CPI GTR150-81J Engine PDF
CPI GTR150-81J Engine PDF
CPI GTR150-81J Engine PDF
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THIS PARTS LIST IS COMPILED FOR ALL SERVICE PARTS FOR MODEL GTR 150C.C.
SERIES.
ANY DIFFERENCE BETWEEN COLOR CHART AND MOTORCYCLE WILL BE REVISED
ACCORDING TO MOTORCYCLE.
WHEN MODIFICATION OR ADDITIONS TO THIS PARTS LIST ARE MADE A REVISED
EDITION WILL BE ISSUED AT AN APPROPRIATE TIME.
CONTENTS-ENGINE GROUP
GTR-150C.C.
E1
CYLINDER
E2
E3
E4
OIL PUMP
E5
E6
CARBURETOR
E7
CYLINDER HEAD
E8
E9
CAMSHAFT
CRANK CASE
WATER PUMP
CONTENTS-ENGINE GROUP
E10
GTR-150C.C.
E11
GENERATOR
E12
STARTING MOTOR
E15
L. SIDE COVER
E13
GEARBOX
E14
E16
DRIVE FACE
E17
DRIVEN PULLEY
E18
RADIATOR COMP.
CONTENTS-FRAME GROUP
F1
FRAME ASSY
F2
F4
F5
F7
MUFFLER
F8
FRONT WHEEL
LEG SHIELD
DEER 152
F3
F6
F9
LEG SHIELD,1
FUEL TANK
CONTENTS-FRAME GROUP
F1 0
F13
F16
ELECTRICAL,1
DEER 152
F11
F12
SEAT
F14
F15
INTAKE
F17
F18
FRONT FORK
CONTENTS-FRAME GROUP
F1 9
F22
STICKERS
F20
DEER 152
F21
SWITCH ASSY.
E1
CYLINDER
GTR-150
E1
CYLINDER
DESCRI PTION
REQD. NO.
ITEM
PARTS NO.
1
2
3
4
5
6
81J-02400-00-00
S-6000-06025-03
81J-08216-00-00
S-4301-10140-00
A-4204-08200-00
81J-06514-00-00
F. CYLINDER
FLANGE BOLT 6X25
CYLINDER GASKET
DOWEL PIN 10X14
CLAMP B20
WATER INLET HOSE
GTR-150
1
1
1
2
2
1
S-4101-06123-27
WASHER 6X12X1 Cr
E2
PISTON
CRANK SHAFT
GTR-150
E2
REQD. NO.
ITEM
PARTS NO.
1
2
3
4
5
6
7
81J-04100-00-00
81J-02622-00-00
81J-02621-00-00
81J-02623-00-00
81J-02611-00-00
81J-02631-00-00
81J-04188-00-00
1
1
1
1
1
1
1
81J-04189-00-00
SPRING JOINT
81J-04151-00-00
10
11
S-4601-10150-00
S-4302-02115-00
GTR-150
2
1
E3
WATER PUMP
GTR-150
E3
WATER PUMP
ITEM
PARTS NO.
81J-06112-00-00
2
3
S-6120-06000-10
S-4511-10260-00
4
5
6
7
8
9
10
11
12
13
S-6000-06032-03
S-6000-06022-03
S-6000-06010-03
S-4101-06123-23
81J-01461-00-00
81J-01463-00-00
S-4301-08140-00
81J-06111-00-00
S-4101-08133-23
81J-06133-00-00
14
15
S-1201-12020-50
S-6120-06901-10
DESCRI PTION
IMPELLER SHAFT
BALL BEARING 6000/P6
CIRCLIP 26
FLANGE BOLT 6X32
FLANGE BOLT 6X22
FLANGE BOLT 6X10
WASHER 6X12X1 Cr
HOUSING COVER
HOUSING COVER GASKET
DOWEL PIN 8X14
IMPELLER
WASHER 7.5X13X1.2
WATER SEAL COMP.
OIL SEAL12X20X5
BALL BEARING 6901/P6
REQD. NO.
GTR-150
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
E4
OIL PUMP
GTR-150
E4
OIL PUMP
DESCRI PTION
REQD. NO.
ITEM
PARTS NO.
S-2500-06012-03
GTR-150
1
81J-05223-00-00
OIL SEPARATOR B
S-4511-10010-00
4
5
6
81J-05211-00-00
81J-05215-00-00
81J-05213-00-00
CIRCLIP 10
OIL PUMP SPROCKET
OIL PUMP CHAIN
S-6000-06028-03
8
9
10
11
12
13
81J-05124-00-00
81J-05111-00-00
81J-05122-00-00
S-4301-04065-00
81J-05113-00-00
S-3510-03012-03
14
15
81J-05121-00-00
81J-05100-00-00
OIL SEPARATOR A
FLANGE BOLT 628
OIL PUMP SHAFT
OIL PUMP BODY
OIL PUMP OUTER ROTOR
DOWEL PIN 4X6.5
OIL PUMP COVER PLATE
PAN HEAD SCREW 312
OIL PUMP INNTER ROTOR
OIL PUMP ASSY.
1
1
1
2
1
1
1
1
1
1
1
1
E5
GTR-150
E5
ITEM
PARTS NO.
DESCRI PTION
81J-02310-00-00
81J-02344-00-00
3
4
5
S-4301-08140-00
81J-02311-00-00
S-4101-06123-27
81J-02345-00-00
7
8
9
10
81J-02346-00-00
81J-02316-00-00
A-4204-08180-00
81J-02380-00-00
11
81J-02382-00-00
12
13
81J-02383-00-00
A-4204-08160-00
14
S-6000-06012-03
15
16
17
S-6000-06014-03
81J-02392-00-00
81J-02384-00-00
18
19
20
21
22
WASHER 6X12X1 Cr
GASKET COMP.
CYLN. HEAD COVER BOLT
SPRING TONGUE VALVE INLET PIPE
CLAMP A18
CONTROL VALVE COMP.
REQD. NO.
GTR-150
1
1
2
1
1
2
2
1
2
1
81J-02385-00-00
81J-0239100-00
81J-02387-00-00
81J-02388-00-00
81J-02389-00-00
23
81J-02386-00-00
24
81J-02390-00-00
25
81J-02380-00-00
1
3
2
1
1
1
1
1
1
1
E6
CARBURETOR
GTR-150
E6
CARBURETOR
ITEM
PARTS NO.
81H-09400-00-00
DESCRI PTION
CARBURETOR ASSY.
REQD. NO.
GTR-150
1
E7
CYLINDER HEAD
GTR-150
E7
CYLINDER HEAD
ITEM
PARTS NO.
1
2
3
81J-02110-00-00
S-1301-20270-00
81J-08223-00-00
4
5
6
S-1301-28320-00
81J-02113-00-00
A-4202-06065-00
7
8
9
10
S-6001-06028-01
81J-09211-10-00
S-6000-06018-03
B23-42168-00-00
11
DESCRI PTION
CYLINDER HEAD COMP.
O-RING 27X2
CARB. INSULATOR
O-RING 28X32
VACUUM TUBE COMP
CLAMP A6.5
FLANGE BOLT 6X28
IN. PIPE COMP.
FLANGE BOLT 6X18
REQD. NO.
GTR-150
1
1
1
1
2
4
2
1
1
1
81J-02176-00-00
12
S-6000-12010-03
13
81J-02520-00-00
14
15
S-6000-06016-03
81J-02529-00-00
16
17
81J-02528-00-00
81J-02525-00-00
18
81J-02524-00-00
19
20
S-1301-19148-00
81J-52383-00-00
21
22
81J-23111-00-00
S-4101-08175-25
23
S-4006-08000-03
24
25
S-2724-08410-00
S-4101-06134-23
26
S-2500-06025-01
27
28
29
S-4301-10140-00
81J-08111-00-00
81J-09200-10-00
2
1
1
1
1
1
1
1
4
CAP NUT M8
STUD BOLT 8X40
WASHER 6X12X1.5 Cr
2
2
2
1
1
E8
CRANK CASE
GTR-150
E8
CRANK CASE
ITEM
PARTS NO.
1
2
3
4
81J-01201-00-00
81J-01101-00-00
81J-08201-00-00
S-3501-05006-03
5
6
7
8
9
81J-01221-00-00
S-4301-10140-00
81J-01242-00-00
S-1301-17090-00
S-6000-06012-03
10
11
12
81J-02422-00-00
81J-02423-00-00
S-6130-02214-70
13
14
15
S-6120-06202-00
S-6120-06004-00
81J-01222-00-00
16
17
18
S-1201-22035-50
S-1201-25040-80
81J-01286-00-00
19
20
21
22
23
S-4301-10160-00
S-6000-06060-03
S-6000-06070-03
S-6000-06100-03
81J-01121-00-00
24
25
26
27
S-6000-06105-03
S-6000-08050-03
S-6000-08045-03
S-4101-08143-23
28
S-2800-08020-23
29
S-5701-08055-03
DESCRI PTION
L. CRANK CASE COMP.
R. CRANK CASE COMP.
CRANK CASE GASKET
SCREW 5X6
ENG. HANGER RUB. BUSH
DOWEL PIN 10X14
INNER OIL PIPE SET
0-RING 9X1.7
FLANGE BOLT 6X12
STUD BOLT A
STUD BOLT B
OIL SEAL 22X50X14
BALL BEARING 6202
BALL BEARING 6004
REAR CUSHION BUSH SET
OIL SEAL 22X35X5
OIL SEAL 25X40X8
SMALL AIR CLEANER BRACKET COMP.
DOWEL PIN 10X16
FLANGE BOLT 6X60
FLANGE BOLT 6X70
FLANGE BOLT 6X100
PIPE JOINT 630
FLANGE BOLT 6X105
FLANGE BOLT 8X50
FLANGE BOLT 8X45
WASHER 8X14X1
DRAIN PLUG BOLT 8X20
FLANGE BOLT 8X55
REQD. NO.
GTR-150
1
1
1
4
2
2
1
2
1
2
2
1
1
1
1
1
1
1
2
5
1
1
1
1
2
3
1
1
2
E9
CAMSHAFT
GTR-150
E9
CAMSHAFT
DESCRIPTI ON
REQD. NO.
ITEM
PARTS NO.
1
2
3
4
5
6
7
8
81J-03110-00-00
81J-04189-00-00
81J-04188-00-00
81J-03113-00-00
S-4511-10010-00
81J-03531-00-00
S-4511-10042-00
81J-03131-00-00
81J-03500-00-00
10
11
12
13
S-4301-10140-00
S-6000-05008-02
81J-03301-00-00
81J-03411-00-00
14
81J-03424-00-00
15
16
17
18
19
81J-03413-00-00
81J-03414-00-00
81J-03421-00-00
81J-03427-00-00
81J-03201-00-00
GTR-150
1
1
1
1
2
2
1
1
2
2
1
2
2
2
2
4
1
E10
CAM CHAIN
TENSIONER
GTR-150
E10
CAM CHAIN
ITEM
PARTS NO.
81J-03814-00-00
2
3
4
5
6
7
8
9
10
11
81J-03811-00-00
81J-03830-00-00
S-4101-08164-23
81J-03822-00-00
81J-03832-00-00
81J-08224-00-00
81J-03121-00-00
81J-03840-00-00
S-6000-06018-03
81J-03831-00-00
TENSIONER
DESCRI PTION
CHAIN GUIDE
CHAIN TENSIONER
TENSIONER COMP.
WASHER 8X16X1.5 Cr
CAM CHAIN TENSIONER SPRING
TENSIONER ADJUSTING BOLT
TENSIONER LIFTER GASKET
CAM CHAIN
C.C. TENSIONER PIVOT
FLANGE BOLT 6X18
TENSIONER PIVOT
REQD. NO.
GTR-150
1
1
1
1
1
1
1
1
1
2
1
E11
GENERATOR
GTR-150
E11
GENERATOR
ITEM
PARTS NO.
1
2
3
4
81J-21110-00-00
81J-21130-00-00
81J-21137-00-00
S-6000-05016-01
5
6
7
8
9
10
81J-21138-00-00
S-6000-05030-03
S-4101-14285-22
S-4060-14000-01
S-6700-06012-02
81J-21139-00-00
DESCRIPTI ON
FLYWHEEL COMP.
STARTOR COMP.
PICK UP COIL
FLANGE BOLT 5X16
WIRE HOLDER
FLANGE BOLT 5X30
WASHER 14X28X2 Black-Zn
FLANGE NUT M14
SCREW 6X12
OVERRIDING CLUTCH COMP.
REQD. NO.
GTR-150
1
1
1
2
1
3
1
1
3
1
E12
STARTING MOTOR
GTR-150
E12
STARTING MOTOR
ITEM
PARTS NO.
1
2
81J-22201-00-00
81J-22321-00-00
3
4
81J-22311-00-00
81J-22231-00-00
5
6
7
S-6000-06012-03
81J-22331-00-00
S-6000-06016-03
DESCRI PTION
ST. MOTOR COMP.
ST. REDUCTION SHAFT GEAR
ST. REDUCTION GEAR
HOLDER
FLANGE BOLT 6X12
ST. IDLE GEAR
FLANGE BOLT 6X16
REQD. NO.
GTR-150
1
1
1
1
1
1
2
E13
GEARBOX
GTR-150
E13
GEARBOX
DESCRI PTION
REQD. NO.
ITEM
PARTS NO.
1
2
3
4
81J-15111-00-00
S-6120-06301-10
81J-16111-00-00
81J-16112-00-00
DRIVE SHAFT
BALL BEARING 6301
COUNTER SHAFT
COUNTER SHAFT GEAR
GTR-150
1
1
1
1
S-4101-12143-23
ADJUSTING WASHER 12
S-6120-06201-10
BEARING 6201
81J-16170-00-00
8
9
S-1201-34052-50
S-6120-06205-10
10
81J-08203-00-00
11
12
81J-01501-00-00
S-4301-10140-00
BEARING 6205LLU
GEARBOX GASKET
GEARBOX
DOWEL PIN 10X14
1
1
1
1
2
E14
GTR-150
E14
ITEM
PARTS NO.
1
2
3
4
5
6
7
8
9
81J-01401-00-00
81J-08231-00-00
S-6000-06060-03
S-6000-06050-03
S-6000-06035-03
S-6000-05006-03
S-6000-06040-03
S-1301-27130-00
81J-01448-00-00
10
11
81J-05233-00-00
S-1301-30350-00
12
DESCRIPTI ON
R. CRANK CASE COVER
R. CRANK CASE COVER GASKET
FLANGE BOLT 6X60
FLANGE BOLT 6X50
FLANGE BOLT 6X35
FLANGE BOLT 5X6
FLANGE BOLT 6X40
O-RING 13X2.7
INSPECTION PLUG
OIL FILTER SCREEN SPRING
REQD. NO.
GTR-150
1
1
2
2
2
1
6
1
1
O-RING 353
1
1
81J-05231-00-00
STRAINER COVER
13
81J-01462-00-00
14
81J-02315-00-00
15
16
17
18
S-1301-30180-00
81J-05281-00-00
S-4301-10140-00
S-4511-10125-00
19
81J-02314-00-00
20
21
22
81J-05232-00-00
S-4101-12204-23
S-2800-12020-03
BREATHER HOSE
OIL FILTER SCREEN
PLATE WASHER 12X20X2 Cu
DRAIN PLUG BOLT 12MM
1
1
2
1
1
1
1
E15
GTR-150
E15
ITEM
PARTS NO.
1
2
3
4
5
6
7
8
9
10
81J-08241-00-00
81J-01301-00-00
81J-01382-00-00
81J-01361-00-00
81J-01362-00-00
82A-01363-00-00
82A-01364-00-00
81J-01365-00-00
S-6000-06018-02
81J-01372-00-00
DESCRIPTI ON
L. COVER SEAL BAR
L. CRANK CASE COVER
LEFT SIDE COVER BOLT
AIR INLET SEAL BAR
SLEEVE
AIR INLET PORT
FILTER ELEMENT
AIR INLET PORT COVER
FLANGE BOLT 6X18
DAMPER MOUMT
REQD. NO.
GTR-150
1
1
5
1
2
1
1
1
2
5
E16
DRIVE FACE
GTR-150
E16
DRIVE FACE
ITEM
PARTS NO.
1
2
3
4
5
6
7
8
9
10
81J-12133-00-00
81J-12131-00-00
S-4101-14285-24
S-4050-14000-02
81J-12121-00-00
82A-12111-00-00
81J-12112-00-00
81J-12113-00-00
81J-12123-00-00
81J-12124-00-00
DESCRIPTI ON
DRIVE FACE BOSS
DRIVE FACE
WASHER 14X28X2
FLANGE NUT 14X1.5
WEIGHT ROLLER COMP.
MOVABLE DRIVE FACE COMP.
BUSH
CLAMP
RAMP PLATE
SLIDE PIECE
REQD. NO.
GTR-150
1
1
1
1
6
1
1
1
1
3
E17
DRIVEN PULLEY
GTR-150
E17
DRIVEN PULLEY
ITEM
PARTS NO.
1
2
3
4
5
81J-12400-00-00
81J-12211-00-00
81J-12401-00-00
S-4060-12000-03
81J-12441-00-00
DESCRIPTI ON
DRIVEN PULLEY ASSY.
DRIVE BELT
DRIVEN PLATE ASSY.
FLANGE NUT M12
CLUTCH OUTER
REQD. NO.
GTR-150
1
1
1
1
1
E18
RADIATOR COMP.
GTR-150
RADIATOR COMP.
E18
ITEM
PARTS NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
81J-06500-10-00
81J-06540-10-00
81J-06530-00-00
S-4101-10204-25
81J-06512-00-00
81J-06513-00-00
S-5800-06025-02
S-5800-06012-02
S-4001-06193-00
B22-54013-00-00
64A-06524-00-00
64A-06525-00-00
B22-54016-00-00
B22-54015-00-00
B22-54014-00-00
DESCRIPTI ON
COOLING SYSTEM
RADIATOR COOLING FAN COMP.
TEMPERATURE SWITCH
PLATE WASHER 10.2 X20 X1.5
WATER HOSES , 1
WATER HOSES , 2
FLANGE BOLT 6X25
FLANGE BOLT 6X12
PLATE WASHER 6X19X1
RESERVE TANK CAP HOSES , 1
CLAMP
CLAMP
CLAMP
CLAMP
RESERVE TANK CAP HOSES , 2
REQD. NO.
GTR-150
1
1
1
1
1
1
4
4
4
1
3
1
2
2
1