Method Statement
Method Statement
Method Statement
KCT063-BSI-MS-240
CLIENT
CONSULTANT
: KEO
MAIN CONTRACTOR
SUB CONTRACTOR
Discipline: ARCHITECTURAL
Details
Item Description
Spec./BOQ/Drwg.
Reference
List of Enclosures
Vendors Technical
Risk Assessment
HIRA - 240 - R1
Compliance Statement
Mill Certificate
Others
KCT063-BSI-ITP-240-R1
Other as mentioned in Appendices
Al Khayyat Contracting and Trading LLC
Consultant
Sub-Cont Rep's:
MEP Manager:
HSE Officer:
Tech. Manager:
Received by:
QA/QC Manager:
Project Director:
Date:
Date:
D - Rejected
Comments:
Project Director:
Date :
Project Director:
Date :
Khayyat Contracting and Trading
Tel +974 4429 2211 4429 2222 | Fax +974 4429 2223| Email [email protected]
PO Box 201184, Doha, Qatar
The approval by the Engineer does not relieve contractor/sub-contractor from his obligations/responsibilities under the contract and shall not constitute a departure from the contract.
KCT-IMS-CM-3301C Rev. 00
31/10/ 2012
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
15th
01
R
ev
Febru
ary
2015
Date
Revised
as per
comment
Reason
for
Revision
Ojes K
Prepared
By(Bluesteel):
QAQC
Engineer
Approved
By(Bluesteel):
Projects
Manager
Checked By:
QA/QC
Manager
Page 1 of 21
Reviewed By:
Technical
Manager
Mowafaq Kharbat
Approved By:
Sr. Projects
Director
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
1. INTRODUCTION
2. REFERENCE DOCUMENTS
2.1
PROJECT SPECIFICATION
2.2
CONTRACT DRAWINGS
2.3
SHOP DRAWINGS
2.4
MATERIAL SUBMITTALS
3. ACCESS/EGRESS
3.1
ACCESSIBILITY
4. LOGISTICS
7.1
TRAFFIC MANAGEMENT
MANPOWER
7.2
7.3
MATERIAL
8. TRAINING
9. WORKING HOURES
10. HOUSE KEEPING
11. MANDATORY PERMITS
12. CONDTRUCTION METHODOLOGY AND PROCEDURES
13. Q.C. APPROVAL AND OTHER DOCUMENTARY REQUIRMENTS
14. DISTRIBUTION
15. SITE SAFETY ENGINEERS APPROVAL
16. APPENDICES
o RISK ASSESSMENT
o METHOD STATEMENT & RA BRIEFING FORM
o ITP
o METHOD STATEMENT CHECKLIST
o REFERENCE DRAWINGS
o QAQC INSPECTION DOCUMENTS
o OTHER INFORMATION
Document No.: KCT063-BSI-MS-0240 Rev 01
Date: 15th Feb 2015
Page 2 of 21
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
1. INTRODUCTION
This method statement is made to provide an overview on the system that Blue steel industry will adapt
to install the Galvanized Painted Trolley corral at Mall of Qatar Project.
This detailed methodology displays the standard approach and may be revised at any time in
accordance with further design development and site coordination requirements.
Where and when required, all the revisions, modifications and additions to this Method statement shall
be submitted to the consultant for information and/or approval.
This method statement describes the sequence of events from the receipt of the order through
to the completion of work.
All procedure and processes will be in accordance with our quality plan and the company
quality management system and in line with KCT UCC Management system and Project Quality
Plan.
All works will be executed in accordance with the Project Specifications, the approved drawings
and the requirements of the contract documentation.
Installation drawings and procedures will be supplied to the site installation team that are
adequate for them to carry out the work.
Installation drawings and ITP will detail all components used to install the Trolley Corral and
clearly show:
o Setting out and control points.
o Cross reference to the identification of all components.
o Details of all the procedure for the installation of all the components.
2. REFERENCE
2.1 DOCUMENTATION
QCS 2010 Spec 05 5000.13 Spec 09 9100.16
PROJECT HSE PLAN
PROJECT QUALITY PLAN
2.2 CONTRACT DRAWINGS
7060-AD-F-11-REV0
2.3 SHOP DRAWINGS
Page 3 of 21
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
Document No.
Description
Status
KCT063-BSI-A-SD-MW-STC-DW-3609
CODE-B
Description
Status
CODE-B
KCT063-BSI-A-MAT-0568
3. ACCESS/EGRESS
3.1 ACCESSIBILITY
o KCT provided access/egress for material transferring and handling
o Access for BSIs operatives to site will be via a safe pedestrian access route as dictated by main
contractor site management and agreed by KCT Safety manager.
4. LOGISTICS
4.1 TRAFFIC MANAGEMENT
o Storage access for finished goods/ semi-finished materials close to the work place.
o Designated off-loading area where materials will be offloaded by fork lift to the relevant areas.
o Banksman (B) to be deploy in various locations to control traffic.
o Shall follow approved logistic plan
5. HEALTH AND SAFETY HAZRDS
Specific safety measures have to be followed as applicable, and all the safety measures are covered
separately in the project Health & Safety plan.
a) Safety Lighting
o Adequate lighting to be provided to work location.
o All the electrical accessories will be of industrial type
o All the cables will be buried / above head.
b) Task lighting
o Connected cables to be secured / tied properly to avoid trip hazards.
o In addition to the fixed lightings, Portable lights will be stand by.
o All electrical fittings used will confirm to industrial standards.
c) Emergency arrangements
o Contact numbers of personnel concerned to be displayed.
o Emergency response team to be stand by:
Page 4 of 21
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
The QA/QC Engineer is responsible to ensure work has been done as per the specification
and drawings, inspections are done as per Quality Control Procedure and the Inspection
and Test plan and offer works for KEO inspection.
Prepare all quality documents and procedure as required.
Report on project performance according to policy.
Perform random site inspections on regular basis.
To raise the Material Inspection requests through MDS and witness the inspections.
To raise the Inspection Requests for the installed items and witness during the inspections
along with the Main Contractor and Consultant representatives.
To raise non-conformances for any deviations in the materials, installation procedures
which are not as per the approved ITP, approved drawings or specifications.
To follow up all the non-conformance notices till the closure and maintain a log of all these
items.
To ensure that the latest revised approved drawings are used by site personnel.
Page 5 of 21
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
To ensure that all personnel working on MOQ site are having the safety induction.
To ensure all site personnel are wearing the PPE as per the site requirements.
To perform daily checks on the plants and equipment for their current status on test
requirements, calibrations, licenses etc.
To check and report for any abnormal noise in the equipment.
To check all the operators for the equipment are having the valid licenses for operating the
machines.
To give required tool box talks to site personnel as per the schedule on various topics of
Safety.
To ensure that the housekeeping is maintained by all personnel in all the working areas.
To liaise with the KCT Safety Officer for any requirements and observations.
To ensure that the necessary amount of drinking water and or salt tablets are provided
quite often during the summer working hours.
7. RESOURECES
7.1 MANPOWER
o
o
o
o
o
o
o
o
o
o
Project Manager
Project Engineer
QAQC Engineer
Safety Officer
Supervisor
Foreman
Qualified welder
Painter
Skilled labors
Unskilled labors
Meter Tape
Marker
Spray paint
Masking Tape
Sprit Level
Trolleys
Drilling Machine
Welding Machine
Spanners
Page 6 of 21
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
o
o
o
o
o
o
Hammer
Chisel ( for chipping off concrete spills)
Torque Wrench
Grinding machine
Painting Tools
Air blower
7.3 MATERIAL
o Fasteners
o Material as per approved material submittal - KCT063-BSI-A-MAT-0568 (CODE B)
o Spray paint
o Masking Tape
o Touch up Paint
8. TRAINING
o
o
o
9. WORKING HOURES
o
Site work will start at 0700 hrs and ends 1700 hrs. However, when work demands, more hours may be
worked as approved by the Construction Manager/ Project Manager
The work area will be maintained in a neat and tidy condition at all times.
All Safety aspects will be continuously monitored by the Senior Safety representative and his team and
necessary corrective actions will be carried out immediately as and when required.
After completion of works, the wastage will be shifted and stored in designated areas as agreed with
the Main contractor and as per Project management plan.
Page 7 of 21
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
MANDATORY PERMITS
YES
HOT-WORK
WORK AT HEIGHT
LIFTING
NO
OCCUPIED BUILDINGS
Ensure that relevant shop drawings are prepared and followed based on the (KCT) provided detailed
drawings with areas and location of Trolley Corral.
Prepare Material Submittal for TROLLEY CORRAL for Engineers approval and ensure that code A or
code B status has been achieved prior to commencing fabrication works.
Submit Method Statement, Risk Assessment, inspection test Plan, WPS, PQR and welders Qualification
to the Engineer for approval.
Identify quantify and ensure all risk are managed in this Method Statement and residual risks are
acceptable.
Mock-ups: Before fabrication construct mock-ups for all elements in a location and of size as directed
by the Engineer to demonstrate aesthetic effects and qualities of materials and execution.
1. Build Mock-ups to the satisfaction of the Engineer. If the required standard is not achieved, the
Contractor shall replace (at the contractors cost) until the required standard is achieved as judged by
the Engineer
2. Obtain written approval of mock-ups from the engineer before starting fabrication.
3. Maintain mock-ups during construction in an undisturbed condition as a standard for judging the
completed Work.
4. Approved mock-ups shall not become part of the completed Work.
5. Remove and cart away mock-ups as and when directed by the Engineer.
12.2 FABRICATION
o
Page 8 of 21
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Page 9 of 21
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
Final inspection will be carried out by BSIQCE to ensure the compliance with the specification, drawing
and released for Dispatch through Certificate(fm 15-04 Final Release Certificate)
o
o
o
o
The Trolley Corral & anchor bolts shall be delivered from Blue Steel Factory to the site store via trailer.
Unload the materials using fork lift.
All materials shall be shifted in due time, to the temporary staging area near to the installation location
with appropriate Equipment, like forklift and /or trolley.
Delivery sequence of materials and accessories needed to complete the installation shall be on a
continuous basis. The material deliveries shall be scheduled in advance and booked to arrive at a predetermined time. Hence, all requests and permits must have been pre-arranged. This will be
coordinated with the Main contractor.
Site storage and the material handling shall be properly planned by the logistic team. Coordination with
the installation teams and logistics team must go hands in the hands to avoid trouble handling and
minimize unnecessary material transfers and time wastage.
Main contractor will provide intermediate transport( Forklifts and trolleys ) from the temporary staging
area, to the designated installation area,
All materials received on site shall be inspected by the BSIQCE for any fabrication defects and in-transit
defects such as deep scratches, dents, distortion and irregularities.
Any visible defects found beyond the agreed tolerances shall be an outright rejection and materials not
complying with the requirements ,damaged or not as per Manufacturers recommendation etc., shall be
rejected and removed from site immediately and return to yard for replacement.
All types of materials shall be checked in accordance with the specification and material approval for
every delivery by the Site BSIQCE through an approved MDS; with the presence of a representative
from the Main Contractor and the Consultant.
12.5 Preparation
o
o
o
o
o
o
o
Ensure all required document and material approvals (Approved shop drawings, Schedule of approved
material submissions, Method Statement and Risk assessment, Approved MIR, WPS, PQR & Welder
certificate) have been obtained.
Ensure the written approval of mockup has obtained from engineer.
Inspect and ascertain conformance of existing base structures built by others.
Ensure fabricated materials delivered to site and stored in designated area to allow traceability.
Ensure work area is clear and safe.
Ensure all constraints on operations have been identified and precautions are taken.
Ensure QC and HSE monitoring documents and procedures are established and approved.
Page 10 of 21
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
o
o
o
o
o
Arrange all necessary personnel, equipment and services as required for the works and ensure
adequate lighting, task lighting, power and access arrangements are in place.
Where further information/ clarification in respect of Contract drawings are required shall be referred
to the Engineer, using Request for Information. (RFI)
Ensure Employee inductions and tool Box talks for discussing risks assessment and identification and
control measures of hazards.
Verify field measurement dimensions with shop drawing. Any deviations to be incorporated in shop
drawings.
Ensure all the workmen have worn PPE.
o
o
o
Preliminary inspection of the installation area shall be conducted in coordination with Main
Contractors Survey team to re-confirm the stationing & Control Points and the Benchmarks used by the
Main Contractor in locating coordinates and grid lines.
The installation procedure should be carried out in a proper and safe manner and in compliance with
the below given procedures :
Bench mark defining gridline and levels will be marked in secure locations in accordance approved
general zone drawing.
Identify the FFL and mark accurate location of gridlines and levels transfer from the established bench
mark.
Page 11 of 21
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
3 HST-R M8 Anchor
bolts
o Set the Trolley corral in accurate level and alignment as per drawing.
o Fit exposed connections accurately together to form hairline joints. Weld connections that are
not to be left as exposed joints but cannot be shop-welded because of shipping size limitations.
o Finish welded surfaces smooth and blended so that no roughness shows after finishing, and
contour of welded surface matches those adjacent.
o Welding should be followed by approved WPS and by qualified welder.
o Tighten the anchor bolt to specified torque (20 Nm) with calibrated torque wrench.
o Paint Touch up & Protection(As per spec 09 9100.16 & 05 5000.13 part 3.03A)
o Immediately after erection, clean bolted connections, and abraded areas. Paint uncoated and
abraded areas with the same material as used for shop paint to comply with SSPC-PA 1 and
approved painting system for touching up shop-painted surfaces.
o
o
o
o
Page 12 of 21
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
o
o
o
Protect finishes of Bollard from future damages during filling of 20pma concrete.
Finally crosscheck the Bollards installation is as per approved drawings.
Check and offer for final inspection and approval to the consultant as per approved ITP.
14. DISTRIBUTION
Copies of this MS have been issued to the following for information and necessary action:
o
o
o
o
Construction Manager.
Site Engineer.
Safety Engineer.
QA/QC Engineer.
Signed..Dated..
Page 13 of 21
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
16.
APPENDICES
o RISK ASSESSMENT
o METHOD STATEMENT & RISK ASSESSMENT BRIEFING FORM
o ITP
o METHOD STATEMENT CHECKLIST
o REFERENCE DRAWINGS
o QAQC INSPECTION DOCUMENTS
Page 14 of 21
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
APPENDIX 1
RISK ASSESSMENT
Page 15 of 21
KCT
P.O.Box 201184
Doha
Qatar
Document Reference
KCT-IMS-HSE-6003B
Rev. No.
Rev. Date
00
1/12/2012
Page Number
1 of 1
10
240
Client Agent
1
Subcontracror
Subcontracror
Manual Handling
Personal injury
Electrical shock
Burns,
Eye injuries.Hand injury
injury to persons,(back
unjury,bruises,strain)
Subcontracror
30
LOW
Subcontracror
10
480
HIGH
45
Client Agent
30
LOW
30
LOW
30
LOW
30
LOW
45
45
MEDIUM
240
30
30
LOW
30
LOW
Client Agent
Subcontracror
10
Public
Insulation and Fixing
Client Agent
RESIDUAL RISK
A
Client Agent
15/2/2015
WITH CONTROLS
Method Statement /
Site Operating
Procedure Required
No.
Pers.
RISK SCORE
R = Tick
0 = Clears tick
PROBABILITY
('P')
HARM / CONSEQUENCE
(What can happen / go wrong)
FREQUENCY
('F')
CLIENT: UCC
REV. / IMPL. DATE:
CONSEQUENC
E ('C')
WITHOUT CONTROLS
RISK RATING
(Without Controls)
TOOLS &
HAND TROLLEY,HAND TOOLS,POWER TOOLS(DRILLING MACHINE) SPANNER,SPIRIT LEVEL,ELECTRIC
EQUIPMENT
POWER CABLES
IN USE:
RISK SCORE
Ser No.
TASKS
(What one does in logical
steps)
PROBABILITY
('P')
RISK ASSESSMENT:
CONSEQUENC
E ('C')
240-R1
TASK /
work involving unloading Trolley Materials with forklift, moving
OPERATION /
materials to the worksite, storing materials ,usage of powertools,
ACTIVITY
installing trolley coral and alignment work.
DESCRIPTION:
FREQUENCY
('F')
HIRA No:
10
240
10
480
Prof. personnel
Environment
Std PPE: Overalls, Hard hat, Safety shoes, Reflective Vest, Safety Glasses & Gloves
HIGH
Signature:
Shibu.S
Pradeep N
Approved By:
KCT063-BSI-HIRA-240-R1
HIRA 1 1
Signature:
2/16/2015 9:08 AM
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
APPENDIX 2
Page 16 of 21
KCT
P.O.Box 201184
Doha
Qatar
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
APPENDIX 3
Page 17 of 21
KCT
P.O.Box 201184
Doha
Qatar
Document Reference
KCT-IMS-CM-3303B
Rev. No.
Rev. Date
01
13/01/2015
Page Number
1 of 5
SCOPE OF WORKS:
BOH-TROLLEY CORRAL
QA/QC MANAGER
REV. 01
ACTIVITY
NO
DESCRIPTION
DOCUMENTATION/APPROVALS
CME
KCT
QME
KCT
KEO
SUR.
KCT
3RD
FREQUENCY
PARTY
/ LAB
ITP NO.:
ITP REV. DATE:
REFERENCE TO SPECIFIED
REQUIREMENTS FOR
INSPECTION TEST APPROVAL
SPECIFIED
REQUIREMENTS &
TOLERANCE
KCT063-ITP-240
15-02-2015
DOCUMENTS
APPROVED DRAWING
H1
H1
H1
QCS- 2010
SECTION 05 5000.13
CODE
APPROVED MATERIAL
SUBMITTAL
H1
H1
H1
QCS- 2010
SECTION 05 5000.13
APPROVED MST
QCS- 2010
H1
H1
H1
SECTION 05 5000.13
H1
H1
H1
Mock Up Approval
A
HSE
TPIA APPROVED
WPS,PQR & WQR
- MATERIAL AS PER
APPROVED MAR
- FINISH AS PER APPROVED
- W ORKMANSHIP
Document Reference
KCT-IMS-CM-3303B
Rev. No.
Rev. Date
01
13/01/2015
Page Number
2 of 5
SCOPE OF WORKS:
BOH-TROLLEY CORRAL
QA/QC MANAGER
REV. 01
ACTIVITY
PROCESS
CONTROL
TYPE
NO
DESCRIPTION
CME
KCT
QME
KCT
KEO
SUR.
KCT
3RD
ITP NO.:
ITP REV. DATE:
REFERENCE TO SPECIFIED
REQUIREMENTS FOR
INSPECTION TEST APPROVAL
SPECIFIED
REQUIREMENTS &
TOLERANCE
DOCUMENTS
RISK ASSESMENT
PARTY
/ LAB
H1
A1
H1
A1
A1
APPROVED DRAWING,
MATERIAL SUBMITTAL &
MST
QCS 2010
EXECUTION
H1
IDENTIFICATION
VISUAL CLEARANCE FOR
SURFACE DEFECTS &
PAINT DAMAGES
MDS(MATERIAL DELIVERY ON
SITE)
PROTECTION OF PAINT
W EBBING SLING FOR
METHOD STATEMENT
LIFTING PURPOSE
W ORKING CONDITION
CALIBRATION CERTIFICATES`
CALIBRATION STATUS
ENSURE
UNSATISFACTORY
CONDITIONS FOR
INSTALLATION HAVE
BEEN CORRECTED.
FINISH
LOGISTIC PLAN
15-02-2015
FREQUENCY
KCT063-ITP-240
COORDINATE SURVEY TO
LOCATE THE POINTS FOR
ANCHORS FROM BENCH
MARKS
SURVEY REPORT
Document Reference
KCT-IMS-CM-3303B
Rev. No.
Rev. Date
01
13/01/2015
Page Number
3 of 5
SCOPE OF WORKS:
BOH-TROLLEY CORRAL
QA/QC MANAGER
REV. 01
ACTIVITY
NO
DESCRIPTION
CME
KCT
QME
KCT
KEO
SUR.
KCT
3RD
FREQUENCY
PARTY
/ LAB
ITP NO.:
ITP REV. DATE:
REFERENCE TO SPECIFIED
REQUIREMENTS FOR
INSPECTION TEST APPROVAL
SPECIFIED
REQUIREMENTS &
TOLERANCE
-
APPROVED DRAWING,
Design,
I/A
Drilling of hole
Anchoring
Installation of member
Level and alignment
Bolt tightening
Weld rack joints.
MST&RA,
BOLT TIGHTENING
W/R
DOCUMENTS
ARROVED DESIGN
CALCULATION,
FIT-UP(CJP WELDS)
I
15-02-2015
BOLTING
PQP,
KCT063-ITP-240
AWS D1.1
Approved WPS, PQR & WQR
-
VISUAL INSPECTION
AWS D1.1
NDT ON WELDS
SITE PAINTING
100%
20%
&
W ELD MAP
Document Reference
KCT-IMS-CM-3303B
Rev. No.
Rev. Date
01
13/01/2015
Page Number
SCOPE OF WORKS:
BOH-TROLLEY CORRAL
QA/QC MANAGER
REV. 01
ACTIVITY
NO
DESCRIPTION
CME
KCT
QME
KCT
KEO
SUR.
KCT
3RD
FREQUENCY
PARTY
/ LAB
ITP NO.:
ITP REV. DATE:
REFERENCE TO SPECIFIED
REQUIREMENTS FOR
INSPECTION TEST APPROVAL
SECTION 09 9100.16 PART 3.2
C
SURFACE CLEANING
S
4 of 5
SPECIFIED
REQUIREMENTS &
TOLERANCE
KCT063-ITP-240
15-02-2015
DOCUMENTS
, W IRE-BRUSH OR POWER
TOOL CLEANING
RECOMMENDED BY PAINT
MANUFACTURER
SSPC-SP 2 & SP 3
APPROVED PAINT TOUCH UP
PROCEDURE
TOUCH UP PAINT/PAINT
I
2
-
COAT
PAINT MANUFACTURERS
WRITTEN INSTRUCTIONS
DFT AS REQUIRED
ATMOSPHERIC
CONDITIONS;
TEMPERATURE,
HUMIDITY & DEW POINT
ETC.
PROTECT WORK OF
PAINT/PAINT TOUCH UP
REPORT
OTHER TRADES
SSPC-PA 1
PROTECT FINISHES OF
TROLLEY CORRAL FROM
DAMAGE DURING
CONSTRUCTION PERIOD
WITH TEMPORARY
PROTECTIVE
COVERINGS.
PAINT/PAINT TOUCH UP
REPORT
Document Reference
KCT-IMS-CM-3303B
Rev. No.
Rev. Date
01
13/01/2015
Page Number
SCOPE OF WORKS:
BOH-TROLLEY CORRAL
QA/QC MANAGER
REV. 01
ACTIVITY
PROCESS
CONTROL
TYPE
NO
I/A
DESCRIPTION
CME
KCT
QME
KCT
KEO
SUR.
KCT
H1
3RD
FREQUENCY
PARTY
/ LAB
CONTROL TYPES
5 of 5
Visual Inspection
Document Review
As built survey
REFERENCE TO SPECIFIED
REQUIREMENTS FOR
INSPECTION TEST APPROVAL
SECTION 05 5000.13
F
NOTES
ITP NO.:
REPORTS CONFIRMING TO
APPROVED DRAWINGS
CHECKED
Consultant
I = Initially
OJES K
PRASANNAN VK
T = Testing
HILL
Project Manager
R=
Randomly
I = Inspection
S = Surveillance
MS Method Statement
KCT
C=
Continually
V = Verification
W-Witness
DOCUMENTS
PREPARED
15-02-2015
SPECIFIED
REQUIREMENTS &
TOLERANCE
FREQUENCY
A = Approval
KCT063-ITP-240
REVIEWED
F = Final at
End
SUR
KCT Surveyor
BSI
S =As Per
Specificatio
n
RESP.
PERSON:
QAQC ENGINEER
(BLUESTEEL)
QAQC
MANAGER/TECHNICAL
MANAGER
(BLUESTEEL)
LAB / 3RD
PARTY
DATE:
15-02-2015
15-02-2015
QA/QC MANAGER
(KCT)
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
APPENDIX 4
Page 18 of 21
KCT
P.O.Box 201184
Doha
Qatar
Main Contractor
The Consultant
K-63-63-12-MOQ- THE
MALL OF QATAR
CONTRACTOR
AECHITECTURAL WORKS
Checked by
ITEM
DATE
S/C
1.
Yes
2.
Scope Of Work
Yes
3.
Work Methodology
Yes
4.
Risk Assessment
Yes
5.
Mandatory Permit
Yes
6.
Drawings
Yes
CONT.
Consultant
Date:15/02/15
Date
Date:
Name: OJES K
Sign:
Name:
Sign
Name
Sign:
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
APPENDIX 5
REFERENCE DRAWINGS
Page 19 of 21
KCT
P.O.Box 201184
Doha
Qatar
URBACON CO
Chapman Taylor
SPAIN
7060-AD-F-11
MALL OF QATAR
1:20
DOHA, QATAR
REVISIONS
12-5829-0000
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
APPENDIX 6
Page 20 of 21
KCT
P.O.Box 201184
Doha
Qatar
Sl No
Approved By(QA/QC):
QTY
DO NO:
HEAT NO
REQUIRED SPEC
LPO NO:
DATE :
JOB NO. :
SUPPLIER:
REPORT NO :
PROJECT :
MATERIAL DESCRIPTION
TPI :
ACCEPTED/
REJECTED
REMARKS
The Consultant
Project
KCT-63-63-12-MOQMALL OF QATAR
APPENDIX 7
OTHER INFORMATION
Page 21 of 21
KCT
P.O.Box 201184
Doha
Qatar
Trade name
Code
Material uses
Manufacturer
:
:
:
:
In case of emergency
: 1-800-424-9300
2.
Hazards identification
Physical state
Odor
OSHA/HCS status
: Liquid.
: Characteristic.
: This material is considered hazardous by the OSHA Hazard Communication Standard
(29 CFR 1910.1200).
WARNING!
FLAMMABLE LIQUID AND VAPOR. MAY BE HARMFUL IF ABSORBED THROUGH
SKIN. POSSIBLE CANCER HAZARD - CONTAINS MATERIAL WHICH MAY CAUSE
CANCER, BASED ON ANIMAL DATA.
Flammable liquid. May be harmful if absorbed through skin. Keep away from heat,
sparks and flame. Avoid exposure - obtain special instructions before use. Do not
breathe vapor or mist. Do not get in eyes. Avoid contact with skin and clothing.
Contains material which may cause cancer, based on animal data. Risk of cancer
depends on duration and level of exposure. Use only with adequate ventilation. Keep
container tightly closed and sealed until ready for use. Wash thoroughly after handling.
Eyes
Skin
Inhalation
Ingestion
Potential chronic health
effects
Medical conditions
aggravated by overexposure
3.
Composition/information on ingredients
Name
CAS number
% by weight
xylene
1330-20-7
10 - 25
n-butyl acetate
123-86-4
2.5 - 10
ethylbenzene
100-41-4
2.5 - 10
Solvent naphtha (petroleum), light aromatic
64742-95-6
1 - 2.5
Components not listed are not physical or health hazards as defined in 29 CFR 1910.1200 (Hazard Communication
Standard).
Page: 2/8
Hardtop XP - Comp. A
4.
Eye contact
: Check for and remove any contact lenses. Immediately flush eyes with plenty of
water for at least 15 minutes, occasionally lifting the upper and lower eyelids. Get
medical attention immediately.
Skin contact
: In case of contact, immediately flush skin with plenty of water for at least 15 minutes
while removing contaminated clothing and shoes. Wash clothing before reuse.
Clean shoes thoroughly before reuse. Get medical attention immediately.
Inhalation
Ingestion
: Wash out mouth with water. Do not induce vomiting unless directed to do so by
medical personnel. Never give anything by mouth to an unconscious person. Get
medical attention immediately.
Protection of first-aiders
: No action shall be taken involving any personal risk or without suitable training. It
may be dangerous to the person providing aid to give mouth-to-mouth resuscitation.
Wash contaminated clothing thoroughly with water before removing it, or wear
gloves.
5.
Fire-fighting measures
: Flammable.
: Decomposition products may include the following materials:
carbon dioxide
carbon monoxide
nitrogen oxides
halogenated compounds
metal oxide/oxides
Suitable
Not suitable
Special exposure hazards
Special protective
equipment for fire-fighters
6.
Personal precautions
: No action shall be taken involving any personal risk or without suitable training.
Evacuate surrounding areas. Keep unnecessary and unprotected personnel from
entering. Do not touch or walk through spilled material. Shut off all ignition sources.
No flares, smoking or flames in hazard area. Avoid breathing vapor or mist. Provide
adequate ventilation. Wear appropriate respirator when ventilation is inadequate.
Put on appropriate personal protective equipment (see Section 8).
Environmental precautions
: Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains
and sewers. Inform the relevant authorities if the product has caused environmental
pollution (sewers, waterways, soil or air).
: Stop leak if without risk. Move containers from spill area. Approach release from
upwind. Prevent entry into sewers, water courses, basements or confined areas.
Wash spillages into an effluent treatment plant or proceed as follows. Contain and
collect spillage with non-combustible, absorbent material e.g. sand, earth, vermiculite
or diatomaceous earth and place in container for disposal according to local
regulations (see section 13). Use spark-proof tools and explosion-proof equipment.
Dispose of via a licensed waste disposal contractor. Contaminated absorbent
material may pose the same hazard as the spilled product. Note: see section 1 for
emergency contact information and section 13 for waste disposal.
Page: 3/8
Hardtop XP - Comp. A
7.
Handling
: Put on appropriate personal protective equipment (see Section 8). Eating, drinking
and smoking should be prohibited in areas where this material is handled, stored and
processed. Workers should wash hands and face before eating, drinking and
smoking. Remove contaminated clothing and protective equipment before entering
eating areas. Do not get in eyes or on skin or clothing. Do not ingest. Avoid
breathing vapor or mist. Use only with adequate ventilation. Wear appropriate
respirator when ventilation is inadequate. Do not enter storage areas and confined
spaces unless adequately ventilated. Keep in the original container or an approved
alternative made from a compatible material, kept tightly closed when not in use.
Store and use away from heat, sparks, open flame or any other ignition source. Use
explosion-proof electrical (ventilating, lighting and material handling) equipment.
Use non-sparking tools. Take precautionary measures against electrostatic
discharges. To avoid fire or explosion, dissipate static electricity during transfer by
grounding and bonding containers and equipment before transferring material.
Empty containers retain product residue and can be hazardous. Do not reuse
container.
Storage
8.
Product name
xylene
Exposure limits
ACGIH TLV (United States, 1/2009).
STEL: 651 mg/m 15 minute(s).
STEL: 150 ppm 15 minute(s).
TWA: 434 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).
OSHA PEL (United States, 11/2006).
TWA: 435 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).
OSHA PEL 1989 (United States, 3/1989).
STEL: 655 mg/m 15 minute(s).
STEL: 150 ppm 15 minute(s).
TWA: 435 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).
n-butyl acetate
ethylbenzene
Page: 4/8
Hardtop XP - Comp. A
8.
Engineering measures
: Use only with adequate ventilation. Use process enclosures, local exhaust ventilation or
other engineering controls to keep worker exposure to airborne contaminants below any
recommended or statutory limits. The engineering controls also need to keep gas, vapor
or dust concentrations below any lower explosive limits. Use explosion-proof ventilation
equipment.
Eyes
: Safety eyewear complying with an approved standard should be used when a risk
assessment indicates this is necessary to avoid exposure to liquid splashes, mists or
dusts.
Skin
: Personal protective equipment for the body should be selected based on the task being
performed and the risks involved and should be approved by a specialist before handling
this product.
Respiratory
Hands
Hygiene measures
9.
: Wash hands, forearms and face thoroughly after handling chemical products, before
eating, smoking and using the lavatory and at the end of the working period. Appropriate
techniques should be used to remove potentially contaminated clothing. Wash
contaminated clothing before reusing. Ensure that eyewash stations and safety showers
are close to the workstation location.
Physical state
Flash point
Color
Odor
Relative density
VOC
Solubility
:
:
:
:
:
:
:
Liquid.
Closed cup: 32C (89,6F)
Various colors.
Characteristic.
10.01 to 11.68 pounds/gallon
1.2 to 1.4 g/cm3
3.2 pounds/gallon (US)
384 % (w/w) [ISO % 11890-2]
Insoluble in the following materials: cold water and hot water.
Page: 5/8
Hardtop XP - Comp. A
Hazardous polymerization
: Under normal conditions of storage and use, hazardous polymerization will not
occur.
11 . Toxicological information
Chronic effects on humans
Specific effects
Carcinogenic effects
Mutagenic effects
Reproduction toxicity
Chronic effects
: Contains material which may cause cancer, based on animal data. Risk of cancer
depends on duration and level of exposure.
: No known significant effects or critical hazards.
: No known significant effects or critical hazards.
: No known significant effects or critical hazards.
12 . Ecological information
Ecotoxicity data
Product/ingredient name
xylene
n-butyl acetate
ethylbenzene
Species
Oncorhynchus mykiss (LC50)
Oncorhynchus mykiss (LC50)
Lepomis macrochirus (LC50)
Lepomis macrochirus (LC50)
Lepomis macrochirus (LC50)
Pimephales promelas (LC50)
Pimephales promelas (EC50)
Pimephales promelas (LC50)
Lepomis macrochirus (LC50)
Daphnia magna (EC50)
Daphnia magna (EC50)
Selenastrum capricornutum
(EC50)
Oncorhynchus mykiss (LC50)
Pimephales promelas (LC50)
Poecilia reticulata (LC50)
Fish (LC50)
Daphnia (EC50)
Algae (IC50)
Period
96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
48 hour(s)
96 hour(s)
96 hour(s)
48 hour(s)
48 hour(s)
48 hour(s)
Result
3.3 mg/l
8.2 mg/l
8.6 mg/l
12 mg/l
13.3 mg/l
13.4 mg/l
19 mg/l
18 mg/l
100 mg/l
2.93 mg/l
2.97 mg/l
7.2 mg/l
96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
48 hour(s)
72 hour(s)
4.2 mg/l
9.09 mg/l
9.6 mg/l
<10 mg/l
<10 mg/l
<10 mg/l
: Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
: Products of degradation: carbon oxides (CO, CO 2) and water, nitrogen oxides (NO, NO2
etc.), halogenated compounds. Some metallic oxides.
Page: 6/8
Hardtop XP - Comp. A
13 . Disposal considerations
: The generation of waste should be avoided or minimized wherever possible. Significant
quantities of waste product residues should not be disposed of via the foul sewer but
processed in a suitable effluent treatment plant. Dispose of surplus and non-recyclable
products via a licensed waste disposal contractor. Disposal of this product, solutions
and any by-products should at all times comply with the requirements of environmental
protection and waste disposal legislation and any regional local authority requirements.
Waste packaging should be recycled. Incineration or landfill should only be considered
when recycling is not feasible. This material and its container must be disposed of in a
safe way. Care should be taken when handling emptied containers that have not been
cleaned or rinsed out. Empty containers or liners may retain some product residues.
Vapor from product residues may create a highly flammable or explosive atmosphere
inside the container. Do not cut, weld or grind used containers unless they have been
cleaned thoroughly internally. Avoid dispersal of spilled material and runoff and contact
with soil, waterways, drains and sewers.
Waste disposal
Disposal should be in accordance with applicable regional, national and local laws and regulations. Local
regulations may be more stringent than regional or national requirements.
The information presented below only applies to the material as supplied. The identification based on
characteristic(s) or listing may not apply if the material has been used or otherwise contaminated. It is the
responsibility of the waste generator to determine the toxicity and physical properties of the material generated to
determine the proper waste identification and disposal methods in compliance with applicable regulations.
Refer to Section 7: HANDLING AND STORAGE and Section 8: EXPOSURE CONTROLS/PERSONAL PROTECTION
for additional handling information and protection of employees.
14 . Transport information
Regulatory
information
UN number
Proper shipping
name
Class
PG* Label
Additional
information
DOT Classification
1263
Paint
III
TDG Classification
1263
Paint
III
ADR/RID Class
1263
Paint
III
Tunnel restriction
code: (D/E)
Hazard identification
number: 30
Special provisions:
640E
IMDG Class
1263
Paint
III
Emergency schedules
(EmS): F-E, S-E
Marine pollutant: No.
IATA-DGR Class
1263
Paint
III
Page: 7/8
Hardtop XP - Comp. A
15 . Regulatory information
HCS Classification
: Flammable liquid
Carcinogen
SARA 313
Product name
CAS number
Concentration
1330-20-7
10 - 25
: xylene
ethylbenzene
100-41-4
2.5 - 10
1330-20-7
10 - 25
: xylene
ethylbenzene
100-41-4
2.5 - 10
SARA 313 notifications must not be detached from the MSDS and any copying and redistribution of the MSDS shall
include copying and redistribution of the notice attached to copies of the MSDS subsequently redistributed.
State regulations
: Connecticut Carcinogen Reporting: None of the components are listed.
Connecticut Hazardous Material Survey: None of the components are listed.
Florida substances: None of the components are listed.
Illinois Chemical Safety Act: None of the components are listed.
Illinois Toxic Substances Disclosure to Employee Act: None of the components are
listed.
Louisiana Reporting: None of the components are listed.
Louisiana Spill: None of the components are listed.
Massachusetts Spill: None of the components are listed.
Massachusetts Substances: The following components are listed: XYLENE;
ethylbenzene; n-butyl acetate
Michigan Critical Material: None of the components are listed.
Minnesota Hazardous Substances: None of the components are listed.
New Jersey Hazardous Substances: The following components are listed: XYLENES;
BENZENE, DIMETHYL-; ethylbenzene; n-butyl acetate
New Jersey Spill: None of the components are listed.
New Jersey Toxic Catastrophe Prevention Act: None of the components are listed.
New York Acutely Hazardous Substances: The following components are listed:
Xylene (mixed); Ethylbenzene; Butyl acetate
New York Toxic Chemical Release Reporting: None of the components are listed.
Pennsylvania RTK Hazardous Substances: The following components are listed:
BENZENE, DIMETHYL-; ethylbenzene; n-butyl acetate
Rhode Island Hazardous Substances: None of the components are listed.
Form R - Reporting
requirements
Supplier notification
WARNING: This product contains a chemical known to the State of California to cause
cancer.
Ingredient name
ethylbenzene
silica, crystalline - quartz
formaldehyde
EU regulations
Cancer
Reproductive
No significant risk
level
Yes.
Yes.
Yes.
No.
No.
No.
No.
No.
Yes.
Maximum
acceptable dosage
level
No.
No.
No.
Page: 8/8
Hardtop XP - Comp. A
15 . Regulatory information
Hazard symbol or symbols :
Harmful
Risk phrases
: R10- Flammable.
R20/21- Harmful by inhalation and in contact with skin.
R52/53- Harmful to aquatic organisms, may cause long-term adverse effects in the
aquatic environment.
Safety phrases
16 . Other information
Label requirements
Hazardous Material
Information System (U.S.A.)
Health
Flammability
Physical hazards
PERSONAL PROTECTION
Flammability
3
Health
Instability
Special
: 24.10.2012.
Date of issue
Version
: 1.02
Notice to reader
To the best of our knowledge, the information contained herein is accurate. However, neither the above-named
supplier, nor any of its subsidiaries, assumes any liability whatsoever for the accuracy or completeness of the
information contained herein.
Final determination of suitability of any material is the sole responsibility of the user. All materials may present
unknown hazards and should be used with caution. Although certain hazards are described herein, we cannot
guarantee that these are the only hazards that exist.
Indicates information that has changed from previously issued version.
Trade name
Code
Material uses
Manufacturer
:
:
:
:
In case of emergency
: 1-800-424-9300
2.
Hazards identification
Physical state
Odor
OSHA/HCS status
: Liquid.
: Characteristic.
: This material is considered hazardous by the OSHA Hazard Communication Standard
(29 CFR 1910.1200).
WARNING!
FLAMMABLE LIQUID AND VAPOR. MAY BE HARMFUL IF ABSORBED THROUGH
SKIN. CONTAINS MATERIAL THAT MAY CAUSE TARGET ORGAN DAMAGE,
BASED ON ANIMAL DATA. POSSIBLE CANCER HAZARD - CONTAINS MATERIAL
WHICH MAY CAUSE CANCER, BASED ON ANIMAL DATA.
Flammable liquid. May be harmful if absorbed through skin. Keep away from heat,
sparks and flame. Avoid exposure - obtain special instructions before use. Do not
breathe vapor or mist. Do not get in eyes. Avoid contact with skin and clothing.
Contains material that may cause target organ damage, based on animal data.
Contains material which may cause cancer, based on animal data. Risk of cancer
depends on duration and level of exposure. Use only with adequate ventilation. Keep
container tightly closed and sealed until ready for use. Wash thoroughly after handling.
Eyes
Skin
Inhalation
Ingestion
Potential chronic health
effects
Medical conditions
aggravated by overexposure
: Pre-existing disorders involving any target organs mentioned in this MSDS as being at
risk may be aggravated by over-exposure to this product.
3.
Composition/information on ingredients
Name
CAS number
% by weight
xylene
1330-20-7
25 - 50
1-methoxy-2-propanol
107-98-2
10 - 25
ethylbenzene
100-41-4
2.5 - 10
Solvent naphtha (petroleum), light aromatic
64742-95-6
2.5 - 10
Components not listed are not physical or health hazards as defined in 29 CFR 1910.1200 (Hazard Communication
Standard).
Page: 2/8
Barrier 80 - Comp. B
4.
Eye contact
Skin contact
Inhalation
Ingestion
Protection of first-aiders
5.
: Check for and remove any contact lenses. Immediately flush eyes with plenty of
water for at least 15 minutes, occasionally lifting the upper and lower eyelids. Get
medical attention immediately.
: In case of contact, immediately flush skin with plenty of water for at least 15 minutes
while removing contaminated clothing and shoes. Wash clothing before reuse.
Clean shoes thoroughly before reuse. Get medical attention immediately.
: Move exposed person to fresh air. If not breathing, if breathing is irregular or if
respiratory arrest occurs, provide artificial respiration or oxygen by trained personnel.
Loosen tight clothing such as a collar, tie, belt or waistband. Get medical attention
immediately.
: Wash out mouth with water. Do not induce vomiting unless directed to do so by
medical personnel. Never give anything by mouth to an unconscious person. Get
medical attention immediately.
: No action shall be taken involving any personal risk or without suitable training. It
may be dangerous to the person providing aid to give mouth-to-mouth resuscitation.
Wash contaminated clothing thoroughly with water before removing it, or wear
gloves.
Fire-fighting measures
: Flammable.
: Decomposition products may include the following materials:
carbon dioxide
carbon monoxide
Suitable
Not suitable
Special exposure hazards
Special protective
equipment for fire-fighters
6.
Personal precautions
: No action shall be taken involving any personal risk or without suitable training.
Evacuate surrounding areas. Keep unnecessary and unprotected personnel from
entering. Do not touch or walk through spilled material. Shut off all ignition sources.
No flares, smoking or flames in hazard area. Avoid breathing vapor or mist. Provide
adequate ventilation. Wear appropriate respirator when ventilation is inadequate.
Put on appropriate personal protective equipment (see Section 8).
Environmental precautions
: Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains
and sewers. Inform the relevant authorities if the product has caused environmental
pollution (sewers, waterways, soil or air).
: Stop leak if without risk. Move containers from spill area. Approach release from
upwind. Prevent entry into sewers, water courses, basements or confined areas.
Wash spillages into an effluent treatment plant or proceed as follows. Contain and
collect spillage with non-combustible, absorbent material e.g. sand, earth, vermiculite
or diatomaceous earth and place in container for disposal according to local
regulations (see section 13). Use spark-proof tools and explosion-proof equipment.
Dispose of via a licensed waste disposal contractor. Contaminated absorbent
material may pose the same hazard as the spilled product. Note: see section 1 for
emergency contact information and section 13 for waste disposal.
Page: 3/8
Barrier 80 - Comp. B
7.
Handling
: Put on appropriate personal protective equipment (see Section 8). Eating, drinking
and smoking should be prohibited in areas where this material is handled, stored and
processed. Workers should wash hands and face before eating, drinking and
smoking. Remove contaminated clothing and protective equipment before entering
eating areas. Do not get in eyes or on skin or clothing. Do not ingest. Avoid
breathing vapor or mist. Use only with adequate ventilation. Wear appropriate
respirator when ventilation is inadequate. Do not enter storage areas and confined
spaces unless adequately ventilated. Keep in the original container or an approved
alternative made from a compatible material, kept tightly closed when not in use.
Store and use away from heat, sparks, open flame or any other ignition source. Use
explosion-proof electrical (ventilating, lighting and material handling) equipment.
Use non-sparking tools. Take precautionary measures against electrostatic
discharges. To avoid fire or explosion, dissipate static electricity during transfer by
grounding and bonding containers and equipment before transferring material.
Empty containers retain product residue and can be hazardous. Do not reuse
container.
Storage
8.
Product name
xylene
Exposure limits
ACGIH TLV (United States, 1/2009).
STEL: 651 mg/m 15 minute(s).
STEL: 150 ppm 15 minute(s).
TWA: 434 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).
OSHA PEL (United States, 11/2006).
TWA: 435 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).
OSHA PEL 1989 (United States, 3/1989).
STEL: 655 mg/m 15 minute(s).
STEL: 150 ppm 15 minute(s).
TWA: 435 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).
1-methoxy-2-propanol
ethylbenzene
Page: 4/8
Barrier 80 - Comp. B
8.
Engineering measures
Eyes
Skin
Respiratory
Hands
Hygiene measures
9.
: Use only with adequate ventilation. Use process enclosures, local exhaust ventilation or
other engineering controls to keep worker exposure to airborne contaminants below any
recommended or statutory limits. The engineering controls also need to keep gas, vapor
or dust concentrations below any lower explosive limits. Use explosion-proof ventilation
equipment.
: Safety eyewear complying with an approved standard should be used when a risk
assessment indicates this is necessary to avoid exposure to liquid splashes, mists or
dusts.
: Personal protective equipment for the body should be selected based on the task being
performed and the risks involved and should be approved by a specialist before handling
this product.
: Use a properly fitted, air-purifying or air-fed respirator complying with an approved
standard if a risk assessment indicates this is necessary. Respirator selection must be
based on known or anticipated exposure levels, the hazards of the product and the safe
working limits of the selected respirator.
: Chemical-resistant, impervious gloves complying with an approved standard should be
worn at all times when handling chemical products if a risk assessment indicates this is
necessary.
: Wash hands, forearms and face thoroughly after handling chemical products, before
eating, smoking and using the lavatory and at the end of the working period. Appropriate
techniques should be used to remove potentially contaminated clothing. Wash
contaminated clothing before reusing. Ensure that eyewash stations and safety showers
are close to the workstation location.
Physical state
Flash point
Color
Odor
Relative density
VOC
Solubility
:
:
:
:
:
:
:
Liquid.
Closed cup: 25C (77F)
Various
Characteristic.
0.91 g/cm3
7.59 pounds/gallon
4.73 pounds/gallon (US)
567 % (w/w) [ISO % 11890-2]
Insoluble in the following materials: cold water and hot water.
Page: 5/8
Barrier 80 - Comp. B
11 . Toxicological information
Chronic effects on humans
Specific effects
Carcinogenic effects
Mutagenic effects
Reproduction toxicity
Chronic effects
Target organs
: Contains material which may cause cancer, based on animal data. Risk of cancer
depends on duration and level of exposure.
: No known significant effects or critical hazards.
: No known significant effects or critical hazards.
: Contains material that may cause target organ damage, based on animal data.
: Contains material which may cause damage to the following organs: upper
respiratory tract, skin, central nervous system (CNS), eye, lens or cornea.
12 . Ecological information
Ecotoxicity data
Product/ingredient name
xylene
ethylbenzene
Species
Oncorhynchus mykiss (LC50)
Oncorhynchus mykiss (LC50)
Lepomis macrochirus (LC50)
Lepomis macrochirus (LC50)
Lepomis macrochirus (LC50)
Pimephales promelas (LC50)
Daphnia magna (EC50)
Daphnia magna (EC50)
Selenastrum capricornutum
(EC50)
Oncorhynchus mykiss (LC50)
Pimephales promelas (LC50)
Poecilia reticulata (LC50)
Fish (LC50)
Daphnia (EC50)
Algae (IC50)
Period
96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
48 hour(s)
48 hour(s)
48 hour(s)
Result
3.3 mg/l
8.2 mg/l
8.6 mg/l
12 mg/l
13.3 mg/l
13.4 mg/l
2.93 mg/l
2.97 mg/l
7.2 mg/l
96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
48 hour(s)
72 hour(s)
4.2 mg/l
9.09 mg/l
9.6 mg/l
<10 mg/l
<10 mg/l
<10 mg/l
Page: 6/8
Barrier 80 - Comp. B
12 . Ecological information
Environmental precautions
Products of degradation
: Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
: Products of degradation: carbon oxides (CO, CO2) and water.
13 . Disposal considerations
: The generation of waste should be avoided or minimized wherever possible. Significant
quantities of waste product residues should not be disposed of via the foul sewer but
processed in a suitable effluent treatment plant. Dispose of surplus and non-recyclable
products via a licensed waste disposal contractor. Disposal of this product, solutions
and any by-products should at all times comply with the requirements of environmental
protection and waste disposal legislation and any regional local authority requirements.
Waste packaging should be recycled. Incineration or landfill should only be considered
when recycling is not feasible. This material and its container must be disposed of in a
safe way. Care should be taken when handling emptied containers that have not been
cleaned or rinsed out. Empty containers or liners may retain some product residues.
Vapor from product residues may create a highly flammable or explosive atmosphere
inside the container. Do not cut, weld or grind used containers unless they have been
cleaned thoroughly internally. Avoid dispersal of spilled material and runoff and contact
with soil, waterways, drains and sewers.
Waste disposal
Disposal should be in accordance with applicable regional, national and local laws and regulations. Local
regulations may be more stringent than regional or national requirements.
The information presented below only applies to the material as supplied. The identification based on
characteristic(s) or listing may not apply if the material has been used or otherwise contaminated. It is the
responsibility of the waste generator to determine the toxicity and physical properties of the material generated to
determine the proper waste identification and disposal methods in compliance with applicable regulations.
Refer to Section 7: HANDLING AND STORAGE and Section 8: EXPOSURE CONTROLS/PERSONAL PROTECTION
for additional handling information and protection of employees.
14 . Transport information
Regulatory
information
UN number
Proper shipping
name
Class
PG* Label
Additional
information
DOT Classification
1263
Paint
III
TDG Classification
1263
Paint
III
ADR/RID Class
1263
Paint
III
Tunnel restriction
code: (D/E)
Hazard identification
number: 30
Special provisions:
640E
IMDG Class
1263
Paint
III
Emergency schedules
(EmS): F-E, S-E
Marine pollutant: No.
Page: 7/8
Barrier 80 - Comp. B
14 . Transport information
IATA-DGR Class
1263
Paint
III
15 . Regulatory information
HCS Classification
: Flammable liquid
Carcinogen
Target organ effects
SARA 313
Form R - Reporting
requirements
Product name
: xylene
ethylbenzene
CAS number
1330-20-7
100-41-4
Concentration
25 - 50
2.5 - 10
1330-20-7
25 - 50
: xylene
ethylbenzene
100-41-4
2.5 - 10
SARA 313 notifications must not be detached from the MSDS and any copying and redistribution of the MSDS shall
include copying and redistribution of the notice attached to copies of the MSDS subsequently redistributed.
State regulations
: Connecticut Carcinogen Reporting: None of the components are listed.
Connecticut Hazardous Material Survey: None of the components are listed.
Florida substances: None of the components are listed.
Illinois Chemical Safety Act: None of the components are listed.
Illinois Toxic Substances Disclosure to Employee Act: None of the components are
listed.
Louisiana Reporting: None of the components are listed.
Louisiana Spill: None of the components are listed.
Massachusetts Spill: None of the components are listed.
Massachusetts Substances: The following components are listed: XYLENE;
ethylbenzene; PROPYLENE GLYCOL METHYL ETHER
Michigan Critical Material: None of the components are listed.
Minnesota Hazardous Substances: None of the components are listed.
New Jersey Hazardous Substances: The following components are listed: XYLENES;
BENZENE, DIMETHYL-; ethylbenzene; PROPYLENE GLYCOL MONOMETHYL
ETHER; 1-METHOXY-2-PROPANOL
New Jersey Spill: None of the components are listed.
New Jersey Toxic Catastrophe Prevention Act: None of the components are listed.
New York Acutely Hazardous Substances: The following components are listed:
Xylene (mixed); Ethylbenzene
New York Toxic Chemical Release Reporting: None of the components are listed.
Pennsylvania RTK Hazardous Substances: The following components are listed:
BENZENE, DIMETHYL-; ethylbenzene; 2-PROPANOL, 1-METHOXYRhode Island Hazardous Substances: None of the components are listed.
Supplier notification
Page: 8/8
Barrier 80 - Comp. B
15 . Regulatory information
WARNING: This product contains a chemical known to the State of California to cause
cancer.
Cancer
Reproductive
No significant risk
Maximum
level
acceptable dosage
level
Yes.
No.
No.
No.
Ingredient name
ethylbenzene
EU regulations
Hazard symbol or symbols :
Harmful
Risk phrases
: R10- Flammable.
R20/21- Harmful by inhalation and in contact with skin.
R41- Risk of serious damage to eyes.
R38- Irritating to skin.
R52/53- Harmful to aquatic organisms, may cause long-term adverse effects in the
aquatic environment.
Safety phrases
16 . Other information
Label requirements
Hazardous Material
Information System (U.S.A.)
Health
Flammability
Physical hazards
PERSONAL PROTECTION
Flammability
2
Health
Instability
Special
: 29.10.2012.
Date of issue
Version
: 1.02
Notice to reader
To the best of our knowledge, the information contained herein is accurate. However, neither the above-named
supplier, nor any of its subsidiaries, assumes any liability whatsoever for the accuracy or completeness of the
information contained herein.
Final determination of suitability of any material is the sole responsibility of the user. All materials may present
unknown hazards and should be used with caution. Although certain hazards are described herein, we cannot
guarantee that these are the only hazards that exist.
Indicates information that has changed from previously issued version.
1.
Product name
Label No.
Manufacturer
Supplier
[email protected]
Emergency telephone
number
Area of application
Material uses
2.
Hazards identification
: R10
Xn; R20/21
Xi; R36/38
R43
N; R51/53
Risk phrases
: R10- Flammable.
R20/21- Harmful by inhalation and in contact with skin.
R36/38- Irritating to eyes and skin.
R43- May cause sensitisation by skin contact.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the
aquatic environment.
Safety phrases
Statement of
: HAZARDOUS SUBSTANCE. DANGEROUS GOODS.
hazardous/dangerous nature
3.
Composition/information on ingredients
: Yes.
Mixture
Ingredient name
CAS number
25036-25-3
10 - 25
xylene
1330-20-7
10 - 25
trizinc bis(orthophosphate)
butan-1-ol
7779-90-0
71-36-3
10 - 25
2.5 - 10
Date of issue
: 01.11.2012.
% by weight
Classification
Xi; R36/38
R43
R10
Xn; R20/21
Xi; R38
N; R50/53
R10
Xn; R22
Xi; R41, R37/38
R67
Page: 1/8
107-98-2
2.5 - 10
64742-95-6
2.5 - 10
ethylbenzene
100-41-4
2.5 - 10
R10
R67
R10
Xn; R20, R65
Xi; R37
R66
N; R51/53
F; R11
Xn; R20
Other ingredients, determined not to be hazardous according to Safe Work Australia criteria, and not dangerous
according to the ADG Code, make up the product concentration to 100%.
4.
First-aid measures
First-aid measures
Eye contact
: Immediately flush eyes with plenty of water, occasionally lifting the upper and lower
eyelids. Check for and remove any contact lenses. Continue to rinse for at least 10
minutes. Get medical attention.
Skin contact
: Flush contaminated skin with plenty of water. Remove contaminated clothing and
shoes. Wash contaminated clothing thoroughly with water before removing it, or wear
gloves. Continue to rinse for at least 10 minutes. Get medical attention. In the event
of any complaints or symptoms, avoid further exposure. Wash clothing before reuse.
Clean shoes thoroughly before reuse.
Inhalation
: Remove victim to fresh air and keep at rest in a position comfortable for breathing. If
it is suspected that fumes are still present, the rescuer should wear an appropriate
mask or self-contained breathing apparatus. If not breathing, if breathing is irregular
or if respiratory arrest occurs, provide artificial respiration or oxygen by trained
personnel. It may be dangerous to the person providing aid to give mouth-to-mouth
resuscitation. Get medical attention. If unconscious, place in recovery position and
get medical attention immediately. Maintain an open airway. Loosen tight clothing
such as a collar, tie, belt or waistband.
Ingestion
: Wash out mouth with water. Remove dentures if any. Remove victim to fresh air and
keep at rest in a position comfortable for breathing. If material has been swallowed
and the exposed person is conscious, give small quantities of water to drink. Stop if
the exposed person feels sick as vomiting may be dangerous. Do not induce vomiting
unless directed to do so by medical personnel. If vomiting occurs, the head should be
kept low so that vomit does not enter the lungs. Get medical attention if adverse
health effects persist or are severe. Never give anything by mouth to an unconscious
person. If unconscious, place in recovery position and get medical attention
immediately. Maintain an open airway. Loosen tight clothing such as a collar, tie, belt
or waistband.
Protection of first-aiders
: No action shall be taken involving any personal risk or without suitable training. It may
be dangerous to the person providing aid to give mouth-to-mouth resuscitation. Wash
contaminated clothing thoroughly with water before removing it, or wear gloves.
5.
Fire-fighting measures
Extinguishing media
Suitable
Not suitable
Special exposure hazards
Special protective
equipment for fire-fighters
Hazchem code
: 3[Y]
Date of issue
: 01.11.2012.
Page: 2/8
6.
Personal precautions
: No action shall be taken involving any personal risk or without suitable training.
Evacuate surrounding areas. Keep unnecessary and unprotected personnel from
entering. Do not touch or walk through spilt material. Shut off all ignition sources. No
flares, smoking or flames in hazard area. Avoid breathing vapour or mist. Provide
adequate ventilation. Wear appropriate respirator when ventilation is inadequate. Put
on appropriate personal protective equipment (see Section 8).
Environmental precautions
: Avoid dispersal of spilt material and runoff and contact with soil, waterways, drains
and sewers. Inform the relevant authorities if the product has caused environmental
pollution (sewers, waterways, soil or air). Water polluting material. May be harmful to
the environment if released in large quantities.
: Stop leak if without risk. Move containers from spill area. Approach the release from
upwind. Prevent entry into sewers, water courses, basements or confined areas.
Wash spillages into an effluent treatment plant or proceed as follows. Contain and
collect spillage with non-combustible, absorbent material e.g. sand, earth, vermiculite
or diatomaceous earth and place in container for disposal according to local
regulations (see section 13). Use spark-proof tools and explosion-proof equipment.
Dispose of via a licensed waste disposal contractor. Contaminated absorbent
material may pose the same hazard as the spilt product. Note: see section 1 for
emergency contact information and section 13 for waste disposal.
Contain and collect spillage with an electrically protected vacuum cleaner or by wetbrushing and place in container for disposal according to local regulations (see
section 13).
7.
Handling
The handle provided on the package is for manual handling only. Transport and
transfer should be carried out with appropriate equipment and carriage devices.
: Store in accordance with local regulations. Store in a segregated and approved area.
Store in original container protected from direct sunlight in a dry, cool and wellventilated area, away from incompatible materials (see section 10) and food and
drink. Eliminate all ignition sources. Separate from oxidizing materials. Keep
container tightly closed and sealed until ready for use. Containers that have been
opened must be carefully resealed and kept upright to prevent leakage. Do not store
in unlabelled containers. Use appropriate containment to avoid environmental
contamination.
Storage
8.
Ingredient name
xylene
butan-1-ol
Date of issue
: 01.11.2012.
Exposure limits
Safe Work Australia (Australia, 8/2005).
STEL: 655 mg/m 15 minute(s).
STEL: 150 ppm 15 minute(s).
TWA: 350 mg/m 8 hour(s).
TWA: 80 ppm 8 hour(s).
Safe Work Australia (Australia, 8/2005). Absorbed
through skin.
PEAK: 152 mg/m 15 minute(s).
Page: 3/8
ethylbenzene
Recommended monitoring
procedures
Engineering measures
: Use only with adequate ventilation. Use process enclosures, local exhaust ventilation
or other engineering controls to keep worker exposure to airborne contaminants
below any recommended or statutory limits. The engineering controls also need to
keep gas, vapour or dust concentrations below any lower explosive limits. Use
explosion-proof ventilation equipment.
Hygiene measures
: Wash hands, forearms and face thoroughly after handling chemical products, before
eating, smoking and using the lavatory and at the end of the working period.
Appropriate techniques should be used to remove potentially contaminated clothing.
Contaminated work clothing should not be allowed out of the workplace. Wash
contaminated clothing before reusing. Ensure that eyewash stations and safety
showers are close to the workstation location.
Personal protection
Eyes
: Safety eyewear complying with an approved standard should be used when a risk
assessment indicates this is necessary to avoid exposure to liquid splashes, mists or
dusts.
Hands
Respiratory
Skin
: Personal protective equipment for the body should be selected based on the task
being performed and the risks involved and should be approved by a specialist before
handling this product.
Environmental exposure
controls
9.
Physical state
Colour
Odour
Density
Flash point
Solubility
Date of issue
: Liquid.
:
:
:
:
:
: 01.11.2012.
Various colours.
Characteristic.
1.45 g/cm3
Closed cup: 25C (77F)
Insoluble in the following materials: cold water and hot water.
Page: 4/8
: Stable under recommended storage and handling conditions (see section 7).
Hazardous decomposition products: carbon monoxide, carbon dioxide, smoke, oxides
of nitrogen.
Keep away from the following materials to prevent strong exothermic reactions:
oxidising agents, strong alkalis, strong acids.
Hazardous decomposition
products
Materials to avoid/
Hazardous Reactions
Conditions to avoid
11 . Toxicological information
There are no data available on the preparation itself. The preparation has been assessed following the conventional method
of the Dangerous Preparations Directive 1999/45/EC and classified for toxicological hazards accordingly. See sections 2 and
15 for details.
Exposure to component solvent vapour concentrations in excess of the stated occupational exposure limit may result in
adverse health effects such as mucous membrane and respiratory system irritation and adverse effects on the kidneys, liver
and central nervous system. Symptoms and signs include headache, dizziness, fatigue, muscular weakness, drowsiness and,
in extreme cases, loss of consciousness.
Solvents may cause some of the above effects by absorption through the skin. Repeated or prolonged contact with the
preparation may cause removal of natural fat from the skin, resulting in non-allergic contact dermatitis and absorption through
the skin.
If splashed in the eyes, the liquid may cause irritation and reversible damage.
Ingestion may cause nausea, diarrhea and vomiting.
This takes into account, where known, delayed and immediate effects and also chronic effects of components from shortterm and long-term exposure by oral, inhalation and dermal routes of exposure and eye contact.
Contains epoxy resin (MW 700-1200). May produce an allergic reaction.
Harmful by inhalation.
Irritating to mouth, throat and stomach.
Harmful in contact with skin. Irritating to skin. May cause sensitisation by skin contact.
Irritating to eyes.
Not available.
ACGIH
EPA
OSHA
IARC
A4
A3
3
2B
NIOSH
-
NTP
-
Mutagenicity
: No known significant effects or critical hazards.
Reproductive toxicity
: No known significant effects or critical hazards.
Over-exposure signs/symptoms
: No known significant effects or critical hazards.
Inhalation
Ingestion
Skin
Target organs
Date of issue
: 01.11.2012.
Page: 5/8
12 . Ecological information
There are no data available on the preparation itself.
Do not allow to enter drains or watercourses.
The preparation has been assessed following the conventional method of the Dangerous Preparations Directive
1999/45/EC and is classified for eco-toxicological properties accordingly. See Sections 2 and 15 for details.
Ecotoxicity
: Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic
environment. Water polluting material. May be harmful to the environment if
released in large quantities.
Aquatic ecotoxicity
Product/ingredient name
Result
Species
Exposure
Daphnia
48 hours
Algae
Fish
Algae
Daphnia
Fish
72 hours
96 hours
48 hours
48 hours
96 hours
Conclusion/Summary
: Not available.
Other ecological information
Persistence/degradability
Conclusion/Summary
: Not available.
Product/ingredient name
Aquatic half-life
xylene
Solvent naphtha (petroleum), light arom.
ethylbenzene
Photolysis
Biodegradability
Readily
Not readily
Readily
Bioaccumulative potential
Product/ingredient name
LogPow
BCF
xylene
butan-1-ol
3,12
0,88
Potential
high
low
13 . Disposal considerations
Methods of disposal
14 . Transport information
Transport within users premises: always transport in closed containers that are upright and secure. Ensure that
persons transporting the product know what to do in the event of an accident or spillage.
International transport regulations
Proper shipping name
: Paint.
Marine pollutant
: trizinc bis(orthophosphate), Solvent naphtha (petroleum), light aromatic
substances
UN Number
: 1263
Class
: 3
Packing group
: III
Label
:
Date of issue
: 01.11.2012.
Page: 6/8
: The environmental hazardous / marine pollutant mark is only applicable for packages
containing more than 5 litres for liquids and 5 kg for solids.
Additional information
ADG Proper shipping name : Paint.
ADG Label
:
: 3[Y]
: Tunnel restriction code: (D/E)
Hazard identification number: 30
Special provisions: 640E
IMDG
Transport in accordance with ADR/RID, IMDG/IMO and ICAO/IATA and national regulation.
15 . Regulatory information
National regulations
Standard for the Uniform Scheduling of Drugs and Poisons
5
Control of Scheduled Carcinogenic Substances
Ingredient name
No listed substance
Schedule
: All components listed or exempt from listing on the New Zealand Inventory of
Chemicals (NZIoC).
HSNO Classification
EU regulations
Hazard symbol or
symbols
: The product is classified and labelled for supply in accordance with the Directive
1999/45/EC as follows:
:
Harmful
Contains
Risk phrases
Safety phrases
Date of issue
: 01.11.2012.
Page: 7/8
: Flammable liquid
Carcinogen
Target organ effects
16 . Other information
Full text of R-phrases referred : R11- Highly flammable.
R10- Flammable.
to in sections 2 and 3
R20- Harmful by inhalation.
R22- Harmful if swallowed.
R20/21- Harmful by inhalation and in contact with skin.
R65- Harmful: may cause lung damage if swallowed.
R41- Risk of serious damage to eyes.
R37- Irritating to respiratory system.
R38- Irritating to skin.
R36/38- Irritating to eyes and skin.
R37/38- Irritating to respiratory system and skin.
R43- May cause sensitisation by skin contact.
R66- Repeated exposure may cause skin dryness or cracking.
R67- Vapours may cause drowsiness and dizziness.
R50/53- Very toxic to aquatic organisms, may cause long-term adverse effects in the
aquatic environment.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
Notice to reader
History
Date of printing
:
:
:
:
Date of issue
Version
Prepared by
01.11.2012.
01.11.2012.
4
Jotun Group Product Safety Department
Disclaimer
To the best of our knowledge, the information contained herein is accurate. However, neither the above-named supplier,
nor any of its subsidiaries, assumes any liability whatsoever for the accuracy or completeness of the information
contained herein.
Final determination of suitability of any material is the sole responsibility of the user. All materials may present unknown
hazards and should be used with caution. Although certain hazards are described herein, we cannot guarantee that
these are the only hazards that exist.
Date of issue
: 01.11.2012.
Page: 8/8