Build Your Own E-Meter

The circuit shown below is for a dual dial version. Just leave out TR2 and M1 for a single dial meter.

Here is the new circuit:

The circuit is based on the wheatstone bridge. The 2 op amps in OP1 supply a stable voltage for the bridge. This op amp isn't critical. Most will work fine. The second op amp is critical and the specified type should be used as a slight distortion in needle movement has been found with cheaper components.

M1 is a 100 - 500 �A meter movement which shows the TA position. It should be marked with a scale from 1 to 6.5. This means that there is no need for a calibrated TA scale and the TA pot can be external as shown in the photo below.

M2 is a 500�A movement. Other values could be used and R9 adjusted accordingly. A centre zero movement is preferable.

The trimmer pots should be good quality 22 turn as cheaper ones can cause false D/Ns.

The circuit can be powered from 4 AA cells or a single PP9 battery.

For simplicity power connections to the op amps aren't shown on the above diagram - these do need to be made.

To calibrateTR2 should be adjusted so that with the PC unconnected the TA dial shows 6.5. (The needle of the TA dial is positioned 1/20th of a division to the left of 1 on the scale with the meter off).

TR1 is then adjusted to read at 3 on the TA dial with a 12.5k resistor across the leads.

TR3 is adjusted so that the needle is at set with the TA pot turned all the way clockwise and the PC unconnected.

Component values:
R1,2,4,10 22k
R3 18k
R5 47k
R6,8 10k
R7 1.5k
R9 470
C1,2,3 100�F electrolytic
C4,5 0.0047�F
TR1 10k preset
TR2 20k preset
TR3 100k preset
LED1 red LED 3mm
OP1 TL062
OP2 OP420 or OP490
OP3 5 volt regulator (low current)
M1 100 - 500 �A movement
M2 500�A movement
VR1 50k cermet or wirewound
VR2 20k wirewound

There is a suggested layout for the meter using stripboard on a separate page as its easier to print out.

Here is a photo of a completed board. The layout diagram was revised after the photo so it doesn't match exactly:

And a completed meter (This was the first one - I'll be producing later ones with 2 of the larger dials):