01
IP 25C RD/D-GN FLRB 2.5
IP 7 RD FLRA 0.5
S30X
S30X
IP 195 VT FLRA 0.5
S30X
IP 190 WH FLRA 0.5
S30X
IP 194 BN FLRA 0.5
S30X
P 192 OG FLRA 0.5
S30X
IP 196 WH/BK FLRA 0.5
S30X
IP 194A BN FLRA 0.5
S30X
IP 191 D-BU FLRA 0.5
S30X
IIP 264P BK FLRA 0.5
S30X
IP 7A RD FLRA 0.5
SP_IP15
IP2EB_R
1 EB2IP_R
SP_IP28
IP 25A RD/D-GN FLRB 2.5
63
SP_IP41 SP_IP46
a 5-165
S30X
IP 194B BN FLRA 0.5
EB 191A D-BU FLRA 0.5
IP 264W BK FLRA 0.75
33 9 22 21 IP09_A 9 EB09_D
To 5V_VCC_ ACC Ignition KL15 Ignition gear
OUTPUT Switch solenoid valve
G_IP1
BODY CONTROL MODULE

63
IP2EB_L
EB2IP_L
IP01
DCDC
I-F20
10A
IP 172 RD/D-BU FLRA 0.5 IP 172F RD/D-BU FLRA 0.5

Instrument Cluster Fuse Box IEC
40
13
SP_IP1
EB61_A
IP 151A RD FLRB 2.5

SP_EB7
30
I-R2
IG1
EB 172B RD/D-BU FLRA 0.5 EB 172G RD/D-BU FLRA 0.5 IGN

10
EB61_B
BODY CONTROL
C25A
SP_IP30
IP 151 RD FLRB 2.5
SP_EB27
42
30
87
MODULE
IP09_B
KL30 GND
G_EB11
EB 202A BK FLRA 0.5 EB 202 BK FLRA 0.75
21
IP 5 WH FLRA 0.5 C25A
85
86
Relay
43
IG1
3
G_IP1
IP 264K BK FLRA 0.5 IP 264 BK FLRA 0.75
45
EB 14B RD FLRA 2.0
OUT2-1 OUT2-1
SP_IP5
1 EB45
6
E00C&C25A
TCU(AMT)
IP 3 RD FLRB 2.5
41
KL30 30A
EB 14A RD FLRA 2.0 EB 14 RD FL2B 2.5
5
E00C&C25A E00C&C25A
SP_EB5
EB06_B
POWER
16 EB2IP_L
IP2EB_L
U-JF05
IG
30A
DCDC
TO NETWORK
EB 1801C D-BU/YE FLRA 0.5
CAN_H
23
EB61_B
Info CAN
EB 3A RD FLRB 2.5 C25A
14
CAN_L
OUT1-2
EB 13B RD/WH FLRA 2.0 EB 1802C D-BU/L-GN FLRA 0.5
SP_EB4
22
2
C25A C25A
Engine Compartment Fuse Box UEC
EB 13 RD/WH FLRB 4.0 EB 13A RD/WH FLRA 2.0
OUT1-1
13
1
C25A C25A
U-FS27
SP_EB1
DCDC
10A
EB 10 RD/WH FLRA 0.5 EB 10A RD/WH FLRA 0.5
KL30
EB61_A
11
3
C25A
SP_EB6
EB10
EB 11B RD FLRA 2.0
EB06_F
O_S_STRTL
DCB1-2
KL15 CTRL
EMS_K
SP_EB2
U-JF04
6
DCDC
C25A EB 358B BN/WH FLRA 0.35 EB 358 BN/WH FLRA 0.35
40A
26
18
C25A
EB 11 RD FLRA 4.0 EB 11A RD FLRA 2.0
DCB1-1
10
5
C25A C25A
EB 203A BK FLRA 2.0
GND1
EB 12B RD/BK FLRB 2.0
EB06_D
DCB2-2
3
C25A
U-JF14
2
DCDC
30A
E00C&C25A
G_EB12
DCB2-1
EB 12 RD/BK FL2B 2.5 EB 12A RD/BK FLRB 2.0 EB 203B BK FLRA 2.0203 EB 203 BK FLRB 6.0
GND2
7
EB61_A 1
4
E00C&C25A E00C&C25A C25A
SP_EB63
SP_EB3
KL30
5.2 Actuating system(Right-Hand Drive)
SP_EB51
C25A
C25A
EB 9 RD FLRA 0.75
+
1 EB03
EB75 BATT BATT

1 2 500A 500A 5A
IBS UEC UEC IBS
- - 1 EB02_B 1 EB02_A
1 BTN01_A
1
BTN01_B
C25X
EB 8C RD FL2G 50.0
C25A
EB 8 RD FL2G 50.0
C25A
C25X
Engine Compartment
30A 30A
U-JF17 U-FS18
STARTER IEC
63
30 85
10A U-R7
U-FS24 STARTER
STARTER Relay 87 86
FB
ST
BT05 1 EB06_D 12 10 11 3 7 EB06_C
E00C
EB 357 OG FLRA 0.35

BT 1 RD FL2G 35.0
EB2EN_1 EB2IP_L
14 EB45 1 39 IP2EB_L
EN2EB_1
CRANKING
EN 6DB RD FL2B 2.5
REQUEST
SP_EB6
a 5-169
TCU(AMT)
BT02_A 1 1 EN06 18 72 83 EB10

POWER START O_S_STRTL O_S_STRTH+ LIN
G_BTN1 STARTER EMS_K

Instrument Cluster Fuse Box IEC IGNITION SW
5A
I-F07
IGNITION
REGULATED OFF/ RUN/ TO KEYIN BATT FROM KEY-IN
SW/IMMO BATT ACC RUN/CRANK CRANK SW ACC KEY-IN SW TO PMM B+ OUT
POWER
6 19 2 6 3 5 1 4 IP54_A 2 1 3 4 IP54_B
IP01
IP 7 RD FLRA 0.5
S30X
S30X
IP 195 VT FLRA 0.5
S30X
IP 190 WH FLRA 0.5
S30X
IP 194 BN FLRA 0.5
S30X
P 192 OG FLRA 0.5
S30X
IP 196 WH/BK FLRA 0.5
S30X
IP 194A BN FLRA 0.5
S30X
S30X
IIP 264P BK FLRA 0.5
S30X
IP 7A RD FLRA 0.5
SP_IP15
IP2EB_L
1 EB2IP_L
SP_IP28
63
SP_IP41 SP_IP46
a 5-168
S30X
IP 194B BN FLRA 0.5
33 9 22 21 IP09_A 9 EB09_D
To 5V_VCC_ ACC Ignition KL15 Ignition gear
OUTPUT Switch solenoid valve
G_IP1
BODY CONTROL MODULE

IP2EB_R
EB2IP_R
IP01
DCDC
I-F20
10A
IP 172 RD/D-BU FLRA 0.5 IP 172F RD/D-BU FLRA 0.5

40
13
SP_IP1
EB61_A
IP 151A RD FLRB 2.5

BODY CONTROL SP_EB7
30
I-R2
IG1
EB 172B RD/D-BU FLRA 0.5 EB 172G RD/D-BU FLRA 0.5

IGN
EB61_B
10
C25A
SP_IP30
IP 151 RD FLRB 2.5
SP_EB27
IP09_B
42
MODULE
30
87
G_EB11
IP 5 WH FLRA 0.5 EB 202A BK FLRA 0.5 EB 202 BK FLRA 0.75
85
86
Relay
43
IG1
KL30
21
3
C25A
G_IP1
45
EB 14B RD FLRA 2.0
OUT2-1
SP_IP5
1 EB45
6
E00C&C25A
TCU(AMT)
IP 3 RD FLRB 2.5
41
KL30 30A
EB 14A RD FLRA 2.0 EB 14 RD FL2B 2.5
OUT2-1
E00C&C25A E00C&C25A
SP_EB5
EB06_B
37 EB2IP_L
IP2EB_L
POWER
U-JF05
30A
DCDC
IG
EB61_B
TO NETWORK
EB 3A RD FLRB 2.5 EB 1801C D-BU/YE FLRA 0.5
CAN_H
14
23
Info CAN
C25A
EB 13B RD/WH FLRA 2.0
OUT1-2
SP_EB4
CAN_L
C25A EB 1802C D-BU/L-GN FLRA 0.5
22
C25A
EB 13 RD/WH FLRB 4.0 EB 13A RD/WH FLRA 2.0
OUT1-1
13
1
C25A C25A
U-FS27
SP_EB1
DCDC
10A
EB61_A
EB 10 RD/WH FLRA 0.5 EB 10A RD/WH FLRA 0.5
KL30
11
SP_EB6
C25A
EB10
O_S_STRTL
KL15 CTRL
EMS_K
EB 11B RD FLRA 2.0
EB06_F
EB 358B BN/WH FLRA 0.35 EB 358 BN/WH FLRA 0.35
DCB1-2
U-JF04
DCDC
SP_EB2
26
18
6
40A
C25A C25A
EB 11 RD FLRA 4.0 EB 11A RD FLRA 2.0
DCB1-1
10
5
C25A C25A
EB 203A BK FLRA 2.0
GND1
3
C25A
EB06_D
DCB2-2
U-JF14
DCDC
2
30A
E00C&C25A
G_EB10
EB 203B BK FLRA 2.0203 EB 203 BK FLRB 6.0
GND2
4
DCB2-1
EB 12 RD/BK FL2B 2.5 EB 12A RD/BK FLRB 2.0 C25A
EB61_A 1
SP_EB63
E00C&C25A E00C&C25A
SP_EB3
KL30
63
5.3 Charging system(Left-Hand Drive)
EMS_K(D20)
LIN
83 EB10
EB 390B RD/BK FLRA 0.5

SP_EB51
C25A
C25A
EB 9 RD FLRA 0.75
EB2EN_1
18
EN2EB_1
+
1 EB03
BATT
BATT
1 2 EB75 PFB
500A PFB 500A 5A
LIN + BF01 BF01 BF02 (EB01_A)
UEC (EB01_B) UEC IBS
IBS
- - 1 EB02_B 1 EB02_A
1 BTN01_A
1
BTN01_B 63
C25X
EB 8C RD FL2G 50.0
C25A
EB 8 RD FL2G 50.0
A03C&C25A
A03C&C25A
A03C&C25X
1 EB05_B 1 EB05_A
BTN05 1
1 BTN03 Engine
MAINS MAINS 250A Compartment
SW_B SW_A U-FL01 Fuse Box
ALTERNATOR
BTN04 1
1 BTN02 UEC
1 BT04
A03C&C25X
A03C&C25X
A03C&C25A
BT 2 RD FL2G 35.0
EN 25DA L-GN FL2A 0.5
1 BT01_A 1 EN01
B+ LIN
ALTERNATOR
G_BTN1
5.4 Charging system(Right-Hand Drive)
EMS_K(D20)
LIN
83 EB10

SP_EB51
C25A
C25A
EB 9 RD FLRA 0.75
EB2EN_1
18
EN2EB_1
+
1 EB03
BATT
BATT
1 2 EB75 PFB
500A PFB 500A 5A
LIN + BF01 BF01 BF02 (EB01_A)
UEC (EB01_B) UEC IBS
IBS
- - 1 EB02_B 1 EB02_A
1 BTN01_A
1
63 BTN01_B
C25X
EB 8C RD FL2G 50.0
C25A
EB 8 RD FL2G 50.0
C25A
C25X
1 EB05_B EB05_A 1
Engine
250A Compartment
U-FL01 Fuse Box
ALTERNATOR
UEC
1 BT04
BT 2 RD FL2G 35.0
EN 25DA L-GN FL2A 0.5
1 BT01_A 1 EN01
B+ LIN
ALTERNATOR
G_BTN1
5.5 Power distribution(Left-Hand Drive)

C25A
EB 9 RD FLRA 0.75
+
BATT 1 EB03
BATT
2 EB75 500A PFB 500A 5A PFB
+ BF01
(EB01_B) BF01 BF02 (EB01_A)
UEC UEC IBS
IBS
- - 1 EB02_B 1 EB02_A
1 BTN01_A
1
BTN01_B
C25X
EB 8C RD FL2G 50.0
C25A
EB 8 RD FL2G 50.0
A03C&C25A
A03C&C25A
A03C&C25X
Engine Compartment
250A 40A 30A

U-FL01 U-JF06 U-JF05
ALTER ACC PWR IG POWER
NATOR
ST
BTN05 1
1 BTN03
1 BT05 1 BT04 13 EB06_A 14 EB06_B
63
MAINS MAINS
SW_B SW_A
BT 2 RD FL2G 35.0
EB 4A RD FLRB 4.0
EB 3A RD FLRB 2.5 a 5-175

1 BTN02
BTN04 1

A03C&C25X
A03C&C25X
A03C&C25A
EB2IP_L
28 16 IP2EB_L
BT 1 RD FL2G 35.0
EB2EN_1
IP 4 RD FLRB 4.0
IP 3 RD FLRB 2.5
EN2EB_1
1
EN 6DB RD FL2B 2.5
b 5-174
c 5-177
BT02_A 1 1 EN06 1 BT01_A

B+ (FD) B+
B+
(RD)
ALTERNATOR
G_BTN1 STARTER
ABS/ESP
28 EB04
IP 166B RD/D-GN FLRA 0.35 EB 166C RD/D-GN FLRA 0.35
IGN
d 5-175
9
SAS KL15
ABS/ESP/
IP01
IP2EB_L
EB2IP_L
SP_IP2
STEERING
I-F18
IP14
SNR(SAS)
ANGLE
5A
IP 166 RD/D-GN FLRA 0.35 IP 166A RD/D-GN FLRA 0.35
12V
38
3
H10E&F00A
IP2EB_L
EB2IP_L
EB63
ACU
I-F16
16 IP05
10A
Central
control
ACU
switch
IP 152 WH FLRA 0.5 EB 152A WH FLRA 0.5 IP 166D RD/D-GN FLRA 0.35
IGN
IGN
36
31
5
H10E&F00A/H10E&F00D
BT03_B
EB2BT
BT2EB
I-F15
EPS
5A
EPS(FFD)
IP 185 OG FLRA 0.5 EB 185A OG FLRA 0.5 BT 185B OG FLRA 0.5
IGN
35
55
1
F00D&E10F
ECU KL15
I-F14
ADAS EMS_K(D20)
5A
75 EB10
IP 153 RD FLRA 0.35 EB 153A RD FLRA 0.35
IGN
34
3
CAMERA/RF
ADAS/REAR
MODULE
IP2RFL
RFL2IP
I-F13
KL15
RFL10
5A
IP 183 VT/D-GN FLRA 0.5 RFL 183A VT/D-GN FLRA 0.5 RFL 183B VT/D-GN FLRA 0.5
IGN
33
C2
6
Q06A
SP_RFL15
IP 151B RD FLRB 2.5
26
RFL35_A
RF MODULE_1405
IP 151A RD FLRB 2.5
30
RFL 183L VT/D-GN FLRA 0.5
IGN
I-R2
IG1
2
J17P/J17Q
IP 151 RD FLRB 2.5

42
30
87
IP09_B
SP_IP30
CONTROL
KL 15_1 Relay
MODULE
BODY
IP 5 WH FLRA 0.5
85
86
43
G_IP1
45
SP_IP5
IP 3 RD FLRB 2.5
41
5-173 b
63
30 85
10A U-R7 30A 30A 30A
30A
U-FS24 START U-JF17 U-FS11 U-FS36 U-FS39
START ER
ER
87 86 START PTC1 PTC2 PTC3
FB ER
10 12 11 3 6 EB06_D 11 EB06_A 11 EB06_E
E00C
EB 357 OG FLRA 0.35
EB 53 BN FLRB 2.5
EB 54 WH/RD FLRB 2.5
EB 55 GY/OG FLRB 2.5

a 5-173 SP_EB6
EB2IP_L
42 41 40 IP2EB_L
IP 53A BN FLRB 2.5
IP 54A WH/RD FLRB 2.5
IP 55A GY/OG FLRB 2.5

14 EB45 18 72 EB10
KL50 - O_S_STRTL O_S_STRTH
CRANKING K18
REQUEST
TCU(AMT) EMS_K(D20)
100 108 110 IP01
d 5-174 e 5-176
Instrument 10A
Cluster Fuse I-F17
IPC
86 30
I-R5
86 30
I-R6
86 30
I-R7 63
Box IEC /GATEWAY PTC1 PTC2 PTC3
/PEPS/PTC 85 87 85 87 85 87
KL15
37 106 103 96 94 99 101 107 104 109 IP01
IP 177G YE FLRA 0.5
IP 177F YE FLRA 0.5
IP 177E YE FLRA 0.5
IP 2134A GY/RD FLRA 0.5
IP 1911 BN/GY FLRB 2.5
IP 1912 WH/D-BU FLRB 2.5

IP 177 YE FLRA 0.5
IP 2134B GY/RD FLRA 0.5
IP 2134C GY/RD FLRA 0.5
IP 1913 GY/YE FLRB 2.5
SP_IP51
SP_IP11
S30P
IP 2134 GY/RD FLRA 0.5

IP 177D YE FLRA 0.5
IP 177B YE FLRA 0.5
IP 177A YE FLRA 0.5
SP_IP52 SP_IP53 SP_IP54

IP 1911A BN/GY FLRB 4.0
IP 1912A WH/D-BU FLRB 4.0
IP 1913A GY/YE FLRB 4.0
IP2EB_R
22
EB2IP_R
39 IP38
EB 177C YE FLRA 0.5
PTC
AC CONTROL
PANEL
21 IP70_1 18 EB11_A 1 2 3 IP76
32 IP02
IGN IGN IGN PTC1 + PTC2 + PTC3 +
PEPS GATEWAY CLUSTER PTC

SP_IP18
IP01
BLOWER
IP40
FRONT
IP 2123B D-BU FLRB 3.0 IP 2123 D-BU FLRB 3.0
46
M-
2
FEEDBACK SIG
BLOWER
BLOWER
D IP32
I-F21
FRONT
SPEED
IP38
10A
BLOWER FB
AC CONTROL
IP 2123A D-BU FLRB 3.0

IGN F_BLOWER
PANEL
IP 2124 D-GN FLRA 0.5

_FB-
52
11
IP 172L RD/D-BU FLRA 0.5

1
IP2RFL
RFL2IP
LEVELING SW /CENTER CONTROL
16 PR05
FRT/RR A/C PANEL/HEADLAMP
RADAR
SLAVE
SW/DCDC/TRAILER/PDC KL15
LCA
IP 172D RD/D-BU FLRA 0.5 RFL 172K RD/D-BU FLRA 0.5 PR 172MA RD/D-BU FLRA 0.5
IGN
B5
D
S19A S19A S19A
RFL2PR2
PR2RFL2
Instument Cluster Fuse Box IEC
RFR07_A
PDC ECU
(360A)
IP 172H RD/D-BU FLRA 0.5 RFL 172J RD/D-BU FLRA 0.5
IGN
C9
3
S41F/S41S/S41G/S41R
IP2EB_R
EB2IP_R
SP_EB7
EB38
I-F20
LAP_RH
10A
MOTOR PWR
HEAD
IP 172 RD/D-BU FLRA 0.5 IP 172F RD/D-BU FLRA 0.5 EB 172B RD/D-BU FLRA 0.5 EB 172C RD/D-BU FLRA 0.5
40
13
9
SP_IP1
DIMMER SW
10 IP12
10 EB61_A
MIRROR &
EB37
HEADLAMP
LEVELING
LAP_LH
SW OUT
IP 172A RD/D-BU FLRA 0.5
DCDC
MOTOR PWR
HEAD
EB 172G RD/D-BU FLRA 0.5 EB 172E RD/D-BU FLRA 0.5
IGN
9
C25A
IP59
SHIFT
GEAR
12 GB02
IP 175B YE FLRA 0.5
(AT)
TCU(AMT) TCU(AT)
IGN
6
E00P
EB 175E YE FLRA 0.5 CH 175F YE FL2A 0.5 GB 175G VT FL2A 0.5
IGN
GEARSHIFT
13
4
E00P E10R&E00P E00P
IP 175A YE FLRA 0.5
CH2GB
GB2CH
EB2CH_1
CH2EB_1
22
E00C/E00P
EB45
TCU/
I-F19
IP58
10A
SHIFT
GEAR
(AMT)
IP 175 YE FLRA 0.5 IP 175H YE FLRA 0.5 EB 175D YE FLRA 0.5
IGN
IGN
39
5
E00C /E00P E00C E00C
SP_IP3
e 5-175
63

f 5-178
85 30 10A 85 30
I-R3 I-F24 I-R1
ACC OSRVM ADJ/INVERTER/TRAILER REAR
86 87 MODULE/RADIO/Driving Video 86 87 BLOWER
Recorder/FRT BLOWER/REAR BLOWER/PEPS
69 60 58 68 IP 180 RD/BK FLRB 3.0 50 55 61 71 70 72 IP01
IP 176 VT FLRA 0.5
T11B
IP 176L VT FLRA 0.5
T11B
IP 2118 L-GN FLRA 0.35
T11B
IP 2128 BN FLRB 3.0
T11B
IP 43A RD FLRB 3.0
IP 4 RD FLRB 4.0
IP 264L BK FLRA 0.5
IP 6 L-BU FLRA 0.5
RADIO MIRROR &

PEPS +MP3 DIMMER SW
ACC ACC ACC

IP2RFR IP2EB_L
SP_IP5 9 IP70_1 4 IP56_A 8 IP12 A4 RFR2IP 30 EB2IP_L
c 5-173
T11B
IP 264 BK FLRA 0.75
RFR 2128A BN FLRB 3.0
EB 43 RD FLRB 3.0
S30P
IP 176K VT FLRA 0.5
U00W
IP 176C VT FLRA 0.5
IP 176A VT FLRA 0.5

25 IP38
R-COOL_
BLOWER_
RELAY_CTRL
15 IP09_B
ACC AC CONTROL
Relay
PANEL
BCM 1 RFR26_C
M+
G_IP1
SP_IP10
REAR
Engine Compartment Fuse Box UEC BLOWER(360C) 13 EB06_C
IP 176G VT FLRA 0.5
IP 176N VT/D-GN FLRA 0.5
IP 176D VT FLRA 0.5

IP 176F VT FLRA 0.5
63
40A 40A
U-JF12 U-JF18 40A
FRONT BLOWER REAR HOT U-JF09
BLOWER REAR
30 85 86 30 BLOWER
IP2DD IP2PD U-R19 U-R20
27 27 IP2EB_R
DD2IP PD2IP 35 FRONT REAR HOT
EB2IP_R 87 86 BLOWER 85 87 BLOWER
DD 176H VT FLRA 0.5
PD 176J VT FLRA 0.5
4 2 11 15 5 14 EB06_C
EB 176E VT FLRA 0.5
EB 176M VT FLRA 0.5
EB 176B VT FLRA 0.5
EB 2122 VT/D-GN FLRA 0.35
EB 2125 BN FL2B 3.0
SP_EB33
EB2IP_R
D1 IP2RFR IP2EB_R 29 50 53 5
EB2RFR
RFR2IP RFR2EB
R40E
RFR 176P VT/D-GN FLRA 0.5
IP 2114A L-GN FLRB 3.0
IP 2115A D-BU FLRA 0.3
IP 2122A VT/D-GN FLRA 0.35

T02B
T02B
22 DD08_A 10 PD06 2 RFR12 IP40 1 12 28 IP38 1 RFR14_C

ACC ACC ACC M+ F_BLOWER_ R-HOT_BLOWER_ M+
RELAY_CTRL RELAY_CTRL
DRV P/WIN PASS P/WIN Driving Video FRONT AC CONTROL PANEL R-HOT-
SW SW Recorder BLOWER BLOWER
(360C)
Instument Cluster Fuse Box IEC Engine Compartment Fuse Box UEC
f 5-177 KL30
15A 10A
I-F25 I-F26 10A 10A 100A
CIGAR GATEWAY/ I-F09 I-F10 U-FL02
LIGHTER BCM/TCU R-HOT_ REAR EPS
ACC ACC BLOWER BLOWER
56 57 9 21 22 10 IP01 1 BT06
IP 179 BN FLRA 0.75
IP 174 RD/WH FLRA 0.5
T02B
IP 2126B WH/BK FLRB 3.0
T02B
IP 2127 VT/D-GN FLRA 0.35
T11B
T11B
IP 188 WH FLRA 0.5
IP2EB_R
14 EB2IP_R
1 IP29 29 26 IP38
EB 174A RD/WH FLRA 0.5
+ R-HOT- R-COOL-
BLOWER_ BLOWER
FB- _FB-
CIGAR LIGHTER AC CONTROL PANEL
SP_EB24
D4 D3 IP2RFR
RFR2IP
T02B
RFR 2126AC WH/BK FLRB 3.0
T11B
RFR 2129AC WH/D-BU FLRB 3.0
EB2CH_1
11 CH2EB_1
63
E10R&E00P
CH 174C RD/WH FL2A 0.5
SP_RFR14_C SP_RFR13_C
T11B
T11B
T02B
RFR 2126A WH/BK FLRB 3.0
T02B
RFR 2126C WH/BK FLRB 3.0
RFR 2129C WH/D-BU FLRB 3.0
RFR 2129B WH/D-BU FLRB 3.0
CH2GB
3 GB2CH
EB 174E RD/WH FLRA 0.5
E00P
GB 174D RD/WH FL2A 0.5
F00D&E10F
BT 46 RD FL2G 10.0
10 EB11_A 9 GB02 2 RFR14_C D RFR15_C 2 RFR26_C D RFL27_C 1 BT03_A

ACC ACC M- BLOWER FB M- BLOWER FB PWR+
GATEWAY TCU(AT) R-HOT- R-HOT- REAR REAR EPS(FFD)

BLOWER BLOWER BLOWER BLOWER
(360C) SPEED(360C) (360C) SPEED(360C)
KL30
30A Engine Compartment

U-FS18
IEC/HVAC/ Fuse Box UEC
OBD
7 EB06_C
SP_IP28
IP 25B RD/D-GN FLRB 2.5
IP 25E RD/D-GN FLRB 2.5
IP 25D RD/D-GN FLRB 2.5

S30P
EB2IP_L
39
IP2EB_L
2 12 48 6 IP01 Instument Cluster Fuse Box IEC
10A 10A 5A
I-F01 I-F02 10A 5A I-F08
5A 15A 10A I-F06 I-F07 FIRE
AC ADAS/Driving Video I-F04 I-F12 I-F23
CONTROL Recorder/RF MODULE/ GEAR IGNITION EXTING-
RSL PEPS OBD SW/IMMO UISHER SW
PANEL REAR CAMERA SHIFTER
13 14 16 24 54 18 19 20 IP01
IP 39 RD FLRA 0.5
IP 44 RD FLRA 0.5
IP 52 BN FLRA 0.35
S30P
IP 178 RD/BN FLRA 0.75
E00P
IP 27 VT FLRA 0.5
Z15A
IP 51 RD/YE FLRA 0.35
IP 47 RD/GY FLRA 0.5
S30X
IP 7 RD FLRA 0.5
IP38 C1 C7
IP2RFR IP59 IP75_1
63
2 RFR2IP 1 1
B+ B+ B+
RFR 44C RD FLRA 0.5
S45R
RFR 52C BN FLRA 0.35
AC CONTROL GEAR SHIFT(AT) FIRE EXTINGUISHER SW

PANEL SP_IP17 SP_IP15
SP_RFR4
IP 47A RD/GY FLRA 0.5
S30X
IP 7A RD FLRA 0.5
Q06A
RFR 44A RD FLRA 0.5
S25V
RFR 44H RD FLRA 0.5
1 RFR30_A 12 RFR10 1 RFR34 16 IP28 2 IP54_A

B+ B+ B+ B+ B+
REAR CAMERA ADAS RLS SP_IP50 OBD IGNITION SW

(360A)
E00G/E00C&S30P
IP 178C RD/BN FLRA 0.75
S30P
IP 178A RD/BN FLRA 0.75
S30P
IP 178B RD/BN FLRA 0.75
IP 47B RD/GY FLRA 0.5
S30X
IP 7B RD FLRA 0.5
R40E
RFR 44B RD FLRA 0.5
R41A
RFL 44H RD FLRA 0.5
J17P/J17Q
RFR 44D RD FLRA 0.5
RFR12 1 RFR35A 6 1 RFL31 IP74 3 1 2 IP70_1 16 IP30 1 IP16

B+ B+ B+ B+ B+ B+ B+ B+
Driving Video RF Driving Video ESCL PEPS ECU OBD(develop) IMMO

Recorder MODULE Recorder_CN
_1405
U-JF13
EB06_F
GLOW
ABS/ESP Glow Control

PLUG
Unit (GCU3)
11 EB54
60A
EB 15 RD FLRB 6.0
BATT
8
ABS/ESP
EB06_G
U-JF11
PUMP
EB04
60A
PWR_MOTOR
EB 19 RD/WH FLRB 6.0

1
H10E
EB 19A RD FLRB 6.0
EB06_C
11 CH08_A
U-JF10
H10C SP_CH2
HCU
40A
HCU
EB 40 RD FLRB 3.0 EB 40D RD FLRA 2.0 CH 40F RD FLRA 2.0 CH 40A RD FLRB 3.0
12
29
B+
C08J/C08K/C08E
SP_EB22
EB 40C RD FLRA 2.0 CH 40E RD FLRA 2.0

CH2EB_1 15
POWER
EB06_B
PEDAL
U-JF08
EB2CH_1
EB71
MODULE
30A
POWER
PEDAL
PWR+
EB 45 RD FLRA 2.0
16
1
K39A/K40C
IP01
OSRVM
BODY CONTROL MODULE
DD03
DEFOG 1
RH
HEATED
FRONT
U-FS26
EB06_D
EB09_C
WASH
IP 1302 WH/BK FLRA 0.5 IP 1302C WH/BK FLRA 0.5 DD 1302E WH/BK FLRA 0.5
28
53
1
10A
K20E/K20C/S20H K20E/K20C
SP_IP23
IP2DD
DD2IP
HEATING
EB 29 RD/WH FLRA 0.5
WASH
PWR
OSRVM
FRT
1
I-F22
OSRVM
FRONT
WIPER
EB06_F
HEATED
10A
U-JF07
IP 1302A WH/BK FLRA 0.5 PD 1302E WH/BK FLRA 0.5
DEFOG
28
LH
IP 1902A RD/WH FLRB 2.5 K20E/K20C
30A
47
IP2PD
PD2IP
PD03
K20E/K20C/S20H
DEFROST
EB 28 RD/YE FLRA 2.0
WIPER
PWR
FRT
14
9
REAR
I-R4
DEFOGGER DEFOGGER
IP 80B RD/BK FLRB 2.5 TLDR 1902H RD/WH FLRB 2.5
IP 1902 RD/WH FLRB 2.5 IP 1902F RD/WH FLRB 2.5 RFR 1902GA RD/WH FLRB 2.5
RFR2IP A3
98
97
+
A
RR
K20E/K20C/S20H K20E/K20C/S20H S20H S20H S20H
30
87
SP_IP13
TLDR02
RFR2TLDR
TLDR2RFR
IP2RFR
SP_IP12
DEFOGGER
IP 80C RD/BK FLRB 2.5 IP 2120 L-BU FLRA 0.3
91
93
K20E/K20C/S20H K20E/K20C/S20H
86
85
EB06_B
U-JF03
IP 80A RD/BK FLRB 2.5
AC CONTROL
30A
IP01
K20E/K20C/S20H IP 1902B RD/WH FLRB 2.5 RFL 1902CA RD/WH FLRB 2.5 TLDL 1902DA RD/WH FLRB 2.5
10 IP38
RFL2IP A3
+
A
RL
EB 80 RD/BK FLRB 2.5 S20H S20H S20H
PANEL
Instument Cluster
REQUEST
17
IP2EB_R 37
R-DEF-
TLDL03
IP2RFL
RFL2TLDL
TLDL2RFL
K20E/K20C/S20H
Fuse Box IEC

EB2IP_R
KL30
63
63
RADIO/MP5
IP55_B
EB2IP_L
IP2EB_L
EB06_B
RADIO
U-FS21
MAIN
/MP5
IP 33A RD FLRA 0.75
B+
10A
15
U00U/U00V
EB 33 RD FLRA 1.0
IP56_A
17
4
RADIO
+MP3
SCREEN/
IP 33B RD FLRA 1.0
B+
U-FS28
T-BOX
7
U00W
IPK/
10A
EB 34 RD/BK FLRA 0.5 IP 34E RD/BK FLRA 0.5 IP 34A RD/BK FLRA 0.5
T-BOX
27
20
B+
1
SP_IP4
EB2CH_1
CH2EB_1
IP60_A
U-FS29
CH2GB
GB2CH
GB02
TCU
(AT)
15A
TCU(AT)
SCREEN
EB 26 RD/YE FLRA 1.0 CH 26A RD/YE FL2A 1.0 GB 26B RD/YE FL2A 1.0 IP 34B RD/BK FLRA 0.5
B+
22
11
B+
TFT
5
4
3
E00P E10R&E00P E00P U00U/U00V

U-FS16
IP57
EB 24 RD FLRA 1.0 CH 24A RD FL2A 1.0 GB 24C RD FL2A 1.0
TCU
B+
1
15A
5
E00P E10R& E00P E00P
CLUSTER
EB 24B RD FLRA 1.0 IP 34C RD/BK FLRA 0.5
31
B+
2
E00C
EB 11C RD FLRB 4.0
IP02
13
C25X
EB61_A
IPC/T-BOX/
SCREEM/
10 EB06_F
EB 11B RD FLRA 2.0

U-JF04
SP_EB2
DCDC
B+
6
C25A
40A
EB 11C RD FLRB 4.0 EB 11A RD FLRA 2.0
DCDC
B+
5
C25A C25A
TCU/DCDC
EB45
EB09_D
DCB2-2
EB06_D
2
U-JF14
SP_EB3
E00C&C25X
SPOC INTERNAL_ EXTERNAL_ EXTERNAL_ TURN_

30A
KL30_
TCU(AMT)
LAMP
EB 21C RD FLRB 2.5
DCB2-1
B+
3
BODY CONTROL MODULE

7
EB 12 RD/BK FL2B 2.5 EB 12A RD/BK FLRB 2.0
7
1
E00C&C25X E00C&C25X
LIGHT_2
EXTER-
KL30_
NAL LP
SP_EB19
EB 23 RD/BK FL2B 0.5 EB 21B RD FLRB 2.5
U-JF16
B+
6
1
E00C&C25X
30A
LIGHT_1
EB 21 RD FLRB 2.5 EB 21A RD FLRB 2.5
KL30_
1
8
LOCK/INT-
ERIOR LP
CENTER
SP_EB52
U-JF15
10
LIGHT
KL30_ KL30_
30A
EB 22 RD/BK FLRB 2.5 EB 22A RD/BK FLRB 2.5
20
9
KL30

KL30
20A 30 86
10A 10A 10A U-R12
U-FS14 D4
U-FS15 U-FS05 A U-FS12 MAIN
BAT2 87 85
ECU GCU/HCU 5-184
BAT1
7 EB06_B 13 11 5 4 EB06_F

EB 16 RD FLRA 0.75
SP_EB13
g 5-183
EB 184J VT/D-GN FLRA 0.5
EB 184A VT/D-GN FLRA 0.5
E00G&E10F&C25A
EB 184Q VT/D-GN FLRA 0.5
EB 184N VT/D-GN FLRA 0.5
E00C&C25A
EB 184Q1 VT/D-GN FLRA 0.5
EB 154 D-BU FLRB 2.5
EB 186 YE FLRB 2.5
EB 335 D-GN FLRA 0.35

C25A
EB 184C VT/D-GN FLRA 0.5
EB2CH_1 6 EB54 1 EB46_A

CH2EB_1 31 KL87 POWER
CH 184E VT/D-GN FLRA 0.5
Glow Gear Neutral

Control Switch(FFD1)
63 6 EB2IP_L
Unit (GCU3)
IP2EB_L
C25A
IP 184H VT/D-GN FLRA 0.5
SP_CH1
SP_EB12
E10R
CH 184B VT/D-GN FLRA 0.5
4 IP05 4 EB52 1 EB46_B

KL87 CH2GB NC SW KL87 POWER
6
GB2CH
Central control BRAKE SW Gear

switch Neutral
CH 184U VT/D-GN FL2A 0.5
CH 184F VT/D-GN FLRA 0.5
E00G&E10R&C25A
GB 184G VT/D-GN FLRA 0.5
E00P&C25A
GB 184D VT/D-GN FL2A 0.5
Switch
(FFD2)
EB 154A D-BU FLRB 2.5
EB 154B D-BU FLRB 2.5
6 CH08_A 3 CH02_A 1 GB04 1 GB01

KL87 WIF SNR PWR POWER HSD
HCU Fuel Filter_ Gear Neutral Start Stop Accumulator

91 EB10 E10R&405H Switch(FRD) Solenoid (For Stsp) 3 5 1 69 EB10
V_V_PERMBAT BAT2 BAT3 BAT1 O_S_MRLY
EMS_K(D20)

KL30
80A 40A 50A 80A

U-FL03 U-JF02 U-JF01 U-FL04
PWM FAN1 COOLING FAN2 COOLING FAN1 PWM FAN2
U-R17 30 86 U-R15 30 86 U-R13 30 86
AUX MAIN MAIN&AUX

FAN 87 85
FAN 87 85
FAN LOW 87 85
HIGH HIGH
EB06_K 1 EB06_G 3 2 1 EB06_F EB06_G 4 14 15 EB06_G 2 8 16 1 EB06_L
EB06_A EB06_A
EB 17 RD FL2G 10.0
EB 165 YE FL2B 4.0
EB 401B L-BU FLRA 0.35
EB 18 RD/BK FL2G 10.0

EB 184K VT/D-GN FLRA 0.5
210R
210R
210R
210R
EB 401A L-BU FLRA 0.35
210R
EB 184L VT/D-GN FLRA 0.5
210R
210R
210R
EB 164 RD FL2B 5.0
EB 184M VT/D-GN FLRA 0.5
210R
210R
g 5-182
SP_EB16
EB 184S VT/D-GN FL2A 0.5
EB 184R1 VT/D-GN FL2A 0.5

C08J/C08K/C08E
EB 184W VT/D-GN FL2A 0.5
C08J/C08K/C08E
C08J/C08K/C08E
SP_EB17
63
2 EB23 2 EB22
+ +
210R
210R
EB 164B RD FL2B 5.0
210R
EB 163 WH FL2B 5.0
EB 164A RD FL2B 5.0
COOLING COOLING
FAN(PWM 450W) FAN
(PWM 550W)
1 EB29_A A B EB20 A B EB21 1 EB30_A 1 EB27_A
HI LOW HI LOW
210R
EB 401 L-BU FLRA 0.75
KL87 KL87 KL87

SPEED SPEED SPEED SPEED
NOx DOWN_ COOLING COOLING PM NOx UPSTR_

STREAM FAN(300W) FAN(400W) PARTICLE EAM SENSOR
SENSOR(FFD1) SENSOR(FFD1) (FFD1)
40 39 EB10
O_S_FAN2 O_S_FAN1
EMS_K(D20)
5-182
KL30
A
25 A 30 A 10A U-R09 30 85
15A U-FS22 U-FS06 U-FS01 REAR A/C
U-FS13 FUEL FUEL HEATER
A/C
COMPRESSOR
COMPRE_ 87 86
BAT3/WATER PUMP PUMP SSOR 10A B
30 85
U-R18 85 30
U-R08 U-R1 30 85 U-FS07
5-185
FUEL FUEL A/C REAR A/C
PUMP 86 87 HEATER 87 86
COMPRESSOR
87 86 COMPRESSOR
D2 D3
14 7 6 EB06_F 10 9 EB06_A 3 9 1 EB06_C 3 6 8 EB06_E

EB 161 WH FLRA 2.0
EB 156 BN FLRB 2.5
EB 228C BK FLRA 0.5
EB 158 WH FLRA 0.75
EB 354 YE/BK FLRA 0.35
T01L
EB 228L BK FLRA 0.5
T01L
EB 160 L-GN FLRA 0.75
T01L
EB 187 VT FLRA 1.0
SP_EB14 SP_EB70 SP_EB15
EB 228Z BK FLRB 2.5
EB 228 BK FLRB 2.5

EB 187C VT FLRA 1.0
EB2CH_1
EB 187A VT FLRA 1.0
36 1 CH2EB_1
CH 161A WH FLRA 2.0
CH 156A BN FLRB 2.5
1 EB53
G_EBL3 G_EBL3
VBAT EB2EN_1
2 EN2EB_1
2 CH01_A 6 CH02_A EB2EN_1 EB2EN_1
3
EN2EB_1 12
EN 5291DA PK FL2A 1.0
EN2EB_1
WCAC COOL_ MOT+ Heater+
EN 59DB D-BU FL2A 0.75
EN 59DA D-BU FL2A 0.75

63 ANT PUMP
Electric fuel Fuel Filter_
pump_E10R E10R&405H
SP01 &405H
EN 5292D RD/WH FL2A 1.0
EN 5291DD PK FL2A 0.75
EN 5291DC PK FL2A 0.75
EN 5291DB PK FL2A 0.75
EN 5291DE PK FL2A 0.75
EN 5291DF PK FL2A 0.75
1 EN08 1 EN07
SP05
1 EN52
Vbat 12V A/C Compressor Rear A/C Compressor
EN 5291DJ PK FL2A 0.75
EN 5291DG RD/BN 91XA 0.75
EN 5293DD WH FL2A 0.75
1 EN57
L-TURB
BYPASS
VALVE
ENGINE CYLI_
NDER OUTSIDE
1 EN53 1 EN55 EN59 6 1 EN60 1 EN64
Vbat 12V Vbat Vbat Heater +
H-CHARGER HP EGR COOLER VSA VGT LAMBDA SEN

BYPASS VALVE BYPASS VALVE (DOC UPSTREAM)
74 20 21 56 EB10
1 EN54
K74 O_S_PSPL O_S_FHRLY O_S_ACRLY O_S_RACRLY
Vbat 12V
H-TURB
BYPASS
VALVE EMS_K(D20)
KL30
15A 15A 15A

5-184
U-FS09 U-FS02 U-FS03
B HORN
SCR FRONT FOG LP
85 30 86 30
U-R21 U-R2 86 30 U-R3 86 30 U-R4
SCR HORN FL FR
86 87 85 87
85 87
FOG LP 85 87
FOG LP
3 2 EB06_A 18 17 16 21 22 20 19 EB06_E
EB 334 VT FLRA 0.75
EB 382 OG FLRA 0.75
EB 1901 YE FLRA 0.35
EB 181 WH FLRA 0.75
EB 228W BK FLRA 0.5
S04F
EB 610A L-GN/GY FLRA 0.35
S04F
EB 170A YE FLRA 1.0
S04F
S04F
30 EB2CH_1
CH2EB_1
C08J/C08K/C08E
CH 382C OG FL2A 0.75
EB2IP_L
IP2EB_L 12
SP_EB70
SP_CH4
EB 1901A YE FLRA 0.35
EB 228Z BK FLRB 2.5

C08J/C08K/C08E
CH 382E OG FL2A 0.75
C08J/C08K/C08E
CH 382A OG FL2A 0.75
63
EB10 22 1 CH06_A 3 CH07_A 2 EB33 2 EB34

O_S_SCRMRLY PWR_ SNR_PWR POWER POWER
BACKFLOW
EMS_K(D20) SM5.2 SM5.2 FOG LAMP_FL FOG LAMP_FR

Supply HEATER &
Module_ SENSOR_ G_EBL3
E10F&405L E10R&405H
EB2IP_L
19 20 IP2EB_L
SP_IP16 SP_EB39
IP 610 L-GN/GY FLRA 0.35

IP 1901B YE FLRA 0.35
F10K
IP 1901C YE FLRB 0.5
F10K
IP 1901D YE FLRA 0.35
EB 181A WH FLRA 0.75
EB 181B WH FLRA 0.75
IP09_B 29 IP50_A 1 IP51_B 5 1 EB31 1 EB32 16 5 IP09_A

HORN_ HORN+ HORN+ + + FRT FOG LEFT FRT FOG
RELAY RELAY_RH
BODY CLOCK CLOCK HORN_LH HORN_RH BODY CONTROL MODULE

CONTROL SPRING(HI) SPRING(LO)
MODULE

KL30
10A
U-FS04
DRL 25A 20A
U-FS17 U-FS25
86 30 U-R5 86 30 U-R6 85 30 U-R10 7.5A ABS/ESP PARKING
DRL L DRL R BACK- U-FS10 VALVE HEATER
UP LAMP BACK-
85 87 85 87 86 87 UP LAMP
1 4 12 2 10 9 EB06_E 5 EB06_B 4 EB06_D

EB 612 OG FLRA 0.5
EB 626 YE FLRA 0.5

12 EB37 12 EB38
H10C
EB 20A RD FLRA 2.0
H10E
C26A
EB 50 RD FL2A 1.0
DRL PWR DRL PWR
HEADLAP_LH HEADLAP_RH
EB2IP_R EB2IP_L EB2CH_1

17 18 IP2EB_R 56 IP2EB_L 34
CH2EB_1
IP 627 WH FLRA 0.35
IP 609 L-BU FLRA 0.35
63
2 IP09_A 43 41 IP09_B
DRL_LEFT DRL_RIGHT REVERSE LAMP
BODY CONTROL MODULE

SP_EB64
EB 626B YE FLRA 0.5
EB 626A YE FLRA 0.5
EB 626D YE FLRA 0.5
C26A
CH 50B RD FLRA 1.0
EB2RFL EB2RFR
13 21 RFR2EB
RFL2EB
RFL 626F YE FLRA 0.5
RFR 626E YE FLRA 0.5
EB2IP_L
15 IP2EB_L
SP_RFL13 SP_RFR2
U00W
IP 626J YE FLRA 0.5
S25V
RFL 626JA YE FLRA 0.5
S25V
RFL 626C YE FLRA 0.5
RFR 626G YE FLRA 0.5
5 RFL30-A 2 RFL09_A 2 RFR09_A 2 IP56_A 25 EB04 1 CH10_1_A

R SIG B/UP B/UP REVERSE SIG PWR_VALVE POWER+
REAR CAM_ REAR COMBI REAR COMBI RADIO ABS/ESP PARKING HEATER
ERA(360A) LAMP LH(360A) LAMP RH(360A) +MP3 MODULE_E10R&405H

KL30
10A 25A 25A 20A 20A
U-FS27 U-FS31 U-FS32 U-FS34 U-FS33
BRAKE SW/
DCDC/ P/WIN DRV P/WIN PASS CENTER TAIL
GATEWAY1 DOOR LOCK DOOR LOCK
11 EB06_B 18 17 6 EB06_C 5 EB06_E

EB 42 RD FLRA 2.0
EB 30 RD FLRA 1.0

SP_EB1
63
S30P
EB 10D RD/WH FLRA 0.5
EB2IP_R EB2DD EB2PD

38 IP2EB_R 20 DD2EB 20 PD2EB
EB 10C RD/WH FLRA 0.5
C25A
S30P
IP 10E RD/WH FLRA 0.5
DD 42A RD/D-BU FLNY 2.0
PD 41 RD/D-BU FLNY 2.0
3 EB61_B 19 EB11_A 3 EB52 7 IP70_1 4 DD08_B 5 PD06 3 7 EB09_C

KL30 KL30 NO SW BRAKE_ KL30 KL30 KL30 CDL3 KL30 CDL1
KL30 POWER
DCDC GATEWAY BRAKE SW PEPS ECU DRV P/WIN SW PASS P/WIN SW BODY CONTROL MODULE
5.6 Power distribution(Right-Hand Drive)

C25A
EB 9 RD FLRA 0.75
+
BATT 1 EB03
BATT
2 EB75 500A PFB 500A 5A PFB
+ BF01
(EB01_B) BF01 BF02 (EB01_A)
UEC UEC IBS
IBS
- - 1 EB02_B 1 EB02_A
1 BTN01_A
1
BTN01_B
C25X
EB 8C RD FL2G 50.0
C25A
EB 8 RD FL2G 50.0
C25A
C25X
Engine Compartment
250A 40A 30A

U-FL01 U-JF06 U-JF05
ALTER ACC PWR IG POWER
NATOR
ST
63 1 BT05 1 BT04 13 EB06_A 14 EB06_B
BT 2 RD FL2G 35.0
EB 4A RD FLRB 4.0
EB 3A RD FLRB 2.5
a 5-190

EB2IP_L
28 37 IP2EB_L
BT 1 RD FL2G 35.0
EB2EN_1
IP 4 RD FLRB 4.0
IP 3 RD FLRB 2.5
EN2EB_1
1
EN 6DB RD FL2B 2.5
b 5-189
c 5-192
BT02_A 1 1 EN06 1 BT01_A

B+ (FD) B+
B+
(RD)
ALTERNATOR
G_BTN1 STARTER
63
ABS/ESP
28 EB04
IP 166B RD/D-GN FLRA 0.35 EB 166C RD/D-GN FLRA 0.35
IGN
22
d 5-190
SAS KL15
ABS/ESP/
IP01
IP2EB_L
EB2IP_L
SP_IP2
STEERING
I-F18
IP14
SNR(SAS)
ANGLE
5A
IP 166 RD/D-GN FLRA 0.35 IP 166A RD/D-GN FLRA 0.35
12V
38
3
H10E&F00A
IP2EB_R
EB2IP_R
EB63
ACU
I-F16
16 IP05
10A
Central
control
ACU
switch
IP 152 WH FLRA 0.5 EB 152A WH FLRA 0.5 IGN IP 166D RD/D-GN FLRA 0.35
IGN
36
31
5 H10E&F00A/H10E&F00D
BT03_B
EB2BT
BT2EB
I-F15
EPS
5A
EPS(FFD)
IP 185 OG FLRA 0.5 EB 185A OG FLRA 0.5 BT 185B OG FLRA 0.5
IGN
35
53
1
F00D&E10F
ECU KL15
I-F14
ADAS EMS_K(D20)
5A
75 EB10
IP 153 RD FLRA 0.35 EB 153A RD FLRA 0.35
IGN
34
3
CAMERA/RF
ADAS/REAR
MODULE
IP2RFR
RFR2IP
I-F13
KL15
RFR10
5A
IP 183 VT/D-GN FLRA 0.5 RFR 183A VT/D-GN FLRA 0.5 RFR 183B VT/D-GN FLRA 0.5
IGN
33
C2
6
Q06A
SP_RFR5
IP 151B RD FLRB 2.5
26
RFR35_A
RF MODULE_1405
IP 151A RD FLRB 2.5
30
RFR 183L VT/D-GN FLRA 0.5
IGN
I-R2
IG1
2
J17P/J17Q
IP 151 RD FLRB 2.5
42
30
87
IP09_B
SP_IP30
CONTROL
KL 15_1 Relay
MODULE
BODY
IP 5 WH FLRA 0.5
85
86
43
G_IP1
45
SP_IP5
IP 3 RD FLRB 2.5
41
b 5-188
U-FS39
PTC3
EB2IP_L
IP2EB_L
EB06_E
IP01
30A
IP01
PTC3
SP_IP54
IP76
I-R7
PTC3 +
EB 55 GY/OG FLRB 2.5 IP 55A GY/OG FLRB 2.5 IP 1913 GY/YE FLRB 2.5 IP 1913A GY/YE FLRB 4.0
109
110
40
11
3
30
87
IP 2134C GY/RD FLRA 0.5

104
86
85
U-FS36
PTC2
EB06_A
30A
SP_IP53
PTC2
I-R6
PTC
IP 54A WH/RD FLRB 2.5 IP 1912 WH/D-BU FLRB 2.5 IP 1912A WH/D-BU FLRB 4.0
PTC2 +
EB 54 WH/RD FLRB 2.5
108
107
41
11
2
30
87
AC CONTROL
39 IP38
PANEL
IP 2134B GY/RD FLRA 0.5 IP 2134 GY/RD FLRA 0.5
PTC
101
86
85
SP_IP51
U-FS11
PTC1
EB06_D
30A
PTC1
I-R5
PTC1 +
EB 53 BN FLRB 2.5 IP 53A BN FLRB 2.5 IP 1911 BN/GY FLRB 2.5 IP 1911A BN/GY FLRB 4.0
100
42
99
6
1
30
87
SP_IP52
U-JF17
START
ER
30A
GATEWAY CLUSTER
IP 2134A GY/RD FLRA 0.5
IP02
94
72 EB10
86
85
IP 177E YE FLRA 0.5 IP 177A YE FLRA 0.5
O_S_STRTL O_S_STRTH
IGN
96
32
EMS_K(D20)
EB 357 OG FLRA 0.35
3
START
IP2EB_R
EB2IP_R
U-R7
IP 177F YE FLRA 0.5
EB11_A
ER
103
IP 177G YE FLRA 0.5
106
EB 358A BN/WH FLRA 0.35 EB 358 BN/WH FLRA 0.35
K18
IP 177B YE FLRA 0.5 EB 177C YE FLRA 0.5
18
11
IGN
e 5-191
18
9
85
86
SP_EB6
/GATEWAY
/PEPS/PTC
KL15
I-F17
IPC
10A
IP70_1
PEPS
30
87
IP 177 YE FLRA 0.5 IP 177D YE FLRA 0.5
IGN
37
21
S30P
U-FS24
START
SP_IP11
10A
EB45
TCU(AMT)
ER
FB
d 5-189
CRANKING
REQUEST
KL50 -
ECALL
IP78
T-BOX
12
14
E00C
IP 177H YE FLRA 0.5
Cluster Fuse
IGN
Instrument
1
10
Box IEC
a 5-188
63
63
SP_IP18
IP01
BLOWER
IP40
FEEDBACK SIG
FRONT
IP 2123B D-BU FLRB 3.0 IP 2123 D-BU FLRB 3.0
46
M-
BLOWER
2
I-F21
IP38
10A
AC CONTROL
BLOWER
D IP32
IGN F_BLOWER
FRONT
PANEL
SPEED
_FB-
52
BLOWER FB
11

1
IP2RFL
RFL2IP
LEVELING SW /CENTER CONTROL
16 PR05
FRT/RR A/C PANEL/HEADLAMP
RADAR
SLAVE
SW/DCDC/TRAILER/PDC KL15
LCA
IP 172D RD/D-BU FLRA 0.5 RFL 172K RD/D-BU FLRA 0.5 PR 172MA RD/D-BU FLRA 0.5
IGN
B5
D
S19A S19A S19A
RFL2PR2
PR2RFL2
RFR07_A
PDC ECU
(360A)
IP 172H RD/D-BU FLRA 0.5 RFL 172J RD/D-BU FLRA 0.5
IGN
C9
3
S41F/S41S/S41G/S41R
IP2EB_R
EB2IP_R
SP_EB7
EB38
I-F20
LAP_RH
10A
MOTOR PWR
HEAD
IP 172 RD/D-BU FLRA 0.5 IP 172F RD/D-BU FLRA 0.5 EB 172B RD/D-BU FLRA 0.5 EB 172C RD/D-BU FLRA 0.5
40
13
9
SP_IP1
DIMMER SW
10 IP12
10 EB61_A
MIRROR &
EB37
HEADLAMP
LEVELING
LAP_LH
SW OUT
IP 172A RD/D-BU FLRA 0.5
DCDC
MOTOR PWR
HEAD
EB 172G RD/D-BU FLRA 0.5 EB 172E RD/D-BU FLRA 0.5
IGN
9
C25A
IP59
SHIFT
GEAR
12 GB02
IP 175B YE FLRA 0.5
(AT)
TCU(AMT) TCU(AT)
IGN
6
E00P
EB 175E YE FLRA 0.5 CH 175F YE FL2A 0.5 GB 175G VT FL2A 0.5
IGN
GEARSHIFT
13
4
E00P E10R&E00P E00P
IP 175A YE FLRA 0.5
CH2GB
GB2CH
EB2CH_1
CH2EB_1
22
E00C/E00P
EB45
TCU/
I-F19
IP58
10A
SHIFT
GEAR
(AMT)
IP 175 YE FLRA 0.5 IP 175H YE FLRA 0.5 EB 175D YE FLRA 0.5
IGN
IGN
39
5
E00C /E00P E00C E00C
SP_IP3
e 5-190

f 5-193
85 30 10A 85 30
I-R3 I-F24 I-R1
ACC OSRVM ADJ/INVERTER/TRAILER REAR
86 87 MODULE/RADIO/Driving Video 86 87 BLOWER
Recorder/FRT BLOWER/REAR BLOWER/PEPS
69 60 58 68 50 55 61 71 70 72 IP01
IP 180 RD/BK FLRB 3.0
IP 176 VT FLRA 0.5
T11B
IP 176L VT FLRA 0.5
T11B
T11B
IP 2128 BN FLRB 3.0
T11B
IP 43A RD FLRB 3.0
IP 4 RD FLRB 4.0
IP 264L BK FLRA 0.5
IP 6 L-BU FLRA 0.5
RADIO MIRROR &

PEPS +MP3 DIMMER SW
ACC ACC ACC

IP2RFR IP2EB_L
SP_IP5 9 IP70_1 4 IP56_A 8 IP12 A4 RFR2IP 30 EB2IP_L
c 5-188
T11B
IP 264 BK FLRA 0.75
EB 43 RD FLRB 3.0
S30P
IP 176K VT FLRA 0.5
U00W
IP 176C VT FLRA 0.5
IP 176A VT FLRA 0.5

25 IP38
R-COOL_
BLOWER_
RELAY_CTRL
15 IP09_B
ACC AC CONTROL
Relay
PANEL
BCM 1 RFR26_C
M+
G_IP1
SP_IP10
REAR
Engine Compartment Fuse Box UEC BLOWER(360C) 13 EB06_C
IP 176G VT FLRA 0.5
IP 176N VT/D-GN FLRA 0.5
IP 176D VT FLRA 0.5

IP 176F VT FLRA 0.5
63
40A 40A
U-JF12 U-JF18 40A
FRONT BLOWER REAR HOT U-JF09
BLOWER REAR
30 85 86 30 BLOWER
IP2DD IP2PD U-R19 U-R20
27 27 IP2EB_R
DD2IP PD2IP 35 FRONT REAR HOT
EB2IP_R 87 86 BLOWER 85 87 BLOWER
DD 176H VT FLRA 0.5
PD 176J VT FLRA 0.5
4 2 11 15 5 14 EB06_C
EB 176E VT FLRA 0.5
EB 176M VT FLRA 0.5
EB 176B VT FLRA 0.5
EB 2125 BN FL2B 3.0
SP_EB33
EB2IP_R
D1 IP2RFR IP2EB_R 29 50 53 5
EB2RFR
RFR2IP RFR2EB
R40E
RFR 176P VT/D-GN FLRA 0.5

T02B
T02B
22 DD08_A 10 PD06 2 RFR12 IP40 1 12 28 IP38 1 RFR14_C

ACC ACC ACC M+ F_BLOWER_ R-HOT_BLOWER_ M+
RELAY_CTRL RELAY_CTRL
PASS P/WIN DRV P/WIN Driving Video FRONT AC CONTROL PANEL R-HOT-
SW SW Recorder BLOWER BLOWER
(360C)
Instument Cluster Fuse Box IEC Engine Compartment Fuse Box UEC
f 5-192 KL30
15A 10A
I-F25 I-F26 10A 10A 100A
CIGAR GATEWAY/ I-F09 I-F10 U-FL02
LIGHTER BCM/TCU R-HOT_ REAR EPS
ACC ACC BLOWER BLOWER
56 57 9 21 22 10 IP01 1 BT06
IP 179 BN FLRA 0.75
T02B
T02B
T11B
T11B
IP 188 WH FLRA 0.5
IP2EB_R
14 EB2IP_R
1 IP29 29 26 IP38
+ R-HOT- R-COOL-
BLOWER_ BLOWER
FB- _FB-
CIGAR LIGHTER AC CONTROL PANEL
SP_EB24
D4 D3 IP2RFR
RFR2IP
T02B
T11B
RFR 2129AC WH/D-BU FLRB 3.0
EB2CH_1
11 CH2EB_1
63
E10R&E00P
CH 174C RD/WH FL2A 0.5
SP_RFR14_C SP_RFR13_C
T11B
T11B
T02B
T02B
RFR 2129C WH/D-BU FLRB 3.0
CH2GB
3 GB2CH
EB 174E RD/WH FLRA 0.5
E00P
GB 174D RD/WH FL2A 0.5
F00D&E10F
BT 46 RD FL2G 10.0
10 EB11_A 9 GB02 2 RFR14_C D RFR15_C 2 RFR26_C D RFL27_C 1 BT03_A

ACC ACC M- BLOWER FB M- BLOWER FB PWR+
GATEWAY TCU(AT) R-HOT- R-HOT- REAR REAR EPS(FFD)

BLOWER BLOWER BLOWER BLOWER
(360C) SPEED(360C) (360C) SPEED(360C)
KL30
30A Engine Compartment

U-FS18
IEC/HVAC/ Fuse Box UEC
OBD
7 EB06_C
SP_IP28
IP 25E RD/D-GN FLRB 2.5
IP 25D RD/D-GN FLRB 2.5

S30P
EB2IP_L
39
IP2EB_L
2 12 48 6 IP01 Instument Cluster Fuse Box IEC
10A 10A 5A
I-F01 I-F02 10A 5A I-F08
5A 15A 10A I-F06 I-F07 FIRE
AC ADAS/Driving Video I-F04 I-F12 I-F23
CONTROL Recorder/RF MODULE/ RSL GEAR IGNITION EXTING-
PEPS OBD SW/IMMO UISHER SW
PANEL REAR CAMERA SHIFTER
13 14 16 24 54 18 19 20 IP01
IP 39 RD FLRA 0.5
IP 44 RD FLRA 0.5
IP 52 BN FLRA 0.35
S30P
IP 178 RD/BN FLRA 0.75
E00P
IP 27 VT FLRA 0.5
Z15A
IP 51 RD/YE FLRA 0.35
IP 47 RD/GY FLRA 0.5
S30X
IP 7 RD FLRA 0.5
63
IP38 IP2RFR IP59 IP75_1
2 C1 C7 1 1
RFR2IP
B+ B+ B+
RFR 44C RD FLRA 0.5
S45R
AC CONTROL GEAR SHIFT(AT) FIRE EXTINGUISHER SW

PANEL SP_IP17 SP_IP15
SP_RFR4
IP 47A RD/GY FLRA 0.5
S30X
IP 7A RD FLRA 0.5
Q06A
RFR 44A RD FLRA 0.5
S25V
RFR 44H RD FLRA 0.5
1 RFR30_A 12 RFR10 1 RFR34 16 IP28 2 IP54_A

B+ B+ B+ B+ B+
REAR CAMERA ADAS RLS SP_IP50 OBD IGNITION SW

(360A)
E00G/E00C&S30P
IP 178C RD/BN FLRA 0.75
S30P
IP 178A RD/BN FLRA 0.75
S30P
IP 178B RD/BN FLRA 0.75
IP 47B RD/GY FLRA 0.5
S30X
IP 7B RD FLRA 0.5
R40E
RFR 44B RD FLRA 0.5
J17P/J17Q
RFR 44D RD FLRA 0.5
RFR12 1 RFR35A 6 IP74 3 1 2 IP70_1 16 IP30 1 IP16

B+ B+ B+ B+ B+ B+ B+
Driving Video RF MODULE ESCL PEPS ECU OBD(develop) IMMO

Recorder _1405
63
U-JF13
EB06_F
GLOW
ABS/ESP Glow Control

PLUG
Unit (GCU3)
11 EB54
60A
EB 15 RD FLRB 6.0
BATT
8
ABS/ESP
EB06_G
U-JF11
PUMP
EB04
60A
PWR_MOTOR

1
H10E
EB 19A RD FLRB 6.0
EB06_C
11 CH08_A
U-JF10
SP_CH2
H10C
HCU
40A
HCU
EB 40 RD FLRB 3.0 EB 40D RD FLRA 2.0 CH 40F RD FLRA 2.0 CH 40A RD FLRB 3.0
12
29
B+
C08J/C08K/C08E
SP_EB22
EB 40C RD FLRA 2.0 CH 40E RD FLRA 2.0

CH2EB_1 15
POWER
EB06_B
PEDAL
U-JF08
EB2CH_1
EB71
MODULE
30A
POWER
PEDAL
PWR+
EB 45 RD FLRA 2.0
16
1
K39A/K40C
IP01
OSRVM
BODY CONTROL MODULE
DD03
DEFOG 1
RH
HEATED
FRONT
U-FS26
EB06_D
EB09_C
WASH
IP 1302 WH/BK FLRA 0.5 IP 1302C WH/BK FLRA 0.5 DD 1302E WH/BK FLRA 0.5
28
53
1
10A
K20E/K20C/S20H K20E/K20C
SP_IP23
IP2DD
DD2IP
HEATING
WASH
PWR
OSRVM
FRT
1
I-F22
OSRVM
FRONT
WIPER
EB06_F
HEATED
10A
U-JF07
IP 1302A WH/BK FLRA 0.5 PD 1302E WH/BK FLRA 0.5
DEFOG
28
LH
IP 1902A RD/WH FLRB 2.5 K20E/K20C
30A
47
IP2PD
PD2IP
PD03
K20E/K20C/S20H
DEFROST
WIPER
PWR
FRT
14
9
REAR
I-R4
DEFOGGER DEFOGGER
IP 80B RD/BK FLRB 2.5 IP 1902 RD/WH FLRB 2.5 IP 1902F RD/WH FLRB 2.5 RFR 1902GA RD/WH FLRB 2.5 TLDR 1902H RD/WH FLRB 2.5
RFR2IP A3
98
97
+
A
RR
K20E/K20C/S20H K20E/K20C/S20H S20H S20H S20H
30
87
SP_IP13
TLDR02
RFR2TLDR
TLDR2RFR
IP2RFR
SP_IP12
DEFOGGER IP 80C RD/BK FLRB 2.5 IP 2120 L-BU FLRA 0.3
91
93
K20E/K20C/S20H K20E/K20C/S20H
86
85
EB06_B
U-JF03
IP 80A RD/BK FLRB 2.5
AC CONTROL
30A
IP01
K20E/K20C/S20H IP 1902B RD/WH FLRB 2.5 RFL 1902CA RD/WH FLRB 2.5 TLDL 1902DA RD/WH FLRB 2.5
10 IP38
RFL2IP A3
+
A
RL
EB 80 RD/BK FLRB 2.5 S20H S20H S20H
PANEL
Instument Cluster
REQUEST
17
IP2EB_R 37
R-DEF-
TLDL03
IP2RFL
RFL2TLDL
TLDL2RFL
K20E/K20C/S20H
Fuse Box IEC

EB2IP_R
KL30
RADIO/MP5
IP55_B
RADIO/
EB2IP_L
IP2EB_L
EB06_B
U-FS21
MAIN
MP5
IP 33A RD FLRA 0.75
B+
10A
15
U00U/U00V
EB 33 RD FLRA 1.0
IP56_A
21
4
RADIO
+MP3
SCREEN/
IP 33B RD FLRA 1.0
B+
U-FS28
T-BOX
7
U00W
IPK/
10A
EB 34 RD/BK FLRA 0.5 IP 34E RD/BK FLRA 0.5 IP 34D RD/BK FLRA 0.5
ECALL
20
T-BOX
11
B+
1
SP_IP4
EB2CH_1
CH2EB_1
IP78
U-FS29
CH2GB
GB2CH
GB02
TCU
(AT)
15A
TCU(AT)
SCREEN
EB 26 RD/YE FLRA 1.0 CH 26A RD/YE FL2A 1.0 GB 26B RD/YE FL2A 1.0 IP 34B RD/BK FLRA 0.5
B+
22
11
B+
TFT
5
4
3
E00P E10R&E00P E00P U00U/U00V

U-FS16
IP57
TCU
B+
1
15A
5
CLUSTER
EB 24B RD FLRA 1.0 IP 34C RD/BK FLRA 0.5
31
B+
2
E00C
EB 11C RD FLRB 4.0
IP02
13
C25X
EB61_A
IPC/T-BOX/
SCREEM/
10 EB06_F
EB 11B RD FLRA 2.0

U-JF04
SP_EB2
DCDC
B+
6
C25A
40A
EB 11C RD FLRB 4.0 EB 11A RD FLRA 2.0
DCDC
B+
5
C25A C25A
TCU/DCDC
EB45
EB09_D
DCB2-2
EB06_D
2
U-JF14
SP_EB3
E00C&C25X
SPOC INTERNAL_ EXTERNAL_ EXTERNAL_ TURN_

30A
KL30_
TCU(AMT)
LAMP
EB 21C RD FLRB 2.5
DCB2-1
B+
3
BODY CONTROL MODULE

7
EB 12 RD/BK FL2B 2.5 EB 12A RD/BK FLRB 2.0
7
1
E00C&C25X E00C&C25X
LIGHT_2
EXTER-
KL30_
NAL LP
SP_EB19
EB 23 RD/BK FL2B 0.5 EB 21B RD FLRB 2.5
U-JF16
B+
6
1
E00C&C25X
30A
LIGHT_1
EB 21 RD FLRB 2.5 EB 21A RD FLRB 2.5
KL30_
1
8
LOCK/INT-
ERIOR LP
CENTER
SP_EB52
U-JF15
10
LIGHT
KL30_ KL30_
30A
EB 22 RD/BK FLRB 2.5 EB 22A RD/BK FLRB 2.5
20
9
KL30
63

KL30
20A 30 86
10A 10A 10A U-R12
U-FS14 D4
U-FS15 U-FS05 A U-FS12 MAIN
BAT2 87 85
ECU GCU/HCU 5-199
BAT1
7 EB06_B 13 11 5 4 EB06_F
EB 16 RD FLRA 0.75
SP_EB13
g 5-198
EB 184J VT/D-GN FLRA 0.5
E00G&E10F&C25A
E00C&C25A
EB 186 YE FLRB 2.5

C25A
EB 184C VT/D-GN FLRA 0.5
EB2CH_1 6 EB54 1 EB46_A

CH2EB_1 31 KL87 POWER
CH 184E VT/D-GN FLRA 0.5
Glow Gear Neutral

Control Switch(FFD1)
6 EB2IP_L
Unit (GCU3)
63
IP2EB_L
C25A
IP 184H VT/D-GN FLRA 0.5
SP_CH1
SP_EB12
E10R
4 IP05 4 EB52 1 EB46_B

KL87 CH2GB NC SW KL87 POWER
6
GB2CH
Central control BRAKE SW Gear

switch Neutral
E00G&E10R&C25A
GB 184G VT/D-GN FLRA 0.5
E00P&C25A
Switch
(FFD2)
6 CH08_A 3 CH02_A 1 GB04 1 GB01

KL87 WIF SNR PWR POWER HSD
HCU Fuel Filter_ Gear Neutral Start Stop Accumulator

91 EB10 E10R&405H Switch(FRD) Solenoid (For Stsp) 3 5 1 69 EB10
V_V_PERMBAT BAT2 BAT3 BAT1 O_S_MRLY
EMS_K(D20)

KL30
80A 40A 50A 80A

U-FL03 U-JF02 U-JF01 U-FL04
PWM FAN1 COOLING FAN2 COOLING FAN1 PWM FAN2
U-R17 30 86 U-R15 30 86 U-R13 30 86
AUX MAIN MAIN&AUX

FAN 87 85
FAN 87 85
FAN LOW 87 85
HIGH HIGH
EB06_K 1 EB06_G 3 2 1 EB06_F EB06_G 4 14 15 EB06_G 2 8 16 1 EB06_L
EB06_A EB06_A
EB 17 RD FL2G 10.0
EB 165 YE FL2B 4.0

210R
210R
210R
210R
210R
210R
210R
210R
EB 164 RD FL2B 5.0
210R
210R
g 5-197
SP_EB16
EB 184S VT/D-GN FL2A 0.5
EB 184R1 VT/D-GN FL2A 0.5

C08J/C08K/C08E
C08J/C08K/C08E
C08J/C08K/C08E
SP_EB17
63
2 EB23 2 EB22
+ +
210R
210R
EB 164B RD FL2B 5.0
210R
EB 163 WH FL2B 5.0
EB 164A RD FL2B 5.0
COOLING COOLING
FAN(PWM 450W) FAN
(PWM 550W)
1 EB29_A A B EB20 A B EB21 1 EB30_A 1 EB27_A
HI LOW HI LOW
210R
KL87 KL87 KL87

SPEED SPEED SPEED SPEED
NOx DOWN_ COOLING COOLING PM NOx UPSTR_

STREAM FAN(300W) FAN(400W) PARTICLE EAM SENSOR
SENSOR(FFD1) SENSOR(FFD1) (FFD1)
40 39 EB10
O_S_FAN2 O_S_FAN1
EMS_K(D20)

5-197
KL30
A
25 A 30 A 10A U-R09 30 85
15A U-FS22 U-FS06 U-FS01 REAR A/C
U-FS13 FUEL FUEL HEATER
A/C
COMPRESSOR
COMPRE_ 87 86
BAT3/WATER PUMP PUMP SSOR 10A B
30 85
U-R18 85 30
U-R08 U-R1 30 85 U-FS07 5-200
FUEL FUEL A/C REAR A/C
PUMP 86 87 HEATER 87 86
COMPRESSOR
87 86 COMPRESSOR
D2 D3
14 7 6 EB06_F 10 9 EB06_A 3 9 1 EB06_C 3 6 8 EB06_E

EB 161 WH FLRA 2.0
EB 156 BN FLRB 2.5
EB 228C BK FLRA 0.5
EB 158 WH FLRA 0.75
T01L
EB 228L BK FLRA 0.5
T01L
T01L
EB 187 VT FLRA 1.0
SP_EB14 SP_EB70 SP_EB15
EB 228Z BK FLRB 2.5
EB 228 BK FLRB 2.5

EB 187C VT FLRA 1.0
EB2CH_1
EB 187A VT FLRA 1.0
36 1 CH2EB_1
CH 161A WH FLRA 2.0
CH 156A BN FLRB 2.5
1 EB53
G_EBL3 G_EBL3
VBAT EB2EN_1
2 EN2EB_1
2 CH01_A 6 CH02_A EB2EN_1 EB2EN_1
3
EN2EB_1 12
EN 5291DA PK FL2A 1.0
EN2EB_1
WCAC COOL_ MOT+ Heater+

ANT PUMP 63
Electric fuel Fuel Filter_
pump_E10R E10R&405H
SP01 &405H
EN 5291DC PK FL2A 0.75
EN 5291DE PK FL2A 0.75
1 EN08 1 EN07
SP05
1 EN52
Vbat 12V A/C Compressor Rear A/C Compressor
EN 5291DJ PK FL2A 0.75
1 EN57
L-TURB
BYPASS
VALVE
ENGINE CYLI_
NDER OUTSIDE
1 EN53 1 EN55 EN59 6 1 EN60 1 EN64
Vbat 12V Vbat Vbat Heater +
H-CHARGER HP EGR COOLER VSA VGT LAMBDA SEN

BYPASS VALVE BYPASS VALVE (DOC UPSTREAM)
74 20 21 56 EB10
1 EN54
K74 O_S_PSPL O_S_FHRLY O_S_ACRLY O_S_RACRLY
Vbat 12V
H-TURB
BYPASS
VALVE EMS_K(D20)
KL30
15A 15A 15A

5-199 U-FS02 U-FS03
B
U-FS09
SCR HORN FRONT FOG LP
85 30 86 30
U-R21 U-R2 86 30 U-R3 86 30 U-R4
SCR HORN FL FR
86 87 85 87
85 87
FOG LP 85 87
FOG LP
3 2 EB06_A 18 17 16 21 22 20 19 EB06_E
EB 334 VT FLRA 0.75
EB 382 OG FLRA 0.75
EB 1901 YE FLRA 0.35
EB 181 WH FLRA 0.75
EB 228W BK FLRA 0.5
S04F
S04F
EB 170A YE FLRA 1.0
S04F
S04F
30 EB2CH_1
CH2EB_1
C08J/C08K/C08E
CH 382C OG FL2A 0.75
EB2IP_L
IP2EB_L 12
SP_EB70
SP_CH4
EB 228Z BK FLRB 2.5

C08J/C08K/C08E
CH 382E OG FL2A 0.75
C08J/C08K/C08E
63
EB10 22 1 CH06_A 3 CH07_A 2 EB33 2 EB34

O_S_SCRMRLY PWR_ SNR_PWR POWER POWER
BACKFLOW
EMS_K(D20) SM5.2 SM5.2 FOG LAMP_FL FOG LAMP_FR

Supply HEATER &
Module_ SENSOR_ G_EBL3
E10F&405L E10R&405H
EB2IP_L
19 20 IP2EB_L
SP_IP16 SP_EB39

F10K
IP 1901C YE FLRB 0.5
F10K
IP 1901D YE FLRA 0.35
EB 181B WH FLRA 0.75
IP09_B 29 IP50_A 1 IP51_B 5 1 EB31 1 EB32 16 5 IP09_A

HORN_ HORN+ HORN+ + + FRT FOG LEFT FRT FOG
RELAY RELAY_RH
BODY CLOCK CLOCK HORN_LH HORN_RH BODY CONTROL MODULE

CONTROL SPRING(HI) SPRING(LO)
MODULE

KL30
10A
U-FS04
DRL 25A 20A
U-FS17 U-FS25
86 30 U-R5 86 30 U-R6 85 30 U-R10 7.5A ABS/ESP PARKING
DRL L DRL R BACK- U-FS10 VALVE HEATER
UP LAMP BACK-
85 87 85 87 86 87 UP LAMP
1 4 12 2 10 9 EB06_E 5 EB06_B 4 EB06_D

EB 612 OG FLRA 0.5
EB 626 YE FLRA 0.5

12 EB37 12 EB38
H10C
EB 20A RD FLRA 2.0
H10E
C26A
EB 50 RD FL2A 1.0
DRL PWR DRL PWR
HEADLAP_LH HEADLAP_RH
EB2IP_R EB2IP_L EB2CH_1

17 18 IP2EB_R 56 IP2EB_L 34
CH2EB_1
IP 627 WH FLRA 0.35
63
2 IP09_A 43 41 IP09_B
DRL_LEFT DRL_RIGHT REVERSE LAMP
BODY CONTROL MODULE

SP_EB64
EB 626B YE FLRA 0.5
EB 626A YE FLRA 0.5
EB 626D YE FLRA 0.5
C26A
CH 50B RD FLRA 1.0
EB2RFL EB2RFR
21 21 RFR2EB
RFL2EB
RFL 626C YE FLRA 0.5
EB2IP_L
15 IP2EB_L
SP_RFR2
U00W
IP 626J YE FLRA 0.5
S25V
RFR 626JA YE FLRA 0.5
RFR 626G YE FLRA 0.5
2 RFL09_A 5 RFR30-A 2 RFR09_A 2 IP56_A 25 EB04 1 CH10_1_A

B/UP R SIG B/UP1 REVERSE SIG PWR_VALVE POWER+
REAR COMBI REAR CAM_ REAR COMBI RADIO ABS/ESP PARKING HEATER
LAMP LH(360A) ERA(360A) LAMP RH(360A) +MP3 MODULE_E10R&405H

KL30
10A 25A 25A 20A 20A
U-FS27 U-FS31 U-FS32 U-FS34 U-FS33
BRAKE SW/
DCDC/ P/WIN DRV P/WIN PASS CENTER TAIL
GATEWAY1 DOOR LOCK DOOR LOCK
11 EB06_B 18 17 6 EB06_C 5 EB06_E

EB 42 RD FLRA 2.0
EB 30 RD FLRA 1.0

SP_EB1
63
S30P
EB2IP_R EB2DD EB2PD

38 IP2EB_R 20 DD2EB 20 PD2EB
C25A
S30P
DD 42A RD/D-BU FLNY 2.0
PD 41 RD/D-BU FLNY 2.0
3 EB61_B 19 EB11_A 3 EB52 7 IP70_1 4 DD08_B 5 PD06 3 7 EB09_C

KL30 KL30 NO SW BRAKE_ KL30 KL30 KL30 CDL3 KL30 CDL1
KL30 POWER
DCDC GATEWAY BRAKE SW PEPS ECU DRV P/WIN SW PASS P/WIN SW BODY CONTROL MODULE
5.7 Engine management system(Left-Hand Drive)
SP_EB51
C25A
C25A
EB 9 RD FLRA 0.75
+
1 EB03
BATT
BATT
1 2 EB75 500A PFB 500A 5A PFB
LIN + BF01 BF01 BF02
UEC
(EB01_B) UEC IBS
(EB01_A)
IBS
- - 1 EB02_B 1 EB02_A
1 BTN01_A
1
BTN01_B
C25X
EB 8C RD FL2G 50.0
C25A
EB 8 RD FL2G 50.0
C25A
C25X
Engine Compartment
30A
U-JF17
63
10A U-R7
30 85
U-FS24 STARTER
STARTER 87 86
FB
ST
1 BT05 12 10 11 3 EB06_D
E00C
EB 357 OG FLRA 0.35

BT 1 RD FL2G 35.0
EB2EN_1
14 EB45 EN2EB_1
1
KL50 - CRANKING
EN 6DB RD FL2B 2.5
REQUEST
SP_EB6
TCU(AMT)
BT02_A 1 1 EN06 18 72 83 EB10

B+ (FD) B+ (RD) O_S_STRTL O_S_STRTH LIN
G_BTN1
STARTER EMS_K(D20)
Engine Compant Fuse Box UEC
30 86
10A 15A 20A 10A
10A 60A U-R12
U-FS05 U-FS13 U-FS14 U-FS12 D4
U-FS15 U-JF13 BAT3/WATER A MAIN
GLOW GCU/HCU BAT2 BAT1 87 85
ECU PUMP 5-207
PLUG
7 EB06_B 8 13 14 11 5 4 EB06_F
EB 16 RD FLRA 0.75
EB 15 RD FLRB 6.0
EB 187 VT FLRA 1.0
EB 186 YE FLRB 2.5

EB 184J VT/D-GN FLRA 0.5 C25A
a 5-205
SP_EB13 EB 184C VT/D-GN FLRA 0.5
b 5-205
EB 184Q1 VT/D-GN FLRA 0.5 E00C&C25A
c 5-205
EB 184Q VT/D-GN FLRA 0.5 E00G&E10F&C25A

d 5-205
e 5-206
EB 187A VT FLRA 1.0
SP_EB14 h 5-213
11 6 EB54
EB 187C VT FLRA 1.0
B+ KL87
Glow Control
Unit (GCU3)
ST DI GND G1 G2 G3 G4
10 9 7 1 2 3 4 EB54
63
EB 339 RD/BN FLRA 1.5
EB 340 BN FLRA 1.5
EB 341 RD FLRA 1.5
EB 342 WH FLRA 1.5
1 EB53
EB 337 WH FLRA 0.35
VBAT SP_EB12
WCAC COOLANT PUMP

EB2EN_1
15 22 29 36
EN2EB_1 GND PWM
EN 1581D BN FL2A 1.5
EN 1582D D-BU FL2A 1.5
EN 1584D RD/BK FL2A 1.5
3 2 EB53
EB 228M BK FLRB 1.0
EN2GP
1 2 3 4
GP2EN
GP 1581DA PU FL2A 1.5
GP 1582DA PU/WH FL2A 1.5
GP 1583DA BK/RD FL2A 1.5
GP 1584DA YE/BK FL2A 1.5
SP_EB15 EB2EN_1
19
EN2EB_1
EB 228 BK FLRB 2.5
EB 201A BK FLRB 2.5
EB 201B BK FLRB 2.5
EB 201C BK FLRB 2.5

EN 2566D GY FL2A 0.75
GP04
GP03
GP01
GP02
1 1 1 1 G_EBL4
G_EBL3
G1G2G3G4
EB10 91 57 53 27 72 EN30_A 3 5 1 2 4 6 69 EB10
V_V_ ST DI GND O_T_WCAC BAT2 BAT3 BAT1 G_G_ G_G_ G_G_ O_S_MRLY
PERMBAT BAT1 BAT2 BAT3
EMS_K(D20)
63
EB2EN_1
EN2EB_1
EB46_B
g 5-208
f 5-207
EN30
SP15
GND
DRVSW
EB 352D D-BU FLRA 0.35

G_R_
EN 6745DA GY FL2A 0.75 EN 6745D GY FL2A 0.75
Switch(FFD2)
81
25
E00C&C25A
Gear Neutral
SIG1
EB 351D WH/RD FLRA 0.35
DRVSW
EN 6744D L-GN FL2A 0.75
3
80
E00C&C25A
24
I_A_
POWER 1 SIG1
EB 350D BN FLRA 0.35
2
E00C&C25A
1
E00C&C25A
EB2CH_1
CH2EB_1
IP2EB_L
EB2IP_L
CH2GB
GB2CH
GB04
IP05
EB10
mode-
IP 373A L-GN FLRA 0.35 EB 373 L-GN FLRA 0.35

(I_S_PN_AT) GNSW2 GNSW
EB 352B D-BU FLRA 0.35 CH 352A D-BU FLRA 0.35 GB 352 D-BU FLRA 0.5
Drive
GND
G_R_
18
13
25
4
E00G&E10R&C25A E00G&E10R&C25A E00G&E10R&C25A
EB10
Switch(FRD)
Gear Neutral
mode+
IP 372A L-GN/OG FLRA 0.35 EB 372 L-GN/OG FLRA 0.35 EB 351B WH/RD FLRA 0.35 CH 351A WH/RD FLRA 0.35 GB 351 WH/RD FLRA 0.5
Drive
SIG1
I_T_GNSW1 I_T_
88
9
7
Central control switch
12
3
O_S_STSPLAM I_S_STSP
IP 348 L-GN FLRA 0.35 EB 348A L-GN FLRA 0.35
Indicator switch
EB 350B BN FLRA 0.35 CH 350A BN FLRA 0.35 GB 350 BN FLRA 0.5
POWER 1 SIG1
Start Stop Start
34
Stop
4
5
68
11
2
C25A C25A
IP 349 WH FLRA 0.35 EB 349A WH FLRA 0.75
CH 184B VT/D-GN FLRA 0.5 GB 184G VT/D-GN FLRA 0.5
90
switch
5
3
C25A
1
C25A
E10R E00G&E10R&C25A
IP 184H VT/D-GN FLRA 0.5 EB 184J VT/D-GN FLRA 0.5
KL87
6
4
C25A C25A
GB01
IP2EB_R
EB2IP_R
EB2CH_1
CH2EB_1
Accumulator
CH2GB
GB2CH
Start Stop
HSD
(For Stsp)
Solenoid
I_S_RGN
1
DPF SIG
IP 365 D-BU/VT FLRA 0.35 EB 365A D-BU/VT FLRA 0.35 E00P&C25A

26
19
19
O_T_STSTACC
C25A C25A
EB 343B D-BU FLRA 0.5 CH 343A D-BU FLRA 0.5 GB 343 D-BU FL2A 0.5
LSD
38
12
2
8
EB 390 RD/BK FLRA 0.5 E00P&C25A E00P&C25A E00P&C25A
Stop switch
LIN
83
Start
IP2EB_L
EB2IP_L
EB46_A
IP30
(develop)
OBD
EMS_K(D20)
IP 390C RD/BK FLRA 0.5 EB 390D RD/BK FLRA 0.5
LIN
54
EB 352C D-BU FLRA 0.35
7
GND
SP_EB51
4
E00G&E10F&C25A
Switch(FFD1)
Gear Neutral
EB 351C WH/RD FLRA 0.35
SIG1
EB2EN_1
EN2EB_1
3
E00G&E10F&C25A
ALTERNATOR
EN01
EB 350C BN FLRA 0.35
POWER 1 SIG1
2
E00G&E10F&C25A
EN 25DA L-GN FL2A 0.5 EB 390B RD/BK FLRA 0.5
18
LIN
1
1
EB 184C VT/D-GN FLRA 0.5 CH 184E VT/D-GN FLRA 0.5 E00G&E10F&C25A
CH2EB_1 31
SP_CH1
EB2CH_1
a 5-204
b 5-204
d 5-204
c 5-204
Engine Compartment Fuse Box UEC Instrument Cluster Fuse Box IEC
10A 30A
30 85 5A
I-R2 I-F14
U-FS27 U-JF05 IG1
BRAKE IG POWER 87 86
ECU KL15
SW/DCDC/
GATEWAY1
11 14 EB06_B 45 41 42 43 26 34 IP01
EB 3A RD FLRB 2.5
IP 264K BK FLRA 0.5
IP 151B RD FLRB 2.5
IP 153 RD FLRA 0.35

IP 151 RD FLRB 2.5
IP 3 RD FLRB 2.5
IP 5 WH FLRA 0.5
e 5-204 SP_IP5
EB2IP_L
16 IP2EB_L
SP_EB1
IP2EB_L
IP 264 BK FLRA 0.75

SP_IP30 3
SP_EB23 EB2IP_L
EB 303 WH/RD FLRA 0.5
EB 302 OG FLRA 0.5
EB 302A OG FLRA 0.5
EB 153A RD FLRA 0.35

G_IP1
4 3 2 1 EB52 54 12 75 35 EB10
I_S_ I_S_

NC SW NO SW I_S_T15 I_S_WAK
NO SW NO SW
KL87 KL30 BRKMN BRKRED
63
BRAKE SW EMS_K(D20)
I_A_WCACTS G_R_DRVSW I_A_EXTS1 G_R_EXTS1 I_A_EXTS2 G_R_EXTS2
59 81 56 55 75 74 EN30
S30P
S30P
EB 302F OG FLRA 0.5
EN 36D WH FL2A 0.5
EN 6745D GY FL2A 0.75
EN 7584E VT/WH FL2A 0.5
EN 5377D L-BU FL2A 0.5
EN 7583E D-BU FL2A 0.5
EN 5378D L-GN FL2A 0.5
EB2IP_R
2
IP2EB_R
EB2IP_R SP15
38 39
IP 344 YE FLRA 0.35
IP2EB_R
EN 6745DB GY FL2A 0.5
EN2EB_1
34 35 13 14 16 17
EB2EN_1
EB 359 WH/BK FLRA 0.5
EB 360 BN/GY FLRA 0.5
EB 361 D-BU/WH FL2A 0.5
EB 362 BN/D-GN FL2A 0.5
EB 363B VT/D-GN FL2A 0.5
EB 364B VT/RD FL2A 0.5

S30P
S30P
IP 302G OG FLRA 0.5
7 20 IP70_1 1 2 EB35_A 1 2 EB57 1 2 EB58_A IP09_A 30 3 IP09_B

TRUNK_SW BRAKE_IN V SIG SIG GND GND KLR RelaJy2-3
WakeupJ1-30
WCAC inlet
Coolant Exhaust gas Exhaust gas
PEPS temperature temperature BODY CONTROL MODULE
temperature
sensor(FFD) sensor1 T4 sensor2 T5(FFD2)
5-204 25A 30A 10A U-R9 30 85

A U-FS22 U-FS06 U-FS01 A/C COMPRESSOR
FUEL PUMP EB FUEL
87 86
HEATER 10A
85 30 30 85 30 85 U-FS07 B
U-R18 U-R08 U-R1
FUEL PUMP EB FUEL A/C COMPRESSOR A/C 5-208
HEATER 87 86
COMPRESSOR
86 87 87 86
D2 D3
7 6 EB06_F 10 9 EB06_A 3 9 1 EB06_C 3 6 8 EB06_E

EB 161 WH FLRA 2.0
EB 156 BN FLRB 2.5
EB 228C BK FLRA 0.5
EB 158 WH FLRA 0.75
T01L
EB 228L BK FLRA 0.5
T01L
T01L
EB 228Z BK FLRB 2.5
EB 228 BK FLRB 2.5

EB2CH_1
36 1 SP_EB70 SP_EB15
CH2EB_1
EB2EN_1 EB2EN_1 12
3
CH 161A WH FLRA 2.0
CH 156A BN FLRB 2.5
G_EBL3 EN2EB_1 G_EBL3 EN2EB_1
T01L
f
63
1 2 CH01_A 6 3 7 CH02_A 1 EN08 1 EN07

WIF SNR
MOT- MOT+ Heater+ Heater-
PWR
Electric fuel pump Fuel Filter
_E10R&405H _E10R&405H
FUEL FUEL
SNR+ SNR- WIF SIG TEMP+ TEMP- GND
INTAKE A/C EXHAUST A/C

3 4 CH01_A 4 1 2 5 CH02_A
COMPRESSOR COMPRESSOR
CH 324 L-GN FLRA 0.35
CH 325 BN/L-GN FLRA 0.35
CH 347 D-GN FLRA 0.5
CH 327 YE FLRA 0.35
CH 246C BK FLRA 0.5
CH 246D BK FLRB 2.5
CH 246E BK FLRA 2.0
SP_CH6
CH2EB_1
2 3 33 4 5
CH 246BB BK FLRB 4.0
EB2CH_1
EB 324A L-GN FLRA 0.35
EB 325A BN/L-GN FLRA 0.35
EB 347A D-GN FLRA 0.5
G_CH2_A
74 64 7 70 45 8 20 21 56 EB10
O_S_PSPL I_A_FLS G_R_FLS I_S_ I_A_ G_R_ FUEL HEATER O_S_ACRLY REAR A/C
WFLS FTS FTS COMPRESSOR
EMS_K(D20)
EB2CH_1
CH2EB_1
CH08_A
EB06_C
U-JF10
HCU
EB 40D RD FLRA 2.0 CH 40F RD FLRA 2.0

40A
18_NETWORK_EMS CAN_1
29
CH08_A
BATT
EB 40 RD FLRB 3.0 EB 40C RD FLRA 2.0 CH 40E RD FLRA 2.0 CH 40A RD FLRB 3.0
12
15
11
SP_CH2
SP_EB22
C08J/C08K/C08E
CAN_H
CH 1813A WH/BK FLRA 0.5
10
C08J/C08K/C08E
HCU
6
C08J/C08K/C08E
HEATER1
CAN_L
CH 301 WH FLRA 1.5 CH 1814A D-GN/WH FLRA 0.5
9
CH09_A
C08J/C08K/C08E C08J/C08K/C08E
HEATER1
CH 245B BK FLRA 1.0
SENSOR SENSOR
_E10R&405H
LEVER
GND
Urea supply CH 391 WH/BK FLRA 1.5
7
tube heater
1
C08J/C08K/C08E
1
C08J/C08K/C08E
(+)
CH 245H BK FLRA 1.5
LEVER
2
C08J/C08K/C08E
(-)
CH07_A
Engine Compart Fuse Box UEC
G_CH1_A
CH07_A
SM5.2 HEATER & SENSOR
HEATER-
CH 245D BK FLRA 1.5 CH 245BB BK FL2B 4.0
SP_CH5
C08J/C08K/C08E
HEATER+
CH2EB_1
EB2CH_1
EB2EN_1
EN2EB_1
_E10R&405H
5
EN30
I_T_RAULSG_R_RAULS
SNR_SIG SNR_GND
SM5.2
CH 381A VT FLRA 0.5 EB 381 VT FLRA 0.5 EN 7526D VT FL2A 0.5
20
27
48
2
SNR_PWR
U-FS09
C08J/C08K/C08E
15A
SCR
3
CH 380A GY FLRA 0.5 EB 380 GY FLRA 0.5 EN 7525D WH FL2A 0.5
50
SM5.2
19
26
C08J/C08K/C08E
1
C08J/C08K/C08E
4 CH06_A
EB2CH_1
CH2EB_1
EB06_A
CH06_A
RAMCPRAMCPH
PWR_BACKFLOW
EMS_K(D20)
SM5.2 SM5.2
O_T_ O_T_
Supply Module
CH 384A VT/BK FL2A 0.75 EB 384 VT/BK FL2A 0.75 EN 1535D OG FL2A 0.75
SIG__E10R&405H
SIG
23
30
89
EB 382 OG FLRA 0.75 CH 382C OG FL2A 0.75
CH 382E OG FL2A 0.75 C08J/C08K/C08E
30
1
2
SP_CH4
SM5.2
30
87 C08J/C08K/C08E C08J/C08K/C08E
BACKFLOW PWR
CH 385A L-BU FL2A 0.75 EB 385 L-BU FL2A 0.75 EN 1536D BN FL2A 0.75
24
31
92
3
C08J/C08K/C08E
85 EB 334 VT FLRA 0.75 CH 383A L-GN FL2A 0.75 EB 383 L-GN FL2A 0.75 EN 7823D GY FL2A 0.75
86
O_T_
SCRMRLY RAPP
16
28
3
5
C08J/C08K/C08E
U-R21
SCR
O_S_
EB10 22
5-207
g 5-205
B
63
80A 40A 80A 50A 30 86

U-FL03 U-JF02 U-FL04 U-JF01 U-R12
D4
PWM FAN COOLING FAN2 PWM FAN2 COOLING FAN1 RAIN
87 85
U-R17 30 86 U-R15 30 86 U-R13 30 86 10A

PWM FAN PWM MAIN&AUX U-FS05
FAN2 FAN LOW GCU
87 85 87 85 87 85
/HCU
1 3 2 1 1 4 14 15 2 8 16 13 4 EB06_F
EB06_K EB06_G EB06_F EB06_L EB06_G EB06_A EB06_G EB06_A

210R
210R

EB 164 RD FL2B 5.0

210R
210R
EB 17 RD FL2G 10.0

EB 165 YE FL2B 4.0

210R
210R
210R
210R
210R
210R
SP_EB13
SP_EB16 SP_EB17
210R
210R
EB 164B RD FL2B 5.0
210R
EB 163 WH FL2B 5.0
EB 164A RD FL2B 5.0
63
2 EB23 2 EB22 A B EB20 A B EB21
2+ HI SPEED LOW SPEED
COOLING COOLING COOLING COOLING
FAN(PWM FAN FAN FAN
450W) (550W) (300W) (400W)
1- PWM 1- PWM GND GND
1 4 EB23 1 4 EB22 C C
EB20 EB21
210R
EB 205 BK FL2G 10.0
210R
EB 404 WH FLRA 0.5
210R
210R
EB 205A BK FL2G 10.0
210R
210R
EB 204A BK FL2B 5.0
210R
EB 204 BK FL2B 5.0
G_EBL2_B_1 G_EBL2_B_2 G_EBL2_A_2 G_EBL2_A_1
37 40 73 39 69 EB10
O_T_FAN1 O_S_FAN2 O_T_FAN2 O_S_FAN1 O_S_MRLY
EMS_K(D20)
EB14_A
EB2EN_1
EN2EB_1
EB10
EB36_A
EN30
G_R_AMS

G_R_ETA
GND
87
3
EB 371 YE/WH FL2A 0.35 EN 2752D BN FL2A 0.75
GND
76
11
5
Exhaust throttle actuator/position
Hot-film air mass filter

With NTC(FFD)
I_T_AMS
FREQ
86
O_T_ETVNEG V_V_5VETA I_A_ETA
1
EB 370 GY/WH FL2A 0.35 EN 417D D-BU FL2A 0.75
SIG
10
77
3
I_A_IATS
EB 331 YE FLRA 0.35
IAT+
76
4
EB 369 BN/RD FL2A 0.35 EN 416D GY FL2A 0.75
VBAT
39
1
O_V_5VAMS
sensor(FFD)
41 EB 330 D-GN FLRA 0.35
5V
2
EB 368 RD/WH FL2A 0.5 EN 561D GY FL2A 0.75
NEG
25
2
EB60_A
O_T_ETVPOS
SP_EB11
G_R_LPEGRTU
EB 367 BK/WH FL2A 0.5 EN 560D WH FL2A 0.75
temperature sensor
POS
SCR downstream
6
3
EB 392A BN/WH FLRA 0.5 EB 392D BN/WH FL2A 0.5
GND
50
T6(FFD1)
C08J/C08K/C08E
EMS_K(D20)
SP_EB10
EB 389A GY FLRA 0.5 EB 389D GY FL2A 0.5
I_A_LPEGRTU
SIG
47
1
C08J/C08K/C08E
EB18
EB2EN_1
EN2EB_1
EN43
SW GND 2
Rear AC pressure
MID PRE SW MID PRE
LP EGR UPSTREAM
switch(MT/AMT)
TEMP SNSR
EB 228U BK FLRA 0.5 EB 389 GY FLRA 0.5 EN 1653D L-GN 91XA 0.5
SIG
2
2
4
EB10
E00C/E00G&T01
I_S_RACCMED
EB 392 BN/WH FLRA 0.5 EN 1664D D-BU 91XA 0.5
GND
EB 346 VT/WH FLRA 0.5
1
5
51
3
E00C/E00G&T01
EN2EB_1
EB2EN_1
EB2CH_1
CH2EB_1
CH2DO
DO2CH
EN30
EB12_A
O_T_RAMVH
SP_EB15
FRONT AC pressure
SW GND 2
EN 7077D D-BU FL2A 0.75 EB 378 BN FL2A 0.75 CH 378E BN FL2A 0.75
MID PRE SW MID PRE
94
32
17
1
switch(MT/AMT) 1
C08J/C08K/C08E
G_EBL3
EB 228T BK FLRA 0.5 EB 228 BK FLRB 2.5
2
O_T_RAMVL
EN 7079D GY FL2A 0.75 EB 379 BK FL2A 0.75 CH 379E BK FL2A 0.75
71
18
I_S_ACCMED
33
2
C08J/C08K/C08E
EB 345 GY FLRA 0.5
2 DO01_A
52
3
Reduction agent dosing

valve(E10R && 150L)
DO 379A BK 91XA 0.75
GND
C08J/C08K/C08E
DO 378A BN 91XA 0.75
PWR
1
C08J/C08K/C08E
63
FUEL METERING
LP EGR ACTUATOR/POSITION SNSR UNIT TVA ACTUATOR/POSITION SNSR
Vbat 5V GND SIG NEG POS PIN1 PIN2 SIG Vbat5V GND POS NEG
1 5 3 2 6 EN49 1 2 EN61 1 2 6 3 5 EN51

EN 5047 RD/BN 91XA 0.75
EN 2753 RD/BN 91XA 0.75
EN 2702D GY 91XA 0.75
EN 5764 OG 91XA 0.75
EN 5746 RD/BN 91XA 0.75
EN 7299D VT FL2A 0.5
EN 7301D YE FL2A 0.5
EN 632E BN FL2A 0.75
EN 631D OG FL2A 0.75
EN 416E GY FL2A 0.75

17 57 58 2 1 7 6 98 16 97 8 9 EN30
I_A_ O_T_ O_T_ V_V_ G_R_ O_T_ O_T_
V_V_5VLPEGR G_R_LPEGR O_V_MEU O_T_MEU I_A_TVA
LPEGR LPEGRNEG LPEGRPOS 5VTVA TVA TVAPOS TVANEGI
EMS_K(D20) 63
I_A_ G_R_ V_V_
I_F_CRS G_R_CRS V_V_5VCRS 3G_R_CAS 2I_F_CAS 1 V_V_5VCAS I_S_OPS1
LPEGRDP LPEGRDP 5VLPEGRDP
11 28 19 51 52 37 30 54 53 14 EN30
EN 573D L-GN 91XA 0.5
EN 574D BN 91XA 0.5
EN 2867D YE 91XA 0.5
EN 633D BN FL2A 0.5
EN 7376D YE FL2A 0.75
EN 469D WH FL2A 0.75
EN 2530D PK FL2A 0.75
1 2 3 EN35 1 2 3 EN36 1 EN40 1 2 3 EN44

SIG GND Vbat 5V GND SIG Vbat 5V SIG SIG GND Vbat 5V
CRANKSHAFT SPEED CAMSHAFT SPEED OIL PRESSURE LP EGR DIFFERENTIAL

SNSR SNSR SW PRESSURE SNSR
INTAKE VALVE SNSR HP EGR ACTUATOR/POSITION SNSR RAIL PRESSURE SNSR
GND Vbat 5V SIG GND SIG Vbat5V NEG- POS GND SIG Vbat5V
1 3 4 EN37 1 3 5 6 2 EN48 1 2 3 EN47

EN 2760DB TN FL2A 0.5
EN 473DA TN FL2A 0.5
EN 2753D BN FL2A 0.75
EN 5375D GY FL2A 0.75
EN 5047D GY FL2A 0.75
EN 5764D WH FL2A 0.75
EN 5746D BN FL2A 0.75
EN 2917D TN FL2A 0.5

95 38 96 78 79 40 88 67 63 62 42 EN30
G_R_P22 V_V_5VP22 I_A_P22 G_R_HPEGR I_A_HPEGR V_V_ O_T_ O_T_ G_R_RAILPS I_A_RAILPS V_V_5VRAILPS
5VHPEGR HPEGRNEG HPEGRPOS
EMS_K(D20)
63
I_A_T21 G_R_EXTS3 I_A_EXTS3 O_V_PCV O_T_PCV I_A_HPEGRTD G_R_HPEGRTD I_A_LPEGRTD G_R_LPEGRTD
61 12 13 27 26 34 33 36 35 EN30
EN 7584D VT/WH FL2A 0.5
EN 7583D D-BU 91XA 0.5
SP03 EN 6783D BN 91XA 0.5

EN 2760DC TN FL2A 0.5
1 2 EN38 2 1 EN45 1 2 EN58 1 2 EN41 1 2 EN42

SIG GND SIG GND PWR GND SIG GND SIG GND
T21 TEMP SNSR T3 TEMP SNSR PRESSURE CONTROL HP EGR COOLER LP EGR COOLER
VALVE DOWNSTREAM DOWNSTREAM
TEMP SNSR TEMP SNSR
63
EN2EB_1
EB2EN_1
SP_EB15
EN60
SP02
G_EBL3
EN 450DB OG/L-GN 91XA 0.75 EN 450DA BK FL2A 1.0 EB 228P BK FLRA 1.0 EB 228 BK FLRB 2.5
GND
20
2
EN30
VGT
O_T_VGT
PWM IN
EN 7316DA OG 91XA 0.75

47
4
EN30
Vbat
EN55
EN55
HP EGR COOLER
BYPASS VALVE
O_S_HPEGRCBP
EN64
EN 6391G GY FL2A 0.75 EN 5291DE PK FL2A 0.75
GND
Vbat
69
1
LAMBDA SEN (DOC UPSTREAM)
I_A_LSCP
Heater + Heater - Electrode electrode
EN 6425D GY FL2A 0.75

Air duct
104
4
EN 6426D OG FL2A 0.75
_LSVG
Inner
O_R
83
3
EN54
EN54
EN 6424D D-BU FL2A 0.75
BYPASS VALVE
_LSH
O_T
46
2
O_T_HPTBV
H-TURB
EN 6391F YE/BK FL2A 0.75 EN 5291DB PK FL2A 0.75
GND
Vbat
73
1
1
EMS
EN59
SP16
EN 5291DH PK FL2A 0.75 EN 5291DJ PK FL2A 0.75
SP05
Vbat
EN53
6
EN53
BYPASS VALVE
H-CHARGER
O_T_HPCBV
EN 7315 BK FL2A 0.75 EN 6391E GY FL2A 0.75 EN 5291DC PK FL2A 0.75
GND
PWM IN Diagnosis GND
Vbat
68
2
1
VSA
O_T_VSA I_T_VSA
29
5
EN 7314D GY FL2A 0.5
93
1

EN57
EN52
EN52
BYPASS VALVE
ENGINE CYLINDER
O_T_LPTBV
L-TURB
O_S_OILP
EN 6391H L-GN FL2A 0.75 EN 6391D OG FL2A 0.75
GND
GND
Vbat
91
90
1
2
OUTSIDE
Vbat
1
SP01
EB2EN_1
EN2EB_1
EB 187A VT FLRA 1.0 EN 5291DA PK FL2A 1.0
2
h 5-204
TCU(AT)
P/N signal
3 GB02
E00P
GB 306 BK/WH FL2A 0.5
HOOD AJAR SW CLOCK SPRING(HI) ABS/ESP
GB2CH
7
CH2GB
EMS CRUISE- CRUISE+ VSO
B EB51 ACCELERATOR PEDAL MODULE(FPM) 8 7 10 EB04
E00P
CH 306A BK/WH FLRA 0.35
IP50_B
C25A/U07E
F10J
IP 323 VT FLRA 0.35
F10J
IP 322 YE FLRA 0.35

GND2 SIG2 POWER 2 GND1 SIGN1 POWER1
5 6 4 2 3 1 EB25
SP_EB18
EB 312 VT FLRA 0.35
EB 311 BN/L-GN FLRA 0.35
EB 310 VT FLRA 0.35
EB 308 OG FLRA 0.35
EB2EN_1 IP2EB_L
23 2 1
EN2EB_1 CH2EB_1
63 EB2IP_L 32
EB2CH_1
EB 323A VT FLRA 0.35
E00P
EB 306B BK/WH FLRA 0.35

EN 5530D D-BU FL2A 0.75
103 EN30 66 33 49 65 32 48 10 63 68 17 EB10

I_A_HWS G_R I_A V_V G_R I_A V_V G_R I_A I_T_GNSW1(I_S_PN_AT) VSO
_APP2 _APP2 _APP2 _APP1 _APP1 _5VAPP1 _CRC _CRC
EMS
V_V I_A G_R G_R I_A V_V G_R I_A V_V
_5VBVS _BVS _BVS _PFDP _PFDP _5VPFDP _CLTH(MT) _CLTH(MT) _5VCLTH(MT) I_A_CTS G_R_CTS
58 28 26 15 16 42 9 46 59 EB10 100 99 EN30

EN 410D L-GN 91XA 0.5
EN 2761D BN 91XA 0.5

EB 315 OG FLRA 0.35
EB 313 WH FLRA 0.35
E00G
E00G
EB 317 OG FLRA 0.35
E00G
EB 316 GY FLRA 0.35
C25A
EB 319 VT FLRA 0.35
C25A
C25A
EB 321 YE FLRA 0.35
3 1 2 EB19 2 3 1 EB55 1 2 3 EB26 1 2 EN39

+ SIG - - SIG + - SIG + + -
Brake Vacuum DIFFERENTIAL CLUTCH PEDAL COOLANT TEMP SNSR

Sensor(STSP) PRESSURE SENSOR POSITION SENSOR(MT)
63
EN30
EN34
INJECTOR 4
EB06_F
D4
EB10
EN 1745D D-BU FL2A 0.75
_INJVL12
GND
87
O_P
2
EB 335 D-GN FLRA 0.35 O_S_MRLY
86
85
69
4
EN 5424D BN FL2A 0.75
_INJVH12
SIG
66
O_P
1
G_EBR2
EB 206 BK FLRA 0.75
30
87
EN33
INJECTOR 3
U-R12
MAIN
EN 1746D BN FL2A 0.75
_INJVL21
NOx UPSTREAM SENSOR
GND
O_P
43
2
SP_EB28
EB 206B1 BK FL2A 0.5

GND2
EB 1813K WH/BK FL2A 0.35

CAN_H
5
C08J/C08K/C08E
4
C08J/C08K/C08E EN 5422D OG FL2A 0.75
_INJVH21
SIG
22
O_P
EB 206B BK FL2A 0.5
1
U-FS05
GCU/
GND
HCU
2
10A
C08J/C08K/C08E EB 1814K D-GN/WH FL2A 0.35

CAN_L
3
EB 184 VT/D-GN FLRA 0.5 EB 184R1 VT/D-GN FL2A 0.5 C08J/C08K/C08E
KL87
EN32
13
C08J/C08K/C08E
SP_EB13
INJECTOR 2
EB27_A
EB27_A
EN 844D YE/BK FL2A 0.75
_INJVL22
GND
45
O_P
2
EN 5423D YE FL2A 0.75
_INJVH22
NOx DOWNSTREAM SENSOR
SIG
24
O_P
1
EMS
GND CAN_L CAN_H KL87
C08J/C08K/C08E
EN31
EB 1813M WH/BK FL2A 0.35
INJECTOR 1
4
C08J/C08K/C08E
_INJVL11
EB 1814M D-GN/WH FL2A 0.35 EN 1744D BN FL2A 0.75
GND
O_P
85
2
3
C08J/C08K/C08E
G_EB11
EB 202D BK FL2A 0.5 EB 202 BK FLRA 0.75
2
EN 5421D PK FL2A 0.75
_INJVH11
C08J/C08K/C08E
SP_EB27
SIG
64
O_P
1
EB29_A
EB76
CH08
RESISTOR
EMS CAN
CAN_L CAN_H
CAN_L
EB 1813L WH/BK FLRA 0.35
9
EB10
HCU
A
SP_EB45
EB 1814L D-GN/WH FLRA 0.35
CAN_H
B
10
SP_EB44
CAN_H
EB30_A
81
EB 1814G D-GN/WH FLRA 0.35 CH 1813A WH/BK FLRA 0.5
PM PARTICLE SENSOR
EB 1814 D-GN/WH FLRA 0.35
CAN_L
80
C08J/C08K/C08E
CAN_H CAN_L GND CAN_L

EB 184S VT/D-GN FL2A 0.5 EB 1813G WH/BK FLRA 0.35
1
C08J/C08K/C08E CH 1814A D-GN/WH FLRA 0.5
SP_EB41
SP_EB43
SP_EB67
EB 202C BK FL2A 0.5 C08J/C08K/C08E
2
C08J/C08K/C08E
EB 1814D D-GN/WH FL2A 0.35 EB 1814E D-GN/WH FLRA 0.35 EB 1814C D-GN/WH FLRA 0.35 EB 1814J D-GN/WH FLRA 0.35
6
4
C08J/C08K/C08E
EB 1813D WH/BK FL2A 0.35 EB 1813E WH/BK FLRA 0.35 EB 1813C WH/BK FLRA 0.35 EB 1813J WH/BK FLRA 0.35
7
3
C08J/C08K/C08E
SP_EB42
SP_EB66
SP_EB40
EB2CH_1
CH2EB_1
Engine Compartment
Fuse Box UEC
20A
U-FS25
PARKING
HEATER
4 EB06_D
EB 50 RD FL2A 1.0
C26A
EB2CH_1
34
CH2EB_1
CH 50B RD FLRA 1.0
C26A
1 CH10_1_A
POWER+
63 PARKING HEATER MODULE

FUEL
GND METERING PUMPS K-LINE BRIDGE SWITCH
2 CH10_1_A 6 2 1 CH10_2_A
CH 387B BN FLRA 0.75
CH 1815D WH/BK FLRA 0.35
CH 386C D-BU FLRA 0.35

C26A
C26A
C26A
C26A
CH 245LB BK FLRA 1.0
CH2EB_1
1 CH11_A 21 35 EB2CH_1
EB 386A D-BU FL2A 0.35 C26A
PARKING
C26A
EB 1815 WH/BK FL2A 0.35
C26A
HEATER MODULE FUEL

METERING PUMPS
GND
2 CH11_A
C26A
CH 245MB BK FLRA 0.75
EB2IP_L
24 25 IP2EB_L
IP 1815A WH/BK FLRA 0.35
C26A

C26A
SP_CH5
CH 245BB BK FL2B 4.0
7 IP28 13 IP12
K-LINE BRIDGE
SWITCH
OBD MIRROR & DIMMER

G_CH1_A SW
5.8 Engine management system(Right-Hand Drive)
SP_EB51
C25A
C25A
EB 9 RD FLRA 0.75
+
1 EB03
BATT
BATT
1 2 EB75 500A 500A 5A
UEC (EB01_B) UEC IBS (EB01_A)
IBS
- - 1 EB02_B 1 EB02_A
1 BTN01_A
1
BTN01_B
C25X
EB 8C RD FL2G 50.0
C25A
EB 8 RD FL2G 50.0
C25A
C25X
Engine Compartment
1 EB05_B 1 Fuse Box UEC
30A
U-JF17
STARTER
63
10A U-R7
30 85
U-FS24 STARTER
STARTER 87 86
FB
ST
1 BT05 12 10 11 3 EB06_D
E00C
EB 357 OG FLRA 0.35

BT 1 RD FL2G 35.0
EB2EN_1
14 EB45 EN2EB_1
1
KL50 - CRANKING
EN 6DB RD FL2B 2.5
REQUEST
SP_EB6
TCU(AMT)
BT02_A 1 1 EN06 18 72 83 EB10

B+ (FD) B+ (RD) O_S_STRTL O_S_STRTH LIN
G_BTN1
STARTER EMS_K(D20)
30 86
10A 15A 20A 10A
10A 60A U-R12
U-FS05 U-FS13 U-FS14 U-FS12 D4
U-FS15 U-JF13 BAT3/WATER A MAIN
GLOW GCU/HCU BAT2 BAT1
ECU PUMP
87 85
PLUG 5-221
7 EB06_B 8 13 14 11 5 4 EB06_F
EB 16 RD FLRA 0.75
EB 15 RD FLRB 6.0
EB 187 VT FLRA 1.0
EB 186 YE FLRB 2.5

EB 184J VT/D-GN FLRA 0.5 C25A
a 5-219
SP_EB13 EB 184C VT/D-GN FLRA 0.5
b 5-219
EB 184Q1 VT/D-GN FLRA 0.5 E00C&C25A
c 5-219
EB 184Q VT/D-GN FLRA 0.5 E00G&E10F&C25A

d 5-219
e 5-220
EB 187A VT FLRA 1.0
SP_EB14 h 5-227
11 6 EB54
EB 187C VT FLRA 1.0
B+ KL87
Glow Control
Unit (GCU3)
ST DI GND G1 G2 G3 G4
10 9 7 1 2 3 4 EB54
63
EB 339 RD/BN FLRA 1.5
EB 340 BN FLRA 1.5
EB 341 RD FLRA 1.5
EB 342 WH FLRA 1.5
1 EB53
EB 337 WH FLRA 0.35
VBAT SP_EB12
WCAC COOLANT PUMP

EB2EN_1
15 22 29 36
EN2EB_1 GND PWM
EN 1584D RD/BK FL2A 1.5
3 2 EB53
EB 228M BK FLRB 1.0
EN2GP
1 2 3 4
GP2EN
GP 1582DA PU/WH FL2A 1.5
GP 1583DA BK/RD FL2A 1.5
GP 1584DA YE/BK FL2A 1.5
SP_EB15 EB2EN_1
19
EN2EB_1
EB 228 BK FLRB 2.5
EB 201A BK FLRB 2.5
EB 201B BK FLRB 2.5
EB 201C BK FLRB 2.5

EN 2566D GY FL2A 0.75
GP04
GP03
GP01
GP02
1 1 1 1 G_EBL4
G_EBL3
G1G2G3G4
EB10 91 57 53 27 72 EN30_A 3 5 1 2 4 6 69 EB10
V_V_ ST DI GND O_T_WCAC BAT2 BAT3 BAT1 G_G_ G_G_ G_G_ O_S_MRLY
PERMBAT BAT1 BAT2 BAT3
EMS_K(D20)
63
EB2EN_1
EN2EB_1
EB46_B
g 5-219
f 5-219
EN30
SP15
GND
DRVSW
EB 352D D-BU FLRA 0.35

G_R_
EN 6745DA GY FL2A 0.75 EN 6745D GY FL2A 0.75
Switch(FFD2)
81
25
E00C&C25A
Gear Neutral
SIG1
EB 351D WH/RD FLRA 0.35
DRVSW
EN 6744D L-GN FL2A 0.75
3
80
E00C&C25A
24
I_A_
POWER 1 SIG1
2
E00C&C25A
1
E00C&C25A
EB2CH_1
CH2EB_1
IP2EB_L
EB2IP_L
CH2GB
GB2CH
GB04
IP05
EB10
mode-

(I_S_PN_AT) GNSW2 GNSW
EB 352B D-BU FLRA 0.35 CH 352A D-BU FLRA 0.35 GB 352 D-BU FLRA 0.5
Drive
GND
G_R_
18
8
13
25
4
EB10
Switch(FRD)
Gear Neutral
mode+
IP 372A L-GN/OG FLRA 0.35 EB 372 L-GN/OG FLRA 0.35 EB 351B WH/RD FLRA 0.35 CH 351A WH/RD FLRA 0.35 GB 351 WH/RD FLRA 0.5
Drive
SIG1
I_T_GNSW1 I_T_
88
9
12
3
O_S_STSPLAM I_S_STSP
IP 348 L-GN FLRA 0.35 EB 348A L-GN FLRA 0.35
Indicator switch
EB 350B BN FLRA 0.35 CH 350A BN FLRA 0.35
POWER 1 SIG1
Start Stop Start
34
Stop
4
5
68
11
2
C25A C25A
IP 349 WH FLRA 0.35 EB 349A WH FLRA 0.75
90
switch
5
3
C25A
1
C25A
E10R E00G&E10R&C25A
IP 184H VT/D-GN FLRA 0.5 EB 184J VT/D-GN FLRA 0.5
KL87
6
4
C25A C25A
GB01
EB2CH_1
CH2EB_1
Accumulator
CH2GB
GB2CH
Start Stop
HSD
(For Stsp)
Solenoid
Start Stop switch
1
E00P&C25A
LIN
83
O_T_STSTACC
EB 343B D-BU FLRA 0.5 CH 343A D-BU FLRA 0.5 GB 343 D-BU FL2A 0.5
LSD
38
12
2
8
E00P&C25A E00P&C25A E00P&C25A
IP2EB_R
EB2IP_R
EB46_A
IP30
(develop)
OBD
EMS_K(D20)
IP 390C RD/BK FLRA 0.5 EB 390D RD/BK FLRA 0.5
LIN
54
EB 352C D-BU FLRA 0.35
7
GND
SP_EB51
4
E00G&E10F&C25A
Switch(FFD1)
Gear Neutral
EB 351C WH/RD FLRA 0.35
SIG1
EB2EN_1
EN2EB_1
3
E00G&E10F&C25A
ALTERNATOR
EN01
EB 350C BN FLRA 0.35
POWER 1 SIG1
2
E00G&E10F&C25A
18
LIN
1
1
EB 184C VT/D-GN FLRA 0.5 CH 184E VT/D-GN FLRA 0.5 E00G&E10F&C25A
CH2EB_1 31
SP_CH1
EB2CH_1
a 5-218
b 5-218
d 5-218
c 5-218
10A 30A
30 85 5A
I-R2 I-F14
U-FS27 U-JF05 IG1
BRAKE IG POWER 87 86
ECU KL15
SW/DCDC/
GATEWAY1
11 14 EB06_B 45 41 42 43 26 34 IP01
EB 3A RD FLRB 2.5
IP 264K BK FLRA 0.5
IP 151B RD FLRB 2.5
IP 153 RD FLRA 0.35

IP 151 RD FLRB 2.5
IP 3 RD FLRB 2.5
IP 5 WH FLRA 0.5
e 5-218 SP_IP5
EB2IP_L
37 IP2EB_L
SP_EB1
IP2EB_R
IP 264 BK FLRA 0.75

SP_IP30 3
SP_EB23 EB2IP_R
EB 303 WH/RD FLRA 0.5
EB 302 OG FLRA 0.5
EB 153A RD FLRA 0.35

G_IP1
4 3 2 1 EB52 54 12 75 35 EB10
I_S_ I_S_

NC SW NO SW I_S_T15 I_S_WAK
NO SW NO SW
KL87 KL30 BRKMN BRKRED
63
BRAKE SW EMS_K(D20)
I_A_WCACTS G_R_DRVSW I_A_EXTS1 G_R_EXTS1 I_A_EXTS2 G_R_EXTS2
59 81 56 55 75 74 EN30
S30P
S30P
EB 302F OG FLRA 0.5
EN 36D WH FL2A 0.5
EN 6745D GY FL2A 0.75
EN 7584E VT/WH FL2A 0.5
EB2IP_L
2
IP2EB_L
EB2IP_R SP15
38 39
IP 344 YE FLRA 0.35
IP2EB_R
EN 6745DB GY FL2A 0.5
EN2EB_1
34 35 13 14 16 17
EB2EN_1
EB 361 D-BU/WH FL2A 0.5
EB 362 BN/D-GN FL2A 0.5
EB 363B VT/D-GN FL2A 0.5
EB 364B VT/RD FL2A 0.5

S30P
S30P
IP 302G OG FLRA 0.5
7 20 IP70_1 1 2 EB35_A 1 2 EB57 1 2 EB58_A IP09_A 30 3 IP09_B

TRUNK_SW BRAKE_IN V SIG SIG GND SIG GND KLR RelaJy2-3
WakeupJ1-30
WCAC inlet
Coolant Exhaust gas Exhaust gas
PEPS temperature temperature BODY CONTROL MODULE
temperature
sensor(FFD) sensor1 T4 sensor2 T5(FFD2)
5-218 25A 30A 10A U-R9 30 85

A U-FS22 U-FS06 U-FS01 A/C COMPRESSOR
FUEL PUMP EB FUEL A/C 87 86
HEATER COMPRESSOR 10A
B
U-R18
85 30
U-R08
30 85
U-R1 30 85 U-FS07
EB FUEL A/C 5-221
FUEL PUMP A/C COMPRESSOR
HEATER 87 86
COMPRESSOR
86 87 87 86
D2 D3
7 6 EB06_F 10 9 EB06_A 3 9 1 EB06_C 3 6 8 EB06_E

EB 161 WH FLRA 2.0
EB 156 BN FLRB 2.5
EB 228C BK FLRA 0.5
EB 158 WH FLRA 0.75
T01L
EB 228L BK FLRA 0.5
T01L
T01L
EB 228Z BK FLRB 2.5
EB 228 BK FLRB 2.5

EB2CH_1
36 1 SP_EB70 SP_EB15
CH2EB_1
EB2EN_1 EB2EN_1 12
3
CH 161A WH FLRA 2.0
CH 156A BN FLRB 2.5
G_EBL3 EN2EB_1 G_EBL3 EN2EB_1
T01L
f 5-219
63
1 2 CH01_A 6 3 7 CH02_A 1 EN08 1 EN07

WIF SNR
MOT- MOT+ Heater+ Heater-
PWR
Electric fuel pump Fuel Filter
_E10R&405H _E10R&405H
FUEL FUEL
SNR+ SNR- WIF SIG TEMP+ TEMP- GND
INTAKE A/C EXHAUST A/C

3 4 CH01_A 4 1 2 5 CH02_A
COMPRESSOR COMPRESSOR
CH 324 L-GN FLRA 0.35
CH 325 BN/L-GN FLRA 0.35
CH 327 YE FLRA 0.35
CH 246C BK FLRA 0.5
CH 246D BK FLRB 2.5
CH 246E BK FLRA 2.0
SP_CH6
CH2EB_1
2 3 33 4 5
EB2CH_1
EB 324A L-GN FLRA 0.35
EB 325A BN/L-GN FLRA 0.35
G_CH2_A
74 64 7 70 45 8 20 21 56 EB10
O_S_PSPL I_A_FLS G_R_FLS I_S_ I_A_ G_R_ FUEL HEATER O_S_ACRLY REAR A/C
WFLS FTS FTS COMPRESSOR
EMS_K(D20)
EB2CH_1
CH2EB_1
CH08_A
EB06_C
U-JF10
EB 40D RD FLRA 2.0 CH 40F RD FLRA 2.0
18_NETWORK_EMS CAN_1
HCU
40A
29
CH08_A
EB 40 RD FLRB 3.0 EB 40C RD FLRA 2.0 CH 40E RD FLRA 2.0 CH 40A RD FLRB 3.0
BATT
12
15
11
C08J/C08K/C08E
SP_CH2
SP_EB22
CAN_H
CH 1813A WH/BK FLRA 0.5
10
C08J/C08K/C08E
HCU
6
C08J/C08K/C08E
HEATER1
CH 301 WH FLRA 1.5
CAN_L
CH 1814A D-GN/WH FLRA 0.5
9
CH09_A
CH 245B BK FLRA 1.0
SENSOR SENSOR
HEATER1
_E10R&405H
LEVER
CH 391 WH/BK FLRA 1.5
GND
Urea supply
tube heater
7
C08J/C08K/C08E
1
1
C08J/C08K/C08E
(+)
CH 245H BK FLRA 1.5
LEVER
2
C08J/C08K/C08E
Engine Compart Fuse Box UEC
(-)
CH07_A
SM5.2 HEATER & SENSOR
HEATER-
G_CH1_A
CH07_A
CH 245D BK FLRA 1.5 CH 245BB BK FL2B 4.0
4
C08J/C08K/C08E
SP_CH5
HEATER+
_E10R&405H
CH2EB_1
EB2CH_1
EB2EN_1
EN2EB_1
5
EN30
I_T_RAULS G_R_RAULS
SNR_SIG SNR_GND
SM5.2
CH 381A VT FLRA 0.5 EB 381 VT FLRA 0.5 EN 7526D VT FL2A 0.5
20
27
48
2
SNR_PWR
C08J/C08K/C08E
U-FS09

SCR
15A
CH 380A GY FLRA 0.5 EB 380 GY FLRA 0.5 EN 7525D WH FL2A 0.5
50
C08J/C08K/C08E
SM5.2
19
26
1
C08J/C08K/C08E
CH06_A
EB2CH_1
CH2EB_1
EB06_A
CH06_A
PWR_BACKFLOW
EMS_K(D20)
RAMCP RAMCPH
SM5.2
Supply Module
O_T_
CH 384A VT/BK FL2A 0.75 EB 384 VT/BK FL2A 0.75 EN 1535D OG FL2A 0.75
SIG__E10R&405H
SIG
23
30
89
4
EB 382 OG FLRA 0.75 CH 382C OG FL2A 0.75 CH 382B OG FL2A 0.75 C08J/C08K/C08E
30
1
2
SM5.2
30
87
BACKFLOW PWR
CH 385A L-BU FL2A 0.75 EB 385 L-BU FL2A 0.75 EN 1536D BN FL2A 0.75
SP_CH4
SM5.2
O_T_
24
31
92
3
C08J/C08K/C08E
CH 383A L-GN FL2A 0.75 EB 383 L-GN FL2A 0.75 EN 7823D GY FL2A 0.75
85
86
O_T_
RAPP
16
28
3
5
C08J/C08K/C08E
U-R21
SCRMRLY
SCR
O_S_
22
5-222
EB10
B
g 5-222
63
80A 40A 80A 50A 30 86

U-FL03 U-JF02 U-FL04 U-JF01 U-R12
D4
PWM FAN COOLING FAN2 PWM FAN2 COOLING FAN1 RAIN
87 85
U-R17 30 86 U-R15 30 86 U-R13 30 86 10A

PWM FAN PWM MAIN&AUX U-FS05
FAN2 FAN LOW GCU
87 85 87 85 87 85
/HCU
1 3 2 1 1 4 14 15 2 8 16 13 4 EB06_F
EB06_K EB06_G EB06_F EB06_L EB06_G EB06_A EB06_G EB06_A

210R
210R

EB 164 RD FL2B 5.0

210R
210R
EB 17 RD FL2G 10.0

EB 165 YE FL2B 4.0

210R
210R
210R
210R
210R
210R
SP_EB13
SP_EB16 SP_EB17
210R
210R
EB 164B RD FL2B 5.0
210R
EB 163 WH FL2B 5.0
EB 164A RD FL2B 5.0
63
2 EB23 2 EB22 A B EB20 A B EB21
COOLING COOLING COOLING COOLING
FAN(PWM FAN FAN FAN
450W) (550W) (300W) (400W)
1- PWM 1- PWM GND GND
1 4 EB23 1 4 EB22 C C
EB20 EB21
210R
EB 205 BK FL2G 10.0
210R
EB 404 WH FLRA 0.5
210R
210R
EB 205A BK FL2G 10.0
210R
210R
EB 204A BK FL2B 5.0
210R
EB 204 BK FL2B 5.0
G_EBL2_B_1 G_EBL2_B_2 G_EBL2_A_2 G_EBL2_A_1
37 40 73 39 69 EB10
O_T_FAN1 O_S_FAN2 O_T_FAN2 O_S_FAN1 O_S_MRLY
EMS_K(D20)
EB14_A
EB2EN_1
EN2EB_1
EB10
EB36_A
EN30
G_R_AMS
GND
G_R_ETA
87
3
EB 371 YE/WH FL2A 0.35 EN 2752D BN FL2A 0.75
GND
76
11
5
Exhaust throttle actuator/position
Hot-film air mass filter

With NTC(FFD)
I_T_AMS
FREQ
86
O_T_ETVNEG V_V_5VETA I_A_ETA
1
EB 370 GY/WH FL2A 0.35 EN 417D D-BU FL2A 0.75
SIG
10
77
3
I_A_IATS
EB 331 YE FLRA 0.35
IAT+
76
4
EB 369 BN/RD FL2A 0.35 EN 416D GY FL2A 0.75
VBAT
39
1
O_V_5VAMS
sensor(FFD)
5V
41
2
EB 368 RD/WH FL2A 0.5 EN 561D GY FL2A 0.75
NEG
25
2
EB60_A
O_T_ETVPOS
SP_EB11
G_R_LPEGRTU
EB 367 BK/WH FL2A 0.5 EN 560D WH FL2A 0.75
temperature sensor
POS
SCR downstream
6
3
EB 392A BN/WH FLRA 0.5 EB 392D BN/WH FL2A 0.5
GND
50
T6(FFD1)
C08J/C08K/C08E
EMS_K(D20)
SP_EB10
EB 389A GY FLRA 0.5 EB 389D GY FL2A 0.5
I_A_LPEGRTU
SIG
47
1
C08J/C08K/C08E
EB18
EB2EN_1
EN2EB_1
EN43
SW GND 2
Rear AC pressure
MID PRE SW MID PRE
LP EGR UPSTREAM
switch(MT/AMT)
TEMP SNSR
EB 228U BK FLRA 0.5 EB 389 GY FLRA 0.5 EN 1653D L-GN 91XA 0.5
SIG
2
2
4
EB10
E00C/E00G&T01
I_S_RACCMED
EB 392 BN/WH FLRA 0.5 EN 1664D D-BU 91XA 0.5
GND
1
5
51
3
E00C/E00G&T01
EN2EB_1
EB2EN_1
EB2CH_1
CH2EB_1
CH2DO
DO2CH
EN30
EB12_A
O_T_RAMVH
SP_EB15
FRONT AC pressure
SW GND 2
EN 7077D D-BU FL2A 0.75 EB 378 BN FL2A 0.75 CH 378E BN FL2A 0.75
MID PRE SW MID PRE
94
32
17
1
switch(MT/AMT) 1
C08J/C08K/C08E
G_EBL3
EB 228T BK FLRA 0.5 EB 228 BK FLRB 2.5
2
O_T_RAMVL
EN 7079D GY FL2A 0.75 EB 379 BK FL2A 0.75 CH 379E BK FL2A 0.75
71
18
I_S_ACCMED
33
2
C08J/C08K/C08E
EB 345 GY FLRA 0.5
2 DO01_A
52
3
Reduction agent dosing

valve(E10R && 150L)
GND
DO 379A BK 91XA 0.75
C08J/C08K/C08E
PWR
DO 378A BN 91XA 0.75
1
C08J/C08K/C08E
63
FUEL METERING
LP EGR ACTUATOR/POSITION SNSR UNIT TVA ACTUATOR/POSITION SNSR
Vbat 5V GND SIG NEG POS PIN1 PIN2 SIG Vbat5V GND POS NEG
1 5 3 2 6 EN49 1 2 EN61 1 2 6 3 5 EN51

EN 5047 RD/BN 91XA 0.75
EN 2753 RD/BN 91XA 0.75
EN 2702D GY 91XA 0.75
EN 5764 OG 91XA 0.75
EN 5746 RD/BN 91XA 0.75
EN 7299D VT FL2A 0.5
EN 632E BN FL2A 0.75
EN 631D OG FL2A 0.75
EN 416E GY FL2A 0.75

17 57 58 2 1 7 6 98 16 97 8 9 EN30
I_A_ O_T_ O_T_ V_V_ G_R_ O_T_ O_T_
V_V_5VLPEGR G_R_LPEGR O_V_MEU O_T_MEU I_A_TVA
LPEGR LPEGRNEG LPEGRPOS 5VTVA TVA TVAPOS TVANEGI
EMS_K(D20) 63
I_A_ G_R_ V_V_
I_F_CRS G_R_CRS V_V_5VCRS 3G_R_CAS 2I_F_CAS 1 V_V_5VCAS I_S_OPS1
LPEGRDP LPEGRDP 5VLPEGRDP
11 28 19 51 52 37 30 54 53 14 EN30
EN 573D L-GN 91XA 0.5
EN 574D BN 91XA 0.5
EN 2867D YE 91XA 0.5
EN 633D BN FL2A 0.5
EN 7376D YE FL2A 0.75
EN 469D WH FL2A 0.75
EN 2530D PK FL2A 0.75
1 2 3 EN35 1 2 3 EN36 1 EN40 1 2 3 EN44

SIG GND Vbat 5V GND SIG Vbat 5V SIG SIG GND Vbat 5V
CRANKSHAFT SPEED CAMSHAFT SPEED OIL PRESSURE LP EGR DIFFERENTIAL

SNSR SNSR SW PRESSURE SNSR
INTAKE VALVE SNSR HP EGR ACTUATOR/POSITION SNSR RAIL PRESSURE SNSR
GND Vbat 5V SIG GND SIG Vbat5V NEG- POS GND SIG Vbat5V
1 3 4 EN37 1 3 5 6 2 EN48 1 2 3 EN47

EN 2760DB TN FL2A 0.5
EN 2753D BN FL2A 0.75
EN 5375D GY FL2A 0.75
EN 5047D GY FL2A 0.75
EN 5764D WH FL2A 0.75
EN 5746D BN FL2A 0.75

95 38 96 78 79 40 88 67 63 62 42 EN30
G_R_P22 V_V_5VP22 I_A_P22 G_R_HPEGR I_A_HPEGR V_V_ O_T_ O_T_ G_R_RAILPS I_A_RAILPS V_V_5VRAILPS
5VHPEGR HPEGRNEG HPEGRPOS
EMS_K(D20)
63
I_A_T21 G_R_EXTS3 I_A_EXTS3 O_V_PCV O_T_PCV I_A_HPEGRTD G_R_HPEGRTD I_A_LPEGRTD G_R_LPEGRTD
61 12 13 27 26 34 33 36 35 EN30
EN 7584D VT/WH FL2A 0.5
EN 7583D D-BU 91XA 0.5
SP03 EN 6783D BN 91XA 0.5

EN 2760DC TN FL2A 0.5
1 2 EN38 2 1 EN45 1 2 EN58 1 2 EN41 1 2 EN42

SIG GND SIG GND PWR GND SIG GND SIG GND
T21 TEMP SNSR T3 TEMP SNSR PRESSURE CONTROL HP EGR COOLER LP EGR COOLER
VALVE DOWNSTREAM DOWNSTREAM
TEMP SNSR TEMP SNSR
63
EN2EB_1
EB2EN_1
SP_EB15
EN60
SP02
G_EBL3
EN 450DB OG/L-GN 91XA 0.75 EN 450DA BK FL2A 1.0 EB 228P BK FLRA 1.0 EB 228 BK FLRB 2.5
GND
20
2
EN30
VGT
O_T_VGT
PWM IN
EN 7316DA OG 91XA 0.75

47
4
EN30
Vbat
EN55
EN55
HP EGR COOLER
BYPASS VALVE
O_S_HPEGRCBP
EN64
EN 6391G GY FL2A 0.75 EN 5291DE PK FL2A 0.75
GND
Vbat
69
1
LAMBDA SEN (DOC UPSTREAM)
I_A_LSCP
Heater + Heater - Electrode electrode
EN 6425D GY FL2A 0.75

Air duct
104
4
EN 6426D OG FL2A 0.75
_LSVG
Inner
O_R
83
3
EN54
EN54
EN 6424D D-BU FL2A 0.75
BYPASS VALVE
_LSH
O_T
46
2
O_T_HPTBV
H-TURB
EN 6391F YE/BK FL2A 0.75 EN 5291DB PK FL2A 0.75
GND
Vbat
73
1
1
EMS
EN59
SP16
EN 5291DH PK FL2A 0.75 EN 5291DJ PK FL2A 0.75
SP05
Vbat
EN53
6
EN53
BYPASS VALVE
H-CHARGER
O_T_HPCBV
EN 7315 BK FL2A 0.75 EN 6391E GY FL2A 0.75 EN 5291DC PK FL2A 0.75
GND
PWM IN Diagnosis GND
Vbat
68
2
1
VSA
O_T_VSA I_T_VSA
29
5
EN 7314D GY FL2A 0.5
93
1

EN57
EN52
EN52
BYPASS VALVE
ENGINE CYLINDER
O_T_LPTBV
L-TURB
O_S_OILP
EN 6391H L-GN FL2A 0.75 EN 6391D OG FL2A 0.75
GND
GND
Vbat
91
90
1
2
OUTSIDE
Vbat
1
SP01
EB2EN_1
EN2EB_1
EB 187A VT FLRA 1.0 EN 5291DA PK FL2A 1.0
2
h 5-218
TCU(AT)
P/N signal
3 GB02
E00P
GB 306 BK/WH FL2A 0.5
HOOD AJAR SW CLOCK SPRING(HI) ABS/ESP
GB2CH
7
CH2GB
EMS CRUISE- CRUISE+ VSO
B EB51 ACCELERATOR PEDAL MODULE(FPM) 8 7 10 EB04
E00P
CH 306A BK/WH FLRA 0.35
IP50_B
C25A/U07E
F10J
IP 323 VT FLRA 0.35
F10J
IP 322 YE FLRA 0.35

GND2 SIG2 POWER 2 GND1 SIGN1 POWER1
5 6 4 2 3 1 EB25
SP_EB18
EB 312 VT FLRA 0.35
EB 311 BN/L-GN FLRA 0.35
EB 310 VT FLRA 0.35
EB 308 OG FLRA 0.35
EB2EN_1 IP2EB_L
23 57 56
EN2EB_1 CH2EB_1
63 EB2IP_L 32
EB2CH_1
E00P
EB 306B BK/WH FLRA 0.35

EN 5530D D-BU FL2A 0.75
103 EN30 66 33 49 65 32 48 10 63 68 17 EB10

I_A_HWS G_R I_A V_V G_R I_A V_V G_R I_A I_T_GNSW1(I_S_PN_AT) VSO
_APP2 _APP2 _APP2 _APP1 _APP1 _5VAPP1 _CRC _CRC
EMS
V_V I_A G_R G_R I_A V_V G_R I_A V_V
_5VBVS _BVS _BVS _PFDP _PFDP _5VPFDP _CLTH(MT) _CLTH(MT) _5VCLTH(MT) I_A_CTS G_R_CTS
58 28 26 15 16 42 9 46 59 EB10 100 99 EN30

EN 410D L-GN 91XA 0.5
EN 2761D BN 91XA 0.5

EB 315 OG FLRA 0.35
EB 313 WH FLRA 0.35
E00G
E00G
EB 317 OG FLRA 0.35
E00G
EB 316 GY FLRA 0.35
C25A
EB 319 VT FLRA 0.35
C25A
C25A
EB 321 YE FLRA 0.35
3 1 2 EB19 2 3 1 EB55 1 2 3 EB26 1 2 EN39

+ SIG - - SIG + - SIG + + -
Brake Vacuum DIFFERENTIAL CLUTCH PEDAL COOLANT TEMP SNSR

Sensor(STSP) PRESSURE SENSOR POSITION SENSOR(MT)
63
EN30
EN34
INJECTOR 4
EB06_F
D4
EB10
EN 1745D D-BU FL2A 0.75
_INJVL12
GND
87
O_P
2
EB 335 D-GN FLRA 0.35 O_S_MRLY
86
85
69
4
EN 5424D BN FL2A 0.75
_INJVH12
SIG
66
O_P
1
G_EBR2
EB 206 BK FLRA 0.75
30
87
EN33
INJECTOR 3
U-R12
MAIN
EN 1746D BN FL2A 0.75
_INJVL21
NOx UPSTREAM SENSOR
GND
O_P
43
2
SP_EB28
EB 206P1 BK FL2A 0.5

GND2
EB 1813K WH/BK FL2A 0.35

CAN_H
5
C08J/C08K/C08E
4
C08J/C08K/C08E EN 5422D OG FL2A 0.75
_INJVH21
SIG
22
O_P
EB 206P BK FL2A 0.5
1
U-FS05
GCU/
GND
HCU
2
10A
C08J/C08K/C08E EB 1814K D-GN/WH FL2A 0.35

CAN_L
3
EB 184 VT/D-GN FLRA 0.5 EB 184R1 VT/D-GN FL2A 0.5 C08J/C08K/C08E
KL87
EN32
13
C08J/C08K/C08E
SP_EB13
INJECTOR 2
EB27_A
EB27_A
EN 844D YE/BK FL2A 0.75
_INJVL22
GND
45
O_P
2
EN 5423D YE FL2A 0.75
_INJVH22
NOx DOWNSTREAM SENSOR
SIG
24
O_P
1
EMS
GND CAN_L CAN_H KL87
C08J/C08K/C08E
EN31
EB 1813M WH/BK FL2A 0.35
INJECTOR 1
4
C08J/C08K/C08E
_INJVL11
EB 1814M D-GN/WH FL2A 0.35 EN 1744D BN FL2A 0.75
GND
O_P
85
2
3
C08J/C08K/C08E
G_EB11
EB 202D BK FL2A 0.5 EB 202 BK FLRA 0.75
2
EN 5421D PK FL2A 0.75
_INJVH11
C08J/C08K/C08E
SP_EB27
SIG
64
O_P
1
EB29_A
EB76
CH08
RESISTOR
EMS CAN
CAN_L CAN_H
CAN_L
EB 1813L WH/BK FLRA 0.35
9
EB10
HCU
A
SP_EB45
EB 1814L D-GN/WH FLRA 0.35
CAN_H
B
10
SP_EB44
CAN_H
EB30_A
81
EB 1814G D-GN/WH FLRA 0.35 CH 1813A WH/BK FLRA 0.5
PM PARTICLE SENSOR
EB 1814 D-GN/WH FLRA 0.35
CAN_L
80
C08J/C08K/C08E
CAN_H CAN_L GND CAN_L

EB 184S VT/D-GN FL2A 0.5 EB 1813G WH/BK FLRA 0.35
1
C08J/C08K/C08E CH 1814A D-GN/WH FLRA 0.5
SP_EB41
SP_EB43
SP_EB67
EB 202C BK FL2A 0.5 C08J/C08K/C08E
2
C08J/C08K/C08E
EB 1814D D-GN/WH FL2A 0.35 EB 1814E D-GN/WH FLRA 0.35 EB 1814C D-GN/WH FLRA 0.35 EB 1814J D-GN/WH FLRA 0.35
6
4
C08J/C08K/C08E
EB 1813D WH/BK FL2A 0.35 EB 1813E WH/BK FLRA 0.35 EB 1813C WH/BK FLRA 0.35 EB 1813J WH/BK FLRA 0.35
7
3
C08J/C08K/C08E
SP_EB42
SP_EB66
SP_EB40
EB2CH_1
CH2EB_1
20A
U-FS25
PARKING
HEATER
4 EB06_D
EB 50 RD FL2A 1.0
C26A
EB2CH_1
34
CH2EB_1
CH 50B RD FLRA 1.0

C26A
1 CH10_1_A
POWER+
PARKING HEATER MODULE

FUEL
GND METERING PUMPS BRIDGE SWITCH
63
K-LINE
2 CH10_1_A 6 2 1 CH10_2_A
CH 387B BN FLRA 0.75
CH 1815D WH/BK FLRA 0.35
CH 386C D-BU FLRA 0.35

C26A
C26A
C26A
C26A
CH 245LB BK FLRA 1.0
CH2EB_1
1 CH11_A 21 35 EB2CH_1
EB 386A D-BU FL2A 0.35 C26A
PARKING
C26A
EB 1815 WH/BK FL2A 0.35
C26A
HEATER MODULE FUEL

METERING PUMPS
GND
2 CH11_A
C26A
CH 245MB BK FLRA 0.75
EB2IP_R
34 25 IP2EB_R
IP 1815A WH/BK FLRA 0.35
C26A

C26A
SP_CH5
CH 245BB BK FL2B 4.0
7 IP28 13 IP12
K-LINE BRIDGE
SWITCH
OBD MIRROR & DIMMER

SW
G_CH1_A
5.9 Passenger information display system(Left-Hand Drive)
Engine compartment fuse box Dashboard fuse box

KL30
40A 10A 10 A
30 A
U-JF04 U-FS28 86 30 I-F17
U-JF05 I-R2
IPC/ IPK/ IPC/
IG IG1
T-BOX/ SCREEN/ GATEWAY/
Relay 87
SCREEM T-BOX 85 PEPS/PTC
10 EB06_F 13 1 14 EB06_B 41 43 45 42 30 37 IP01
C25X
EB 11C RD FLRB 4.0
EB 3A RD FLRB 2.5
IP 3 RD FLRB 2.5
IP 5 WH FLRA 0.5
IP 264K BK FLRA 0.5
IP 151 RD FLRB 2.5
IP 151A RD FLRB 2.5
IP 177 YE FLRA 0.5

EB2IP_L SP_IP5 SP_IP30
16
IP2EB_L
SP_IP11
Refer to CAN
network data
IP 264 BK FLRA 0.75
communication 63
system
EB2IP_L
IP2EB_L 27
IP 34E RD/BK FLRA 0.5
IP 177A YE FLRA 0.5
IP 1810D D-BU/BK FLRA 0.35
IP 1809D D-BU/OG FLRA 0.35
SP_IP4
IP 34C RD/BK FLRA 0.5
3 IP09_B 31 32 24 25 IP02
IG1 PWR PWR_IGN CAN-L CAN-H
Relay
G_IP1
BCM Cluster
CLUSTER
ANTI-THEFT PARKING GND GND ANTI-THEFT

WARNING LED+ BRAKE SIG BRAKE LVL SEN SET 1(HI/LO) SET 2(HI/LO) PWR SIG WARNING LED-
21 28 29 23 22 30 26 20 IP02
IP 264N BK FLRA 0.5

IP 1703A L-GN FLRA 0.5
IP 1706A WH/VT FLRA 0.35
IP 1707A GY FLRA 0.35
IP 264A BK FLRA 0.5
IP 264B BK FLRA 0.5

SP_IP46
IP2EB_L
32 33
EB2IP_L
SP_IP48
SP_IP47

63
IP 1706B WH/VT FLRA 0.35
IP 1707B GY FLRA 0.35
F10J
IP 1706 WH/VT FLRA 0.35
F10J
IP 1707 GY FLRA 0.35
SP_EB15 9 10 IP50_B
SET1 SET2
CLOCK
EB 228E BK FLRA 0.5
EB 228 BK FLRB 2.5
SPRING(HI)
38 IP09_B 1 EB56 A B EB28 2 IP04 10 IP03

ANTI-THEFT SIG SIG GND SET 1(HI/LO) SET 2(HI/LO) CLUSTER CLUSTER
WARNING LED+ SET1 SET1
G_EBL3 G_IP1
BCM PARKING BRAKE FLUID COLUMN COLUMN CRUISE SW
BRAKE SW LEVEL SW SW_WIPER SW_LIGHT
5.10 Passenger information display system(Right-Hand Drive)

KL30
40A 10A 30 A 10 A
U-JF04 U-FS28 U-JF05 86 30 I-F17
IPC/ IPK/ I-R2 IPC/
IG IG1
T-BOX/ SCREEN/ GATEWAY/
SCREEM Relay 85 87
T-BOX PEPS/PTC
10 EB06_F 13 1 14 EB06_B 41 43 45 42 30 37 IP01
C25X
EB 11C RD/BK FLRB 4.0
EB 3A RD FLRB 2.5
IP 3 RD FLRB 2.5
IP 5 WH FLRA 0.5
IP 264K BK FLRA 0.5
IP 151 RD FLRB 2.5
IP 151A RD FLRB 2.5
IP 177 YE FLRA 0.5

EB2IP_L SP_IP5 SP_IP30 SP_IP11
37
IP2EB_L
Refer to CAN
IP 264 BK FLRA 0.75
network data 63
communication
system
EB2IP_L
IP2EB_L 11
IP 177A YE FLRA 0.5
IP 1810D D-BU/BK FLRA 0.35
IP 1809D D-BU/OG FLRA 0.35
SP_IP4
IP 34C RD/BK FLRA 0.5
3 IP09_B 31 32 24 25 IP02
IG1 PWR PWR_IGN CAN-L CAN-H
Relay
G_IP1
BCM Cluster
CLUSTER
ANTI-THEFT PARKING GND GND ANTI-THEFT

WARNING LED+ BRAKE SIG BRAKE LVL SEN SET 1(HI/LO) SET 2(HI/LO) PWR SIG WARNING LED-
21 28 29 23 22 30 26 20 IP02
IP 264N BK FLRA 0.5

IP 1703A L-GN FLRA 0.5
IP 264A BK FLRA 0.5
IP 264B BK FLRA 0.5

SP_IP46
IP2EB_R
32 33
EB2IP_R
SP_IP48
SP_IP47
63

F10J
F10J
IP 1707 GY FLRA 0.35
SP_EB28 9 10 IP50_B
SET1 SET1
CLOCK
EB 206T BK FLRA 0.5
EB 206 BK FLRA 0.75
SPRING(HI)
38 IP09_B 1 EB56 A B EB28 2 IP04 10 IP03

ANTI-THEFT SIG SIG GND SET 1(HI/LO) SET 2(HI/LO) CLUSTER CLUSTER
WARNING LED+ SET1 SET1
G_EBR2 G_IP1
BCM PARKING BRAKE FLUID COLUMN COLUMN CRUISE SW
BRAKE SW LEVEL SW SW_WIPER SW_LIGHT
5.11 Front AC, heater system(Left-Hand Drive)
Engine Compartment Fuse Box UEC AC CONTROL PANEL

KL30
30A 40A 30A 30 85
U-JF05 U-JF06 U-R19 40A
U-FS18
IG ACC FRONT U-JF12 F_BLOW
IEC BLOWER
87 86 FRONT ER_REL F_BLOW
BLOWER AY_CTRL KL15 ER_FB- CAN_L CAN_H KL30
14 EB06_B 13 EB06_A 7 11 15 2 EB06_C 12 1 11 6 7 2 IP38
IP 1806A D-BU/BN FLRA 0.35
IP 1805A D-BU/RD FLRA 0.35
IP 39 RD FLRA 0.5
EB 176B VT FLRA 0.5

EB 3A RD FLRB 2.5
EB 4A RD FLRB 4.0
SP_EB33
EB 176E VT FLRA 0.5
EB2IP_L
38 29 50 CAN data
IP2EB_L communication
system
EB2IP_L
35
IP2EB_L

IP 176D VT FLRA 0.5
EB2IP_L SP_IP1 63
16 28
IP2EB_L
SP_IP10 SP_IP28
IP 3 RD FLRB 2.5
IP 264L BK FLRA 0.5
IP 4 RD FLRB 4.0
IP 176 VT FLRA 0.5
IP 172 RD/D-BU FLRA 0.5
45 41 60 69 55 40 52 2 IP01
Instrument 85 30
I-R2
85 30
I-R3 10A 10A 10A 10A
Cluster IG1 ACC I-F24 I-F20 I-F21 I-F01
Fuse 86 87 Relay 86 87 Relay Rear blower CENTER BLOWER AC
CONTROL FEEDBACK CONTROL
Box IEC SW SIG PANEL
IP 264K BK FLRA 0.5
43 42 58 68 50 30 46 13 IP01
IP 6 L-BU FLRA 0.5

IP 151 RD FLRB 2.5
IP 151A RD FLRB 2.5
IP 2123B D-BU FLRB 3.0

IP 5 WH FLRA 0.5

SP_IP18 a 5-236
SP_IP5 SP_IP30
IP 2123 D-BU FLRB 3.0

IP 264 BK FLRA 0.75
3 15 IP09_B 2 1 IP40
IG1 ACC - +
Relay Relay
G_IP1 BODY CONTROL MODULE FRONT BLOWER

IP 2101J BK/WH FLRA 0.5
43
IP32
IP 2102E YE FLRA 0.5

36
IP 230 BK FLRB 3.0
G_IP4
PGND
S
FRONT BLOWER
EB2IP_R
IP2EB_R
IP37
IP38
F_BLOWER_CTRL
EVAP TMP
CONTROL SIG
SPEED
IP 2101C BK/WH FLRA 0.5

IP38
GND
SEN-F
IP 2112 OG FLRA 0.5
1
F-TEMP_EVAP
G
IP 2116 BN FLRA 0.5
EVAP
TMP
SIG
34
2
BLOWER FB
SP_IP19
IP35
D
IP 2101F BK/WH FLRA 0.5 IP 2101 BK/WH FLRA 0.5
SGND
SGND
22
1
EB2IP_L
IP2EB_L
a 5-236
EB13_A
IP 2102 YE FLRA 0.5
MODE MOTOR
IP 2102C YE FLRA 0.5
5V +
5V +
40
3
F_PRESS_SNRS
SP_IP20
EB 2130A L-GN FLRA 0.5 IP 2130 L-GN FLRA 0.35
FRONT AC PRESSURE
35
36
C
R_MOD R_MODE R_MODE

MOTO MOTO MOTO
IP 2105 WH FLRA 0.5
M-
-
15
4
SENSOR(AT)
IP 2104 GY FLRA 0.5
M+
16
+
5
MODE FB
E_FB
AC CONTROL PANEL
37
EB 2102D YE FLRA 0.5
2
B
NTC
IP34
AIR MIX TEMP MOTOR

EB 2101K BK/WH FLRA 0.5 EB 2101L BK/WH FLRA 0.5 IP 2101A BK/WH FLRA 0.5
SGND
A
1
SP_EB46 IP 2102A YE FLRA 0.5
5V +
3
EB59
MOTOR_T R_TEM R_TEM

MOTO MOTO
EMP_L_FB P_L+ P_L-

M-
14
NTC
5
EB 2101D BK/WH FLRA 0.5
TEMP SEN

AMBIENT
M+
13
4
IP 2106 VT FLRA 0.5
TEMP FB
TEMP_AMB
EB 2117A OG FLRA 0.5 IP 2117 OG FLRA 0.5
38
2
33
31
2
EB2IP_R
IP2EB_R
IP33
IP 2101B BK/WH FLRA 0.5
5V + SGND
FRS/REC MOTOR
1
3
MOTO MOTO
MOTO R_R/F R_R/F
IP 2111 BN FLRA 0.5
M-
-
18
4
IP 2110 VT FLRA 0.5
FRS/REC FB M +
R_R/F_FB +
17
5
IP 2109 BN FLRA 0.5
36
2
63

KL30
10A
15A
U-FS01
U-FS13 A/C
BAT3/
COMPRESSOR
85 30 WATER 85 30
U-R12 U-R1
PUMP
D4 MAIN A/C
AC CONTROL PANEL 86 87 86 87 COMPRESSOR
GND F_PRESS_SW D2
21 8 IP38 4 EB06_F 1 9 3 EB06_C
EB 158 WH FLRA 0.75
EB 228C BK FLRA 0.5

IP 227E BK FLRA 0.5
IP 2131 YE FLRA 0.35
EB2EN_1
EB2IP_L 3 SP_EB70
SP_IP7 43 EN2EB_1
IP2EB_L

IP 227 BK FLRB 1.0
EB 228Z BK FLRB 2.5

63
G_IP2 1 EN08
1 EB12_A
HI/LO PRE SW
FRONT AC
pressure
HI/LO PRE switch A/C
SW MID PRE
GND SW GND MID PRE SW (MT/AMT) Compressor
4 2 3
EB12_A
EB 228S BK FLRA 0.5
EB 228T BK FLRA 0.5
EB 345 GY FLRA 0.5
SP_EB15
EB 228 BK FLRB 2.5
52 69 21 EB10
I_S_ACCMED O_S_MRLY O_S_ACRLY
EMS_K(D20)
G_EBL3 G_EBL3
5.12 Front AC, heater system(Right-Hand Drive)
Engine Compartment Fuse Box UEC AC CONTROL PANEL

KL30
30A 40A 30A 30 85
U-JF05 U-JF06 U-R19 40A
U-FS18
IG ACC FRONT U-JF12 F_BLOW
IEC BLOWER
87 86 FRONT ER_REL F_BLOW
BLOWER AY_CTRL KL15 ER_FB- CAN_L CAN_H KL30
14 EB06_B 13 EB06_A 7 11 15 2 EB06_C 12 1 11 6 7 2 IP38
IP 1806A D-BU/BN FLRA 0.35
IP 1805A D-BU/RD FLRA 0.35
IP 39 RD FLRA 0.5
EB 176B VT FLRA 0.5

EB 3A RD FLRB 2.5
EB 4A RD FLRB 4.0
SP_EB33
EB 176E VT FLRA 0.5

EB2IP_L EB2IP_R
39 29 50 CAN data
IP2EB_L IP2EB_R communication
system
EB2IP_R
35
IP2EB_R

IP 176D VT FLRA 0.5
63 EB2IP_L SP_IP1
37 28
IP2EB_L
SP_IP10 SP_IP28
IP 3 RD FLRB 2.5
IP 264L BK FLRA 0.5
IP 4 RD FLRB 4.0
IP 176 VT FLRA 0.5
IP 172 RD/D-BU FLRA 0.5
45 41 60 69 55 40 52 2 IP01
Instrument 85 30
I-R2
85 30
I-R3 10A 10A 10A 10A
Cluster IG1 ACC I-F24 I-F20 I-F21 I-F01
Fuse 86 87 Relay 86 87 Relay Rear blower CENTER BLOWER AC
CONTROL FEEDBACK CONTROL
Box IEC SW SIG PANEL
IP 264K BK FLRA 0.5
43 42 58 68 50 30 46 13 IP01
IP 6 L-BU FLRA 0.5

IP 151 RD FLRB 2.5
IP 151A RD FLRB 2.5
IP 2123B D-BU FLRB 3.0

IP 5 WH FLRA 0.5

SP_IP18 a 5-239
SP_IP5 SP_IP30
IP 2123 D-BU FLRB 3.0
IP 264 BK FLRA 0.75
3 15 IP09_B 2 1 IP40
IG1 ACC - +
Relay Relay
G_IP1 BODY CONTROL MODULE FRONT BLOWER

63
IP 2101J BK/WH FLRA 0.5

43
IP32
IP 2102E YE FLRA 0.5

36
IP 230 BK FLRB 3.0
G_IP4
PGND
S
FRONT BLOWER
EB2IP_R
IP2EB_R
EVAP TMP
IP38
IP 2101C BK/WH FLRA 0.5

IP38
F_BLOWER_CTRL
GND
SEN-F
CONTROL SIG
SPEED
1
F-TEMP_EVAP
IP 2112 OG FLRA 0.5

IP 2116 BN FLRA 0.5
EVAP
G
TMP
SIG
34
2
SP_IP19
IP35
BLOWER FB

D
IP 2101F BK/WH FLRA 0.5 IP 2101 BK/WH FLRA 0.5
SGND
SGND
22
1
a 5-238
IP 2102C YE FLRA 0.5 IP 2102 YE FLRA 0.5

EB2IP_L
IP2EB_L
5V +
EB13_A
MODE MOTOR
5V +
40
3
SP_IP20
F_PRESS_SNRS
R_MOD R_MODE R_MODE

MOTO
FRONT AC PRESSURE
IP 2105 WH FLRA 0.5
35
36
C
M-
15
4
IP 2104 GY FLRA 0.5
SENSOR(AT)
MOTO MOTO
M+
16
5
+
MODE FB
E_FB
37
2
AC CONTROL PANEL
EB 2102D YE FLRA 0.5
B
NTC
IP34
AIR MIX TEMP MOTOR

EB 2101L BK/WH FLRA 0.5 IP 2101A BK/WH FLRA 0.5
SGND
EB 2101K BK/WH FLRA 0.5
1
A
SP_EB46
IP 2102A YE FLRA 0.5
5V +
3
EB59
MOTOR_T R_TEM R_TEM

MOTO MOTO
EMP_L_FB P_L+ P_L-
M-
14
5
NTC
EB 2101D BK/WH FLRA 0.5

TEMP SEN

1
M+
AMBIENT
13
4
IP 2106 VT FLRA 0.5
TEMP FB
TEMP_AMB
38
2
EB 2117A OG FLRA 0.5 IP 2117 OG FLRA 0.5
33
31
2
IP33
EB2IP_L
IP2EB_L
IP 2101B BK/WH FLRA 0.5
5V + SGND
1
FRS/REC MOTOR
3
IP 2111 BN FLRA 0.5
MOTO MOTO
MOTO R_R/F R_R/F
M-
18
4
-
IP 2110 VT FLRA 0.5
FRS/REC FB M +
17
R_R/F_FB +
5
IP 2109 BN FLRA 0.5
36
2

KL30
15A 10A
U-FS13 U-FS01
A/C
BAT3/
COMPRESSOR
85 30 WATER 85 30
U-R12 U-R1
PUMP
D4 MAIN A/C
AC CONTROL PANEL 86 87 86 87 COMPRESSOR
GND F_PRESS_SW D2
21 8 IP38 4 EB06_F 1 9 3 EB06_C

IP 227E BK FLRA 0.5
IP 2131 YE FLRA 0.35
EB 158 WH FLRA 0.75
EB 228C BK FLRA 0.5

EB2EN_1
SP_IP7 EB2IP_L 3 SP_EB70
43 EN2EB_1
IP2EB_L

IP 227 BK FLRB 1.0
EB 228Z BK FLRB 2.5

63
G_IP2 1 EN08
1 EB12_A
HI/LO PRE SW
FRONT AC
pressure
HI/LO PRE switch A/C
SW MID PRE
GND SW GND MID PRE SW (MT/AMT) Compressor
4 2 3
EB12_A
EB 228S BK FLRA 0.5
EB 228T BK FLRA 0.5
EB 345 GY FLRA 0.5
SP_EB15
EB 228 BK FLRB 2.5
52 69 21 EB10
I_S_ACCMED O_S_MRLY O_S_ACRLY
EMS_K(D20)
G_EBL3 G_EBL3
5.13 Rear AC, heater system(Left-Hand Drive)
R-HOT-BLOWER
Engine Compartment Fuse Box UEC SPEED(360C)
KL30
40A 40A
U-JF06 86 30
U-R20 U-JF18 CONTROL
ACC PWR REAR REAR BLOWER FB SIG PGND
HOT HOT
85 87 BLOWER BLOWER RFL15_C D G S
13 EB06_A 4 5 14 EB06_C
RFL 2126C WH/BK FLRB 3.0
RFL 2121A GY FLRA 0.5
RFL 222 BK FLRB 3.0

T02B
T02B
T02B
EB 4A RD FLRB 4.0
EB 176M VT FLRA 0.5
EB 2125 BN FL2B 3.0

SP_EB33 EB2RFL
5 SP_RFL8_C
RFL2EB
EB 176E VT FLRA 0.5
RFL 2125A BN FLRB 3.0
T02B
RFL 2126A WH/BK FLRB 3.0
RFL 2126AC WH/BK FLRB 3.0

T02B
T02B
EB2IP_L
28 35 53
IP2EB_L
1 2 RFL14_C RFL2IP D4 A8
M+ M- IP2RFL
T02B
IP 2121 GY FLRA 0.5
IP 176D VT FLRA 0.5
T02B
63
R-HOT-BLOWER(360C)
SP_IP10
SP_IP5
28 27 29 IP38
T02B
T02B
IP 264 BK FLRA 0.75
IP 264L BK FLRA 0.5
IP 4 RD FLRB 4.0
IP 176 VT FLRA 0.5
R-HOT_B R-HOT-BLOWE R-HOT-B

LOWER_RELA R_CTRL LOWER_FB-
Y_CTRL
AC CONTROL PANEL
60 69 55 21 9 IP01
Instrument 85 30
I-R3 10A 10A
Cluster ACC I-F24 I-F09
Fuse 86 87 REAR REAR HOT
Box IEC BLOWER BLOWER FB
58 68 50 IP01
IP 6 L-BU FLRA 0.5
15 IP09_B
ACC
Relay
BODY CONTROL
G_IP1 MODULE G_RFL3

KL30
40A 40A
U-JF06 U-JF09
ACC PWR REAR BLOWER
13 EB06_A 13 EB06_C
EB 4A RD FLRB 4.0
EB 43 RD FLRB 3.0
EB2IP_L
28 30 IP2EB_L
SP_IP5 SP_IP10
T11B
T11B
IP 43A RD FLRB 3.0
IP 176L VT FLRA 0.5
IP 264 BK FLRA 0.75
IP 264L BK FLRA 0.5
IP 4 RD FLRB 4.0
IP 176 VT FLRA 0.5
60 69 55 61 72 IP01
85 30 85 30 10A Instrument
I-R3 10A I-R1
I-F24 REAR
I-F10 Cluster
ACC REAR
REAR 86 87 BLOWER Fuse
86 87 BLOWER
BLOWER
FB Box IEC
63 58 68 50 71 22 70 10 IP01
IP 6 L-BU FLRA 0.5
T11B
T11B
IP 188 WH FLRA 0.5
T11B
IP 2128 BN FLRB 3.0
T11B
A4 D3 A7 IP2RFL
RFL2IP
T11B
IP 2119 OG FLRA 0.35
T11B
RFL 2128A BN FLRB 3.0
T11B
RFL 2129AC WH/D-BU FLRB 3.0 RFL 2129C WH/D-BU FLRB 3.0
T11B
RFL 2119A OG FLRA 0.5
SP_RFL9
T11B
T11B
RFL 2129B WH/D-BU FLRB 3.0
T11B
RFL 220 BK FLRB 3.0
15 IP09_B 25 24 26 IP38 1 2 RFL26_C D G S RFL27_C

ACC R-COOL_B R-COOL-B R-COOL-B M+ M- BLOWER CONTROL PGND
Relay LOWER_R LOWE LOWER_FB- FB SIG
ELAY_CTRL R_CTRL
BODY CONTROL AC CONTROL PANEL REAR REAR

MODULE BLOWER(360C) BLOWER
G_IP1 G_RFL4
SPEED(360C)
63
(MT/AMT)
pressure
switch
Rear
AC
EMS_K（D20）
EB10
EB18
I_S_RACCMED
MID PRE SW

51
E00C/E00G&T01
EB18
MID PRE HI/LO PRE
IP2EB_L
EB2IP_L
SW GND SW GND
EB 228V BK FLRA 0.5
IP38
4
E00C/E00G&T01
HI/LO PRE SW
R-PRESS_SW
G_EBL3
IP 2132 BN FLRA 0.35 EB 2132A BN FLRA 0.5 EB 228U BK FLRA 0.5 EB 228 BK FLRB 2.5
51
3
2
E00C/E00G&T01 E00C/E00G&T01
SP_EB15
pressure
Rear AC
sensor
EB17
EB17
R-PRESS_SENS
OUTPUT
IP 2133 VT FLRA 0.35 EB 2133A VT FLRA 0.5
52
C
4
SGND
E00P&T01L
A
AC CONTROL PANEL
5V
B
IP2EB_R
EB2IP_R
SP_EB47
SP_IP20
REF_5V
IP 2102C YE FLRA 0.5 IP 2102E YE FLRA 0.5 EB 2102F YE FLRA 0.5 EB 2102G YE FLRA 0.5
40
36
E00P && T01L E00P && T01L
IP 2101F BK/WH FLRA 0.5 IP 2101J BK/WH FLRA 0.5 EB 2101L BK/WH FLRA 0.5 EB 2101M BK/WH FLRA 0.5
SGND
43
22 E00P && T01L
SP_IP19
SP_EB46
IP 2101G BK/WH FLRA 0.35
SEN-R
EVAP
TMP
RFL28_E
RFL28_E
IP2RFL
RFL2IP
RFL2IP
IP2RFL
R-TEMP_EVAP
IP 2113 GY FLRA 0.35 RFL 2113E GY FLRA 0.5 RFL 2101E BK/WH FLRA 0.5
EVAP
B11
B12
TMP
GND
SIG
32
1
T11B T11B

KL30
U-R9 85 30
REAR A/C
85 30
15A COMPRESSOR
U-R12 86 87
D4 U-FS13 10A
MAIN
86 87 BAT3/WATER U-FS07
PUMP REAR A/C
COMPRESSOR
D3
4 EB06_F 8 6 3 EB06_E
T01L
T01L
T01L
EB 228L BK FLRA 0.5
SP_EB15
12 EB2EN_1
EN2EB_1
EB 228 BK FLRB 2.5

63
1 EN07
EXHAUST
A/C
COMPRESSOR
G_EBL3
69 56 EB10
O_S_MRLY O_S_RACRLY
EMS_K(D20)
5.14 Rear AC, heater system(Right-Hand Drive)
R-HOT-BLOWER
Engine Compartment Fuse Box UEC SPEED(360C)
KL30
40A 40A
U-JF06 86 30 U-R20 U-JF18 CONTROL
ACC PWR REAR REAR BLOWER FB SIG PGND
HOT HOT
85 87 BLOWER BLOWER RFR15_C D G S
13 EB06_A 4 5 14 EB06_C
RFR 2121A GY FLRA 0.5
RFR 222 BK FLRB 3.0

T02B
T02B
T02B
EB 4A RD FLRB 4.0
EB 176M VT FLRA 0.5
EB 2125 BN FL2B 3.0

SP_EB33 EB2RFR
5 SP_RFR14_C
RFR2EB
EB 176E VT FLRA 0.5
T02B

T02B
T02B
EB2IP_L
28 35 53
IP2EB_L
1 2 RFR14_C RFR2IP
IP2RFR D4 A8
M+ M-
T02B
IP 2121 GY FLRA 0.5
IP 176D VT FLRA 0.5
T02B
63
R-HOT-BLOWER(360C)
SP_IP10
SP_IP5
28 27 29 IP38
T02B
T02B
IP 264 BK FLRA 0.75
IP 264L BK FLRA 0.5
IP 4 RD FLRB 4.0
IP 176 VT FLRA 0.5
R-HOT_B R-HOT-BLOWE R-HOT-B

LOWER_RELA R_CTRL LOWER_FB-
Y_CTRL
AC CONTROL PANEL
60 69 55 21 9 IP01
Instrument 85 30
I-R3 10A 10A
Cluster ACC I-F24 I-F09
Fuse 86 87 REAR REAR HOT
Box IEC BLOWER BLOWER FB
58 68 50 IP01
IP 6 L-BU FLRA 0.5
15 IP09_B
ACC
Relay
BODY CONTROL
G_IP1
MODULE G_RFR3

KL30
40A 40A
U-JF06 U-JF09
ACC PWR REAR BLOWER
13 EB06_A 13 EB06_C
EB 4A RD FLRB 4.0
EB 43 RD FLRB 3.0
EB2IP_L
28 30 IP2EB_L
SP_IP5 SP_IP10
T11B
T11B
IP 43A RD FLRB 3.0
IP 176L VT FLRA 0.5
IP 264 BK FLRA 0.75
IP 264L BK FLRA 0.5
IP 4 RD FLRB 4.0
IP 176 VT FLRA 0.5
60 69 55 61 72 IP01
85 30 85 30 10A Instrument
I-R3 10A I-R1
I-F24 REAR
I-F10 Cluster
ACC REAR
REAR 86 87 BLOWER Fuse
86 87 BLOWER
BLOWER
FB Box IEC
63 58 68 50 71 22 70 10 IP01
IP 6 L-BU FLRA 0.5
T11B
T11B
IP 188 WH FLRA 0.5
T11B
IP 2128 BN FLRB 3.0
T11B
A4 D3 A7 IP2RFR
RFR2IP
T11B
IP 2119 OG FLRA 0.35
T11B
T11B
RFR 2129AC WH/D-BU FLRB 3.0 RFR 2129C WH/D-BU FLRB 3.0
T11B
RFR 2119A OG FLRA 0.5
SP_RFR13_C
T11B
T11B
T11B
RFR 220 BK FLRB 3.0
15 IP09_B 25 24 26 IP38 1 2 RFR26_C D G S RFR27_C

ACC R-COOL_B R-COOL-B R-COOL-B M+ M- BLOWER CONTROL PGND
Relay LOWER_R LOWE LOWER_FB- FB SIG
ELAY_CTRL R_CTRL
BODY CONTROL AC CONTROL PANEL REAR REAR

MODULE BLOWER(360C) BLOWER
G_IP1 G_RFR4
SPEED(360C)
63
(MT/AMT)
pressure
switch
Rear
AC
EMS_K（D20）
EB10
EB18
I_S_RACCMED
MID PRE SW

51
E00C/E00G&T01
EB18
MID PRE HI/LO PRE
IP2EB_R
EB2IP_R
SW GND SW GND
EB 228V BK FLRA 0.5
IP38
4
E00C/E00G&T01
HI/LO PRE SW
R-PRESS_SW
G_EBL3
IP 2132 BN FLRA 0.35 EB 2132A BN FLRA 0.5 EB 228U BK FLRA 0.5 EB 228 BK FLRB 2.5
51
3
2
E00C/E00G&T01 E00C/E00G&T01
SP_EB15
pressure
Rear AC
sensor
EB17
EB17
R-PRESS_SENS
OUTPUT
IP 2133 VT FLRA 0.35 EB 2133A VT FLRA 0.5
52
C
4
SGND
E00P&T01L
A
AC CONTROL PANEL
5V
B
IP2EB_R
EB2IP_R
SP_EB47
SP_IP20
REF_5V
IP 2102C YE FLRA 0.5 IP 2102E YE FLRA 0.5 EB 2102F YE FLRA 0.5 EB 2102G YE FLRA 0.5
40
36
E00P && T01L E00P && T01L
IP 2101F BK/WH FLRA 0.5 IP 2101J BK/WH FLRA 0.5 EB 2101L BK/WH FLRA 0.5 EB 2101M BK/WH FLRA 0.5
SGND
43
22 E00P && T01L
SP_IP19
SP_EB46
IP 2101G BK/WH FLRA 0.35
SEN-R
EVAP
TMP
RFR28_E
RFR28_E
IP2RFR
RFR2IP
RFR2IP
IP2RFR
R-TEMP_EVAP
IP 2113 GY FLRA 0.35 RFR 2113E GY FLRA 0.5 RFR 2101E BK/WH FLRA 0.5
EVAP
B11
B12
TMP
GND
SIG
32
1
T11B T11B

KL30
U-R9 85 30
REAR A/C
85 30
15A COMPRESSOR
U-R12 86 87
D4 U-FS13 10A
MAIN
86 87 BAT3/WATER U-FS07
PUMP REAR A/C
COMPRESSOR
D3
4 EB06_F 8 6 3 EB06_E
T01L
T01L
T01L
EB 228L BK FLRA 0.5
SP_EB15
12 EB2EN_1
EN2EB_1
EB 228 BK FLRB 2.5

63
1 EN07
EXHAUST
A/C
COMPRESSOR
G_EBL3
69 56 EB10
O_S_MRLY O_S_RACRLY
EMS_K(D20)
63
IP55_B
RFL2IP
IP2RFL
IP55_D
IP27
RFL11
HOME SIG1
MC980
MC980
MC981
MC981
KEY(FR)
MIC1+ MIC1-
IP 1449 WH FLRA 0.35
IP55_E 11
RFL SHIELD1024 BARE DRRAFNL_M0I.C5 IP SHIELD1022 BARE DRAN 0.5
HAZARD SW
MIC + MIC -
U00U/U00V
B6
5
2
U07E U00U/U00V
RFL 1437A D-BU/RD FLRA 0.5 IP 1437 D-BU/RD FLRA 0.5
B5
11
MICROPHONE
U07E U00U/U00V
HOME SIG2
GND(FR)
IP 1450 BK FLRA 0.35
IP55_E
6
U00U/U00V
MC979
MC979
MC982
MC982
MIC2+ MIC2-
MIC2 + MIC2 -
RFL SHIELD1028 BARE DRAN 0.5 IP SHIELD1022 BARE DRAN 0.5
IP50_B
B7 B8
IP55_D
8
4
U07E U00U/U00V
SW COMMON
RFL 1435A D-BU/BN FLRA 0.5 IP 1437 D-BU/RD FLRA 0.5
2
3
CLOCK SPRING(HI)
U07E U00U/U00V IP 1416 BK FLRA 0.35
GND
3
3
STACK ENABLE
U00U/U00V&F10J
IP57
ENABLE
SWC2+
IP 1424 WH FLRA 0.35 IP 1415 VT/D-GN FLRA 0.35
CNTR
SCREEM/DCDC
SW2
10
3
2
7
U00U/U00V U00U/U00V&F10J
IPC/T-BOX/
U-JF04
IP64_1
EB06_F
40 A
RADIO/MP5 MAIN
SWC1 +
IP64
GND FOR FCD FOR FCD- FOR FCD FOR FCD+
FOR FCD FOR FCD- FOR FCD FOR FCD+
SW1
4
1
TFT SCREEN
U00U/U00V&F10J
5.15 Passenger entertainment system(Left-Hand Drive)
DATA
DATA
1
4
IP69_1
10
IP69
DRAIN
DRAIN
4
3
EB06_B
HIGH CONFIGURATION
Vbus Data - Data + GND

Data - Data + GND
KL30
5
5
HIGH CONFIGURATION
DATA
3
DATA
USB3
3
EB 11C RD FLRB 4.0

13
HIGH CONFIGURATION
C25X
IP57
DRAIN
2
2
1
2
DRAIN
RADIO/MP5
EB2IP_L
IP2EB_L
U-FS21
IP 34B RD/BK FLRA 0.5 HIGH CONFIGURATION
Vbus
BATT
15 A
IP55_B
IP 229C BK FLRA 0.5
1
5
6
U00U/U00V
U00U/U00V
IP68_1
EB 33 RD FLRA 1.0 IP 33A RD FLRA 0.75
IP68
17
15
4 U00U/U00V
IP60_B
HIGH CONFIGURATION
GND
GND
IP61
5
HIGH CONFIGURATION
Vbus Data - Data +

Vbus Data - Data +
HIGH CONFIGURATION
USB2
3
3
GND
DATA - GND
3
3
HIGH CONFIGURATION
HIGH CONFIGURATION
USB -
2
IP60_A
4
4
U-FS28
T-BOX
SP_IP4
HIGH CONFIGURATION
10A
1
DATA +
USB +
HIGH CONFIGURATION
T-BOX
EB 34 RD/BK FLRA 0.5 IP 34E RD/BK FLRA 0.5 IP 34A RD/BK FLRA 0.5
2
KL30
27
20
IP55_B
1
HIGH CONFIGURATION
Vbus
Vbus
communication system
1
1
CAN_L
IP 1812C D-BU/GY FLRA 0.35
Refer to CAN data

IP 229A BK FLVRA 0.75
39
GND
IP60_A
16
U07E
U00U/U00V
SP_IP8
CAN_H
G_IP3
IP 1811C D-BU/VT FLRA 0.35 IP 229B BK FLRA 0.5 U07E IP 229 BK FLRA 1.5
19
GND
40
U07E
2 RFR04_C
SPEAKER_RR(360D)
IP2RFR
RFR2IP
IP55_A
AUDIO RR-
IP 1408 VT/D-GN FLRA 0.5 RFR 1408C VT/D-GN FLRA 0.5
-
B4
5
U00U/U00V U00U/U00V
AUDIO RR+
IP 1407 OG FLRA 0.5 RFR 1407C OG FLRA 0.5

B3
1
RFL04_C 1
U00U/U00V U00U/U00V
+
IP2RFL
RFL2IP
SPEAKER_RL(360C)
AUDIO LR-
IP 1406 D-GN FLRA 0.5 RFL 1406C D-GN FLRA 0.5
-
B4
8
2
U00U/U00V U00U/U00V
AUDIO LR+
IP 1405 WH FLRA 0.5 RFL 1405C WH FLRA 0.5

B3
4
1
U00U/U00V U00U/U00V
+
RFR01
TWEETER_FR
RADIO/MP5 MAIN
RFR 1403E VT FLRA 0.5
+
1
U106
RFR 1404E GY FLRA 0.5
2
U106
-
RFR2EB
EB2RFR
IP2RFR
RFR2IP
18 EB2PD
PD2EB
PD02
AUDIO RF-
IP 1404 GY FLRA 0.5 RFR 1404A GY FLRA 0.5 RFR 1404B GY FLRA 0.5 EB 1404C GY FLRA 0.5 PD 1404D GY FLRA 0.5
WOOFER_PD
-
B2
6
2
9
U00U/U00V
SP_RFR7
AUDIO RF+
IP 1403 VT FLRA 0.5 RFR 1403A VT FLRA 0.5 RFR 1403B VT FLRA 0.5 EB 1403C VT FLRA 0.5 PD 1403D VT FLRA 0.5
B1
10
17
2
1
U00U/U00V
+
SP_RFR6
RFL01
TWEETER_FL
RFL 1401E D-BU FLRA 0.5
+
1
U106
RFL 1402E YE FLRA 0.5
2
U106
-
RFL2EB
10 EB2RFL
EB2DD
DD2EB
IP2RFL
B2 RFL2IP
DD02
AUDIO LF-
IP 1402 YE FLRA 0.5 RFL 1402A YE FLRA 0.5 RFL 1402B YE FLRA 0.5 EB 1402C YE FLRA 0.5 DD 1402D YE FLRA 0.5
WOOFER_DD
-
18
7
2
U00U/U00V
SP_RFL7
SP_RFL6
AUDIO LF+
IP 1401 D-BU FLRA 0.5 RFL 1401A D-BU FLRA 0.5 RFL 1401B D-BU FLRA 0.5 EB 1401C D-BU FLRA 0.5 DD 1401D D-BU FLRA 0.5
B1
17
9
3
1
+
U00U/U00V
63
Instrument Cluster
Engine Compartment Fuse Box UEC Fuse Box IEC
KL30
10A RADIO/MP5 MAIN

85 30 7.5 A 30 A I-F02
I-R10 U-FS10 U-FS18 ADAS/Driving
BACK-UP BACK-UP IEC
VideoRecorder/RF
LAMP Relay 86 87 MODULE/REAR REAR CAMERA REAR
LAMP CAMERA GND(SHIELD) CAMERA CVBS CAN_H CAN_L
10 9 EB06_E 7 EB06_C 2 14 IP01 IP55-E 11 5 6 12 IP55-D
U00U/U00V
IP 1809B D-BU/OG FLRA 0.35
U00U/U00V
IP 1810B D-BU/BK FLRA 0.35
EB 626 YE FLRA 0.5
IP 44 RD FLRA 0.5
S25V
RFL SHIELD1015 BARE DRAN 0.5
S25V
IP 1609 WH FLRA 0.5
EB2IP_L EB2IP_L
56 SP_EB64 38
IP2EB_L IP2EB_L
Refer to CAN data
EB 626B YE FLRA 0.5
S25V
SP_IP28
63
41 IP09_B
REVERSE
LAMPS EB2RFL IP2RFL
13 RFL2EB C1 C10 C9 RFL2IP
RFL 44C RD FLRA 0.5
S25V
BODY CONTROL MODULE

S25V
RFL 225RA BK FLRA 0.5
SP_RFL13 SP_RFL14 MC1900
MC1900
RFL SHIELD3402 BARE 0.5
RFL 1609A WH FLRA 0.5

S25V
S25V
S25V
S25V
RFL 44J RD FLRA 0.5
SP_RFL2
RFL 225A1 BK FLRA 0.75
2 5 1 3 4 RFL30-A
GND R SIG KL30 REAR CAMERA REAR
GND(SHIELD) CAMERA CVBS
REAR CAMERA(360A)
G_RFL5_1
OSRVM ADJ/
KL30
INVERTER/
85 30
85 30
U-R10 7.5A I-R3 TRAILER
15A 40A 40A MODULE/
BACK-UP U-FS10 U-JF06 ACC RADIO/

Driving Video
U-FS21 U-JF04 RELAY
10A
LAMP RELAY BACK-UP ACC PWR 86 87 I-F24
Recorder/
RADIO/MP5 IPC/T-BOX 86 87 FRT BLOWER/
/SCREEM/DCDC LAMP REAR BLOWER

/PEPS ACC
4 13 EB06_B 10 EB06_F 10 9 13 EB06_A 69 60 58 68 50 55 IP01

EB06_E
IP 176 VT FLRA 0.5

IP 4 RD FLRB 4.0
IP 264L BK FLRA 0.5
IP 6 L-BU FLRA 0.5

EB 33 RD FLRA 1.0
C25X
EB 11C RD FLRB 4.0
EB 626 YE FLRA 0.5
EB 4A RD FLRB 4.0
MICROPHONE
EB2IP_L EB2IP_L SP_EB64 EB2IP_L

17 56 28
IP2EB_L MIC2+ MIC2- IP2EB_L IP2EB_L
3 4 RFL11
EB 626D YE FLRA 0.5
U00W
IP SHIELD1054 BARE DRAN 0.5
U00W
EB2IP_L
15
IP2EB_L
SP_IP5 SP_IP10
63 RFL2IP 15 9 IP09_B
IP 264 BK FLRA 0.75

B7 B8 41
IP 1203 WH FLRA 0.5
IP2RFL REVERSE ACC ILL+

LAMPS RELAY
MC985
MC985
BODY CONTROL
U00W
U00W
SP_IP9
MODULE
U00W
IP 176C VT FLRA 0.5
U00W
IP 626J YE FLRA 0.5
U00W
IP 1203A WH FLRA 0.5
U00W
IP 33B RD FLRA 1.0
G_IP1
7 3 1 2 6 4 IP56_A
UBATT MIC + MIC - REVERSE SIG ILL+ ACC
RADIO+MP3
Vbus Data - Data + GND SWC1 SWC2 SWC COMM GND
1 2 3 5 IP65_1 20 19 17 IP56_C 8 IP56_A

U00W
IP 229E BK FLRA 1.0
LOW CONFIGURATION
LOW CONFIGURATION
LOW CONFIGURATION
LOW CONFIGURATION
U00W&F10J
U00W&F10J
U00W&F10J
IP 1416A BK FLRA 0.35
SP_IP8
1 2 3 5 IP65 1 2 3 IP50_B
IP 229 BK FLRA 1.5
Vbus Data - Data + GND SW1 SW2 SW COMMON
USB1 CLOCK SPRING(HI) G_IP3

63
RFR04_C
IP56_B
IP2RFR
RFR2IP
SPEAKER_RR(360C)
Rear Right-
IP 1408Z VT/D-GN FLRA 0.5 RFR 1408C VT/D-GN FLRA 0.5
-
B4
2
2
U00W U104/U106
Rear Right+
IP 1407Z OG FLRA 0.5 RFR 1407C OG FLRA 0.5

B3
1
1
U104/U106
+
U00W
RFL04_C
IP2RFL
RFL2IP
SPEAKER_RL(360C)
Rear Left-
IP 1406Z D-GN FLRA 0.5 RFL 1406C D-GN FLRA 0.5
-
B4
8
2
U00W U104/U106
RADIO/MP5 MAIN
Rear Left+
IP 1405Z WH FLRA 0.5 RFL 1405C WH FLRA 0.5

B3
7
1
U00W U104/U106
+
RFR2EB
EB2RFR
IP2RFR
RFR2IP
EB2PD
PD2EB
PD02
Front Right-
WOOFER_PD
IP 1404Z GY FLRA 0.5 RFR 1404A GY FLRA 0.5 RFR 1404B GY FLRA 0.5 EB 1404C GY FLRA 0.5 PD 1404D GY FLRA 0.5
-
B2
18
4
2
9
U00W
SP_RFR7
Front Right+
IP 1403Z VT FLRA 0.5 RFR 1403A VT FLRA 0.5 RFR 1403B VT FLRA 0.5 EB 1403C VT FLRA 0.5 PD 1403D VT FLRA 0.5
B1
10
17
3
1
U00W
+
SP_RFR6
RFL2EB
EB2RFL
IP2RFL
RFL2IP
EB2DD
DD2EB
SP_RFL7
DD02
Front Left-
IP 1402Z YE FLRA 0.5 RFL 1402A YE FLRA 0.5 RFL 1402B YE FLRA 0.5 EB 1402C YE FLRA 0.5 DD 1402D YE FLRA 0.5
WOOFER_DD
-
B2
10
18
6
2
U00W
SP_RFL6
Front Left+
IP 1401Z D-BU FLRA 0.5 RFL 1401A D-BU FLRA 0.5 RFL 1401B D-BU FLRA 0.5 EB 1401C D-BU FLRA 0.5 DD 1401D D-BU FLRA 0.5
B1
17
5
1
U00W
+
5.16 Passenger entertainment system(Right-Hand Drive)

KL30
10A 15 A 40 A
U-FS28 U-FS21 U-JF04
T-BOX RADIO/MP5 IPC/T-BOX/
SCREEM/DCDC
1 4 13 EB06_B 10 EB06_F
EB 33 RD FLRA 1.0
C25X
EB 11C RD FLRB 4.0
EB2IP_L
11 21
IP2EB_L
SP_IP4
U00U/U00V
IP 34B RD/BK FLRA 0.5
63 5 IP57
BATT
TFT SCREEN
DRAIN DATA DRAIN DATA
GND FOR FCD FOR FCD- FOR FCD FOR FCD+ ENABLE
6 1 2 3 4 IP64_1 3 IP57
U00U/U00V
U00U/U00V
IP 33A RD FLRA 0.75
U00U/U00V
IP 229C BK FLRA 0.5
2 3 4 1 IP64 7 IP55_E 15 IP55_B

DRAIN DATA DRAIN DATA CNTR
FOR FCD FOR FCD- FOR FCD FOR FCD+ STACK ENABLE
RADIO/MP5 MAIN
GND Vbus Data - Data + GND Vbus Data - Data + GND SWC1 + SWC2+ SWC COMMON GND(FR) KEY(FR)
16 IP55_B 1 2 3 5 IP68_1 1 2 3 5 IP69_1 4 10 3 IP55_D 4 IP55_E 11 IP55_B

U00U/U00V
IP 229A BK FLVRA 0.75
U00U/U00V&F10J
U00U/U00V&F10J
U00U/U00V&F10J
U00U/U00V
U00U/U00V
HIGH CONFIGURATION
HIGH CONFIGURATION
HIGH CONFIGURATION
HIGH CONFIGURATION
HIGH CONFIGURATION
HIGH CONFIGURATION
HIGH CONFIGURATION
HIGH CONFIGURATION
SP_IP8
1 2 3 5 IP68 1 2 3 5 IP69 1 2 3 IP50_B 6 2 IP27
IP 229 BK FLRA 1.5
Vbus Data - Data + GND Vbus Data - Data + GND SW1 SW2 SW COMMON HOME SIG2 HOME SIG1
G_IP3 USB2 USB3 CLOCK SPRING(HI) HAZARD SW

63
RFR2IP
IP2RFR
IP55_D
RFL11
MC980
MC981
MC981
MC980
MIC1+ MIC1-
RFL SHIELD1024 BARE DRRAFNL_M0I.C5 IP SHIELD1022 BARE DRAN 0.5
MIC + MIC -
RADIO/MP5 MAIN
B6
5
2
U07E U00U/U00V
MICROPHONE
RFL 1437A D-BU/RD FLRA 0.5 IP 1437 D-BU/RD FLRA 0.5

B5
11
1
U07E U00U/U00V
MC980
MC981
MC981
MC980
MIC2+ MIC2-
MIC2 + MIC2 -
RFR SHIELD982 BARE DRAN 0.5 IP SHIELD1022 BARE DRAN 0.5
B7 B8
8
4
U07E U00U/U00V
RFR 1435A D-BU/BN FLRA 0.5 IP 1437 D-BU/RD FLRA 0.5
2
3
U07E U00U/U00V
IP78
IP78
SH2106
SH2106
IP55_E
SH2105
SH2105
MIC output MIC input
MIC In -
to FICM
26
5
Q02A&U00V
EB2IP_L
IP2EB_L
EB06_B
MIC In +
IP 1435C D-BU/BN FLRA 0.5
to FICM
U-FS28
SP_IP4
IP 1435B D-BU/BN FLRA 0.5

T-BOX
25
10A
Q02A&U00V
EB 34 RD/BK FLRA 0.5 IP 34E RD/BK FLRA 0.5 IP 34D RD/BK FLRA 0.5
KL30
20
11
1
EB 11C RD FLRB 4.0

13
IP77
C25X
SWITCH SIG SWITCH GND

SH2104
SH2104
40 A U-JF04
IPC/T-BOX/
SCREEM/
SWITCH SWITCH
EB06_F
IP 1463 BK/VT FLRA 0.5
GND
DCDC
7
9
Q02A
IP 1462 WH/D-BU FLRA 0.5
Refer to CAN data

10
OUT
ECALL SW
30
6
Q02A
CAN_L
IP 1812F D-BU/GY FLRA 0.35
IG POWER
39
EB06_B
Q02A
U-JF05
LED GND
ECALL T-BOX
indicator-
30 A
12
4
Q02A
CAN_H
EB 3A RD FLRB 2.5 IP 1811F D-BU/VT FLRA 0.35
19
IP01 14
37
indicator+
Q02A IP 1460 OG/VT FLRA 0.5
LED+
34
KL30
3
Q02A
SP_IP5
IP 3 RD FLRB 2.5
41
G_IP1
45 IP 264K BK FLRA 0.5 IP 264 BK FLRA 0.75
IP79
Relay
BODY CONTROL
IP09_B
I-R2
Speaker - Speaker +
IG1
SPEAKER
IP 1463 BK/VT FLRA 0.5
KL 15_1 Relay
eCall
1
+
9
Q02A
TBOX
IP 5 WH FLRA 0.5
85
86
43
MODULE
3
29
eCall
2
Q02A
-
IP 151 RD FLRB 2.5
87
30
42
SP_IP30
IP 151A RD FLRB 2.5
30
SP_IP11
SP_IP8
T-BOX
I-F17
10A
G_IP3
IP 229H BK FLRA 0.5 U07E IP 229 BK FLRA 1.5
IP 177 YE FLRA 0.5 IP 177H YE FLRA 0.5
GND
40
KL15
37
1
Q02A
2 RFR04_C
IP2RFR
RFR2IP
SPEAKER_RR(360D)
IP55_A
AUDIO RR-
IP 1408 VT/D-GN FLRA 0.5 RFR 1408C VT/D-GN FLRA 0.5
-
B4
5
U00U/U00V U00U/U00V
AUDIO RR+
IP 1407 OG FLRA 0.5 RFR 1407C OG FLRA 0.5

B3
1
RFL04_C 1
U00U/U00V U00U/U00V
+
IP2RFL
RFL2IP
SPEAKER_RL(360C)
AUDIO LR-
IP 1406 D-GN FLRA 0.5 RFL 1406C D-GN FLRA 0.5
-
B4
8
2
U00U/U00V U00U/U00V
AUDIO LR+
IP 1405 WH FLRA 0.5 RFL 1405C WH FLRA 0.5

B3
4
1
U00U/U00V U00U/U00V
+
RFR01
TWEETER_FR
RADIO/MP5 MAIN
RFR 1403E VT FLRA 0.5
+
1
U106
RFR 1404E GY FLRA 0.5
2
U106
-
RFR2EB
EB2RFR
IP2RFR
RFR2IP
EB2DD
DD2EB
DD02
AUDIO RF-
WOOFER_DD
IP 1402 YE FLRA 0.5 RFR 1402A YE FLRA 0.5 RFR 1402B YE FLRA 0.5 EB 1402C YE FLRA 0.5 DD 1402D YE FLRA 0.5
-
B2
10
18
6
2
U00U/U00V
SP_RFR7
AUDIO RF+
IP 1401 D-BU FLRA 0.5 RFR 1401A D-BU FLRA 0.5 RFR 1401B D-BU FLRA 0.5 EB 1401C D-BU FLRA 0.5 DD 1401D D-BU FLRA 0.5
B1
17
2
1
U00U/U00V
+
SP_RFR6
RFL01
RFL 1401E D-BU FLRA 0.5
TWEETER_FL
1
U106
RFL 1402E YE FLRA 0.5
2
U106
-
RFL2EB
10 EB2RFL
EB2PD
PD2EB
IP2RFL
B2 RFL2IP
PD02
AUDIO LF-
IP 1404 GY FLRA 0.5 RFL 1404A GY FLRA 0.5 RFL 1404B GY FLRA 0.5 EB 1404C GY FLRA 0.5 PD 1404D GY FLRA 0.5
WOOFER_PD
-
18
7
2
U00U/U00V
SP_RFL7
SP_RFL6
AUDIO LF+
IP 1403 VT FLRA 0.5 RFL 1403A VT FLRA 0.5 RFL 1403B VT FLRA 0.5 EB 1403C VT FLRA 0.5 PD 1403D VT FLRA 0.5
B1
17
9
3
1
+
U00U/U00V
63
Instrument Cluster
Engine Compartment Fuse Box UEC Fuse Box IEC
KL30
10A RADIO/MP5 MAIN
I-F02
85 30 7.5 A 30 A ADAS/Driving
U-R10 U-FS10 U-FS18 VideoRecorder/RF
BACK-UP BACK-UP IEC MODULE/REAR
86 87 CAMERA REAR
LAMP Relay REAR CAMERA
LAMP GND(SHIELD) CAMERA CVBS CAN_H CAN_L
10 9 EB06_E 7 EB06_C 2 14 IP01 IP55-E 11 5 6 12 IP55-D
U00U/U00V
IP 1809B D-BU/OG FLRA 0.35
U00U/U00V
IP 1810B D-BU/BK FLRA 0.35
EB 626 YE FLRA 0.5
IP 44 RD FLRA 0.5
S25V
RFR SHIELD1015 BARE DRAN 0.5
S25V
IP 1609 WH FLRA 0.5
EB2IP_L EB2IP_L
56 SP_EB64 39
IP2EB_L IP2EB_L SP_IP28
Refer to CAN data
EB 626A YE FLRA 0.5
S25V
63
41 IP09_B
REVERSE
LAMPS
EB2RFR IP2RFR
21 RFR2EB C1 C10 C9 RFR2IP
RFR 44C RD FLRA 0.5
S25V
BODY CONTROL
MODULE
S25V
RFR 226RA BK FLRA 0.5
SP_RFR2 SP_RFR14 SH1799
SH1799
RFR SHIELD1799 BARE 0.5
RFR 1609A WH FLRA 0.5

S25V
S25V
S25V
S25V
RFR 44H RD FLRA 0.5
SP_RFR3
RFR 226A1 BK FLRA 0.75
2 5 1 3 4 RFR30-A
GND R SIG KL30 REAR CAMERA REAR
GND(SHIELD) CAMERA CVBS
REAR CAMERA(360A)
G_RFR5_1
OSRVM ADJ/
KL30 INVERTER/
85 30 TRAILER
85 30 7.5A I-R3 MODULE/
15A 40A U-R10 40A
BACK-UP U-FS10 U-JF06 ACC RADIO/
Driving Video
U-FS21 U-JF04 10A
LAMP RELAY BACK-UP ACC PWR 86 87 RELAY I-F24 Recorder/
RADIO/MP5 IPC/T-BOX/ 86 87 FRT BLOWER/
SCREEM/DCDC
LAMP REAR BLOWER
/PEPS ACC
4 13 EB06_B 10 EB06_F 10 9 13 EB06_A 69 60 58 68 50 55 IP01

EB06_E
IP 176 VT FLRA 0.5

IP 4 RD FLRB 4.0
IP 264L BK FLRA 0.5
IP 6 L-BU FLRA 0.5

EB 33 RD FLRA 1.0
C25X
EB 11C RD FLRB 4.0
EB 626 YE FLRA 0.5
EB 4A RD FLRB 4.0
EB2IP_L EB2IP_L SP_EB64 EB2IP_L
21 56 28
IP2EB_L IP2EB_L IP2EB_L
EB 626D YE FLRA 0.5

EB2IP_L
15
IP2EB_L
SP_IP5 SP_IP10
63
15 9 IP09_B
IP 264 BK FLRA 0.75

41
IP 1203 WH FLRA 0.5
REVERSE ACC ILL+

LAMPS RELAY
BODY CONTROL SP_IP9

MODULE
U00W
IP 176C VT FLRA 0.5
U00W
IP 626J YE FLRA 0.5
U00W
U00W
IP 33B RD FLRA 1.0
G_IP1
7 2 6 4 IP56_A
UBATT REVERSE SIG ILL+ ACC
RADIO+MP3
Vbus Data - Data + GND SWC1 SWC2 SWC COMM GND
1 2 3 5 IP65_1 20 19 17 IP56_C 8 IP56_A
U00W
IP 229E BK FLRA 1.0
LOW CONFIGURATION
LOW CONFIGURATION
LOW CONFIGURATION
LOW CONFIGURATION
U00W&F10J
U00W&F10J
U00W&F10J
IP 1416A BK FLRA 0.35
SP_IP8
1 2 3 5 IP65 1 2 3 IP50_B
IP 229 BK FLRA 1.5
Vbus Data - Data + GND SW1 SW2 SW COMMON
USB1 CLOCK SPRING(HI) G_IP3

63
IP78
IP78
MIC output
MIC In +
to FICM
IP 1447B D-GN FLRA 0.5

ECALL T-BOX
IP 1447A D-GN FLRA 0.5

6
25
Q02A&U00W Q02A&U00W
MIC input
IP56_B
IP2RFR
RFR2IP
to FICM
RFR11
MIC In -

5
26
Q02A&U00W
SH2111
SH2111
Q02A&U00W
MICROPHONE
IP 1447 D-GN FLRA 0.5 IP 1447 D-GN FLRA 0.5
MIC +
B7
3
3
U00W U00W
MIC2+
IP SHIELD1054 BARE DRAN 0.5 IP SHIELD1054 BARE DRAN 0.5
MIC -
B8
4
1
U00W U00W
MIC2-
SH985
SH985
RFR04_C
SPEAKER_RL(360D) SPEAKER_RR(360D)
IP2RFR
RFR2IP
Rear Right-
IP 1408Z VT/D-GN FLRA 0.5 RFR 1408C VT/D-GN FLRA 0.5
-
B4
2
2
U00W U104/U106
Rear Right+
IP 1407Z OG FLRA 0.5 RFR 1407C OG FLRA 0.5

B3
1
RFL04_C 1
U104/U106
+
U00W
IP2RFL
RFL2IP
Rear Left-
IP 1406Z D-GN FLRA 0.5 RFL 1406C D-GN FLRA 0.5
-
RADIO+MP3
B4
8
2
U00W U104/U106
IP 1405Z WH FLRA 0.5 RFL 1405C WH FLRA 0.5
Rear Left+
B3
7
1
U00W U104/U106
+
RFR2EB
EB2RFR
IP2RFR
RFR2IP
EB2DD
DD2EB
PD02
Front Right-
RFR 1402A YE FLRA 0.5 RFR 1404B GY FLRA 0.5 EB 1404C GY FLRA 0.5 DD 1404D GY FLRA 0.5
WOOFER_PD
IP 1402Z YE FLRA 0.5
-
B2
10
18
4
2
U00W
SP_RFR7
Front Right+
IP 1401Z D-BU FLRA 0.5 RFR 1401A D-BU FLRA 0.5 RFR 1403B VT FLRA 0.5 EB 1403C VT FLRA 0.5 DD 1403D VT FLRA 0.5
B1
17
3
1
U00W
+
SP_RFR6
RFL2EB
EB2RFL
IP2RFL
RFL2IP
EB2PD
PD2EB
SP_RFL7
DD02
Front Left-
IP 1404Z GY FLRA 0.5 RFL 1404A GY FLRA 0.5 RFL 1402B YE FLRA 0.5 EB 1402C YE FLRA 0.5 PD 1402D YE FLRA 0.5
WOOFER_DD
-
B2
10
17
6
2
U00W
SP_RFL6
Front Left+
IP 1403Z VT FLRA 0.5 RFL 1403A VT FLRA 0.5 RFL 1401B D-BU FLRA 0.5 EB 1401C D-BU FLRA 0.5 PD 1401D D-BU FLRA 0.5
B1
18
5
1
U00W
+
5.17 Interior lighting system(Left-Hand Drive)
Engine Compartment
Fuse Box UEC
KL30 BODY CONTROL MODULE BCM
30A
U-JF15
INTERIOR INTERNAL_ FRONT_INTERNAL_ INTERNAL_LAMP_ REAR_INTERNAL_
LP LIGHT LAMP_CTRL POWER OUT LAMP_SW
9 EB06_D 10 15 5 EB09_D 35 IP09_B

EB 22 RD/BK FLRB 2.5
EB 1201 VT FLRA 0.5
IP 1204 BK/WH FLRA 0.5

SP_EB52 SP_EB29
S72A
EB 1202J D-BU FLRA 0.5
S69A
EB 1202B D-BU FLRA 0.5

63 24
EB2RFL IP2RFL
D2 RFL2IP
RFL2EB
RFL 1202C D-BU FLRB 0.5
RFL 1204A BK/WH FLRB 0.5

1 EB43 1 EB44_A 1 3 RFL13
+ + POWER REAR DOME
PASSENGER SLIDING LAMP CTRL FRONT
DOOR DOOR DOME
STEP STEP LAMP
LAMP LAMP DOOR GND
- -
2 EB43 2 EB44_A 2 4 RFL13
S72A
EB 1201H VT FLRA 0.5
S69A
RFL 1201B VT FLRB 0.5
RFL 219A BK FLRB 0.5
7 RFL2EB SP_RFL5
EB2RFL
EB 1201D VT FLRA 0.5
RFL 219 BK FLRA 0.75
SP_EB30
G_RFL1
63
DRV P/
WIN
SW
a 5-262
DD08_A
DD08_A
DD2EB
EB2DD
SP_EB15
IP2DD
DD2IP
SP_DD1
G_EBL3
IP 1203C WH FLRA 0.5 DD 1203K WH FLRA 0.5 DD 228G BK FLRA 0.5 DD 228D BK FLRA 0.5 EB 228F BK FLRA 0.5 EB 228 BK FLRB 2.5
ILL-
ILL+
36
25
6
7
PASS P/
WIN
SW
SP_EB28
PD2EB
EB2PD
IP2PD
PD2IP
PD06
SP_PD1
PD06
G_EBR2
IP 1203J WH FLRA 0.5 PD 1203L WH FLRA 0.5 PD 206F BK FLRA 0.5 PD 206L BK FLRA 0.5 EB 206D BK FLRA 0.5 EB 206 BK FLRA 0.75
ILL-
ILL+
36
25
9
8
SPRING
CLOCK
(HI)
IP50_B
IP50_B
SP_IP5
IP 1203P WH FLRA 0.5 IP 264R BK FLRA 0.5 IP 264 BK FLRA 0.75
LED+
GND
11
12
F10J F10J
SECURITY
MODULE
SP_IP46
IP16
IP16
IP 1203H WH FLRA 0.5 IP 264E BK FLRA 0.5 IP 264W BK FLRA 0.75
G_IP1
ILL+
GND
4
2
S30X
ILLMIRROR
S30X
& DIMMER
SW
BODY CONTROL MODULE BCM
IP09_B
IP12
SP_IP9
IP 1203F WH FLRA 0.5
IP12
IP 1203 WH FLRA 0.5
ILL+
DIMMER SW ILL+
1
9
DIMMER
IP 264H BK FLRA 0.5
BCM_IN
ILL-
SW
16
14
9
IP09_A
SP_IP6
SWBCM_
DIMMER
IP 608 BK FLRA 0.5 IP 608E BK FLRA 0.5
OUT
GND
29
15
SHIFT
GEAR
(AT)
IP59
IP59
IP 1203G WH FLRA 0.5 IP 227A BK FLRA 0.5

GND
ILL+
2
5
E00P E00P
SHIFT
GEAR
(AMT)
IP58
12 IP58
IP 1203N WH FLRA 0.5 IP 227N BK FLRA 0.5
ILL-
ILL+
7
E00C E00C
HAZARD
SW
IP27
IP27
G_IP2
IP 1203E WH FLRA 0.5 IP 227D BK FLRA 0.5 IP 227 BK FLRB 1.0
LED-
LED+
3
SP_IP7
Central
control
switch
IP05
IP05
IP 1203B WH FLRA 0.5 IP 227C BK FLRA 0.35
ILL-
ILL+
2
1
RADIO
+MP3
IP56_A
IP56_A
SP_IP8
ILLUM_IN
IP 229E BK FLRA 1.0 IP 229 BK FLRA 1.5
G_IP3
GND
6
8
U00W U00W
SSB
SP_IP46
IP71
IP71
IP 264PB BK FLRA 0.5 IP 264W BK FLRA 0.75
G_IP1
IP 1203M WH FLRA 0.5
GND
LED
1
8
S30P S30P
a 5-261
63
63
RFL20_A
SP_RFL2
LAMP_MID(360C)
G_RFL5_1
3 REAR DOME
RFL 225CA BK FLRA 0.5 RFL 225A1 BK FLRA 0.75

POWER
S603
RFL 1206D1 D-GN FLRA 0.5
RFL21_A
RFL21_A
1
GND
S603
LAMP_RR(360C)
RFL18_A
3 REAR DOME
POWER
RFL 1206E1 D-GN FLRA 0.5 RFL 225CB BK FLRA 0.5
GND
2
1
LAMP_RR(360A)
S603 S603
2 REAR DOME
POWER
RFL 225CG BK FLRA 0.5

2
S60T
RFL 1206DC D-GN FLRA 0.5
GND
RFL25_A
RFL25_A
S60T
LAMP_RR(360E)
4 REAR DOME
POWER
RFL 1206F D-GN FLRA 0.5 RFL 225D BK FLRA 0.5
EB2RFL
RFL2EB
2 REAR DOME 3 REAR DOME BODY CONTROL
EB09_D
GND
2
1
S60R S60R
REAR_INTERNAL_
LAMP_FRT(360A) LAMP_FRT(360C) MODULE
SP_RFL3
EB 1206 D-GN FLRA 0.5 RFL 1206B D-GN FLRA 0.5
LAMP
20
12
RFL24_A
RFL24_A
LAMP_RM(360E)
4 REAR DOME
RFL19_A
POWER
RFL 1206E D-GN FLRA 0.5 RFL 225C BK FLRA 0.5
GND
2
1
S60R S60R
RFL 1206C1 D-GN FLRA 0.5
POWER
S603
RFL23_A
RFL23_A
RFL 219J BK FLRA 0.5
LAMP_FM(360E)
4 REAR DOME
RFL17_A 2
GND
S603
POWER
RFL 1206D D-GN FLRA 0.5 RFL 219D BK FLRA 0.5
GND
2
1
S60R S60R
RFL 1206CC D-GN FLRA 0.5
POWER
1
S60T
RFL22_A
RFL22_A
LAMP_FRT(360E)
RFL 219AA BK FLRA 0.5
4 REAR DOME
GND
S60T
POWER
RFL 1206C D-GN FLRA 0.5 RFL 219C BK FLRA 0.5
GND
RFL16_A
2
1
S60R S60R
POWER
RFL 1206CB D-GN FLRA 0.5
REAR DOME
LAMP(360A)
SP_RFL5
1
S60A
G_RFL1
RFL 219M BK FLRA 0.5 RFL 219 BK FLRA 0.75
GND
2
S60A
5.18 Interior lighting system(Right-Hand Drive)
Engine Compartment
Fuse Box UEC
KL30 BODY CONTROL MODULE BCM
30A
U-JF15
INTERIOR INTERNAL_ FRONT_INTERNAL_ INTERNAL_LAMP_ REAR_INTERNAL_
LP LIGHT LAMP_CTRL POWER OUT LAMP_SW
9 EB06_D 10 15 5 EB09_D 35 IP09_B

EB 1201 VT FLRA 0.5

SP_EB52 SP_EB29
S72A
EB 1202J D-BU FLRA 0.5
S69A
EB 1202G D-BU FLRA 0.5

63 EB2RFR IP2RFR
24 RFR2EB D2 RFR2IP
RFR 1202B D-BU FLRB 0.5
RFR 1204A BK/WH FLRB 0.5
1 EB43 1 EB44_A 1 3 RFR13

+ + POWER REAR DOME
PASSENGER SLIDING LAMP CTRL FRONT
DOOR DOOR DOME
STEP STEP LAMP
LAMP LAMP GND
- - DOOR
2 EB43 2 EB44_A 2 4 RFR13

S72A
EB 1201H VT FLRA 0.5
S69A
RFR 1201B VT FLRB 0.5
RFR 219A BK FLRB 0.5
7 RFR2EB SP_RFR11
EB2RFR
EB 1201D VT FLRA 0.5
RFR 219 BK FLRA 0.75
SP_EB30
G_RFR1
63
DRV P/
WIN
SW
a 5-266
DD08_A
DD08_A
DD2EB
EB2DD
SP_EB28
IP2DD
DD2IP
SP_DD1
G_EBR2
IP 1203C WH FLRA 0.5 DD 1203K WH FLRA 0.5 DD 206J BK FLRA 0.5 DD 206L BK FLRA 0.5 EB 206D BK FLRA 0.5 EB 206 BK FLRA 0.75
ILL-
ILL+
36
25
6
7
PASS P/
WIN
SW
SP_EB15
PD2EB
EB2PD
IP2PD
PD2IP
PD06
SP_PD1
PD06
G_EBR2
IP 1203J WH FLRA 0.5 PD 1203L WH FLRA 0.5 PD 228B BK FLRA 0.5 PD 228D BK FLRA 0.5 EB 228F BK FLRA 0.5 EB 228 BK FLRB 2.5
ILL-
ILL+
36
25
9
8
SPRING
CLOCK
(HI)
IP50_B
IP50_B
SP_IP5
IP 1203P WH FLRA 0.5 IP 264R BK FLRA 0.5 IP 264 BK FLRA 0.75
LED+
GND
11
12
F10J F10J
IP77
SECURITY
IP 1203Q WH FLRA 0.5
ILL+
ECALL
MODULE
1
Q02A
IP 608F BK FLRA 0.5
GND
SP_IP46
Q02A
IP16
IP16
IP 1203H WH FLRA 0.5 IP 264E BK FLRA 0.5 IP 264W BK FLRA 0.75
G_IP1
ILL+
GND
4
2
S30X S30X
ILLMIRROR
& DIMMER
SW
BODY CONTROL MODULE BCM
IP09_B
IP12
SP_IP9
IP 1203F WH FLRA 0.5
IP12
ILL+ IP 1203 WH FLRA 0.5
DIMMER SW ILL+
1
9
DIMMER
IP 264H BK FLRA 0.5
BCM_IN
ILL-
SW
16
14
9
IP09_A
SP_IP6
SWBCM_
DIMMER
IP 608 BK FLRA 0.5 IP 608E BK FLRA 0.5
OUT
GND
29
15
SHIFT
GEAR
(AT)
IP59
IP59
IP 1203G WH FLRA 0.5 IP 227A BK FLRA 0.5

GND
ILL+
2
5
E00P E00P
SHIFT
GEAR
(AMT)
IP58
12 IP58
IP 1203N WH FLRA 0.5 IP 227N BK FLRA 0.5
ILL-
ILL+
7
E00C E00C
HAZARD
SW
IP27
IP27
G_IP2
IP 1203E WH FLRA 0.5 IP 227D BK FLRA 0.5 IP 227 BK FLRB 1.0
LED-
LED+
3
SP_IP7
Central
control
switch
IP05
IP05
IP 1203B WH FLRA 0.5 IP 227C BK FLRA 0.35
ILL-
ILL+
2
1
RADIO
+MP3
IP56_A
IP56_A
SP_IP8
ILLUM_IN
IP 229E BK FLRA 1.0 IP 229 BK FLRA 1.5
G_IP3
GND
6
8
U00W U00W
SSB
SP_IP46
IP71
IP71
IP 264PB BK FLRA 0.5 IP 264W BK FLRA 0.75
G_IP1
IP 1203M WH FLRA 0.5
GND
LED
1
8
S30P S30P
a 5-265
63
63
RFR20_A
SP_RFR3
LAMP_MID(360C)
G_RFR5_1
RFR 226CA BK FLRA 0.5 RFR 226A1 BK FLRA 0.75
3 REAR DOME
POWER
S603
RFR 1206D1 D-GN FLRA 0.5
GND
RFR21_A
RFR21_A
1
S603
LAMP_RR(360C)
RFR18_A
3 REAR DOME
POWER
RFR 1206E1 D-GN FLRA 0.5 RFR 226CB BK FLRA 0.5
GND
2
1
LAMP_RR(360A)
S603 S603
2 REAR DOME
POWER
RFR 226CG BK FLRA 0.5

2
S60T
RFR 1206DC D-GN FLRA 0.5
GND
RFR25_A
RFR25_A
1
S60T
LAMP_RR(360E)
4 REAR DOME
POWER
EB2RFR
RFR2EB
RFR 1206F D-GN FLRA 0.5 RFR 226D BK FLRA 0.5

EB09_D
BODY CONTROL
GND
2
1
S60R S60R
REAR_INTERNAL_
MODULE
SP_RFR12
EB 1206 D-GN FLRA 0.5 RFR 1206B D-GN FLRA 0.5
LAMP
20
12
RFR24_A
RFR24_A
LAMP_RM(360E)
4 REAR DOME
RFR19_A
POWER
RFR 1206E D-GN FLRA 0.5 RFR 226C BK FLRA 0.5
GND
LAMP_FRT(360C)
2
1
S60R S60R
3 REAR DOME
POWER
RFR 1206C1 D-GN FLRA 0.5

1
S603
RFR23_A
RFR23_A
RFR 219J BK FLRA 0.5
LAMP_FM(360E)
GND
4 REAR DOME
RFR17_A 2
S603
POWER
RFR 1206D D-GN FLRA 0.5 RFR 219D BK FLRA 0.5
GND
2
1
S60R S60R
LAMP_FRT(360A)
2 REAR DOME
POWER
RFR 1206CC D-GN FLRA 0.5

1
S60T
RFR22_A
RFR22_A
LAMP_FRT(360E)
RFR 219AA BK FLRA 0.5
4 REAR DOME
GND
2
S60T
POWER
RFR 1206C D-GN FLRA 0.5 RFR 219C BK FLRA 0.5
GND
RFR16_A
2
1
S60R S60R
REAR DOME
LAMP(360A)
POWER
RFR 1206CB D-GN FLRA 0.5
SP_RFR5
1
S60A
G_RFR1
RFR 219M BK FLRA 0.5 RFR 219 BK FLRA 0.75
GND
2
S60A
5.19 Exterior lighting system(Left-Hand Drive)

KL30
10A
U-FS04
DRL
30A 15A
U-JF16 U-FS03 86 30
U-R3 86 30 U-R4 86 30 U-R6 86 30 U-R5
EXTERNAL LP FRONT FL FOG FR FOG DRL R DRL L
FOG LP LP LP 85 87 85 87
85 87 85 87
8 EB06_D 21 22 20 19 12 2 1 4 EB06_E
S04F
EB 170A YE FLRA 1.0
S04F

EB 612 OG FLRA 0.5

EB 21 RD FLRB 2.5
2 EB33_A 2 EB34_A
EB2IP_R EB2IP_R
18
S04F
S04F
IP2EB_R IP2EB_R 17
FOG FOG
IP 627 WH FLRA 0.35

LAMP_FL LAMP_FR
1 EB33_A 1 EB34_A
EB 213 BK FLRB 2.5
S04F
EB 213FA BK FLRA 1.0
EB 218 BK FLRB 2.5
S04F
EB 218FA BK FLRA 1.0
a 5-269
EB2IP_R
19 20 b 5-269
IP2EB_R
c 5-269
63
d 5-269
SP_EB20 SP_EB21
G_EBL1 G_EBR1
CLUSTER COLUMN SW_LIGHT
TURN LP SW SELECT SW FOG LP SW

AUTO
SET
L R HI BEAM FLASH FRT REAR OFF POSITION BEAM
SET 2(HI/LO)
SET GND
22 IP02 10 11 2 12 5 9 8 1 7 6 IP03
SP_EB19
IP 264Q BK FLRA 0.5

IP 606 GY FLRA 0.35
IP 608A BK FLRA 0.5

IP 601 WH FLRA 0.35
EB 21C RD FLRB 2.5
EB 21A RD FLRB 2.5
EB 21B RD FLRB 2.5
SP_IP6 SP_IP46
SP_IP48
IP 608 BK FLRA 0.5
G_IP1
EB09_D 16 5 49 24 8 IP09_A 4 44 IP09_B 35 29 IP09_A 20 IP09_B

7 1 6
TURN EXTERNAL EXTERNAL FRT FOG FRT FOG TURN_L TURN_R MAIN BEAM MAIN BEAM FRONT_FOG_ REAR FOG GND COMBI LAMP
LAMP LIGHT_1 LIGHT_2 LEFT RELAY_RH SW SW SW FLASH SW LAMP_SW LP SW
BODY CONTROL MODULE

63
& DIMMER
MIRROR
SW
IP12
SP_IP1
IP01
SP_IP46
IP12
HEADLAMP HEADLAMP
LEVELING LEVELING
IP 172 RD/D-BU FLRA 0.5 IP 172A RD/D-BU FLRA 0.5
KL15
10
40
SW
IEC
G_IP1
IP 264J BK FLRA 0.5 IP 264W BK FLRA 0.75
GND
11
HEADLAMP
LEVELING
EB 621C D-BU/WH FLRA 0.5 IP 621 D-BU/WH FLRA 0.5

I-F20
KL15
OUT
10A
SW
SW
16
12
EB2IP_L
IP2EB_L
HEADLAP
IP2EB_R
EB2IP_R
_LH
IP09_A
EB37
BEAM
IP 634 D-GN FLRA 0.5 EB 634B D-GN FLRA 0.5
PWR
(HI)
(High)
Beem
HI
_Left
14
Main
3
3
(LO/MID)
EB 613 GY/D-BU FLRA 1.0
(LO/MID)
BEAM
PWR
DIPPED Beam
_Left
Main
2
HI
EB37
EB 614 OG FLRA 1.0
_BEAM
PWR BEAM
PWR
EB 213G BK FLRA 1.0
16
_LH
BEAM
DRL MOTOR MOTOR LO
GND
4
HI
1
IP 172F RD/D-BU FLRA 0.5 EB 172B RD/D-BU FLRA 0.5 SP_EB7 EB 172E RD/D-BU FLRA 0.5 EB 213B BK FLRA 1.0
13
BEAM
9
LOW
GND
3
SP_EB8
EB 621A D-BU/WH FLRA 0.5
G_EBL1
EB 213C BK FLRA 0.5
IP2EB_L
EB2IP_L
EB 213 BK FLRB 2.5
10
SIG
TURN
GND
5
SP_EB9
SP_EB20
EB 168 D-GN FLRA 0.5 EB 213D BK FLRA 0.5
PWR
12
/POS
POSITION_LAMPS
GND
DRL
11
EB 615 BN FLRA 0.5 EB 615A BN FLRA 0.5 EB 213E BK FLRA 0.5
PWR
POS
13
2
MOTOR
8
GND
BODY CONTROL MODULE
TURN TURN
FAULT PWR
6
FEEDBACK
7
EB38
DIPPED Main Beam
(LO/MID)
HI BEAM
(LO/MID)
_Right
EB 617 GY FLRA 1.0
PWR
13
2
_BEAM
PWR BEAM
19
_RH
DRL MOTOR MOTOR LO

4
EB09_D
EB 172C RD/D-BU FLRA 0.5
IP2EB_L
EB2IP_L
9
39 IP09_A
EB 621B D-BU/WH FLRA 0.5
EB38
SIG
10
LAMPS FAULT LAMPS
TURN_
IP 616 VT/D-GN FLRA 0.5 EB 612 OG FLRA 0.5
PWR
_R FEEDBACK _L
12
18
EB 218A BK FLRA 1.0
BEAM
GND
HI
1
IP 620 VT FLRA 0.5 EB 620A VT FLRA 0.5 EB 615B BN FLRA 0.5
FL TURN
PWR
POS
13
40
EB 218B BK FLRA 1.0
BEAM
LOW
GND
3
TURN_
IP 619 D-BU FLRA 0.5 EB 619A D-BU FLRA 0.5
TURN
BEAM PWR
G_EBR1
26
16
6
EB 218C BK FLRA 0.5 EB 218 BK FLRB 2.5
TURN
GND
5
PWR(HI)
IP 633 RD/BN FLRA 0.5 EB 633A RD/BN FLRA 0.5
SP_EB21
_Right
(High)
Beem
Main
17
14
HI
EB 218D BK FLRA 0.5
/POS
GND
DRL
11
IP 627 WH FLRA 0.35
_LEFT
EB 218E BK FLRA 0.5
DRL
MOTOR
2
FEEDBACK
GND
8
FEEDBACK
FAULT
FR TURN
IP 632 D-GN/WH FLRA 0.5 EB 632A D-GN/WH FLRA 0.5
TURN
FAULT
43 25
7
5
_RIGHT
HEADLAP
IP2EB_R
EB2IP_R
DRL
_RH
IP09_B
d 5-268
b 5-268
a 5-268
c 5-268
EB06_E
COMBI
REAR
RFL09_A
LAMP
U-FS10
LH
MICRO
7.5A
IP2RFL
RFL2IP
G_RFL5
EB 626 YE FLRA 0.5 RFL 225A1 BK FLRA 0.75
RFL09_A
9
B/UP REAR STOP TURN

IP 623B WH/RD FLRA 0.5 RFL 623CA WH/RD FLRA 0.5
A1
6
BACK-UP
U-R10
LAMP
EB 622A WH FLRA 0.5 RFL 622C WH FLRA 0.5
SP_RFL2
KL30
21
4
UEC
/POS/B
_STP
GND
8
FOG
EB 625B D-GN FLRA 0.5 RFL 625D D-GN FLRA 0.5
23
1
30
87
RFL 225BA BK FLRA 0.5
_TURN
SP_EB64
EB 626B YE FLRA 0.5 RFL 626F YE FLRA 0.5 RFL 626C YE FLRA 0.5
GND
5
13
2
POSITION
SP_RFL13
10
3
EB2RFL
RFL2EB
85
86
REAR COMBI
52 IP09_A
SP_IP21
LAMP RH
RFR09_A
_R_REAR _L_REAR
_LAMPS _LAMPS
A1 RFR2IP
IP2RFR
IP 623 WH/RD FLRA 0.5
TURN
SP_IP22
IP 624 RD/BK FLRA 0.5 IP 624A RD/BK FLRA 0.5 RFR 624D RD/BK FLRA 0.5
G_RFR5
B/UP REAR STOP TURN
TURN

13
RFR09_A
6
SP_EB48
EB 622B WH FLRA 0.5 RFR 622E WH FLRA 0.5
4
REAR_FOG
SP_RFR3
_LAMPS
EB 625 D-GN FLRA 0.5 EB 625A D-GN FLRA 0.5 RFR 625C D-GN FLRA 0.5
FOG
/POS/B
EB09_D 14
_STP
1
GND
3
8
SP_EB49
EB 626A YE FLRA 0.5 RFR 626G YE FLRA 0.5
21
2
RFR 226BA BK FLRA 0.5
_TURN
SP_RFR1
GND
5
POSITION
RFR 615H BN FLRA 0.5
BODY CONTROL MODULE
G_EBL3
EB2RFR
RFR2EB
EB 228 BK FLRB 2.5
OSRVM
LH
PD2EB 25 DD2EB
EB2DD
IP2DD
31 DD2IP
SP_DD1
SP_EB15
IP 623A WH/RD FLRA 0.5 DD 623F WH/RD FLRA 0.5 DD 228H BK FLRA 0.5 DD 228D BK FLRA 0.5 EB 228F BK FLRA 0.5
LAMP
TURN
GND
7
SP_PD1
EB2PD
DD03
DD03
IP2PD
31 PD2IP
IP2EB_L
EB2IP_L
RFR 615L BN FLRA 0.5

IP09_B
G_EBR2 SP_EB28
REVERSE LAMPS
IP 624B RD/BK FLRA 0.5 PD 624E RD/BK FLRA 0.5 PD 206G BK FLRA 0.5 PD 206L BK FLRA 0.5 EB 206D BK FLRA 0.5
LAMP
TURN
GND
25
7
2
RFL2TLDL
TLDL2RFL
41
56
G_RFL6
PD03
PD03
EB 206 BK FLRA 0.75
OSRVM
e 5-271
RH
EB09_D
RFL 615J BN FLRA 0.5

RFL 241AA BK FLRB 2.5 TLDL 241DA BK FLRB 2.5
D
LICENSE
TLDL02
TLDL02
_LAMPS _LAMPS_A
LAMP
EB2RFR
RFR2EB
EB 622 WH FLRA 0.5
RH
BRAKE
SP_TLDL2
TLDL 615F BN FLRA 0.5 TLDL 241C BK FLRA 0.5
-
2
1
POSITION
EB 615 BN FLRA 0.5 EB 615G BN FLRA 0.5
RFL2TLDL
TLDL2RFL
SP_TLDL1
2
2
EB2RFL
RFL2EB
TLDL01
SP_EB9
LICENSE
SP_RFL1
TLDL01
LAMP
LH
EB 615C BN FLRA 0.5 RFL 615K BN FLRA 0.5 RFL 615D BN FLRA 0.5 TLDL 615M BN FLRA 0.5 TLDL 615E BN FLRA 0.5 TLDL 241B BK FLRA 0.5
-
22
2
1
63
63
f 5-272
RFR06_A
RFR06_A
MARKER
RR SIDE
RFR2EB
EB2RFR
LAMP
SP_RFR3
G_RFR5
EB 615G BN FLRA 0.5 RFR 615L BN FLRA 0.5 RFR 615V BN FLRA 0.5 RFR 226R BK FLRA 0.5 RFR 226A1 BK FLRA 0.75
+
-
2
1
S12A S12A
SP_RFR1
RRM SIDE
MARKER
RFR05_A
RFR05_A
LAMP
RFR 615U BN FLRA 0.5 RFR 226Q BK FLRA 0.5
-
2
1
S12A S12A
RLM SIDE
MARKER
RFL05_A
RFL05_A
LAMP
RFL 615Q BN FLRA 0.5 RFL 225Q BK FLRA 0.5
-
2
1
S12A S12A
RFL06_A
RFL06_A
MARKER
RL SIDE
22 EB2RFL
RFL2EB
SP_RFL1
LAMP
SP_RFL2
G_RFL5_1
EB 615C BN FLRA 0.5 RFL 615K BN FLRA 0.5 RFL 615R BN FLRA 0.5 RFL 225R BK FLRA 0.5 RFL 225A1 BK FLRA 0.75
-
2
1
S12A S12A
CLEARANCE
RFL03_C
RFL03_C
LAMP
SP_RFL5
FL
G_RFL1
RFL 615AA3 BN FLRA 0.5 RFL 219BC BK FLRA 0.5 RFL 219 BK FLRA 0.75
-
2
1
S33B S33B
CLEARANCE
RFL08_C
RFL08_C
LAMP
RL
SP_RFL2
G_RFL5_1
RFL 615AD BN FLRA 0.5 RFL 225K BK FLRA 0.5 RFL 225A1 BK FLRA 0.75
-
1
2
S33B S33B
MARKER
FR SIDE
LAMP
EB2PD
PD2EB
SP_EB28
25 PD2EB
EB2PD
SP_PD1
PD07
PD07
G_EBR2
EB 615 BN FLRA 0.5 EB 615P BN FLRA 0.5 PD 615P1 BN FLRA 0.5 PD 206R BK FLRA 0.5 PD 206L BK FLRA 0.5 EB 206D BK FLRA 0.5 EB 206 BK FLRA 0.75
-
12
1
S12A S12A
SP_EB9
MARKER
FL SIDE
LAMP
DD2EB
EB2DD
SP_EB15
12 EB2DD
DD2EB
SP_DD1
DD07
DD07
G_EBL3
e 5-270
EB 615N BN FLRA 0.5 DD 615N1 BN FLRA 0.5 DD 228AA BK FLRA 0.5 DD 228D BK FLRA 0.5 EB 228F BK FLRA 0.5 EB 228 BK FLRB 2.5
25
2
1
S12A S12A S12A
EB2IP_L
IP2EB_L
EB09_D
SP_EB29
IP39
SOLAR & LIGHT SENSOR

SENSOR PWR
_POWER OUT
INTERNAL

_LAMP
EB 1202G D-BU FLRA 0.35 IP 1202H D-BU FLRA 0.35

23
1
5
S45R
IP09_B
SP_IP7
IP39
SENSOR GND
SENSOR SIG
& LIGHT SIG
SOLAR
G_IP2
IP 1818 VT/D-GN FLRA 0.35 IP 227L BK FLRA 0.35 IP 227 BK FLRA 1.0
7
REVERSE
S45R S45R
SW(FFD)
SP_EB15
EB47
EB47
G_EBL3
EB 631D VT FLRA 0.5 EB 228R BK FLRA 0.5 EB 228 BK FLRB 2.5
GND
SIG
1
2
BODY CONTROL MODULE
E00G&E10F E00G&E10F
IP2EB_R
EB2IP_R
REVERSE
SW(FRD)
CH2GB
GB2CH
GB2CH
CH2GB
EB2CH_1
CH2EB_1
SP_CH6
GB03
GB03
_GEAR_SW
REVERSE
IP 631 VT FLRA 0.5 EB 631A VT FLRA 0.5 CH 631B VT FLRA 0.5 GB 631C VT FL2A 0.5 GB 246A BK FL2A 0.5 CH 246BA BK FLRA 0.5
GND
14
SIG
12
32
13
1
2
7
E00G&E10R E00G&E10R E00G&E10R E00G&E10R E00G&E10R
G_RFL5_2 G_CH2_A
CHMSL
RFL29_A
RFL29_A
IP2RFL
RFL2IP
CHMSL
IP 628 BK/WH FLRA 0.5 RFL 628A BK/WH FLRA 0.5 RFL 225GA BK FLRA 0.5
-
10
A2
2
IP2EB_R
EB2IP_R
EB52
_PEDEL_SW
NO SW
IP 302D OG FLRA 0.5 EB 302C OG FLRA 0.5 EB 302 OG FLRA 0.5
BRAKE
21
50
1
SP_EB23
BRAKE SW
BRAKE SW
EB06_B
U-FS27
10A
CLEARANCE
NO SW
UEC
RFR03_C
RFR03_C
KL30
EB 10 RD/WH FLRA 0.5 EB 10C RD/WH FLRA 0.5
LAMP
11
FR
SP_EB1
KL30
G_RFR1
RFR 615BA3 BN FLRA 0.5 RFR 242C BK FLRA 0.5
-
2
1
S33B S33B
CLEARANCE
RFR08_C
RFR08_C
LAMP
RR
SP_RFR3
G_RFR5
RFR 615BD BN FLRA 0.5 RFR 226K BK FLRA 0.5 RFR 226A1 BK FLRA 0.75
-
1
2
S33B S33B
f 5-271
63
5.20 Exterior lighting system(Right-Hand Drive)

KL30
10A
U-FS04
DRL
30A 15A
U-JF16 U-FS03 86 30
U-R3 86 30 U-R4 86 30 U-R6 86 30 U-R5
EXTERNAL LP FRONT FL FOG FR FOG DRL R DRL L
FOG LP LP LP 85 87 85 87
85 87 85 87
8 EB06_D 21 22
S04F 20 19 12 2 1 4 EB06_E
EB 170 YE FLRA 1.0
S04F

EB 612 OG FLRA 0.5

EB 21 RD FLRB 2.5
2 EB33 2 EB34
EB2IP_R EB2IP_R
18
S04F
S04F
IP2EB_R IP2EB_R 17
FOG FOG
IP 627 WH FLRA 0.35

LAMP_FL LAMP_FR
1 EB33 1 EB34
EB 213 BK FLRB 2.5
S04F
EB 213F BK FLRA 1.0
EB 218 BK FLRB 2.5
S04F
EB 218F BK FLRA 1.0
a 5-274
EB2IP_L b 5-274
19 20 IP2EB_L
c 5-274
63
d 5-274
SP_EB20 SP_EB21
G_EBL1 G_EBR1
CLUSTER COLUMN SW_LIGHT
TURN LP SW SELECT SW FOG LP SW

AUTO
SET
L R HI BEAM FLASH FRT REAR OFF POSITION BEAM
SET 2(HI/LO)
SET GND
22 IP02 10 11 2 12 5 9 8 1 7 6 IP03
SP_EB19
IP 264Q BK FLRA 0.5

IP 606 GY FLRA 0.35
IP 608A BK FLRA 0.5

IP 601 WH FLRA 0.35
EB 21C RD FLRB 2.5
EB 21A RD FLRB 2.5
EB 21B RD FLRB 2.5
SP_IP6 SP_IP46
SP_IP48
IP 608 BK FLRA 0.5
G_IP1
EB09_D 16 5 49 24 8 IP09_A 4 44 IP09_B 35 29 IP09_A 20 IP09_B

7 1 6
TURN EXTERNAL EXTERNAL FRT FOG FRT FOG TURN_L TURN_R MAIN BEAM MAIN BEAM FRONT_FOG_ REAR FOG GND COMBI LAMP
LAMP LIGHT_1 LIGHT_2 LEFT RELAY_RH SW SW SW FLASH SW LAMP_SW LP SW
BODY CONTROL MODULE

& DIMMER
MIRROR
SW
IP12
SP_IP1
IP01
SP_IP46
IP12
HEADLAMP HEADLAMP
LEVELING LEVELING
IP 172 RD/D-BU FLRA 0.5 IP 172A RD/D-BU FLRA 0.5
KL15
10
40
SW
IEC
G_IP1
IP 264J BK FLRA 0.5 IP 264W BK FLRA 0.75
GND
11
HEADLAMP
LEVELING
EB 621C D-BU/WH FLRA 0.5 IP 621 D-BU/WH FLRA 0.5

I-F20
KL15
OUT
10A
SW
SW
16
IP2EB_R 12
EB2IP_R
HEADLAP
IP2EB_L
EB2IP_L
_LH
IP09_A
EB37
BEAM
IP 634 D-GN FLRA 0.5 EB 634B D-GN FLRA 0.5
PWR
(HI)
(High)
Beem
HI
_Left
14
Main
3
3
(LO/MID)
EB 613 GY/D-BU FLRA 1.0
(LO/MID)
BEAM
PWR
DIPPED Beam
_Left
Main
2
HI
EB37
EB 614 OG FLRA 1.0
_BEAM
PWR BEAM
PWR
EB 213G BK FLRA 1.0
16
_LH
BEAM
DRL MOTOR MOTOR LO
GND
4
HI
1
IP 172F RD/D-BU FLRA 0.5 EB 172B RD/D-BU FLRA 0.5 SP_EB7 EB 172E RD/D-BU FLRA 0.5 EB 213B BK FLRA 1.0
13
BEAM
9
LOW
GND
3
SP_EB8
EB 621A D-BU/WH FLRA 0.5
G_EBL1
EB 213C BK FLRA 0.5
IP2EB_R
EB2IP_R
EB 213 BK FLRB 2.5
10
SIG
TURN
GND
5
SP_EB9
SP_EB20
EB 168 D-GN FLRA 0.5 EB 213D BK FLRA 0.5
PWR
12
/POS
POSITION_LAMPS
GND
DRL
11
EB 615 BN FLRA 0.5 EB 615A BN FLRA 0.5 EB 213E BK FLRA 0.5
PWR
POS
13
2
MOTOR
8
GND
BODY CONTROL MODULE
TURN TURN
FAULT PWR
6
FEEDBACK
7
EB38
DIPPED Main Beam
(LO/MID)
HI BEAM
(LO/MID)
_Right
EB 617 GY FLRA 1.0
PWR
13
2
_BEAM
PWR BEAM
19
_RH
DRL MOTOR MOTOR LO

4
EB09_D
EB 172C RD/D-BU FLRA 0.5
IP2EB_L
16 EB2IP_L
9
39 IP09_A
EB 621B D-BU/WH FLRA 0.5
EB38
SIG
10
LAMPS FAULT LAMPS

TURN_
IP 616 VT/D-GN FLRA 0.5 EB 612 OG FLRA 0.5
PWR
_R FEEDBACK _L
12
EB 218A BK FLRA 1.0
BEAM
GND
HI
1
IP 620 VT FLRA 0.5 EB 620A VT FLRA 0.5 EB 615B BN FLRA 0.5
FL TURN
PWR
POS
13
40
EB 218B BK FLRA 1.0
BEAM
LOW
GND
3
TURN_
IP 619 D-BU FLRA 0.5 EB 619A D-BU FLRA 0.5
TURN
PWR
G_EBR1
26
6
EB 218C BK FLRA 0.5 EB 218 BK FLRB 2.5
TURN
GND
5
IP 633 RD/BN FLRA 0.5 EB 633A RD/BN FLRA 0.5
SP_EB21
PWR(HI)
_Right
(High)
Beem
BEAM
Main
17
14
HI
EB 218D BK FLRA 0.5
/POS
GND
DRL
11
IP 627 WH FLRA 0.35
_LEFT
EB 218E BK FLRA 0.5
DRL
MOTOR
2
FEEDBACK
GND
8
FEEDBACK
FAULT
FR TURN
IP 632 D-GN/WH FLRA 0.5 EB 632A D-GN/WH FLRA 0.5
TURN
FAULT
43 25
7
5
_RIGHT
HEADLAP
IP2EB_R
EB2IP_R
DRL
_RH
IP09_B
d 5-273
b 5-273
a 5-273
c 5-273
63
63
EB06_E
COMBI
REAR
RFL09_A
LAMP
U-FS10
LH
MICRO
7.5A
IP2RFL
RFL2IP
G_RFL5
EB 626 YE FLRA 0.5 RFL 225A1 BK FLRA 0.75
RFL09_A
9
B/UP REAR STOP TURN

IP 623B WH/RD FLRA 0.5 RFL 623CA WH/RD FLRA 0.5
A1
6
BACK-UP
U-R10
LAMP
EB 622A WH FLRA 0.5 RFL 622C WH FLRA 0.5
SP_RFL2
KL30
4
UEC
/POS/B
_STP
GND
8
FOG
EB 625B D-GN FLRA 0.5 RFL 625D D-GN FLRA 0.5
1
8
30
87
RFL 225BA BK FLRA 0.5
_TURN
SP_EB64
EB 626B YE FLRA 0.5 RFL 626C YE FLRA 0.5
GND
5
21
2
POSITION
10
3
EB2RFL
RFL2EB
85
86
REAR COMBI
52 IP09_A
SP_IP21
LAMP RH
RFR09_A
_R_REAR _L_REAR
_LAMPS _LAMPS
A1 RFR2IP
IP2RFR
IP 623 WH/RD FLRA 0.5
TURN
SP_IP22
IP 624 RD/BK FLRA 0.5 IP 624A RD/BK FLRA 0.5 RFR 624D RD/BK FLRA 0.5
G_RFR5
B/UP REAR STOP TURN
TURN

13
RFR09_A
6
SP_EB48
EB 622B WH FLRA 0.5 RFR 622E WH FLRA 0.5
4
REAR_FOG
SP_RFR3
_LAMPS
EB 625 D-GN FLRA 0.5 EB 625A D-GN FLRA 0.5 RFR 625C D-GN FLRA 0.5
FOG
/POS/B
EB09_D 14
_STP
1
GND
8
8
SP_EB49
EB 626A YE FLRA 0.5 RFR 626E YE FLRA 0.5 RFR 626G YE FLRA 0.5
21
2
RFR 226BA BK FLRA 0.5
_TURN
SP_RFR1 SP_RFR2
GND
5
POSITION
RFR 615H BN FLRA 0.5
BODY CONTROL MODULE
G_EBL3
EB2RFR
RFR2EB
EB 228 BK FLRB 2.5
OSRVM
LH
DD2EB 25 PD2EB
EB2PD
IP2PD
31 DD2IP 31 PD2IP
SP_PD1
SP_EB15
IP 623A WH/RD FLRA 0.5 PD 623F WH/RD FLRA 0.5 PD 228H BK FLRA 0.5 PD 228D BK FLRA 0.5 EB 228F BK FLRA 0.5
LAMP
TURN
GND
7
SP_DD1
EB2DD
IP2DD
PD03
PD03
IP2EB_L
EB2IP_L
RFR 615L BN FLRA 0.5

IP09_B
G_EBR2 SP_EB28
REVERSE LAMPS
IP 624B RD/BK FLRA 0.5 DD 624E RD/BK FLRA 0.5 DD 206G BK FLRA 0.5 DD 206L BK FLRA 0.5 EB 206D BK FLRA 0.5
LAMP
TURN
GND
25
7
RFL2TLDL
TLDL2RFL
41
38
G_RFL6
DD03
DD03
EB 206 BK FLRA 0.75
OSRVM
e 5-276
RH
EB09_D
RFL 615J BN FLRA 0.5

RFL 241AA BK FLRB 2.5 TLDL 241DA BK FLRB 2.5
D
LICENSE
TLDL02
TLDL02
_LAMPS _LAMPS_A
LAMP
EB2RFR
RFR2EB
EB 622 WH FLRA 0.5
RH
BRAKE
SP_TLDL2
TLDL 615F BN FLRA 0.5 TLDL 241C BK FLRA 0.5
-
2
1
POSITION
EB 615 BN FLRA 0.5 EB 615G BN FLRA 0.5
RFL2TLDL
TLDL2RFL
SP_TLDL1
2
2
EB2RFL
RFL2EB
TLDL01
SP_EB9
LICENSE
SP_RFL1
TLDL01
LAMP
LH
EB 615C BN FLRA 0.5 RFL 615K BN FLRA 0.5 RFL 615D BN FLRA 0.5 TLDL 615M BN FLRA 0.5 TLDL 615E BN FLRA 0.5 TLDL 241B BK FLRA 0.5
-
22
2
1
RFR06_A
RFR06_A
MARKER
f 5-277
RR SIDE
RFR2EB
EB2RFR
LAMP
SP_RFR3
G_RFR5_1
EB 615G BN FLRA 0.5 RFR 615L BN FLRA 0.5 RFR 615V BN FLRA 0.5 RFR 226R BK FLRA 0.5 RFR 226A1 BK FLRA 0.75
+
-
2
1
S12A S12A
SP_RFR1
RRM SIDE
MARKER
RFR05_A
RFR05_A
LAMP
RFR 615U BN FLRA 0.5 RFR 226Q BK FLRA 0.5
-
2
1
S12A S12A
RLM SIDE
MARKER
RFL05_A
RFL05_A
LAMP
RFL 615Q BN FLRA 0.5 RFL 225Q BK FLRA 0.5
-
2
1
S12A S12A
RFL06_A
RFL06_A
MARKER
RL SIDE
22 EB2RFL
RFL2EB
SP_RFL1
LAMP
SP_RFL2
G_RFL5
EB 615C BN FLRA 0.5 RFL 615K BN FLRA 0.5 RFL 615R BN FLRA 0.5 RFL 225R BK FLRA 0.5 RFL 225A1 BK FLRA 0.75
-
2
1
S12A S12A
CLEARANCE
RFL03_E
RFL03_E
LAMP
FL
G_RFL1
RFL 615AA5 BN FLRA 0.5 RFL 207E BK FLRA 0.5
-
2
1
S33B S33B
CLEARANCE
RFL08_E
RFL08_E
LAMP
RL
SP_RFL2
G_RFL5
RFL 615AF BN FLRA 0.5 RFL 225M BK FLRA 0.5 RFL 225A1 BK FLRA 0.75
-
1
2
S33B S33B
MARKER
FR SIDE
LAMP
EB2DD
DD2EB
25 DD2EB
EB2DD
SP_EB28
SP_DD1
DD07
DD07
G_EBR2
EB 615 BN FLRA 0.5 EB 615P BN FLRA 0.5 DD 615P1 BN FLRA 0.5 DD 206R BK FLRA 0.5 DD 206L BK FLRA 0.5 EB 206D BK FLRA 0.5 EB 206 BK FLRA 0.75
-
12
1
S12A S12A
SP_EB9
MARKER
FL SIDE
LAMP
PD2EB
EB2PD
SP_EB15
12 EB2PD
PD2EB
SP_PD1
PD07
PD07
G_EBL3
e 5-275
EB 615N BN FLRA 0.5 PD 615N1 BN FLRA 0.5 PD 228J BK FLRA 0.5 PD 228D BK FLRA 0.5 EB 228F BK FLRA 0.5 EB 228 BK FLRB 2.5
25
2
1
S12A S12A S12A
63
63
EB2IP_L
IP2EB_L
EB09_D
SP_EB29
IP39
SOLAR & LIGHT SENSOR

SENSOR PWR
_POWER OUT
INTERNAL
EB 1202 D-BU FLRA 0.5 EB 1202F D-BU FLRA 0.35 IP 1202H D-BU FLRA 0.35
_LAMP
23
1
5
S45R
IP09_B
SP_IP7
IP39
SENSOR GND
SENSOR SIG
& LIGHT SIG
SOLAR
G_IP2
IP 1818 VT/D-GN FLRA 0.35 IP 227L BK FLRA 0.35 IP 227 BK FLRA 1.0
7
6
S45R S45R
REVERSE
SW(FFD)
SP_EB15
EB47
EB47
G_EBL3
EB 631D VT FLRA 0.5 EB 228R BK FLRA 0.5 EB 228 BK FLRB 2.5
BODY CONTROL MODULE
GND
SIG
1
2
E00G&E10F E00G&E10F
IP2EB_L
EB2IP_L
REVERSE
SW(FRD)
CH2GB
GB2CH
GB2CH
CH2GB
EB2CH_1
CH2EB_1
SP_CH6
GB03
GB03
_GEAR_SW
REVERSE
IP 631 VT FLRA 0.5 EB 631A VT FLRA 0.5 CH 631B VT FLRA 0.5 GB 631C VT FL2A 0.5 GB 246A BK FL2A 0.5 CH 246BA BK FLRA 0.5
GND
14
SIG
32
12
13
1
2
7
E00G&E10R E00G&E10R E00G&E10R E00G&E10R E00G&E10R
G_RFR5_2 G_CH2_A
CHMSL
RFR29_A
RFR29_A
IP2RFR
RFR2IP
CHMSL
IP 628 BK/WH FLRA 0.5 RFR 628A BK/WH FLRA 0.5 RFR 226GA BK FLRA 0.5
-
10
A2
2
IP2EB_L
EB2IP_L
EB52
_PEDEL_SW
NO SW
BRAKE
IP 302D OG FLRA 0.5 EB 302C OG FLRA 0.5 EB 302 OG FLRA 0.5

21
50
1
SP_EB23
BRAKE SW
BRAKE SW
EB06_B
U-FS27
10A
NO SW
CLEARANCE
UEC
KL30
EB 10 RD/WH FLRA 0.5 EB 10C RD/WH FLRA 0.5
RFR03_E
RFR03_E
11
LAMP
3
SP_RFR11
FR
SP_EB1
KL30
G_RFR1
RFR 615BA5 BN FLRA 0.5 RFR 219BE BK FLRA 0.5 RFR 219 BK FLRA 0.75
-
2
1
S33B S33B
CLEARANCE
RFR08_E
RFR08_E
LAMP
SP_RFR3
RR
G_RFR5
RFR 615BF BN FLRA 0.5 RFR 226M BK FLRA 0.5 RFR 226A1 BK FLRA 0.75
-
1
2
S33B S33B
f 5-276
5.21 Anti-lock brake system(Left-Hand Drive)

KL30
86 30
60 A 25 A 30 A I-R2 5A
U-JF11 U-FS17 U-JF05 IG1 I-F18
ABS/ESP ABS/ESP IG Relay 85 87 ABS/ESP
KL15
1 EB06_G 5 14 EB06_B 41 43 45 42 30 38 IP01
IP 166 RD/D-GN FLRA 0.35

IP 5 WH FLRA 0.5
IP 151A RD FLRB 2.5

EB 3A RD FLRB 2.5
IP 3 RD FLRB 2.5
IP 264K BK FLRA 0.5
IP 151 RD FLRB 2.5

H10E
H10C
EB 19A RD FLRB 6.0
H10E
H10C
EB 20A RD FLRA 2.0
SP_IP30
IP 166B RD/D-GN FLRA 0.35 IP 166D RD/D-GN FLRA 0.35

a 5-279
IP2EB_L SP_IP2 H10E & F00A /H10E & F00D
16 9
EB2IP_L
H10E&F00A
IP 166A RD/D-GN FLRA 0.35
EB 166C RD/D-GN FLRA 0.35
SP_IP5
ABS/ESP
63
IP 264 BK FLRA 0.75
1 25 28 EB04
PWR_motor PWR_valve PWR_IGN
GND_MOTOR GND_ECU WSS_FL WSP_FL WSS_FR WSP_FR
13 38 8 19 4 16 EB04
H10E
EB 210 BK/WH FLRB 6.0
H10C
EB 210B BK FLRB 6.0
H10E
EB 210A WH/BK FLRA 2.0
H10C
EB 210C BK FLRA 2.0

EB 507 VT FLRA 0.5

EB 505 BN FLRA 0.5
SP_IP46
H10E&F00A
IP 264M BK FLRA 0.35
1 2 EB15 1 2 EB16 3 IP09_B 3 4 IP14

SIG PWR SIG PWR IG1 12V GND
Relay
G_IP1
WSS_FL WSS_FR BCM Steering angle
G_EBL5 snr
63
EB52
Brake SW
EB 302 OG FLRA 0.5

NO SW
EB2CH_1
CH2EB_1
CH04_A
EB04
SP_EB23
EB04
EB10
WSP_RR
EB 511 RD/BK FLRA 0.5 CH 511A RD/BK FLRA 0.5

I_S_Brkmn
28
17
WSS_RR
EB 302A OG FLRA 0.5 EB 302E OG FLRA 0.5
2
BLS
PWR
54
30
EMS
WSS_RR
EB 510 RD/D-BU FLRA 0.5 CH 510A RD/D-BU FLRA 0.5
SIG
SP_EB18
27
29
1
CH03_A
I_F_VSS
EB 305A VT/D-GN FLRA 0.35 EB 305 VT/D-GN FLRA 0.35

VSO
17
10
EB 305B VT/D-GN FLRA 0.35
WSP_RL
EB 509 WH/RD FLRA 0.5 CH 509A WH/RD FLRA 0.5
26
31
WSS_RL
2
PWR
WSS_RL
EB 508 WH/BK FLRA 0.5 CH 508A WH/BK FLRA 0.5
SIG
25
18
1
S30P
EB2IP_L
IP2EB_L
ABS/ESP
IP70_1
IP05
ESP OFF IND
PALA(ESP)
EB 502A WH FLRA 0.35 IP 502 WH FLRA 0.35
PEPS
17
23
11
IP 305C VT/D-GN FLRA 0.35
V_Speed
H10E&F00A/H10E&F00D
16
26
S30P

IP2EB_L
EB2IP_L
ESP OFF SIG

ESP_OFF
12
10
6
H10E&F00A/H10E&F00D
Refer to CAN network data
ESP OFF IND

EB 1803A D-BU/WH FLRA 0.5 IP 166D RD/D-GN FLRA 0.35
CANH
26
16
H10E&F00A/H10E&F00D
IP 227C BK FLRA 0.35
GND
2
EB 1804A D-BU/D-GN FLRA 0.5
CANL
14
G_IP2
IP 227 BK FLRB 1.0
SP_IP7
a 5-278
5.22 Anti-lock brake system(Right-Hand Drive)

KL30
86 30
60 A 25 A 30 A I-R2 5A
U-JF11 U-FS17 U-JF05 IG1 I-F18
ABS/ESP ABS/ESP IG Relay 85 87 ABS/ESP
KL15
1 EB06_G 5 14 EB06_B 41 43 45 42 30 38 IP01
IP 166 RD/D-GN FLRA 0.35

IP 5 WH FLRA 0.5
IP 151A RD FLRB 2.5

EB 3A RD FLRB 2.5
IP 3 RD FLRB 2.5
IP 264K BK FLRA 0.5
IP 151 RD FLRB 2.5

H10E
H10C
EB 19A RD FLRB 6.0
H10E
H10C
EB 20A RD FLRA 2.0
SP_IP30
IP 166B RD/D-GN FLRA 0.35 IP 166D RD/D-GN FLRA 0.35

a 5-281
IP2EB_L SP_IP2 H10E & F00A /H10E & F00D
37 22
EB2IP_L
H10E&F00A
IP 166A RD/D-GN FLRA 0.35
EB 166C RD/D-GN FLRA 0.35
SP_IP5
63 ABS/ESP IP 264 BK FLRA 0.75
1 25 28 EB04
PWR_motor PWR_valve PWR_IGN
GND_MOTOR GND_ECU WSS_FL WSP_FL WSS_FR WSP_FR
13 38 8 19 4 16 EB04
H10E
EB 210 BK/WH FLRB 6.0
H10C
EB 210B BK FLRB 6.0
H10E
EB 210A WH/BK FLRA 2.0
H10C
EB 210C BK FLRA 2.0

EB 507 VT FLRA 0.5

EB 505 BN FLRA 0.5
SP_IP46
H10E&F00A
IP 264M BK FLRA 0.35
1 2 EB15 1 2 EB16 3 IP09_B 3 4 IP14

SIG PWR SIG PWR IG1 12V GND
Relay
G_IP1
WSS_FL WSS_FR BCM Steering angle
G_EBL5 snr
63
EB52
Brake SW
EB 302 OG FLRA 0.5

NO SW
EB2CH_1
CH2EB_1
CH04_A
EB04
EB04
SP_EB23
EB10
WSP_RR
EB 511 RD/BK FLRA 0.5 CH 511A RD/BK FLRA 0.5
28
17
WSS_RR
2
PWR
I_S_Brkmn
EB 302A OG FLRA 0.5 EB 302E OG FLRA 0.5

BLS
54
30
WSS_RR
EB 510 RD/D-BU FLRA 0.5 CH 510A RD/D-BU FLRA 0.5
SIG
27
29
EMS
1
SP_EB18
CH03_A
I_F_VSS
EB 305A VT/D-GN FLRA 0.35 EB 305 VT/D-GN FLRA 0.35
VSO
17
10
WSP_RL
EB 509 WH/RD FLRA 0.5 CH 509A WH/RD FLRA 0.5
26
31
WSS_RL
2
EB 305B VT/D-GN FLRA 0.35
PWR
WSS_RL
EB 508 WH/BK FLRA 0.5 CH 508A WH/BK FLRA 0.5
SIG
25
18
1
EB2IP_L
IP2EB_L
ABS/ESP
S30P
IP05
IP70_1
ESP OFF IND

PALA(ESP)
EB 502A WH FLRA 0.35 IP 502 WH FLRA 0.35
17
55
23
H10E&F00A/H10E&F00D
PEPS
V_Speed
IP 305C VT/D-GN FLRA 0.35

16
26
S30P
ESP OFF SIG

ESP_OFF
IP2EB_L
EB2IP_L
54
12
6
H10E&F00A/H10E&F00D
ESP OFF IND

IP 166D RD/D-GN FLRA 0.35
16
EB 1803A D-BU/WH FLRA 0.5 H10E&F00A/H10E&F00D
CANH
26
IP 227C BK FLRA 0.35
GND
2
EB 1804A D-BU/D-GN FLRA 0.5
CANL
14
G_IP2
IP 227 BK FLRB 1.0
SP_IP7
a 5-280
5.23 Drive control system(Left-Hand Drive)
Engine compartment fuse box

KL30 KL30
85 30
30 A 30 A 10 A 15 A 40A
U-R07
U-JF14 U-JF17 U-FS24 U-FS16 U-JF04
Starter
TCU/ Starter 86 87 Starter FB TCU DCDC
DCDC
EB06_D 7 11 3 12 2 13 EB06_B 10 EB06_F
EB 357 OG FLRA 0.35
E00C
E00C
EB 24B RD FLRA 1.0
C25X
EB 11C RD FLRB 4.0
E00C&C25X
EB 23 RD/BK FL2B 0.5
E00C&C25A
SP_EB6
SP_EB3
E00C&C25A
EB 12A RD/BK FLRB 2.0
E00C&C25A
18 72 EB10
O_S_Strtl O_S_Strth
EMS
63
1 2 EB61_A
OUT1-1 OUT1-2
DCDC DCDC
OUT2-1 OUT2-1
5 6 EB61_B
E00C&C25A
EB 14A RD FLRA 2.0
E00C&C25A
EB 14B RD FLRA 2.0
SP_EB5
E00C&C25A
EB 14 RD FL2B 2.5
1 14 3 EB45
12V Cranking request 12V
(KL30) (KL30)
TCU(AMT)
63
TCU(AMT)
IP2EB_L
28 EB45
EB2IP_L
EB45
IP58
EB 1802N D-BU/L-GN FLRA 0.5
CAN_L
E00C
position 1 position 2 position 3 position 4
EB 705 WH FLRA 0.5 IP 705C WH FLRA 0.35

selector selector selector selector
SP 4
11
49
Lever
IP58
E00C E00C
SP_IP7
EB 1801N D-BU/YE FLRA 0.5
CAN_H
EB 704 BN FLRA 0.5

25
IP 704C BN FLRA 0.35
Mode SW
SP 3
E00C
13
48
IP 227N BK FLRA 0.5 IP 227 BK FLRB 1.0
Lever
G_IP2
4
Gear shift(AMT)
E00C E00C
GND
12
E00C
EB 1801M D-BU/YE FLRA 0.5 EB 703 OG FLRA 0.5 IP 703C OG FLRA 0.35
CAN_H
SP 2
15
26
IP 227G BK FLRA 0.5
ILL GND
47
3
Lever
E00C E00C E00C
9
E00C
EB 702 L-GN FLRA 0.5 IP 702C L-GN FLRA 0.35
SP_IP9
S/E mode SW Shift SW SP 1
17
46
Lever
EB 1802M D-BU/L-GN FLRA 0.5
2
CAN_L
E00C E00C
24
E00C IP 1203N WH FLRA 0.5

EB 701 BK FLRA 0.5 IP 701C BK FLRA 0.35
ILL+
GND
7
22
45
6
E00C E00C E00C
SP_EB23
EB52
sport mode
Automatic/
Brake SW
EB 707 GY FLRA 0.5 IP 707C GY FLRA 0.35

Pedal brake signal
(KL15)
switch
12V
44
7
1
E00C E00C
NO SW
EB 302 OG FLRA 0.5 EB 302B OG FLRA 0.5 20

1
E00C EB 175D YE FLRA 0.5 IP 175A YE FLRA 0.5
switch signal (KL15)

TCU wake-UP 12V
22
5
E00C E00C/E00P IP 1203 WH FLRA 0.5
IP01
18
E00C
IP09_B
39
Cear shifter
E00C /E00P E00C
SP_IP3
EB2IP_R
IP2EB_R
AT/AMT/
ILL+
I-F19
10 A
TCU/
SP_IP49
9
IP 151A RD FLRB 2.5
Dashboard fuse box
Brake_ Door_aiar_
30
pedel_SW DVR_SW
IP 1009C BN FLRA 0.5 IP 1009 BN FLRA 0.5
BCM
50
11
IP 151 RD FLRB 2.5 E00C
87
30
42
EB 302C OG FLRA 0.5 IP 302D OG FLRA 0.5
SP_IP30
50
21
IP 5 WH FLRA 0.5
Relay
85
86
IG1
43
3
Relay
SP_IP5
I-R2
IG1
G_IP1
45
IP 3 RD FLRB 2.5
Engine compartment
41
16
IP2EB_L
EB2IP_L
EB06_B
U-JF05
30 A
fuse box
IG
EB 3A RD FLRB 2.5
14
KL30
IP01
50

87
30
68
SP_IP5
Dashboard fuse box
IP 264 BK FLRA 0.75
G_IP1
IP 264L BK FLRA 0.5
86
85
60
IP09_B
Relay
ACC
I-R3
BCM
IP 6 L-BU FLRA 0.5
Relay
ACC
58
15
57
14
TCU ACC
I-FS26
10 A
G_CH1_B
IP 4 RD FLRB 4.0 CH 245 BK FL2B 4.0
69
28
IP2EB_L
EB2IP_L
EB06_A
U-JF06
ACC
40 A
CH2GB
GB2CH
SP_CH5
GB02
EB 4A RD FLRB 4.0
13
CH 245A BK FL2A 1.0 GB 245E RD FL2A 1.0
GND
14
5
E10R&E00P E00P

10 EB06_F
U-JF04
DCDC
40A
CH 245K BK FL2A 1.0 GB 245C RD FL2A 1.0
GND
10
2
E10R&E00P E00P
EB2CH_1
CH2EB_1
KL30
13 EB06_B
TCU(AT)
Ignition ACC
EB 174B RD/WH FLRA 0.5 CH 174C RD/WH FL2A 0.5 GB 174D RD/WH FL2A 0.5
11
9
EB 11C RD FLRB 4.0
E00P E10R&E00P E00P
SP_EB24
C25X
U-FS29
TCU
(AT)
15 A
EB 26 RD/YE FLRA 1.0 CH 26A RD/YE FL2A 1.0 GB 26B RD/YE FL2A 1.0
(KL30)
22
12V
11
3
4
E00P E10R&E00P E00P
(AT/AMT)
U-FS16
TCU
15 A
(KL30)
12V
8
1
2
63
63
IP09_B
IP01
IP 264 BK FLRA 0.75
G_IP1
IP 5 WH FLRA 0.5
Relay
IG1
43
BCM
ILL+
9
Relay
I-R2
IG1
LIN
51
SP_IP5
IP 264K BK FLRA 0.5

86
85
45
SP_IP9 SP_IP29
16 IP70_2
IP59
IP59
P SHIFT SW OUT
PEPS
IP 1808 VT/D-GN FLRA 0.35 IP 1808A VT/D-GN FLRA 0.35
SP_IP30
IP 1106 GY FLRA 0.5

IP 151 RD FLRB 2.5
LIN
AT_P
3
87
30
4
42
E00P
Gear shift(AT)
E00P&S30P
IP 151A RD FLRB 2.5
IP 1203 WH FLRA 0.5 IP 1203G WH FLRA 0.5
30
ILL+
5
E00P
Dashboard fuse box
SP_IP7
IP 27 VT FLRA 0.5
(KL30)
12V
18
1
IP 227A BK FLRA 0.5 IP 227 BK FLRB 1.0
Refer to CAN network data G_IP2

E00P
GND
Gear shifter
2
E00P
I-F06
IP 175B YE FLRA 0.5

10 A
(KL15)
IG1
6
E00P
EB10
3 GB02
11 GB02
(I_S_PN_AT)
I_T_GNSE1
EMS
P/N signal
EB 306B BK/WH FLRA 0.35 CH 306A BK/WH FLRA 0.35 GB 306 BK/WH FL2A 0.5
68
32
7
GB 1802H D-BU/L-GN FL2A 0.5
CAN_L
E00P E10R&E00P E00P
E00P
RUN/cranke
GB 1801H D-BU/YE FL2A 0.5
CAN_H
10
IP 175 YE FLRA 0.5 IP 175A YE FLRA 0.5 EB 175E YE FLRA 0.5 CH 175A YE FL2A 0.5 GB 175G VT FL2A 0.5 E00P
(KL15)
13
12
39
22
4
Gear shifter
E00C/E00P E00C/E00P E00P E10R&E00P E00P

SP_IP3
SP_IP28
TCU/
10 A
I-F19
EB2CH_1
CH2EB_1
CH2GB
GB2CH
IP 25C RD/D-GN FLRB 2.5 IP 25A RD/D-GN FLRB 2.5
38
6
IP 3 RD FLRB 2.5
41
16
IP2EB_L
EB2IP_L
EB06_B
U-JF05
30 A
IG
EB 3A RD FLRB 2.5
14
EB06_C
U-FS18
30 A
IEC
7
KL30
5.24 Drive control system(Right-Hand Drive)

KL30 KL30
85 30
30 A 30 A 10 A 15 A 40A
U-R07
U-JF14 U-JF17 U-FS24 U-FS16 U-JF04
Starter
TCU/ Starter 86 87 Starter FB TCU DCDC
DCDC
EB06_D 7 11 3 12 2 13 EB06_B 10 EB06_F
EB 357 OG FLRA 0.35
E00C
E00C
EB 24B RD FLRA 1.0
C25X
EB 11C RD FLRB 4.0
E00C&C25X
E00C&C25A
SP_EB6
SP_EB3
E00C&C25A
E00C&C25A
18 72 EB10
O_S_Strtl O_S_Strth
EMS
63
1 2 EB61_A
OUT1-1 OUT1-2
DCDC
OUT2-1 OUT2-1
5 6 EB61_B
E00C&C25A
EB 14A RD FLRA 2.0
E00C&C25A
EB 14B RD FLRA 2.0
SP_EB5
E00C&C25A
EB 14 RD FL2B 2.5
1 14 3 EB45
12V Cranking request 12V
(KL30) (KL30)
TCU(AMT)
63
TCU(AMT)
IP2EB_L
28 EB45
EB2IP_L
EB45
IP58
EB 1802N D-BU/L-GN FLRA 0.5
CAN_L
E00C
GND position 1 position 2 position 3 position 4
EB 705 WH FLRA 0.5 IP 705C WH FLRA 0.35

selector selector selector selector
SP 4
11
49
Lever
IP58
E00C E00C
SP_IP7
EB 1801N D-BU/YE FLRA 0.5
CAN_H
EB 704 BN FLRA 0.5

25
IP 704C BN FLRA 0.35
Mode SW
SP 3
E00C
13
48
IP 227N BK FLRA 0.5 IP 227 BK FLRB 1.0
Lever
G_IP2
4
Gear shift(AMT)
E00C E00C
GND
12
E00C
EB 1801M D-BU/YE FLRA 0.5 EB 703 OG FLRA 0.5 IP 703C OG FLRA 0.35
CAN_H
SP 2
15
26
IP 227G BK FLRA 0.5
ILL GND
47
3
Lever
E00C E00C E00C
9
E00C
EB 702 L-GN FLRA 0.5 IP 702C L-GN FLRA 0.35
SP_IP9
S/E mode SW Shift SW SP 1
17
46
Lever
EB 1802M D-BU/L-GN FLRA 0.5
2
CAN_L
E00C E00C
24
E00C IP 1203N WH FLRA 0.5

EB 701 BK FLRA 0.5 IP 701C BK FLRA 0.35
ILL+
GND
7
22
45
6
E00C E00C E00C
SP_EB23
EB52
sport mode
Automatic/
Brake SW
EB 707 GY FLRA 0.5 IP 707C GY FLRA 0.35

Pedal brake signal
(KL15)
switch
12V
44
7
1
E00C E00C
NO SW
EB 302 OG FLRA 0.5 EB 302B OG FLRA 0.5

20
1
E00C EB 175D YE FLRA 0.5 IP 175A YE FLRA 0.5
switch signal (KL15)

TCU wake-UP 12V
22
5
E00C E00C/E00P IP 1203 WH FLRA 0.5
EB2IP_R
IP2EB_R
IP01
18
E00C
IP09_B
39
Cear shifter
E00C /E00P E00C
SP_IP3
EB2IP_R
IP2EB_R
AT/AMT/
ILL+
I-F19
10 A
TCU/
SP_IP49
9
IP 151A RD FLRB 2.5
EB2IP_L
IP2EB_L
Dashboard fuse box
Door_aiar_
30
pedel_SW DVR_SW
IP 1009C BN FLRA 0.5 IP 1009 BN FLRA 0.5
BCM
50
16
IP 151 RD FLRB 2.5 E00C
87
30
42
EB 302C OG FLRA 0.5 IP 302D OG FLRA 0.5
SP_IP30
Brake_
50
21
IP 5 WH FLRA 0.5
Relay
85
86
IG1
43
3
SP_IP5
Relay
I-R2
IG1
G_IP1
45
IP 3 RD FLRB 2.5
Engine compartment
41
37
IP2EB_L
EB2IP_L
EB06_B
U-JF05
30 A
IG
fuse box
EB 3A RD FLRB 2.5
14
KL30
IP01
50

87
30
68
SP_IP5
Dashboard fuse box
IP 264 BK FLRA 0.75
G_IP1
IP 264L BK FLRA 0.5
86
85
60
IP09_B
Relay
ACC
I-R3
BCM
IP 6 L-BU FLRA 0.5
Relay
ACC
58
15
57
14
TCU ACC
I-FS26
10 A
G_CH1_B
IP 4 RD FLRB 4.0 CH 245 BK FL2B 4.0
69
28
IP2EB_L
EB2IP_L
EB06_A
U-JF06
ACC
40 A
CH2GB
GB2CH
SP_CH5
GB02
EB 4A RD FLRB 4.0
13
CH 245A BK FL2A 1.0 GB 245E RD FL2A 1.0
GND
14
5
E10R&E00P E00P

10 EB06_F
U-JF04
DCDC
40A
CH 245K BK FL2A 1.0 GB 245C RD FL2A 1.0
GND
10
2
E10R&E00P E00P
EB2CH_1
CH2EB_1
KL30
13 EB06_B
TCU(AT)
Ignition ACC
EB 174B RD/WH FLRA 0.5 CH 174C RD/WH FL2A 0.5 GB 174D RD/WH FL2A 0.5
11
9
EB 11C RD FLRB 4.0
E00P E10R&E00P E00P
SP_EB24
C25X
U-FS29
TCU
(AT)
15 A
EB 26 RD/YE FLRA 1.0 CH 26A RD/YE FL2A 1.0 GB 26B RD/YE FL2A 1.0
(KL30)
22
12V
11
3
4
E00P E10R&E00P E00P
(AT/AMT)
U-FS16
TCU
15 A
(KL30)
12V
8
1
2
63
63
IP09_B
IP01
IP 264 BK FLRA 0.75
G_IP1
IP 5 WH FLRA 0.5
Relay
IG1
43
BCM
ILL+
9
Relay
I-R2
IG1
LIN
51
SP_IP5
IP 264K BK FLRA 0.5

86
85
45
SP_IP29
16 IP70_2
IP59
IP59
P SHIFT SW OUT
PEPS
IP 1808 VT/D-GN FLRA 0.35 IP 1808A VT/D-GN FLRA 0.35
SP_IP30
IP 1106 GY FLRA 0.5

IP 151 RD FLRB 2.5
LIN
AT_P
3
87
30
4
42
E00P
Gear shift(AT)
E00P&S30P
SP_IP9
IP 151A RD FLRB 2.5

IP 1203 WH FLRA 0.5 IP 1203G WH FLRA 0.5
30
ILL+
5
E00P
Dashboard fuse box
SP_IP7
IP 27 VT FLRA 0.5
(KL30)
12V
18
1
IP 227A BK FLRA 0.5 IP 227 BK FLRB 1.0
Refer to CAN network data G_IP2

E00P
GND
Gear shifter
2
IP 175B YE FLRA 0.5 E00P
(KL15)
I-F06
10 A
IG1
6
E00P
EB10
3 GB02
11 GB02
(I_S_PN_AT)
I_T_GNSE1
EMS
P/N signal
EB 306B BK/WH FLRA 0.35 CH 306A BK/WH FLRA 0.35 GB 306 BK/WH FL2A 0.5
68
32
7
GB 1802H D-BU/L-GN FL2A 0.5
CAN_L
E00P E10R&E00P E00P
E00P
22 IP2EB_R
EB2IP_R
RUN/cranke
GB 1801H D-BU/YE FL2A 0.5
CAN_H
10
IP 175 YE FLRA 0.5 IP 175A YE FLRA 0.5 EB 175E YE FLRA 0.5 CH 175F YE FL2A 0.5 GB 175G VT FL2A 0.5 E00P
(KL15)
13
12
39
4
Gear shifter
E00C/E00P E00C/E00P E00P E10R&E00P E00P

SP_IP3
SP_IP28
TCU/
10 A
I-F19
TCU(AT)
EB2CH_1
CH2EB_1
CH2GB
GB2CH
IP 25C RD/D-GN FLRB 2.5 IP 25A RD/D-GN FLRB 2.5
39
6
IP 3 RD FLRB 2.5
41
16
EB2IP_L
IP2EB_L
EB06_B
U-JF05
30 A
IG
EB 3A RD FLRB 2.5
14
EB06_C
U-FS18
30 A
IEC
7
KL30
5.25 Electrical power steering system(Left-Hand Drive)
Dashboard fuse box Engine compartment fuse box

KL30
86 30
I-R2 30 A U-FL02
5A
IG1 U-JF05 EPS
I-F15
Relay 85 87 IG 100 A
EPS
43 45 42 26 35 41 IP01 14 EB06_B 1 BT06

IP 5 WH FLRA 0.5
IP 264K BK FLRA 0.5
IP 151 RD FLRB 2.5
IP 151B RD FLRB 2.5
IP 185 OG FLRA 0.5
IP 3 RD FLRB 2.5
EB 3A RD FLRB 2.5
F00D&E10F
BT 46 RD FL2G 10.0
IP2EB_L
SP_IP30 55 16
EB2IP_L
EB 185A OG FLRA 0.5

SP_IP5
C EB2BT
BT2EB
63
F00D&E10F
F00D&E10F
BT 1804C D-BU/D-GN FLRA 0.5
BT 1803C D-BU/WH FLRA 0.5

IP 264 BK FLRA 0.75
F00D&E10F
BT 185B OG FLRA 0.5
3 IP09_B 1 BT03-B 1 BT03_A 4 6 BT03_B

IG1 IG1 PWE+ CANL CANH
Relay (KL30)
EPS
BCM PWE-
2 BT03_A
F00D&E10F
BT 273 BK FL2G 10.0
G_IP1 G_BT1_A
5.26 Electrical power steering system(Right-Hand Drive)
Dashboard fuse box Engine compartment fuse box

KL30
86 30
I-R2 30 A U-FL02
5A
IG1 U-JF05 EPS
I-F15
Relay 85 87 IG 100 A
EPS
43 45 42 26 35 41 IP01 14 EB06_B 1 BT06

IP 5 WH FLRA 0.5
IP 264K BK FLRA 0.5
IP 151 RD FLRB 2.5
IP 151B RD FLRB 2.5
IP 185 OG FLRA 0.5
IP 3 RD FLRB 2.5
EB 3A RD FLRB 2.5
F00D&E10F
BT 46 RD FL2G 10.0
SP_IP30
IP2EB_R IP2EB_L
53 37
EB2IP_R EB2IP_L Refer to CAN network data
EB 185A OG FLRA 0.5
SP_IP5
C EB2BT
63
F00D&E10F
F00D&E10F
BT 1804C D-BU/D-GN FLRA 0.5
BT 1803C D-BU/WH FLRA 0.5

BT2EB
IP 264 BK FLRA 0.75
F00D&E10F
BT 185B OG FLRA 0.5
3 IP09_B 1 BT03-B 1 BT03_A 4 6 BT03_B

IG1 IG1 PWE+ CANL CANH
Relay (KL30)
EPS
BCM PWE-
2 BT03_A
F00D&E10F
BT 273 BK FL2G 10.0
G_IP1 G_BT1_A
5.27 Passenger safety system(Left-Hand Drive)
Engine compartment
fuse box Dashboard fuse box
KL30
30 86
30 A 10 A I-R2
U-JF05 I-FS16 IG1
IG ACU 87 85 Relay
14 EB06_B 41 36 43 26 42 45 IP01
Peripheral acceleration Peripheral acceleration
sensor front passenger sensor front driver
IP 152 WH FLRA 0.5
IP 5 WH FLRA 0.5
EB 3A RD FLRB 2.5
IP 3 RD FLRB 2.5
IP 151B RD FLRB 2.5
IP 264K BK FLRA 0.5

IP 151 RD FLRB 2.5
SP - -
SP
1 2 EB64 1 2 EB65
SP_IP30
Q05A/Q08B
Q05A/Q08B
Q05A/Q08B
EB 1503 GY FLRA 0.5
Q05A/Q08B
EB 1504 VT FLRA 0.5
IP2EB_L
16 31
EB2IP_L
EB 152A WH FLRA 0.5

SP_IP5
63
IP 264 BK FLRA 0.75

26 27 29 28 5 EB63
SIS_g_BP SIS_g_BP SIS_g_BP_ SIS_g_BP_ IGN
_Left+ _Left- Righe+ Righe-
ACU
SAD+ SAD- SAP+ SAP- CAN_L CAN_H Grash output
1 2 4 3 33 34 46 EB63
EB 1505 WH/D-BU FLRA 0.35
Q05A
Q05A
Q05A&N02F
Q05A&N02F
EB 1514 BN FLRA 0.5
EB 1802A D-BU/L-GN FLRA 0.5
EB 1801A D-BU/YE FLRA 0.5
EB2IP_R
27
IP2EB_R
IP 1505A WH/D-BU FLRA 0.35
1 2 EB69 1 2 EB70_A 10 IP09_A 3 IP09_B

+ - + - Crash_signal IG1 Relay
Side airbag Side airbag front Refer to CAN network data BCM
front drive passenger(A) communication system G_IP1
63
EB84
EB63
RFR2EB
EB2RFR
EB63
RFR02
1st Pass seat

EB 1532 L-GN/RD FLRA 0.5
BSP
Curtain airbag
40
RFR 1522A BK FLRA 0.5 EB 1522 BK FLRA 0.5
1
Q20R
CUR-
-
24
2
Q08B Q08B
front driver
belt SW
RFR 1521A D-BU FLRA 0.5 EB 1521 RD FLRA 0.5
2
CUR-+
+
25
1
Q08B Q08B
EB85
RFL2EB
EB2RFL
1st SBR Snesor

RFL02
EB 1533 WH/L-GN FLRA 0.5
+
1
Q20R
front passenger
Curtain airbag
RFL 1520A VT FLRA 0.5 EB 1520 VT/D-GN FLRA 0.5
CUL-
-
15
23
2
Q08B Q08B
EB 261C BK FLRA 0.5
-
2
Q20R
RFL 1519A L-GN FLRA 0.5 EB 1519 L-GN FLRA 0.5
SP_EB73
CUL+
+
22
14
1
Q08B Q08B
G_EB10
EB 261AA BK FLRA 0.5
IP2EB_R
EB2IP_R
IP24
EB 261 BK FLRA 0.5
GND
front passenger
6
ACU
IP 1518A GY FLRA 0.5 EB 1518 GY FLRA 0.5
EB83
FAP-
-
14
35
2
Front airbag
2sec SBR Snesor

Q01F Q01F
EB 261B BK FLRA 0.5
-
2
IP 1517A VT FLRA 0.5 EB 1517 VT FLRA 0.5 Q20R
FAP+
+
33
13
1
Q01F Q01F
IP50_A
+
1
Clock spring(hi)
EB82
IP 1516A VT/D-GN FLRA 0.5 EB 1516 VT/D-GN FLRA 0.5
FAD-
FAD-
34
11
4
F10J
seat belt SW
EB 1531 D-BU/YE FLRA 0.5
Driver seat belt SW 2sec PASS

2
Q20R
FAD+
FAD+
10
32
3 F10J
EB 1530 YE/RD FLRA 0.5
BS3L
35
1
IP51_A
Q20R
Clock spring(lo)
EB66
IP 1516B VT/D-GN FLRA 0.5
FAD-
4
F10K EB 261A BK FLRA 0.5
2
IP 1515B L-GN FLRA 0.5
FAD+
3
F10K EB 1510 OG FLRA 0.5
BSD
1
5.28 Passenger safety system(Right-Hand Drive)
Engine compartment
KL30
30 86
30 A 10 A I-R2
U-JF05 I-FS16 IG1
IG ACU 87 85 Relay
14 EB06_B 41 36 43 26 42 45 IP01
Peripheral acceleration Peripheral acceleration
sensor front passenger sensor front driver
IP 152 WH FLRA 0.5
IP 5 WH FLRA 0.5
EB 3A RD FLRB 2.5
IP 3 RD FLRB 2.5
IP 151B RD FLRB 2.5
IP 264K BK FLRA 0.5

IP 151 RD FLRB 2.5
SP - -
SP
1 2 EB64 1 2 EB65
SP_IP30
Q05A/Q08B
Q05A/Q08B
Q05A/Q08B
EB 1503 GY FLRA 0.5
Q05A/Q08B
EB 1504 VT FLRA 0.5
IP2EB_L IP2EB_R
37 31
EB2IP_L EB2IP_R
EB 152A WH FLRA 0.5
SP_IP5
63
IP 264 BK FLRA 0.75

26 27 29 28 5 EB63
SIS_g_BP SIS_g_BP SIS_g_BP_ SIS_g_BP_ IGN
_Left+ _Left- Righe+ Righe-
ACU
SAD+ SAD- SAP+ SAP- CAN_L CAN_H Grash output
1 2 4 3 33 34 46 EB63
EB 1505 WH/D-BU FLRA 0.35
Q05A
Q05A
Q05A&N02F
Q05A&N02F
EB 1514 BN FLRA 0.5
EB 1802A D-BU/L-GN FLRA 0.5
EB 1801A D-BU/YE FLRA 0.5
EB2IP_L
27
IP2EB_L
IP 1505A WH/D-BU FLRA 0.35
1 2 EB69 1 2 EB70_A 10 IP09_A 3 IP09_B

+ - + - Crash_signal IG1 Relay
Side airbag Side airbag front Refer to CAN network data BCM
front drive passenger(A) communication system G_IP1
63
EB84
EB63
RFR2EB
EB2RFR
EB63
RFR02
1st Pass seat

EB 1532 L-GN/RD FLRA 0.5
BSP
Curtain airbag
40
RFR 1522A BK FLRA 0.5 EB 1522 BK FLRA 0.5
1
Q20R
CUR-
-
24
15
2
Q08B Q08B
front driver
belt SW
RFR 1521A D-BU FLRA 0.5 EB 1521 RD FLRA 0.5
2
CUR-+
+
25
14
1
Q08B Q08B
EB85
RFL2EB
EB2RFL
1st SBR Snesor

RFL02
EB 1533 WH/L-GN FLRA 0.5
+
1
Q20R
front passenger
Curtain airbag
RFL 1520A VT FLRA 0.5 EB 1520 VT/D-GN FLRA 0.5
CUL-
-
17
23
2
Q08B Q08B
EB 261C BK FLRA 0.5
-
2
Q20R
RFL 1519A L-GN FLRA 0.5 EB 1519 L-GN FLRA 0.5
SP_EB73
CUL+
+
22
16
1
Q08B Q08B
G_EB10
EB 261AA BK FLRA 0.5
IP2EB_L
EB2IP_L
IP24
EB 261 BK FLRA 0.5
GND
front passenger
6
ACU
IP 1518A GY FLRA 0.5 EB 1518 GY FLRA 0.5
EB83
FAP-
-
14
35
2
Front airbag
2sec SBR Snesor

Q01F Q01F
EB 261B BK FLRA 0.5
-
2
IP 1517A VT FLRA 0.5 EB 1517 VT FLRA 0.5 Q20R
FAP+
+
33
13
1
Q01F Q01F
IP50_A
+
1
Clock spring(hi)
EB82
IP 1516A VT/D-GN FLRA 0.5 EB 1516 VT/D-GN FLRA 0.5
FAD-
FAD-
56
11
4
F10J
seat belt SW
EB 1531 D-BU/YE FLRA 0.5
Driver seat belt SW 2sec PASS

2
Q20R
FAD+
FAD+
10
55
3 F10J
EB 1530 YE/RD FLRA 0.5
BS3L
35
IP2EB_R
EB2IP_R
1
IP51_A
Q20R
Clock spring(lo)
EB66
FAD-
4
F10K EB 261A BK FLRA 0.5
2
IP 1515B L-GN FLRA 0.5
FAD+
3
F10K EB 1510 OG FLRA 0.5
BSD
1
5.29 Wiper washing system(Left-Hand Drive)

KL30 KL30
10A 30A 5A
U-FS26 U-JF07 I-F04
Front wash Front wiper RSL
1 EB06_D 9 EB06_F 16 IP01

IP 52 BN FLRA 0.35
C7 IP2RFL
RFL2IP
EB 806 BN FLRA 2.0
EB 805 GY FLRA 2.0
S45R
RFL 52C BN FLRA 0.35
Frt wiper
mot
9 14 16 17 EB09_C 5 3 EB08 1 RFL34
Frt wash PWR Fft wiper PWR Frt wiper Frt wiper L H Power
hight low
BCM RLS
Park GND
Front_wiper Frt wiper Frt wiper Frt wiper Front_wiper
Front_wash_SW _int_level GND input2 input1 GND _park_SW LIN GND
18 6 29 20 11 51 18 IP09_A 1 4 EB08 2 3 RFL34

IP09_B
S45R
S45R
IP 801 YE FLRA 0.35
IP 802 VT FLRA 0.35
IP 608 BK FLRA 0.5
IP 803 GY FLRA 0.35
IP 807 YE FLRA 0.5
EB 807A YE FLRA 0.5
EB 247 BK FLRA 2.0
RFL 1808E VT/D-GN FLRA 0.35
RFL 219AJ BK FLRA 0.35

63
SP_IP6
IP2EB_R
IP 608B BK FLRA 0.5
8
EB2IP_R
SP_IP29 RFL2IP
C8
IP2RFL
6 10 5 9 7 IP04
Frt Int Frt wiper Frt wiper
wash GND sig2 sig1
sig
Column SW_wiper
Front
Rear wiper wiper 1 2 3 4
SW GND SW GND Cluster set
1 8 2 IP04
IP 264G BK FLRA 0.5
IP 264F BK FLRA 0.5
SP_IP5 SP_IP47 SP_RFL5

IP 264 BK FLRA 0.75
23 IP02
SET 1(HI/LO)
Cluster
G_IP1 G_EBL6 G_RFL1

BCM
Frt wiper GND Front_wash_relay_GND Frt wash
15 10 8 EB09_C
EB 248B BK FLRA 2.0
EB 203H BK FLRA 0.5
EB07
2
Frt washer
63
1
EB 218G BK FLRA 0.5
SP_EB21
EB 218 BK FLRB 2.5
G_EBR3 G_EB12 G_EBR1

5.30 Wiper washing system(Right-Hand Drive)

KL30 KL30
10A 30A 5A
U-FS26 U-JF07 I-F04
Front wash Front wiper RSL
1 EB06_D 9 EB06_F 16 IP01

IP 52 BN FLRA 0.35
C7 IP2RFR
RFR2IP
EB 806 BN FLRA 2.0
EB 805 GY FLRA 2.0
S45R
Frt wiper
mot
9 14 16 17 EB09_C 5 3 EB08 1 RFL34
Frt wash PWR Fft wiper PWR Frt wiper Frt wiper L H Power
hight low
BCM RLS
Park GND
Front_wiper Frt wiper Frt wiper Frt wiper Front_wiper
Front_wash_SW _int_level GND input2 input1 GND _park_SW LIN GND
18 6 29 20 11 51 18 IP09_A 1 4 EB08 2 3 RFR34

IP09_B
S45R
S45R
IP 801 YE FLRA 0.35
IP 802 VT FLRA 0.35
IP 608 BK FLRA 0.5
IP 803 GY FLRA 0.35
IP 807 YE FLRA 0.5
EB 807A YE FLRA 0.5
EB 247 BK FLRA 2.0
RFR 1808E VT/D-GN FLRA 0.35
RFR 219AJ BK FLRA 0.35

63
SP_IP6
IP2EB_R
IP 608B BK FLRA 0.5
46
EB2IP_R
SP_IP29 RFR2IP
C8
IP2RFR
6 10 5 9 7 IP04
Frt Int Frt wiper Frt wiper
wash GND sig2 sig1
sig
Column SW_wiper
Front
Rear wiper wiper 1 2 3 4
SW GND SW GND Cluster set
1 8 2 IP04
IP 264G BK FLRA 0.5
IP 264F BK FLRA 0.5
SP_IP5 SP_IP47 SP_RFR11

IP 264 BK FLRA 0.75
23 IP02
SET 1(HI/LO)
Cluster
G_IP1 G_EBR3 G_RFR1

BCM
Frt wiper GND Front_wash_relay_GND Frt wash
15 10 8 EB09_C
EB 248B BK FLRA 2.0
EB 203H BK FLRA 0.5
EB07
2
Frt washer
63
1
EB 218G BK FLRA 0.5
SP_EB21
EB 218 BK FLRB 2.5
G_EBL6 G_EB10 G_EBR1

5.31 Window control system(Left-Hand Drive)

DRV P/WIN SW
KL30
25 A 40 A 85 30
I-R3 10A
U-FS32 U-JF06 ACC I-F24
P/WIN PASS ACC PWR Window
86 87 Relay PASS_WIN_
regulator
PASS_WIN_UP DOWN
17 EB06_C 13 EB06_A 69 58 60 68 50 55 IP01 23 21 DD08_A

EB 4A RD FLRB 4.0
IP 4 RD FLRB 4.0
IP 264L BK FLRA 0.5
IP 176 VT FLRA 0.5
DD 2003 VT/D-GN FLRA 0.5
DD 2004 GY FLRA 0.5

SP_IP10 a 5-301 DD2IP

29 30 IP2DD
IP2EB_L 28
EB2IP_L

SP_IP5
IP 176G VT FLRA 0.5

EB2PD
20
PD2EB
IP2PD
PD 41 RD/D-BU FLNY 2.0 27 29 30 PD2IP
PD 176J VT FLRA 0.5
PD 2003B VT/D-GN FLRA 0.5
PD 2004B GY FLRA 0.5

63
PD 1203L WH FLRA 0.5
IP 6 L-BU FLRA 0.5
IP 264 BK FLRA 0.75
36 PD2IP 9 5 10 11 7 PD06
IP2PD PASS_WIN_
ILL+ KL30 ACC PASS_WIN_UP
DOWN
IP 1203J WH FLRA 0.5
PASS P/WIN SW
PASS_ PASS_WIN_
WIN_MOT_ MOT_ PASS_SW_
UP DOWN ILL- COMM KL31
4 2 8 3 1 PD06
SP_IP9 b 5-301
PD 2005 RD FLRA 2.0
PD 2006 BN FLRA 2.0
PD 206J BK FLRA 0.5

PD 206F BK FLRA 0.5
SP_EB28
PD 206H BK FLNY 2.0
IP 1203 WH FLRA 0.5
EB 206D BK FLRA 0.5
EB 206 BK FLRA 0.75
26 PD2EB
SP_PD1 EB2PD
PD 206L BK FLRA 0.5
EB 206K BK FLRA 2.0
9 15 IP09_B 1 2 PD05
ILL+ ACC Relay MOT+ MOT-
25 EB2PD
PD2EB
BCM PASS_WIN_MOT
G_IP1 G_EBR2
63
DD08_A
DD2IP
36 IP2DD
DD 1203K WH FLRA 0.5 IP 1203C WH FLRA 0.5

ILL+
DD 176H VT FLRA 0.5 IP 176F VT FLRA 0.5

PRP
27
22
a 5-300
b 5-300
DD2EB
EB2DD
SP_EB15
DD 228G BK FLRA 0.5
ILL-
DD 228D BK FLRA 0.5

KL31
DD 228J BK FLRA 0.5 EB 228F BK FLRA 0.5 EB 228 BK FLRB 2.5

25
19
SP_DD1
DRV P/WIN SW
DD08_B
SP_EB70
G_EBL3
DD 228K BK FLNY 2.0 EB 228Q BK FLRA 2.0 EB 228Z BK FLRB 2.5
KL31
26
3
DD05
DRV_WIN_
DRV_WIN_MOT
DOWN
DD 2002 BK/L-GN FLRA 2.0
MOT-
2
2
DRV_WIN_UP
DD 2001 D-BU FLRA 2.0
MOT+
1
1
DD 42A RD/D-BU FLNY 2.0 EB 42 RD FLRA 2.0

KL30
20
4
DD2EB
EB2DD
Engine compartment
左前电动窗
EB06_C
U-FS31
25 A
18
fuse box
KL30
5.32 Window control system(Right-Hand Drive)

DRV P/WIN SW
KL30
25 A 40 A 86 30
I-R3 10A
U-FS32 U-JF06 ACC I-F24
P/WIN PASS ACC PWR 85 87 Relay Window
PASS_WIN_
regulator PASS_WIN_UP DOWN
17 EB06_C 13 EB06_A 69 58 60 68 50 55 IP01 23 21 DD08_A
EB 4A RD FLRB 4.0
IP 4 RD FLRB 4.0
IP 264L BK FLRA 0.5
IP 176 VT FLRA 0.5
DD 2003 VT/D-GN FLRA 0.5
DD 2004 GY FLRA 0.5

SP_IP10 a 5-303 DD2IP

29 30 IP2DD
IP2EB_L 28
EB2IP_L

SP_IP5
IP 176G VT FLRA 0.5

EB2PD
20
PD2EB
IP2PD
PD 41 RD/D-BU FLNY 2.0 27 29 30 PD2IP
PD 176J VT FLRA 0.5
PD 2003B VT/D-GN FLRA 0.5
PD 2004B GY FLRA 0.5

63
PD 1203L WH FLRA 0.5
IP 6 L-BU FLRA 0.5
IP 264 BK FLRA 0.75
36 PD2IP 9 5 10 11 7 PD06
IP2PD
ILL+ KL30 ACC PASS_WIN_UP PASS_WIN_
IP 1203J WH FLRA 0.5
DOWN
PASS P/WIN SW
PASS_ PASS_WIN_
WIN_MOT_ MOT_ PASS_SW_
UP DOWN ILL- COMM KL31
4 2 8 3 1 PD06
SP_IP9 b 5-303
PD 2005 RD FLRA 2.0
PD 2006 BN FLRA 2.0
PD 228B BK FLRA 0.5
PD 228G BK FLRA 0.5
SP_EB15
PD 228K BK FLNY 2.0
IP 1203 WH FLRA 0.5
EB 228F BK FLRA 0.5
EB 228 BK FLRA 2.5
26 PD2EB
SP_PD1 EB2PD
EB 228Q BK FLRA 2.0
PD 228D BK FLRA 0.5
9 15 IP09_B 1 2 PD05
ILL+ ACC Relay MOT+ MOT-
25 EB2PD
PD2EB
SP_EB70
EB 228Z BK FLRA 2.5
BCM PASS_WIN_MOT
G_IP1 G_EBL3
63
DD08_A
DD2IP
36 IP2DD
DD 1203K WH FLRA 0.5 IP 1203C WH FLRA 0.5

ILL+
DD 176H VT FLRA 0.5 IP 176F VT FLRA 0.5

PRP
27
22
a 5-302
b 5-302
DD2EB
EB2DD
SP_EB28
DD 206J BK FLRA 0.5
ILL-
DD 206L BK FL RA 0.5
KL31
DD 206Q BK FLRA 0.5 EB 206D BK FLRA 0.5 EB 206 BK FLRB 0.75

25
19
SP_DD1
DRV P/WIN SW
DD08_B
G_EBR2
DD 206H BK FLNY 2.0 EB 206K BK FLRA 2.0
KL31
26
3
DD05
DRV_WIN_
DRV_WIN_MOT
DOWN
DD 2002 BK/L-GN FLRA 2.0
MOT-
2
2
DRV_WIN_UP
DD 2001 D-BU FLRA 2.0
MOT+
1
1
DD 42A RD/D-BU FLNY 2.0 EB 42 RD FLRA 2.0

KL30
20
4
DD2EB
EB2DD
Engine compartment
P/WIN DRV
EB06_C
U-FS31
25 A
18
fuse box
KL30
5.33 Rearview mirror system(Left-Hand Drive)
Engine compartment
KL30
40 A 86 30
10A
U-JF06 I-R3 I-F24
ACC PWR ACC OSRVM ADJ
85 87 Relay
13 EB06_A 69 58 60 68 50 55 IP01
EB 4A RD FLRB 4.0
IP 4 RD FLRB 4.0
IP 6 L-BU FLRA 0.5
IP 264L BK FLRA 0.5
IP 176 VT FLRA 0.5

SP_IP10
IP 176A VT FLRA 0.5

IP2EB-L
EB2IP-L 28
SP_IP5
8 IP12
ACC
63
DIMMER SW
ILL- GND
9 11 IP12
IP 264H BK FLRA 0.5
IP 264J BK FLRA 0.5

IP 264 BK FLRA 0.75
SP_IP46
15 IP09_B
ACC
Relay
BCM G_IP1
63
IP09_B
IP12
SP_IP9
BCM
IP 1203F WH FLRA 0.5 IP 1203 WH FLRA 0.5
ILL+
ILL+
1
9
IP2DD
DD2IP
DD03
X MTR
X MTR
IP 1304A VT FLRA 0.5 DD 1304 VT FLRA 0.5
38
4
7
K20E/K20C/S20H
XY COMMON
OSRVM RH
XY COMMON
IP 1303A D-GN/BN FLRA 0.5 DD 1303 D-GN/BN FLRA 0.5
37
5
3
K20E/K20C/S20H
DIMMER SW
IP 1309B L-GN FLRA 0.5 DD 1309D L-GN FLRA 0.5
Y MTR
39
6
K20E/K20C/S20H
IP2PD
PD2IP
PD03
Y MTR
Y MTR
IP 1309 L-GN FLRA 0.5 IP 1309A L-GN FLRA 0.5 PD 1309C L-GN FLRA 0.5
39
6
6
K20E/K20C/S20H
SP_IP23
OSRVM LH
X MTR
X MTR
IP 1308A L-GN/WH FLRA 0.5 PD 1308 L-GN/WH FLRA 0.5
38
4
4
K20E/K20C/S20H
XY COMMON
XY COMMON
IP 1307A L-GN/YE FLRA 0.5 PD 1307 L-GN/YE FLRA 0.5
37
5
2
K20E/K20C/S20H
5.34 Rearview mirror system(Right-Hand Drive)
Engine compartment
KL30
40 A 86 30
10A
U-JF06 I-R3 I-F24
ACC PWR ACC OSRVM ADJ
85 87 Relay
13 EB06_A 69 58 60 68 50 55 IP01
EB 4A RD FLRB 4.0
IP 4 RD FLRB 4.0
IP 6 L-BU FLRA 0.5
IP 264L BK FLRA 0.5
IP 176 VT FLRA 0.5

SP_IP10
IP 176A VT FLRA 0.5

IP2EB-L
EB2IP-L 28
SP_IP5
8 IP12
ACC
63
DIMMER SW
ILL- GND
9 11 IP12
IP 264H BK FLRA 0.5
IP 264J BK FLRA 0.5

IP 264 BK FLRA 0.75
SP_IP46
15 IP09_B
ACC
Relay
BCM G_IP1
63
IP09_B
IP12
SP_IP9
BCM
ILL+
IP 1203F WH FLRA 0.5 IP 1203 WH FLRA 0.5
ILL+
1
9
IP2PD
PD2IP
PD03
X MTR
X MTR
IP 1304A VT FLRA 0.5 PD 1304 VT FLRA 0.5
38
4
7
K20E/K20C/S20H
XY COMMON
XY COMMON
OSRVM RH
IP 1303A D-GN/BN FLRA 0.5 PD 1303 D-GN/BN FLRA 0.5
37
5
3
K20E/K20C/S20H
DIMMER SW
IP 1309B L-GN FLRA 0.5 PD 1309D L-GN FLRA 0.5
Y MTR
39
6
K20E/K20C/S20H
IP2DD
DD2IP
DD03
Y MTR
IP 1309 L-GN FLRA 0.5 IP 1309A L-GN FLRA 0.5 DD 1309C L-GN FLRA 0.5
Y MTR
39
6
6
K20E/K20C/S20H
SP_IP24
OSRVM LH
X MTR
DD 1308 L-GN/WH FLRA 0.5
X MTR
IP 1308A L-GN/WH FLRA 0.5
38
4
4
K20E/K20C/S20H
XY COMMON
XY COMMON
IP 1307A L-GN/YE FLRA 0.5 DD 1307 L-GN/YE FLRA 0.5
37
5
2
K20E/K20C/S20H
RFR07_A
IP2RFR
RFR2IP
IP01
SP_IP1
IGN电源
IP 172 RD/D-BU FLRA 0.5 IP 172H RD/D-BU FLRA 0.5 RFR 172J RD/D-BU FLRA 0.5
C9
40
3
S41F/S41S/S41G/S41R
PDC ECU
I-F20
PDC
SP_IP30
10A
RFR07_A
communication
Refer to CAN
network data
IP 151A RD FLRB 2.5
CAN_H
30
RFR 1803J D-BU/WH FLRA 0.5
GND
S41F/S41S/S41G/S41R RFR 226F BK FLRA 0.5
system
16
S41F/S41S/S41G/S41R
CAN_L
G_RFR5
RFR 1804J D-BU/D-GN FLRA 0.5
SHIFT
RFR 226F1 BK FLRA 0.5 RFR 226A1 BK FLRA 0.75
13
S41F/S41S/S41G/S41R
S41F/S41S/S41G/S41R
SP_RFR3
IP 151 RD FLRB 2.5
87
30
42
SP_IP5
G_IP1
85
86
45
Relay
IG1
I-R2
5.35 Parking assist system(Left-Hand Drive)
Dashboard fuse box
IP09_B
BCM
IP 5 WH FLRA 0.5
Relay
IG1
43
3
IP 3 RD FLRB 2.5
41
Engine compartment
EB2IP_L
IP2EB_L
EB06_B
U-JF05
30 A
IG
EB 3A RD FLRB 2.5
16
14
fuse box
KL30
63
63
a 5-310
PF04
b 5-310
RFR07_A
RFR2EB
EB2RFR
SNR_
EB2PF
PF2EB
GND
PF 1604PD GY FLRA 0.35
3
S41F/S41S/S41G
FR SNR
EB 1613A OG/WH FLRA 0.35 PF 1613B OG/WH FLRA 0.35
SEN-FR
RFR 1613 OG/WH FLRA 0.35
SNR_
20
24
SIG
2
E
S41F/S41S/S41G S41F/S41S/S41G S41F/S41S/S41G

PF 1602PD L-GN FLRA 0.35
1
SNR_
S41F/S41S/S41G
PWR
PF03
SNR_
PF 1604PC GY FLRA 0.35
GND
3
FRM SNR
S41F/S41S/S41G
SEN-FRM
RFR 1612 D-BU/YE FLRA 0.35
SNR_
EB 1612A D-BU/YE FLRA 0.35 PF 1612B D-BU/YE FLRA 0.35
SIG
23
19
2
PF 1602PC L-GN FLRA 0.35
SNR_
1
PWR
S41F/S41S/S41G
PF02
SNR_
PF 1604PB GY FLRA 0.35
GND
3
FLM SNR
S41F/S41S/S41G
SEN-FLM
RFR 1611 BN/GY FLRA 0.35 EB 1611A BN/GY FLRA 0.35 PF 1611B BN/GY FLRA 0.35
SNR_
22
18
SIG
S41F/S41S/S41G S41F/S41S/S41G
RFR 1604 GY FLRA 0.35
S41F/S41S/S41G
PDC ECU
S41R/S41S/S41G PF 1602PB L-GN FLRA 0.35
1
SNR_
PWR
S41F/S41S/S41G
RFR2EB
EB2RFR
EB2PF
PF2EB
SNR-GND
RFR 1604L GY FLRA 0.35 RFR 1604M GY FLRA 0.35 EB 1604N GY FLRA 0.35
12
17
F
S41F/S41R/S41S/S41G S41F/S41S/S41G S41F/S41S/S41G
SP_RFR11
SP_PF2
PF 1604P GY FLRA 0.35
S41F/S41S/S41G
PF01
RFR2EB
16 EB2RFR
SNR_
EB2PF
PF2EB
GND
PF 1604PA GY FLRA 0.35
3
S41F/S41S/S41G
FL SNR
RFR 1610 BK/RD FLRA 0.35
SNR_
SNR-FL EB 1610A BK/RD FLRA 0.35 PF 1610B BK/RD FLRA 0.35
SIG
17
2
RFR 1602 L-GN FLRA 0.35

S41F/S41S/S41G
SP_PF1
PF 1602PA L-GN FLRA 0.35
SNR_
PWR
S41R/S41S/S41G
1
S41F/S41S/S41G
RFR2EB
EB2RFR
PF 1602P L-GN FLRA 0.35
S41F/S41R/S41S/S41G
SNR-PWR
RFR 1602L L-GN FLRA 0.35 RFR 1602M L-GN FLRA 0.35 EB 1602N L-GN FLRA 0.35
11
A
4
SP_RFR10
EB2PF
PF2EB
23 RFR07_A
IP2RFR
A8 RFR2IP

IP05
FRT RADAR
RADAR SIG Indicator
RFR 1615A VT/WH FLRA 0.5 IP 1615 VT/WH FLRA 0.5
Indicator
15
RFR 1614A WH/BK FLRA 0.5 IP 1614 WH/BK FLRA 0.5
PAS-SW
FRT
A7
11
22
PR04
PR2RFR1
RFR2PR1
PR 1604AE GY FLRA 0.35
SNR_
GND
3
RFR 1607 BK/WH FLRA 0.35 PR 1607A BK/WH FLRA 0.35
FR SNR
SNR-RR
SNR_
15
SIG
5
2
S41R/S41S/S41G
PR 1602AE L-GN FLRA 0.35
SNR_
1
PWR
PR03
SNR_
PR 1604AD GY FLRA 0.35
GND
3
FRM SNR
RFR 1606 VT FLRA 0.35
SNR-RRM
PR 1606A VT FLRA 0.35
SNR_
SIG
4
2
4
PDC ECU
S41R/S41S/S41G
PR 1602AD L-GN FLRA 0.35
SNR_
1
PWR
PR02
PR 1604AC GY FLRA 0.35
SNR_
GND
3
FLM SNR
SNR-RLM
RFR 1605 VT/D-GN FLRA 0.35 PR 1605A VT/D-GN FLRA 0.35
SNR_
SIG
3
8
2
S41R/S41S/S41G
PR 1602AC L-GN FLRA 0.35
SNR_
1
PWR
PR2RFR1
RFR2PR1
PR01
SNR_
PR 1604AA GY FLRA 0.35 PR 1604AB GY FLRA 0.35
GND
3
6
SP-PR2
SNR_
SNR-RL
FL SNR
RFR 1603 OG FLRA 0.35 PR 1603A OG FLRA 0.35
SIG
2
7
2
S41R/S41S/S41G
PR 1602AA L-GN FLRA 0.35 PR 1602AB L-GN FLRA 0.35
SNR_
PWR
1
1
SP-PR1
RFR2PR1
PR2RFR1
b 5-309
a 5-309
63
发动机舱保险丝盒 UEC 仪表板保险丝盒 IEC

KL30
RADIO/MP5 MAIN
85 30 7.5 A 30 A
U-R10 10A
U-FS10 U-FS18
BACK-UP I-F02
MICRO IEC
LAMP 86 87
REAR REAR CAMERA REAR CAMERA
CAMERA GND(SHIELD) CVBS
10 9 EB06_E 7 EB06_C 2 14 IP01 11 5 IP55-E

EB 626 YE FLRA 0.5
IP 44 RD FLRA 0.5
S25V
S25V
IP 1609 WH FLRA 0.5
EB2IP_L EB2IP_L
56 SP_EB64 38 SP_IP28
IP2EB_L IP2EB_L
EB 626B YE FLRA 0.5
S25V
41 IP09_B 63
REVERSE
LAMPS
EB2RFL IP2RFL
13 RFL2EB C1 C10 C9 RFL2IP
RFL 44C RD FLRA 0.5
S25V
BCM
S25V
RFL 225RA BK FLRA 0.5
SP_RFL13 SP_RFL14 MC1900
MC1900
RFL SHIELD3402 BARE 0.5
RFL 1609A WH FLRA 0.5

S25V
S25V
S25V
S25V
RFL 44J RD FLRA 0.5
SP_RFL2
RFL 225A1 BK FLRA 0.75
2 5 1 3 4 RFL30-A
GND R SIG KL30 REAR CAMERA REAR CAMERA
GND(SHIELD) CVBS
REAR CAMERA
G_RFL5_1
RFL07_A
IP2RFL
RFL2IP
IP01
SP_IP1
PWR_IGN
IP 172 RD/D-BU FLRA 0.5 IP 172H RD/D-BU FLRA 0.5 RFL 172J RD/D-BU FLRA 0.5
C9
40
PDC ECU
S41F/S41S/S41G/S41R
I-F20
PDC
SP_IP30
10A
RFL07_A
communication
Refer to CAN
network data
IP 151A RD FLRB 2.5
CAN_H
30
RFL 1803J D-BU/WH FLRA 0.5
GND
RFL 225F BK FLRA 0.5
system
S41F/S41S/S41G/S41R
16
S41F/S41S/S41G/S41R
CAN_L
G_RFL5
RFL 1804J D-BU/D-GN FLRA 0.5
SHIFT
RFL 225F1 BK FLRA 0.5 RFL 225A1 BK FLRA 0.75
13
S41F/S41S/S41G/S41R
S41F/S41S/S41G/S41R
SP_RFL2
IP 151 RD FLRB 2.5
87
30
42
SP_IP5
G_IP1
86
85
45
5.36 Parking assist system(Right-Hand Drive)
Relay
IG1
I-R2
Dashboard fuse box
IP09_B
BCM
IP 5 WH FLRA 0.5
Relay
IG1
43
3
IP 3 RD FLRB 2.5
41
Engine compartment
EB2IP_L
IP2EB_L
EB06_B
U-JF05
30 A
IG
EB 3A RD FLRB 2.5
37
14
fuse box
KL30
63
63
a 5-314
b 5-314
PF04
RFL07_A
RFL2EB
EB2RFL
SNR_
EB2PF
PF2EB
GND
PF 1604PD GY FLRA 0.35
3
S41F/S41S/S41G
FR SNR
SEN-FR
SNR_
RFL 1613 OG/WH FLRA 0.35 EB 1613A OG/WH FLRA 0.35 PF 1613B OG/WH FLRA 0.35
20
SIG
24
2
E

PF 1602PD L-GN FLRA 0.35
1
SNR_
PWR
S41F/S41S/S41G
PF03
SNR_
PF 1604PC GY FLRA 0.35
GND
3
FRM SNR
S41F/S41S/S41G
SEN-FRM
RFL 1612 D-BU/YE FLRA 0.35
SNR_
EB 1612A D-BU/YE FLRA 0.35 PF 1612B D-BU/YE FLRA 0.35
SIG
23
19
2
PF 1602PC L-GN FLRA 0.35
SNR_
1
PWR
S41F/S41S/S41G
PF02
SNR_
PF 1604PB GY FLRA 0.35
GND
3
FLM SNR
S41F/S41S/S41G
SEN-FLM
RFL 1611 BN/GY FLRA 0.35 EB 1611A BN/GY FLRA 0.35 PF 1611B BN/GY FLRA 0.35
SNR_
18
SIG
RFL 1604 GY FLRA 0.35
S41F/S41S/S41G
PDC ECU
S41R/S41S/S41G PF 1602PB L-GN FLRA 0.35
1
SNR_
PWR
S41F/S41S/S41G
RFL2EB
EB2RFL
EB2PF
PF2EB
SNR-GND
RFL 1604L GY FLRA 0.35 RFL 1604M GY FLRA 0.35 EB 1604N GY FLRA 0.35
12
F
4
SP_RFL11
SP_PF2
PF 1604P GY FLRA 0.35
S41F/S41S/S41G
PF01
RFL2EB
EB2RFL
SNR_
EB2PF
PF2EB
GND
PF 1604PA GY FLRA 0.35
3
S41F/S41S/S41G
FL SNR
SNR_
SNR-FL RFL 1610 BK/RD FLRA 0.35 EB 1610A BK/RD FLRA 0.35 PF 1610B BK/RD FLRA 0.35
SIG
17
B
3
2
RFL 1602 L-GN FLRA 0.35
SP_PF1
PF 1602PA L-GN FLRA 0.35
SNR_
PWR
S41R/S41S/S41G
1
S41F/S41S/S41G
RFL2EB
EB2RFL
PF 1602P L-GN FLRA 0.35
S41F/S41R/S41S/S41G
SNR-PWR
RFL 1602L L-GN FLRA 0.35 RFL 1602M L-GN FLRA 0.35 EB 1602N L-GN FLRA 0.35
11
A
2
SP_RFL10
EB2PF
PF2EB
23 RFL07_A

A8 RFL2IP
IP2RFL
IP05
FRT RADAR
RADAR SIG Indicator
RFL 1615A VT/WH FLRA 0.5 IP 1615 VT/WH FLRA 0.5
Indicator
15
RFL 1614A WH/BK FLRA 0.5 IP 1614 WH/BK FLRA 0.5
PAS-SW
FRT
A7
11
22
PR04
PR2RFL1
RFL2PR1
PR 1604AE GY FLRA 0.35
SNR_
GND
3
FR SNR
RFL 1607 BK/WH FLRA 0.35
SNR-RR
PR 1607A BK/WH FLRA 0.35
SNR_
15
SIG
5
2
S41R/S41S/S41G
PR 1602AE L-GN FLRA 0.35
SNR_
PWR
1
PR03
SNR_
PR 1604AD GY FLRA 0.35
GND
3
FRM SNR
SNR-RRM
RFL 1606 VT FLRA 0.35 PR 1606A VT FLRA 0.35
SNR_
SIG
4
2
4
PDC ECU
S41R/S41S/S41G
PR 1602AD L-GN FLRA 0.35
SNR_
1
PWR
PR02
PR 1604AC GY FLRA 0.35
SNR_
GND
3
FLM SNR
SNR-RLM
RFL 1605 VT/D-GN FLRA 0.35 PR 1605A VT/D-GN FLRA 0.35
SNR_
SIG
3
8
2
S41R/S41S/S41G
PR 1602AC L-GN FLRA 0.35
SNR_
1
PWR
PR2RFL1
RFL2PR1
PR01
SNR_
PR 1604AA GY FLRA 0.35 PR 1604AB GY FLRA 0.35
GND
3
6
SP-PR2
FL SNR
SNR_
RFL 1603 OG FLRA 0.35 PR 1603A OG FLRA 0.35
SNR-RL
SIG
2
7
2
S41R/S41S/S41G
PR 1602AA L-GN FLRA 0.35 PR 1602AB L-GN FLRA 0.35
SNR_
PWR
1
1
SP-PR1
b 5-313
a 5-313
RFL2PR1
PR2RFL1
63

KL30
RADIO/MP5 MAIN
85 30 7.5 A 30 A
U-R10 10A
U-FS10 U-FS18
BACK-UP I-F02
MICRO IEC
LAMP 86 87
REAR REAR CAMERA REAR CAMERA
CAMERA GND(SHIELD) CVBS
10 9 EB06_E 7 EB06_C 2 14 IP01 11 5 IP55-E

EB 626 YE FLRA 0.5
IP 44 RD FLRA 0.5
S25V
S25V
IP 1609 WH FLRA 0.5
EB2IP_L EB2IP_L
56 SP_EB64 39 SP_IP28
IP2EB_L IP2EB_L
EB 626A YE FLRA 0.5
S25V
41 IP09_B 63
REVERSE
LAMPS
EB2RFR IP2RFR
21 RFR2EB C1 C10 C9 RFR2IP
RFR 44C RD FLRA 0.5
S25V
BCM
S25V
RFR 226RA BK FLRA 0.5
SP_RFR2 SP_RFR14 SH1799
SH1799
RFR SHIELD1799 BARE 0.5
RFR 1609A WH FLRA 0.5

S25V
S25V
S25V
S25V
RFR 44H RD FLRA 0.5
SP_RFR3
2 5 1 3 4 RFR30-A
GND R SIG KL30 REAR CAMERA REAR CAMERA
GND(SHIELD) CVBS
REAR CAMERA
G_RFR5_1
5.37 Tire pressure monitoring system(Left-Hand Drive)
KL30
30A 30A 85 30 5A 10A
U-FS18 I-R2 I-F13 I-F02
U-JF05
IEC IG1 RF MODULE RF MODULE
IG POWER
86 87 Relay
14 EB06_B 7 EB06_C 2 41 45 43 42 26 33 14 IP01
IP 151 RD FLRB 2.5
P 151B RD FLRB 2.5

IP 3 RD FLRB 2.5
IP 264K BK FLRA 0.5
IP 5 WH FLRA 0.5
IP 44 RD FLRA 0.5
EB 3A RD FLRB 2.5
SP_IP30
EB2IP_L
16 38 IP2EB_L
IP2RFL
C2 C1
3 IP09_B RFL2IP
IG1
RFL 44C RD FLRA 0.5

RFL 183A VT/D-GN FLRA 0.5
Relay
SP_IP28 BODY CONTROL

MODULE
63 SP_RFL15 SP_RFL14
J17P/J17Q
RFL 183L VT/D-GN FLRA 0.5
J17P/J17Q
RFL 44D RD FLRA 0.5
2 6 RFL35_A
IGN B+
RF MODULE
CAN_L CAN_H GND
5 4 3 RFL35_A
J17P/J17Q
RFL 1806H1 D-BU/BN FLRA 0.35
J17P/J17Q
RFL 1805H1 D-BU/RD FLRA 0.35
J17P/J17Q
RFL 219R1 BK FLRA 0.5
SP_IP5 SP_RFL5
IP 264 BK FLRA 0.75
Refer to CAN data

G_IP1 G_RFL1
5.38 Tire pressure monitoring system(Right-Hand Drive)
KL30
30A 30A 85 30 5A 10A
U-FS18 I-R2 I-F13 I-F02
U-JF05
IEC IG1 RF MODULE RF MODULE
IG POWER
86 87 Relay
14 EB06_B 7 EB06_C 2 41 45 43 42 26 33 14 IP01
IP 151 RD FLRB 2.5
P 151B RD FLRB 2.5

IP 3 RD FLRB 2.5
IP 264K BK FLRA 0.5
IP 5 WH FLRA 0.5
IP 44 RD FLRA 0.5
EB 3A RD FLRB 2.5
SP_IP30
EB2IP_L
37 39 IP2EB_L
IP2RFR
C2 C1
3 IP09_B RFR2IP
IG1
RFR 44C RD FLRA 0.5

RFR 183A VT/D-GN FLRA 0.5
Relay
SP_IP28 BODY CONTROL

MODULE
SP_RFR15 SP_RFR4 63
J17P/J17Q
RFR 183L VT/D-GN FLRA 0.5
J17P/J17Q
RFR 44D RD FLRA 0.5
2 6 RFR35_A
IGN B+
RF MODULE
CAN_L CAN_H GND
5 4 3 RFR35_A
J17P/J17Q
RFR 1806H1 D-BU/BN FLRA 0.35
J17P/J17Q
RFR 1805H1 D-BU/RD FLRA 0.35
J17P/J17Q
RFR 219Q1 BK FLRA 0.5
SP_IP5 SP_RFR11
IP 264 BK FLRA 0.75
Refer to CAN data

G_IP1 G_RFR1
5.39 Body control system(Left-Hand Drive)

KL30
20A 10A 30A 10A 30A 30A

U-FS34 U-FS33 U-JF07 U-FS26 U-JF15 U-JF16
CENTER TAIL DOOR FRONT FRONT CENTER LOCK EXTERNAL
DOOR LOCK LOCK WIPER WASH /INTERIOR LP _LP
6 EB06_C 5 EB06_E 9 EB06_F 1 9 8 EB06_D
EB 21 RD FLRB 2.5

EB 30 RD FLRA 1.0
SP_EB52
SP_EB19
EB 21A RD FLRB 2.5
EB 21C RD FLRB 2.5
EB 21B RD FLRB 2.5

63
3 7 14 9 EB09_C 20 10 1 7 6 EB09_D
KL30 CDL3 KL30 CDL1 FRT WIPER PWR FRT WASH PWR KL30 KL30_I KL30_ KL30_ KL30_
SPOC NTERNAL EXTERNAL TURN
_LAMP
EXTERNAL BODY
_LIGHT _LIGHT_1 _LIGHT_2
CONTROL
TRUNK_UNLOCK FRONT_WASH
MODULE
GND_SIGNAL_4 GND_POWER _ RELAY_GND _RELAY_GND GND_SIGNAL_3 GND_SIGNAL_1 GND_SIGNAL_2
4 EB09_D 2 6 10 EB09_C 4 IP09_A 8 26 IP09_B

IP 227J BK FLRA 0.5
IP 227K BK FLRA 0.5
IP 227H BK FLRA 0.5

EB 248A BK FLRB 2.5
EB 203G BK FLRA 0.75
EB 203H BK FLRA 0.5

EB 248C BK FLRA 0.5
SP_EB63 SP_IP7
EB 203 BK FLRB 6.0
IP 227 BK FLRB 1.0
G_EBR3 G_EB12 G_IP2


KL30
30A 40A
U-JF05 U-JF06
IG POWER ACC PWR
14 EB06_B 13 EB06_A
EB 3A RD FLRB 2.5
EB 4A RD FLRB 4.0
EB2IP_L
16 28
IP2EB_L
SP_IP5
IP 264L BK FLRA 0.5
IP 4 RD FLRB 4.0

Workshop Manual - V90-LH

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V90

Vehicle Technical Parameters

Model SH6591H4DB-NS SH6551H4DB-N SH6591H2DB SH6551H2DB SH5043XXYH7D

Length of outline 5940 5546 5940 5546 5940

Width of outline 2110 2062 2062 2062 2110

Height of outline 2525,2740 2545 2520,2735 2535 2535,2755

Wheel base, in 3760 3366 3760 3366 3760

Front/Rear 1020/1160 1020/1160 1020/1160 1020/1160 1020/1160

Front wheel track, 1740 1732 1732 1732 1740

Rear wheel track, 1654 1743 1743 1743 1654

Minimum turning 14.1 12.9 14.1 12.9 14.1

Model SH5043XXYH9D SH5042XXYH7D SH5042XXYH9DB SH1043H7DB-PS SH1042H7DB-P

Length of outline 5940 5546 5546 5820 5426

Width of outline 2110 2062 2062 2094 2052

Height of outline 2535,2755 2555 2555 2320 2320

Wheel base, in 3760 3366 3366 3760 3366

Front/Rear 1020/1160 1020/1160 1020/1160 1020/1040 1020/1040

Front wheel track, 1740 1732 1732 1740 1732

Rear wheel track, 1654 1743 1743 1654 1743

Minimum turning 14.1 12.9 12.9 14.1 12.9

Front Wheel Drive Models

Model SH6521J2 SH6551J2 SH5041XXY SH5042XX SH5041XX SH5042XX SH1042J7

Length of outline 5180 5546 5180 5546 5180 5546 5180,5546

Width of outline 2062 2062 2062 2062 2062 2062 2062

Height of outline 2365,2535 2535 2555 2555 2555 2555 2555

Wheel base, in 3000 3366 3000 3366 3000 3366 3000,3366

Front/Rear 1020/1160 1020/1160 1020/1160 1020/1160 1020/1160 1020/1160 1020/1160

Minimum turning 12.1 13.4 12.1 13.4 12.1 13.4 12.1,13.4

Complete Vehicle Mass Parameters

Model SH6591H4DB-NS SH6551H4DB-N SH6591H2DB SH6551H2DB SH5043XXYH7D

Total mass, in kg 4250 3800 4000 3550 4495

Complete vehicle 2750,2800, 2570,2610, 2460,2480, 2390,2410, 2440 2440,2470

Axle load (front 1830/2420 1630/2170 1790/2210 1660/1890 1750/2745

Number of Seats 10 ～ 15 10 ～ 12 7～8 7～8 3

Model SH5043XXYH9D SH5042XXYH7D SH5042XXYH9DB SH1043H7DB-PS SH1042H7DB-P

Total mass, in kg 4495 3800 3800 4495 3800

Complete vehicle 2440,2470 2300,2330 2300,2330 2040,2060 1930

Chassis kerb 2040 - 1930 - -

Axle load (front 1750/2745 1670/2130 1670/2130 1750/2745 1670/2130

Front Wheel Drive Models 3

Model SH6521J2D SH6551J2D SH5041XXY SH5042XXY SH5041XXY SH5042XXY SH1042J7D

Total mass, 3550 3550 3800 3800 3800 3800 3800

Complete 2180,2220, 2280 2160 2210 2160 2210 2160

Chassis kerb - - - - 2160 2160 -

Axle load 1635/1915 1670/1880 1710/2090 1750/2050 1710/2090 1750/2050 1710/2090,

Number of 5～9 7～8 3 3 3 3 3

Complete Vehicle Performance Parameters

Model SH6591H4DB-NS SH6551H4DB-N SH6591H2DB SH6551H2DB

Engine Model SC20M150Q6B, SC20M150Q6B, SC20M150Q6 SC20M150Q6

Comprehensive fuel 9.4 8.7 9.0 8.1, 8.3

Emission level of the China VI China VI China VI China VI

Model SH5043XXYH7DB-S SH5042XXYH7DB SH1043H7DB-PS SH1042H7DB-P

Engine Model SC20M150Q6B, SC20M150Q6B, SC20M150Q6B, SC20M150Q6B,

Comprehensive fuel 9.8 8.7 - -

Emission level of the China VI China VI China VI China VI

Front Wheel Drive Models

Model SH6521J2D SH6551J2D SH5041XX SH5042XX SH5041XX SH5042XX SH1042J7D

Engine Model SC20M150. SC20M150. SC20M150. SC20M150. SC20M150. SC20M150. SC20M150.

Comprehensive 7.6 7.8 8.1 -

Cylinder bore * stroke, in mm 8392 8392 83*92