Dodge 3.6 Timing
Dodge 3.6 Timing
Dodge 3.6 Timing
INSTALLATION
CAUTION: The magnetic timing wheels (1) must not come in contact with magnets (pickup tools, trays, etc.) or any
other strong magnetic field. This will destroy the timing wheels ability to correctly relay camshaft position
to the camshaft position sensor.
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5. If removed, install the left side cam chain guide (2)
and tensioner arm (1). Tighten bolts (4) to the proper
(Torque Specifications).
6. If removed, install the left side cam chain tensioner
(5). Tighten bolts (6) to the proper (Torque
Specifications).
7. Reset the left side cam chain tensioner (5) by lifting
the pawl (3), pushing back the piston and installing
Tensioner Pin 8514 (7) (Refer to 09 - Engine/Valve
Timing - Standard Procedure).
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CAUTION: Always reinstall timing chains
so that they maintain the same
direction of rotation. Inverting a
previously run chain on a previously
run sprocket will result in excessive
wear to both the chain and sprocket.
11. Place the primary chain onto the crankshaft sprocket
(3) so that the arrow (2) is aligned with the plated link
(1) on the timing chain.
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15. Install the primary chain guide (2). Tighten bolt (1) to
the proper (Torque Specifications).
16. Reset the primary chain tensioner (5) by pushing back
the tensioner piston and installing Tensioner Pin
8514 (3).
17. Install the primary chain tensioner (5). Tighten bolts
(4) to the proper (Torque Specifications) and remove
the Tensioner Pin 8514 (3).
18. Press the left side intake cam phaser onto the intake
camshaft. Install and hand tighten the oil control valve
(6).
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20. While maintaining this alignment, route the cam chain
around the exhaust and intake cam phasers so that
the plated links are aligned with the phaser timing
marks (1). Position the left side cam phasers so that
the arrows (3) point toward each other and are parallel
to the cylinder head cover mounting surface (5). Press
the exhaust cam phaser onto the exhaust cam, install
and hand tighten the oil control valve (2).
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26. While maintaining this alignment, route the cam chain
around the exhaust and intake cam phasers so that
the plated links are aligned with the phaser timing
marks (1). Position the right side cam phasers so that
the arrows (3) point away from each other and the
scribe lines (4) are parallel to the cylinder head cover
mounting surface (6). Press the intake cam phaser
onto the intake cam, install and hand tighten the oil
control valve (2).
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32. Remove the Tensioner Pins 8514 (1) and (6) from the right side and left side cam chain tensioners.
33. Rotate the crankshaft clockwise (as viewed from the front) two complete revolutions stopping when the dimple (4) on
the crankshaft is aligned with the block/bearing cap junction (5).
34. While maintaining this alignment, verify that the ARROWS (2) on the left side cam phasers point toward each other
and are parallel to the cylinder head cover mounting surface (3) and that the right side cam phaser ARROWS (7)
point away from each other and the SCRIBE LINES (9) are parallel to the cylinder head cover mounting surface (8).
35. There should be 12 chain pins (2) BETWEEN the
exhaust cam phaser triangle marking (1) and the
intake cam phaser circle marking (3) as viewed from
either the front or rear of the cam phasers.
36. If the engine timing is not correct, repeat this
procedure.
37. Install the engine timing cover (Refer to 09 - Engine/Valve Timing/COVER(S), Engine Timing - Installation).
38. Install the spark plugs (Refer to 08 - Electrical/8I - Ignition Control/SPARK PLUG - Installation).
39. Install the cylinder head covers (Refer to 09 - Engine/Cylinder Head/COVER(S), Cylinder Head - Installation).
40. Install the air cleaner body (Refer to 09 - Engine/Air Intake System/BODY, Air Cleaner/Installation) .
41. Fill the engine crankcase with the proper oil to the correct level (Refer to 09 - Engine/Lubrication/OIL - Standard
Procedure).
42. Connect the negative battery cable and tighten nut to the proper (Torque Specifications).
43. Fill the cooling system (Refer to 07 - Cooling - Standard Procedure).
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44. Operate the engine until it reaches normal operating temperature. Check cooling system for correct fluid level (Refer
to 07 - Cooling - Standard Procedure).
NOTE: The Cam/Crank Variation Relearn procedure must be performed using the scan tool anytime there has
been a repair/replacement made to a powertrain system, for example: flywheel, valvetrain, camshaft and/or
crankshaft sensors or components.