Pipe marking: Difference between revisions
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In the [[Process industry|process industry]], [[chemical industry]] |
In the [[Process industry|process industry]], [[chemical industry]], [[manufacturing industry]], and other commercial and industrial contexts, '''pipe marking''', typically carried out by marking [[piping]] through [[label]]s and [[Color code|color codes]], is used to identify the contents, properties and flow direction of fluids in piping. Pipe marking helps personnel and fire response teams identify the correct pipes for operational, maintenance or emergency response purposes. |
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== Background == |
== Background == |
Revision as of 11:58, 10 February 2024
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In the process industry, chemical industry, manufacturing industry, and other commercial and industrial contexts, pipe marking, typically carried out by marking piping through labels and color codes, is used to identify the contents, properties and flow direction of fluids in piping. Pipe marking helps personnel and fire response teams identify the correct pipes for operational, maintenance or emergency response purposes.
Background
Pipes are used extensively in commercial and industrial buildings and on industrial plant (e.g. oil refineries) to transfer fluids between items of plant and equipment.[1] Positive identification assists operations personnel to correctly identify plant when carrying out routine or maintenance activities, and for emergency personnel when responding to emergencies. Pipe marking is particularly important for identification where pipes run along pipe racks, through walls and bulkheads and through floors.[2]
A range of corporate, national and international codes, standards and regulations are in use around the world.
ANSI/ASME Standards
In the United States, Occupational Safety and Health Administration regulations recommend following American Society of Mechanical Engineers Standard A13.1-2015 - Scheme for the Identification of Piping Systems.[3]
The standard states that labels should be placed where easily viewed by a person standing near the pipe at any of the following points:[4]
Meaning | Background Color | Text Color | Example |
---|---|---|---|
Hazardous materials[a] | Safety Yellow | Black | Acetylene |
Non-hazardous liquids | Safety Green | White | Stormwater |
Non-hazardous gases | Safety Blue | White | Nitrogen |
Firefighting materials | Safety Red | White | Sprinkler Water |
Meaning | Background Color | Text Color | Example |
---|---|---|---|
Flammables[b] & Oxidizers[c] | Safety Yellow | Black | Acetylene |
Combustible Fluids[d] | Safety Brown | White | Lubricating Oil |
Toxic and Corrosives | Safety Orange | White | Ammonia |
Water | Safety Green | White | Stormwater |
Compressed air/Non-hazardous gases | Safety Blue | White | Compressed Air |
Firefighting materials | Safety Red | White | Sprinkler Water |
Custom - Defined by user | Safety Purple | White | Fluid Name |
Custom - Defined by user | Safety Grey | White | Fluid Name |
Custom - Defined by user | White | Black | Fluid Name |
Custom - Defined by user | Black | White | Fluid Name |
2015 revisions
![](http://upload.wikimedia.org/wikipedia/commons/thumb/4/4d/Acetone_-_Pipe_Marker_%28GHS%29_%28R%29.svg/300px-Acetone_-_Pipe_Marker_%28GHS%29_%28R%29.svg.png)
2015 revisions added oxidizing materials to the existing 'Flammables' classification. The other major change allowed and encouraged labels to incorporate the GHS signal word, hazard pictograms, and hazard statements. This addition helped identify additional dangers when dealing with materials that fit into multiple categories, like hydrogen sulfide, which is both flammable and toxic.[4]
IIAR Bulletin #114
![](http://upload.wikimedia.org/wikipedia/commons/thumb/c/ce/IIAR_114_Pipe_Marker_-_Ammonia_LTRS_Low_%28L%29.svg/200px-IIAR_114_Pipe_Marker_-_Ammonia_LTRS_Low_%28L%29.svg.png)
In 2014, the International Institute of Ammonia Refrigeration introduced a specialized label design for use when marking pipes associated with refrigeration systems using ammonia, including information such as the physical state, pressure and purpose in the system.[6]
NFPA 99C 2002
The National Fire Protection Association have a special labeling system in the standard for Health Care Facilities, such as hospitals and dentistry offices. This standard puts more emphasis on gases found in Medical gas supply systems, which consist of both oxidizing gases and gases that displace oxygen.[7]
Gas | Background Color | Text Color |
---|---|---|
Carbon Dioxide | Gray | Black or White |
Helium | Brown | White |
Medical Air | Yellow | Black |
Oxygen | Green | White[e] |
Oxygen/Carbon Mixtures | Green | White |
Nitrogen | Black | White |
Nitrous Oxide | Blue | White |
Waste Anesthetic Gas Disposal | Purple | White |
Medical Surgical Vacuum | White | Black |
Non-Medical Air | Yellow/White Diagonal Striped | Black |
Non-medical and Level 3 Vacuum | Black/White Diagonal Striped | Black (In box) |
Laboratory Air | Yellow/White Checkerboard | Black |
Laboratory Vacuum | Black/White Checkerboard | Black (In box) |
Instrument Air | Red | White |
United Kingdom Regulations
In the United Kingdom there are three principal regulations that mandate the marking of equipment and piping:
- Classification, Labelling and Packaging of Chemicals (Amendments to Secondary Legislation) Regulations 2015,[8]
- Health and Safety (Safety Signs and Signals) Regulations 1996,[9]
- Provision and Use of Work Equipment Regulations 1998,[1]
The regulations require that vessels containing hazardous substances together with the pipes containing or transporting such substances must be labelled or marked with the relevant hazard pictograms or pipe marking. The labels used on pipes must be positioned visibly in the vicinity of the most hazardous points, such as valves and joints; at both sides of bulkheads and floor penetrations; and at reasonable intervals.
The regulations do not specify a specific marking system, but BS EN ISO 1710 Graphical symbols — Safety colours and safety signs is often used.
BS 1710
A widely used British (BS) standard for marking equipment is:
- BS 1710:2019 Graphical symbols — Safety colours and safety signs — Registered safety signs
The Standard stipulates the colours to be used. These are as follows:[2]
Contents | Colour | BS 4800 colour |
---|---|---|
Water | Green | 12 D 45 |
Steam | Silver-grey | 10 A 03 |
Oils | Brown | 06 C 39 |
Gases | Yellow Ochre | 08 C 35 |
Acids and Alkalis | Violet | 22 C 37 |
Air | Light Blue | 20 E 51 |
Other liquids | Black | 00 E 53 |
Electrical & Ventilation | Orange | 06 E 51 |
In addition to the basic colours, certain safety colours are used:
Safety service | Colour | BS 4800 colour |
---|---|---|
Fire fighting | Red | 04 E 53 |
Warning | Yellow | 08 E 51 |
Fresh water | Auxiliary Blue | 18 E 53 |
User defined | User defined |
The arrangement of markings is for the safety colour to be between bands of the basic colour.[2]
Firewater service would be:
![](http://upload.wikimedia.org/wikipedia/commons/thumb/a/ae/Firewater_marking.jpg/220px-Firewater_marking.jpg)
The pipe contents must be identified adjacent to the banding.[2] This can be done by giving either:
- The full name
- Abbreviation
- Chemical symbol
- Refrigerant number
- Coloured bands (user specified)
The direction of flow should also be identified near the banding.[2]
Examples using this system are as shown.
![](http://upload.wikimedia.org/wikipedia/commons/thumb/8/85/Pipe_tags.jpg/400px-Pipe_tags.jpg)
Ships and marine facilities (ISO 14726)
Ships and marine facilities must conform to an international standard for piping systems identification. This is ISO 14726:2008 Ships and marine technology — Identification colours for the content of piping systems.[10]
This is a two-colour banded marking system. The main colour shows what the fluid is being used for. This is on either side of the secondary colour which indicates what the substance actually is. The main colours are as follows:[10]
- Black - Waste media
- Blue - Fresh water
- Brown - Fuel
- Green – Sea water
- Grey - Non-flammable gases
- Maroon - Air and sounding pipes
- Orange - Oils other than fuels
- Silver - Steam
- Red - Fire fighting
- Violet - Acids, alkalis
- White - Air in ventilation systems
- Yellow - Flammable gases
International Standard ISO 20560-1
International Standard ISO 20560-1 Safety information for the content of piping systems and tanks — Part 1: Piping systems was intended to replace the variety of regulations and standards across countries and regions. Basic identification colours and warning symbols identify the pipe contents and any hazards.[11]
Pipe markers consists of 4 basic elements:
- Basic identification colour
- Name of the substance/content
- Flow direction indicator arrows
- Warning symbols
Colours and substances are typically as follows:[11]
Substance | Background colour | Text colour | ||
---|---|---|---|---|
Hazardous substances | Yellow | Black | ||
Gas (liquid or gaseous) | Grey | White | ||
Liquids & solids (powder/granulate) | Black | White | ||
Acids | Orange | Black | ||
Alkalis | Violet | White | ||
Fire fighting medium | Red | White | ||
Water | Green | White | ||
Air | Blue | White |
See also
Notes
- ^ Explosives, flammables, corrosives, toxic, radioactive, extreme pressures/temperatures.
- ^ Flash point below 100 °F (38 °C; 311 K).[5]
- ^ Oxidizers were added in 2015 update.[5]
- ^ Fluids that can burn, but are not considered 'flammable', flash point at or above 100 °F (38 °C; 311 K).[5]
- ^ Background & Text color can be reversed.
References
- ^ a b "Safe use of work equipment" (PDF). www.hse.gov.uk. Retrieved 12 February 2022.
- ^ a b c d e "Pipe marking solutions to meet British Standard 1710 (BS 1710)". silverfox.co.uk. October 2018. Retrieved 12 February 2022.
- ^ Occupational Safety & Health Administration (November 2016). "1910.261 - Pulp, paper, and paperboard mills". osha.gov. Retrieved 21 March 2019.
1910.261(a)(3)(ii) Scheme for the Identification of Piping Systems, A13.1—1956.
- ^ a b c d Brimar Industries. "ANSI/ASME A13.1 2015" (PDF). Pipemarker.com. Archived from the original (PDF) on 21 March 2019. Retrieved 21 March 2019.
- ^ a b c NASA (17 November 2017). "GSFC-STD-8006 - Safety Standard for Ground piping Systems Color Coding and Identification". standards.nasa.gov/. Retrieved 21 March 2019.
- ^ a b International Institute of Ammonia Refrigeration. "Guidelines for: Identification of Ammonia Refrigeration Piping and System Components" (PDF). Archived from the original (PDF) on 21 March 2019. Retrieved 21 March 2019.
- ^ Craftmark Pipe Markers. "NFPA 99C 2002" (PDF). craftmarkid.com. Archived from the original (PDF) on 21 March 2019. Retrieved 21 March 2019.
- ^ "The GB CLP Regulation". www.hse.gov.uk. Retrieved 12 February 2022.
- ^ "The Health and Safety (Safety Signs and Signals) Regulations 1996" (PDF). www.hse.gov.uk. Retrieved 12 February 2022.
- ^ a b "ISO 14726". www.scribd.com. Retrieved 13 February 2022.
- ^ a b "ISO 20560". www.iso.org. Retrieved 14 February 2022.