CPI GTR150-81J Engine PDF

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The document provides a parts list for various components of a motorcycle broken down into engine and frame groups.

The parts list covers various engine components such as the cylinder, piston, crank shaft, water pump, oil pump, cylinder head cover, carburetor, etc.

The main sections/groups listed are the engine group and frame group.

ABOUT THIS PARTS LIST

l
l
l

THIS PARTS LIST IS COMPILED FOR ALL SERVICE PARTS FOR MODEL GTR 150C.C.
SERIES.
ANY DIFFERENCE BETWEEN COLOR CHART AND MOTORCYCLE WILL BE REVISED
ACCORDING TO MOTORCYCLE.
WHEN MODIFICATION OR ADDITIONS TO THIS PARTS LIST ARE MADE A REVISED
EDITION WILL BE ISSUED AT AN APPROPRIATE TIME.

CONTENTS-ENGINE GROUP

GTR-150C.C.

E1

CYLINDER

E2

PISTON / CRANK SHAFT

E3

E4

OIL PUMP

E5

CYLINDER HEAD COVER

E6

CARBURETOR

E7

CYLINDER HEAD

E8

E9

CAMSHAFT

CRANK CASE

WATER PUMP

CONTENTS-ENGINE GROUP
E10

CAM CHAIN / TENSIONER

GTR-150C.C.

E11

GENERATOR

E12

STARTING MOTOR

R. CRANK CASE COVER

E15

L. SIDE COVER

E13

GEARBOX

E14

E16

DRIVE FACE

E17

DRIVEN PULLEY

E18

RADIATOR COMP.

CONTENTS-FRAME GROUP
F1

FRAME ASSY

F2

F4

REAR WHEEL/ REAR FENDER

F5

F7

MUFFLER

F8

FRONT WHEEL

LEG SHIELD

SIDE COVER & TAIL LIGHT

DEER 152
F3

F6

F9

LEG SHIELD,1

REAR SHOCK ABSORBER

FUEL TANK

CONTENTS-FRAME GROUP
F1 0

F13

F16

COOLING & RESERVE TANK

ELECTRICAL,1

FRONT MASTER CYLINDER

DEER 152

F11

HANDLE CABLE & COVER

F12

SEAT

F14

SEAT CATCH COMP

F15

INTAKE

F17

REAR MASTER CYLINDER

F18

FRONT FORK

CONTENTS-FRAME GROUP
F1 9

F22

FRONT BRAKE CALIPER

STICKERS

F20

REAR BRAKE CALIPER

DEER 152
F21

SWITCH ASSY.

E1

CYLINDER

GTR-150

E1

CYLINDER

DESCRI PTION

REQD. NO.

ITEM

PARTS NO.

1
2
3
4
5
6

81J-02400-00-00
S-6000-06025-03
81J-08216-00-00
S-4301-10140-00
A-4204-08200-00
81J-06514-00-00

F. CYLINDER
FLANGE BOLT 6X25
CYLINDER GASKET
DOWEL PIN 10X14
CLAMP B20
WATER INLET HOSE

GTR-150
1
1
1
2
2
1

S-4101-06123-27

WASHER 6X12X1 Cr

E2

PISTON
CRANK SHAFT

GTR-150

E2

PISTON / CRANK SHAFT


DESCRIP TION

REQD. NO.

ITEM

PARTS NO.

1
2
3
4
5
6
7

81J-04100-00-00
81J-02622-00-00
81J-02621-00-00
81J-02623-00-00
81J-02611-00-00
81J-02631-00-00
81J-04188-00-00

CRANK SHAFT COMP.


PISTON 2 nd RING
PISTON TOP RING
PISTON OIL RING SET
PISTON
PISTON PIN
OIL PASSAGE JOINT

1
1
1
1
1
1
1

81J-04189-00-00

SPRING JOINT

81J-04151-00-00

10
11

S-4601-10150-00
S-4302-02115-00

WOODRUFF KEY 23X4


PISTON PIN CLIP 15MM
DOWEL PIN 2X11.5

GTR-150

2
1

E3

WATER PUMP

GTR-150

E3

WATER PUMP

ITEM

PARTS NO.

81J-06112-00-00

2
3

S-6120-06000-10
S-4511-10260-00

4
5
6
7
8
9
10
11
12
13

S-6000-06032-03
S-6000-06022-03
S-6000-06010-03
S-4101-06123-23
81J-01461-00-00
81J-01463-00-00
S-4301-08140-00
81J-06111-00-00
S-4101-08133-23
81J-06133-00-00

14
15

S-1201-12020-50
S-6120-06901-10

DESCRI PTION
IMPELLER SHAFT
BALL BEARING 6000/P6
CIRCLIP 26
FLANGE BOLT 6X32
FLANGE BOLT 6X22
FLANGE BOLT 6X10
WASHER 6X12X1 Cr
HOUSING COVER
HOUSING COVER GASKET
DOWEL PIN 8X14
IMPELLER
WASHER 7.5X13X1.2
WATER SEAL COMP.
OIL SEAL12X20X5
BALL BEARING 6901/P6

REQD. NO.

GTR-150
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1

E4

OIL PUMP

GTR-150

E4

OIL PUMP
DESCRI PTION

REQD. NO.

ITEM

PARTS NO.

S-2500-06012-03

FLANGE BOLT 612

GTR-150
1

81J-05223-00-00

OIL SEPARATOR B

S-4511-10010-00

4
5
6

81J-05211-00-00
81J-05215-00-00
81J-05213-00-00

CIRCLIP 10
OIL PUMP SPROCKET
OIL PUMP CHAIN

S-6000-06028-03

8
9
10
11
12
13

81J-05124-00-00
81J-05111-00-00
81J-05122-00-00
S-4301-04065-00
81J-05113-00-00
S-3510-03012-03

14
15

81J-05121-00-00
81J-05100-00-00

OIL SEPARATOR A
FLANGE BOLT 628
OIL PUMP SHAFT
OIL PUMP BODY
OIL PUMP OUTER ROTOR
DOWEL PIN 4X6.5
OIL PUMP COVER PLATE
PAN HEAD SCREW 312
OIL PUMP INNTER ROTOR
OIL PUMP ASSY.

1
1
1
2
1
1
1
1
1
1
1
1

E5

CYLINDER HEAD COVER

GTR-150

E5

CYLINDER HEAD COVER

ITEM

PARTS NO.

DESCRI PTION

81J-02310-00-00

F. CYLINDER HEND COVER COMP.

81J-02344-00-00

3
4
5

S-4301-08140-00
81J-02311-00-00
S-4101-06123-27

SECONDARY AIR INLET GASKET


DOWEL PIN 8X14
HEAD COVER GASKET

81J-02345-00-00

7
8
9
10

81J-02346-00-00
81J-02316-00-00
A-4204-08180-00
81J-02380-00-00

11

81J-02382-00-00

12
13

81J-02383-00-00
A-4204-08160-00

14

S-6000-06012-03

15
16
17

S-6000-06014-03
81J-02392-00-00
81J-02384-00-00

18
19
20
21
22

WASHER 6X12X1 Cr
GASKET COMP.
CYLN. HEAD COVER BOLT
SPRING TONGUE VALVE INLET PIPE
CLAMP A18
CONTROL VALVE COMP.

REQD. NO.

GTR-150
1
1
2
1
1
2
2
1
2
1

CONTROL VALVE FIXING COLLAR


CONTROL VALVE INLET PIPE
CLAMP A16

81J-02385-00-00
81J-0239100-00
81J-02387-00-00
81J-02388-00-00
81J-02389-00-00

FLANGE BOLT 612


FLANGE BOLT 6X14
BREATHER HOSE
TONGUE COVER
TONGUE VALVE COMP.
SMALL AIR CLEANER BODY
RETAINER
BREATHER SPONGE
SMALL AIR CLEANER COVER

23

81J-02386-00-00

CONTROL VALVE HOLDER

24

81J-02390-00-00

SMALL AIR CLEANER COVER ASSY.

25

81J-02380-00-00

CONTROL VALUE ASSY.

1
3
2
1
1
1
1
1
1
1

E6

CARBURETOR

GTR-150

E6

CARBURETOR

ITEM

PARTS NO.

81H-09400-00-00

DESCRI PTION
CARBURETOR ASSY.

REQD. NO.

GTR-150
1

E7

CYLINDER HEAD

GTR-150

E7

CYLINDER HEAD

ITEM

PARTS NO.

1
2
3

81J-02110-00-00
S-1301-20270-00
81J-08223-00-00

4
5
6

S-1301-28320-00
81J-02113-00-00
A-4202-06065-00

7
8
9
10

S-6001-06028-01
81J-09211-10-00
S-6000-06018-03
B23-42168-00-00

11

DESCRI PTION
CYLINDER HEAD COMP.
O-RING 27X2
CARB. INSULATOR
O-RING 28X32
VACUUM TUBE COMP
CLAMP A6.5
FLANGE BOLT 6X28
IN. PIPE COMP.
FLANGE BOLT 6X18

REQD. NO.

GTR-150
1
1
1
1
2
4

INTAKE CLAMP SET

2
1
1
1

81J-02176-00-00

WATER TEMPERATURE TRANSDUCER

12

S-6000-12010-03

FLANGE BOLT 12X10

13

81J-02520-00-00

14
15

S-6000-06016-03
81J-02529-00-00

TEMPERATURE SENSOR ASSY.


FLANGE BOLT 6X16

16
17

81J-02528-00-00
81J-02525-00-00

18

81J-02524-00-00

19
20

S-1301-19148-00
81J-52383-00-00

21
22

81J-23111-00-00
S-4101-08175-25

23

S-4006-08000-03

24
25

S-2724-08410-00
S-4101-06134-23

26

S-2500-06025-01

27
28
29

S-4301-10140-00
81J-08111-00-00
81J-09200-10-00

THERMOSTAT LOWER CASE


SEAL RING
THERMOSTAT COMP.
THERMOSTAT UPPER CASE
O-RING 14.8X1.9
VACUUM T JOINT 4 PIPE
SPARK PLUG COMP. (NGK DPR7EA)
WASHER 8X17X2 Cu

2
1
1
1
1
1
1
1
4

CAP NUT M8
STUD BOLT 8X40
WASHER 6X12X1.5 Cr

FLANGE BOLT 625


DOWEL PIN 10X14
CYL. HEAD GASKET
IN. PIPE ASSY.

2
2
2
1
1

E8

CRANK CASE

GTR-150

E8

CRANK CASE

ITEM

PARTS NO.

1
2
3
4

81J-01201-00-00
81J-01101-00-00
81J-08201-00-00
S-3501-05006-03

5
6
7
8
9

81J-01221-00-00
S-4301-10140-00
81J-01242-00-00
S-1301-17090-00
S-6000-06012-03

10
11
12

81J-02422-00-00
81J-02423-00-00
S-6130-02214-70

13
14
15

S-6120-06202-00
S-6120-06004-00
81J-01222-00-00

16
17
18

S-1201-22035-50
S-1201-25040-80
81J-01286-00-00

19
20
21
22
23

S-4301-10160-00
S-6000-06060-03
S-6000-06070-03
S-6000-06100-03
81J-01121-00-00

24
25
26
27

S-6000-06105-03
S-6000-08050-03
S-6000-08045-03
S-4101-08143-23

28

S-2800-08020-23

29

S-5701-08055-03

DESCRI PTION
L. CRANK CASE COMP.
R. CRANK CASE COMP.
CRANK CASE GASKET
SCREW 5X6
ENG. HANGER RUB. BUSH
DOWEL PIN 10X14
INNER OIL PIPE SET
0-RING 9X1.7
FLANGE BOLT 6X12
STUD BOLT A
STUD BOLT B
OIL SEAL 22X50X14
BALL BEARING 6202
BALL BEARING 6004
REAR CUSHION BUSH SET
OIL SEAL 22X35X5
OIL SEAL 25X40X8
SMALL AIR CLEANER BRACKET COMP.
DOWEL PIN 10X16
FLANGE BOLT 6X60
FLANGE BOLT 6X70
FLANGE BOLT 6X100
PIPE JOINT 630
FLANGE BOLT 6X105
FLANGE BOLT 8X50
FLANGE BOLT 8X45
WASHER 8X14X1
DRAIN PLUG BOLT 8X20
FLANGE BOLT 8X55

REQD. NO.

GTR-150
1
1
1
4
2
2
1
2
1
2
2
1
1
1
1
1
1
1
2
5
1
1
1
1
2
3
1
1
2

E9

CAMSHAFT

GTR-150

E9

CAMSHAFT
DESCRIPTI ON

REQD. NO.

ITEM

PARTS NO.

1
2
3
4
5
6
7
8

81J-03110-00-00
81J-04189-00-00
81J-04188-00-00
81J-03113-00-00
S-4511-10010-00
81J-03531-00-00
S-4511-10042-00
81J-03131-00-00

CAM SHAFT COMP.


SPRING JOINT
OIL PASSAGE JOINT
SPROCKET
CIRCLIP 10
ROCKER ARM SHAFT
CIRCLIP 42
CAM SHAFT HOLDER

81J-03500-00-00

10
11
12
13

S-4301-10140-00
S-6000-05008-02
81J-03301-00-00
81J-03411-00-00

VALUE ROCKER ARM ASSY


DOWEL PIN 10X14
FLANGE BOLT 5X8
EX. VALVE
VALVE STEM SEAL

14

81J-03424-00-00

15
16
17
18
19

81J-03413-00-00
81J-03414-00-00
81J-03421-00-00
81J-03427-00-00
81J-03201-00-00

OUTER VALVE SPRING SEAT


VALVE OUTER SPG.
VALVE INNER SPG.
VALVE SPG. RETAINER
VALVE COTTER
IN. VALVE

GTR-150
1
1
1
1
2
2
1
1
2
2
1
2
2
2
2
4
1

E10

CAM CHAIN
TENSIONER

GTR-150

E10

CAM CHAIN

ITEM

PARTS NO.

81J-03814-00-00

2
3
4
5
6
7
8
9
10
11

81J-03811-00-00
81J-03830-00-00
S-4101-08164-23
81J-03822-00-00
81J-03832-00-00
81J-08224-00-00
81J-03121-00-00
81J-03840-00-00
S-6000-06018-03
81J-03831-00-00

TENSIONER

DESCRI PTION
CHAIN GUIDE
CHAIN TENSIONER
TENSIONER COMP.
WASHER 8X16X1.5 Cr
CAM CHAIN TENSIONER SPRING
TENSIONER ADJUSTING BOLT
TENSIONER LIFTER GASKET
CAM CHAIN
C.C. TENSIONER PIVOT
FLANGE BOLT 6X18
TENSIONER PIVOT

REQD. NO.

GTR-150
1
1
1
1
1
1
1
1
1
2
1

E11

GENERATOR

GTR-150

E11

GENERATOR

ITEM

PARTS NO.

1
2
3
4

81J-21110-00-00
81J-21130-00-00
81J-21137-00-00
S-6000-05016-01

5
6
7
8
9
10

81J-21138-00-00
S-6000-05030-03
S-4101-14285-22
S-4060-14000-01
S-6700-06012-02
81J-21139-00-00

DESCRIPTI ON
FLYWHEEL COMP.
STARTOR COMP.
PICK UP COIL
FLANGE BOLT 5X16
WIRE HOLDER
FLANGE BOLT 5X30
WASHER 14X28X2 Black-Zn
FLANGE NUT M14
SCREW 6X12
OVERRIDING CLUTCH COMP.

REQD. NO.

GTR-150
1
1
1
2
1
3
1
1
3
1

E12

STARTING MOTOR

GTR-150

E12

STARTING MOTOR

ITEM

PARTS NO.

1
2

81J-22201-00-00
81J-22321-00-00

3
4

81J-22311-00-00
81J-22231-00-00

5
6
7

S-6000-06012-03
81J-22331-00-00
S-6000-06016-03

DESCRI PTION
ST. MOTOR COMP.
ST. REDUCTION SHAFT GEAR
ST. REDUCTION GEAR
HOLDER
FLANGE BOLT 6X12
ST. IDLE GEAR
FLANGE BOLT 6X16

REQD. NO.

GTR-150
1
1
1
1
1
1
2

E13

GEARBOX

GTR-150

E13

GEARBOX
DESCRI PTION

REQD. NO.

ITEM

PARTS NO.

1
2
3
4

81J-15111-00-00
S-6120-06301-10
81J-16111-00-00
81J-16112-00-00

DRIVE SHAFT
BALL BEARING 6301
COUNTER SHAFT
COUNTER SHAFT GEAR

GTR-150
1
1
1
1

S-4101-12143-23

ADJUSTING WASHER 12

S-6120-06201-10

BEARING 6201

81J-16170-00-00

8
9

S-1201-34052-50
S-6120-06205-10

FINAL SHAFT COMP.


OIL SEAL 34525

10

81J-08203-00-00

11
12

81J-01501-00-00
S-4301-10140-00

BEARING 6205LLU
GEARBOX GASKET
GEARBOX
DOWEL PIN 10X14

1
1
1
1
2

E14

RIGHT CRANK CASE COVER

GTR-150

E14

RIGHT CRANK CASE COVER

ITEM

PARTS NO.

1
2
3
4
5
6
7
8
9

81J-01401-00-00
81J-08231-00-00
S-6000-06060-03
S-6000-06050-03
S-6000-06035-03
S-6000-05006-03
S-6000-06040-03
S-1301-27130-00
81J-01448-00-00

10
11

81J-05233-00-00
S-1301-30350-00

12

DESCRIPTI ON
R. CRANK CASE COVER
R. CRANK CASE COVER GASKET
FLANGE BOLT 6X60
FLANGE BOLT 6X50
FLANGE BOLT 6X35
FLANGE BOLT 5X6
FLANGE BOLT 6X40
O-RING 13X2.7
INSPECTION PLUG
OIL FILTER SCREEN SPRING

REQD. NO.

GTR-150
1
1
2
2
2
1
6
1
1

O-RING 353

1
1

81J-05231-00-00

STRAINER COVER

13

81J-01462-00-00

OUTLET PIPE JOINT

14

81J-02315-00-00

15
16
17
18

S-1301-30180-00
81J-05281-00-00
S-4301-10140-00
S-4511-10125-00

BREATHER TUBE JOINT


O-RING 18X3
OIL LEVEL GAUGE
DOWEL PIN 10X14
HOSE CLIP

19

81J-02314-00-00

20
21
22

81J-05232-00-00
S-4101-12204-23
S-2800-12020-03

BREATHER HOSE
OIL FILTER SCREEN
PLATE WASHER 12X20X2 Cu
DRAIN PLUG BOLT 12MM

1
1
2
1
1
1
1

E15

LEFT SIDE COVER

GTR-150

E15

LEFT SIDE COVER

ITEM

PARTS NO.

1
2
3
4
5
6
7
8
9
10

81J-08241-00-00
81J-01301-00-00
81J-01382-00-00
81J-01361-00-00
81J-01362-00-00
82A-01363-00-00
82A-01364-00-00
81J-01365-00-00
S-6000-06018-02
81J-01372-00-00

DESCRIPTI ON
L. COVER SEAL BAR
L. CRANK CASE COVER
LEFT SIDE COVER BOLT
AIR INLET SEAL BAR
SLEEVE
AIR INLET PORT
FILTER ELEMENT
AIR INLET PORT COVER
FLANGE BOLT 6X18
DAMPER MOUMT

REQD. NO.

GTR-150
1
1
5
1
2
1
1
1
2
5

E16

DRIVE FACE

GTR-150

E16

DRIVE FACE

ITEM

PARTS NO.

1
2
3
4
5
6
7
8
9
10

81J-12133-00-00
81J-12131-00-00
S-4101-14285-24
S-4050-14000-02
81J-12121-00-00
82A-12111-00-00
81J-12112-00-00
81J-12113-00-00
81J-12123-00-00
81J-12124-00-00

DESCRIPTI ON
DRIVE FACE BOSS
DRIVE FACE
WASHER 14X28X2
FLANGE NUT 14X1.5
WEIGHT ROLLER COMP.
MOVABLE DRIVE FACE COMP.
BUSH
CLAMP
RAMP PLATE
SLIDE PIECE

REQD. NO.

GTR-150
1
1
1
1
6
1
1
1
1
3

E17

DRIVEN PULLEY

GTR-150

E17

DRIVEN PULLEY

ITEM

PARTS NO.

1
2
3
4
5

81J-12400-00-00
81J-12211-00-00
81J-12401-00-00
S-4060-12000-03
81J-12441-00-00

DESCRIPTI ON
DRIVEN PULLEY ASSY.
DRIVE BELT
DRIVEN PLATE ASSY.
FLANGE NUT M12
CLUTCH OUTER

REQD. NO.

GTR-150
1
1
1
1
1

E18

RADIATOR COMP.

GTR-150

RADIATOR COMP.

E18
ITEM

PARTS NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

81J-06500-10-00
81J-06540-10-00
81J-06530-00-00
S-4101-10204-25
81J-06512-00-00
81J-06513-00-00
S-5800-06025-02
S-5800-06012-02
S-4001-06193-00
B22-54013-00-00
64A-06524-00-00
64A-06525-00-00
B22-54016-00-00
B22-54015-00-00
B22-54014-00-00

DESCRIPTI ON
COOLING SYSTEM
RADIATOR COOLING FAN COMP.
TEMPERATURE SWITCH
PLATE WASHER 10.2 X20 X1.5
WATER HOSES , 1
WATER HOSES , 2
FLANGE BOLT 6X25
FLANGE BOLT 6X12
PLATE WASHER 6X19X1
RESERVE TANK CAP HOSES , 1
CLAMP
CLAMP
CLAMP
CLAMP
RESERVE TANK CAP HOSES , 2

REQD. NO.

GTR-150
1
1
1
1
1
1
4
4
4
1
3
1
2
2
1

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